LM25576Q0MHX [NSC]

IC 5.5 A SWITCHING REGULATOR, 1000 kHz SWITCHING FREQ-MAX, PDSO20, TSSOP-20, Switching Regulator or Controller;
LM25576Q0MHX
型号: LM25576Q0MHX
厂家: National Semiconductor    National Semiconductor
描述:

IC 5.5 A SWITCHING REGULATOR, 1000 kHz SWITCHING FREQ-MAX, PDSO20, TSSOP-20, Switching Regulator or Controller

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National Semiconductor is now part of  
Texas Instruments.  
Search http://www.ti.com/ for the latest technical  
information and details on our current products and services.  
October 16, 2008  
LM25576Q0  
SIMPLE SWITCHER® 42V, 3A Step-Down Switching  
Regulator  
General Description  
Features  
The LM25576Q0 is an easy to use SIMPLE SWITCHER®  
buck regulator which allows design engineers to design and  
optimize a robust power supply using a minimum set of com-  
ponents. The LM25576Q0 is AECQ100 grade 0 qualified,  
extending the operating junction temperature range to 150°C.  
Operating with an input voltage range of 6 - 42V, the  
LM25576Q0 delivers 3A of continuous output current with an  
integrated 170mN-Channel MOSFET. The regulator uti-  
lizes an Emulated Current Mode architecture which provides  
inherent line regulation, tight load transient response, and  
ease of loop compensation without the usual limitation of low-  
duty cycles associated with current mode regulators. The  
operating frequency is adjustable from 50kHz to 1MHz to al-  
low optimization of size and efficiency. To reduce EMI, a  
frequency synchronization pin allows multiple IC’s from the  
LM(2)557x family to self-synchronize or to synchronize to an  
external clock. The LM25576Q0 guarantees robustness with  
cycle-by-cycle current limit, short-circuit protection, thermal  
shut-down, and remote shut-down. The device is available in  
a power enhanced TSSOP-20 package featuring an exposed  
die attach pad for thermal dissipation. The LM25576Q0 is  
supported by the full suite of WEBENCH® On-Line design  
tools.  
LM25576Q0 is an Automotive Grade product that is AEC-  
Q100 grade 0 qualified  
-40°C to 150°C operating junction temperature  
Integrated 42V, 170mN-channel MOSFET  
Ultra-wide input voltage range from 6V to 42V  
Adjustable output voltage as low as 1.225V  
1.65% feedback reference accuracy  
Operating frequency adjustable between 50kHz and  
1MHz with single resistor  
Master or slave frequency synchronization  
Adjustable soft-start  
Emulated current mode control architecture  
Wide bandwidth error amplifier  
Built-in protection  
Package  
TSSOP-20EP (Exposed Pad)  
Applications  
Automotive  
Industrial  
Simplified Application Schematic  
30071201  
WEBENCH® is a registered trademark of National Semiconductor Corporation.  
© 2008 National Semiconductor Corporation  
300712  
www.national.com  
Connection Diagram  
30071202  
Top View  
20-Lead TSSOP  
Ordering Information  
Order Number  
LM25576Q0MH  
LM25576Q0MHX  
Package Type  
Exposed Pad TSSOP-20 MXA20A  
Exposed Pad TSSOP-20 MXA20A  
NSC Package Drawing Supplied As  
Features  
73 Units in Rail  
AEC-Q100 Grade 0  
qualified. Automotive  
Grade Production Flow *  
2500 Units on Tape and  
Reel  
* Automotive Grade (Q) product incorporates enhanced manufacturing and support processes for the automotive market, including defect detection methodologies.  
Reliability qualification is compliant with the requirements and temperature grades defined in the AECQ100 standard. Automotive Grade products are identified  
with letter Q. For more information go to http://www.national.com/automotive.  
www.national.com  
2
Pin Descriptions  
Pin(s)  
Name  
Description  
Application Information  
1
VCC  
Output of the bias regulator  
Vcc tracks Vin up to 9V. Beyond 9V, Vcc is regulated to 7  
Volts. A 0.1uF to 1uF ceramic decoupling capacitor is  
required. An external voltage (7.5V – 14V) can be applied  
to this pin to reduce internal power dissipation.  
2
SD  
Shutdown or UVLO input  
If the SD pin voltage is below 0.7V the regulator will be in a  
low power state. If the SD pin voltage is between 0.7V and  
1.225V the regulator will be in standby mode. If the SD pin  
voltage is above 1.225V the regulator will be operational. An  
external voltage divider can be used to set a line  
undervoltage shutdown threshold. If the SD pin is left open  
circuit, a 5µA pull-up current source configures the regulator  
fully operational.  
3, 4  
5
Vin  
Input supply voltage  
Nominal operating range: 6V to 42V  
SYNC  
Oscillator synchronization input or output The internal oscillator can be synchronized to an external  
clock with an external pull-down device. Multiple  
LM25576Q0 devices can be synchronized together by  
connection of their SYNC pins.  
6
7
8
9
COMP  
FB  
Output of the internal error amplifier  
The loop compensation network should be connected  
between this pin and the FB pin.  
Feedback signal from the regulated  
output  
This pin is connected to the inverting input of the internal  
error amplifier. The regulation threshold is 1.225V.  
RT  
Internal oscillator frequency set input  
The internal oscillator is set with a single resistor, connected  
between this pin and the AGND pin.  
RAMP  
Ramp control signal  
An external capacitor connected between this pin and the  
AGND pin sets the ramp slope used for current mode  
control. Recommended capacitor range 50pF to 2000pF.  
10  
11  
AGND  
SS  
Analog ground  
Soft-start  
Internal reference for the regulator control functions  
An external capacitor and an internal 10µA current source  
set the time constant for the rise of the error amp reference.  
The SS pin is held low during standby, Vcc UVLO and  
thermal shutdown.  
12  
OUT  
Output voltage connection  
Power ground  
Connect directly to the regulated output voltage.  
13, 14  
PGND  
Low side reference for the PRE switch and the IS sense  
resistor.  
15, 16  
IS  
Current sense  
Current measurement connection for the re-circulating  
diode. An internal sense resistor and a sample/hold circuit  
sense the diode current near the conclusion of the off-time.  
This current measurement provides the DC level of the  
emulated current ramp.  
17, 18  
19  
SW  
Switching node  
The source terminal of the internal buck switch. The SW pin  
should be connected to the external Schottky diode and to  
the buck inductor.  
PRE  
Pre-charge assist for the bootstrap  
capacitor  
This open drain output can be connected to SW pin to aid  
charging the bootstrap capacitor during very light load  
conditions or in applications where the output may be pre-  
charged before the LM25576Q0 is enabled. An internal pre-  
charge MOSFET is turned on for 265ns each cycle just prior  
to the on-time interval of the buck switch.  
3
www.national.com  
Pin(s)  
Name  
Description  
Application Information  
20  
BST  
Boost input for bootstrap capacitor  
An external capacitor is required between the BST and the  
SW pins. A 0.022µF ceramic capacitor is recommended.  
The capacitor is charged from Vcc via an internal diode  
during the off-time of the buck switch.  
NA  
EP  
Exposed Pad  
Exposed metal pad on the underside of the device. It is  
recommended to connect this pad to the PWB ground plane,  
in order to aid in heat dissipation.  
www.national.com  
4
BST to SW  
OUT to GND  
SYNC, SS, FB, RAMP to GND  
ESD Rating (Note 2)  
Human Body Model  
Storage Temperature Range  
14V  
Limited to Vin  
7V  
Absolute Maximum Ratings (Note 1)  
If Military/Aerospace specified devices are required,  
please contact the National Semiconductor Sales Office/  
Distributors for availability and specifications.  
2kV  
VIN to GND  
45V  
60V  
45V  
-1.5V  
45V  
14V  
-65°C to +150°C  
BST to GND  
PRE to GND  
Operating Ratings (Note 1)  
VIN  
SW to GND (Steady State)  
BST to VCC  
6V to 42V  
Operation Junction Temperature  
−40°C to + 150°C  
SD, VCC to GND  
Electrical Characteristics Specifications with standard typeface are for TJ = 25°C, and those with boldface type  
apply over full Operating Junction Temperature range. VIN = 24V, RT = 32.4kunless otherwise stated. (Note 3)  
Symbol  
Parameter  
Conditions  
Min  
Typ  
Max  
Units  
STARTUP REGULATOR  
VccReg  
Vcc Regulator Output  
Vcc LDO Mode turn-off  
6.85  
7.15  
9
7.5  
V
V
Vcc Current Limit  
Vcc = 0V  
25  
mA  
VCC SUPPLY  
Vcc UVLO Threshold  
Vcc Undervoltage Hysteresis  
Bias Current (Iin)  
(Vcc increasing)  
5.01  
5.35  
0.25  
3.4  
5.69  
V
V
FB = 1.3V  
SD = 0V  
4.5  
70  
mA  
µA  
Shutdown Current (Iin)  
48  
SHUTDOWN THRESHOLDS  
Shutdown Threshold  
(SD Increasing)  
0.43  
1.15  
0.7  
0.1  
0.9  
V
V
Shutdown Hysteresis  
Standby Threshold  
(Standby Increasing)  
1.225  
0.1  
1.30  
V
Standby Hysteresis  
V
SD Pull-up Current Source  
5
µA  
SWITCH CHARACTERISTICS  
Buck Switch Rds(on)  
BOOST UVLO  
170  
3.8  
380  
mΩ  
V
BOOST UVLO Hysteresis  
Pre-charge Switch Rds(on)  
Pre-charge Switch on-time  
0.56  
70  
V
ns  
265  
CURRENT LIMIT  
Cycle by Cycle Current Limit  
RAMP = 0V  
3.6  
7
4.2  
5.5  
14  
A
Cycle by Cycle Current Limit Delay  
RAMP = 2.5V  
100  
ns  
SOFT-START  
OSCILLATOR  
SS Current Source  
10  
µA  
Frequency1  
Frequency2  
180  
425  
200  
485  
220  
545  
kHz  
kHz  
RT = 11kΩ  
RT = 11kΩ  
SYNC Source Impedance  
SYNC Sink Impedance  
SYNC Threshold (falling)  
SYNC Frequency  
11  
110  
1.3  
kΩ  
V
550  
15  
kHz  
SYNC Pulse Width Minimum  
ns  
5
www.national.com  
Symbol  
Parameter  
Conditions  
Min  
Typ  
Max  
Units  
RAMP GENERATOR  
Ramp Current 1  
Ramp Current 2  
PWM COMPARATOR  
Vin = 36V, Vout=10V  
Vin = 10V, Vout=10V  
136  
18  
160  
25  
184  
32  
µA  
µA  
Forced Off-time  
Min On-time  
390  
500  
80  
590  
ns  
ns  
V
COMP to PWM Comparator Offset  
ERROR AMPLIFIER  
0.7  
Feedback Voltage  
FB Bias Current  
Vfb = COMP  
1.205  
2.5  
1.225  
17  
1.245  
V
nA  
DC Gain  
70  
dB  
COMP Sink / Source Current  
Unity Gain Bandwidth  
mA  
MHz  
3
DIODE SENSE RESISTANCE  
DSENSE  
42  
mΩ  
THERMAL SHUTDOWN  
Tsd  
Thermal Shutdown Threshold  
Thermal Shutdown Hysteresis  
THERMAL RESISTANCE  
180  
25  
°C  
°C  
Junction to Case  
Junction to Ambient  
6
°C/W  
°C/W  
θJC  
θJA  
40  
Note 1: Absolute Maximum Ratings are limits beyond which damage to the device may occur. Operating Ratings are conditions under which operation of the  
device is intended to be functional. For guaranteed specifications and test conditions, see the Electrical Characteristics.  
Note 2: The human body model is a 100pF capacitor discharged through a 1.5kresistor into each pin.  
Note 3: Min and Max limits are 100% production tested at 25°C. Limits over the operating temperature range are guaranteed through correlation using Statistical  
Quality Control (SQC) methods. Limits are used to calculate National’s Average Outgoing Quality Level (AOQL).  
Typical Performance Characteristics  
Oscillator Frequency vs RT  
Oscillator Frequency vs Temperature  
FOSC = 200kHz  
30071220  
30071246  
www.national.com  
6
Soft Start Current vs Temperature  
VCC vs ICC  
VIN = 12V  
30071247  
30071223  
VCC vs VIN  
RL = 7kΩ  
Error Amplifier Gain/Phase  
AVCL = 101  
30071224  
30071225  
Demoboard Efficiency vs IOUT and VIN  
30071226  
7
www.national.com  
Typical Application Circuit and Block Diagram  
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8
PWM controller and boot-strap MOSFET gate driver. The in-  
put pin (VIN) can be connected directly to the input voltage,  
as high as 42 Volts. For input voltages below 9V, a low  
dropout switch connects Vcc directly to Vin. In this supply  
range, Vcc is approximately equal to Vin. For Vin voltage  
greater than 9V, the low dropout switch is disabled and the  
Vcc regulator is enabled to maintain Vcc at approximately 7V.  
The wide operating range of 6V to 42V is achieved through  
the use of this dual mode regulator.  
Detailed Operating Description  
The LM25576Q0 switching regulator features all of the func-  
tions necessary to implement an efficient high voltage buck  
regulator using a minimum of external components. This easy  
to use regulator integrates a 42V N-Channel buck switch with  
an output current capability of 3 Amps. The regulator control  
method is based on current mode control utilizing an emulat-  
ed current ramp. Peak current mode control provides inherent  
line voltage feed-forward, cycle-by-cycle current limiting, and  
ease of loop compensation. The use of an emulated control  
ramp reduces noise sensitivity of the pulse-width modulation  
circuit, allowing reliable processing of very small duty cycles  
necessary in high input voltage applications. The operating  
frequency is user programmable from 50kHz to 1MHz. An  
oscillator synchronization pin allows multiple LM25576Q0  
regulators to self synchronize or be synchronized to an ex-  
ternal clock. The output voltage can be set as low as 1.225V.  
Fault protection features include, current limiting, thermal  
shutdown and remote shutdown capability. The device is  
available in the TSSOP-20 package featuring an exposed pad  
to aid thermal dissipation.  
The output of the Vcc regulator is current limited to 25mA.  
Upon power up, the regulator sources current into the capac-  
itor connected to the VCC pin. When the voltage at the VCC  
pin exceeds the Vcc UVLO threshold of 5.35V and the SD pin  
is greater than 1.225V, the output switch is enabled and a soft-  
start sequence begins. The output switch remains enabled  
until Vcc falls below 5.0V or the SD pin falls below 1.125V.  
An auxiliary supply voltage can be applied to the VCC pin to  
reduce the IC power dissipation. If the auxiliary voltage is  
greater than 7.3V, the internal regulator will essentially  
shut off, reducing the IC power dissipation. The Vcc regulator  
series pass transistor includes a diode between Vcc and Vin  
that should not be forward biased in normal operation. There-  
fore the auxiliary Vcc voltage should never exceed the Vin  
voltage.  
The functional block diagram and typical application of the  
LM25576Q0 are shown in Figure 1. The LM25576Q0 can be  
applied in numerous applications to efficiently step-down a  
high, unregulated input voltage. The device is well suited for  
telecom, industrial and automotive power bus voltage ranges.  
In high voltage applications extra care should be taken to en-  
sure the VIN pin does not exceed the absolute maximum  
voltage rating of 45V. During line or load transients, voltage  
ringing on the Vin line that exceeds the Absolute Maximum  
Ratings can damage the IC. Both careful PC board layout and  
the use of quality bypass capacitors located close to the VIN  
and GND pins are essential.  
High Voltage Start-Up Regulator  
The LM25576Q0 contains a dual-mode internal high voltage  
startup regulator that provides the Vcc bias supply for the  
30071204  
FIGURE 2. Vin and Vcc Sequencing  
9
www.national.com  
Shutdown / Standby  
The LM25576Q0 contains a dual level Shutdown (SD) circuit.  
When the SD pin voltage is below 0.7V, the regulator is in a  
low current shutdown mode. When the SD pin voltage is  
greater than 0.7V but less than 1.225V, the regulator is in  
standby mode. In standby mode the Vcc regulator is active  
but the output switch is disabled. When the SD pin voltage  
exceeds 1.225V, the output switch is enabled and normal op-  
eration begins. An internal 5µA pull-up current source config-  
ures the regulator to be fully operational if the SD pin is left  
open.  
An external set-point voltage divider from VIN to GND can be  
used to set the operational input range of the regulator. The  
divider must be designed such that the voltage at the SD pin  
will be greater than 1.225V when Vin is in the desired oper-  
ating range. The internal 5µA pull-up current source must be  
included in calculations of the external set-point divider. Hys-  
teresis of 0.1V is included for both the shutdown and standby  
thresholds. The SD pin is internally clamped with a 1kre-  
sistor and an 8V zener clamp. The voltage at the SD pin  
should never exceed 14V. If the voltage at the SD pin exceeds  
8V, the bias current will increase at a rate of 1 mA/V.  
30071206  
FIGURE 4. Sync from Multiple Devices  
Multiple LM25576Q0 devices can be synchronized together  
simply by connecting the SYNC pins together. In this config-  
uration all of the devices will be synchronized to the highest  
frequency device. The diagram in Figure 5 illustrates the  
SYNC input/output features of the LM25576Q0. The internal  
oscillator circuit drives the SYNC pin with a strong pull-down /  
weak pull-up inverter. When the SYNC pin is pulled low either  
by the internal oscillator or an external clock, the ramp cycle  
of the oscillator is terminated and a new oscillator cycle be-  
gins. Thus, if the SYNC pins of several LM25576Q0 IC’s are  
connected together, the IC with the highest internal clock fre-  
quency will pull the connected SYNC pins low first and termi-  
nate the oscillator ramp cycles of the other IC’s. The  
LM25576Q0 with the highest programmed clock frequency  
will serve as the master and control the switching frequency  
of the all the devices with lower oscillator frequency.  
The SD pin can also be used to implement various remote  
enable / disable functions. Pulling the SD pin below the 0.7V  
threshold totally disables the controller. If the SD pin voltage  
is above 1.225V the regulator will be operational.  
Oscillator and Sync Capability  
The LM25576Q0 oscillator frequency is set by a single exter-  
nal resistor connected between the RT pin and the AGND pin.  
The RT resistor should be located very close to the device and  
connected directly to the pins of the IC (RT and AGND).To  
set a desired oscillator frequency (F), the necessary value for  
the RT resistor can be calculated from the following equation:  
The SYNC pin can be used to synchronize the internal oscil-  
lator to an external clock. The external clock must be of  
higher frequency than the free-running frequency set by the  
RT resistor. A clock circuit with an open drain output is the  
recommended interface from the external clock to the SYNC  
pin. The clock pulse duration should be greater than 15ns.  
30071205  
FIGURE 3. Sync from External Clock  
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10  
30071207  
FIGURE 5. Simplified Oscillator Block Diagram and SYNC I/O Circuit  
Error Amplifier and PWM  
Comparator  
RAMP Generator  
The ramp signal used in the pulse width modulator for current  
mode control is typically derived directly from the buck switch  
current. This switch current corresponds to the positive slope  
portion of the output inductor current. Using this signal for the  
PWM ramp simplifies the control loop transfer function to a  
single pole response and provides inherent input voltage  
feed-forward compensation. The disadvantage of using the  
buck switch current signal for PWM control is the large leading  
edge spike due to circuit parasitics that must be filtered or  
blanked. Also, the current measurement may introduce sig-  
nificant propagation delays. The filtering, blanking time and  
propagation delay limit the minimum achievable pulsewidth.  
In applications where the input voltage may be relatively large  
in comparison to the output voltage, controlling small  
pulsewidths and duty cycles is necessary for regulation. The  
LM25576Q0 utilizes a unique ramp generator, which does not  
actually measure the buck switch current but rather recon-  
structs the signal. Reconstructing or emulating the inductor  
current provides a ramp signal to the PWM comparator that  
is free of leading edge spikes and measurement or filtering  
delays. The current reconstruction is comprised of two ele-  
ments; a sample & hold DC level and an emulated current  
ramp.  
The internal high gain error amplifier generates an error signal  
proportional to the difference between the regulated output  
voltage and an internal precision reference (1.225V). The  
output of the error amplifier is connected to the COMP pin  
allowing the user to provide loop compensation components,  
generally a type II network, as illustrated in Figure 1. This  
network creates a pole at DC, a zero and a noise reducing  
high frequency pole. The PWM comparator compares the  
emulated current sense signal from the RAMP generator to  
the error amplifier output voltage at the COMP pin.  
11  
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30071208  
FIGURE 6. Composition of Current Sense Signal  
The sample & hold DC level illustrated in Figure 6 is derived  
from a measurement of the re-circulating Schottky diode an-  
ode current. The re-circulating diode anode should be con-  
nected to the IS pin. The diode current flows through an  
internal current sense resistor between the IS and PGND  
pins. The voltage level across the sense resistor is sampled  
and held just prior to the onset of the next conduction interval  
of the buck switch. The diode current sensing and sample &  
hold provide the DC level of the reconstructed current signal.  
The positive slope inductor current ramp is emulated by an  
external capacitor connected from the RAMP pin to AGND  
and an internal voltage controlled current source. The ramp  
current source that emulates the inductor current is a function  
of the Vin and Vout voltages per the following equation:  
oscillation is normally characterized by observing alternating  
wide and narrow pulses at the switch node. Adding a fixed  
slope voltage ramp (slope compensation) to the current sense  
signal prevents this oscillation. The 25µA of offset current  
provided from the emulated current source adds some fixed  
slope to the ramp signal. In some high output voltage, high  
duty cycle applications, additional slope may be required. In  
these applications, a pull-up resistor may be added between  
the VCC and RAMP pins to increase the ramp slope compen-  
sation.  
For VOUT > 7.5V:  
Calculate optimal slope current, IOS = VOUT x 5µA/V.  
For example, at VOUT = 10V, IOS = 50µA.  
Install a resistor from the RAMP pin to VCC  
RRAMP = VCC / (IOS - 25µA)  
:
IRAMP = (5µ x (Vin – Vout)) + 25µA  
Proper selection of the RAMP capacitor depends upon the  
selected value of the output inductor. The value of CRAMP can  
be selected from: CRAMP = L x 10-5, where L is the value of  
the output inductor in Henrys. With this value, the scale factor  
of the emulated current ramp will be approximately equal to  
the scale factor of the DC level sample and hold ( 0.5 V / A).  
The CRAMP capacitor should be located very close to the de-  
vice and connected directly to the pins of the IC (RAMP and  
AGND).  
30071245  
For duty cycles greater than 50%, peak current mode control  
circuits are subject to sub-harmonic oscillation. Sub-harmonic  
FIGURE 7. RRAMP to VCC for VOUT > 7.5V  
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12  
stresses and surges. The internal soft-start current source,  
set to 10µA, gradually increases the voltage of an external  
soft-start capacitor connected to the SS pin. The soft-start  
capacitor voltage is connected to the reference input of the  
error amplifier. Various sequencing and tracking schemes  
can be implemented using external circuits that limit or clamp  
the voltage level of the SS pin.  
Maximum Duty Cycle / Input Drop-  
out Voltage  
There is a forced off-time of 500ns implemented each cycle  
to guarantee sufficient time for the diode current to be sam-  
pled. This forced off-time limits the maximum duty cycle of the  
buck switch. The maximum duty cycle will vary with the op-  
erating frequency.  
In the event a fault is detected (over-temperature, Vcc UVLO,  
SD) the soft-start capacitor will be discharged. When the fault  
condition is no longer present a new soft-start sequence will  
commence.  
DMAX = 1 - Fs x 500ns  
Where Fs is the oscillator frequency. Limiting the maximum  
duty cycle will raise the input dropout voltage. The input  
dropout voltage is the lowest input voltage required to main-  
tain regulation of the output voltage. An approximation of the  
input dropout voltage is:  
Boost Pin  
The LM25576Q0 integrates an N-Channel buck switch and  
associated floating high voltage level shift / gate driver. This  
gate driver circuit works in conjunction with an internal diode  
and an external bootstrap capacitor. A 0.022µF ceramic ca-  
pacitor, connected with short traces between the BST pin and  
SW pin, is recommended. During the off-time of the buck  
switch, the SW pin voltage is approximately -0.5V and the  
bootstrap capacitor is charged from Vcc through the internal  
bootstrap diode. When operating with a high PWM duty cycle,  
the buck switch will be forced off each cycle for 500ns to en-  
sure that the bootstrap capacitor is recharged.  
Where VD is the voltage drop across the re-circulatory diode.  
Operating at high switching frequency raises the minimum in-  
put voltage necessary to maintain regulation.  
Current Limit  
Under very light load conditions or when the output voltage is  
pre-charged, the SW voltage will not remain low during the  
off-time of the buck switch. If the inductor current falls to zero  
and the SW pin rises, the bootstrap capacitor will not receive  
sufficient voltage to operate the buck switch gate driver. For  
these applications, the PRE pin can be connected to the SW  
pin to pre-charge the bootstrap capacitor. The internal pre-  
charge MOSFET and diode connected between the PRE pin  
and PGND turns on each cycle for 265ns just prior to the onset  
of a new switching cycle. If the SW pin is at a normal negative  
voltage level (continuous conduction mode), then no current  
will flow through the pre-charge MOSFET/diode.  
The LM25576Q0 contains a unique current monitoring  
scheme for control and over-current protection. When set  
correctly, the emulated current sense signal provides a signal  
which is proportional to the buck switch current with a scale  
factor of 0.5 V / A. The emulated ramp signal is applied to the  
current limit comparator. If the emulated ramp signal exceeds  
2.1V (4.2A) the present current cycle is terminated (cycle-by-  
cycle current limiting). In applications with small output induc-  
tance and high input voltage the switch current may overshoot  
due to the propagation delay of the current limit comparator.  
If an overshoot should occur, the diode current sampling cir-  
cuit will detect the excess inductor current during the off-time  
of the buck switch. If the sample & hold DC level exceeds the  
2.1V current limit threshold, the buck switch will be disabled  
and skip pulses until the diode current sampling circuit detects  
the inductor current has decayed below the current limit  
threshold. This approach prevents current runaway condi-  
tions due to propagation delays or inductor saturation since  
the inductor current is forced to decay following any current  
overshoot.  
Thermal Protection  
Internal Thermal Shutdown circuitry is provided to protect the  
integrated circuit in the event the maximum junction temper-  
ature is exceeded. When activated, typically at 180°C, the  
controller is forced into a low power reset state, disabling the  
output driver and the bias regulator. This feature is provided  
to prevent catastrophic failures from accidental device over-  
heating.  
Soft-Start  
The soft-start feature allows the regulator to gradually reach  
the initial steady state operating point, thus reducing start-up  
13  
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Amp saturation current rating. For this manufacturer, the sat-  
uration rating is defined as the current necessary for the  
inductance to reduce by 30%, at 20°C.  
Application Information  
EXTERNAL COMPONENTS  
The procedure for calculating the external components is il-  
lustrated with the following design example. The circuit shown  
in Figure 1 is configured for the following specifications:  
C3 (CRAMP  
)
With the inductor value selected, the value of C3 (CRAMP  
necessary for the emulation ramp circuit is:  
)
VOUT = 5V  
VIN = 7V to 42V  
Fs = 300kHz  
Minimum load current (for CCM) = 250mA  
Maximum load current = 3A  
CRAMP = L x 10-5  
Where L is in Henrys  
With L1 selected for 33µH the recommended value for C3 is  
330pF.  
R3 (RT)  
RT sets the oscillator switching frequency. Generally, higher  
frequency applications are smaller but have higher losses.  
Operation at 300kHz was selected for this example as a rea-  
sonable compromise for both small size and high efficiency.  
The value of RT for 300kHz switching frequency can be cal-  
culated as follows:  
C9, C10  
The output capacitors, C9 and C10, smooth the inductor rip-  
ple current and provide a source of charge for transient load-  
ing conditions. For this design a 22µF ceramic capacitor and  
a 150µF SP organic capacitor were selected. The ceramic  
capacitor provides ultra low ESR to reduce the output ripple  
voltage and noise spikes, while the SP capacitor provides a  
large bulk capacitance in a small volume for transient loading  
conditions. An approximation for the output ripple voltage is:  
The nearest standard value of 21kwas chosen for RT.  
L1  
The inductor value is determined based on the operating fre-  
quency, load current, ripple current, and the minimum and  
maximum input voltage (VIN(min), VIN(max)).  
D1  
A Schottky type re-circulating diode is required for all  
LM25576Q0 applications. Ultra-fast diodes are not recom-  
mended and may result in damage to the IC due to reverse  
recovery current transients. The near ideal reverse recovery  
characteristics and low forward voltage drop are particularly  
important diode characteristics for high input voltage and low  
output voltage applications common to the LM25576Q0. The  
reverse recovery characteristic determines how long the cur-  
rent surge lasts each cycle when the buck switch is turned on.  
The reverse recovery characteristics of Schottky diodes min-  
imize the peak instantaneous power in the buck switch oc-  
curring during turn-on each cycle. The resulting switching  
losses of the buck switch are significantly reduced when using  
a Schottky diode. The reverse breakdown rating should be  
selected for the maximum VIN, plus some safety margin.  
30071210  
FIGURE 8. Inductor Current Waveform  
To keep the circuit in continuous conduction mode (CCM), the  
maximum ripple current IRIPPLE should be less than twice the  
minimum load current, or 0.5Ap-p. Using this value of ripple  
current, the value of inductor (L1) is calculated using the fol-  
lowing:  
The forward voltage drop has a significant impact on the con-  
version efficiency, especially for applications with a low output  
voltage. “Rated” current for diodes vary widely from various  
manufacturers. The worst case is to assume a short circuit  
load condition. In this case the diode will carry the output cur-  
rent almost continuously. For the LM25576Q0 this current can  
be as high as 4.2A. Assuming a worst case 1V drop across  
the diode, the maximum diode power dissipation can be as  
high as 4.2W. For the reference design a 60V Schottky in a  
DPAK package was selected.  
C1, C2  
The regulator supply voltage has a large source impedance  
at the switching frequency. Good quality input capacitors are  
necessary to limit the ripple voltage at the VIN pin while sup-  
plying most of the switch current during the on-time. When the  
buck switch turns on, the current into the VIN pin steps to the  
lower peak of the inductor current waveform, ramps up to the  
peak value, then drops to zero at turn-off. The average current  
into VIN during the on-time is the load current. The input ca-  
pacitance should be selected for RMS current rating and  
This procedure provides a guide to select the value of L1. The  
nearest standard value (33µH) will be used. L1 must be rated  
for the peak current (IPK+) to prevent saturation. During normal  
loading conditions, the peak current occurs at maximum load  
current plus maximum ripple. During an overload condition  
the peak current is limited to 4.2A nominal (5.1A maximum).  
The selected inductor (see Table 1) has a conservative 6.2  
www.national.com  
14  
minimum ripple voltage. A good approximation for the re-  
quired ripple current rating necessary is IRMS > IOUT / 2.  
R7, C11  
A snubber network across the power diode reduces ringing  
and spikes at the switching node. Excessive ringing and  
spikes can cause erratic operation and couple spikes and  
noise to the output. Voltage spikes beyond the rating of the  
LM25576Q0 or the re-circulating diode can damage these  
devices. Selecting the values for the snubber is best accom-  
plished through empirical methods. First, make sure the lead  
lengths for the snubber connections are very short. For the  
current levels typical for the LM25576Q0 a resistor value be-  
tween 5 and 20 Ohms is adequate. Increasing the value of  
the snubber capacitor results in more damping but higher  
losses. Select a minimum value of C11 that provides ade-  
quate damping of the SW pin waveform at high load.  
Quality ceramic capacitors with a low ESR should be selected  
for the input filter. To allow for capacitor tolerances and volt-  
age effects, two 2.2µF, 100V ceramic capacitors will be used.  
If step input voltage transients are expected near the maxi-  
mum rating of the LM25576Q0, a careful evaluation of ringing  
and possible spikes at the device VIN pin should be complet-  
ed. An additional damping network or input voltage clamp  
may be required in these cases.  
C8  
The capacitor at the VCC pin provides noise filtering and sta-  
bility for the VCC regulator. The recommended value of C8  
should be no smaller than 0.1µF, and should be a good qual-  
ity, low ESR, ceramic capacitor. A value of 0.47µF was se-  
lected for this design.  
R4, C5, C6  
These components configure the error amplifier gain charac-  
teristics to accomplish a stable overall loop gain. One advan-  
tage of current mode control is the ability to close the loop with  
only two feedback components, R4 and C5. The overall loop  
gain is the product of the modulator gain and the error ampli-  
fier gain. The DC modulator gain of the LM25576Q0 is as  
follows:  
C7  
The bootstrap capacitor between the BST and the SW pins  
supplies the gate current to charge the buck switch gate at  
turn-on. The recommended value of C7 is 0.022µF, and  
should be a good quality, low ESR, ceramic capacitor.  
C4  
DC Gain(MOD) = Gm(MOD) x RLOAD = 2 x RLOAD  
The capacitor at the SS pin determines the soft-start time, i.e.  
the time for the reference voltage and the output voltage, to  
reach the final regulated value. The time is determined from:  
The dominant low frequency pole of the modulator is deter-  
mined by the load resistance (RLOAD,) and output capacitance  
(COUT). The corner frequency of this pole is:  
fp(MOD) = 1 / (2π RLOAD COUT  
)
For this application, a C4 value of 0.01µF was chosen which  
corresponds to a soft-start time of 1ms.  
For RLOAD = 5Ω and COUT = 177µF then fp(MOD) = 180Hz  
DC Gain(MOD) = 2 x 5 = 10 = 20dB  
R5, R6  
R5 and R6 set the output voltage level, the ratio of these re-  
sistors is calculated from:  
For the design example of Figure 1 the following modulator  
gain vs. frequency characteristic was measured as shown in  
Figure 9.  
R5/R6 = (VOUT / 1.225V) - 1  
For a 5V output, the R5/R6 ratio calculates to 3.082. The re-  
sistors should be chosen from standard value resistors, a  
good starting point is selection in the range of 1.0k- 10k.  
Values of 5.11kfor R5, and 1.65kfor R6 were selected.  
R1, R2, C12  
A voltage divider can be connected to the SD pin to set a  
minimum operating voltage Vin(min) for the regulator. If this  
feature is required, the easiest approach to select the divider  
resistor values is to select a value for R1 (between 10kand  
100krecommended) then calculate R2 from:  
Capacitor C12 provides filtering for the divider. The voltage at  
the SD pin should never exceed 8V, when using an external  
set-point divider it may be necessary to clamp the SD pin at  
high input voltage conditions. The reference design utilizes  
the full range of the LM25576Q0 (6V to 42V); therefore these  
components can be omitted. With the SD pin open circuit the  
LM25576Q0 responds once the Vcc UVLO threshold is sat-  
isfied.  
30071215  
FIGURE 9. Gain and Phase of Modulator  
RLOAD = 5 Ohms and COUT = 177µF  
15  
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Components R4 and C5 configure the error amplifier as a type  
II configuration which has a pole at DC and a zero at fZ = 1 /  
(2πR4C5). The error amplifier zero cancels the modulator  
pole leaving a single pole response at the crossover frequen-  
cy of the loop gain. A single pole response at the crossover  
frequency yields a very stable loop with 90 degrees of phase  
margin.  
For the design example, a target loop bandwidth (crossover  
frequency) of 20kHz was selected. The compensation net-  
work zero (fZ) should be selected at least an order of magni-  
tude less than the target crossover frequency. This constrains  
the product of R4 and C5 for a desired compensation network  
zero 1 / (2π R4 C5) to be less than 2kHz. Increasing R4, while  
proportionally decreasing C5, increases the error amp gain.  
Conversely, decreasing R4 while proportionally increasing  
C5, decreases the error amp gain. For the design example  
C5 was selected for 0.01µF and R4 was selected for  
49.9k. These values configure the compensation network  
zero at 320Hz. The error amp gain at frequencies greater than  
fZ is: R4 / R5, which is approximately 10 (20dB).  
30071217  
FIGURE 11. Overall Loop Gain and Phase  
If a network analyzer is available, the modulator gain can be  
measured and the error amplifier gain can be configured for  
the desired loop transfer function. If a network analyzer is not  
available, the error amplifier compensation components can  
be designed with the guidelines given. Step load transient  
tests can be performed to verify acceptable performance. The  
step load goal is minimum overshoot with a damped re-  
sponse. C6 can be added to the compensation network to  
decrease noise susceptibility of the error amplifier. The value  
of C6 must be sufficiently small since the addition of this ca-  
pacitor adds a pole in the error amplifier transfer function. This  
pole must be well beyond the loop crossover frequency. A  
good approximation of the location of the pole added by C6  
is: fp2 = fz x C5 / C6.  
BIAS POWER DISSIPATION REDUCTION  
Buck regulators operating with high input voltage can dissi-  
pate an appreciable amount of power for the bias of the IC.  
The VCC regulator must step-down the input voltage VIN to a  
nominal VCC level of 7V. The large voltage drop across the  
VCC regulator translates into a large power dissipation within  
the Vcc regulator. There are several techniques that can sig-  
nificantly reduce this bias regulator power dissipation. Figure  
12 and Figure 13 depict two methods to bias the IC from the  
output voltage. In each case the internal Vcc regulator is used  
to initially bias the VCC pin. After the output voltage is estab-  
lished, the VCC pin potential is raised above the nominal 7V  
regulation level, which effectively disables the internal VCC  
regulator. The voltage applied to the VCC pin should never  
exceed 14V. The VCC voltage should never be larger than the  
VIN voltage.  
30071216  
FIGURE 10. Error Amplifier Gain and Phase  
The overall loop can be predicted as the sum (in dB) of the  
modulator gain and the error amp gain.  
www.national.com  
16  
30071218  
FIGURE 12. VCC Bias from VOUT for 8V < VOUT < 14V  
30071219  
FIGURE 13. VCC Bias with Additional Winding on the Output Inductor  
17  
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PCB LAYOUT AND THERMAL CONSIDERATIONS  
reduce the regulator junction temperature. Selecting a diode  
with an exposed pad will aid the power dissipation of the  
diode.  
The circuit in Figure 13 serves as both a block diagram of the  
LM25576Q0 and a typical application board schematic for the  
LM25576Q0. In a buck regulator there are two loops where  
currents are switched very fast. The first loop starts from the  
input capacitors, to the regulator VIN pin, to the regulator SW  
pin, to the inductor then out to the load. The second loop starts  
from the output capacitor ground, to the regulator PGND pins,  
to the regulator IS pins, to the diode anode, to the inductor  
and then out to the load. Minimizing the loop area of these  
two loops reduces the stray inductance and minimizes noise  
and possible erratic operation. A ground plane in the PC  
board is recommended as a means to connect the input filter  
capacitors to the output filter capacitors and the PGND pins  
of the regulator. Connect all of the low power ground connec-  
tions (CSS, RT, CRAMP) directly to the regulator AGND pin.  
Connect the AGND and PGND pins together through the top-  
side copper area covering the entire underside of the device.  
Place several vias in this underside copper area to the ground  
plane.  
The most significant variables that affect the power dissipated  
by the LM25576Q0 are the output current, input voltage and  
operating frequency. The power dissipated while operating  
near the maximum output current and maximum input volatge  
can be appreciable. The operating frequency of the  
LM25576Q0 evaluation board has been designed for 300kHz.  
When operating at 3A output current with a 42V input the  
power dissipation of the LM25576Q0 regulator is approxi-  
mately 1.9W.  
The junction-to-ambient thermal resistance of the  
LM25576Q0 will vary with the application. The most signifi-  
cant variables are the area of copper in the PC board, the  
number of vias under the IC exposed pad and the amount of  
forced air cooling provided. Referring to the evaluation board  
artwork, the area under the LM25576Q0 (component side) is  
covered with copper and there are 5 connection vias to the  
solder side ground plane. Additional vias under the IC will  
have diminishing value as more vias are added. The integrity  
of the solder connection from the IC exposed pad to the PC  
board is critical. Excessive voids will greatly diminish the ther-  
mal dissipation capacity. The junction-to-ambient thermal re-  
sistance of the LM25576Q0 mounted in the evaluation board  
varies from 45°C/W with no airflow to 25°C/W with 900 LFM  
(Linear Feet per Minute). With a 25°C ambient temperature  
and no airflow, the predicted junction temperature for the  
LM25576Q0 will be 25 + (45 x 1.9) = 110°C. If the evaluation  
board is operated at 3A output current and 42V input voltage  
for a prolonged period of time the thermal shutdown protec-  
tion within the IC may activate. The IC will turn off allowing the  
junction to cool, followed by restart with the soft-start capac-  
itor reset to zero.  
The two highest power dissipating components are the re-  
circulating diode and the LM25576Q0 regulator IC. The eas-  
iest method to determine the power dissipated within the  
LM25576Q0 is to measure the total conversion losses (Pin –  
Pout) then subtract the power losses in the Schottky diode,  
output inductor and snubber resistor. An approximation for  
the Schottky diode loss is P = (1-D) x Iout x Vfwd. An approx-  
imation for the output inductor power is P = IOUT2 x R x 1.1,  
where R is the DC resistance of the inductor and the 1.1 factor  
is an approximation for the AC losses. If a snubber is used,  
an approximation for the damping resistor power dissipation  
is P = Vin2 x Fsw x Csnub, where Fsw is the switching fre-  
quency and Csnub is the snubber capacitor. The regulator  
has an exposed thermal pad to aid power dissipation. Adding  
several vias under the device to the ground plane will greatly  
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18  
Typical Schematic for High Frequency (1MHz) Application  
30071240  
Schematic 3.3V, 3A, 1MHz  
Typical Schematic for Buck/Boost (Inverting) Application  
30071242  
19  
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Physical Dimensions inches (millimeters) unless otherwise noted  
20-Lead TSSOP Package  
NS Package Number MXA20A  
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20  
Notes  
21  
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