SF4D-DC12V [NAIS]

POLARISED, MONOSTABLE SAFETY RELAY; 极化,单稳态安全继电器
SF4D-DC12V
型号: SF4D-DC12V
厂家: NAIS(MATSUSHITA ELECTRIC WORKS)    NAIS(MATSUSHITA ELECTRIC WORKS)
描述:

POLARISED, MONOSTABLE SAFETY RELAY
极化,单稳态安全继电器

继电器
文件: 总5页 (文件大小:245K)
中文:  中文翻译
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(pending)  
POLARISED, MONOSTABLE  
SAFETY RELAY  
SF-RELAYS  
Double contact  
FEATURES  
25.0  
.984  
• High contact reliability  
• Separated chamber structure (2 Form  
A 2 Form B, 4 Form A 4 Form B)  
N.O. and N.C. side contacts are put in  
each own space surrounded with a card  
and a body-separater.That prevents short  
circuit between contacts, which is caused  
by their springs welding or damaged.  
• High breakdown voltage 2,500 Vrms  
between contacts and coil  
53.3±0.3  
2.098±.012  
High contact reliability is achieved through  
the use of a double contact.  
• Forced operation contacts  
16.5±0.5  
.650±.020  
(2 Form A 2 Form B)  
N.O. and N.C. side contacts are  
connected through a card so that one  
interacts with the other in movement. In  
case of a contact welding, the other keeps  
a min. 0.5mm .020inch contact gap.  
• Independent operation contacts  
(4 Form A 4 Form B)  
There are 4 points of forced operation  
contacts.  
Each pair of contacts is free from the main  
armature and is independent from each  
other. So if a N.O. pair of contacts are  
welded, the other 3 N.O. contacts are not  
effected (operate properly) That enables  
to plan a circuit to detect welding or go  
back to the beginning condition.  
2 Form A 2 Form B  
33±0.5  
1.299±.020  
53.3±0.3  
2.098±.012  
• High sensitivity  
16.5±0.5  
.650±.020  
Realizes thin shape and high sensitivity  
(500 mW nominal operating power) by  
utilizing high-efficiency polarized  
magnetic circuit with 4-gap balanced  
armature.  
• Complies with safety standards  
Standard products are UL, CSA, TÜV and  
SEV certified. Comform to European  
standards. TÜV certified (945/EL, 178/  
88). Complies with SUVA European  
standard.  
4 Form A 4 Form B  
mm inch  
SPECIFICATIONS  
Contact  
Characteristics  
2 Form A  
2 Form B  
4 Form A  
4 Form B  
2 Form A  
2 Form B  
4 Form A  
4 Form B  
Contact arrangement  
Contact arrangement  
Initial contact resistance, max.  
(By voltage drop 6 V DC 1 A)  
Max. operating speed  
Initial insulation resistance*1  
180 cpm (at nominal voltage)  
Min. 1,000 Mat 500 V DC  
1,300 Vrms  
30 mΩ  
Contact material  
Gold-flashed silver alloy  
Between open contacts  
Initial  
Nominal switching  
capacity  
breakdown Between contact sets  
2,500 Vrms  
6 A 250 V AC, 6 A 30 V DC  
voltage*2  
Between contact and coil  
2,500 Vrms  
Rating  
(resistive)  
Max. switching power  
1,500 VA, 180 W  
Operate time*3 (at nominal voltage)  
Release time (without diode)*3  
(at nominal voltage)  
Approx. 17 ms Approx. 18 ms  
Max. switching voltage  
440 V AC, 30 V DC  
Approx. 7 ms Approx. 6 ms  
Max. carrying current  
6 A  
107  
Expected  
life (min.  
operations)  
Mechanical (at 180 cpm)  
Electrical (at 20 cpm)  
Max. 45°C  
with nominal coil voltage and  
at 6 A carry current  
Temperature rise (at nominal voltage)  
(at 20°C)  
105  
Functional*4  
Shock resistance  
Min. 294 m/s2 {30 G}  
Min. 980 m/s2 {100 G}  
Coil  
Destructive*5  
Nominal operating power  
500 mW  
10 to 55 Hz at double  
amplitude of 2 mm  
Remarks  
Functional*6  
Vibration resistance  
* Specifications will vary with foreign standards certification ratings.  
*1 Measurement at same location as “Initial breakdown voltage” section  
*2 Detection current: 10mA  
10 to 55 Hz at double  
amplitude of 2 mm  
Destructive  
*3 Excluding contact bounce time  
*4 Half-wave pulse of sine wave: 11ms; detection time: 10µs  
*5 Half-wave pulse of sine wave: 6ms  
Conditions for operation,  
Ambient  
–40°C to +70°C  
–40°F to +158°F  
transport and storage*7 (Not temp.  
freezing and condensing at  
*6 Detection time: 10µs  
*7 Refer to 6. Usage, transport and storage mentioned in NOTES  
Humidity  
5 to 85% R.H.  
low temperature)  
Approx.  
38 g 1.34 oz  
Approx.  
47 g 1.66 oz  
Unit weight  
4
ORDERING INFORMATION  
TYPICAL APPLICATIONS  
• Industrial equipment such as presses and machine tools  
Ex. SF  
2
D
DC 5 V  
Contact arrangement  
Coil voltage  
DC 5, 12, 24, 48, 60 V  
2: 2 Form A 2 Form B  
4: 4 Form A 4 Form B  
UL/CSA, TÜV, SEV approved type is standard  
TYPES AND COIL DATA (at 20°C 68°F)  
Nominal  
operating  
current,  
Pick-up  
voltage, VDC  
(max.)  
Drop-out  
voltage, V DC  
(min.)  
Nominal  
operating  
power, mW  
Contact  
Nominal  
Coil resistance  
(±10%)  
Max.allowable  
voltage, V DC  
Part No.  
arrangement  
voltage, V DC  
mA (±10%)  
SF2D-DC5V  
SF2D-DC12V  
SF2D-DC24V  
SF2D-DC48V  
SF2D-DC60V  
SF4D-DC5V  
SF4D-DC12V  
SF4D-DC24V  
SF4D-DC48V  
SF4D-DC60V  
5
3.75  
9
0.5  
1.2  
2.4  
4.8  
6.0  
0.75  
1.8  
3.6  
7.2  
9.0  
50  
100  
41.7  
20.8  
10.4  
8.3  
500  
500  
500  
500  
500  
500  
500  
500  
500  
500  
6
12  
24  
48  
60  
5
288  
14.4  
28.8  
57.6  
72  
2 Form A  
2 Form B  
18  
36  
45  
3.75  
9
1.152  
4.608  
7.200  
50  
100  
41.7  
20.8  
10.4  
8.3  
6
12  
24  
48  
60  
288  
14.4  
28.8  
57.6  
72  
4 Form A  
4 Form B  
18  
36  
45  
1.152  
4.608  
7.200  
mm inch  
DIMENSIONS  
Schematic (Bottom view)  
1. 2 Form A 2 Form B  
5
6
7
8
1
2
16±0.5  
.630±.020  
9
10  
11  
12  
0.5  
.020  
3.0±0.5  
.118±.020  
12.7  
12.7  
.500  
12.7  
.500  
PC board pattern (Bottom view)  
5.08  
.200  
.500  
53.3±0.3  
10-1.4 DIA. HOLES  
2.098±.012  
2.54  
10-.055 DIA. HOLES  
.100  
2.54  
.100  
5
6
7
8
25.0  
.984  
1
2
12.7  
.500  
7.62  
.300  
9
10  
11  
12  
General tolerance: ±0.3 ±.012  
Tolerance: ±0.1 ±.004  
Schematic (Bottom view)  
2. 4 Form A 4 Form B  
13 14 15 16  
16±0.5  
1
2
.630±.020  
5
9
6
7
8
10 11 12  
0.3  
.012  
3.0±0.5  
12.7  
.500  
12.7  
.500  
12.7  
.500  
.118±.020  
5.08  
.200  
17 18 19 20  
53.3±0.3  
2.098±.012  
PC board pattern (Bottom view)  
13  
5
14  
6
15  
7
16  
8
7.62  
.300  
18-1.4 DIA. HOLES  
33±0.5  
2.54  
18-.055 DIA. HOLES  
1.299±.020  
.100  
1
2
2.54  
.100  
12.7  
.500  
7.62  
.300  
9
17  
10  
18  
11  
19  
12  
20  
7.62  
.300  
General tolerance: ±0.3 ±.012  
Tolerance: ±0.1 ±.004  
5
REFERENCE DATA  
1. Operate/release time (without diode)  
2. Temperature rise  
3. Ambient temperature characteristics  
Tested sample: SF2D-DC24V  
Quantity: n = 20  
Tested sample: SF4D-DC24V  
Quantity: n = 6  
Tested sample: SF4D-DC12V  
Quantity: n = 6  
Coil applied voltage: 100%V, 120%V  
Contact carry current: 6A  
30  
50  
40  
100  
50  
25  
Inside the coil  
Drop-out voltage  
Pick-up voltage  
20  
15  
30  
-40 -20  
0
Operate time  
20 40 60 80  
Ambient  
20  
temperature, °C  
10  
Contact  
Max.  
x
-50  
Min.  
Release time  
10  
0
Max.  
5
0
x
Min.  
-100  
70  
80  
90  
100  
110  
120 130  
100  
110  
120  
Coil applied voltage, %V  
Coil applied voltage, %V  
6
THE OPERATION OF SF RELAYS (when contacts are welded)  
SF relays work to maintain a normal operating state even when the contact welding occur by overloading or short-circuit  
currents. It is easy to make weld detection circuits and safety circuits in the design to ensure safety even if contacts weld.  
Internal Contacts Weld  
If the internal contacts (No. 2, 3, 6, and 7) weld of 4a4b type, the armature becomes non-operational and the contact gaps of each of  
the four form acontacts are maintained at greater than 0.5 mm .020 inch. Reliable isolation is thus ensured.The 2a2b type operates  
in the same way.  
No.8  
No.7  
No.1  
No.2  
No.8  
No.7  
No.1  
No.2  
If the No. 2 contact welds.  
Each of the four form acontacts (No. 1, 3, 5,  
and 7) maintains a gap of greater than 0.5 mm  
.020 inch.  
No.6  
No.5  
No.3  
No.4  
No.6  
No.5  
No.3  
No.4  
Non-energized  
Energized (when no. 2 contact is welded)  
External Contacts Weld  
If the external contacts (No. 1, 4, 5, and 8) weld of 4a4b type, gaps of greater than 0.5 mm .020 inch are maintained between adjacent  
contacts and the other contacts return by an non-energized.  
No.8  
No.7  
No.1  
No.2  
No.8  
No.7  
No.1  
No.2  
If the No. 1 contact welds.  
The adjacent No. 2 contact maintains a gap of  
greater than 0.5 mm .020 inch. The other  
contacts, because the coil is not energized,  
return to their normal return state; each of  
form acontacts (No. 3, 5, and 7) maintains a  
contact gap of greater than 0.5 mm .020 inch;  
each of the form bcontacts (No. 4, 6, and 8)  
return to a closed state.  
No.6  
No.5  
No.3  
No.4  
No.6  
No.5  
No.3  
No.4  
Energized  
Non-energized (when no. 1 contact is welded)  
Weld  
If external connections are made in series.  
Even if one of the contacts welds, the other contacts  
operate independently and the contact gaps are  
maintained at greater than 0.5 mm .020 inch.  
Energized  
Contact gap  
min 0.5 mm .020 inch  
Non-energized  
Contact Operation Table  
The table below shows the state of the other contacts. In case of form acontact weld the coil applied voltage is 0 V.  
In case of form bcontact weld the coil applied voltage is nominal.  
Contact No.  
Contact No.  
State of other contacts  
1
2
3
4
5
6
7
8
No.8  
No.7  
No.1  
No.2  
1
2
3
4
5
6
7
8
>0.5 >0.5  
>0.5  
>0.5  
>0.5  
>0.5  
>0.5  
>0.5: contact gap  
is kept at min. 0.5  
mm .020 inch  
: contact closed  
Empty cells: either  
closed or open  
>0.5  
>0.5  
>0.5  
>0.5  
>0.5  
>0.5  
>0.5  
No.6  
No.5  
No.3  
No.4  
Welded  
contact  
No.  
>0.5 >0.5  
>0.5  
>0.5  
>0.5  
>0.5  
>0.5  
>0.5 >0.5  
>0.5  
Contact No. No.1 No.2 No.3 No.4 No.5 No.6 No.7 No.8  
>0.5  
>0.5  
>0.5  
>0.5  
>0.5  
>0.5  
Terminal No. 2019 1211 87 1615 1314 56 910 1718  
>0.5 >0.5  
Note: Contact gaps are shown at the initial state.  
If the contact transfer is caused by load switching, it is necessary to check the actual loading.  
7
NOTES  
1. Coil operating power  
(2) High-frequency load-operating  
When high-frequency opening and  
closing of the relay is performed with a  
load that causes arcs at the contacts,  
nitrogen and oxygen in the air is fused by  
the arc energy and HNO3 is formed. This  
can corrode metal materials.  
The humidity range varies with the  
temperature. Use within the range  
indicated in the graph below.  
Pure DC current should be applied to the  
coil.The wave form should be rectangular.  
If it includes ripple, the ripple factor should  
be less than 5%. However, check it with  
the actual circuit since the characteristics  
may be slightly different.  
Humidity, %R.H.  
85  
2. Coil connection  
Three countermeasures for these are  
listed here.  
1. Incorporate an arc-extinguishing  
circuit.  
2. Lower the operating frequency  
3. Lower the ambient humidity  
Tolerance range  
When connecting coils, refer to the wiring  
diagram to prevent mis-operation or  
malfunction.  
(Avoid freezing when  
used at temperatures  
lower than 0°C 32°F)  
(Avoid  
condensation when  
used at temperatures  
higher than 0°C 32°F)  
3. Cleaning  
For automatic cleaning, the boiling  
method is recommended.Avoid ultrasonic  
cleaning which subjects the relays to high  
frequency vibrations, which may cause  
the contacts to stick.  
It is recommended that a uorinated  
hydrocarbon or other alcoholic solvents  
be used.  
5
3) For secure operations, the voltage  
applied to the coil should be nominal  
voltage. In addition, please note that pick-  
up and drop-out voltage will vary  
according to the ambient temperature and  
operation conditions.  
4) Heat, smoke, and even a re may occur  
if the relay is used in conditions outside of  
the allowable ranges for the coil ratings,  
contact ratings, operating cycle lifetime,  
and other specications. Therefore, do  
not use the relay if these ratings are  
exceeded. Also, make sure that the relay  
is wired correctly.  
5) Incorrect wiring may cause unexpected  
events or the generation of heat or ames.  
6) Check the ambient conditions when  
storing or transporting the relays and  
devices containing the relays. Freezing or  
condensation may occur in the relay,  
causing functional damage. Avoid  
subjecting the relays to heavy loads, or  
strong vibration and shocks.  
40  
0
+70  
+158  
40  
+32  
Temperature, °C °F  
(3) Atmospheric pressure: 86 to 106 kPa  
Temperature and humidity range for  
usage, transport, and storage:  
2) Condensation  
Condensation forms when there is a  
sudden change in temperature under high  
temperature and high humidity conditions.  
Condensation will cause deterioration of  
the relay insulation.  
4. Soldering  
We recommend the following soldering  
conditions  
1) Automatic soldering  
1) Preheating: 100°C 212°F, max. 60 s  
2) Soldering: 250°C 482°F, max. 5 s  
5. Others  
3) Freezing  
Condensation or other moisture may  
freeze on the relay when the  
1) If the relay has been dropped, the  
appearance and characteristics should  
always be checked before use.  
2) The cycle lifetime is dened under the  
standard test condition specied in the  
JIS* C 5442-1986 standard (temperature  
15 to 35°C 59 to 95°F, humidity 25 to  
85%). Check this with the real device as it  
is affected by coil driving circuit, load type,  
activation frequency, activation  
phase,ambient conditions and other  
factors.  
Also, be especially careful of loads such  
as those listed below.  
(1) When used for AC load-operating and  
the operating phase is synchronous.  
Rocking and fusing can easily occur due  
to contact shifting.  
temperatures is lower than 0°C 32°F.This  
causes problems such as sticking of  
movable parts or operational time lags.  
4) Low temperature, low humidity  
environments  
The plastic becomes brittle if the relay is  
exposed to a low temperature, low  
humidity environment for long periods of  
time.  
6. Usage, transport and storage  
conditions  
1) Ambient temperature, humidity, and  
atmospheric pressure during usage,  
transport, and storage of the relay:  
(1) Temperature:  
40 to +70°C 40 to +158°F  
(2) Humidity: 5 to 85% RH  
(Avoid freezing and condensation.)  
2/19/2003  
All Rights Reserved, © Copyright Matsushita Electric Works, Ltd.  
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