SF4-DC9V [NAIS]

POLARISED, MONOSTABLE SAFETY RELAY with (mechanical linked) forced contacts operation; 极化,单稳态安全继电器(机械链接)被迫接触操作
SF4-DC9V
型号: SF4-DC9V
厂家: NAIS(MATSUSHITA ELECTRIC WORKS)    NAIS(MATSUSHITA ELECTRIC WORKS)
描述:

POLARISED, MONOSTABLE SAFETY RELAY with (mechanical linked) forced contacts operation
极化,单稳态安全继电器(机械链接)被迫接触操作

继电器 机械
文件: 总7页 (文件大小:341K)
中文:  中文翻译
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(SF3 pending) (SF3 pending)  
(SF3 pending)  
POLARISED, MONOSTABLE  
SAFETY RELAY with  
(mechanical linked) forced  
contacts operation  
SF-RELAYS  
π
enables to plan a circuit to detect welding  
or go back to the beginning condition.  
• Separated chamber structure  
(2 Form A 2 Form B, 3 Form A 1 Form B,  
4 Form A 4 Form B)  
N.O. and N.C. side contacts are put in  
each own space surrounded with a card  
and a body-separater. That prevents  
short circuit between contacts, which is  
caused by their springs welding or  
damaged.  
25.0  
.984  
FEATURES  
53.3±0.3  
2.098±.012  
• Forced operation contacts (2 Form A  
2 Form B, 3 Form A 1 Form B)  
16.5±0.3  
.650±.012  
N.O. and N.C. side contacts are  
connected through a card so that one  
interacts with the other in movement. In  
case of a contact welding, the other  
keeps a min. 0.5mm .020inch contact  
gap.  
• Independent operation contacts  
(4 Form A 4 Form B)  
Each pair of contacts is free from the  
main armature and is independent from  
each other. So if a N.O. pair of contacts  
are welded, the other 3 N.O. contacts are  
not effected (operate properly) That  
25.0  
.984  
53.3±0.3  
2.098±.012  
16.5±0.3  
.650±.012  
33±0.3  
53.3±0.3  
1.299±.012  
2.098±.012  
• UL/CSA,TÜV, SEV approved  
(UL/CSA, SEV of SF3 pending)  
16.5±0.3  
.650±.012  
mm inch  
SPECIFICATIONS  
Contact  
Characteristics (at 25°C 77°F, 50% Relative humidity)  
SF2 SF3  
180 cpm (at nominal voltage)  
Type  
SF2  
SF3  
SF4  
SF4  
2 Form A 3 Form A 4 Form A  
2 Form B 1 Form B 4 Form B  
Max. operating speed  
Arrangement  
Initial insulation resistance*2  
Min. 1,000 Mat 500 V DC  
Initial contact resistance, max.  
(By voltage drop 6 V DC 1 A)  
Between con-  
tact sets  
30 mΩ  
2,500 Vrms  
Contact material  
Gold-flashed silver alloy  
6 A 250 V AC, 6 A 30 V DC  
Initial break-  
down voltage*3 contacts  
Between con-  
tact and coil  
Between open  
2,500 Vrms  
2,500 Vrms  
Nominal switching  
capacity  
Rating  
(resistive)  
Max. switching power  
1,500 VA, 180 W  
30 V DC, 440 V AC  
6 A DC, AC  
Operate time*4  
Max. switching voltage  
Approx. 17 ms  
Approx. 7 ms  
Approx. 18 ms  
Approx. 6 ms  
(at nominal voltage)  
Release time (without diode)*4  
(at nominal voltage)  
Max. carrying current  
Mechanical (at 180  
cpm) (resistive)  
Expected  
life (min.  
107  
Electrical (at 20 cpm)  
3×104*1  
105  
Temperature rise  
Max. 45°C with nominal coil voltage  
operations)  
(at nominal voltage)  
and at 6 A switching current  
Functional*5  
Destructive*5  
Functional*7  
Min. 294 m/s2 {30 G}  
Min. 980 m/s2 {100 G}  
117.6 m/s2 {12 G}, 10 to 55 Hz  
at double amplitude of 2 mm  
117.6 m/s2 {12 G}, 10 to 55 Hz  
at double amplitude of 2 mm  
Shock  
resistance  
Coil (at 25°C 77°F  
Nominal operating power  
)
500 mW  
Remarks  
Vibration  
resistance  
* Specifications will vary with foreign standards certification ratings.  
*1  
More than 105 operations when applying the nominal switching capacity to one  
side of contact pairs of each Form A contact and Form B contact  
*2 Measurement at same location as " Initial breakdown voltage " section  
*3 Detection current: 10mA  
Destructive  
Conditions for oper-  
ation, transport and  
Ambient  
temp.  
–40°C to +70°C –40°F to +158°F  
8
storage*  
*4 Excluding contact bounce time  
(Not freezing and  
condensing at low  
temperature)  
*5 Half-wave pulse of sine wave: 11ms; detection time: 10µs  
*6 Half-wave pulse of sine wave: 6ms  
Humidity  
5 to 85% R.H.  
*7 Detection time: 10µs  
Unit weight  
37 g 1.31 oz  
47 g 1.66 oz  
*8 Refer to 5. Conditions for operation, transport and storage mentioned in  
AMBIENT ENVIRONMENT (Page 61).  
ORDERING INFORMATION  
TYPICAL APPLICATIONS  
• Signal  
• Escalator  
Ex. SF  
2
DC 12 V  
• Elevator  
Contact arrangement  
Coil voltage  
• Medical Instruments  
• Railway  
• Factory Automation  
2: 2 Form A 2 Form B  
3: 3 Form A 1 Form B  
4: 4 Form A 4 Form B  
DC 5, 9, 12, 18, 21,  
24, 36, 48, 60 V  
UL/CSA, TÜV, SEV approved type is standard (SF2, SF4)  
TÜV approved type is standard (SF3)  
258  
SF  
TYPES AND COIL DATA (at 20°C 68°F)  
Nominal  
operating  
current,  
Pick-up  
Drop-out  
Coil  
resistance  
(±10%)  
Nominal  
operating  
power, mW  
Contact  
arrangement  
Nominal  
voltage, V DC  
Max. allowable  
voltage, V DC  
Part No.  
voltage, VDC voltage, V DC  
(max.)  
(min.)  
mA(±10%)  
SF2-DC5V  
SF2-DC9V  
SF2-DC12V  
SF2-DC18V  
SF2-DC21V  
SF2-DC24V  
SF2-DC36V  
SF2-DC48V  
SF2-DC60V  
SF3-DC5V  
SF3-DC9V  
SF3-DC12V  
SF3-DC18V  
SF3-DC21V  
SF3-DC24V  
SF3-DC36V  
SF3-DC48V  
SF3-DC60V  
SF4-DC5V  
SF4-DC9V  
SF4-DC12V  
SF4-DC18V  
SF4-DC21V  
SF4-DC24V  
SF4-DC36V  
SF4-DC48V  
SF4-DC60V  
5
3.75  
6.75  
9
0.5  
0.9  
1.2  
1.8  
2.1  
2.4  
3.6  
4.8  
6.0  
0.5  
0.9  
1.2  
1.8  
2.1  
2.4  
3.6  
4.8  
6.0  
0.75  
0.9  
1.8  
1.8  
2.1  
3.6  
3.6  
7.2  
9.0  
50  
100  
500  
500  
500  
500  
500  
500  
500  
500  
500  
500  
500  
500  
500  
500  
500  
500  
500  
500  
500  
500  
500  
500  
500  
500  
500  
500  
500  
6
9
10.8  
14.4  
21.6  
25.2  
28.8  
43.2  
57.6  
72  
12  
18  
21  
24  
36  
48  
60  
5
288  
41.7  
13.5  
15.75  
14.4  
27  
SF2  
SF3  
SF4  
1.152  
20.8  
36  
4.608  
7.200  
50  
10.4  
8.3  
45  
3.75  
6.75  
9
100  
6
9
10.8  
14.4  
21.6  
25.2  
28.8  
43.2  
57.6  
72  
12  
18  
21  
24  
36  
48  
60  
5
288  
41.7  
20.8  
13.5  
15.75  
14.4  
27  
1.152  
36  
4.608  
7.200  
50  
10.4  
8.3  
45  
3.75  
6.75  
9
100  
6
9
10.8  
14.4  
21.6  
25.2  
28.8  
43.2  
57.6  
72  
12  
18  
21  
24  
36  
48  
60  
288  
41.7  
20.8  
13.5  
15.75  
14.4  
27  
1.152  
36  
4.608  
7.200  
10.4  
8.3  
45  
mm inch  
DIMENSIONS  
Schematic (Bottom view)  
1) SF2  
5
6
7
8
1
2
16±0.3  
.630±.012  
0.5  
9
10  
11  
12  
.020  
3.5±0.3  
.138±.012  
12.7  
.500  
12.7  
.500  
12.7  
.500  
5.08  
.200  
PC board pattern (Bottom view)  
53.3±0.3  
2.098±.012  
10-1.4 DIA. HOLES  
2.54  
10-.055 DIA. HOLES  
.100  
5
6
7
8
2.54  
.100  
25.0  
.984  
1
2
12.7  
.500  
7.62  
.300  
9
10  
11  
12  
General tolerance: ±0.3 ±.012  
Tolerance: ±0.1 ± .004  
259  
SF  
2) SF3  
mm inch  
Schematic (Bottom view)  
5
6
7
8
1
2
16±0.3  
.630±.012  
0.5  
9
10 11 12  
.020  
3.5±0.3  
.138±.012  
12.7  
.500  
12.7  
.500  
12.7  
.500  
5.08  
.200  
PC board pattern (Bottom view)  
53.3±0.3  
10-1.4 DIA. HOLES  
2.098±.012  
2.54  
10-.055 DIA. HOLES  
.100  
5
6
7
8
2.54  
.100  
25.0  
.984  
1
2
12.7  
.500  
7.62  
.300  
9
10  
11  
12  
General tolerance: ±0.3 ±.012  
Tolerance: ±0.1 ±.004  
3) SF4  
Schematic (Bottom view)  
13 14 15 16  
16±0.3  
1
2
.630±.012  
5
9
6
7
8
10 11 12  
0.3  
.012  
3.5±0.3  
12.7  
.500  
12.7  
.500  
12.7  
.500  
.138±.012  
5.08  
.200  
17 18 19 20  
53.3±0.3  
2.098±.012  
13  
5
14  
6
15  
7
16  
8
7.62  
.300  
33±0.3  
PC board pattern (Bottom view)  
1.299±.012  
1
2
12.7  
.500  
7.62  
.300  
18-1.4 DIA. HOLES  
2.54  
18-.055 DIA. HOLES  
.100  
2.54  
.100  
9
17  
10  
18  
11  
19  
12  
20  
7.62  
.300  
General tolerance: ±0.3 ±.012  
Tolerance: ±0.1 ±.004  
REFERENCE DATA  
1. Operate/release time  
2. Coil temperature rise  
3. Ambient temperature characteristics  
Coil applied voltage: 120%V  
Contact switching current: 6A  
Tested sample: SF4-DC12V  
Quantity: n = 6  
60  
100  
50  
40  
30  
Drop-out  
voltage  
50  
40  
30  
20  
10  
0
50  
Pick-up  
voltage  
-40 -20  
0
Inside the coil  
Contact  
Operate time  
20 40 60 80  
Ambient  
20  
temperature, °C  
Max.  
x
-50  
Min.  
10  
Max.  
x
Release time  
Min.  
-100  
0
30  
50  
70  
80  
90  
100  
110  
120  
Ambient temperature, °C  
Coil applied voltage, %V  
260  
SF  
SAFETY STRUCTURE OF SF RELAYS  
This SF relay design ensures that  
externally caused circuit or device  
scenario, relay breakdown (coil rupture,  
subsequent operations shut down and can breakdowns, end of life incidents, and  
faulty operation, faulty return, and fatigue  
and breakage of the operating spring and  
return spring), and even in the event of  
end of life.  
automatically return to a safe state when  
the SF relay suffers overloading and other  
circuit abnormalities (unforeseen  
noise, surge, and environmental  
influences) owing to contact welding,  
spring fusion or, in the worst-case  
Structure  
Operation  
Min. 0.5 mm .020 inch  
Even when one contact is welded closed,  
the other maintains a gap of greater than  
0.5 mm .020 inch.  
Contact a  
Contact b  
Card  
1. Forced operation method  
(2a2b, 3a1b, 4a4b types)  
In the diagram on the left, the lower  
contact "b" have welded but the upper con-  
tact "a" maintain at a gap of greater than  
0.5 mm .020 inch.  
Weld  
Subsequent contact movement is  
suspended and the weld can be detected  
The two contacts “a” and “b” are coupled with the same  
card. The operation of each contact is regulated by the  
movement of the other contact.  
External NO  
contact weld  
Return  
Enables design of safety circuits that allow  
weld detection and return at an early stage.  
2. Independent operation method  
(4a4b type)  
As shown at the top right of the diagram on  
the left, if the external N.O. contact welds, a  
0.5 mm .020 inch gap is maintained.  
Return  
Return  
Each of the other contacts returns to N.O.  
because the coil is no longer energized.  
None of four contacts are held in position by the armature.  
Even though one of the external N.O. contacts has  
welded, the other three contacts have returned owing to  
the de-energizing of the coil.  
In independent chambers, the contacts "a" and "b" are  
kept apart by a body/card separator or by the card itself.  
Prevents shorting and fusing of springs and  
spring failure owing to short-circuit current.  
Case separator  
Card  
1
3. Separate chamber method  
(2a2b, 3a1b, 4a4b types)  
Contact a  
As shown on the diagram on the left, even  
if the operating springs numbered 1 and 2  
there is no shorting between "a" and "b"  
contacts.  
Body  
separator  
2
Contact b  
4. High-efficiency 4-gap balanced  
armature structure  
(2a2b, 3a1b, 4a4b types)  
The use of high-efficiency magnetically polarized circuits Does away with return faults due to fatigue  
and 4-gap balanced armature structure means that  
springs are not required.  
or breakage of the return spring, especially  
stoppage during contact states.  
Independent COM enables differing pole  
circuit configurations. This makes it  
possible to design various kinds of control  
circuits and safety circuits.  
5. 2a2b contact  
3a1b contact  
4a4b contact  
Structure with independent COM contact of (2a2b),  
(3a1b), (4a4b) contacts.  
261  
SF  
THE OPERATION OF SF RELAYS (when contacts are welded)  
SF relays work to maintain a normal operating state even when overloading or short-circuit currents occur. It is also easy to include  
weld detection circuits and safety circuits in the design to ensure safety even if contacts weld.  
1) 2a2b Type  
Form “b” Contact Weld  
If the form “b” contacts (Nos. 1 and 3) weld, the armature becomes non-operational and the contact gap of the two form “a” contacts  
is maintained at greater than 0.5 mm .020 inch. Reliable isolation is thus ensured.  
If the No. 1 contact welds.  
No.4  
No.3  
No.1  
No.2  
No.4  
No.3  
No.1  
No.2  
A gap of greater than 0.5 mm .020 inch is main-  
tained at each of the two form "a" contacts (Nos.  
2 and 4).  
Non-energized  
Energized (when no. 1 contact is welded)  
Form “a” Contact Weld  
If the two form “a” contacts (Nos. 2 and 4) weld, the armature becomes non-operational and the gap between the two form "b"  
contacts is maintained at greater than 0.5 mm .020 inch. Reliable isolation is thus ensured.  
No.4  
No.3  
No.1  
No.2  
No.4  
No.3  
No.1  
No.2  
If the No. 2 contact welds.  
Each of the two form "b" contacts (Nos. 1 and 3)  
maintains a gap of greater than 0.5 mm .020 inch.  
Energized  
Non-energized (when no. 2 contact is welded)  
Contact Operation Table  
The table below shows the state of the other contacts when the current through the welded form “a” contact is 0 V and the rated  
voltage is applied through the form “b” contact.  
Contact No.  
Contact No.  
State of other contacts  
1
2
3
4
No.4  
No.3  
No.1  
No.2  
1
2
3
4
>0.5  
>0.5  
Welded  
terminal  
No.  
>0.5: contact gap is kept at min. 0.5 mm .020 inch  
Empty cells: either closed or open  
>0.5  
>0.5  
>0.5  
>0.5  
>0.5  
>0.5  
Note: Contact gaps are shown at the initial state.  
If the contacts change state owing to loading/breaking  
it is necessary to check the actual loading.  
Contact No.  
Terminal No.  
No.1  
No.2  
7–8  
No.3  
5–6  
No.4  
9–10  
11–12  
262  
SF  
2) 3a1b Type  
Form “b” Contact Weld  
If the form “b” contact (No. 3) welds, the armature becomes non-operational, the contact gaps at the three form “a” contacts are  
maintained at greater than 0.5 mm .020 inch. Reliable isolation is thus ensured  
If the No. 3 contact welds.  
Each of the two form “a” contacts (Nos. 1, 2, and  
4) maintain a gap of greater than 0.5 mm .020  
inch.  
No.4  
No.3  
No.1  
No.2  
No.4  
No.3  
No.1  
No.2  
Non-energized  
Energized (when no. 3 contact is welded)  
Form “a” Contact Weld  
When the form “a” contacts (nos. 1, 2, and 4) weld, the armature remains in a non-returned state and the contact gap at the single  
form “b” contact is maintained at greater than 0.5 mm .020 inch. Reliable isolation is thus ensured.  
No.4  
No.3  
No.1  
No.2  
No.4  
No.3  
No.1  
No.2  
If the No. 2 contact welds.  
The single form “b” contact (No. 3) maintains a  
gap of greater than 0.5 mm .020 inch.  
Energized  
Non-energized (when no. 2 contact is welded)  
Contact Operation Table  
The table below shows the state of the other contacts when the current through the welded form “a” contact is 0 V and the rated volt-  
age is applied through the form “b” contact.  
Contact No.  
State of other contacts  
Contact No.  
1
2
3
4
No.4  
No.3  
No.1  
No.2  
1
>0.5  
>0.5  
Welded  
terminal  
No.  
>0.5: contact gap is kept at min. 0.5 mm .020 inch  
Empty cells: either closed or open  
2
3
4
>0.5 >0.5  
>0.5  
>0.5  
Note: Contact gaps are shown at the initial state.  
If the contacts change state owing to loading/breaking  
it is necessary to check the actual loading.  
Contact No.  
Terminal No.  
No.1  
No.2  
7–8  
No.3  
5–6  
No.4  
9–10  
11–12  
263  
SF  
3) 4a4b Type  
Internal Contacts Weld  
If the internal contacts (nos. 2, 3, 6, and 7) weld, the armature becomes non-operational and the contact gaps of each of the four form  
“a” contacts are maintained at greater than 0.5 mm .020 inch. Reliable isolation is thus ensured.  
No.8  
No.7  
No.1  
No.2  
No.8  
No.7  
No.1  
No.2  
If the No. 2 contact welds.  
Each of the four form "a" contacts (Nos. 1, 3, 5,  
and 7) maintains a gap of greater than 0.5 mm  
.020 inch.  
No.6  
No.5  
No.3  
No.4  
No.6  
No.5  
No.3  
No.4  
Non-energized  
Energized (when no. 2 contact is welded)  
External Contacts Weld  
If the external contacts (nos. 1, 4, 5, and 8) weld, gaps of greater than 0.5 mm .020 inch are maintained between adjacent contacts  
and the coil returns to an non-energized state.  
If the No. 1 contact welds.  
No.8  
No.7  
No.1  
No.2  
No.8  
No.7  
No.1  
No.2  
The adjacent No. 2 contact maintains a gap of  
greater than 0.5 mm .020 inch. The other con-  
tacts, because the coil is not energized, return to  
their normal return state; each of form “a” con-  
tacts (nos. 3, 5, and 7) maintains a contact gap of  
greater than 0.5 mm .020 inch; each of the form  
“b” contacts (nos. 4, 6, and 8) return to a closed  
state.  
No.6  
No.5  
No.3  
No.4  
No.6  
No.5  
No.3  
No.4  
Non-energized (when no. 1 contact is welded)  
Energized  
If external connections are made in series.  
Even if one of the contacts welds, because the  
other contacts operate independently, the contact  
gaps are maintained at greater than 0.5 mm .020  
inch.  
Weld  
Energized  
Contact gap  
min 0.5 mm .020 inch  
Non-energized  
Contact Operation Table  
The table below shows the state of the other contacts when the current through the welded form “a” contact is 0 V and the rated volt-  
age is applied through the form “b” contact.  
Contact No.  
Contact No.  
State of other contacts  
1
2
3
4
5
6
7
8
No.8  
No.7  
No.1  
No.2  
1
2
3
4
5
6
7
8
>0.5 >0.5  
>0.5  
>0.5  
>0.5  
>0.5  
>0.5  
>0.5: contact gap  
is kept at min. 0.5  
mm .020 inch  
: contact closed  
Empty cells: either  
closed or open  
>0.5  
>0.5  
>0.5  
>0.5  
>0.5  
>0.5  
>0.5  
Welded  
terminal  
No.  
No.6  
No.5  
No.3  
No.4  
>0.5 >0.5  
>0.5  
>0.5  
>0.5  
>0.5  
>0.5  
>0.5 >0.5  
>0.5  
Contact No. No.1 No.2 No.3 No.4 No.5 No.6 No.7 No.8  
Terminal No. 13–14 5–6 9–10 17–18 19–20 11–12 7–8 15–16  
>0.5  
>0.5  
>0.5  
>0.5  
>0.5  
>0.5  
>0.5 >0.5  
Note: Contact gaps are shown at the initial state.  
If the contacts change state owing to loading/breaking it is necessary to check the actual loading.  
For Cautions for Use, see Relay Technical Information (Page 48 to 76).  
9/1/2000  
All Rights Reserved, © Copyright Matsushita Electric Works, Ltd.  
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