LM2599 [NSC]

SIMPLE SWITCHER Power Converter 150 kHz 3A Step-Down Voltage Regulator, with Features; SIMPLE SWITCHER系列电源转换器150千赫3A降压型稳压器,具有特色
LM2599
型号: LM2599
厂家: National Semiconductor    National Semiconductor
描述:

SIMPLE SWITCHER Power Converter 150 kHz 3A Step-Down Voltage Regulator, with Features
SIMPLE SWITCHER系列电源转换器150千赫3A降压型稳压器,具有特色

转换器 稳压器
文件: 总31页 (文件大小:814K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
April 1998  
LM2599  
SIMPLE SWITCHER® Power Converter 150 kHz 3A  
Step-Down Voltage Regulator, with Features  
standby current. Self protection features include a two stage  
current limit for the output switch and an over temperature  
shutdown for complete protection under fault conditions.  
General Description  
The LM2599 series of regulators are monolithic integrated  
circuits that provide all the active functions for a step-down  
(buck) switching regulator, capable of driving a 3A load with  
excellent line and load regulation. These devices are avail-  
able in fixed output voltages of 3.3V, 5V, 12V, and an adjust-  
able output version.  
Features  
n 3.3V, 5V, 12V, and adjustable output versions  
n Adjustable version output voltage range, 1.2V to 37V  
±
%
4
max over line and load conditions  
This series of switching regulators is similar to the LM2596  
series, with additional supervisory and performance features  
added.  
n Guaranteed 3A output current  
n Available in 7-pin TO-220 and TO-263 (surface mount)  
Package  
n Input voltage range up to 40V  
n 150 kHz fixed frequency internal oscillator  
n Shutdown/Soft-start  
Requiring a minimum number of external components, these  
regulators are simple to use and include internal frequency  
compensation , improved line and load specifications,  
fixed-frequency oscillator, Shutdown/Soft-start, error flag de-  
lay and error flag output.  
n Out of regulation error flag  
The LM2599 series operates at a switching frequency of 150  
kHz thus allowing smaller sized filter components than what  
would be needed with lower frequency switching regulators.  
Available in a standard 7-lead TO-220 package with several  
different lead bend options, and a 7-lead TO-263 Surface  
mount package.  
n Error output delay  
n Low power standby mode, IQ typically 80 µA  
n High Efficiency  
n Uses readily available standard inductors  
n Thermal shutdown and current limit protection  
A standard series of inductors (both through hole and sur-  
face mount types) are available from several different manu-  
facturers optimized for use with the LM2599 series. This fea-  
ture greatly simplifies the design of switch-mode power  
supplies.  
Applications  
n Simple high-efficiency step-down (buck) regulator  
n Efficient pre-regulator for linear regulators  
n On-card switching regulators  
n Positive to Negative converter  
±
Other features include a guaranteed 4% tolerance on out-  
put voltage under all conditions of input voltage and output  
Note: Patent Number 5,382,918.  
±
%
load conditions, and 15 on the oscillator frequency. Ex-  
ternal shutdown is included, featuring typically 80 µA  
Typical Application (Fixed Output Voltage Versions)  
DS012582-1  
SIMPLE SWITCHER® and Switchers Made Simple® are registered trademarks of National Semiconductor Corporation.  
© 2000 National Semiconductor Corporation  
DS012582  
www.national.com  
Absolute Maximum Ratings (Note 1)  
If Military/Aerospace specified devices are required,  
please contact the National Semiconductor Sales Office/  
Distributors for availability and specifications.  
ESD Susceptibility  
Human Body Model (Note 3)  
Lead Temperature  
2 kV  
S Package  
Vapor Phase (60 sec.)  
Infrared (10 sec.)  
+215˚C  
+245˚C  
+260˚C  
+150˚C  
Maximum Supply Voltage (VIN  
)
45V  
6V  
SD /SS Pin Input Voltage (Note 2)  
Delay Pin Voltage (Note 2)  
Flag Pin Voltage  
T Package (Soldering, 10 sec.)  
Maximum Junction Temperature  
1.5V  
−0.3 V 45V  
−0.3 V +25V  
Feedback Pin Voltage  
Output Voltage to Ground  
(Steady State)  
Operating Conditions  
Temperature Range  
Supply Voltage  
−1V  
Internally limited  
−65˚C to +150˚C  
−40˚C TJ +125˚C  
Power Dissipation  
4.5V to 40V  
Storage Temperature Range  
LM2599-3.3  
Electrical Characteristics  
=
Specifications with standard type face are for TJ 25˚C, and those with boldface type apply over full Operating Tempera-  
ture Range.  
Symbol  
Parameter  
Conditions  
LM2599-3.3  
Limit  
Units  
(Limits)  
Typ  
(Note 4)  
(Note 5)  
SYSTEM PARAMETERS (Note 6) Test Circuit Figure 1  
VOUT  
Output Voltage  
4.75V VIN 40V, 0.2A ILOAD 3A  
3.3  
73  
V
3.168/3.135  
3.432/3.465  
V(min)  
V(max)  
%
= =  
VIN 12V, ILOAD 3A  
η
Efficiency  
LM2599-5.0  
Electrical Characteristics  
=
Specifications with standard type face are for TJ 25˚C, and those with boldface type apply over full Operating Tempera-  
ture Range.  
Symbol  
Parameter  
Conditions  
LM2599-5.0  
Limit  
Units  
(Limits)  
Typ  
(Note 4)  
(Note 5)  
SYSTEM PARAMETERS (Note 6) Test Circuit Figure 1  
VOUT  
Output Voltage  
7V VIN 40V, 0.2A ILOAD 3A  
5
V
4.800/4.750  
5.200/5.250  
V(min)  
V(max)  
%
=
=
η
Efficiency  
VIN 12V, ILOAD 3A  
80  
www.national.com  
2
LM2599-12  
Electrical Characteristics  
=
Specifications with standard type face are for TJ 25˚C, and those with boldface type apply over full Operating Tempera-  
ture Range.  
Symbol  
Parameter  
Conditions  
LM2599-12  
Units  
(Limits)  
Typ  
Limit  
(Note 4)  
(Note 5)  
SYSTEM PARAMETERS (Note 6) Test Circuit Figure 1  
VOUT  
Output Voltage  
15V VIN 40V, 0.2A ILOAD 3A  
12  
90  
V
11.52/11.40  
12.48/12.60  
V(min)  
V(max)  
%
= =  
VIN 25V, ILOAD 3A  
η
Efficiency  
LM2599-ADJ  
Electrical Characteristics  
=
Specifications with standard type face are for TJ 25˚C, and those with boldface type apply over full Operating Temperature  
Range.  
Symbol  
Parameter  
Conditions  
LM2599-ADJ  
Units  
(Limits)  
Typ  
Limit  
(Note 4)  
1.230  
(Note 5)  
SYSTEM PARAMETERS (Note 6) Test Circuit Figure 1  
VFB  
Feedback Voltage  
4.5V VIN 40V, 0.2A ILOAD 3A  
V
VOUT programmed for 3V. Circuit of Figure 1.  
1.193/1.180  
1.267/1.280  
V(min)  
V(max)  
%
=
=
=
η
Efficiency  
VIN 12V, VOUT 3V, ILOAD 3A  
73  
All Output Voltage Versions  
Electrical Characteristics  
=
Specifications with standard type face are for TJ 25˚C, and those with boldface type apply over full Operating Tempera-  
=
=
ture Range. Unless otherwise specified, VIN 12V for the 3.3V, 5V, and Adjustable version and VIN 24V for the 12V ver-  
=
sion. ILOAD 500 mA  
Symbol  
Parameter  
Conditions  
LM2599-XX  
Units  
(Limits)  
Typ  
Limit  
(Note  
4)  
(Note 5)  
DEVICE PARAMETERS  
=
Ib  
Feedback Bias Current  
Adjustable Version Only, VFB 1.3V  
10  
nA  
50/100  
nA (max)  
kHz  
fO  
Oscillator Frequency  
Saturation Voltage  
(Note 7)  
150  
127/110  
kHz(min)  
173/173 kHz(max)  
=
VSAT  
DC  
IOUT 3A (Note 8) (Note 9)  
1.16  
V
1.4/1.5  
V(max)  
%
Max Duty Cycle (ON)  
Min Duty Cycle (OFF)  
Current Limit  
(Note 9)  
100  
0
(Note 10)  
ICL  
Peak Current, (Note 8) (Note 9)  
4.5  
A
3.6/3.4  
6.9/7.5  
50  
A(min)  
A(max)  
µA(max)  
mA  
=
Output 0V  
IL  
Output Leakage Current  
(Note 8) (Note 10) (Note 11)  
=
Output −1V  
2
5
30  
10  
mA(max)  
mA  
IQ  
Operating Quiescent  
Current  
SD /SS Pin Open (Note 10)  
mA(max)  
3
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All Output Voltage Versions  
Electrical Characteristics (Continued)  
=
Specifications with standard type face are for TJ 25˚C, and those with boldface type apply over full Operating Tempera-  
=
=
ture Range. Unless otherwise specified, VIN 12V for the 3.3V, 5V, and Adjustable version and VIN 24V for the 12V ver-  
=
sion. ILOAD 500 mA  
Symbol  
Parameter  
Conditions  
LM2599-XX  
Units  
(Limits)  
Typ  
Limit  
(Note  
4)  
(Note 5)  
DEVICE PARAMETERS  
=
ISTBY  
Standby Quiescent  
SD /SS pin 0V  
(Note 11)  
80  
µA  
µA(max)  
˚C/W  
Current  
200/250  
θJC  
θJA  
θJA  
θJA  
θJA  
Thermal Resistance  
TO220 or TO263 Package, Junction to Case  
TO220 Package, Juncton to Ambient (Note 12)  
TO263 Package, Juncton to Ambient (Note 13)  
TO263 Package, Juncton to Ambient (Note 14)  
TO263 Package, Juncton to Ambient (Note 15)  
2
50  
50  
30  
20  
˚C/W  
˚C/W  
˚C/W  
˚C/W  
SHUTDOWN/SOFT-START CONTROL Test Circuit of Figure 1  
VSD  
Shutdown Threshold  
Voltage  
1.3  
V
Low, (Shutdown Mode)  
High, (Soft-start Mode)  
0.6  
2
V(max)  
V(min)  
V
=
%
VSS  
ISD  
ISS  
Soft-start Voltage  
Shutdown Current  
Soft-start Current  
VOUT 20 of Nominal Output Voltage  
2
3
5
=
%
VOUT 100 of Nominal Output Voltage  
=
VSHUTDOWN 0.5V  
µA  
10  
5
µA(max)  
µA  
=
VSoft-start 2.5V  
1.6  
96  
µA(max)  
FLAG/DELAY CONTROL Test Circuit of Figure 1  
%
Regulator Dropout Detector  
Threshold Voltage  
Low (Flag ON)  
%
92  
98  
(min)  
(max)  
V
%
=
VFSAT  
IFL  
Flag Output Saturation  
Voltage  
ISINK 3 mA  
0.3  
=
VDELAY 0.5V  
0.7/1.0  
V(max)  
µA  
=
Flag Output Leakage Current  
Delay Pin Threshold  
Voltage  
VFLAG 40V  
0.3  
1.25  
V
Low (Flag ON)  
1.21  
1.29  
V(min)  
V(max)  
µA  
High (Flag OFF) and VOUT Regulated  
=
Delay Pin Source Current  
Delay Pin Saturation  
VDELAY 0.5V  
3
6
µA(max)  
mV  
Low (Flag ON)  
55  
350/400  
mV(max)  
Note 1: Absolute Maximum Ratings indicate limits beyond which damage to the device may occur. Operating Ratings indicate conditions for which the device is in-  
tended to be functional, but do not guarantee specific performance limits. For guaranteed specifications and test conditions, see the Electrical Characteristics.  
Note 2: Voltage internally clamped. If clamp voltage is exceeded, limit current to a maximum of 1 mA.  
Note 3: The human body model is a 100 pF capacitor discharged through a 1.5k resistor into each pin.  
Note 4: Typical numbers are at 25˚C and represent the most likely norm.  
Note 5: All limits guaranteed at room temperature (standard type face) and at temperature extremes (bold type face). All room temperature limits are 100% pro-  
duction tested. All limits at temperature extremes are guaranteed via correlation using standard Statistical Quality Control (SQC) methods. All limits are used to cal-  
culate Average Outgoing Quality Level (AOQL).  
Note 6: External components such as the catch diode, inductor, input and output capacitors can affect switching regulator system performance. When the LM2599  
is used as shown in the Figure 1 test circuit, system performance will be as shown in system parameters section of Electrical Characteristics.  
Note 7: The switching frequency is reduced when the second stage current limit is activated. The amount of reduction is determined by the severity of current over-  
load.  
Note 8: No diode, inductor or capacitor connected to output pin.  
Note 9: Feedback pin removed from output and connected to 0V to force the output transistor switch ON.  
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4
All Output Voltage Versions  
Electrical Characteristics (Continued)  
Note 10: Feedback pin removed from output and connected to 12V for the 3.3V, 5V, and the ADJ. version, and 15V for the 12V version, to force the output transistor  
switch OFF.  
=
Note 11: V  
40V.  
IN  
Note 12: Junction to ambient thermal resistance (no external heat sink) for the package mounted TO-220 package mounted vertically, with the leads soldered to a  
2
printed circuit board with (1 oz.) copper area of approximately 1 in .  
2
Note 13: Junction to ambient thermal resistance with the TO-263 package tab soldered to a single sided printed circuit board with 0.5 in of (1 oz.) copper area.  
2
Note 14: Junction to ambient thermal resistance with the TO-263 package tab soldered to a single sided printed circuit board with 2.5 in of (1 oz.) copper area.  
2
Note 15: Junction to ambient thermal resistance with the TO-263 package tab soldered to a double sided printed circuit board with 3 in of (1 oz.) copper area on  
2
the LM2599S side of the board, and approximately 16 in of copper on the other side of the p-c board. See application hints in this data sheet and the thermal model  
in Switchers Made Simple version 4.2.1 (or later) software.  
Typical Performance Characteristics (Circuit of Figure 1)  
Normalized  
Output Voltage  
Line Regulation  
Efficiency  
DS012582-3  
DS012582-4  
DS012582-2  
DS012582-5  
DS012582-8  
Switch Saturation  
Voltage  
Switch Current Limit  
Dropout Voltage  
DS012582-6  
DS012582-7  
Operating  
Quiescent Current  
Shutdown  
Quiescent Current  
Minimum Operating  
Supply Voltage  
DS012582-9  
DS012582-10  
5
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Typical Performance Characteristics (Circuit of Figure 1) (Continued)  
Feedback Pin  
Bias Current  
Flag Saturation  
Voltage  
Switching Frequency  
DS012582-13  
DS012582-11  
DS012582-12  
Soft-start  
Shutdown /Soft-start  
Current  
Daisy Pin Current  
DS012582-14  
DS012582-16  
DS012582-15  
Soft-start Response  
Shutdown/Soft-start  
Threshold Voltage  
DS012582-18  
DS012582-53  
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6
Typical Performance Characteristics (Circuit of Figure 1) (Continued)  
Continuous Mode Switching Waveforms  
=
=
=
VIN 20V, VOUT 5V, ILOAD 2A  
Discontinuous Mode Switching Waveforms  
=
= =  
32 µH, COUT 220 µF, COUT ESR 50 mΩ  
L
=
=
=
VIN 20V, VOUT 5V, ILOAD 500 mA  
=
= =  
10 µH, COUT 330 µF, COUT ESR 45 mΩ  
L
DS012582-20  
A: Output Pin Voltage, 10V/div.  
B: Inductor Current 1A/div.  
C: Output Ripple Voltage, 50 mV/div.  
DS012582-19  
A: Output Pin Voltage, 10V/div.  
B: Inductor Current 0.5A/div.  
C: Output Ripple Voltage, 100 mV/div.  
Horizontal Time Base: 2 µs/div.  
Horizontal Time Base: 2 µs/div.  
Load Transient Response for Continuous Mode  
Load Transient Response for Discontinuous Mode  
=
=
=
VIN 20V, VOUT 5V, ILOAD 500 mA to 2A  
=
=
=
VIN 20V, VOUT 5V, ILOAD 500 mA to 2A  
=
= =  
32 µH, COUT 220 µF, COUT ESR 50 mΩ  
L
=
= =  
10 µH, COUT 330 µF, COUT ESR 45 mΩ  
L
DS012582-22  
DS012582-21  
A: Output Voltage, 100 mV/div. (AC)  
B: 500 mA to 2A Load Pulse  
A: Output Voltage, 100 mV/div. (AC)  
B: 500 mA to 2A Load Pulse  
Horizontal Time Base: 200 µs/div.  
Horizontal Time Base: 50 µs/div.  
Connection Diagrams and Order Information  
Bent and Staggered Leads, Through Hole Package  
7-Lead TO-220 (T)  
Surface Mount Package  
7-Lead TO-263 (S)  
DS012582-50  
DS012582-23  
Order Number LM2599T-3.3, LM2599T-5.0,  
Order Number LM2599S-3.3, LM2599S-5.0,  
LM2599S-12 or LM2599S-ADJ  
LM2599T-12 or LM2599T-ADJ  
See NS Package Number TA07B  
See NS Package Number TS7B  
7
www.national.com  
Test Circuit and Layout Guidelines  
Fixed Output Voltage Versions  
DS012582-24  
=
Component Values shown are for V  
15V,  
IN  
=
=
3A.  
V
OUT  
5V, I  
LOAD  
C
C
D1  
L1  
470 µF, 50V, Aluminum Electrolytic Nichicon “PL Series”  
220 µF, 25V Aluminum Electrolytic, Nichicon “PL Series”  
5A, 40V Schottky Rectifier, 1N5825  
IN  
OUT  
68 µH, L38  
Typical Values  
C
C
R
0.1 µF  
SS  
0.1 µF  
4.7k  
DELAY  
Pull Up  
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8
Test Circuit and Layout Guidelines (Continued)  
Adjustable Output Voltage Versions  
DS012582-25  
=
where V  
1.23V  
REF  
Select R to be approximately 1 k, use a 1% resistor for best stability.  
1
=
Component Values shown are for V  
20V,  
IN  
=
=
3A.  
V
OUT  
10V, I  
LOAD  
C
C
:
— 470 µF, 35V, Aluminum Electrolytic Nichicon “PL Series”  
— 220 µF, 35V Aluminum Electrolytic, Nichicon “PL Series”  
IN  
:
OUT  
D1 — 5A, 30V Schottky Rectifier, 1N5824  
L1 — 68 µH, L38  
R
R
C
R
— 1 k, 1%  
— 7.15k, 1%  
1
2
— 3.3 nF, See Application Information Section  
— 3 k, See Application Information Section  
FF  
FF  
Typical Values  
C
C
R
— 0.1 µF  
SS  
— 0.1 µF  
DELAY  
— 4.7k  
PULL UP  
FIGURE 1. Standard Test Circuits and Layout Guides  
As in any switching regulator, layout is very important. Rap-  
idly switching currents associated with wiring inductance can  
generate voltage transients which can cause problems. For  
minimal inductance and ground loops, the wires indicated by  
heavy lines should be wide printed circuit traces and  
should be kept as short as possible. For best results, ex-  
ternal components should be located as close to the  
switcher lC as possible using ground plane construction or  
single point grounding.  
If open core inductors are used, special care must be  
taken as to the location and positioning of this type of induc-  
tor. Allowing the inductor flux to intersect sensitive feedback,  
lC groundpath and COUT wiring can cause problems.  
When using the adjustable version, special care must be  
taken as to the location of the feedback resistors and the as-  
sociated wiring. Physically locate both resistors near the IC,  
and route the wiring away from the inductor, especially an  
open core type of inductor. (See application section for more  
information.)  
9
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LM2599 Series Buck Regulator Design Procedure (Fixed Output)  
PROCEDURE (Fixed Output Voltage Version)  
EXAMPLE (Fixed Output Voltage Version)  
Given:  
Given:  
=
=
VOUT 5V  
VOUT Regulated Output Voltage (3.3V, 5V or 12V)  
=
=
VIN(max) 12V  
VIN(max) Maximum DC Input Voltage  
=
=
ILOAD(max) 3A  
I
LOAD(max) Maximum Load Current  
1. Inductor Selection (L1)  
1. Inductor Selection (L1)  
A. Select the correct inductor value selection guide from Fig-  
ure 4, Figure 5, or 6. (Output voltages of 3.3V, 5V, or 12V re-  
spectively.) For all other voltages, see the design procedure  
for the adjustable version.  
A. Use the inductor selection guide for the 5V version shown  
in Figure 5.  
B. From the inductor value selection guide shown in Figure 5,  
the inductance region intersected by the 12V horizontal line  
and the 3A vertical line is 33 µH, and the inductor code is  
L40.  
B. From the inductor value selection guide, identify the induc-  
tance region intersected by the Maximum Input Voltage line  
and the Maximum Load Current line. Each region is identified  
by an inductance value and an inductor code (LXX).  
C. The inductance value required is 33 µH. From the table in  
Figure 8, go to the L40 line and choose an inductor part num-  
ber from any of the four manufacturers shown. (In most in-  
stance, both through hole and surface mount inductors are  
available.)  
C. Select an appropriate inductor from the four manufactur-  
er’s part numbers listed in Figure 8.  
2. Output Capacitor Selection (COUT  
)
2. Output Capacitor Selection (COUT)  
A. In the majority of applications, low ESR (Equivalent Series  
Resistance) electrolytic capacitors between 82 µF and 820  
µF and low ESR solid tantalum capacitors between 10 µF  
and 470 µF provide the best results. This capacitor should be  
located close to the IC using short capacitor leads and short  
copper traces. Do not use capacitors larger than 820 µF.  
A. See section on output capacitors in application infor-  
mation section.  
B. From the quick design component selection table shown  
in Figure 2, locate the 5V output voltage section. In the load  
current column, choose the load current line that is closest to  
the current needed in your application, for this example, use  
the 3A line. In the maximum input voltage column, select the  
line that covers the input voltage needed in your application,  
in this example, use the 15V line. Continuing on this line are  
recommended inductors and capacitors that will provide the  
best overall performance.  
For additional information, see section on output capaci-  
tors in application information section.  
B. To simplify the capacitor selection procedure, refer to the  
quick design component selection table shown in Figure 2.  
This table contains different input voltages, output voltages,  
and load currents, and lists various inductors and output ca-  
pacitors that will provide the best design solutions.  
The capacitor list contains both through hole electrolytic and  
surface mount tantalum capacitors from four different capaci-  
tor manufacturers. It is recommended that both the manufac-  
turers and the manufacturer’s series that are listed in the  
table be used.  
C. The capacitor voltage rating for electrolytic capacitors  
should be at least 1.5 times greater than the output voltage,  
and often much higher voltage ratings are needed to satisfy  
the low ESR requirements for low output ripple voltage.  
In this example aluminum electrolytic capacitors from several  
different manufacturers are available with the range of ESR  
numbers needed.  
D. For computer aided design software, see Switchers  
Made Simple (version 4.2.1 or later).  
330 µF 35V Panasonic HFQ Series  
330 µF 35V Nichicon PL Series  
C. For a 5V output, a capacitor voltage rating at least 7.5V or  
more is needed. But even a low ESR, switching grade, 220  
µF 10V aluminum electrolytic capacitor would exhibit ap-  
proximately 225 mof ESR (see the curve in Figure 16 for  
the ESR vs voltage rating). This amount of ESR would result  
in relatively high output ripple voltage. To reduce the ripple to  
%
1
of the output voltage, or less, a capacitor with a higher  
value or with a higher voltage rating (lower ESR) should be  
selected. A 16V or 25V capacitor will reduce the ripple volt-  
age by approximately half.  
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10  
LM2599 Series Buck Regulator Design Procedure (Fixed Output) (Continued)  
PROCEDURE (Fixed Output Voltage Version)  
3. Catch Diode Selection (D1)  
EXAMPLE (Fixed Output Voltage Version)  
3. Catch Diode Selection (D1)  
A. The catch diode current rating must be at least 1.3 times  
greater than the maximum load current. Also, if the power  
supply design must withstand a continuous output short, the  
diode should have a current rating equal to the maximum  
current limit of the LM2599. The most stressful condition for  
this diode is an overload or shorted output condition.  
A. Refer to the table shown in Figure 11. In this example, a  
5A, 20V, 1N5823 Schottky diode will provide the best perfor-  
mance, and will not be overstressed even for a shorted out-  
put.  
B. The reverse voltage rating of the diode should be at least  
1.25 times the maximum input voltage.  
C. This diode must be fast (short reverse recovery time) and  
must be located close to the LM2599 using short leads and  
short printed circuit traces. Because of their fast switching  
speed and low forward voltage drop, Schottky diodes provide  
the best performance and efficiency, and should be the first  
choice, especially in low output voltage applications.  
Ultra-fast recovery, or High-Efficiency rectifiers also provide  
good results. Ultra-fast recovery diodes typically have re-  
verse recovery times of 50 ns or less. Rectifiers such as the  
IN5400 series are much too slow and should not be used.  
4. Input Capacitor (CIN  
)
4. Input Capacitor (CIN)  
A low ESR aluminum or tantalum bypass capacitor is needed  
between the input pin and ground to prevent large voltage  
transients from appearing at the input. In addition, the RMS  
current rating of the input capacitor should be selected to be  
The important parameters for the Input capacitor are the in-  
put voltage rating and the RMS current rating. With a nominal  
input voltage of 12V, an aluminum electrolytic capacitor with  
a voltage rating greater than 18V (1.5 x VIN) would be  
needed. The next higher capacitor voltage rating is 25V.  
at least 1⁄  
the DC load current. The capacitor manufacturers  
2
data sheet must be checked to assure that this current rating  
is not exceeded. The curve shown in Figure 15 shows typical  
RMS current ratings for several different aluminum electro-  
lytic capacitor values.  
The RMS current rating requirement for the input capacitor in  
1
a buck regulator is approximately ⁄  
2
the DC load current. In  
this example, with a 3A load, a capacitor with a RMS current  
rating of at least 1.5A is needed. The curves shown in Figure  
15 can be used to select an appropriate input capacitor.  
From the curves, locate the 35V line and note which capaci-  
tor values have RMS current ratings greater than 1.5A. A  
680 µF, 35V capacitor could be used.  
This capacitor should be located close to the IC using short  
leads and the voltage rating should be approximately 1.5  
times the maximum input voltage.  
If solid tantalum input capacitors are used, it is recomended  
that they be surge current tested by the manufacturer.  
For a through hole design, a 680 µF/35V electrolytic capaci-  
tor (Panasonic HFQ series or Nichicon PL series or equiva-  
lent) would be adequate. other types or other manufacturers  
capacitors can be used provided the RMS ripple current rat-  
ings are adequate.  
Use caution when using ceramic capacitors for input bypass-  
ing, because it may cause severe ringing at the VIN pin.  
For additional information, see section on input capaci-  
tors in Application Information section.  
For surface mount designs, solid tantalum capacitors are  
recommended. The TPS series available from AVX, and the  
593D series from Sprague are both surge current tested.  
11  
www.national.com  
LM2599 Series Buck Regulator Design Procedure (Fixed Output) (Continued)  
Conditions  
Inductor  
Output Capacitor  
Through Hole Electrolytic Surface Mount Tantalum  
Output  
Load  
Max Input  
Inductance Inductor  
Panasonic  
HFQ Series  
(µF/V)  
Nichicon  
AVX TPS  
Series  
(µF/V)  
Sprague  
595D Series  
(µF/V)  
#
( )  
Voltage Current  
Voltage  
(V)  
5
(µH)  
PL Series  
(µF/V)  
560/16  
560/35  
680/35  
470/35  
470/35  
330/35  
270/50  
560/16  
560/25  
330/35  
270/35  
560/16  
180/35  
180/35  
470/25  
330/25  
180/25  
180/35  
330/25  
180/25  
82/25  
(V)  
(A)  
22  
22  
22  
33  
22  
33  
47  
22  
22  
33  
47  
22  
68  
68  
22  
33  
68  
68  
33  
68  
150  
L41  
L41  
L41  
L40  
L33  
L32  
L39  
L41  
L41  
L40  
L39  
L33  
L38  
L38  
L41  
L40  
L44  
L44  
L32  
L38  
L42  
470/25  
560/35  
680/35  
560/35  
470/25  
330/35  
330/35  
470/25  
560/25  
330/35  
330/35  
470/25  
180/35  
180/35  
470/25  
330/25  
180/25  
180/35  
330/25  
180/25  
82/25  
330/6.3  
330/6.3  
330/6.3  
330/6.3  
330/6.3  
330/6.3  
220/10  
220/10  
220/10  
220/10  
220/10  
220/10  
100/10  
100/10  
100/16  
100/16  
100/16  
100/16  
100/16  
100/16  
68/20  
390/6.3  
390/6.3  
390/6.3  
390/6.3  
390/6.3  
390/6.3  
330/10  
330/10  
330/10  
330/10  
330/10  
330/10  
270/10  
270/10  
180/16  
180/16  
120/20  
120/20  
180/16  
120/20  
68/25  
7
3
10  
40  
6
3.3  
2
3
2
3
2
10  
40  
8
10  
15  
40  
9
5
20  
40  
15  
18  
30  
40  
15  
20  
40  
12  
FIGURE 2. LM2599 Fixed Voltage Quick Design Component Selection Table  
LM2599 Series Buck Regulator Design Procedure (Adjustable Output)  
PROCEDURE (Adjustable Output Voltage Version)  
EXAMPLE (Adjustable Output Voltage Version)  
Given:  
Given:  
=
=
VOUT 20V  
VOUT Regulated Output Voltage  
=
=
VIN(max) 28V  
VIN(max) Maximum Input Voltage  
=
=
LOAD(max) 3A  
I
LOAD(max) Maximum Load Current  
I
=
=
Switching Frequency (Fixed at a nominal 150 kHz).  
F
Switching Frequency (Fixed at a nominal 150 kHz).  
F
1. Programming Output Voltage (Selecting R1 and R2, as  
1. Programming Output Voltage (Selecting R1 and R2, as  
shown in Figure 1)  
shown in Figure 1)  
%
Select R1 to be 1 k, 1 . Solve for R2.  
Use the following formula to select the appropriate resistor  
values.  
=
=
%
R2 1k (16.26 − 1) 15.26k, closest 1 value is 15.4 k.  
Select a value for R1 between 240and 1.5 k. The lower  
resistor values minimize noise pickup in the sensitive feed-  
back pin. (For the lowest temperature coefficient and the best  
=
R2 15.4 k.  
%
stability with time, use 1 metal film resistors.)  
www.national.com  
12  
LM2599 Series Buck Regulator Design Procedure (Adjustable Output)  
(Continued)  
PROCEDURE (Adjustable Output Voltage Version)  
2. Inductor Selection (L1)  
EXAMPLE (Adjustable Output Voltage Version)  
2. Inductor Selection (L1)  
A. Calculate the inductor Volt microsecond constant E T  
A. Calculate the inductor Volt microsecond constant (E •  
(V µs), from the following formula:  
T),  
=
=
where VSAT internal switch saturation voltage 1.16V and  
=
=
VD diode forward voltage drop 0.5V  
B. Use the E T value from the previous formula and match  
it with the E T number on the vertical axis of the Inductor  
Value Selection Guide shown in Figure 7.  
=
B. E T 34.2 (V µs)  
=
C. ILOAD(max) 3A  
C. on the horizontal axis, select the maximum load current.  
D. From the inductor value selection guide shown in Figure 7,  
the inductance region intersected by the 34 (V µs) horizon-  
tal line and the 3A vertical line is 47 µH, and the inductor  
code is L39.  
D. Identify the inductance region intersected by the E T  
value and the Maximum Load Current value. Each region is  
identified by an inductance value and an inductor code  
(LXX).  
E. From the table in Figure 8, locate line L39, and select an  
inductor part number from the list of manufacturers part num-  
bers.  
E. Select an appropriate inductor from the four manufactur-  
er’s part numbers listed in Figure 8.  
3. Output Capacitor Selection (COUT  
)
3. Output Capacitor SeIection (COUT)  
A. In the majority of applications, low ESR electrolytic or solid  
tantalum capacitors between 82 µF and 820 µF provide the  
best results. This capacitor should be located close to the IC  
using short capacitor leads and short copper traces. Do not  
use capacitors larger than 820 µF. For additional informa-  
tion, see section on output capacitors in application in-  
formation section.  
A. See section on COUT in Application Information section.  
B. From the quick design table shown in Figure 3, locate the  
output voltage column. From that column, locate the output  
voltage closest to the output voltage in your application. In  
this example, select the 24V line. Under the output capacitor  
section, select a capacitor from the list of through hole elec-  
trolytic or surface mount tantalum types from four different  
capacitor manufacturers. It is recommended that both the  
manufacturers and the manufacturers series that are listed in  
the table be used.  
B. To simplify the capacitor selection procedure, refer to the  
quick design table shown in Figure 3. This table contains dif-  
ferent output voltages, and lists various output capacitors  
that will provide the best design solutions.  
In this example, through hole aluminum electrolytic capaci-  
tors from several different manufacturers are available.  
C. The capacitor voltage rating should be at least 1.5 times  
greater than the output voltage, and often much higher volt-  
age ratings are needed to satisfy the low ESR requirements  
needed for low output ripple voltage.  
220/35 Panasonic HFQ Series  
150/35 Nichicon PL Series  
C. For a 20V output, a capacitor rating of at least 30V or  
more is needed. In this example, either a 35V or 50V capaci-  
tor would work. A 50V rating was chosen because it has a  
lower ESR which provides a lower output ripple voltage.  
Other manufacturers or other types of capacitors may also  
be used, provided the capacitor specifications (especially the  
100 kHz ESR) closely match the types listed in the table. Re-  
fer to the capacitor manufacturers data sheet for this informa-  
tion.  
4. Feedforward Capacitor (CFF) (See Figure 1)  
4. Feedforward Capacitor (CFF)  
For output voltages greater than approximately 10V, an addi-  
tional capacitor is required. The compensation capacitor is  
typically between 100 pF and 33 nF, and is wired in parallel  
with the output voltage setting resistor, R2. It provides addi-  
tional stability for high output voltages, low input-output volt-  
ages, and/or very low ESR output capacitors, such as solid  
tantalum capacitors.  
The table shown in Figure 3 contains feed forward capacitor  
values for various output voltages. In this example, a 560 pF  
capacitor is needed.  
This capacitor type can be ceramic, plastic, silver mica, etc.  
(Because of the unstable characteristics of ceramic capaci-  
tors made with Z5U material, they are not recommended.)  
13  
www.national.com  
LM2599 Series Buck Regulator Design Procedure (Adjustable Output)  
(Continued)  
PROCEDURE (Adjustable Output Voltage Version)  
5. Catch Diode Selection (D1)  
EXAMPLE (Adjustable Output Voltage Version)  
5. Catch Diode Selection (D1)  
A. The catch diode current rating must be at least 1.3 times  
greater than the maximum load current. Also, if the power  
supply design must withstand a continuous output short, the  
diode should have a current rating equal to the maximum  
current limit of the LM2599. The most stressful condition for  
this diode is an overload or shorted output condition.  
A. Refer to the table shown in Figure 11. Schottky diodes  
provide the best performance, and in this example a 3A, 40V,  
1N5825 Schottky diode would be a good choice. The 3A di-  
ode rating is more than adequate and will not be over-  
stressed even for a shorted output.  
B. The reverse voltage rating of the diode should be at least  
1.25 times the maximum input voltage.  
C. This diode must be fast (short reverse recovery time) and  
must be located close to the LM2599 using short leads and  
short printed circuit traces. Because of their fast switching  
speed and low forward voltage drop, Schottky diodes provide  
the best performance and efficiency, and should be the first  
choice, especially in low output voltage applications.  
Ultra-fast recovery, or High-Efficiency rectifiers are also a  
good choice, but some types with an abrupt turn-off charac-  
teristic may cause instability or EMl problems. Ultra-fast re-  
covery diodes typically have reverse recovery times of 50 ns  
or less. Rectifiers such as the 1N4001 series are much too  
slow and should not be used.  
6. Input Capacitor (CIN  
)
6. Input Capacitor (CIN)  
A low ESR aluminum or tantalum bypass capacitor is needed  
between the input pin and ground to prevent large voltage  
transients from appearing at the input. In addition, the RMS  
current rating of the input capacitor should be selected to be  
The important parameters for the Input capacitor are the in-  
put voltage rating and the RMS current rating. With a nominal  
input voltage of 28V, an aluminum electrolytic aluminum elec-  
trolytic capacitor with a voltage rating greater than 42V (1.5 x  
at least 1⁄  
2
the DC load current. The capacitor manufacturers  
VIN) would be needed. Since the the next higher capacitor  
data sheet must be checked to assure that this current rating  
is not exceeded. The curve shown in Figure 15 shows typical  
RMS current ratings for several different aluminum electro-  
lytic capacitor values.  
voltage rating is 50V, a 50V capacitor should be used. The  
capacitor voltage rating of (1.5 x VIN) is a conservative guide-  
line, and can be modified somewhat if desired.  
The RMS current rating requirement for the input capacitor of  
1
This capacitor should be located close to the IC using short  
leads and the voltage rating should be approximately 1.5  
times the maximum input voltage.  
a buck regulator is approximately ⁄  
2
the DC load current. In  
this example, with a 3A load, a capacitor with a RMS current  
rating of at least 1.5A is needed.  
If solid tantalum input capacitors are used, it is recomended  
that they be surge current tested by the manufacturer.  
The curves shown in Figure 15 can be used to select an ap-  
propriate input capacitor. From the curves, locate the 50V  
line and note which capacitor values have RMS current rat-  
ings greater than 1.5A. Either a 470 µF or 680 µF, 50V ca-  
pacitor could be used.  
Use caution when using a high dielectric constant ceramic  
capacitor for input bypassing, because it may cause severe  
ringing at the VIN pin.  
For a through hole design, a 680 µF/50V electrolytic capaci-  
tor (Panasonic HFQ series or Nichicon PL series or equiva-  
lent) would be adequate. Other types or other manufacturers  
capacitors can be used provided the RMS ripple current rat-  
ings are adequate.  
For additional information, see section on input capaci-  
tor in application information section.  
For surface mount designs, solid tantalum capacitors can be  
used, but caution must be exercised with regard to the ca-  
pacitor sure current rating (see Application Information or in-  
put capacitors in this data sheet). The TPS series available  
from AVX, and the 593D series from Sprague are both surge  
current tested.  
To further simplify the buck regulator design procedure, Na-  
tional Semiconductor is making available computer design  
software to be used with the Simple Switcher line ot switch-  
ing regulators. Switchers Made Simple (version 4.2.1 or  
later) is available on a 31⁄  
computers.  
2" diskette for IBM compatible  
www.national.com  
14  
LM2599 Series Buck Regulator Design Procedure (Adjustable Output)  
(Continued)  
Output  
Voltage  
(V)  
Through Hole Output Capacitor  
Surface Mount Output Capacitor  
Panasonic  
Nichicon PL  
Series  
(µF/V)  
Feedforward  
AVX TPS  
Sprague  
595D Series  
(µF/V)  
Feedforward  
HFQ Series  
(µF/V)  
Capacitor  
Series  
(µF/V)  
330/6.3  
330/6.3  
220/10  
100/16  
100/16  
68/20  
Capacitor  
2
4
820/35  
560/35  
470/25  
330/25  
330/25  
220/35  
220/35  
100/50  
820/35  
470/35  
470/25  
330/25  
330/25  
220/35  
150/35  
100/50  
33 nF  
10 nF  
3.3 nF  
1.5 nF  
1 nF  
470/4  
33 nF  
10 nF  
3.3 nF  
1.5 nF  
1 nF  
390/6.3  
330/10  
180/16  
180/16  
120/20  
33/25  
6
9
1 2  
1 5  
2 4  
2 8  
680 pF  
560 pF  
390 pF  
680 pF  
220 pF  
220 pF  
33/25  
10/35  
15/50  
FIGURE 3. Output Capacitor and Feedforward Capacitor Selection Table  
LM2599 Series Buck Regulator Design Procedure  
INDUCTOR VALUE SELECTION GUIDES (For Continuous Mode Operation)  
DS012582-28  
DS012582-26  
FIGURE 6. LM2599-12  
FIGURE 4. LM2599-3.3  
DS012582-27  
DS012582-29  
FIGURE 5. LM2599-5.0  
FIGURE 7. LM2599-ADJ  
15  
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LM2599 Series Buck Regulator Design Procedure (Continued)  
Inductance  
(µH)  
Current  
(A)  
Schott  
Through  
Renco  
Through  
Pulse Engineering  
Coilcraft  
Surface  
Surface  
Mount  
Surface  
Through  
Surface  
Mount  
Hole  
Hole  
RL-1284-22-43  
RL-5471-5  
RL-5471-6  
RL-5471-7  
RL-1283-22-43  
RL-1283-15-43  
RL-5471-1  
RL-5471-2  
RL-5471-3  
RL-5471-4  
RL-5471-5  
RL-5471-6  
RL-5471-7  
RL-1283-22-43  
RL-1283-15-43  
RL-5473-1  
RL-5473-4  
RL-5472-1  
RL-5472-2  
RL-5472-3  
RL-5472-4  
RL-5472-5  
RL-5473-4  
RL-5473-2  
RL-5473-3  
Mount  
Hole  
Mount  
L15  
L21  
L22  
L23  
L24  
L25  
L26  
L27  
L28  
L29  
L30  
L31  
L32  
L33  
L34  
L35  
L36  
L37  
L38  
L39  
L40  
L41  
L42  
L43  
L44  
22  
68  
0.99  
0.99  
1.17  
1.40  
1.70  
2.1  
67148350  
67144070  
67144080  
67144090  
67148370  
67148380  
67144100  
67144110  
67144120  
67144130  
67144140  
67144150  
67144160  
67148390  
67148400  
67144170  
67144180  
67144190  
67144200  
67144210  
67144220  
67144230  
67148410  
67144240  
67144250  
67148460  
67144450  
67144460  
67144470  
67148480  
67148490  
67144480  
67144490  
67144500  
67144510  
67144520  
67144530  
67144540  
67148500  
67148790  
RL1500-22  
PE-53815  
PE-53821  
PE-53822  
PE-53823  
PE-53824  
PE-53825  
PE-53826  
PE-53827  
PE-53828  
PE-53829  
PE-53830  
PE-53831  
PE-53932  
PE-53933  
PE-53934  
PE-53935  
PE-54036  
PE-54037  
PE-54038  
PE-54039  
PE-54040  
PE-54041  
PE-54042  
PE-54043  
PE-54044  
PE-53815-S  
PE-53821-S  
PE-53822-S  
PE-53823-S  
PE-53825-S  
PE-53824-S  
PE-53826-S  
PE-53827-S  
PE-53828-S  
PE-53829-S  
PE-53830-S  
PE-53831-S  
PE-53932-S  
PE-53933-S  
PE-53934-S  
PE-53935-S  
PE-54036-S  
PE-54037-S  
PE-54038-S  
PE-54039-S  
PE-54040-S  
PE-54041-S  
PE-54042-S  
DO3308-223  
DO3316-683  
DO3316-473  
DO3316-333  
DO3316-223  
DO3316-153  
DOS022P-334  
DOS022P-224  
DOS022P-154  
DOS022P-104  
DOS022P-683  
DOS022P-473  
DOS022P-333  
DOS022P-223  
DOS022P-153  
RL1500-68  
47  
33  
22  
15  
330  
220  
150  
100  
68  
0.80  
1.00  
1.20  
1.47  
1.78  
2.2  
47  
33  
2.5  
22  
3.1  
15  
3.4  
220  
150  
100  
68  
1.70  
2.1  
2.5  
3.1  
47  
3.5  
33  
3.5  
67148290  
67148300  
22  
3.5  
150  
100  
68  
2.7  
3.4  
3.4  
FIGURE 8. Inductor Manufacturers Part Numbers  
Coilcraft Inc.  
Phone (800) 322-2645  
FAX (708) 639-1469  
Phone +11 1236 730 595  
FAX +44 1236 730 627  
Phone (619) 674-8100  
FAX (619) 674-8262  
Phone +353 93 24 107  
FAX +353 93 24 459  
Phone (800) 645-5828  
FAX (516) 586-5562  
Phone (612) 475-1173  
FAX (612) 475-1786  
Coilcraft Inc., Europe  
Pulse Engineering Inc.  
Pulse Engineering Inc.,  
Europe  
Renco Electronics Inc.  
Schott Corp.  
FIGURE 9. Inductor Manufacturers Phone Numbers  
www.national.com  
16  
LM2599 Series Buck Regulator Design Procedure (Continued)  
Nichicon Corp.  
Panasonic  
Phone  
FAX  
(708) 843-7500  
(708) 843-2798  
(714) 373-7857  
(714) 373-7102  
(803) 448-9411  
(803) 448-1943  
(207) 324-4140  
(207) 324-7223  
Phone  
FAX  
AVX Corp.  
Phone  
FAX  
Sprague/Vishay  
Phone  
FAX  
FIGURE 10. Capacitor Manufacturers Phone Numbers  
3 Amp Diodes  
Surface Mount Through Hole  
Schot- Ultra Fast  
4 to 6 Amp Diodes  
Surface Mount Through Hole  
VR  
Ultra Fast  
Schot-  
Ultra Fast  
Schot-  
Ultra Fast  
Schottky  
tky  
tky  
tky  
Recovery  
All of  
Recovery  
All of  
Recovery  
All of  
Recovery  
All of  
1N5820  
SR302  
SR502  
1N5823  
SB520  
20V  
30V  
SK32  
these  
these  
these  
these  
diodes  
are rated  
to at  
MBR320  
1N5821  
MBR330  
31DQ03  
1N5822  
SR304  
diodes  
are rated  
to at  
diodes  
are rated  
to at  
diodes  
are rated  
to at  
30WQ03  
SK33  
50WQ03  
50WQ04  
SR503  
1N5824  
SB530  
SR504  
1N5825  
SB540  
least  
least  
least  
least  
50V.  
50V.  
50V.  
50V.  
SK34  
MBRS340  
30WQ04  
SK35  
40V  
MBR340  
31DQ04  
SR305  
MURS320  
30WF10  
MUR320  
MURS620  
50WF10  
MUR620  
HER601  
50V  
or  
more  
MBRS360  
30WQ05  
MBR350  
31DQ05  
50WQ05  
SB550  
50SQ080  
FIGURE 11. Diode Selection Table  
17  
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Block Diagram  
DS012582-30  
FIGURE 12.  
Special Note If any of the above three features (Shutdown  
/Soft-start, Error Flag, or Delay) are not used, the respective  
pins should be left open.  
Application Information  
PIN FUNCTIONS  
+VIN (Pin 1) — This is the positive input supply for the IC  
switching regulator. A suitable input bypass capacitor must  
be present at this pin to minimize voltage transients and to  
supply the switching currents needed by the regulator.  
EXTERNAL COMPONENTS  
SOFT-START CAPACITOR  
CSS — A capacitor on this pin provides the regulator with a  
Soft-start feature (slow start-up). When the DC input voltage  
is first applied to the regulator, or when the Shutdown  
/Soft-start pin is allowed to go high, a constant current (ap-  
proximately 5 µA begins charging this capacitor). As the ca-  
pacitor voltage rises, the regulator goes through four operat-  
ing regions (See the bottom curve in Figure 13).  
Ground (Pin 4) — Circuit ground.  
Output (Pin 2) — Internal switch. The voltage at this pin  
switches between approximately (+VIN − VSAT) and approxi-  
mately −0.5V, with a duty cycle of VOUT/VIN. To minimize  
coupling to sensitive circuitry, the PC board copper area con-  
nected to this pin should be kept to a minimum.  
Feedback (Pin 6) — Senses the regulated output voltage to  
complete the feedback loop.  
1. Regulator in Shutdown. When the SD /SS pin voltage is  
between 0V and 1.3V, the regulator is in shutdown, the out-  
put voltage is zero, and the IC quiescent current is approxi-  
mately 85 µA.  
Shutdown /Soft-start (Pin 7) — This dual function pin pro-  
vides the following features: (a) Allows the switching regula-  
tor circuit to be shut down using logic level signals thus drop-  
ping the total input supply current to approximately 80 µA.  
(b) Adding a capacitor to this pin provides a soft-start feature  
which minimizes startup current and provides a controlled  
ramp up of the output voltage.  
2. Regulator ON, but the output voltage is zero. With the  
SD /SS pin voltage between approximately 1.3V and 1.8V,  
the internal regulator circuitry is operating, the quiescent cur-  
rent rises to approximately 5 mA, but the output voltage is  
still zero. Also, as the 1.3V threshold is exceeded, the  
Soft-start capacitor charging current decreases from 5 µA  
down to approximately 1.6 µA. This decreases the slope of  
capacitor voltage ramp.  
Error Flag (Pin 3) — Open collector output that provides a  
low signal (flag transistor ON) when the regulated output  
%
voltage drops more than 5 from the nominal output volt-  
age. On start up, Error Flag is low until VOUT reaches 95% of  
the nominal output voltage and a delay time determined by  
the Delay pin capacitor. This signal can be used as a reset to  
a microprocessor on power-up.  
3. Soft-start Region. When the SD /SS pin voltage is be-  
@
tween 1.8V and 2.8V ( 25˚C), the regulator is in a Soft-start  
condition. The switch (Pin 2) duty cycle initially starts out  
very low, with narrow pulses and gradually get wider as the  
capacitor SD /SS pin ramps up towards 2.8V. As the duty  
cycle increases, the output voltage also increases at a con-  
trolled ramp up. See the center curve in Figure 13. The input  
supply current requirement also starts out at a low level for  
Delay (Pin 5) — At power-up, this pin can be used to provide  
a time delay between the time the regulated output voltage  
%
reaches 95 of the nominal output voltage, and the time the  
error flag output goes high.  
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18  
Application Information (Continued)  
the narrow pulses and ramp up in a controlled manner. This  
is a very useful feature in some switcher topologies that re-  
quire large startup currents (such as the inverting configura-  
tion) which can load down the input power supply.  
Note: The lower curve shown in Figure 13 shows the Soft-start region from  
0% to 100%. This is not the duty cycle percentage, but the output volt-  
age percentage. Also, the Soft-start voltage range has a negative tem-  
perature coefficient associated with it. See the Soft-start curve in the  
electrical characteristics section.  
4. Normal operation. Above 2.8V, the circuit operates as a  
standard Pulse Width Modulated switching regulator. The  
capacitor will continue to charge up until it reaches the inter-  
nal clamp voltage of approximately 7V. If this pin is driven  
from a voltage source, the current must be limited to about  
1 mA.  
DS012582-31  
FIGURE 13. Soft-start, Delay, Error, Output  
DS012582-32  
FIGURE 14. Timing Diagram for 5V Output  
19  
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the internal temperature of the capacitor to rise. The RMS  
current rating of a capacitor is determined by the amount of  
current required to raise the internal temperature approxi-  
mately 10˚C above an ambient temperature of 105˚C. The  
ability of the capacitor to dissipate this heat to the surround-  
ing air will determine the amount of current the capacitor can  
safely sustain. Capacitors that are physically large and have  
a large surface area will typically have higher RMS current  
ratings. For a given capacitor value, a higher voltage electro-  
lytic capacitor will be physically larger than a lower voltage  
capacitor, and thus be able to dissipate more heat to the sur-  
rounding air, and therefore will have a higher RMS current  
rating.  
Application Information (Continued)  
DELAY CAPACITOR  
CDELAY — Provides delay for the error flag output. See the  
upper curve in Figure 13, and also refer to timing diagrams in  
Figure 14. A capacitor on this pin provides a time delay be-  
tween the time the regulated output voltage (when it is in-  
%
creasing in value) reaches 95 of the nominal output volt-  
age, and the time the error flag output goes high. A 3 µA  
constant current from the delay pin charges the delay ca-  
pacitor resulting in a voltage ramp. When this voltage  
reaches a threshold of approximately 1.3V, the open collec-  
tor error flag output (or power OK) goes high. This signal can  
be used to indicate that the regulated output has reached the  
correct voltage and has stabilized.  
%
If, for any reason, the regulated output voltage drops by 5  
or more, the error output flag (Pin 3) immediately goes low  
(internal transistor turns on). The delay capacitor provides  
very little delay if the regulated output is dropping out of  
regulation. The delay time for an output that is decreasing is  
approximately a 1000 times less than the delay for the rising  
output. For a 0.1 µF delay capacitor, the delay time would be  
approximately 50 ms when the output is rising and passes  
%
through the 95 threshold, but the delay for the output drop-  
ping would only be approximately 50 µs.  
RPull Up — The error flag output, (or power OK) is the collec-  
tor of a NPN transistor, with the emitter internally grounded.  
To use the error flag, a pullup resistor to a positive voltage is  
needed. The error flag transistor is rated up to a maximum of  
45V and can sink approximately 3 mA. If the error flag is not  
used, it can be left open.  
DS012582-33  
FIGURE 15. RMS Current Ratings for Low  
ESR Electrolytic Capacitors (Typical)  
FEEDFORWARD CAPACITOR  
(Adjustable Output Voltage Version)  
CFF - A Feedforward Capacitor CFF, shown across R2 in Fig-  
ure 1 is used when the output voltage is greater than 10V or  
when COUT has a very low ESR. This capacitor adds lead  
compensation to the feedback loop and increases the phase  
margin for better loop stability. For CFF selection, see the de-  
sign procedure section.  
>
%
5 of the nominal output volt-  
If the output ripple is large (  
age), this ripple can be coupled to the feedback pin through  
the feedforward capacitor and cause the error comparator to  
trigger the error flag. In this situation, adding a resistor, RFF  
,
in series with the feedforward capacitor, approximately 3  
times R1, will attenuate the ripple voltage at the feedback  
pin.  
DS012582-34  
FIGURE 16. Capacitor ESR vs Capacitor Voltage Rating  
(Typical Low ESR Electrolytic Capacitor)  
INPUT CAPACITOR  
The consequences of operating an electrolytic capacitor  
above the RMS current rating is a shortened operating life.  
The higher temperature speeds up the evaporation of the ca-  
pacitor’s electrolyte, resulting in eventual failure.  
CIN — A low ESR aluminum or tantalum bypass capacitor is  
needed between the input pin and ground pin. It must be lo-  
cated near the regulator using short leads. This capacitor  
prevents large voltage transients from appearing at the in-  
put, and provides the instantaneous current needed each  
time the switch turns on.  
Selecting an input capacitor requires consulting the manu-  
facturers data sheet for maximum allowable RMS ripple cur-  
rent. For a maximum ambient temperature of 40˚C, a gen-  
eral guideline would be to select a capacitor with a ripple  
The important parameters for the Input capacitor are the  
voltage rating and the RMS current rating. Because of the  
relatively high RMS currents flowing in a buck regulator’s in-  
put capacitor, this capacitor should be chosen for its RMS  
current rating rather than its capacitance or voltage ratings,  
although the capacitance value and voltage rating are di-  
rectly related to the RMS current rating.  
%
current rating of approximately 50 of the DC load current.  
For ambient temperatures up to 70˚C, a current rating of  
%
75 of the DC load current would be a good choice for a  
conservative design. The capacitor voltage rating must be at  
least 1.25 times greater than the maximum input voltage,  
and often a much higher voltage capacitor is needed to sat-  
isfy the RMS current requirements.  
The RMS current rating of a capacitor could be viewed as a  
capacitor’s power rating. The RMS current flowing through  
the capacitors internal ESR produces power which causes  
www.national.com  
20  
Solid tantalum capacitors have a much better ESR spec for  
cold temperatures and are recommended for temperatures  
below −25˚C.  
Application Information (Continued)  
A graph shown in Figure 15 shows the relationship between  
an electrolytic capacitor value, its voltage rating, and the  
RMS current it is rated for. These curves were obtained from  
the Nichicon “PL” series of low ESR, high reliability electro-  
lytic capacitors designed for switching regulator applications.  
Other capacitor manufacturers offer similar types of capaci-  
tors, but always check the capacitor data sheet.  
CATCH DIODE  
Buck regulators require a diode to provide a return path for  
the inductor current when the switch turns off. This must be  
a fast diode and must be located close to the LM2599 using  
short leads and short printed circuit traces.  
“Standard” electrolytic capacitors typically have much higher  
ESR numbers, lower RMS current ratings and typically have  
a shorter operating lifetime.  
Because of their very fast switching speed and low forward  
voltage drop, Schottky diodes provide the best performance,  
especially in low output voltage applications (5V and lower).  
Ultra-fast recovery, or High-Efficiency rectifiers are also a  
good choice, but some types with an abrupt turnoff charac-  
teristic may cause instability or EMI problems. Ultra-fast re-  
covery diodes typically have reverse recovery times of 50 ns  
or less. Rectifiers such as the IN5400 series are much too  
slow and should not be used.  
Because of their small size and excellent performance, sur-  
face mount solid tantalum capacitors are often used for input  
bypassing, but several precautions must be observed. A  
small percentage of solid tantalum capacitors can short if the  
inrush current rating is exceeded. This can happen at turn on  
when the input voltage is suddenly applied, and of course,  
higher input voltages produce higher inrush currents. Sev-  
%
eral capacitor manufacturers do a 100 surge current test-  
ing on their products to minimize this potential problem. If  
high turn on currents are expected, it may be necessary to  
limit this current by adding either some resistance or induc-  
tance before the tantalum capacitor, or select a higher volt-  
age capacitor. As with aluminum electrolytic capacitors, the  
RMS ripple current rating must be sized to the load current.  
OUTPUT CAPACITOR  
COUT — An output capacitor is required to filter the output  
and provide regulator loop stability. Low impedance or low  
ESR Electrolytic or solid tantalum capacitors designed for  
switching regulator applications must be used. When select-  
ing an output capacitor, the important capacitor parameters  
are; the 100 kHz Equivalent Series Resistance (ESR), the  
RMS ripple current rating, voltage rating, and capacitance  
value. For the output capacitor, the ESR value is the most  
important parameter.  
DS012582-35  
FIGURE 17. Capacitor ESR Change vs Temperature  
INDUCTOR SELECTION  
The output capacitor requires an ESR value that has an up-  
per and lower limit. For low output ripple voltage, a low ESR  
value is needed. This value is determined by the maximum  
All switching regulators have two basic modes of operation;  
continuous and discontinuous. The difference between the  
two types relates to the inductor current, whether it is flowing  
continuously, or if it drops to zero for a period of time in the  
normal switching cycle. Each mode has distinctively different  
operating characteristics, which can affect the regulators  
performance and requirements. Most switcher designs will  
operate in the discontinuous mode when the load current is  
low.  
%
%
allowable output ripple voltage, typically 1 to 2 of the out-  
put voltage. But if the selected capacitor’s ESR is extremely  
low, there is a possibility of an unstable feedback loop, re-  
sulting in an oscillation at the output. Using the capacitors  
listed in the tables, or similar types, will provide design solu-  
tions under all conditions.  
If very low output ripple voltage (less than 15 mV) is re-  
quired, refer to the section on Output Voltage Ripple and  
Transients for a post ripple filter.  
The LM2599 (or any of the Simple Switcher family) can be  
used for both continuous or discontinuous modes of opera-  
tion.  
An aluminum electrolytic capacitor’s ESR value is related to  
the capacitance value and its voltage rating. In most cases,  
higher voltage electrolytic capacitors have lower ESR values  
(see Figure 16). Often, capacitors with much higher voltage  
ratings may be needed to provide the low ESR values re-  
quired for low output ripple voltage.  
In many cases the preferred mode of operation is the con-  
tinuous mode. It offers greater output power, lower peak  
switch, inductor and diode currents, and can have lower out-  
put ripple voltage. But it does require larger inductor values  
to keep the inductor current flowing continuously, especially  
at low output load currents and/or high input voltages.  
The output capacitor for many different switcher designs of-  
ten can be satisfied with only three or four different capacitor  
values and several different voltage ratings. See the quick  
design component selection tables in Figure 2 and 3 for typi-  
cal capacitor values, voltage ratings, and manufacturers ca-  
pacitor types.  
To simplify the inductor selection process, an inductor selec-  
tion guide (nomograph) was designed (see Figure 4 through  
7). This guide assumes that the regulator is operating in the  
continuous mode, and selects an inductor that will allow a  
peak-to-peak inductor ripple current to be a certain percent-  
age of the maximum design load current. This peak-to-peak  
inductor ripple current percentage is not fixed, but is allowed  
to change as different design load currents are selected.  
(See Figure 18).  
Electrolytic capacitors are not recommended for tempera-  
tures below −25˚C. The ESR rises dramatically at cold tem-  
@
peratures and typically rises 3X  
−25˚C and as much as  
10X at −40˚C. See curve shown in Figure 17.  
21  
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DISCONTINUOUS MODE OPERATION  
Application Information (Continued)  
The selection guide chooses inductor values suitable for  
continuous mode operation, but for low current applications  
and/or high input voltages, a discontinuous mode design  
may be a better choice. It would use an inductor that would  
be physically smaller, and would need only one half to one  
third the inductance value needed for a continuous mode de-  
sign. The peak switch and inductor currents will be higher in  
a discontinuous design, but at these low load currents (1A  
and below), the maximum switch current will still be less than  
the switch current limit.  
Discontinuous operation can have voltage waveforms that  
are considerable different than a continuous design. The out-  
put pin (switch) waveform can have some damped sinusoi-  
dal ringing present. (See Typical Performance Characteris-  
tics photo titled Discontinuous Mode Switching Waveforms)  
This ringing is normal for discontinuous operation, and is not  
caused by feedback loop instabilities. In discontinuous op-  
eration, there is a period of time where neither the switch or  
the diode are conducting, and the inductor current has  
dropped to zero. During this time, a small amount of energy  
can circulate between the inductor and the switch/diode  
parasitic capacitance causing this characteristic ringing. Nor-  
mally this ringing is not a problem, unless the amplitude be-  
comes great enough to exceed the input voltage, and even  
then, there is very little energy present to cause damage.  
DS012582-36  
FIGURE 18. (IIND) Peak-to-Peak Inductor Ripple  
Current (as a Percentage of the  
Load Current) vs Load Current  
By allowing the percentage of inductor ripple current to in-  
crease for low load currents, the inductor value and size can  
be kept relatively low.  
When operating in the continuous mode, the inductor current  
waveform ranges from a triangular to a sawtooth type of  
waveform (depending on the input voltage), with the average  
value of this current waveform equal to the DC output load  
current.  
Different inductor types and/or core materials produce differ-  
ent amounts of this characteristic ringing. Ferrite core induc-  
tors have very little core loss and therefore produce the most  
ringing. The higher core loss of powdered iron inductors pro-  
duce less ringing. If desired, a series RC could be placed in  
parallel with the inductor to dampen the ringing. The com-  
Inductors are available in different styles such as pot core,  
toroid, E-core, bobbin core, etc., as well as different core ma-  
terials, such as ferrites and powdered iron. The least expen-  
sive, the bobbin, rod or stick core, consists of wire wound on  
a ferrite bobbin. This type of construction makes for an inex-  
pensive inductor, but since the magnetic flux is not com-  
pletely contained within the core, it generates more  
Electro-Magnetic Interference (EMl). This magnetic flux can  
induce voltages into nearby printed circuit traces, thus caus-  
ing problems with both the switching regulator operation and  
nearby sensitive circuitry, and can give incorrect scope read-  
ings because of induced voltages in the scope probe. Also  
see section on Open Core Inductors.  
puter aided design software  
Switchers Made Simple (ver-  
sion 4.3) will provide all component values for continuous  
and discontinuous modes of operation.  
When multiple switching regulators are located on the same  
PC board, open core magnetics can cause interference be-  
tween two or more of the regulator circuits, especially at high  
currents. A torroid or E-core inductor (closed magnetic struc-  
ture) should be used in these situations.  
DS012582-37  
The inductors listed in the selection chart include ferrite  
E-core construction for Schott, ferrite bobbin core for Renco  
and Coilcraft, and powdered iron toroid for Pulse Engineer-  
ing.  
FIGURE 19. Post Ripple Filter Waveform  
OUTPUT VOLTAGE RIPPLE AND TRANSIENTS  
Exceeding an inductor’s maximum current rating may cause  
the inductor to overheat because of the copper wire losses,  
or the core may saturate. If the inductor begins to saturate,  
the inductance decreases rapidly and the inductor begins to  
look mainly resistive (the DC resistance of the winding). This  
can cause the switch current to rise very rapidly and force  
the switch into a cycle-by-cycle current limit, thus reducing  
the DC output load current. This can also result in overheat-  
ing of the inductor and/or the LM2599. Different inductor  
types have different saturation characteristics, and this  
should be kept in mind when selecting an inductor.  
The output voltage of a switching power supply operating in  
the continuous mode will contain a sawtooth ripple voltage at  
the switcher frequency, and may also contain short voltage  
spikes at the peaks of the sawtooth waveform.  
The output ripple voltage is a function of the inductor saw-  
tooth ripple current and the ESR of the output capacitor. A  
typical output ripple voltage can range from approximately  
%
%
0.5 to 3 of the output voltage. To obtain low ripple volt-  
age, the ESR of the output capacitor must be low, however,  
caution must be exercised when using extremely low ESR  
capacitors because they can affect the loop stability, result-  
ing in oscillation problems. If very low output ripple voltage is  
needed (less than 20 mV), a post ripple filter is recom-  
The inductor manufacturer’s data sheets include current and  
energy limits to avoid inductor saturation.  
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22  
output ripple voltage and output capacitor ESR can all be  
calculated from the peak-to-peak IIND. When the inductor  
nomographs shown in Figure 4 through 7 are used to select  
an inductor value, the peak-to-peak inductor ripple current  
can immediately be determined. The curve shown in Figure  
20 shows the range of (IIND) that can be expected for differ-  
ent load currents. The curve also shows how the  
peak-to-peak inductor ripple current (IIND) changes as you  
go from the lower border to the upper border (for a given load  
current) within an inductance region. The upper border rep-  
resents a higher input voltage, while the lower border repre-  
sents a lower input voltage (see Inductor Selection Guides).  
Application Information (Continued)  
mended (See Figure 1). The inductance required is typically  
between 1 µH and 5 µH, with low DC resistance, to maintain  
good load regulation. A low ESR output filter capacitor is also  
required to assure good dynamic load response and ripple  
reduction. The ESR of this capacitor may be as low as de-  
sired, because it is out of the regulator feedback loop. The  
photo shown in Figure 19 shows a typical output ripple volt-  
age, with and without a post ripple filter.  
When observing output ripple with a scope, it is essential  
that a short, low inductance scope probe ground connection  
be used. Most scope probe manufacturers provide a special  
probe terminator which is soldered onto the regulator board,  
preferable at the output capacitor. This provides a very short  
scope ground thus eliminating the problems associated with  
the 3 inch ground lead normally provided with the probe, and  
provides a much cleaner and more accurate picture of the  
ripple voltage waveform.  
These curves are only correct for continuous mode opera-  
tion, and only if the inductor selection guides are used to se-  
lect the inductor value  
Consider the following example:  
=
VOUT 5V, maximum load current of 2.5A  
=
VIN 12V, nominal, varying between 10V and 16V.  
The selection guide in Figure 5 shows that the vertical line  
for a 2.5A load current, and the horizontal line for the 12V in-  
put voltage intersect approximately midway between the up-  
per and lower borders of the 33 µH inductance region. A 33  
The voltage spikes are caused by the fast switching action of  
the output switch, the diode, and the parasitic inductance of  
the output filter capacitor, and its associated wiring. To mini-  
mize these voltage spikes, the output capacitor should be  
designed for switching regulator applications, and the lead  
lengths must be kept very short. Wiring inductance, stray ca-  
pacitance, as well as the scope probe used to evaluate these  
transients, all contribute to the amplitude of these spikes.  
µH inductor will allow a peak-to-peak inductor current (IIND  
)
to flow that will be a percentage of the maximum load cur-  
rent. Referring to Figure 20, follow the 2.5A line approxi-  
mately midway into the inductance region, and read the  
peak-to-peak inductor ripple current (IIND) on the left hand  
axis (approximately 620 mA p-p).  
As the input voltage increases to 16V, it approaches the up-  
per border of the inductance region, and the inductor ripple  
current increases. Referring to the curve in Figure 20, it can  
be seen that for a load current of 2.5A, the peak-to-peak in-  
ductor ripple current (IIND) is 620 mA with 12V in, and can  
range from 740 mA at the upper border (16V in) to 500 mA at  
the lower border (10V in).  
Once the IIND value is known, the following formulas can be  
used to calculate additional information about the switching  
regulator circuit.  
1. Peak Inductor or peak switch current  
DS012582-49  
FIGURE 20. Peak-to-Peak Inductor  
Ripple Current vs Load Current  
2. Minimum load current before the circuit becomes dis-  
continuous  
When a switching regulator is operating in the continuous  
mode, the inductor current waveform ranges from a triangu-  
lar to a sawtooth type of waveform (depending on the input  
voltage). For  
a given input and output voltage, the  
peak-to-peak amplitude of this inductor current waveform re-  
mains constant. As the load current increases or decreases,  
the entire sawtooth current waveform also rises and falls.  
The average value (or the center) of this current waveform is  
equal to the DC load current.  
=
3. Output Ripple Voltage (IIND)x(ESR of COUT  
)
=
=
0.62Ax0.162 mV p-p  
4.  
If the load current drops to a low enough level, the bottom of  
the sawtooth current waveform will reach zero, and the  
switcher will smoothly change from a continuous to a discon-  
tinuous mode of operation. Most switcher designs (irregard-  
less how large the inductor value is) will be forced to run dis-  
continuous if the output is lightly loaded. This is a perfectly  
acceptable mode of operation.  
OPEN CORE INDUCTORS  
In a switching regulator design, knowing the value of the  
peak-to-peak inductor ripple current (IIND) can be useful for  
determining a number of other circuit parameters. Param-  
eters such as, peak inductor or peak switch current, mini-  
mum load current before the circuit becomes discontinuous,  
Another possible source of increased output ripple voltage or  
unstable operation is from an open core inductor. Ferrite  
bobbin or stick inductors have magnetic lines of flux flowing  
through the air from one end of the bobbin to the other end.  
23  
www.national.com  
ther thermal improvements are needed, double sided, multi-  
layer pc-board with large copper areas and/or airflow are  
recommended.  
Application Information (Continued)  
These magnetic lines of flux will induce a voltage into any  
wire or PC board copper trace that comes within the induc-  
tor’s magnetic field. The strength of the magnetic field, the  
orientation and location of the PC copper trace to the mag-  
netic field, and the distance between the copper trace and  
the inductor, determine the amount of voltage generated in  
the copper trace. Another way of looking at this inductive  
coupling is to consider the PC board copper trace as one  
turn of a transformer (secondary) with the inductor winding  
as the primary. Many millivolts can be generated in a copper  
trace located near an open core inductor which can cause  
stability problems or high output ripple voltage problems.  
The curves shown in Figure 22 show the LM2599S (TO-263  
package) junction temperature rise above ambient tempera-  
ture with a 2A load for various input and output voltages. This  
data was taken with the circuit operating as a buck switching  
regulator with all components mounted on a pc board to  
simulate the junction temperature under actual operating  
conditions. This curve can be used for a quick check for the  
approximate junction temperature for various conditions, but  
be aware that there are many factors that can affect the junc-  
tion temperature. When load currents higher than 2A are  
used, double sided or multilayer pc-boards with large copper  
areas and/or airflow might be needed, especially for high  
ambient temperatures and high output voltages.  
If unstable operation is seen, and an open core inductor is  
used, it’s possible that the location of the inductor with re-  
spect to other PC traces may be the problem. To determine  
if this is the problem, temporarily raise the inductor away  
from the board by several inches and then check circuit op-  
eration. If the circuit now operates correctly, then the mag-  
netic flux from the open core inductor is causing the problem.  
Substituting a closed core inductor such as a torroid or  
E-core will correct the problem, or re-arranging the PC layout  
may be necessary. Magnetic flux cutting the IC device  
ground trace, feedback trace, or the positive or negative  
traces of the output capacitor should be minimized.  
Sometimes, locating a trace directly beneath a bobbin in-  
ductor will provide good results, provided it is exactly in the  
center of the inductor (because the induced voltages cancel  
themselves out), but if it is off center one direction or the  
other, then problems could arise. If flux problems are  
present, even the direction of the inductor winding can make  
a difference in some circuits.  
DS012582-38  
This discussion on open core inductors is not to frighten the  
user, but to alert the user on what kind of problems to watch  
out for when using them. Open core bobbin or “stick” induc-  
tors are an inexpensive, simple way of making a compact ef-  
ficient inductor, and they are used by the millions in many dif-  
ferent applications.  
Circuit Data for Temperature Rise Curve TO-220  
Package (T)  
Capacitors Through hole electrolytic  
Inductor  
Diode  
Through hole Renco  
THERMAL CONSIDERATIONS  
Through hole, 5A 40V, Schottky  
The LM2599 is available in two packages, a 7-pin TO-220  
(T) and a 7-pin surface mount TO-263 (S).  
PC board  
3 square inches single sided 2 oz. copper  
(0.0028")  
The TO-220 package needs a heat sink under most condi-  
tions. The size of the heat sink depends on the input voltage,  
the output voltage, the load current and the ambient tem-  
perature. The curves in Figure 21 show the LM2599T junc-  
tion temperature rises above ambient temperature for a 3A  
load and different input and output voltages. The data for  
these curves was taken with the LM2599T (TO-220 pack-  
age) operating as a buck switching regulator in an ambient  
temperature of 25˚C (still air). These temperature rise num-  
bers are all approximate and there are many factors that can  
affect these temperatures. Higher ambient temperatures re-  
quire more heat sinking.  
FIGURE 21. Junction Temperature Rise, TO-220  
The TO-263 surface mount package tab is designed to be  
soldered to the copper on a printed circuit board. The copper  
and the board are the heat sink for this package and the  
other heat producing components, such as the catch diode  
and inductor. The pc board copper area that the package is  
soldered to should be at least 0.4 in2, and ideally should  
have 2 or more square inches of 2 oz. (0.0028 in) copper.  
Additional copper area improves the thermal characteristics,  
but with copper areas greater than approximately 6 in2, only  
small improvements in heat dissipation are realized. If fur-  
DS012582-39  
www.national.com  
24  
photos. The Soft-start feature reduces the startup current  
from 2.6A down to 650 mA, and delays and slows down the  
output voltage rise time.  
Application Information (Continued)  
Circuit Data for Temperature Rise Curve TO-263  
Package (S)  
Capacitors Surface mount tantalum, molded “D” size  
Inductor  
Diode  
Surface mount, Pulse engineering, 68 µH  
Surface mount, 5A 40V, Schottky  
PC board  
9 square inches single sided 2 oz. copper  
(0.0028")  
FIGURE 22. Junction Temperature Rise, TO-263  
For the best thermal performance, wide copper traces and  
generous amounts of printed circuit board copper should be  
used in the board layout. (One exception to this is the output  
(switch) pin, which should not have large areas of copper.)  
Large areas of copper provide the best transfer of heat  
(lower thermal resistance) to the surrounding air, and moving  
air lowers the thermal resistance even further.  
DS012582-40  
FIGURE 23. Output Voltage, Input Current,  
at Start-Up, WITH Soft-start  
Package thermal resistance and junction temperature rise  
numbers are all approximate, and there are many factors  
that will affect these numbers. Some of these factors include  
board size, shape, thickness, position, location, and even  
board temperature. Other factors are, trace width, total  
printed circuit copper area, copper thickness, single- or  
double-sided, multilayer board and the amount of solder on  
the board. The effectiveness of the pc board to dissipate  
heat also depends on the size, quantity and spacing of other  
components on the board, as well as whether the surround-  
ing air is still or moving. Furthermore, some of these compo-  
nents such as the catch diode will add heat to the pc board  
and the heat can vary as the input voltage changes. For the  
inductor, depending on the physical size, type of core mate-  
rial and the DC resistance, it could either act as a heat sink  
taking heat away from the board, or it could add heat to the  
board.  
DS012582-41  
FIGURE 24. Output Voltage, Input Current,  
at Start-Up, WITHOUT Soft-start  
This reduction in start up current is useful in situations where  
the input power source is limited in the amount of current it  
can deliver. In some applications Soft-start can be used to  
replace undervoltage lockout or delayed startup functions.  
SHUTDOWN /SOFT-START  
The circuit shown in Figure 25 is a standard buck regulator  
with 20V in, 12V out, 1A load, and using a 0.068 µF Soft-start  
capacitor. The photo in Figure 23 Figure 24 show the effects  
of Soft-start on the output voltage, the input current, with,  
and without a Soft-start capacitor. The reduced input current  
required at startup is very evident when comparing the two  
If a very slow output voltage ramp is desired, the Soft-start  
capacitor can be made much larger. Many seconds or even  
minutes are possible.  
If only the shutdown feature is needed, the Soft-start capaci-  
tor can be eliminated.  
25  
www.national.com  
Application Information (Continued)  
DS012582-42  
FIGURE 25. Typical Circuit Using Shutdown /Soft-start and Error Flag Features  
DS012582-43  
FIGURE 26. Inverting −5V Regulator With Shutdown and Soft-start  
lNVERTING REGULATOR  
verting +20V to −5V, the regulator would see 25V between  
the input pin and ground pin. The LM2599 has a maximum  
input voltage rating of 40V.  
The circuit in Figure 26 converts a positive input voltage to a  
negative output voltage with a common ground. The circuit  
operates by bootstrapping the regulator’s ground pin to the  
negative output voltage, then grounding the feedback pin,  
the regulator senses the inverted output voltage and regu-  
lates it.  
This example uses the LM2599-5 to generate a −5V output,  
but other output voltages are possible by selecting other out-  
put voltage versions, including the adjustable version. Since  
this regulator topology can produce an output voltage that is  
either greater than or less than the input voltage, the maxi-  
mum output current greatly depends on both the input and  
output voltage. The curve shown in Figure 27 provides a  
guide as to the amount of output load current possible for the  
different input and output voltage conditions.  
The maximum voltage appearing across the regulator is the  
absolute sum of the input and output voltage, and this must  
be limited to a maximum of 40V. In this example, when con-  
www.national.com  
26  
ceeds the zener voltage, the zener conducts, pulling the  
Shutdown /Soft-start pin high, allowing the regulator to begin  
switching. The threshold voltage for the undervoltage lockout  
feature is approximately 1.5V greater than the zener voltage.  
Application Information (Continued)  
Inverting Regulator  
DS012582-45  
FIGURE 28. Undervoltage Lockout for a Buck  
Regulator  
DS012582-44  
FIGURE 27. Maximum Load Current for  
Inverting Regulator Circuit  
Figure 29 and 30 apply the same feature to an inverting cir-  
cuit. Figure 29 features a constant threshold voltage for turn  
on and turn off (zener voltage plus approximately one volt). If  
hysteresis is needed, the circuit in Figure 30 has a turn ON  
voltage which is different than the turn OFF voltage. The  
amount of hysteresis is approximately equal to the value of  
the output voltage. Since the SD /SS pin has an internal 7V  
zener clamp, R2 is needed to limit the current into this pin to  
approximately 1 mA when Q1 is on.  
An additional diode is required in this regulator configuration.  
Diode D1 is used to isolate input voltage ripple or noise from  
coupling through the CIN capacitor to the output, under light  
or no load conditions. Also, this diode isolation changes the  
topology to closely resemble a buck configuration thus pro-  
viding good closed loop stability. A Schottky diode is recom-  
mended for low input voltages, (because of its lower voltage  
drop) but for higher input voltages, a IN5400 diode could be  
used.  
Because of differences in the operation of the inverting regu-  
lator, the standard design procedure is not used to select the  
inductor value. In the majority of designs, a 33 µH, 3.5A in-  
ductor is the best choice. Capacitor selection can also be  
narrowed down to just a few values. Using the values shown  
in Figure 26 will provide good results in the majority of invert-  
ing designs.  
This type of inverting regulator can require relatively large  
amounts of input current when starting up, even with light  
loads. Input currents as high as the LM2599 current limit (ap-  
proximately 4.5A) are needed for 2 ms or more, until the out-  
put reaches its nominal output voltage. The actual time de-  
pends on the output voltage and the size of the output  
capacitor. Input power sources that are current limited or  
sources that can not deliver these currents without getting  
loaded down, may not work correctly. Because of the rela-  
tively high startup currents required by the inverting topology,  
the Soft-start feature shown in Figure 26 is recommended.  
DS012582-47  
FIGURE 29. Undervoltage Lockout Without  
Hysteresis for an Inverting Regulator  
Also shown in Figure 26 are several shutdown methods for  
the inverting configuration. With the inverting configuration,  
some level shifting is required, because the ground pin of the  
regulator is no longer at ground, but is now at the negative  
output voltage. The shutdown methods shown accept  
ground referenced shutdown signals.  
DS012582-46  
UNDERVOLTAGE LOCKOUT  
FIGURE 30. Undervoltage Lockout With  
Hysteresis for an Inverting Regulator  
Some applications require the regulator to remain off until  
the input voltage reaches a predetermined voltage. Figure  
28 contains a undervoltage lockout circuit for a buck configu-  
ration, while Figure 29 and 30 are for the inverting types  
(only the circuitry pertaining to the undervoltage lockout is  
shown). Figure 28 uses a zener diode to establish the  
threshold voltage when the switcher begins operating. When  
the input voltage is less than the zener voltage, resistors R1  
and R2 hold the Shutdown /Soft-start pin low, keeping the  
regulator in the shutdown mode. As the input voltage ex-  
NEGATIVE VOLTAGE CHARGE PUMP  
Occasionally a low current negative voltage is needed for bi-  
asing parts of a circuit. A simple method of generating a  
negative voltage using a charge pump technique and the  
switching waveform present at the OUT pin, is shown in Fig-  
ure 31. This unregulated negative voltage is approximately  
equal to the positive input voltage (minus a few volts), and  
can supply up to a 600 mA of output current. There is a re-  
27  
www.national.com  
Application Information (Continued)  
quirement however, that there be a minimum load of 1.2A on  
the regulated positive output for the charge pump to work  
correctly. Also, resistor R1 is required to limit the charging  
current of C1 to some value less than the LM2599 current  
limit (typically 4.5A).  
This method of generating a negative output voltage without  
an additional inductor can be used with other members of  
the Simple Switcher Family, using either the buck or boost  
topology.  
DS012582-48  
FIGURE 31. Charge Pump for Generating a  
Low Current, Negative Output Voltage  
TYPICAL THROUGH HOLE PC BOARD LAYOUT, FIXED OUTPUT (1X SIZE), DOUBLE SIDED  
DS012582-51  
C
C
:
— 470 µF, 50V, Aluminum Electrolytic Panasonic, “HFQ Series”  
— 330 µF, 35V, Aluminum Electrolytic Panasonic, “HFQ Series”  
IN  
:
OUT  
D1: — 5A, 40V Schottky Rectifier, 1N5825  
L1: — 47 µH, L39, Renco, Through Hole  
R
C
C
:
— 10k  
— 0.1 µF  
— 0.1 µF  
PULL UP  
:
DELAY  
:
SD/SS  
Thermalloy Heat Sink #7020  
www.national.com  
28  
Application Information (Continued)  
TYPICAL THROUGH HOLE PC BOARD LAYOUT, ADJUSTABLE OUTPUT (1X SIZE), DOUBLE SIDED  
DS012582-52  
C
C
:
— 470 µF, 50V, Aluminum Electrolytic Panasonic, “HFQ Series”  
— 220 µF, 35V Aluminum Electrolytic Panasonic, “HFQ Series”  
IN  
:
OUT  
D1: — 5A, 40V Schottky Rectifier, 1N5825  
L1: — 47 µH, L39, Renco, Through Hole  
R : — 1 k, 1%  
1
R : — Use formula in Design Procedure  
2
C
R
R
C
C
:
:
— See Figure 4.  
— See Application Information Section (C Section)  
FF  
FF  
FF  
:
— 10k  
— 0.1 µF  
— 0.1 µF  
PULL UP  
:
:
DELAY  
SD/SS  
Thermalloy Heat Sink #7020  
FIGURE 32. PC Board Layout  
29  
www.national.com  
Physical Dimensions inches (millimeters) unless otherwise noted  
7-Lead TO-220 Bent and Staggered Package  
Order Number LM2599T-3.3, LM2599T-5.0,  
LM2599T-12 or LM2599T-ADJ  
NS Package Number TA07B  
www.national.com  
30  
Physical Dimensions inches (millimeters) unless otherwise noted (Continued)  
7-Lead TO-263 Bent and Formed Package  
Order Number LM2599S-3.3, LM2599S-5.0, LM2599S-12 or LM2599S-ADJ  
NS Package Number TS7B  
LIFE SUPPORT POLICY  
NATIONAL’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT  
DEVICES OR SYSTEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF THE PRESIDENT AND GENERAL  
COUNSEL OF NATIONAL SEMICONDUCTOR CORPORATION. As used herein:  
1. Life support devices or systems are devices or  
systems which, (a) are intended for surgical implant  
into the body, or (b) support or sustain life, and  
whose failure to perform when properly used in  
accordance with instructions for use provided in the  
labeling, can be reasonably expected to result in a  
significant injury to the user.  
2. A critical component is any component of a life  
support device or system whose failure to perform  
can be reasonably expected to cause the failure of  
the life support device or system, or to affect its  
safety or effectiveness.  
National Semiconductor  
Corporation  
Americas  
Tel: 1-800-272-9959  
Fax: 1-800-737-7018  
Email: support@nsc.com  
National Semiconductor  
Europe  
National Semiconductor  
Asia Pacific Customer  
Response Group  
Tel: 65-2544466  
Fax: 65-2504466  
National Semiconductor  
Japan Ltd.  
Tel: 81-3-5639-7560  
Fax: 81-3-5639-7507  
Fax: +49 (0) 180-530 85 86  
Email: europe.support@nsc.com  
Deutsch Tel: +49 (0) 69 9508 6208  
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Français Tel: +33 (0) 1 41 91 8790  
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www.national.com  
National does not assume any responsibility for use of any circuitry described, no circuit patent licenses are implied and National reserves the right at any time without notice to change said circuitry and specifications.  

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