A22TK-2LR-01-13 [OMRON]

Keylock Switch;
A22TK-2LR-01-13
型号: A22TK-2LR-01-13
厂家: OMRON ELECTRONICS LLC    OMRON ELECTRONICS LLC
描述:

Keylock Switch

开关
文件: 总15页 (文件大小:4064K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
New Product  
Safety Key Selector Switch  
A22TK  
Key-type Selector Switch with Direct  
Opening Mechanism  
• Selector Switch for secure equipment activation during  
maintenance  
• 30 types of exclusive keys make it more difficult to disable.  
• The trapped key of the D4JL Guard Lock Safety-door Switch has  
the same shape as the lockout key of the D4GL-SK10-LK Slide Key  
Unit. Units can be combined to improve safety.  
(Specify the same key type.)  
• Common to the switch part of Emergency Stop Switch A22E.  
(Non-lighted model only)  
For safety precautions for all pushbutton switches, refer to the website  
at: www.ia.omron.com, and “Safety Precautions” on page 12 in this  
catalog.  
Features  
Because the A22TK Safety Key Selector Switch uses the same key as the Guard Lock Safety-door Switch, the operator is prevented from forgetting  
to remove the key. The result is a safer working environment when performing maintenance.  
Common Key for Door Switch and Selector Switch  
Broad range of applications include use with door locks, mode switching, and emergency stops when teaching  
With the Selector Switch, it is possible to  
Guard Lock  
Safety Key  
Guard Lock  
Safety Key  
Enabling  
switch between normal operation mode  
(use of Door Switch is available) and  
maintenance mode (use of Enabling  
Grip Switch is available).  
Safety-door Switch  
Selector Switch  
Safety-door Switch  
Selector Switch  
Grip Switch  
D4GL-SK10-LK  
D4JL  
A22TK  
A4EG  
D4GL-SK10-LK  
Safety Controllers  
such as Safety Guard  
Switching Unit  
A22TK  
G9SX-GS  
D4JL  
Common Key  
* To unify keys, specify the same key type.  
1
A22TK  
Safety can be ensured, but there is a risk of human error  
occurring during operation.  
From  
Guard Lock Safety-door Switch only  
Guard Lock Safety-door Switch  
Key Selector Switch (A22K)  
+
When only the Door Switch is used, the operator is at risk of being  
shut inside the barrier if, for example, he/she forgets to remove the  
trapped key and a third party locks the door.  
The safety level is enhanced by switching to maintenance mode.  
However, because two different types of keys are required,  
the operator is still at risk of being shut inside if he/she forgets to  
remove the trapped key.  
The equipment may also be started up while the operator is inside.  
Different keys  
I should close it.  
I should close it.  
I'm trapped  
inside!  
The equipment  
started up!  
Assumed risks  
Assumed risks  
Forgetting to  
remove the key  
Being  
trapped inside  
Forgetting to  
remove the key  
Being  
trapped inside  
Starting equipment  
By using a common key, the risk of human error is reduced in operations  
from when the door is open/shut until the equipment is started.  
To  
Guard Lock Safety-door Switch  
Safety Key Selector Switch (A22TK)  
+
The two locks on the door and equipment use the same key, reducing the likelihood that the user will forget to remove it.  
In addition, the key cannot be removed when maintenance is being performed. This prevents the key from being lost and greatly  
reduces the risk of an operator becoming trapped inside.  
Same Key  
A22TK  
D4JL  
Common key  
MAINTENANCE  
RUN  
UNLOCK  
LOCK  
Start maintenance  
Unlock the door  
Operation double-stopped  
Operation stopped  
2
1
Key: Cannot be removed  
Key: Can be removed  
Guard Lock  
Safety-door Switch  
Safety Key  
Selector Switch  
2
D4JL  
A22TK  
3
1
4
I take the key with me when  
I enter, so there is no worry  
of becoming trapped inside!  
D4JL  
A22TK  
MAINTENANCE  
RUN  
UNLOCK  
LOCK  
Lock the door  
End maintenance  
Operation starts  
Operation stopped  
4
3
Key: Can be removed  
Key: Cannot be removed  
Same Key  
Enabling Grip Switch  
Safety Laser Scanner  
Safety Mat  
or  
By using the  
during maintenance and by using a  
to detect  
Furthermore  
the presence of operators, equipment malfunctions can be prevented when operators are inside, enabling a higher safety level.  
2
A22TK  
Model Number Structure  
Model Number Legend (Ordering as a set)  
The Operation Unit and Switch are delivered as a set. For information on combinations, refer to Ordering Information  
on page 5.  
(1)  
(2)  
(3)  
(4)  
A 2 2 T K - 2 L L - 1 2 - K 0 1  
(1) Operation Unit  
(3) Key Availability  
(4) Key Type  
01 to 30: 30 types *  
No. of  
Symbol  
Symbol  
None  
K
Type  
No key  
With key  
Key release position Key position of NC contact closing  
notches  
2LL  
2RL  
(2) Contact Configuration  
2
Symbol  
01  
Type  
2LR  
SPST-NC  
11  
SPST-NO/SPST-NC  
DPST-NC  
2RR  
02  
12  
DPST-NC + SPST-NO  
DPST-NO + SPST-NC  
TPST-NC  
21  
03  
* Key can be created up to 30 types. Specify keys in  
order starting from 01.  
Key drop preventive type  
A 2 2 T K - @ - @ - @ 0 1 - S J  
(3)  
(1)  
(2)  
(2) Contact Configuration  
(1) Operation Unit  
(3) Key Availability  
No. of  
Symbol  
Key position of NC  
contact closing  
Symbol  
None  
K
Type  
No key  
With key  
Symbol  
01  
Type  
Key release position  
notches  
SPST-NC  
2LL  
11  
SPST-NO/SPST-NC  
DPST-NC  
02  
2RL  
12  
DPST-NC+SPST-NO  
DPST-NO+SPST-NC  
TPST-NC  
2
21  
2LR  
03  
2RR  
Key drop preventive (on the A22TK-2RL-@)  
Standard type  
Key drop preventive type  
NC contact: ON  
Key: Hold  
NC contact: OFF  
Key: Removed  
NC contact: ON  
Key: Hold  
NC contact: OFF  
Key: Removed  
Operating range  
Operating range  
NC contact: OFF  
Key: Hold  
3
A22TK  
Contact Configuration  
A22TK-2@L  
Key position  
SPST-NC  
SPST-NO/SPST-NC  
DPST-NC  
DPST-NC + SPST-NO DPST-NO + SPST-NO  
TPST-NC  
A22TK-2@R  
Key position  
SPST-NC  
SPST-NO/SPST-NC  
DPST-NC  
DPST-NC + SPST-NO DPST-NO + SPST-NO  
TPST-NC  
Operation Angle  
*1  
*1  
90°  
90°  
FP  
15°  
TTP  
FP  
15°  
HP2  
HP2  
A22TK-2L@  
A22TK-2L@-SJ  
A22TK-2R@  
A22TK-2R@-SJ  
FP : Free position  
TTP : Total travel position  
HP: Key hold position (drop prevention) *2  
*1. If the key is stopped at a position between FP and TTP, the contacts will not be in the states indicated above.  
Always be careful to turn the key completely to the FP (HP) or TTP position to ensure that the contacts are properly switched and the direct  
open circuit operation characteristics are obtained.  
*2. Key drop preventive type (A22TK-@-SJ or A22TK-@-SJ only)  
4
A22TK  
Ordering Information  
Switch  
List of Models (Completely Assembled) ... Shipped as a set which includes the Operation Unit and Switch. For the  
model with Operation Unit only, contact your OMRON representative.  
Key release  
position  
Key position of NC  
contact closing  
Key  
availability  
Appearance  
Contact Configuration  
Model  
SPST-NC  
SPST-NO/SPST-NC  
DPST-NC  
A22TK-2LL-01-K01 *  
A22TK-2LL-11-K01 *  
A22TK-2LL-02-K01 *  
A22TK-2LL-12-K01 *  
A22TK-2LL-21-K01 *  
A22TK-2LL-03-K01 *  
A22TK-2RL-01-K01 *  
A22TK-2RL-11-K01 *  
A22TK-2RL-02-K01 *  
A22TK-2RL-12-K01 *  
A22TK-2RL-21-K01 *  
A22TK-2RL-03-K01 *  
A22TK-2LR-01-K01 *  
A22TK-2LR-11-K01 *  
A22TK-2LR-02-K01 *  
A22TK-2LR-12-K01 *  
A22TK-2LR-21-K01 *  
A22TK-2LR-03-K01 *  
A22TK-2RR-01-K01 *  
A22TK-2RR-11-K01 *  
A22TK-2RR-02-K01 *  
A22TK-2RR-12-K01 *  
A22TK-2RR-21-K01 *  
A22TK-2RR-03-K01 *  
A22TK-2LL-01-01 *  
A22TK-2LL-11-01 *  
A22TK-2LL-02-01 *  
A22TK-2LL-12-01 *  
A22TK-2LL-21-01 *  
A22TK-2LL-03-01 *  
A22TK-2RL-01-01 *  
A22TK-2RL-11-01 *  
A22TK-2RL-02-01 *  
A22TK-2RL-12-01 *  
A22TK-2RL-21-01 *  
A22TK-2RL-03-01 *  
A22TK-2LR-01-01 *  
A22TK-2LR-11-01 *  
A22TK-2LR-02-01 *  
A22TK-2LR-12-01 *  
A22TK-2LR-21-01 *  
A22TK-2LR-03-01 *  
A22TK-2RR-01-01 *  
A22TK-2RR-11-01 *  
A22TK-2RR-02-01 *  
A22TK-2RR-12-01 *  
A22TK-2RR-21-01 *  
A22TK-2RR-03-01 *  
DPST-NC + SPST-NO  
DPST-NO + SPST-NC  
TPST-NC  
SPST-NC  
SPST-NO/SPST-NC  
DPST-NC  
DPST-NC + SPST-NO  
DPST-NO + SPST-NC  
TPST-NC  
Yes  
SPST-NC  
SPST-NO/SPST-NC  
DPST-NC  
DPST-NC + SPST-NO  
DPST-NO + SPST-NC  
TPST-NC  
SPST-NC  
SPST-NO/SPST-NC  
DPST-NC  
DPST-NC + SPST-NO  
DPST-NO + SPST-NC  
TPST-NC  
SPST-NC  
SPST-NO/SPST-NC  
DPST-NC  
DPST-NC + SPST-NO  
DPST-NO + SPST-NC  
TPST-NC  
SPST-NC  
SPST-NO/SPST-NC  
DPST-NC  
DPST-NC + SPST-NO  
DPST-NO + SPST-NC  
TPST-NC  
No  
SPST-NC  
SPST-NO/SPST-NC  
DPST-NC  
DPST-NC + SPST-NO  
DPST-NO + SPST-NC  
TPST-NC  
SPST-NC  
SPST-NO/SPST-NC  
DPST-NC  
DPST-NC + SPST-NO  
DPST-NO + SPST-NC  
TPST-NC  
* Models with Korean S-mark certification.  
5
A22TK  
Key release  
position  
Key position of NC  
contact closing  
Key  
availability  
Appearance  
Contact Configuration  
Model  
1b  
1a1b  
2b  
A22TK-2LL-01-K01-SJ *  
A22TK-2LL-11-K01-SJ *  
A22TK-2LL-02-K01-SJ *  
A22TK-2LL-12-K01-SJ *  
A22TK-2LL-21-K01-SJ *  
A22TK-2LL-03-K01-SJ *  
A22TK-2RL-01-K01-SJ *  
A22TK-2RL-11-K01-SJ *  
A22TK-2RL-02-K01-SJ *  
A22TK-2RL-12-K01-SJ *  
A22TK-2RL-21-K01-SJ *  
A22TK-2RL-03-K01-SJ *  
A22TK-2LR-01-K01-SJ *  
A22TK-2LR-11-K01-SJ *  
A22TK-2LR-02-K01-SJ *  
A22TK-2LR-12-K01-SJ *  
A22TK-2LR-21-K01-SJ *  
A22TK-2LR-03-K01-SJ *  
A22TK-2RR-01-K01-SJ *  
A22TK-2RR-11-K01-SJ *  
A22TK-2RR-02-K01-SJ *  
A22TK-2RR-12-K01-SJ *  
A22TK-2RR-21-K01-SJ *  
A22TK-2RR-03-K01-SJ *  
A22TK-2LL-01-01-SJ *  
A22TK-2LL-11-01-SJ *  
A22TK-2LL-02-01-SJ *  
A22TK-2LL-12-01-SJ *  
A22TK-2LL-21-01-SJ *  
A22TK-2LL-03-01-SJ *  
A22TK-2RL-01-01-SJ *  
A22TK-2RL-11-01-SJ *  
A22TK-2RL-02-01-SJ *  
A22TK-2RL-12-01-SJ *  
A22TK-2RL-21-01-SJ *  
A22TK-2RL-03-01-SJ *  
A22TK-2LR-01-01-SJ *  
A22TK-2LR-11-01-SJ *  
A22TK-2LR-02-01-SJ *  
A22TK-2LR-12-01-SJ *  
A22TK-2LR-21-01-SJ *  
A22TK-2LR-03-01-SJ *  
A22TK-2RR-01-01-SJ *  
A22TK-2RR-11-01-SJ *  
A22TK-2RR-02-01-SJ *  
A22TK-2RR-12-01-SJ *  
A22TK-2RR-21-01-SJ *  
A22TK-2RR-03-01-SJ *  
1a2b  
2a1b  
3b  
1b  
1a1b  
2b  
1a2b  
2a1b  
3b  
Yes  
1b  
1a1b  
2b  
1a2b  
2a1b  
3b  
1b  
1a1b  
2b  
1a2b  
2a1b  
3b  
1b  
1a1b  
2b  
1a2b  
2a1b  
3b  
1b  
1a1b  
2b  
1a2b  
2a1b  
3b  
No  
1b  
1a1b  
2b  
1a2b  
2a1b  
3b  
1b  
1a1b  
2b  
1a2b  
2a1b  
3b  
* These models will receive Korean S-mark certification  
Accessories  
Name  
Appearance  
Classification  
Model  
Remarks  
One hole, yellow box  
(for emergency stop)  
Control Box  
A22Z-B101Y  
Material: Polycarbonate resin  
Note: For information on two-hole and three-hole control boxes, contact your OMRON representative.  
The Switch Block, Mounting Latch, Connector, and Lock Plate of A22E can be used.  
6
A22TK  
Specifications  
Approved Standard Ratings  
• UL, cUL (File No. E41515): 6 A at 220 VAC, 10 A at 110 VAC  
• TÜV (EN60947-5-1) (Low Voltage Directive): 3 A at 220 VAC  
• CCC (GB14048.5): 3 A at 240 VAC, 1.5 A at 24 VDC  
Certified Standards  
Certification body  
Standards  
File No.  
UL *1  
UL508, C22.2 No.14  
E41515  
EN60947-5-1  
(certified direct opening mechanism)  
TÜV SÜD  
Inquire  
CQC(CCC)  
KOSHA  
GB14048.5  
2003010303070635  
2009-156  
EN60947-5-1  
Note: Only models with NC contacts have a direct opening mechanism.  
*1. UL-certification for CSA C22.2 No. 14 and bears the  
mark.  
Ratings  
Contacts (Standard load)  
Rated current (A)  
AC12 DC13  
Rated carry current Rated voltage  
AC15  
DC12  
(A)  
(V)  
(inductive load) (resistive load) (inductive load) (resistive load)  
24 VAC  
110  
10  
5
10  
10  
6
220  
3
-
-
380  
2
3
440  
1
2
10  
24 VDC  
110  
1.5  
0.5  
0.2  
0.1  
10  
2
-
-
220  
0.6  
0.2  
380  
Note: 1. Rated current values are determined according to the testing conditions. The above ratings were obtained by conducting tests under the  
following conditions.  
(1) Ambient temperature: 20 2C°  
(2) Ambient humidity: 65 5ꢀ RH  
(3)Operating frequency: 20 operations/minute  
2. Minimum applicable load: 10 mA at 5 VDC  
Characteristics  
Item  
Model  
A22TK  
Mechanical  
Electrical  
30 operations/minute max.  
30 operations/minute max.  
100 MΩ min. (at 500 VDC)  
Allowable operating  
frequency  
Insulation resistance  
Between terminals  
of same polarity  
2,500 VAC, 50/60 Hz for 1 min.  
2,500 VAC, 50/60 Hz for 1 min.  
Dielectric strength  
Between each  
terminal and ground  
Vibration resistance *1  
Shock resistance  
10 to 55 Hz, 1.5-mm double amplitude (within 1 ms)  
1000 m/s2  
Destruction  
Malfunction *1  
Mechanical  
Electrical  
250 m/s2 max.  
100,000 operations min.  
100,000 operations min.  
-20 to +70°C  
35ꢀ to 85ꢀRH  
-40 to +70°C  
IP65 *3  
Durability  
Ambient operating temperature *2  
Ambient operating humidity  
Ambient storage temperature  
Degree of protection  
Electric shock protection class  
PTI (tracking characteristic)  
Degree of contamination  
Class II  
175  
3 (EN60947-5-1)  
*1. Malfunction within 1 ms.  
*2. With no icing or condensation.  
*3. The degree of protection from the front of the panel.  
Note: 1. Do not allow the load current to exceed the rated value.  
2. The contact ON/OFF timing is not synchronized. Confirm performance before application.  
3. Once the contacts have been used to switch a load, however, they cannot be used to switch smaller loads. The contact surfaces will  
become rough once they have been used and contact reliability for smaller loads may be reduced.  
7
A22TK  
Structure and Nomenclature  
Key  
* Two keys are provided.  
Operation Unit  
Switch  
Contact Ratings  
10 A at 110 VAC (resistive load)  
10 A at 24 VDC (resistive load)  
Contact Configuration  
SPST-NC, SPST-NO/SPST-NC, DPST-NC, DPST-NC + SPST-NO, DPST-NO + SPST-NC, and TPST-NC  
Lock Plate (attached with the Switch)  
(Refer to "Mounting the Lock Plate" on page 12 for use.)  
(The above figures are examples of the model with key.)  
Dimensions  
A22TK-2LL  
(Unit: mm)  
A22TK-2RL  
Lock Plate (included)  
(A22Z-3380)  
Lock Plate (included)  
(A22Z-3380)  
Key  
Key  
27 dia.  
30 dia.  
29.5 dia.  
27 dia.  
30 dia.  
29.5 dia.  
34  
34  
1
5.9  
1
5.9  
0.5  
10.9  
0.5  
10.9  
16.5  
32.6  
16.5  
32.6  
32.2  
54.7  
32.2  
54.7  
Terminal Arrangement (Bottom View)  
2 Contacts  
3 Contacts  
20.7  
10  
16.7  
16.7  
M3.5 screws  
Switch blocks  
Switch blocks  
Terminal Connection  
Terminal connection (Bottom View)  
DPST-NC + SPST-NO DPST-NO + SPST-NC  
Type  
SPST-NO/SPST-NC  
DPST-NC  
TPST-NC  
1
3
3
1
3
1
2
1
1
1
3
1
2
1
1
2
Non-lighted  
2
4
4
2
4
2
2
2
4
2
8
A22TK  
Application Examples  
G9SX-BC : Manual reset, cross fault detection: ON (category 4 wiring)  
G9SX-GS : Manual reset, cross fault detection: ON (category 4 wiring), logical AND connection setting: AND  
OFF-delay time setting: Time is set.  
Switching mode: Manual  
External indicator diagnosis: Enabled  
Feedback loop  
Emergency Stop  
Switch  
11  
12  
21  
22  
KM1  
KM2  
S1  
KM1  
KM2  
Lock release signal  
S2  
+24V  
KM3  
KM4  
Open  
A1 T11 T12 T21 T22 T31 T32 T33 Y1  
S4  
S5  
M1  
G9SX-BC202 (Unit 1)  
41  
+24V  
Guard lock  
Safety-door Switch  
Control circuit  
42  
11  
12  
A2  
S14 S24  
KM1 KM2  
L1 L2  
X1 X2  
PLC etc.  
Door  
S3  
Enabling  
Switch  
S6  
GND  
Feedback loop  
OPEN  
(2)  
(1)  
(4)  
(3)  
KM3  
KM4  
Stop signal  
+24V  
S1: Emergency Stop Switch  
S2, S7: Reset switches  
S3: Enabling Switch  
S7  
S8  
Selector Switch  
A22TK  
S4: Guard lock Safety-door Switch  
S5: Lock release switch  
S6: Safety limit switch  
S8: A22TK Safety Key Selector  
Switch  
KM1 to KM4: Contactors  
M1 to M2: 3-phase motor  
+24V  
Open Open  
Open Open  
T61 T62 T71 T72 Y2 Y4  
AND  
OFF  
A1 T11 T12 T21 T22 Y1 Y3  
M1 M2  
T31 T32 T33  
T41 T42  
G9SX-GS226-T15 (Unit 2)  
Manual  
Auto  
KM3  
+24V  
Control circuit  
KM4  
M2  
A2  
S14 S24 S44 S54  
KM3 KM4  
L1 X1 X2 X3 X4  
PLC etc.  
UA  
UB  
Indicator  
Indicator  
(Diagnostic check enabled)  
(Diagnostic check enabled)  
GND  
Timing Chart  
(1) The G9SX-GS starts in operation mode.  
(2) The mode switches to maintenance  
mode.  
<
G9SX-BC202(Unit 1)>  
(10)  
Emergency  
S1  
Stop Switch  
(3) The operator opens the door and  
performs maintenance work.  
(4) The Enabling Switch is gripped to the  
middle position.  
(5) The G9SX-GS starts in maintenance  
mode.  
(6) The G9SX-GS will stop when the  
Enabling Switch is released or gripped.  
(7) The G9SX-GS will start again after the  
door is closed and the mode is switched  
to operation mode.  
(8) The G9SX-GS will stop when the door is  
open while in operation mode.  
(9) The door is closed and the G9SX-GS  
starts again.  
Reset switch S2  
Unit 1 S14, S24  
KM1, KM2  
NC contact  
KM1, KM2  
NO contact  
Unit 1  
Logical AND output L1  
<
G9SX-GS226-T15(Unit 2)  
Unit 2  
Logical AND input T41  
>
(3)  
(4)  
(8)  
Guard lock  
safety-door switch  
S4  
(6)  
Enabling Switch S3  
Reset switch S7  
(1)  
(5)  
(7)  
(9)  
(10)All the units will stop if the emergency  
stop is pressed.  
(2)  
Mode selection  
input M1  
Mode selection  
input M2  
Unit 2 S14, S24  
KM3, KM4  
NC contact  
KM3, KM4  
NO contact  
OFF-delay time OFF-delay time  
OFF-delay time  
OFF-delay time  
9
A22TK  
G9SX-LM224 (24 VDC) (Guard lock safety-door switch (Mechanical lock),  
2-channel safety limit switch input/2-channel enabling switch input/Auto reset)  
+ G9SX-BC202 (24 VDC) (2-channel emergency stop switch input/Manual reset)  
Lock release  
switch  
S5  
S4  
Guard lock  
Safety-door Switch  
Emergency  
Stop Switch  
E1  
E2  
11  
12  
21  
22  
41  
42  
12  
S1  
+24V  
Open  
S2  
A1  
T11 T12 T21 T22 T31 T32 T33 Y1  
11  
G9SX-BC202  
Control circuit  
S7  
Enabling  
Switch  
Feedback loop  
Guard  
11  
A2  
L1 L2  
S14 S24  
X1 X2  
PLC etc.  
S3  
12  
KM1  
KM2  
open  
+24V  
S8  
Stop signal  
S6  
Selector Switch  
A22TK  
+24V  
Open  
Open  
M1 M2  
T61 T62 T71 T72 Y2  
T31 T32 T33  
T41 T42  
A1 T11 T12 T21 T22 Y1  
S1: Emergency Stop Switch  
S2: Reset switch  
S3: Safety limit switch  
S4: Guard lock Safety-door Switch  
S5: Lock release switch  
S6: A22TK Safety Key Selector Switch  
S7: Enabling switch  
S8: Stop signal  
KM1, KM2: Contactor  
M: 3-phase motor  
G9SX-LM224-F10  
AND  
OFF  
Control circuit  
L1 X1 X2 X3 X4  
Blue  
A2 S14 S24  
KM1 KM2  
ES1 ES2  
D11 D12 D21 D22  
Brown Black Brown Black  
+24V  
Indicator  
Motor controller  
GND  
Rotator (interlocked with M)  
KM1  
KM2  
M
Note: This circuit diagram is for Category 3.  
Timing Chart  
Emergency Stop Switch S1  
Reset switch S2  
Logical AND output L1  
Safety limit switch S3  
Guard closed --> opened  
Guard lock  
Safety-door Switch S4  
KM1, KM2 NC contact  
KM1, KM2 NO contact  
(Operation instruction to the motor)  
High speed rotation  
Low speed rotation  
Motor rotation  
Lock release signal  
(Safe speed detection output) ES1  
Lock release switch S5  
Guard can be opened.  
Mode selection input M1  
Mode selection input M2  
Enabling Switch S7  
10  
A22TK  
Installation  
Mounting to the Panel  
(1) Preparing the Panel  
(3) Mounting the Switch on the Operation Unit  
• The panel dimensions are shown below.  
• Recommended panel thickness: 1 to 5 mm.  
• Insert the Operation Unit into the Switch Unit, aligning the arrow mark  
inscribed on the Case with the lever on the Switch Blocks, then move the  
lever in the direction indicated by the arrow in the following figure.  
3.2+0.2  
2-R0.8MAX.  
0
Lever  
24.1+0.4  
Switch Unit  
0
Arrow mark  
22.3+0.4 dia.  
0
• A Lock Ring is provided as a standard feature.  
When painting or coating the panel, make sure that the specified panel  
dimensions apply to the panel after painting or coating.  
Operation Unit  
(2) Mounting the Operation Unit on the Panel  
(4) Removing the Switch  
• Move the lever in the direction indicated by the arrow in the following figure,  
then pull the Operation Unit or the Switch Blocks. Since the lever has a hole  
with an inside diameter of 6.5 mm, the lever can be moved in the specified  
direction by inserting a screwdriver into the hole and then moving the screw-  
driver.  
• Insert the Operation Unit from the front surface of the panel, insert the Lock  
Ring and the mounting ring from the terminal side, then tighten the ring.  
Before tightening, check that the rubber washer is present between the  
Operation Unit and the panel.  
• Tighten the mounting ring at a torque of 0.98 to 1.96 N·m.  
When using a Lock Ring, insert the projecting part into the lock slot, and  
then tighten the mounting ring.  
Key  
Operation Unit Arrow mark  
Projecting part Mounting ring  
Screwdriver  
O
P E N  
24.1+0.4  
22+0.4 dia.  
0
0
22 dia.  
Rubber washer  
Panel  
Lock Ring  
Installing/Removing the Switch Blocks  
(1) Installing the Switch Blocks  
(2) Removing the Switch Blocks  
Wiring  
• Insert a screwdriver between the Mounting Latch  
and the Switch Block, then push down the  
screwdriver in the direction indicated by the  
arrow in the following figure.  
• Loosen the terminal screw from the Switch  
Unit until it completely comes off the groove,  
insert a screwdriver as shown in the follow-  
ing figure, then push up the washer in the  
direction indicated by the arrow to tempo-  
rarily secure it. Now, a round crimp terminal  
can be connected. After inserting the termi-  
nal, tighten the screws to complete wiring.  
• Hook the small protrusion on the Mounting Latch  
into the groove on the other side of the lever,  
then push up the Switch Block in the direction  
indicated by the arrow in the figure below.  
Washer  
Lever  
Mounting Latch  
Screw  
Screwdriver  
Screwdriver  
Protrusion  
Use either of the following screwdrivers.  
Switch block  
Flat-head screwdriver  
3 to 6 mm  
Phillips screwdriver 3 to 6 mm dia.  
11  
A22TK  
Safety Precautions  
Be sure to read the precautions for all pushbutton switches in the website at www.ia.omron.com.  
damaged and may not operate properly.  
• Be sure to use the supplied Lock Ring. Otherwise, the switch may  
rotate and may not operate properly.  
DANGER  
Always confirm that safety functions are operational  
before stating operation. Wiring mistakes, setting  
mistakes, switch failure or other factors may prevent  
safety functions from operating. This may result in the  
machine continuing to operate, possibly resulting in  
human accidents.  
Others  
• Do not attempt to disassemble or modify the Switch. Doing so may  
cause the Switch to malfunction.  
• The durability of the Switch is greatly influenced by the switching  
conditions. Always test the switch under actual working conditions  
before application and use it in a switching circuit for which there  
are no problems with performance.  
• The user must not maintain or repair equipment incorporating the  
Switch. Contact the manufacturer of the equipment for any  
maintenance or repairs required.  
CAUTION  
If the Operation Unit is separated from the Socket Unit,  
the equipment will not stop, creating a hazardous  
condition.  
Secure the lever on the Socket Unit by using the A22Z-  
3380 Lock Plate so that the Operation Unit cannot be  
easily separated from the Socket Unit.  
Precautions for Correct Use  
Operating Environment  
• This Switch is designed for use indoors.  
Using the Switch outdoors may damage it.  
(Refer to “Mounting the Lock Plate” at the right.)  
• Do not use the Switch where corrosive gases (e.g., H2S, SO2, NH3,  
HNO3, or CI2) are present or in locations subject to high  
temperature and humidity. Doing so may result in damage to the  
Switch as a result of contact failure or corrosion.  
• Do not use the Switch in any of the following locations.  
• Locations subject to extreme temperature changes  
• Locations subject to high humidity or condensation  
• Locations subject to excessive vibration  
[Used in combination with a Slide Key]  
The machine may operate, possibly causing injury.  
Do not disable safety function by using a spare door  
switch operation key or spare key with the door  
open.  
[Used outside/inside hazardous area]  
The machine may operate, possibly causing injury.  
Do not disable safety function by using a spare key  
outside or inside the hazardous area.  
• Locations where metal dust, processing waste, oil, or chemicals  
may enter through the protective door  
• Locations subject to detergents, thinners, or other solvents  
Storage  
• Do not store the Switch where corrosive gases (e.g., H2S, SO2,  
NH3, HNO3, or Cl2) or dust is present, or in locations subject to high  
temperature or high humidity.  
Precautions for Safe Use  
Installation Environment  
• Do not use the switch in locations where explosive or flammable  
gasses may be present.  
Mounting  
• Do not tighten the mounting ring more than necessary using tools  
such as pointed-nose pliers. Doing so will damage the mounting  
ring. The tightening torque is 0.98 to 1.96 N·m.  
• Do not use the switch submerged in oil or water or in locations  
continuously subject to splashes of oil or water. Doing so may  
result in oil or water entering the switch.  
• Recommended panel thickness: 1 to 5 mm.  
Wiring  
Mounting the Lock Plate  
• Connect a fuse in series with the A22TK to protect it from  
shortcircuit damage. The value of the breaking current of the fuse  
must be calculated by multiplying the rated current by 150ꢀ to  
200ꢀ.  
1. Confirm that the lever on the Mounting Latch is on the side where  
the Operation Unit is secured and then insert the protrusion on the  
Lock Plate into the hole in the lever on the Mounting Latch.  
2. Press the hole on the Lock Plate onto the protrusion on the Mount-  
ing Latch until it clicks into place.  
When using the A22TK for an EN rating, use a 10-A fuse of type gI  
or gG that complies with IEC 60269.  
After mounting the Lock Plate, check that the lever does not move.  
• Always make sure that the power is turned OFF before wiring the  
Switch.  
Also, do not touch the terminals or other current-carrying ports  
while power is being supplied.  
2.  
Lock Plate  
Lever  
1.  
L
O
O
C
P
E
K
N
• Check the contact specifications before mounting the Switch  
Block. Use an NC contact for a safety circuit. It may not operate  
properly. Check the Switch Block for safe operation before use.  
• Check the operating specification before mounting the Operation  
Unit. It may not operate properly. Check the Operation Unit for safe  
operation before use.  
Operation Unit  
Mounting Latch  
Operating the Key  
Installation  
When rotating the key to the total travel position or free position,  
• Do not drop the Switch. Doing so may prevent the Switch from  
functioning to its full capability.  
the operating force must be 1.47 N·m max.  
• Make sure the Switch is mounted securely to prevent it from falling  
off. Otherwise injury may result.  
• Mount the Operation Key so that it will not come into contact with  
persons in the area when the door is opened and closed. Injury  
may result.  
• Do not use a Switch as a stopper. Otherwise, the switch may be  
12  
A22TK  
Wiring  
Others  
• Terminal screws must be Phillips or slotted M3.5 screws with a  
square washer.  
• If the panel is to be coated, make sure that the panel meets the  
specified dimensions after coating.  
• The tightening torque is 1.08 to 1.27 N·m.  
• Single wires, stranded wires, and crimp terminals can be  
connected to the Switch  
• Due to the structure of the Switch, severe shock or vibration may  
cause malfunctions or damage to the Switch.  
Also, most Switches are made from resin and will be damaged if  
they come into contact with sharp objects. Particularly scratches  
on the Operation Unit may create visual and operational  
obtrusions.  
• Applicable Wiring Materials:  
Twisted strands: 2 mm2 max.  
Solid wire: 1.6 mm dia. max.  
Handle the Switches with care, and do not throw or drop them.  
Naked Crimp Terminals  
Crimp Terminals with  
Insulating Sheaths  
8 mm max.  
8 mm dia. max.  
8 mm max.  
8 mm dia. max.  
16.0 mm max.  
16.0 mm max.  
20.2 mm max.  
20.2 mm max.  
Do not allow the Switch  
to drop and hit the floor.  
• After wiring the Switch, maintain an appropriate clearance and  
creepage distance.  
• Do not pull the lead wires with excessive force. Doing so may  
disconnect them.  
• The cable cannot be bended repeatedly.  
When bending the cable, provide a bending radius of 45 mm min.  
so as not to damage the cable insulation or sheath. Excessive  
bending may cause fire or leakage current.  
Operating Environment  
• The IP65 model is designed with a protective structure so that it will  
not sustain damage if it is subjected to water from any direction to  
the front of the panel.  
Do not place or drop  
heavy objects  
on the Switch.  
• The Switch is intended for indoor use only. Using the Switch  
outdoor may cause it to fail.  
Do not operate the Switch  
with hard or sharp objects.  
Using the Microload  
Contact failure may occur if a Switch designed for a standard load is  
used to switch a microload. Use Switches within the application  
ranges shown in the following graph. Even within the application  
range, insert a contact protection circuit, if necessary, to prevent the  
reduction of life expectancy due to extreme wear on the contacts  
caused by loads where inrush current occurs when the contact is  
opened and closed.  
Hammer  
Screwdriver  
• Perform maintenance inspections periodically.  
• Do not use the key switch to stop/start the machine.  
• Mode switching by key must be performed by the operator  
specified in the operating manual.  
• Apply load current not to exceed the rated value.  
• The contact ON/OFF timing is not synchronized. Confirm  
performance before application.  
The minimum applicable load is the N-level reference value. This  
value indicates the malfunction reference level for the reliability level  
of 60ꢀ (λ 60) (conforming to JIS C5003).  
The equation, λ 60 = 0.5 x 10-6/time indicates that the estimated  
malfunction rate is less than 1/2,000,000 with a reliability level of 60ꢀ.  
Voltage (V)  
100mA  
0.16mA  
1.6mA  
30  
24  
Area of use  
Standard  
load area  
Microload area  
12  
Invalid area  
5
0
10mA  
10  
1mA  
0.1  
1
100  
1,000  
Current (mA)  
13  
READ AND UNDERSTAND THIS CATALOG  
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions  
or comments.  
Warranty and Limitations of Liability  
WARRANTY  
OMRON’s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if  
specified) from date of sale by OMRON.  
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT,  
MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT  
THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR  
INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.  
LIMITATIONS OF LIABILITY  
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR  
COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY,  
NEGLIGENCE, OR STRICT LIABILITY.  
In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.  
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS  
OMRON’S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND  
NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.  
Application Considerations  
SUITABILITY FOR USE  
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the  
customer’s application or use of the product.  
At the customer’s request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply  
to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end  
product, machine, system, or other application or use.  
The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all  
possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:  
• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document.  
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles,  
safety equipment, and installations subject to separate industry or government regulations.  
• Systems, machines, and equipment that could present a risk to life or property.  
Please know and observe all prohibitions of use applicable to the products.  
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT  
THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED  
AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.  
Disclaimers  
CHANGE IN SPECIFICATIONS  
Product specifications and accessories may be changed at any time based on improvements and other reasons.  
It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made.  
However, some specifications of the product may be changed without any notice. When in doubt, special model numbers may be assigned to fix  
or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual  
specifications of purchased products.  
DIMENSIONS AND WEIGHTS  
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.  
ERRORS AND OMISSIONS  
The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical,  
typographical, or proofreading errors, or omissions.  
PERFORMANCE DATA  
Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may  
represent the result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject  
to the OMRON Warranty and Limitations of Liability.  
PROGRAMMABLE PRODUCTS  
OMRON shall not be responsible for the user’s programming of a programmable product, or any consequence thereof.  
Copyright and Copy Permission  
COPYRIGHT AND COPY PERMISSION  
This document shall not be copied for sales or promotions without permission.  
This document is protected by copyright and is intended solely for use in conjunction with the product. Please notify us before copying or  
reproducing this document in any manner, for any other purpose. If copying or transmitting this document to another, please copy or transmit it in  
its entirety.  
OMRON Corporation  
Tokyo, JAPAN  
Industrial Automation Company  
Authorized Distributor:  
Contact: www.ia.omron.com  
Regional Headquarters  
OMRON EUROPE B.V.  
OMRON SCIENTIFIC TECHNOLOGIES INC.  
Wegalaan 67-69-2132 JD Hoofddorp  
The Netherlands  
Tel: (31)2356-81-300/Fax: (31)2356-81-388  
6550 Dumbarton Circle, Fremont  
CA 94555-3605 U.S.A.  
Tel: (1) 510-608-3400/Fax: (1) 510-744-1442  
© OMRON Corporation 2009 All Rights Reserved.  
In the interest of product improvement,  
specifications are subject to change without notice.  
OMRON (CHINA) CO., LTD.  
Room 2211, Bank of China Tower,  
200 Yin Cheng Zhong Road,  
OMRON ASIA PACIFIC PTE. LTD.  
No. 438A Alexandra Road # 05-05/08 (Lobby 2),  
Alexandra Technopark,  
Printed in Japan  
0409  
PuDong New Area, Shanghai, 200120, China  
Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200  
Singapore 119967  
Tel: (65) 6835-3011/Fax: (65) 6835-2711  
CSM_2_2_0112  
Cat. No. A189-E1-01  

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