D4CC-2002 [OMRON]
Snap Acting/Limit Switch, SPDT, Momentary, 4.8mm, Wire Terminal, Roller Plunger Actuator, Panel Mount;型号: | D4CC-2002 |
厂家: | OMRON ELECTRONICS LLC |
描述: | Snap Acting/Limit Switch, SPDT, Momentary, 4.8mm, Wire Terminal, Roller Plunger Actuator, Panel Mount 开关 光电二极管 |
文件: | 总12页 (文件大小:279K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
Miniature Limit Switch
D4CC
Many Models Including Roller Lever
Switches are Only 16-mm Thick with
Connector
• New center roller lever models that enable ganged mounting of
up to 6 Switches.
• Cable connectors for easy Switch replacement.
• Triple-seal construction for plungers to provide IEC IP67, UL,
and CSA (type 3, 4, 13) degree of protection.
• Operation indicators available for easy monitoring (standard in-
dicator is lit when Switch is not operating).
Model Number Structure
■ Model Number Legend
D4CC-@0@@
1
2
1. Rated Load
2. Actuator
01: Pin plunger
(These codes are different from suffix codes of the D4C)
02: Roller plunger
1:
2:
3:
4:
1 A at 125 VAC
03: Crossroller plunger
10: Bevel plunger
1 A at 125 VAC (with LED indicator)
1 A at 30 VDC
24: Roller lever
1 A at 30 VDC (with LED indicator)
31: Sealed pin plunger
32: Sealed roller plunger
33: Sealed crossroller plunger
41: Panel mount pin plunger
42: Panel mount roller plunger
43: Panel mount crossroller plunger
50: Plastic rod
60: Center roller lever
Note: With standard models, the operation indicator turns OFF when
the switch operates. If models with operation indicators that
turn ON when the switch operates are required, add "-B” to the
end of the model number.
Miniature Limit Switch D4CC
1
Ordering Information
■ List of Models
Limit Switches
Actuator
1 A at 125 VAC
Without indicator
D4CC-1001
1 A at 30 VDC
Without indicator With indicator
D4CC-3001 D4CC-4001
With indicator
D4CC-2001
Pin
plunger
D4CC-1002
D4CC-1003
D4CC-1010
D4CC-1024
D4CC-2002
D4CC-2003
D4CC-2010
D4CC-2024
D4CC-3002
D4CC-3003
D4CC-3010
D4CC-3024
D4CC-4002
D4CC-4003
D4CC-4010
D4CC-4024
Roller
plunger
Crossroller
plunger
Bevel
plunger
High-sensitivity
roller lever
D4CC-1031
D4CC-2031
D4CC-3031
D4CC-4031
Sealed
pin
plunger
D4CC-1032
D4CC-1033
D4CC-2032
---
D4CC-3032
D4CC-3033
D4CC-4032
D4CC-4033
Sealed roller
plunger
Sealed
crossroller
plunger
D4CC-1041
D4CC-1042
D4CC-1043
D4CC-2041
D4CC-2042
---
D4CC-3041
D4CC-3042
D4CC-3043
D4CC-4041
D4CC-4042
D4CC-4043
Panel mount
pin plunger
Panel mount
roller plunger
Panel mount
crossroller
plunger
D4CC-1050
D4CC-1060
D4CC-2050
D4CC-2060
D4CC-3050
D4CC-3060
D4CC-4050
D4CC-4060
Plastic
rod
Center
roller lever
Note: 1. The meaning of suffix codes in the D4CC model numbers is different from that in the D4C model numbers.
2. Refer to the following table for cable plugs.
Accessories (Order Separately)
Plugs
Type
Appearance
No. of conductors
Cable length
Model
VAC
VDC
Straight
4
1 m
2 m
5 m
10 m
1 m
2 m
5 m
10 m
XS2F-A421-C90-A
XS2F-A421-D90-A
XS2F-A421-G90-A
XS2F-A421-J90-A
XS2F-D421-C80-A
XS2F-D421-D80-A
XS2F-D421-G80-A
XS2F-D421-J80-A
Note: Please contact your local OMRON sales office for details.
2
Miniature Limit Switch D4CC
Special Mounting Plate
Remarks
It is possible to replace an WL Limit Switch with a D4CC Limit Switch
mounted on this plate without changing the position of the dog or
cam.
There is no difference in mounting pitch between the Mounting Plate
and the WL. The mounting depth of the D4CC with the Mounting
Plate attached is, however, shorter than that of the panel-mounted
WL.
The following is the conversion table:
WL
Top plunger:
WLD
D4C
Plate model
Plunger: D4CC-@001
D4C-P001
Top roller plunger:
WLD2
Roller plunger:
D4CC-@002
Roller lever:
D4CC-@024
D4C-P002
D4C-P020
Roller lever:
WLG2
Plate
Example
Dog
Dog
Mounting
plate
Specifications
■ Approved Standards
■ Approved Standard Ratings
Agency
Standard
UL508
CSA C22.2 No. 14
File No.
UL-CSA
D4CC-1, D4CC-2
D150
UL
E76675
CSA
LR45746
Rated
Carry
Current
Make Break
0.6 A
Volt-amperes
Make Break
432 VA 72 VA
voltage
current
120 VAC 1.0 A
3.6 A
■ Ratings
Rated voltage
Non-inductive load
Inductive load
Resistive load
NC NO
Lamp load
Inductive load
Motor load
NC
NO
NC
NO
NC
NO
125 VAC
30 VDC
1 A
1 A
1 A
1 A
1 A
1 A
0.7 A
1 A
1 A
1 A
1 A
1 A
1 A
1 A
1 A
1 A
Note: 1. The above current ratings are for steady-state current.
2. Inductive loads have a power factor of 0.4 min. (AC) and a time constant of 7 ms max. (DC).
3. Lamp loads have an inrush current of 10 times the steady-state current.
4. Motor loads have an inrush current of 6 times the steady-state current.
D4CC-3, D4CC-4, 1 A at 30 VDC
Inrush current
NC
NO
5 A max.
2.5 A max.
Miniature Limit Switch D4CC
3
■ Characteristics
Degree of protection
IP67
Durability (see note 2)
Mechanical: 10,000,000 operations min.
Electrical: 200,000 operations min. (1 A at 125 VAC, resistive load)
Operating speed
Plunger:
0.1 mm to 0.5 m/s
Roller lever: 1 mm to 1 m/s
Operating frequency
Mechanical: 120 operations/min
Electrical: 30 operations/min
Rated frequency
50/60 Hz
Insulation resistance
Contact resistance (initial)
Dielectric strength
100 MΩ min. (at 500 VDC)
100 mΩ max.
1,000 VAC, 50/60 Hz for 1 min between terminals of same polarity
1,500 VAC, 50/60 Hz for 1 min between current-carrying metal parts and ground, and between each
terminal and non-current-carrying metal part
Vibration resistance
Shock resistance
Malfunction: 10 to 55 Hz, 1.5-mm double amplitude (see note 3)
Destruction: 1,000 m/s2 min.
Malfunction: 500 m/s2 min.
Ambient temperature
Ambient humidity
Weight
Operating: –10°C to 70°C (with no icing)
Operating: 95% max.
Approx. 120 g (in the case of D4CC-1002)
Note: 1. The above figures are initial values.
2. The values are calculated at an operating temperature of 5°C to 35°C, and an operating humidity of 40% to 70%. Contact your OMRON
sales representative for more detailed information on other operating environments.
3. Excluding plastic rod models.
Leakage Current (for Switches with Indicators)
The leakage current and resistance of Switches with indicators are as follows:
Item
D4CC-2@@@
D4CC-4@@@
Voltage
125 VAC
1.0 mA
150 kΩ
30 VDC
1.0 mA
30 kΩ
Leakage current
Resistive value
■ Operating Characteristics
Model
D4CC-@001
D4CC-@002
D4CC-@003
D4CC-@010
D4CC-@024
OF max. 11.77 N
11.77 N
11.77 N
11.77 N
5.69 N
1.47 N
10±3°
50°
RF min.
PT max.
OT min.
4.41 N
1.8 mm
3 mm
4.41 N
4.41 N
4.41 N
1.8 mm
3 mm
1.8 mm
3 mm
1.8 mm
3 mm
MD max. 0.2 mm
OP 15.7±1 mm
0.2 mm
28.5±1 mm
0.2 mm
28.5±1 mm
0.2 mm
28.5±1 mm
3°
---
Model
D4CC-@031
17.65 N
D4CC-@032
17.65 N
D4CC-@033
17.65 N
D4CC-@041
11.77 N
D4CC-@042
11.77 N
D4CC-@043
11.77 N
OF max.
RF min.
PT max.
OT min.
MD max.
OP
4.41 N
4.41 N
4.41 N
4.41 N
4.41 N
4.41 N
1.8 mm
3 mm
1.8 mm
3 mm
1.8 mm
3 mm
1.8 mm
3 mm
1.8 mm
3 mm
1.8 mm
3 mm
0.2 mm
24.9±1 mm
(5) mm
0.2 mm
34.3±1 mm
(5) mm
0.2 mm
34.3±1 mm
(5) mm
0.2 mm
31.2±1 mm
(5) mm
0.2 mm
36.8±1 mm
(5) mm
0.2 mm
36.8±1 mm
(5) mm
TT
(reference value)
Model
D4CC-@050
D4CC-@060
OF max. 1.47 N
6.67 N
RF min.
PT max.
OT min.
---
1.47 N
10±3°
50°
15°
---
MD max. ---
3°
4
Miniature Limit Switch D4CC
■ Contact Form
AC Switches (D4CC-10@@, 20@@)
Without Indicator
With Indicator
With LED Indicator
(lights when operated)
NC
COM
NO
E
Note: The indicators of these models are lit when
the Switches are not actuated. When the
Switches are actuated, the indicator are off.
E
COM NO NC
Pin No. (1) (4) (2) (3)
E
COM NO NC
Pin No. (1) (4) (2) (3)
E
COM NO NC
Pin No. (1) (4) (2) (3)
Note 1. "Lights when operated" means that when the actuator is turned or pushed and the Limit Switch contact leaves the NC side, the indicator
lights.
2. "Lights when not in operation" means that when the actuator is in the free position, the indicator is lit, and when the actuator is turned or
pushed and the contact comes into contact with the NO side, the indicator turns OFF.
DC Switches (D4CC-30@@, 40@@)
Without Indicator
With Indicator
With LED Indicator
(lights when operated)
NC
COM
NO
E
Note: The indicators of these models are lit when
the Switches are not actuated. When the
Switches are actuated, the indicator are off.
COM NO NC
Pin No. (1) (4) (2) (3)
E
COM NO NC
Pin No. (1) (4) (2)
E
(3)
COM NO NC
Pin No. (1) (4) (2) (3)
E
Note 1. "Lights when operated" means that when the actuator is turned or pushed and the Limit Switch contact leaves the NC side, the indicator
lights.
2. "Lights when not in operation" means that when the actuator is in the free position, the indicator is lit, and when the actuator is turned or
pushed and the contact comes into contact with the NO side, the indicator turns OFF.
Plugs
AC Type
DC Type
Plug
Plug
Cable
Cable
Pin No.
Pin No.
1. Brown
2. White
3. Blue
1. Brown
2. White
3. Blue
4. Black
4. Black
Miniature Limit Switch D4CC
5
Nomenclature
Roller
s
Center lever
Spacer (prevents the
Switch from biting cut
chips.)
O ring
(NBR)
O ring
(NBR)
Nitrile rubber
diaphragm
Protective nitrile
rubber cap (NBR)
Built-in switch
Open space (to reduce
a change in internal
pneumatic pressure
and to prevent the res-
piratory movement of
the Switch.)
LED indicator
Connector
receptacle
Ground terminal
Molded resin
6
Miniature Limit Switch D4CC
Dimensions
Note: 1. All units are in millimeters unless otherwise indicated.
2. The @ in each model number is replaced with the code expressing the rated load of the model. Refer to Ordering Information.
3. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.
Limit Switches
Pin Plunger
Roller Plunger
D4CC-@001
D4CC-@002
Correct
setting
12 dia. x 5 stainless steel roller
40 max.
10 dia. stainless steel plunger
Two, 5.1+0.2 dia.
0
40 max.
25 0.1
Correct
setting
position
25 0.1
Two, 5.1+0.2 dia.
PT
holes
PT
16
0
16
(counter-sunk
10.2 dia.;
position
holes
(counter-sunk
10.2 dia.;
depth: 6)
depth: 6)
2.8
2.8
OP
4.5
7.5
8
OP
7
7.5
62.2 max.
8
57 max.
23
2
75 max.
59.5 max.
23
2
(2)
10.5
10.5
(2)
2
1.4
1.5
Indicator
34
2
1.4
1.5
Indicator
M12 x 1
34
M12 x 1
Crossroller Plunger
Bevel Plunger
D4CC-@003
D4CC-@010
10 dia. stainless steel plunger
12 dia. x 5 stainless steel roller
40 max.
Correct
setting
position
40 max.
25 0.1
Correct
setting
position
Two, 5.1+0.2 dia.
25 0.1
PT
16
0
16
Two, 5.1+0.2 dia.
PT
holes
0
(counter-sunk
10.2 dia.;
holes
(counter-sunk
10.2 dia.;
depth: 6)
2.8
2.8
depth: 6)
OP
OP
7
7.5
7
7.5
8
8
75 max.
75 max.
59.5 max.
59.5 max.
23
2
2
23
(2)
10.5
(2)
10.5
2
1.4
1.5
2
1.4
1.5
Indicator
M12 x 1
Indicator
34
34
M12 x 1
17.5 dia. x 7 stainless
sintered roller
Roller Lever
Sealed Pin Plunger
40 max.
25 0.1
50 max.
D4CC-@024
D4CC-@031
10 dia. stainless steel plunger
44 0.8
Rubber seal
40 max.
25 0.1
16
PT
Two, 5.1+0.2 dia.
0
holes
(counter-sunk
10.2 dia.;
depth: 6)
31.5 0.8
16
38R
11.4
OP
4
7.5
8
110.7
max.
7
57 max.
M5 Allen-
head bolt
(length: 12)
7.5
23
2
8
65 max.
2
23
10.5
(2)
Two, 5.1+0.2 dia.
holes (counter-sunk
10.2 dia.; depth: 6)
(2)
0
1.4
1.5
2
Indicator
34
10.5
Indicator
M12 x 1
M12 x 1
34
2
1.5
1.4
Miniature Limit Switch D4CC
7
Sealed Roller Plunger
D4CC-@032
Sealed Crossroller Plunger
12 dia. x 5 stainless steel roller
12 dia. x 5 stainless steel roller
40 max.
D4CC-@033
40 max.
25 0.1
16
25 0.1
16
Rubber seal
PT
Rubber seal
PT
Two, 5.1+0.2 dia.
Two, 5.1+0.2 dia.
0
0
holes
holes
(counter-sunk
10.2 dia.;
depth: 6)
(counter-sunk
10.2 dia.;
depth: 6)
OP
OP
4
7.5
4
7.5
8
8
57 max.
57 max.
23
2
2
23
10.5
(2)
10.5
(2)
2
1.4
1.5
2
1.5
1.4
Indicator
Indicator
M12 x 1
34
34
M12 x 1
Panel Mount Pin Plunger
Panel Mount Roller Plunger
D4CC-@041
D4CC-@042
12 dia. x 5 stainless steel roller
10 dia. stainless steel plunger
40 max.
25 0.1
40 max.
25 0.1
Correct
setting
position
Correct
setting
position
Two, 5.1+0.2 dia.
16
16
0
PT
Two, 5.1+0.2 dia.
PT
holes
0
(counter-sunk
10.2 dia.;
depth: 6)
holes
2.8
(counter-sunk
10.2 dia.;
depth: 6)
2.8
13
OP
OP
13
4.5
7.5
8
M14×1
12.5
4.5
7.5
8
12.5
M14×1
57 max.
2
23
57 max.
23
2
10.5
(2)
10.5
(2)
2
1.5
1.4
Indicator
34
1.4
1.5
2
Indicator
M12 x 1
34
M12 x 1
Nylon rod
Panel Mount Crossroller Plunger
Plastic Rod
D4CC-@@50
40 max.
25 0.1
D4CC-@043
12 dia. x 5 stainless steel roller
16
(see note 1)
Correct
setting
position
40 max.
25 0.1
16
Two, 5.1+0.2 dia.
holes
PT
0
(see note 2)
(counter-sunk
10.2 dia.;
depth: 6)
2.8
3.2 dia.
6.6 dia.
38
OP
13
Rubber seal
Two, 5.1+0.2 dia.
4.5
7.5
8
104 2.5
0
12.5
M14×1
holes
42
(counter-sunk
10.2 dia.;
depth: 6)
57 max.
23
2
4.5
7.5
8
57 max.
2
23
10.5
(2)
1.5
1.4
2
Indicator
34
M12 x 1
10.5
(2)
1.5
2
1.4
Indicator
34
M12 x 1
Note: 1. Operation is possible in any direction except parallel to the axis ↓.
2. The ideal range for operation is between the tip of the rod and 1/3
of the length of the actuator.
8
Miniature Limit Switch D4CC
17.5 dia. x 7
stainless steel roller
Center Roller Lever
40 max.
25 0.1
D4CC-@@60
16
38R
65.65
7
110.7 max.
18.9
8
7.5
Two, 5.1+0.2 dia.
23
0
holes
(counter-sunk
10.2 dia.;
depth: 6)
(2)
11
1.4
1.5
2
Indicator
M12 x 1
34
Plugs
Model
Cable length (L)
XS2F-D421-@80-A (DC)
XS2F-A421-@90-A (AC)
(Straight Type)
XS2F-D421-C@-A
XS2F-D421-D@-A
XS2F-D421-G@-A
XS2F-D421-J@-A
1 m
2 m
5 m
10 m
6 dia.
5 dia.
5 dia.
14.9 dia.
Miniature Limit Switch D4CC
9
Special Mounting Plates
(Limit Switches are not attached to the Plates.)
13.1
D4C-P001 (For D4CC-@001)
25 0.2
Two, M5 x 0.8
tapped hole
5.1 0.2
(See note 3.)
15.7
7
34
(OP of WLD)
Note: 1. Four hexagonal flat head bolts (M5 x
0.8, length: 10) and two Allen-head
18.3
bolts (M5 x 0.8, length: 15) are included.
2. All the holes with 5.2+0.2
/0 dia. must be used
with M5 x 10 Allen-head bolts.
95
58.7 0.2
3. All the M5-tapped holes must be used with M5
hexagonal flat head bolts.
30
1.3
34.1
11 dia.
Four, 5.2+0.2 dia. holes
(See note 2.)
30 0.2
0
4-R2
44
25 0.2
D4C-P002 (For D4CC-@002)
13.1
Two, M5 x 0.8
tapped hole
(See note 3.)
5.1 0.2
28.5
44
9.5
(OP of
WLD2)
15.5
95
Note: 1. Four hexagonal flat head bolts (M5
x 0.8, length: 10) and two Allen-
head bolts (M5 x 0.8, length: 15)
are included.
58.7 0.2
30
34.1
1.3
2. All the holes with 5.2+0.2/0 dia. must be
used with M5 x 10 Allen-head bolts.
11 dia.
3. All the M5-tapped holes must be used
with M5 hexagonal flat head bolts.
Four, 5.2+0.2 dia. holes
(See note 2.)
4-R2
30 0.2
44
0
25 0.2
D4C-P020 (For D4CC-@024)
53 1.5
9 0.2
Two, 5.1+0.2 dia.
0
(for positioning), into which a
spring pin is press-fitted.
5 0.2
14.7
9.2 0.2
30
Note: 1. Four hexagonal flat head bolts (M5
x 0.8, length: 10), two Allen-head
bolts (M5 x 0.8, length: 15), and
two spring pins (4 x 14) are includ-
ed.
34.1
58.7 0.2
75
Two, M5 x 0.8
tapped hole
(See note 3.)
2. All the holes with 5.2+0.2/0 dia. must be
used with M5 x 10 Allen-head bolts.
Four, 5.2+0.2 dia. holes
30 0.2
44
1.3
4-R2
0
3. All the M5-tapped holes must be used
with M5 hexagonal flat head bolts.
(See note 2.)
10
Miniature Limit Switch D4CC
Precautions
■ Correct Use
Mounting
Tightening Torque
Make sure that the plate to which the D4CC is mounted is flat. If the
plate is warped or has protruding parts, the D4CC may not malfunc-
tion.
Be sure to tighten each screw to the proper tightening torque as
shown in the table.
No.
Type
Torque
4.90 to 5.88 N·m
0.78 to 0.88 N·m
4.90 to 5.88 N·m
1
2
3
M5 Allen-head bolt
M3.5 head mounting screw
M5 Allen-head bolt
Mounting Holes
Two, 5.2-dia. or
M5 screw holes
Note: By removing the two screws from the head, the head direction
can be rotated 180°. After changing the head direction, re-tight-
en to the torque specified above. Be careful not to allow any for-
eign substance to enter the Switch.
25 0.1
A maximum of 6 Switches may be group-mounted. In this case, pay
attention to the mounting direction so that the convex part of the
group-mounting guide on one Switch fits into the concave part of the
guide on the other Switch as shown in the figure below. For group
mounting, the mounting panel must have a thickness (t) of 6 mm min.
Group Mounting
Group-mounting guide
(Front: convex
Rear: concave)
Plug Tightening
(C)
(B)
Mounting plate
16 mm
D4CC
(A)
Connect the plug connector (B) to the connector threads of the
D4CC. Then firmly turn the plug connector by hand so that the con-
nector threaded portion (C) will be completely covered by the plug
connector (B) so that space (A) will be almost 0. Do not use any
tools, such as pliers, to tighten the plug connector, otherwise the plug
connector may become damaged. Make sure, however, that the plug
connector is tightened securely, otherwise the rated degree of pro-
tection of the D4CC may not be maintained. Furthermore, the plug
connector may be loosened by vibration.
t
Properly Tightened Connector
(B)
D4CC
(A)
Miniature Limit Switch D4CC
11
Properly adjust the stroke of the center roller lever along with the dog
or cam so that the concave part (A) of the head is located between
the convex parts of the head as shown below when the center roller
lever is pressed by the dog or cam.
Operation
Operation method, shapes of cam and dog, operating frequency, and
overtravel have a significant effect on the service life and precision of
a Limit Switch. For this reason, the dog angle must be 30° max., the
surface roughness of the dog must be 6.3S min. and hardness must
be Hv400 to 500.
A
To allow the plunger-type actuator to travel properly, adjust the dog
and cam to the proper setting positions. The proper position is where
the plunger groove fits the bushing top.
Convex parts of head
Proper
Proper
range
Proper
range
Dog
range
Bushing top
A
Proper
range
Proper
range
Proper
range
Groove
2.8 mm
Refer to the following to adjust the stroke of the lever based on the
mounting hole level.
To allow the roller lever-type actuator to travel properly, adjust the
dog and cam so that the arrow head is positioned between the two
convex markers as shown below.
65.3 to 64.6
(OP)
Arrow head
44.9 (TTP)
Convex
marker
Others
If failures, such as reset failures, in the plunger model are possible,
use a model that has a rubber cap.
Do not expose the Switch to water exceeding 70°C or use it in steam.
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
In the interest of product improvement, specifications are subject to change without notice.
Cat. No. C116-E1-02
12
Miniature Limit Switch D4CC
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