K2CM-Q1LA [OMRON]
Solid-state Relay Enables Choice of Three Operating Functions (Overcurrent, Openphase, and Reverse-phase); 固态继电器启用三种操作功能选择(过流, Openphase和反相)型号: | K2CM-Q1LA |
厂家: | OMRON ELECTRONICS LLC |
描述: | Solid-state Relay Enables Choice of Three Operating Functions (Overcurrent, Openphase, and Reverse-phase) |
文件: | 总16页 (文件大小:1156K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
Motor Protective Relay
K2CM
CSM_K2CM_DS_E_5_1
Solid-state Relay Enables Choice of Three
Operating Functions (Overcurrent, Open-
phase, and Reverse-phase)
• Protects 3-phase induction motors and their loads from dam-
age.
• Selection and combination of operating functions from overcur-
rent, open-phase, and reverse-phase.
• Circuit and output relay operation can be checked by just oper-
ating the test button.
• The set time value can be checked easily because operation
time is indicated from the start of operation.
• Space-saving, integrated construction.
Note: If the K2CM is used with an inverter, the operating conditions will
depend on the load wiring length, inverter carrier frequency, basic
frequency, and load conditions. Error will occur in the operating
values of the overload elements. It is recommended to test
operation before using the K2CM.
Model Number Structure
■ Model Number Legend
K2CM-@@@-@@
1
2 3 4 5 6
1. Model
5. Current setting range
K2CM: Motor relay
2. Mounting style
None: Surface-mounting, integrated type
3. Operating time characteristics
None: Inverse type
LS:
L:
M:
H:
2 to 8 A
8 to 26 A
20 to 65 A
50 to 160 A
6. Operating time
Q:
Instantaneous type
None: ×1 (2 to 10 s)/ ×4 (8 to 40 s) Switchable
4. Supply voltage of control circuit
7. Resetting method
1:
2:
4:
100/110/120 VAC
200/220/240 VAC
400/440 VAC
None: Manual reset
A:
Automatic reset
8. Reverse-phase detection type
None: Current reverse-phase detection
V:
Voltage reverse-phase detection
Ordering Information
■ List of Models
Voltage Reverse-phase Detection Models
Time specification
Current setting range
Operating voltage
200/220/240 VAC
Inverse type
20 to 65 A
Instantaneous type
Resetting
method
8 to 26 A
50 to 160 A
8 to 26 A
20 to 65 A
50 to 160 A
Manual
K2CM-2LV
K2CM-2LAV
K2CM-2MV
K2CM-2HV
K2CM-Q2LV
K2CM-Q2MV
K2CM-Q2MAV
K2CM-Q2HV
Automatic 200/220/240 VAC
K2CM-2MAV
K2CM-2HAV
K2CM-Q2LAV
K2CM-Q2HAV
1
K2CM
Current Reverse-phase Detection Models
Time specification
Current setting range
Operating voltage
100/110/120 VAC
200/220/240 VAC
400/440 VAC
Inverse type
Instantaneous type
8 to 26 A 20 to 65 A 50 to 160 A
2 to 8 A
8 to 26 A 20 to 65 A 50 to 160 A
2 to 8 A
Resetting
method
Manual
K2CM-1LS K2CM-1L K2CM-1M K2CM-1H K2CM-Q1LS K2CM-Q1L K2CM-Q1M K2CM-Q1H
K2CM-2LS K2CM-2L K2CM-2M K2CM-2H K2CM-Q2LS K2CM-Q2L K2CM-Q2M K2CM-Q2H
---
K2CM-4L K2CM-4M K2CM-4H ---
K2CM-Q4L K2CM-Q4M K2CM-Q4H
Automatic 100/110/120 VAC
K2CM-1LSA K2CM-1LA K2CM-1MA K2CM-1HA K2CM-Q1LSA K2CM-Q1LA K2CM-Q1MA K2CM-Q1HA
K2CM-2LSA K2CM-2LA K2CM-2MA K2CM-2HA K2CM-Q2LSA K2CM-Q2LA K2CM-Q2MA K2CM-Q2HA
(See
200/220/240 VAC
note.)
400/440 VAC
---
K2CM-4LA K2CM-4MA K2CM-4HA ---
K2CM-Q4LA K2CM-Q4MA K2CM-Q4HA
Note: The manual resetting method must be used with reverse-phase detection.
■ Related Product
Transformer
Model
Voltage specification
Secondary power
consumption
SE-PT400
Primary side
380 to 480 V (wide power supply range) 7VA
190 to 240 V (wide power supply range)
Secondary side
Note: Use this Transformer when a voltage reverse-phase detection model is used on a 400-V line.
Specifications
■ Ratings
Other features, such as 100% overcurrent capacity and flush mounting are also available. See Model Number Legend on page 1 for details.
Supply voltage of motor circuit
200/220, 400/440 VAC, 50/60 Hz
100/110/120, 200/220/240, 400/440 VAC, 50/60 Hz
500 VAC
Supply voltage of control circuit
Insulation breakdown of output contact
Operating voltage/current of output contact NO contact: 120 VAC/2 A, 240 VAC/1 A, 440 VAC/0.5 A, 110 VDC/0.2 A, 220 VDC/0.1 A
(pf = 0.4 when breaking contact)
NC contact: 120 VAC/5 A, 240 VAC/2 A, 440 VAC/1 A, 110 VDC/0.2 A, 220 VDC/0.1 A
Contact form of output contact
Current reverse-phase detection models: SPST-NO + SPST-NC
Voltage reverse-phase detection models: SPDT
Operating current range of input circuit
Operating voltage range of control circuit
2 to 160 A (Number of passes: 1)
85% to 110% of rated voltage, but operates normally at 50% of open-phase supply voltage
Operating frequency range of control circuit 95% to 105% of rated frequency
Power consumption
Approx. 3 VA (in standby state); 5 VA (in operating state)
115 10% of the setting value
Overcurrent function operating value
Overcurrent function operating time setting Inverse Type
range
Inverse time both at startup and during operation:
Timer scale × 1 (s) at 600% overload
Timer scale × 3 (s) at 200% overload
Note: The above values are for a time factor setting of 1.
Instantaneous Type
Fixed time at starting (start-up lock)
• Time setting value (varies between 2 and 40 s) at 140% overload and starting
Instantaneous during operation: 0.5 s max. (when current is increased from 100 to 140% of the
set current value)
Case color
Munsell 5Y7/1
Overcurrent function operating time
characteristics
Inverse type: 10% of maximum setting value (at 600% overload)
Instantaneous type: 20% of maximum setting value (at 140% overcurrent and at starting)
Overcurrent function resetting value
100% min. of the setting value
Overcurrent function start-up operating
value
Inverse type: Not applicable
Instantaneous type: 30% max. of the setting value (See note.)
Open-phase operating value
Open-phase operating time
Reverse-phase operating value
Reverse-phase operating time
Imbalance operating value
Current imbalance factor
85% max. of the set current value (at open-phase)
2 s max. (at overcurrent operating value)
50% max. of the current value (80% max. of the operating voltage)
1 s max. (at overcurrent operating value)
85% of the set current value
High: 35 10%; Low: 60% min. (at overcurrent operating value)
where
Reverse phase portion
Imbalance factor =
× 100 (%)
Normal phase portion
Note: The start-up lock timer restarts when the operating value at starting becomes less than 30% of the set current value.
2
K2CM
■ Characteristics
Variation due to
temperature
fluctuation
At 20 20 °C
Overcurrent:
Open-phase:
5% of operating value, 10% of operating time
10% of operating value, 10% of operating time
Reverse-phase: 10% of operating value, 10% of operating time
At 20 30 °C
Overcurrent:
Open-phase:
10% of operating value, 20% of operating time
20% of operating value, 20% of operating time
Reverse-phase: 20% of operating value, 20% of operating time
Variation due to
At 85% to 110% of Overcurrent:
Open-phase:
5% of operating value, 10% of operating time
5% of operating value, 10% of operating time
voltage fluctuation rated voltage
Reverse-phase: 5% of operating value, 10% of operating time
Variation due to
frequency
fluctuation
At 95% to 105% of
rated frequency
Insulation resistance
10 MΩ min. (between current-carrying terminals and mounting panel)
5 MΩ min. (between current-carrying terminals and between contact poles)
Dielectric strength
2,500 VAC (between current-carrying terminals and mounting panel and between current-carrying
terminals)
1,000 VAC (between contact poles)
Permissible impulse voltage
Current reverse-phase detection models:
6,000 V (between current-carrying terminals and mounting panel)
4,500 V (between current-carrying terminals and between control power supply terminals)
Waveform: 1.2/50 µs
Voltage reverse-phase detection models:
4,500 V (between current-carrying terminals and mounting panel)
Waveform: 1.2/50 µs
Overcurrent strength of main circuit
No abnormality develops when 20 times the set current value is applied for 2 s, 2 times with a 1-
minute interval.
Overvoltage strength of control power No abnormality develops when 1.15 times the relay’s rated voltage is applied once for 3 hours.
supply circuit
Variation due to waveform distortion
Vibration
No malfunction occurs when pulse containing 100% of the 2nd to 9th harmonics is applied (open-
phase switch set to “Low”). (See note.)
Malfunction: 10 to 55 Hz, 0.3-mm double amplitude (in X, Y, and Z directions for 10 minutes each)
Destruction: 10 to 25 Hz, 2-mm double amplitude (in X, Y, and Z directions for 2 hours each)
Malfunction: 98 m/s2 (approx. 10 G) in X, Y, and Z directions
Destruction: 294 m/s2 (approx. 30 G) in X, Y, and Z directions
Set time value
Shock
Test current
(reference only)
Operating time
Setting
Approx. 30% of the maximum setting value
characteristics of
operating time
Service life
Electrical: 10,000 operations
Ambient temperature
Operating: −10 to 60 °C (with no icing)
Storage: −25 to 65 °C
Humidity
Altitude
35% to 85%
2,000 m max.
Note: This means that no malfunction occurs with the open-phase element, but the operating value of the overload element may vary.
3
K2CM
Connections
■ Voltage Reverse-phase Detection Models
Terminal Arrangement
Manual Operation Low-voltage Circuit (High-
capacity Motor)
200 VAC
50/60Hz
R
S
T
Ta Tc Tb
U
V
W
Stop
Start
Output contacts Control power
(SPDT) supply
Magnet
contactor
• Perform the external connections by referring to the examples given below.
• Obtain the control power supply from the same phase as the power supply to
the magnet contactor coil.
• Connect the phase advancing capacitors closer to the power supply than the
current transformer, as shown in the examples.
• Tighten the terminal screws to a torque of 0.98 N·m max. (The appropriate
tightening torque is 0.49 to 0.67 N·m.)
Phase advancing
capacitor
Current converter for
Alarm
buzzer
measuring device @/5A
BZ
• Use of insulated solderless terminals is recommended for connection to the
Relay terminals (M3.5).
R
U
A
1
S
V
B
2
T
W
C
3
Ta Tc Tb
U
V
W
Note: 1. In principle, the K2CM must be surface mounted with the terminal
block facing downward.
M
Motor
Motor protective relay
2. Use M5 screws with spring washers and flat washers for mounting.
Tighten the screws to a torque of 1.77 N·m max. (The appropriate
tightening torque is 1.08 to 1.57 N·m.)
Automatic Operation Low-voltage Circuit
200 VAC
50/60Hz
Manual Operation Low-voltage Circuit
R
S
T
200 VAC
50/60Hz
R
S
T
Stop
Automatic
contact
Start
Magnet
contactor
Magnet
contactor
BZ
Phase advancing
capacitor
Alarm
buzzer
BZ
Phase
advancing
capacitor
Alarm
buzzer
R
U
A
1
S
V
B
2
T
W
C
3
Ta Tc Tb
U
V
W
R
S
V
B
2
T
W
C
3
U
A
1
Ta Tc Tb
U
V
W
Motor protective relay
Motor protective relay
M
Motor
M
Motor
Manual Operation High-voltage Circuit
Manual Operating Low-voltage Circuit (
Start)
3, 300 VAC
50/60Hz
R
S
T
Transformer @/200V
200 VAC
50/60Hz
R
S
T
High-tension
X/a
Stop
Start
fuse
Stop
High-voltage
magnet contactor
Start
Auxiliary
relay
X
Magnet
contactor
Phase advancing
capacitor
Current converter for
measuring device @/5A
BZ
Alarm
buzzer
BZ
Alarm
buzzer
Phase
advancing
capacitor
R
U
A
1
S
V
B
2
T
W
C
3
R
U
A
1
S
V
B
2
T
W
C
3
Ta Tc Tb
U
V
W
Ta Tc Tb
U
V
W
M
High-voltage
motor
Motor protective relay
Motor protective relay
changeover
Note: Connect the phase advancing capacitor on the power supply
side of the Motor Protective Relay as shown in the above dia-
grams.
M
4
K2CM
■ Current Reverse-phase Detection Models
Terminal Arrangement
Manual Operation Low-voltage Circuit (High-
capacity Motor)
200 VAC
50/60Hz
R
S
T
a
1
c
1
b2
C2
S1 S2
Stop
Start
Output contacts Control power
(NO and NC) supply
Magnet
contactor
• Perform the external connections by referring to the examples given below.
• Connect the phase advancing capacitors closer to the power supply than the
current transformer as shown in the examples.
• Tighten the terminal screws to a torque of 0.98 N·m max. (The appropriate
tightening torque is 0.49 to 0.67 N·m.)
• Use of insulated solderless terminals is recommended for connection to the
Relay terminals (M3.5).
Phase advancing
capacitor
Current converter for
Alarm
buzzer
measuring device @/5A
BZ
Note: 1. In principle, the K2CM must be surface mounted with the terminal
block facing downward.
R
U
A
1
S
V
B
2
T
W
C
3
a1
c
1
c2
s
2
1
s2
b
M
Motor
2. Use M5 screws with spring washers and flat washers for mounting.
Tighten the screws to a torque of 1.77 N·m max. (The appropriate
tightening torque is 1.08 to 1.57 N·m.)
Motor protective relay
Manual Operation Low-voltage Circuit
Automatic Operation Low-voltage Circuit
200 VAC
50/60Hz
200 VAC
50/60Hz
R
S
T
R
S
T
Stop
Start
Automatic
contact
Magnet
contactor
Magnet
contactor
BZ
BZ
Phase
advancing
capacitor
Phase advancing
capacitor
Alarm
buzzer
Alarm
buzzer
R
S
V
B
2
T
W
C
3
R
U
A
1
S
V
B
2
T
W
C
3
U
A
1
a1
c1
c2 s1 s2
2
b
a
1
c1
c2 s1 s2
b2
Motor protective relay
Motor protective relay
M
Motor
M
Motor
Manual Operating Low-voltage Circuit (
Start)
Manual Operation High-voltage Circuit
3,300 VAC
50/60Hz
R
S
T
200 VAC
50/60Hz
Transformer @/100V
R
S
T
High-tension
fuse
X/a
Stop
Start
Stop
Start
High-voltage
magnet contactor
Magnet
contactor
Auxiliary
relay
X
Alarm
buzzer
BZ
Phase advancing
capacitor
Phase
advancing
capacitor
Current converter for
measuring device @/5A
R
U
A
1
S
V
B
2
T
W
C
3
a1
c1
c2 s1 s2
b2
BZ
Alarm
buzzer
Motor protective relay
changeover
R
U
A
1
S
V
B
2
T
W
C
3
a1
c
1
c2 s1 s2
b2
M
M
High-voltage
motor
Motor protective relay
Note: Connect the phase advancing capacitor on the power supply
side of the Motor Protective Relay as shown in the above
diagrams.
5
K2CM
Output Circuits
■ Internal Circuit and Operation Description
Voltage Reverse-phase
Inverse and Instantaneous
Types
Detection Models
Reset button
With the voltage reverse-phase
R
S
T
A
B
S1
detection models, the circuit
Test button
A
section enclosed by
in the
As shown on the right, the K2CM
detects abnormalities in motor M
by checking its line current. The
motor’s current signal is detected
by the current transformer and is
processed separately for each
phase and input to the respec-
tive circuits. In each circuit, par-
allel judgement of failure such as
overcurrent, open-phase, or
C2
b2
C1
a1
diagram on the left is configured as
To each
circuit
X/b2
X/a1
shown below. The circuit section
C
enclosed by
is not used.
S2
Voltage
circuit
1
for test
U
V
To OR circuit
W
2
reverse-phase (see note) is
To each circuit
made based on the input signals.
If a failure is detected in a circuit,
the circuit’s output is input to the
indication circuit to illuminate the
corresponding LED indicator and
also input to the relay drive cir-
cuit to drive relay X, resulting in a
trip signal to be externally output
from it. The three major circuits
are described below.
Overcurrent
indicator
Instantaneous Type
LED
Open-phase
indicator
With instantaneous-type
models, the circuit section
LED
LED
Reverse-
phase
indicator
B
enclosed by
is
configured as shown below.
To each circuit
C
Note: Applies to current reverse-
phase detection models
only.
M
X
3
1) Overcurrent Circuit
Overcurrent Detecting Circuit
Starting Time Setting Circuit (Instantaneous Type)
This circuit detects when the current reaches the overcurrent operat-
ing level (115% of the set current value).
This circuit performs time setting using the VR for setting the start-up
lock time and obtains fixed time-limit characteristics using an RC
time-limiting circuit.
Time Setting Circuit (Inverse Type)
Operation at start-up is shown in the figure below. After the motor
turns ON at point A, the motor’s starting current exceeds the start-up
operating value and so the RC time-limiting circuit starts charging. If,
for example, the motor current descends below the start-up operat-
ing value (30% max. of the set current value) at point B before the
start-up lock time, tc, has elapsed, the RC time-limiting circuit is reset
immediately and when the motor current rises above the start-up
operating value again at point C, the RC time-limiting circuit starts
charging again. After the start-up lock time has elapsed (at point D),
instantaneous operation is enabled. At the start of operation, the
motor current is at its peak immediately after operation starts. It then
lowers and settles at the rated current. The peak current is about 5 to
6 times the rated current and takes from several seconds to several
tens of seconds to settle to the rated current. This time varies largely
depending on type of motor and the nature of motor load (wt). There-
fore, it is necessary to obtain the motor’s starting time for operation
with the load and to set a start-up lock time that allows for a margin of
error. Do not set an unnecessarily long start-up lock time. If the start-
up lock time is too long and an accident due to overcurrent occurs at
the start of operation, the trip signal will not be output until the start-
up lock time has elapsed, possibly resulting in motor burnout.
This circuit performs time setting using the VR (variable resistor) for
the operating time setting and obtains inverse-type characteristics
using an RC time-limiting circuit. The operating time can be set within
a range from 2 to 10 s or 8 to 40 s by operating the setting switch
using a VR. The VR covers a time range 5 times the standard range.
Start-up Detecting Circuit (Instantaneous Type)
Instantaneous-type models output a trip signal instantaneously when
the motor current exceeds the overcurrent operating value (115% of
the set current value). At the start of motor operation, a starting cur-
rent several times the rated current flows and so to prevent the motor
circuit being tripped by the starting current, instantaneous operation
is not enabled until a fixed time tc has elapsed, as shown in the fig-
ure. Instantaneous operation starts after tc has elapsed. Motor start-
ing time “to” varies, depending on motor type, within a range from
several seconds to several tens of seconds. There are even slight dif-
ferences in starting time between the same type of motors and so be
sure to set tc so that to to<tc is satisfied. If to>tc, the motor circuit will
be tripped after tc has elapsed. The fixed time limit tc at the start of
motor operation is called “lock time”. The start-up detecting circuit
detects the starting operation level (30% max. of the set current
time).
Overcurrent
operating value
Start-up
operating value
Motor
current
Overcurrent operating value
A
B
C
D
E
F
G
H
tc
*
tc
**
tc
**
*
*
Motor current
to
Start
Operation
mode
to: Motor's starting time
tc: Lock time at start of operation
Start
Start
Start
tc
Output
tc: Start-up lock time
**: Instantaneous operation enabled
Instantaneous operation enabled
*: Fixed time-limit operation
Trip
Operating mode
Fixed time-limit
operation
6
K2CM
2) Open-phase Circuit
Open-phase
switch
"High"
Maximum phase of
current: R phase = 1.0
"High"
operating
area
T phase
1.0
"Low"
Open-phase Level Detecting Circuit
"Low"
operating
area
Non-operating
This circuit detects when the current reaches the open-phase operat-
ing level (85% max. of the set current value). Therefore, open-phase
is not detected until the maximum phase of the current exceeds 85%
of the set current value.
area
A
25%
35%
Open-phase Detecting Circuit
0.5
Output of the maximum value detecting circuit is divided and used as
reference values for comparison with the output of the rectifier/
smoothing circuits for the respective phases. If a phase has a value
lower than the reference value, the K2CM judges it to be open-phase
and outputs an open-phase signal.
60%
The following imbalance factors can be selected by setting the open-
phase switch.
0
0.5
1.0
S phase
“High” . . Operating imbalance factor: 35 10%
“Low”. . . Operating imbalance factor: 60% min.
3) Reverse-phase Circuit
The imbalance factor can be easily obtained from the following
graph. In the graph, the horizontal axis indicates the maximum phase
of the current whereas the two vertical axes indicate the remaining
two phases. The maximum phase of the current is taken to be 1.0 as
a reference point. The imbalance factor is obtained as a percentage
from the curve around the center of the graph. Obtain the imbalance
factor for a motor current with IR = 100 A, IS = 70 A, and IT = 60 A as
follows:
1. Current Reverse-phase Detection Models
Reverse-phase Level Detecting Circuit
This circuit detects whether the current is in the operating level (50%
max. of the set current value) as a precondition to detect the reverse-
phase.
1. On the R axis, locate point A, where IR = 1.0.
2. Move from point A to point B, where IS = 0.7 on the S axis.
3. On the T axis, locate point C, where IT = 0.6.
Reverse-phase Detecting Circuit
The current reverse-phase detecting method is employed for detect-
ing reverse-phase as shown below. After the motor starts operating,
the current phase becomes transiently unstable during T1 (approx.
0.4 s) and so reverse-phase detection is not performed during this
period but it is performed during T2 (approx. 0.1 s). After T2 has
elapsed, reverse-phase detection is not performed. For this reason,
this method cannot be applied to cases where instantaneous
reverse-phase is not permitted. When a reverse-phase is detected,
the relay is held in the latched state even after the motor current
stops (in both manual and automatic release types).
4. Follow the curves that pass through points B and C and locate the
intersection point D.
5. Locating the point corresponding to point D on the imbalance fac-
tor curve gives an imbalance factor of 36%. Take the maximum
phase of current on the horizontal axis without considering axes
R, S, and T.
1.6
1.5
1.4
1.3
1.2
1.6
1.5
1.4
1.3
1.2
Start
Motor
T1
T2
1.1
1.0
0.9
1.1
1.0
0.9
Non-detecting area
Detecting area
T (R, S) 0.8
0.8 S (T, R)
0.7 Point B
0.6
2. Voltage Reverse-phase Detection Models
5.0
0.7
10.0
15.0
Reverse-phase Detecting Circuit
0.6
0.5
0.4
Point C
20.0
25.0
Reverse-phase detecting is performed by using the voltage reverse-
phase detection method.
0.5
30.0
35.0
40.0
0.4
Point D
45.0
50.0
55.0
60.0
65.0
70.0
0.3
0.2
0.1
0.3
0.2
0.1
U
Reverse-phase output
V
75.0
80.0
W
85.0
90.0
95.0
0.0
0.0
0.0 0.1
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Point A
R (S, T)
Generally, in open-phase detection, detecting a complete open-
phase is sufficient. In such a case, set the open-phase switch to the
“Low” position. If using the motor in an imbalanced condition causes
problems, or when detecting internal open-phases of a delta-con-
nected motor, set the switch to the “High” position. Depending on the
motor’s load condition and the imbalance of the power supply, how-
ever, special consideration may be required for the detection of inter-
nal open-phases in delta-connected motors. Consult your OMRON
representative before using this method. When a transformer is con-
nected as a load, the harmonics increase at low loads. Therefore, in
such a case, set the open-phase switch to the “Low” position.
By voltage division within the above RC phase circuit, the output
becomes 0 V in the normal state or 1.5 Vuv in the reverse-phase
state. Using the output from this circuit, the reverse-phase level
detecting circuit detects when the current reaches the reverse-phase
operating level (80% or less of the control power supply).
7
K2CM
Nomenclature
Trip Indicator
In normal operation, only the upper half of the display window is colored orange,
whereas when the motor circuit has tripped, the entire display window becomes orange.
Current-setting Knob
9
10 (side)
• By operating the setting knob, set the current value to
be equal to the rated current of the motor to be used.
The current-setting knob uses the same scale as the
rated current. Therefore, the operating value will be
115% of the set current value.
Example: Operating current value
= 12 × 1.15 (115%) = 13.8 A
• The List of Current Settings shows an example. The
rated current differs depending on the motor’s type,
construction, manufacturer, etc. Therefore, set the
operating current after checking the specifications of
the motor.
Time-setting knob*
8 7 6
Test Button
Reset Button
• With manual resetting models, when the motor circuit trips during
normal operation or test operation, the operation indicators and
the output relay can be immediately reset by pressing the reset
button.
• When the motor circuit trips due to reverse-phase with automatic
resetting models, the operation indicators and the output relay can
be immediately reset by pressing the reset button.
• Reset button operation is ineffective when the operation power
supply is OFF. When the motor circuit trips during normal opera-
tion, identify the abnormal input function by checking the LED indi-
cators, then turn OFF the power switch of the main circuit and
proceed with troubleshooting. After the abnormality is removed,
turn ON the power switch of the main circuit to reset the K2CM.
Inverse Type
• Operation checks of the overcurrent function can be performed.
• Pressing the test button for the time-setting value will cause the motor
circuit to trip.
• With manual resetting models, even if the test button is released after
the motor circuit has tripped, the circuit remains tripped, whereas with
automatic resetting models, the motor circuit continues operating and
the output relay releases.
• Be sure to perform the test operation with the overcurrent switch set to
ON. Set both the open-phase and reverse-phase switches to OFF. If
one of these switches is set to ON, the motor circuit may trip if an
open-phase or reverse-phase occurs before an overcurrent does.
Instantaneous Type
• Perform the test operation with input current at 0 and the overcurrent
switch set to ON.
Deciding the Number of Primary Conductor Passes
• When using a motor with a small current rating, decide the num-
ber of primary conductor passes through the current transformer
holes and the tap setting by referring to the List of Current Set-
tings.
• Pass all the three wires through the respective holes of the current
transformer. Basically, the wires should be passed through the
specified holes. If this is difficult, however, they can be passed
through any holes provided that the phase order is R, S, and T.
• Pressing the test button for the set start-up lock time will cause the
motor circuit to trip.
• With manual resetting models, even if the test button is released after
the motor circuit has tripped, the circuit remains tripped, whereas with
automatic resetting models, the motor circuit continues operating and
the output relay releases.
Time-setting Knob
1 pass
2 passes
• Set the required operating time by operating the time-setting knob.
(With instantaneous-type models, the set operating time is used as the
start-up lock time).
Note: 1. The setting scale is the op-
erating time when 600% of
• The scale multiplying factor
can be selected by the time
scale multiplying factor
switch.
R
R
S
S
T
T
the current value is input.
• If the wires are passed through the holes only once, a current within
the full scale of the current-setting knob can be set. If they are
passed more than once, however, the current setting range will
change according to the number of passes. The current setting
range when the number of conductor passes is n can be obtained
by dividing the full scale of the current-setting knob by n. For exam-
ple, the current setting range of the K2CM-@@L@ is 8 to 26 A when
the wires are passed only once. This range is 4 to 13 A when the
wires are passed twice, 2 to 6.5 A when the wires are passed four
times, and 1 to 3.25 A when the wires are passed eight times.
The wires can be passed through the holes any number of times. It
is convenient for the calculation, however, if the number of passes
is 2, 4, or 8.
2. The required operating
time varies depending on
the type of motor, load con-
dition, etc. You can take the
time from when the motor
starts to when the motor
enters the steady state as
a guide for setting this val-
ue. When setting the oper-
ating time for submersible
motors, which require very
short operating times, con-
sult the manufacturer to
obtain the correct operat-
ing time. An operating time
shorter than 5 s can be
used as a rough guide.
Scale
multiplying multiplyingfactor
factor switch
Time scale
Time scale
value
× 1 (s) × 4 (s)
2
2
8
3
3
12
16
20
24
28
32
36
40
4
4
5
5
6
6
7
7
• The signal from a high-voltage motor is input to the Motor Protec-
tive Relay via an external current transformer. In this case, the cur-
rent can be set in the same manner as above by dividing the rated
current of the high-voltage motor by the transformation ratio of the
current transformer.
8
8
9
9
10
10
8
K2CM
LED Indicators
Reverse-phase
detecting
ON
Enabled
Disabled
When the motor circuit trips due to overcurrent, open-phase, or
reverse-phase, the respective LED indicator lights (continuously).
The overcurrent indicator also indicates the start of operation.
OFF
function
Reverse-phase
polarity
Normal
The motor circuit trips at reverse-
phase when a reverse-phase is
detected.
Overcurrent operating value
(115% of current-setting value)
Reverse Used when a reverse-phase
connection is made in the power line
of the motor at a point before the
current transformer (including
Motor current
Bright
Bright
Dimmed
external current transformer).
If the K2CM detects reverse-phase although the motor is rotating in
the forward direction (e.g., because of incorrect wiring of power
lines), set the reverse-phase polarity switch to the “Reverse” position
to enable normal operation.
Start
Trip
• With the inverse-type models, when the motor current exceeds the
overcurrent operating value, the overcurrent indicator blinks at the
bright level and then remains lit at the dimmed level. After the oper-
ating time has elapsed, with the manual resetting models, the
motor circuit trips and the overcurrent indicator remains lit at the
bright level, whereas with automatic resetting models, the indicator
remains lit at the bright level until the motor current descends below
the resetting value.
Phase condition
Connections
Normal
Reverse
Reverse
R
R
S
T
R
S
T
R
S
T
(A)
(C)
S
T
R
S
T
R
S
T
Motor
relay
(B)
Motor
relay
(D)
Motor
relay
• Since the indicator status is not stored in memory when the opera-
tion power supply is turned OFF, be sure to check which indicators
were illuminated when the motor circuit was tripped.
M
M
M
Reverse-phase
polarity switch
position
Normal
Normal
Normal
The functions of the K2CM can be used in the following seven combi-
nations. For each function, turn ON the corresponding setting switch.
Function Overcurrent
Combination
Open-phase Reverse-phase
Trip
None
Yes
None
Direction of
motor rotation
Forward
Reverse
(See below.)
Reverse
1
2
3
4
5
6
7
ON
ON
ON
ON
ON
ON
Reverse Reverse Reverse Reverse
Coun- Reverse-
ter-
mea-
sure
ON
ON
ON
phase
polarity
switch
position
ON
ON
ON
Wiring
changed changed changed changed
at (A). at (B). at (C). at (D).
Wiring
Wiring
Wiring
Wiring
When the setting switches for overcurrent, open-phase, or reverse-
phase function are turned OFF, the following functions becomes
invalid.
Function setting switch
set to OFF
Invalid function
Direction of
Forward
Overcurrent
Time setting and multiplication
“High” and “Low” imbalance factors
“Forward” and “Reverse” function
motor rotation
Open-phase
Reverse-phase
Note: The K2CM detects reverse-phase at a point before the current
transformer. If a reverse connection is made at the load side far
from the current transformer and the motor rotates in the re-
verse direction, the K2CM does not detect the reverse-phase.
1. Overcurrent Setting Switches
These switches select the overcurrent setting and the multiplying fac-
tor linked with operating time setting.
Reverse-detectable Range
R
S
T
Overcurrent
detecting function
ON
Enabled
Disabled
Detectable:
Reverse-phase state can be detected with the
motor protective relay only on the power supply
side.
OFF
R
S
T
Time setting
multiplying factor
× 4 (s) Time setting scale value × 4 = 8 to 40 s
× 1 (s) Time setting scale value × 1 = 2 to 10 s
Undetectable: Reverse-phase state on the motor side cannot
be detected with the motor protective relay.
M
* The reverse-phase polarity switching function is applicable to cur-
rent reverse-phase detection models only.
2. Open-phase Setting Switches
These switches select the open-phase detecting function and the
“High” or “Low” current imbalance factor for operation.
Open-phase
detecting
function
ON
Enabled
Disabled
OFF
Imbalance factor High
Low
The motor circuit operates at an
operating imbalance factor of 35
10%.
The motor circuit operates at an
operating imbalance factor of 60%.
3. Reverse-phase Setting Switches
These switches select the reverse-phase detection function and
reverse-phase polarity. By selecting the reverse-phase polarity
accordingly, the K2CM can operate normally without changing the
connections when wired with the order of the phases reversed.
9
K2CM
Engineering Data
Overload Operating Time
Overload Operating Time
Characteristics for Instantaneous Type
Characteristics for Inverse Type
Time scale multiplying factor
(× 4) (× 1)
280 70
0.2
This graph shows the
behavior when the
current changes from
100% of the current-
setting value to the
percentage shown on
the horizontal axis.
240 60
Time scale
10
200 50
160 40
120 30
80 20
8
6
4
2
0.1
40 10
0
0
0
100
200
300
400
500
600
700
100
200
300
400
500
600
700
Motor current (percentage of current-setting value)
Motor current (percentage of current-setting value)
Typical Characteristics of
Open-phase Operation
2.0
Typical Characteristics of
Reverse-phase Operation
0.6
This graph shows the behavior when
This graph shows the behavior when
the current changes from 100% of the
current-setting value to the percentage
shown on the horizontal axis.
the current changes from 100% of the
current-setting value to the percentage
shown on the horizontal axis.
0.5
0.4
0.3
0.2
0.1
1.0
0
100
200
300
400
500
600
700
0
100
200
300
400
500
600
700
Motor current (percentage of current-setting value)
Motor current (percentage of current-setting value)
10
K2CM
Dimensions
Note: All units are in millimeters unless otherwise indicated.
Surface-mounting Models
126
80
6
60 52 46.5
11.5
48.5
15
4
55
33
11
Six, M3 terminal screws
Four, 6-dia. mounting holes or
four, M5 mounting-screw holes
120
52 0.5
36
80 0.5
33.5
33.5
Three, 20-dia. holes
Operating Procedures
■ Operation, Setting, and Indication
Based on the current value of the motor to be used, perform the setting of each item of the K2CM Motor Protective Relay.
List of Current Settings (when using a 200-VAC motor)
Type*
K2CM-@@LS@
K2CM-@@L@
K2CM-@@M@
1
K2CM-@@H@
Number of passes
1
1
2
4
8
1
Setting Time scale value
2 to 8
2 to 8
8 to 26
8 to 26 4 to 13 2 to 6.5 1 to 3.25
20 to 65
20 to 65
50 to 160
50 to 160
Current setting range (A)
Motor*** Rated output (kW) Rated current (A)**
0.2
0.4
0.75
1.5
2.2
3.7
5.5
7.5
1.8
2.8
4.2
7.3
10
16.1
24
32
11
45
15
61
18.5
22
74
87
30
37
117
143.0
*
The squares (@) represent the symbols defined under Model Number Legend.
** The rated current is the current at full load.
*** Supply: Low-voltage 3-phase basket type inductive motor, full-load characteristics of 200 VAC, 4-pole, totally-enclosed.
Note: When using a large-capacity or high-voltage motor whose capacity is 45 kW or more, calculate the rated current/alternating current ratio by
converting with the alternating current ratio of the external current transformer.
11
K2CM
Testing Method
■ Current Reverse-phase Detection Models
The operating characteristics listed in the table below are
tested using the circuit shown on the right. Decide the number
200 V
50/60 Hz
(3-phase)
of conductor passes through the holes of the current trans-
U
V
W
former in accordance with the operating current range of the
Motor Protective Relay and by referring to the current setting
method described under Operation, Setting, and Indication.
100 VAC
50/60Hz
SW1
3φSD
Y
CC
100 V
C
SW
2
a1 c1 b2 c2 s1 s2
Minimum set time is 2 s.
K2CM Motor Protective Relay
3φSD: Three-phase voltage regulator (5 to 15 A) R1: Variable resistor (50 Ω, 400 W + 400 W)
R1
R1
A:
AC ammeter (5 A)
AC voltmeter (300 V)
Cycle counter
R2
:
Fixed resistor (50 Ω, 400 W + 400 W)
Knife switch (3-phase)
Toggle switch
V:
CC:
Y:
SW
1
:
:
SW2
Auxiliary relay (15 A)
R2
Test item
Test procedure
Operating value
Operating time
Over-
current
Inverse type
1. Turn ON SW1.
2. Turn ON SW2 to operate auxiliary relay Y.
1. Turn ON SW1 and SW2. Increase the current to 600% of
the set current value by adjusting the voltage regulator.
Turn OFF SW1 and SW2.**
3. Gradually increase the current by adjusting the voltage
2. Turn ON SW1.
regulator. With inverse-type models, read the value of the
current when the overcurrent LED indicator blinks. With 3. Turn ON SW2 and read the position (i.e., time) of the
instantaneous-type models, read the value when it lights
(continuously).*
pointer of cycle counter CC when CC is stopped by the
operation of the K2CM. The read time is the operating time
for inverse-type models and the lock time of the instanta-
neous-type models.
4. Turn OFF SW1 and SW2.
4. Turn OFF SW1 and SW2.
Instantaneous
type
1. Turn ON SW1 and SW2. Increase the current to 100% of
the set current value by adjusting the voltage regulator.
Turn OFF SW1 and SW2.
2. Turn ON SW1 and SW2 again and wait 2 seconds mini-
mum.
3. Using the voltage regulator, abruptly increase the current
to 140% of the set current value. Confirm that the K2CM
performs instantaneous operation.
4. Turn OFF SW1 and SW2.
Open-phase
1. Open (disconnect) any one of the input phases for the cur- 1. Open (disconnect) any one of the input phases for the cur-
rent transformer. rent transformer.
2. Turn ON SW1 and SW2. Gradually increase the current by 2. Turn ON SW1 and SW2. Increase the currents of the other
adjusting the voltage regulator.
two phases to 115% of the set current value by adjusting
the voltage regulator. Turn OFF SW1 and SW2 temporarily.
3. Confirm that the K2CM operates at a current no greater
than 85% of the set current value and that, at this current, 3. Turn ON SW1 and SW2 again. Read the position (i.e.,
the trip indicator is orange and the open-phase LED indica-
time) of the pointer of cycle counter CC when CC is
stopped by the operation of the K2CM.
tor lights.
4. Turn OFF SW1 and SW2.
4. Turn OFF SW1 and SW2.
Reverse-phase
1. Interchange any two phases at a position closer to the 1. Interchange any two phases at a position closer to the
power supply than the current transformer. (In the above
figure, phases U and V are interchanged as shown by the
dotted lines.)
power supply than the current transformer. (In the above
figure, phases U and V are exchanged as shown by the
dotted lines.)
2. Turn ON SW1 and SW2. Decrease the current to 50% of 2. Turn ON SW1 and SW2. Increase the current to 100% of
the set current value by adjusting the voltage regulator.
Then turn OFF SW1 and SW2 temporarily.
the set current value by adjusting the voltage regulator.
Then turn OFF SW1 and SW2 temporarily.
3. Turn ON SW1 and SW2 again. Confirm that the K2CM 3. Turn ON SW1 and SW2 again. Read the position (i.e.,
operates, the trip indicator is orange, and that the reverse-
phase LED lights.
4. Turn OFF SW1 and SW2.
time) of the pointer of cycle counter CC when CC is
stopped by the operation of the K2CM.
4. Turn OFF SW1 and SW2.
* Balance the currents between phases by adjusting variable resistor R1.
** If a current equal to 600% of the set current value cannot be attained by adjusting the voltage regulator, increase the number of conductor passes
through the holes of the current transformer.
12
K2CM
■ Voltage Reverse-phase Detection Models
The operating characteristics listed in the table below are tested
using the circuit shown on the right. Decide the number of conductor
passes through the holes of the current transformer in accordance
with the operating current range of the Motor Protective Relay and by
referring to the current setting method described under Operation,
Setting, and Indication.
200 V
50/60 Hz
(3-phase)
U
V
W
SW
1
100 VAC
50/60 Hz
3φSD
Y
CC
100 V
C
SW
2
T
a
T
c
Tb
U
V W
Minimum set time is 2 s.
K2CM Motor Protective Relay
3φSD: Three-phase voltage regulator (5 to 15 A)
R1: Variable resistor (50 Ω, 400 W + 400 W)
R1
R1
A:
AC ammeter (5 A)
AC voltmeter (300 V)
Cycle counter
R
2
:
Fixed resistor (50 Ω, 400 W + 400 W)
Knife switch (3-phase)
Toggle switch
V:
CC:
Y:
SW
SW
1
2
:
:
Auxiliary relay (15 A)
R2
Test item
Test procedure
Operating value
Operating time
Over-
current
Inverse type
1. Turn ON SW1.
2. Turn ON SW2 to operate auxiliary relay Y.
1. Turn ON SW1 and SW2. Increase the current by adjusting
the voltage regulator to 600% of the set current value.
Turn OFF SW1 and SW2.**
3. Gradually increase the current by adjusting the voltage
2. Turn ON SW1.
regulator. With inverse-type models, read the value of the
current when the overcurrent LED indicator blinks. With 3. Turn ON SW2 and read the position (i.e., time) of the
instantaneous-type models, read the value when it lights
(continuously).*
pointer of cycle counter CC when CC is stopped by the
operation of the K2CM. The read time is the operating time
for inverse-type models and the lock time of the instanta-
neous-type models.
4. Turn OFF SW1 and SW2.
4. Turn OFF the SW1 and SW2.
Instantaneous
type
1. Turn ON SW1 and SW2. Increase the current to 100% of
the set current value by adjusting the voltage regulator.
Then turn OFF SW1 and SW2.
2. Turn ON SW1 and SW2 again and wait 2 seconds mini-
mum.
3. Using the voltage regulator, abruptly increase the current
to 140% of the set current value. Confirm that the K2CM
performs the instantaneous operation.
4. Turn OFF SW1 and SW2.
Open-phase
1. Open (disconnect) any one of the input phases for the cur- 1. Open (disconnect) any one of the input phases for the cur-
rent transformer. rent transformer.
2. Turn ON SW1 and SW2. Gradually increase the current by 2. Turn ON SW1 and SW2. Increase the currents of the other
adjusting the voltage regulator.
two phases to 115% of the set current value by adjusting
the voltage regulator. Turn OFF SW1 and SW2 temporarily.
3. Confirm that the K2CM operates at a current no greater
than 85% of the set current value and that, at this current, 3. Turn ON SW1 and SW2 again. Read the position (i.e.,
the trip indicator is orange and the open-phase LED indica-
time) of the pointer of cycle counter CC when CC is
stopped by the operation of the K2CM.
tor lights.
4. Turn OFF SW1 and SW2.
4. Turn OFF SW1 and SW2.
Reverse-phase
1. Change the phase sequence to reverse-phase by switch- 1. Put the voltage input in the reverse-phase state.
ing the U and W input terminals of the K2CM as shown by
the dotted lines.
2. Turn ON SW1 and SW2 and read the position of the
pointer of cycle counter CC when CC is stopped.
3. Turn OFF SW2.
2. Turn ON SW1 and SW2 and confirm that the K2CM oper-
ates.
3. Add a three-phase voltage regulator to the U, V, and W ter-
minal inputs.
4. Adjust the voltage regulator and confirm that the K2CM
operates at less than 80% of the rated supply voltage.
* Balance the currents between phases by adjusting variable resistor R1.
** If a current equal to 600% of the set current value cannot be attained by adjusting the voltage regulator, increase the number of conductor passes
through the holes of the current transformer.
13
K2CM
Safety Precautions
• A power supply with a frequency other than commercial frequency
■ Correct Use
cannot be used as the control power supply.
• The operation check using the test button is intended to check the
operation of the overcurrent functions. Therefore, be sure to turn
ON the overcurrent switch. Also, at this time, turn OFF the open-
phase switch and reverse-phase switch to prevent unnecessary
operations from being performed.
• Use of circuits containing a high percentage of harmonics, such as
circuits incorporating SCR control circuits, VVVF inverters, or recti-
fiers, may cause errors and malfunctions. Consult your OMRON
representative for details.
• When applying the K2CM to the protection of a high-voltage motor
or low-voltage, high-capacity motor, use an external rectifier that
does not saturate at currents up to 600% of the rated motor current
and thus permits a large overcurrent; otherwise, the K2CM will out-
put a tripping signal because of imbalanced operation when an
overcurrent occurs and, with reverse-type models, the motor may
be damaged by burning.
• The operating time of inverse-type models and the lock time of the
instantaneous-type models depend upon the set operating time.
Therefore, do not hold down the test button for more than the set
operating time.
• The reverse-phase can be detected in the wiring up to the current
transformer (including an external current transformer). Check the
wiring between the current transformer and the motor before start-
ing the motor.
• Never tamper with the trip indicator. Use the reset switch to reset
the K2CM.
• Current reverse-phase detection models cannot be used in applica-
tions that do not allow even momentary reversals of motor direc-
tion.
• Jogging of the motor can be performed. For details, consult your
OMRON representative.
• When using the K2CM to control inching shorter than 0.5 s, the
reverse-phase level detection circuit may operate. In this case, be
sure to use the K2CM with the reverse-phase switch set to OFF.
• When a power failure occurs in the control power supply, the K2CM
is not reset even when the reset switch is pressed. This is not an
error. The K2CM can be reset only when control power is applied to
it.
• Be sure to remount the front cover after detaching it for operating or
setting the switches on the front panel.
• The rectifier and control circuits are combined by tightening the two
screws on the right and left sides. Never loosen these screws.
• The K2CM is basically intended to protect three-phase loads. Its
overcurrent function, however, can also be applied to single-phase
loads. In this case, the conductors can be passed through the holes
in any direction and sequence.
• When applying the K2CM to a circuit with a high imbalance factor
due to the nature of the power supply or load, actually measure the
imbalance factor and select the open-phase sensitivity accordingly
(i.e., set the open-phase switch to either the high or low position).
The K2CM cannot be used if the imbalance factor is 60% or higher.
• The variable resistors used to make settings are equipped with
mechanisms to stop them rotating outside the valid scale range. Do
not rotate the variable resistors at a torque of 1 kg·cm or more.
• When using the K2CM-@@@A (instantaneous, automatic reset-
ting), be sure to apply power to the Motor Protective Relay from the
same power line as the magnet contactor for switching the motor.
• Be sure to provide the control power supply for the K2CM-@@@@V
(voltage reverse-phase detection) from the same line as the motor.
• If current reverse-phase detection models are used in a circuit with
distorted current waveforms, the reverse-phase element may per-
form an unwanted operation. In such circuits, use of the K2CM-
@@@@V (voltage reverse-phase detection) is recommended
because it is not affected at all by current waveform distortion.
• When applying the K2CM to the protection of three-phase trans-
formers, give consideration to the imbalance factor due to single-
phase loads.
Combination
Function setting switches
LED indicators
NOTE
Overcur-
rent
Open-
phase
Reverse- Overcur-
phase rent
Open-
phase
Reverse-
phase
1
ON
ON
If the inputs for combinations of two or more functions are
simultaneously generated, the K2CM detects the inputs in
the order reverse-phase, open-phase, overcurrent. Take
combination 4 as an example. If the open-phase and over-
current occur at the same time, there is insufficient time to
detect the overcurrent because the open-phase is first de-
tected and the K2CM outputs the tripping signal (causing
the magnet contactor to turn off). Therefore, the overcur-
rent indicator does not light.
2
3
4
5
6
7
ON
ON
ON
OFF
ON
ON
ON
ON
ON
ON
ON
ON
OFF
ON
ON
ON
ON
ON
OFF
OFF
ON
OFF
14
K2CM
■ Maintenance and Inspection
The K2CM Motor Protective Relay offers very stable characteristics.
To maintain these characteristics for a long time, the following
inspections are recommended.
Q & A
What is the VA consumption of the CT section?
Q
Q
Daily Inspection
The purpose of daily inspection is to discover causes of failure before
using the Motor Protective Relay. This inspection depends somewhat
on the perception of the operator as it includes visual checking, etc.
The consumption is 0.4 VA/phase max. for any CT section.
Classification
Connections
Inspection items
What action is required if an inverter circuit is used?
Loosening, damage, and dust collection at
screw terminals, damage to wiring insulation
sheaths, excessive force applied on wirings,
adhesion of foreign objects to terminal
screws
As shown in the following figure, insert the K2CM and turn
OFF the reverse-phase switch before using the K2CM.
Motor Protective Relay Adhesion of foreign objects and dust to the
operation panel, shift of set value, indication
status of operation indicators and trip indica-
tor, presence/absence of front cover, loos-
ening of screws combining rectifier and
Inverter
K2CM
M
Motor
control circuits, deformation of case, abnor-
mal temperature on housing surface
• Always insert the K2CM on the secondary side (load side)
of the inverter.
External rectifier
Loosing of terminals, unusual odor, discolor-
ation of surface
Mounting Inverter power
location supply
Inverter load
Element
Periodic Inspection
This inspection is performed by turning OFF the power at regular
intervals to check the aging caused by long-time operation. It is rec-
ommended that periodic inspection is performed once a year.
Overcurrent
Open-phase
Reverse-phase
NG
NG
NG
Conditionally OK
Conditionally OK
NG
• Error may occur in the operating values depending on the
inverter specifications and settings. Set the values after
performing tests and confirming operation.
Motor Protective Relay
Classification
Construction
Inspection item
• The current waveform on the inverter power supply side is
distorted, so the K2CM may malfunction.
Adhesion of dust and foreign objects to
terminals, cracks in insulators around
terminal block, burn damage to wirings,
damage to setting knobs, selector
switches, test button, and reset button,
damage to insulators of solderless ter-
minals, rust and discoloration of screw
terminals
• The inverter load side contains a large high-frequency
component, so the K2CM may malfunction due to phase
reversal.
• Depending on the specifications and settings of the
inverter, overloads and open phases may also cause the
K2CM to malfunction.
Operating characteristics
Insulation resistance
Refer to Testing Method.
• Using a K2MR is recommended to protect the inverter
motor.
Between terminals and mounting panel
Operation check with test Checking of operating time, operation
button
indicators, and trip indicator
What action is required if single phase is used?
Q
External Rectifier
Check for adhesion of dust and foreign objects, damage to wirings by
burning, and loosening of mounting screws.
The following describes the operating procedure for using a
single phase with the K2CM.
• Connection Method
Pass wires through any two of the three holes on the
K2CM.
K2CM
M
Motor
• If a single phase is used, set the open-phase and reverse-
phase switch to OFF. Make the overload settings so that
they match the motor current.
• Do not apply control power supply voltage between the V-
W terminals if a model with voltage reverse-phase
detection is used.
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
In the interest of product improvement, specifications are subject to change without notice.
15
Read and Understand This Catalog
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or
comments.
Warranty and Limitations of Liability
WARRANTY
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified)
from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR
FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS
DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS
IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT
LIABILITY.
In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS
OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT
SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's
application or use of the products.
At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the
products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product,
machine, system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible
uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:
Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog.
Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles,
safety equipment, and installations subject to separate industry or government regulations.
Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE
SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND
INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.
Disclaimers
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons.
It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made.
However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or
establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual
specifications of purchased products.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.
PERFORMANCE DATA
Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the
result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON
Warranty and Limitations of Liability.
ERRORS AND OMISSIONS
The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical,
typographical, or proofreading errors, or omissions.
2011.12
In the interest of product improvement, specifications are subject to change without notice.
OMRON Corporation
Industrial Automation Company
http://www.ia.omron.com/
(c)Copyright OMRON Corporation 2011 All Right Reserved.
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