A4EG-BE2R041 [OMRON]

Enabling Grip Switch with Distinct Feel for Three Easily Discernible Positions;
A4EG-BE2R041
型号: A4EG-BE2R041
厂家: OMRON ELECTRONICS LLC    OMRON ELECTRONICS LLC
描述:

Enabling Grip Switch with Distinct Feel for Three Easily Discernible Positions

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AEna4blinEg GGrip Switch  
CSM_A4EG_DS_E_8_1  
Enabling Grip Switch with Distinct Feel  
for Three Easily Discernible Positions  
• In addition to the standard models, the lineup also includes  
models with an emergency stop switch and models with a  
momentary operation switch.  
• An optional Holding Key (sold separately) provides a versatile  
method for selecting modes.  
• Equipped with conduit connector.  
Be sure to read the “Safety Precautions” on page 10.  
For the most recent information on models that have been certified for  
safety standards, refer to your OMRON website.  
Features  
Positive Operating Feel  
Original Double Snap Action switch mechanism lets the operator  
precisely confirm the enable position.  
Safety Circuits Are Easy to Configure  
Safety circuits can be easily configured by combining the A4EG with  
the G9SX-GS Safety Guard Switching Unit.  
Safety Door Switch  
D4NS or others  
Enable Grip Switch  
A4EG  
Safety Key Selector Switch  
A22TK  
Press the top part... Press the bottom part...  
Single-press design ensures a  
positive click feel when only one  
part of the switch is pressed, to  
enable positive confirmation.  
The Selector Switch can be used to switch between  
normal operating mode (using the Door Switch) and  
maintenance mode (using the Enabling Grip Switch).  
Selection Based on Application  
In addition to the standard models, the lineup also includes models  
with an emergency stop switch and models with a momentary  
operation switch.  
Note: Refer to page 8 for information on  
connecting to the G9SX-GS.  
Safety Guard  
Switching Unit  
G9SX-GS  
A Holding Key can be used to change modes  
rather than a key-type selector switch.  
A4EG-C000041  
A4EG-BM2B041  
Equipped with a  
Momentary Operation Switch  
Safety Door Switch  
D4NS  
A4EG-BE2R041  
Equipped with an  
Emergency Stop Switch  
Wall-mounted with Bracket  
Normal operating mode  
Maintenance mode  
1
A4EG  
Ordering Information  
Enabling Grip Switches  
Contact form  
Monitor switch  
Appearance  
Model  
Enabling switch  
Pushbutton switch  
1NC  
(grip output)  
Two contacts  
Two contacts  
Two contacts  
None  
A4EG-C000041  
Emergency stop switch  
(2NC)  
None  
None  
A4EG-BE2R041  
A4EG-BM2B041  
Momentary operation switch  
(2NO)  
Accessories (Order Separately)  
Appearance  
Item  
Model  
Rubber Cover  
(replacement part)  
A4EG-OP1  
Mounting Bracket  
(for securing the  
A4EG)  
A4EG-OP2  
A4EG-OP3  
Holding Key  
2
A4EG  
Specifications  
Standards and EC Directives  
Compliance with EC Directives and International Standards  
Low Voltage Directive  
GS-ET-22  
Certified Standards  
Certifying body  
Standard  
EN 60947-5-1  
(certified direct opening)  
File No.  
Consult your OMRON  
representative for details.  
TÜV SÜD  
UL *  
UL 508, CSA C22.2 No.14  
E76675  
Consult your OMRON  
representative for details.  
CQC (CCC)  
GB/T 14048.5  
EN60947-5-1  
Consult your OMRON  
representative for details.  
KOSHA  
* Certification for CSA C22.2 No. 14 by UL is indicated by the  
.
Certified Standard Ratings (Enabling Switch Section)  
TÜV (EN 60947-5-1)  
Utilization category  
AC-15  
DC-13  
Item  
Rated operating current (Ie)  
Rated operating voltage (Ue)  
0.75 A  
240 V  
0.55 A  
125 V  
Note: Use a 10-A fuse type gI or gG that conforms to IEC 60269 as the short-circuit protection device.  
The fuse is not built into the Switch.  
UL/CSA (UL 508, CSA C22.2 No.14), CCC (GB/T 14048.5)  
24 VDC, 0.3 A (inductive load)  
125 VAC, 1 A (resistive load)  
Ratings  
Section  
Emergency stop switch  
(A4EG-BE2R041 only)  
Pushbutton  
(A4EG-BM2B041 only)  
Enabling switch  
Item  
Rated insulation voltage  
Rated ON current  
250 V  
2.5 A  
---  
5 A  
0.1 A  
General rating:  
125 VAC, 5 A (resistive load)  
250 VAC, 3 A (resistive load)  
30 VDC, 3 A (resistive load)  
General rating:  
125 VAC, 0.1 A (resistive load)  
8 VDC, 0.1 A (resistive load)  
14 VDC, 0.1 A (resistive load)  
30 VDC, 0.1 A (resistive load)  
24 VDC, 0.3 A (inductive load)  
125 VAC, 1 A (resistive load)  
UL and cUL rating:  
125 VAC, 5A  
Rated load  
(inductive load, power factor: 0.75 to 0.8) UL and cUL rating:  
EN certification rating:  
AC-15 0.75 A/240 V  
DC-13 0.55 A/125 V  
250 VAC, 3 A  
125 VAC, 0.1 A (resistive load)  
30 VDC, 0.1 A (resistive load)  
(inductive load, power factor: 0.75 to 0.8)  
30 VDC, 3 A (resistive load)  
EN certification rating:  
AC-12 0.1 A/125 V  
DC-12 0.1 A/30 V  
EN certification rating:  
AC-12 3 A/250 V  
DC-12 3 A/30 V  
Minimum applicable load  
24 VDC, 4 mA  
5 VDC, 1 mA  
3
A4EG  
Characteristics  
Section  
Emergency stop switch  
(A4EG-BE2R041 only)  
Pushbutton  
(A4EG-BM2B041 only)  
Enabling switch  
Item  
Degree of protection  
IP66 (A4EG-C000041), IP65 (A4EG-BE2R041, A4EG-BM2B041)  
Operating direction: 367 N, 1 min  
Operating direction: 200 N, 1 min  
Operating section strength  
Cable pull strength  
Operating direction: 50 N, 1 min  
Rotating direction: 0.49 N·m, 1 min  
30 N, 1 min  
10 operations/minute max.  
20 operations/minute max.  
Electrical  
60 operations/minute max.  
120 operations/minute max.  
Allowable  
operating  
frequency  
(set/reset for one operation)  
10 operations/minute max.  
20 operations/minute max.  
Mechanical  
(set/reset for one operation)  
100,000 operations min.  
100,000 operations min. (rated load) (set/reset for one operation)  
(rated load)  
Electrical durability  
100,000 operations min. (rated load)  
2,000,000 operations min.  
OFF-ON-OFF (direct opening):  
100,000 operations min.  
Mechanical durability  
Between  
100,000 operations min.  
(set/reset for one operation)  
OFF-ON: 1,000,000 operations min.  
2,500 VAC, 50/60 Hz, 1 minute  
1,000 VAC, 50/60 Hz, 1 minute  
(impulse voltage)  
terminals of the  
same polarity  
1,000 VAC, 50/60 Hz, 1 minute  
2,000 VAC, 50/60 Hz, 1 minute  
Between  
2,500 VAC, 50/60 Hz, 1 minute  
2,000 VAC, 50/60 Hz, 1 minute  
(impulse voltage)  
terminals of the  
different polarity  
Dielectric  
strength  
Between each  
terminal and  
non-current  
carrying  
2,500 VAC, 50/60 Hz, 1 minute  
2,000 VAC, 50/60 Hz, 1 minute  
(impulse voltage)  
2,000 VAC, 50/60 Hz, 1 minute  
metallic parts  
Insulation resistance  
100 MΩ min. (at 500 VDC)  
Vibration  
resistance  
Malfunction  
1.5 mm double amplitude, 10 to 55 Hz  
Shock  
resistance  
Malfunction  
150 m/s2 max.  
Ambient operating  
temperature  
10 to 55°C (with no icing or condensation)  
Ambient operating humidity  
35% to 85%  
Ambient storage temperature 25 to 65°C (with no icing or condensation)  
Protection against electric  
Class II (double insulation)  
shock  
Pollution degree  
(operating environment)  
3 (EN 60947-5-1)  
Conditional short-circuit  
100 A (EN 60947-5-1)  
current  
Note: The timing of contact outputs for two or more circuits is not synchronized. Confirm performance before application.  
4
A4EG  
Structure and Nomenclature  
Structure  
A4EG-C000041  
A4EG-BE2R041  
A4EG-BM2B041  
Three Positions: OFF - ON - OFF  
Position 1  
Position 2  
Position 3  
Not Gripped  
Gripped to  
Middle  
Gripped past  
Middle  
Position  
Position  
Gripped lightly  
Emergency Stop  
Switch Section/  
Pushbutton Switch  
Section  
Enabling Switch  
Released  
OFF  
ON  
Gripped Farther  
OFF  
Section  
Released  
Terminal 3  
Terminal 4  
Terminal 2  
Terminal 1  
Terminal 3  
Terminal 4  
Terminal 2  
Terminal 1  
Contact Configuration  
Enabling Switch  
Emergency Stop Switch  
Pushbutton Switch  
Terminal No.  
(2)  
(4)  
(6)  
*
Terminal 8  
Terminal 7  
Terminal 5  
Terminal 6  
(5)  
(7)  
(6)  
Terminal 5  
Terminal 6  
Terminal No.  
(5)  
(8)  
Terminal No.  
(6)  
Terminal No.  
(7)  
(8)  
Terminal No.  
(1)  
(3)  
(5)  
*
Terminal No.  
Terminal No.  
* Terminal No. (5), (6): A4EG-C000041 only  
Contact Forms  
Operating Patterns  
Operating Characteristics  
Chart (Enabling Switch Section)  
A4EG-C000041  
OF2  
Position 1  
Position 2  
Position 3  
Operation  
Terminal No.  
OF1  
HF  
1 to 2  
3 to 4  
5 to 6  
Enable output  
Grip output  
PT1  
PT2  
TT1 PT3 PT4 TT2  
Operating stroke  
A4EG-BE2R041  
Enable output  
(1-2, 3-4)  
Position 1  
Position 2  
Position 3  
Operation  
Terminal No.  
Grip output  
(5-6)  
1 to 2  
3 to 4  
Enable output  
Operating Stroke (Enabling Switch Section)  
Pushbutton  
switch  
Terminal No.  
Operation  
Contact  
Operating characteristics  
Enable output (ON)  
Specified value  
3.6 mm  
PT2 max.  
TT1  
Emergency  
stop switch  
output  
Operation (push)  
Reset (turn reset)  
ON OFF  
OFF ON  
5 to 6  
7 to 8  
Max. enable holding position  
Enable direct opening position  
Max. stroke  
Approx. 4.2 mm  
6.0 mm  
PT3 max.  
TT2  
Approx. 6.7 mm  
A4EG-BM2B041  
Position 1  
Position 2  
Position 3  
Operation  
Terminal No.  
Operating Force (Enabling Switch Section:  
Reference Values)  
1 to 2  
3 to 4  
Enable output  
Operating characteristics  
Enable operating force  
Enable holding force  
Grip operating force  
Specified value  
14 N  
OF1 max.  
HF *  
Pushbutton  
switch  
Terminal No.  
Operation  
Push  
Contact  
OFF ON  
OFF ON  
Approx. 8 N  
40 N  
OF2 max.  
5 to 6  
(pushbutton switch A) *  
Pushbutton  
switch output  
* HF: Holding force  
7 to 8  
Push  
(pushbutton switch B) *  
Operating Force (Emergency Stop Switch  
Section: Reference Values)  
* Refer to Dimensions on page 6 for information on the positions of  
pushbutton switches A and B.  
Operating characteristics  
Operating force  
Specified value  
OF max.  
RF max.  
14.7 N  
OPEN  
ON: CLOSED  
OFF: OPEN  
Reset force  
0.1 N·m  
CLOSED  
Note: 1. The contact ON/OFF timing is not synchronized. Confirm  
performance before application.  
Operating Force (Pushbutton Switch Section:  
Reference Value)  
2. Direct opening only during grip.  
Operating characteristics  
Operating force  
Specified value  
OF max.  
4 N  
5
A4EG  
Dimensions  
(Unit: mm)  
Enabling Grip Switches  
A4EG-C000041  
Holding Key Mounted  
60  
(50)  
48  
(34)  
60  
48  
Enabling switch  
Enabling switch  
(50)  
(34)  
174  
174  
(262)  
(277)  
47.6  
102.6  
A4EG-OP3 Holding Key  
(order separately)  
38  
44  
Conduit connector  
MG20A-P-13B Flexible Super Gland  
Manufactured by AVC Corporation of Japan (included)  
54.2  
76.2  
44  
D4NS (order separately)  
A4EG-BE2R041  
Holding Key Mounted  
Emergency stop switch  
48  
Emergency stop switch  
48  
63  
63  
Enabling switch  
(50)  
(34)  
(50)  
Enabling switch  
(34)  
(191)  
(191)  
174  
174  
(279)  
(294)  
47.6  
102.6  
A4EG-OP3 Holding Key  
(order separately)  
38  
44  
Conduit connector  
MG20A-P-13B Flexible Super Gland  
Manufactured by AVC Corporation of Japan (included)  
54.2  
76.2  
44  
D4NS (order separately)  
6
A4EG  
A4EG-BM2B041  
Holding Key Mounted  
Pushbutton  
switch B  
Pushbutton  
switch A  
60  
48  
48  
60  
(50)  
48  
(34)  
Enabling switch  
Enabling switch  
(50)  
(34)  
(34)  
(189)  
174  
(189)  
174  
(277)  
(292)  
47.6  
102.6  
A4EG-OP3 Holding Key  
(order separately)  
44  
38  
44  
Conduit connector  
MG20A-P-13B Flexible Super Gland  
Manufactured by AVC Corporation of Japan (included)  
54.2  
76.2  
44  
D4NS (order separately)  
Accessories (Order Separately)  
Rubber Cover (Replacement Part)  
A4EG-OP1  
Mounting Bracket (for Securing the A4EG)  
A4EG-OP2  
Two, 5.3-dia. holes  
50  
(44)  
(88)  
t3  
Mounting surface  
(82)  
Enabling Grip Switch Mounted  
83.2  
43.3  
Holding Key  
A4EG-OP3  
235.9  
Note: The screws are not included.  
7
A4EG  
Application Examples  
Highest achievable PL/  
safety category  
Model  
Stop category  
Reset  
A22TK-@-11-@@ Safety Key Selector Switch  
D4NL / D4SL-N / D4JL Guard Lock Safety-door Switch (Mechanical Lock Type)  
D4N / D4F Safety Limit Switch  
PLe/4 equivalent  
0
Manual  
A4EG Enabling Grip Switch  
G9SX-GS226-T15 Safety Guard Switching Unit  
G9SX-BC202 Flexible Safety Unit  
Note: The above PL is only the evaluation result of the example. The PL must be evaluated in an actual application by the customer after confirming  
the usage conditions.  
Application Overview  
1. When the emergency stop switch S1 is pressed.  
The power supply to the motor M1 and M2 is turned OFF immediately when the emergency stop switch S1 is pressed.  
The power supply to the motor M1 is kept OFF until the reset switch S2 is pressed while the emergency stop switch S1 is released.  
When normal operating mode (M1 = ON, M2 = OFF) is selected on the selector switch S8, the power supply to the motor M2 is kept OFF until  
the guard is closed and the reset switch S2 and S7 are pressed while the emergency stop switch S1 is released.  
When maintenance mode (M1 = OFF, M2 = ON) is selected on the selector switch S8, the power supply to the motor M2 is kept OFF until the  
enabling switch is gripped to the middle position and the reset switch S2 and S7 are pressed while the emergency stop switch S1 is released.  
2. Normal operating mode (the emergency stop switch S1 is released)  
Normal operating mode (M1 = ON, M2 = OFF) is selected on the selector switch S8. The enabling switch S3 is disabled.  
Power is supplied to motor M2 when the guard is closed.  
After opening of the guard is permitted by turning ON of the lock release enable signal, the lock release switch S5 is pressed, then the guard  
lock is released and the guard is opened. Opening of the guard is detected by S4 and S6, and the power supply to the motor M2 is turned OFF  
immediately (The power supply to the motor M1 is kept ON).  
The power supply to the motor M2 is kept OFF until the guard is closed and the reset switch S7 is pressed.  
3. Maintenance mode (the emergency stop switch S1 is released)  
Maintenance mode (M1 = OFF, M2 = ON) is selected on the selector switch S8 after the motor M2 is stopped. S4 and S6 for detecting the  
opening and closing of the guard are disabled.  
After opening of the guard is permitted by turning ON of the lock release enable signal, the lock release switch S5 is pressed, then the guard  
lock is released and the guard is opened.  
The power supply to the motor M2 is turned ON while the enabling switch is gripped to the middle position.  
If the enabling switch is released or gripped past the middle position, the power supply to the motor M2 is turned OFF immediately.  
The power supply to the motor M2 is kept OFF until the enabling switch is gripped again to the middle position and the reset switch S7 is pressed.  
Enabling  
Grip Switch  
A4EG  
Safety Key  
Selector Switch  
A22TK  
Guard Lock  
Safety-door Switch,  
e.g., D4NL  
Emergency  
Stop Switch,  
e.g., A22E  
Emergency  
Stop Switch  
Basic Unit  
G9SX-BC  
Safety Guard  
Switching Unit  
G9SX-GS  
Selector Switch  
Logical AND  
connection  
Contactor  
Enabling Grip Switch  
Normal Operating Mode  
Conveyor  
Emergency Stop Switch  
When pressed, processing will stop.  
Door  
When the door is opened, processing will stop.  
The Enabling Grip Switch will be disabled.  
Enabling Grip Switch  
Maintenance Mode  
Emergency Stop Switch  
When pressed, processing will stop.  
The Door Switch will be disabled.  
Door  
Enabling Grip Switch  
Processing will be possible only when the operator is gripping  
the Enabling Grip Switch.  
8
A4EG  
Feedback loop  
Lock release enable signal  
Emergency Stop  
Switch  
S5  
S4  
KM1  
KM2  
S1  
Guard lock  
Safety-door Switch  
KM1  
KM2  
S2  
+24V  
Open  
A1 T11 T12 T21 T22 T31 T32 T33 Y1  
M1  
G9SX-BC202 (Unit 1)  
Control circuit  
Condition monitoring of  
Safety-door Switch  
+24V  
Guard  
S6  
S3  
A2  
S14 S24  
KM1 KM2  
L1 L2  
X1 X2  
PLC etc.  
Enabling Grip Switch  
A4EG  
Feedback loop  
OPEN  
S8  
Selector  
Switch  
(2)  
(1)  
(4)  
(3)  
KM3  
KM4  
+24V  
+24V  
S7  
Open Open  
Open Open  
T61 T62 T71 T72 Y2 Y4  
AND  
A1 T11 T12 T21 T22 Y1 Y3  
M1 M2  
T31 T32 T33  
T41 T42  
OFF  
G9SX-GS226-T15 (Unit 2)  
+24V  
Manual  
KM3  
Control circuit  
S1: Emergency Stop Switch  
S2, S7: Reset switches  
Auto  
KM4  
S3: Enabling Grip Switch A4EG  
S4: Guard lock Safety-door Switch  
S5: Lock release switch  
A2  
S14 S24 S44 S54  
KM3 KM4  
L1 X1 X2 X3 X4  
PLC etc.  
UA  
UB  
M2  
S6: Safety Limit Switch  
S8: Safety Key Selector Switch  
KM1 to KM4: Magnetic contactors  
M1 to M2: Motor  
Indicator  
(Diagnostic check enabled)  
Indicator  
(Diagnostic check enabled)  
Timing Chart  
<
G9SX-BC202(Unit 1)>  
(10)  
Note: The lock release enable signal  
must be configured so that it  
should turn ON after  
Emergency  
S1  
Stop Switch  
Reset switch S2  
Unit 1 S14, S24  
dangerous movement is  
stopped and safety is ensured  
for the door to open.  
KM1, KM2  
NO contact  
Unit 1  
Logical AND output L1  
<
G9SX-GS226-T15(Unit 2)>  
Unit 2  
Logical AND input T41  
(3)  
(8)  
Lock release  
S5  
switch  
Guard Lock  
S4  
Safety-door Switch  
(4)  
(6)  
Enabling Switch S3  
(1)  
(5)  
(7)  
(9)  
Reset switch S7  
(2)  
Mode selection input M1  
(Selector Switch S8)  
Mode selection input M2  
(Selector Switch S8)  
Unit 2 S14, S24  
KM3, KM4  
NO contact  
(1) Start the unit 2 in normal operating mode.  
(7) After closing the guard and switching to operating mode by operating the  
selector switch, press the reset switch to restart the unit 2.  
(8) After checking that the motor has stopped after a stop signal is input  
during operating mode, press the lock release switch and open the guard  
to stop the unit 2.  
(2) Switch to maintenance mode by operating the selector switch.  
(3) After checking that the motor has stopped, press the lock  
release switch to release the guard lock, and open the door to  
perform maintenance.  
(4) Grip the enabling switch to the middle position.  
(5) Press the reset switch to start the unit 2 in maintenance mode.  
(6) Release (or grip) the enabling switch to stop the unit 2.  
(9) Close the guard and press the reset switch to restart the unit 2.  
(10)Operate the emergency stop switch -> All the units stop.  
9
A4EG  
Safety Precautions  
Indication and Meaning for Safe Use  
Fig. 1  
A4EG  
Insertion-pull direction  
(Perpendicular direction)  
Indicates a potentially hazardous situation  
Top position  
which, if not avoided, will result in minor  
or moderate injury, or may result in  
serious injury or death. Additionally there  
may be significant property damage.  
WARNING  
No operation  
No operation  
No operation  
No operation  
Arrow indicates  
insertion-pull direction.  
Precautions  
for Safe Use  
Supplementary comments on what to do  
or avoid doing, to use the product safely.  
Supplementary comments on what to do  
or avoid doing, to prevent failure to  
operate, or undesirable effect on product  
performance.  
Precautions  
for Correct  
Use  
Holding Key  
A4EG-OP3  
(sold separately)  
Magnified View  
Mounting surface  
D4NS (sold separately)  
Do not contact the enabling switch section to the mounting bracket  
in Fig.2. Doing so may resoult in malfunction.  
!WARNING  
Fig. 2  
Enabling switch section  
Always verify the operation of the safety functions before  
starting the system. Not doing so may result in the safety  
functions not performing as expected if the wiring or  
settings are incorrect or the switches have failed.  
Do not drop the switch. Doing so may damage the switch  
and the system may continue to operate, possibly  
causing injury or death.  
Mounting bracket A4EG-OP2  
(sold separately)  
Precautions for Safe Use  
This product is a switch for teaching the machine such as robot in  
hazardous area. The machine is allowed to operate only when  
operating the switch continuously. Configure the system so that the  
machine can be operated only at position 2.  
Precautions for Correct Use  
Apply load current not to exceed the rated value.  
Do not use the switch submerged in oil or water or in locations  
continuously subject to splashes of oil or water. Doing so may  
result in oil or water entering the switch.  
• Do not hold the Enabling Grip Switch Device at Position 2 by any  
other methods except for handling. Otherwise, the original function  
of the Enabling Grip Switch Device is not worked.  
Do not use the switch in locations where explosive or flammable  
gasses may be present.  
Mount the switch securely to prevent it from falling. Otherwise,  
injuries may occur.  
The durability of the switch is greatly influenced by the switching  
conditions. Always test the switch under actual conditions before  
application and use it in a switching circuit for which there are no  
problems with performance.  
Always attach the cover after completing wiring and before using  
the switch. Electric shock may occur if the switch is used without  
the cover attached.  
The user must not maintain or repair equipment incorporating the  
switch. Contact the manufacturer of the equipment for any  
maintenance or repairs required.  
Do not disassemble or remodel the switch in any case, or the  
switch will not operate normally.  
Do not override by inserting the Holding Key itself in the door  
switch.  
Configure the circuit so that the machine does not operate when  
operating the Enabling Grip Switch while the Holding Key is being  
inserted in the door switch.  
Operating Environment  
• This switch is designed for use indoors. Using the switch outdoors  
may damage it.  
• The switch contacts can be used with either standard loads or  
microloads. Once the contact be used to switch smaller loads. The  
contact surfaces will become rough once they have been used and  
contact reliability for smaller loads may be reduced.  
• Do not use the switch in the following locations.  
• Locations where the interior of the Protective Door may into  
direct contact with cutting chips, metal filings, oil chemicals  
• Locations subject to detergents, thinners, or other solvents  
• Locations subject to sudden temperature changes  
• Locations subject to high humidity and condensation  
• Locations subject to severe vibration  
• Do not use the switch where corrosive gasses (e.g., H2S, SO2,  
NH3, HNO3, or Cl2) are present or in locations subject to high  
temperature and humidity. Doing so may result in damage to the  
switch as a result of contact failure or corrosion.  
• Do not store the switch where corrosive gasses (e.g., H  
2S, SO2, NH3,  
HNO , or Cl ) or dust are present or in high temperature and humidity.  
3
2
• If the switch is not turned ON and OFF for a long period of time,  
contact resistance may be increased or continuity failure may  
occur due to contact oxidation.  
Do not impose excessive vibration or shock on the Door Switch  
while the Holding Key is inserted. Excessive vibration or shock  
may cause the Switch to fail or break.  
Do not incline and pull the switch body or do not impose shock on  
the switch body in the directions shown with the arrows in Fig.1.  
Otherwise, the switch may be damaged and may not operate  
properly.  
Refer to the D4NS Safety-door Switch Datasheet and Instruction  
Sheet about the storage, ambient conditions, the details and  
handling of the Switch.  
10  
A4EG  
specified intervals on equipment. The A4EG can be removed from the  
equipment, and so may not satisfy the requirements of SEMI. Use the  
A4EG in combination with emergency stop switches or emergency  
shutoff switches that are installed at fixed positions.  
Mounting Method  
Specified Tightening Torque  
Loose screws may result in malfunction.Be sure to tighten each screw  
of the Switch properly.  
Item  
Specified torque  
1.1 to 1.3 N·m  
0.4 to 0.5 N·m  
0.5 to 0.7 N·m  
Wiring  
Cover mounting screw  
Terminal screw  
Confirm that safety is satisfied on the operation of the equipment  
to wire.  
Do not put the electric power when wiring. Otherwise electric shock  
may occur.  
Use an adequate diameter of cable. The seal performance is  
reduced when the diameter is smaller than the adequate diameter.  
Use the conforming sizes of lead wires to the apply voltage and  
current.  
Holding Key mounting screw  
Conduit Connector  
(Conforming spanner 27 mm  
(width across flats))  
2.0 to 2.4 N·m  
2.4 to 2.8 N·m  
Mounting Bracket  
Conforming cable size  
Recommended multi-wire cable size: AWG20 to 18  
Cover Mounting  
• Dislocation of the seal rubber or foreign substance on the seal  
rubber reduces seal performance of the switch. Mount the cover  
after confirming that there is no abnormality on the seal rubber. If  
the seal rubber cracks or breaks, replace the Cover with a new one  
(A4EG-OP1 Rubber Cover, separately sold).  
(0.5 to 0.75 mm2)  
8.0 to 13 mm  
(usedwith providedConduit  
Connector)  
Recommended cable diameter:  
Do not pull the lead wires with excessive force. Doing so may  
disconnect them.  
Do not pull the cable when the Enabling  
Switch Device is hung on the Bracket.  
• Do not touch the rubber boot with sharp objects. Otherwise, the  
rubber boot may break and the operating characteristics and the  
seal performance may not be satisfied.  
Seal Cover, A4EG-OP1 (sold separately)  
Rubber boot  
Seal rubber  
Bracket  
A4EG-OP2  
(sold separately)  
Installing Mounting Bracket  
Securely install the Mounting Bracket using M5 screws and  
washers and tighten them to a torque of 2.4 to 2.8 N·m.  
Holding Key Type (sold separately)  
Use the A4EG-OP3 Holding Key when using the A4EG combining  
with the door switch.  
Use the D4NS Safety-door Switch.  
Use crimp terminals with insulator tube for wiring.  
Recommended crimp terminal (Ring tongue terminal, Nylon-  
insulated): J.S.T. Mfg Co. FN1.25-3.7 (F Type)/  
N1.25-3.7 (Straight Type)  
Loose screws may result in malfunction. Tighten the screws at the  
specified torques. Adhesive is recommended to prevent screws  
from being loose.  
The specified torque: 0.5 to 0.7 N·m (Mounting screw, 2pcs.)  
Do not impose excessive force on the tip of the Holding Key or do  
not drop the switch body when the Holding Key is mounted on the  
switch body. Otherwise the Holding Key may deform or break. Stop  
using in case that deformation or breakage of the Holding Key  
occurs.  
t: 0.8 mm  
L
dz dia.: 3.7 mm  
D dia.4.0 mm  
B: 5.5 mm  
l
F
L: 15.7 mm  
F: 4.0 mm  
I: 9.0 mm  
B
D dia.  
dz dia.  
Use the provide Spring washers and Mounting screws when  
mounting the Holding Key. Fit a tip of a slotted-screw driver on the  
head of the Mounting screw as shown in the following figure when  
tightening Mounting screws. The Mounting screws cannot be  
released once tightened.  
Cut and crimp the lead wires in length as shown in the following  
table.  
Otherwise, excess length may cause the cover to rise and not fit  
properly.  
Lead Wire Lengths  
Terminal Arrangement  
Holding Key  
A4EG-OP3 (sold separately)  
Terminal 2 Terminal 3  
A4EG  
Terminal 1  
Terminal 4  
L1  
L2  
Spring washer, 2 pcs.  
Mounting screw, 2 pcs.  
Terminal 5 Terminal 6 Terminal 7 Terminal 8  
(provided)  
(provided)  
Length of lead wires Terminal No.  
1-4  
5-8  
As shown in figure 1 in Precautions for Safe Use, install the D4NS  
so that its mounting surface is above the highest part of the A4EG.  
As shown in figure 1 in the Precautions for Safe Use, use the  
Holding Key inserted vertically to the insert hole.  
L1/L2  
40 2 mm  
25 2 mm  
(Length to the centers of crimp terminals)  
Do not let particles such as small piece of lead wire in the switch  
body when wiring.  
Using the A4EG-BE2R041 (Enabling Grip Switch  
Equipped with an Emergency Stop Button)  
If the A4EG is installed in a machine, do not use the A4EG alone as  
an emergency stop switch or as an emergency shutoff switch as  
specified by SEMI-S2.  
SEMI-S2 specifies the installation of emergency shutoff switches at  
11  
A4EG  
Terminal No. and Circuit Configuration  
Model  
Circuit  
Enable output  
Grip output  
Terminal No.  
1-2, 3-4  
5-6  
A4EG-C000041  
Enable output  
1-2, 3-4  
A4EG-BE2R041  
A4EG-BM2B041  
Emergency Stop  
Pushbutton Switch output  
5-6, 7-8  
Enable output  
1-2, 3-4  
5-6, 7-8  
Pushbutton Switch output  
Assemble all of the parts without leaving any parts as shown in the  
following figure when mounting Conduit Connector.  
Mount Rubber packing, Conduit part, Cable Seal part and Spiral  
Nut part in order.  
Rubber packing  
Cable seal part  
Spiral nut part  
Conduit part  
Both of the switches is ON when pushing the two push buttons  
simultaneously. Confirm that safety is satisfied on the operation of  
the equipment to wire. (A4EG-BM2B041)  
Perform maintenance inspections periodically.  
12  
Terms and Conditions Agreement  
Read and understand this catalog.  
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you  
have any questions or comments.  
Warranties.  
(a) Exclusive Warranty. Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship  
for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron  
disclaims all other warranties, express or implied.  
(b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT  
NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. BUYER  
ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE  
PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE.  
Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the  
Products or otherwise of any intellectual property right. (c) Buyer Remedy. Omron’s sole obligation hereunder shall be, at  
Omron’s election, to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or  
replacement thereof) the non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount  
equal to the purchase price of the non-complying Product; provided that in no event shall Omron be responsible for warranty,  
repair, indemnity or any other claims or expenses regarding the Products unless Omron’s analysis confirms that the Products  
were properly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate  
modification. Return of any Products by Buyer must be approved in writing by Omron before shipment. Omron Companies shall  
not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or  
electronic components, circuits, system assemblies or any other materials or substances or environments. Any advice,  
recommendations or information given orally or in writing, are not to be construed as an amendment or addition to the above  
warranty.  
See http://www.omron.com/global/ or contact your Omron representative for published information.  
Limitation on Liability; Etc.  
OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES,  
LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS,  
WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY.  
Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted.  
Suitability of Use.  
Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the  
combination of the Product in the Buyer’s application or use of the Product. At Buyer’s request, Omron will provide applicable  
third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself  
is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine,  
system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product  
with respect to Buyer’s application, product or system. Buyer shall take application responsibility in all cases.  
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE  
QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS,  
AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE  
OVERALL EQUIPMENT OR SYSTEM.  
Programmable Products.  
Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any consequence  
thereof.  
Performance Data.  
Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining  
suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate  
it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability.  
Change in Specifications.  
Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our  
practice to change part numbers when published ratings or features are changed, or when significant construction changes are  
made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers  
may be assigned to fix or establish key specifications for your application. Please consult with your Omron’s representative at  
any time to confirm actual specifications of purchased Product.  
Errors and Omissions.  
Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is  
assumed for clerical, typographical or proofreading errors or omissions.  
2018.10  
In the interest of product improvement, specifications are subject to change without notice.  
OMRON Corporation  
Industrial Automation Company  
http://www.ia.omron.com/  
(c)Copyright OMRON Corporation 2018 All Right Reserved.  

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