K2CM-Q1LA [OMRON]

Solid-state Relay Enables Choice of Three Operating Functions (Overcurrent, Openphase, and Reverse-phase); 固态继电器启用三种操作功能选择(过流, Openphase和反相)
K2CM-Q1LA
型号: K2CM-Q1LA
厂家: OMRON ELECTRONICS LLC    OMRON ELECTRONICS LLC
描述:

Solid-state Relay Enables Choice of Three Operating Functions (Overcurrent, Openphase, and Reverse-phase)
固态继电器启用三种操作功能选择(过流, Openphase和反相)

继电器 固态继电器
文件: 总16页 (文件大小:1156K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
Motor Protective Relay  
K2CM  
CSM_K2CM_DS_E_5_1  
Solid-state Relay Enables Choice of Three  
Operating Functions (Overcurrent, Open-  
phase, and Reverse-phase)  
• Protects 3-phase induction motors and their loads from dam-  
age.  
• Selection and combination of operating functions from overcur-  
rent, open-phase, and reverse-phase.  
• Circuit and output relay operation can be checked by just oper-  
ating the test button.  
• The set time value can be checked easily because operation  
time is indicated from the start of operation.  
• Space-saving, integrated construction.  
Note: If the K2CM is used with an inverter, the operating conditions will  
depend on the load wiring length, inverter carrier frequency, basic  
frequency, and load conditions. Error will occur in the operating  
values of the overload elements. It is recommended to test  
operation before using the K2CM.  
Model Number Structure  
Model Number Legend  
K2CM-@@@-@@  
1
2 3 4 5 6  
1. Model  
5. Current setting range  
K2CM: Motor relay  
2. Mounting style  
None: Surface-mounting, integrated type  
3. Operating time characteristics  
None: Inverse type  
LS:  
L:  
M:  
H:  
2 to 8 A  
8 to 26 A  
20 to 65 A  
50 to 160 A  
6. Operating time  
Q:  
Instantaneous type  
None: ×1 (2 to 10 s)/ ×4 (8 to 40 s) Switchable  
4. Supply voltage of control circuit  
7. Resetting method  
1:  
2:  
4:  
100/110/120 VAC  
200/220/240 VAC  
400/440 VAC  
None: Manual reset  
A:  
Automatic reset  
8. Reverse-phase detection type  
None: Current reverse-phase detection  
V:  
Voltage reverse-phase detection  
Ordering Information  
List of Models  
Voltage Reverse-phase Detection Models  
Time specification  
Current setting range  
Operating voltage  
200/220/240 VAC  
Inverse type  
20 to 65 A  
Instantaneous type  
Resetting  
method  
8 to 26 A  
50 to 160 A  
8 to 26 A  
20 to 65 A  
50 to 160 A  
Manual  
K2CM-2LV  
K2CM-2LAV  
K2CM-2MV  
K2CM-2HV  
K2CM-Q2LV  
K2CM-Q2MV  
K2CM-Q2MAV  
K2CM-Q2HV  
Automatic 200/220/240 VAC  
K2CM-2MAV  
K2CM-2HAV  
K2CM-Q2LAV  
K2CM-Q2HAV  
1
K2CM  
Current Reverse-phase Detection Models  
Time specification  
Current setting range  
Operating voltage  
100/110/120 VAC  
200/220/240 VAC  
400/440 VAC  
Inverse type  
Instantaneous type  
8 to 26 A 20 to 65 A 50 to 160 A  
2 to 8 A  
8 to 26 A 20 to 65 A 50 to 160 A  
2 to 8 A  
Resetting  
method  
Manual  
K2CM-1LS K2CM-1L K2CM-1M K2CM-1H K2CM-Q1LS K2CM-Q1L K2CM-Q1M K2CM-Q1H  
K2CM-2LS K2CM-2L K2CM-2M K2CM-2H K2CM-Q2LS K2CM-Q2L K2CM-Q2M K2CM-Q2H  
---  
K2CM-4L K2CM-4M K2CM-4H ---  
K2CM-Q4L K2CM-Q4M K2CM-Q4H  
Automatic 100/110/120 VAC  
K2CM-1LSA K2CM-1LA K2CM-1MA K2CM-1HA K2CM-Q1LSA K2CM-Q1LA K2CM-Q1MA K2CM-Q1HA  
K2CM-2LSA K2CM-2LA K2CM-2MA K2CM-2HA K2CM-Q2LSA K2CM-Q2LA K2CM-Q2MA K2CM-Q2HA  
(See  
200/220/240 VAC  
note.)  
400/440 VAC  
---  
K2CM-4LA K2CM-4MA K2CM-4HA ---  
K2CM-Q4LA K2CM-Q4MA K2CM-Q4HA  
Note: The manual resetting method must be used with reverse-phase detection.  
Related Product  
Transformer  
Model  
Voltage specification  
Secondary power  
consumption  
SE-PT400  
Primary side  
380 to 480 V (wide power supply range) 7VA  
190 to 240 V (wide power supply range)  
Secondary side  
Note: Use this Transformer when a voltage reverse-phase detection model is used on a 400-V line.  
Specifications  
Ratings  
Other features, such as 100% overcurrent capacity and flush mounting are also available. See Model Number Legend on page 1 for details.  
Supply voltage of motor circuit  
200/220, 400/440 VAC, 50/60 Hz  
100/110/120, 200/220/240, 400/440 VAC, 50/60 Hz  
500 VAC  
Supply voltage of control circuit  
Insulation breakdown of output contact  
Operating voltage/current of output contact NO contact: 120 VAC/2 A, 240 VAC/1 A, 440 VAC/0.5 A, 110 VDC/0.2 A, 220 VDC/0.1 A  
(pf = 0.4 when breaking contact)  
NC contact: 120 VAC/5 A, 240 VAC/2 A, 440 VAC/1 A, 110 VDC/0.2 A, 220 VDC/0.1 A  
Contact form of output contact  
Current reverse-phase detection models: SPST-NO + SPST-NC  
Voltage reverse-phase detection models: SPDT  
Operating current range of input circuit  
Operating voltage range of control circuit  
2 to 160 A (Number of passes: 1)  
85% to 110% of rated voltage, but operates normally at 50% of open-phase supply voltage  
Operating frequency range of control circuit 95% to 105% of rated frequency  
Power consumption  
Approx. 3 VA (in standby state); 5 VA (in operating state)  
115 10% of the setting value  
Overcurrent function operating value  
Overcurrent function operating time setting Inverse Type  
range  
Inverse time both at startup and during operation:  
Timer scale × 1 (s) at 600% overload  
Timer scale × 3 (s) at 200% overload  
Note: The above values are for a time factor setting of 1.  
Instantaneous Type  
Fixed time at starting (start-up lock)  
Time setting value (varies between 2 and 40 s) at 140% overload and starting  
Instantaneous during operation: 0.5 s max. (when current is increased from 100 to 140% of the  
set current value)  
Case color  
Munsell 5Y7/1  
Overcurrent function operating time  
characteristics  
Inverse type: 10% of maximum setting value (at 600% overload)  
Instantaneous type: 20% of maximum setting value (at 140% overcurrent and at starting)  
Overcurrent function resetting value  
100% min. of the setting value  
Overcurrent function start-up operating  
value  
Inverse type: Not applicable  
Instantaneous type: 30% max. of the setting value (See note.)  
Open-phase operating value  
Open-phase operating time  
Reverse-phase operating value  
Reverse-phase operating time  
Imbalance operating value  
Current imbalance factor  
85% max. of the set current value (at open-phase)  
2 s max. (at overcurrent operating value)  
50% max. of the current value (80% max. of the operating voltage)  
1 s max. (at overcurrent operating value)  
85% of the set current value  
High: 35 10%; Low: 60% min. (at overcurrent operating value)  
where  
Reverse phase portion  
Imbalance factor =  
× 100 (%)  
Normal phase portion  
Note: The start-up lock timer restarts when the operating value at starting becomes less than 30% of the set current value.  
2
K2CM  
Characteristics  
Variation due to  
temperature  
fluctuation  
At 20 20 °C  
Overcurrent:  
Open-phase:  
5% of operating value, 10% of operating time  
10% of operating value, 10% of operating time  
Reverse-phase: 10% of operating value, 10% of operating time  
At 20 30 °C  
Overcurrent:  
Open-phase:  
10% of operating value, 20% of operating time  
20% of operating value, 20% of operating time  
Reverse-phase: 20% of operating value, 20% of operating time  
Variation due to  
At 85% to 110% of Overcurrent:  
Open-phase:  
5% of operating value, 10% of operating time  
5% of operating value, 10% of operating time  
voltage fluctuation rated voltage  
Reverse-phase: 5% of operating value, 10% of operating time  
Variation due to  
frequency  
fluctuation  
At 95% to 105% of  
rated frequency  
Insulation resistance  
10 Mmin. (between current-carrying terminals and mounting panel)  
5 Mmin. (between current-carrying terminals and between contact poles)  
Dielectric strength  
2,500 VAC (between current-carrying terminals and mounting panel and between current-carrying  
terminals)  
1,000 VAC (between contact poles)  
Permissible impulse voltage  
Current reverse-phase detection models:  
6,000 V (between current-carrying terminals and mounting panel)  
4,500 V (between current-carrying terminals and between control power supply terminals)  
Waveform: 1.2/50 µs  
Voltage reverse-phase detection models:  
4,500 V (between current-carrying terminals and mounting panel)  
Waveform: 1.2/50 µs  
Overcurrent strength of main circuit  
No abnormality develops when 20 times the set current value is applied for 2 s, 2 times with a 1-  
minute interval.  
Overvoltage strength of control power No abnormality develops when 1.15 times the relay’s rated voltage is applied once for 3 hours.  
supply circuit  
Variation due to waveform distortion  
Vibration  
No malfunction occurs when pulse containing 100% of the 2nd to 9th harmonics is applied (open-  
phase switch set to “Low”). (See note.)  
Malfunction: 10 to 55 Hz, 0.3-mm double amplitude (in X, Y, and Z directions for 10 minutes each)  
Destruction: 10 to 25 Hz, 2-mm double amplitude (in X, Y, and Z directions for 2 hours each)  
Malfunction: 98 m/s2 (approx. 10 G) in X, Y, and Z directions  
Destruction: 294 m/s2 (approx. 30 G) in X, Y, and Z directions  
Set time value  
Shock  
Test current  
(reference only)  
Operating time  
Setting  
Approx. 30% of the maximum setting value  
characteristics of  
operating time  
Service life  
Electrical: 10,000 operations  
Ambient temperature  
Operating: 10 to 60 °C (with no icing)  
Storage: 25 to 65 °C  
Humidity  
Altitude  
35% to 85%  
2,000 m max.  
Note: This means that no malfunction occurs with the open-phase element, but the operating value of the overload element may vary.  
3
K2CM  
Connections  
Voltage Reverse-phase Detection Models  
Terminal Arrangement  
Manual Operation Low-voltage Circuit (High-  
capacity Motor)  
200 VAC  
50/60Hz  
R
S
T
Ta Tc Tb  
U
V
W
Stop  
Start  
Output contacts Control power  
(SPDT) supply  
Magnet  
contactor  
Perform the external connections by referring to the examples given below.  
Obtain the control power supply from the same phase as the power supply to  
the magnet contactor coil.  
Connect the phase advancing capacitors closer to the power supply than the  
current transformer, as shown in the examples.  
Tighten the terminal screws to a torque of 0.98 N·m max. (The appropriate  
tightening torque is 0.49 to 0.67 N·m.)  
Phase advancing  
capacitor  
Current converter for  
Alarm  
buzzer  
measuring device @/5A  
BZ  
Use of insulated solderless terminals is recommended for connection to the  
Relay terminals (M3.5).  
R
U
A
1
S
V
B
2
T
W
C
3
Ta Tc Tb  
U
V
W
Note: 1. In principle, the K2CM must be surface mounted with the terminal  
block facing downward.  
M
Motor  
Motor protective relay  
2. Use M5 screws with spring washers and flat washers for mounting.  
Tighten the screws to a torque of 1.77 N·m max. (The appropriate  
tightening torque is 1.08 to 1.57 N·m.)  
Automatic Operation Low-voltage Circuit  
200 VAC  
50/60Hz  
Manual Operation Low-voltage Circuit  
R
S
T
200 VAC  
50/60Hz  
R
S
T
Stop  
Automatic  
contact  
Start  
Magnet  
contactor  
Magnet  
contactor  
BZ  
Phase advancing  
capacitor  
Alarm  
buzzer  
BZ  
Phase  
advancing  
capacitor  
Alarm  
buzzer  
R
U
A
1
S
V
B
2
T
W
C
3
Ta Tc Tb  
U
V
W
R
S
V
B
2
T
W
C
3
U
A
1
Ta Tc Tb  
U
V
W
Motor protective relay  
Motor protective relay  
M
Motor  
M
Motor  
Manual Operation High-voltage Circuit  
Manual Operating Low-voltage Circuit (  
Start)  
3, 300 VAC  
50/60Hz  
R
S
T
Transformer @/200V  
200 VAC  
50/60Hz  
R
S
T
High-tension  
X/a  
Stop  
Start  
fuse  
Stop  
High-voltage  
magnet contactor  
Start  
Auxiliary  
relay  
X
Magnet  
contactor  
Phase advancing  
capacitor  
Current converter for  
measuring device @/5A  
BZ  
Alarm  
buzzer  
BZ  
Alarm  
buzzer  
Phase  
advancing  
capacitor  
R
U
A
1
S
V
B
2
T
W
C
3
R
U
A
1
S
V
B
2
T
W
C
3
Ta Tc Tb  
U
V
W
Ta Tc Tb  
U
V
W
M
High-voltage  
motor  
Motor protective relay  
Motor protective relay  
changeover  
Note: Connect the phase advancing capacitor on the power supply  
side of the Motor Protective Relay as shown in the above dia-  
grams.  
M
4
K2CM  
Current Reverse-phase Detection Models  
Terminal Arrangement  
Manual Operation Low-voltage Circuit (High-  
capacity Motor)  
200 VAC  
50/60Hz  
R
S
T
a
1
c
1
b2  
C2  
S1 S2  
Stop  
Start  
Output contacts Control power  
(NO and NC) supply  
Magnet  
contactor  
Perform the external connections by referring to the examples given below.  
Connect the phase advancing capacitors closer to the power supply than the  
current transformer as shown in the examples.  
Tighten the terminal screws to a torque of 0.98 N·m max. (The appropriate  
tightening torque is 0.49 to 0.67 N·m.)  
Use of insulated solderless terminals is recommended for connection to the  
Relay terminals (M3.5).  
Phase advancing  
capacitor  
Current converter for  
Alarm  
buzzer  
measuring device @/5A  
BZ  
Note: 1. In principle, the K2CM must be surface mounted with the terminal  
block facing downward.  
R
U
A
1
S
V
B
2
T
W
C
3
a1  
c
1
c2  
s
2
1
s2  
b
M
Motor  
2. Use M5 screws with spring washers and flat washers for mounting.  
Tighten the screws to a torque of 1.77 N·m max. (The appropriate  
tightening torque is 1.08 to 1.57 N·m.)  
Motor protective relay  
Manual Operation Low-voltage Circuit  
Automatic Operation Low-voltage Circuit  
200 VAC  
50/60Hz  
200 VAC  
50/60Hz  
R
S
T
R
S
T
Stop  
Start  
Automatic  
contact  
Magnet  
contactor  
Magnet  
contactor  
BZ  
BZ  
Phase  
advancing  
capacitor  
Phase advancing  
capacitor  
Alarm  
buzzer  
Alarm  
buzzer  
R
S
V
B
2
T
W
C
3
R
U
A
1
S
V
B
2
T
W
C
3
U
A
1
a1  
c1  
c2 s1 s2  
2
b
a
1
c1  
c2 s1 s2  
b2  
Motor protective relay  
Motor protective relay  
M
Motor  
M
Motor  
Manual Operating Low-voltage Circuit (  
Start)  
Manual Operation High-voltage Circuit  
3,300 VAC  
50/60Hz  
R
S
T
200 VAC  
50/60Hz  
Transformer @/100V  
R
S
T
High-tension  
fuse  
X/a  
Stop  
Start  
Stop  
Start  
High-voltage  
magnet contactor  
Magnet  
contactor  
Auxiliary  
relay  
X
Alarm  
buzzer  
BZ  
Phase advancing  
capacitor  
Phase  
advancing  
capacitor  
Current converter for  
measuring device @/5A  
R
U
A
1
S
V
B
2
T
W
C
3
a1  
c1  
c2 s1 s2  
b2  
BZ  
Alarm  
buzzer  
Motor protective relay  
changeover  
R
U
A
1
S
V
B
2
T
W
C
3
a1  
c
1
c2 s1 s2  
b2  
M
M
High-voltage  
motor  
Motor protective relay  
Note: Connect the phase advancing capacitor on the power supply  
side of the Motor Protective Relay as shown in the above  
diagrams.  
5
K2CM  
Output Circuits  
Internal Circuit and Operation Description  
Voltage Reverse-phase  
Inverse and Instantaneous  
Types  
Detection Models  
Reset button  
With the voltage reverse-phase  
R
S
T
A
B
S1  
detection models, the circuit  
Test button  
A
section enclosed by  
in the  
As shown on the right, the K2CM  
detects abnormalities in motor M  
by checking its line current. The  
motor’s current signal is detected  
by the current transformer and is  
processed separately for each  
phase and input to the respec-  
tive circuits. In each circuit, par-  
allel judgement of failure such as  
overcurrent, open-phase, or  
C2  
b2  
C1  
a1  
diagram on the left is configured as  
To each  
circuit  
X/b2  
X/a1  
shown below. The circuit section  
C
enclosed by  
is not used.  
S2  
Voltage  
circuit  
1
for test  
U
V
To OR circuit  
W
2
reverse-phase (see note) is  
To each circuit  
made based on the input signals.  
If a failure is detected in a circuit,  
the circuit’s output is input to the  
indication circuit to illuminate the  
corresponding LED indicator and  
also input to the relay drive cir-  
cuit to drive relay X, resulting in a  
trip signal to be externally output  
from it. The three major circuits  
are described below.  
Overcurrent  
indicator  
Instantaneous Type  
LED  
Open-phase  
indicator  
With instantaneous-type  
models, the circuit section  
LED  
LED  
Reverse-  
phase  
indicator  
B
enclosed by  
is  
configured as shown below.  
To each circuit  
C
Note: Applies to current reverse-  
phase detection models  
only.  
M
X
3
1) Overcurrent Circuit  
Overcurrent Detecting Circuit  
Starting Time Setting Circuit (Instantaneous Type)  
This circuit detects when the current reaches the overcurrent operat-  
ing level (115% of the set current value).  
This circuit performs time setting using the VR for setting the start-up  
lock time and obtains fixed time-limit characteristics using an RC  
time-limiting circuit.  
Time Setting Circuit (Inverse Type)  
Operation at start-up is shown in the figure below. After the motor  
turns ON at point A, the motor’s starting current exceeds the start-up  
operating value and so the RC time-limiting circuit starts charging. If,  
for example, the motor current descends below the start-up operat-  
ing value (30% max. of the set current value) at point B before the  
start-up lock time, tc, has elapsed, the RC time-limiting circuit is reset  
immediately and when the motor current rises above the start-up  
operating value again at point C, the RC time-limiting circuit starts  
charging again. After the start-up lock time has elapsed (at point D),  
instantaneous operation is enabled. At the start of operation, the  
motor current is at its peak immediately after operation starts. It then  
lowers and settles at the rated current. The peak current is about 5 to  
6 times the rated current and takes from several seconds to several  
tens of seconds to settle to the rated current. This time varies largely  
depending on type of motor and the nature of motor load (wt). There-  
fore, it is necessary to obtain the motor’s starting time for operation  
with the load and to set a start-up lock time that allows for a margin of  
error. Do not set an unnecessarily long start-up lock time. If the start-  
up lock time is too long and an accident due to overcurrent occurs at  
the start of operation, the trip signal will not be output until the start-  
up lock time has elapsed, possibly resulting in motor burnout.  
This circuit performs time setting using the VR (variable resistor) for  
the operating time setting and obtains inverse-type characteristics  
using an RC time-limiting circuit. The operating time can be set within  
a range from 2 to 10 s or 8 to 40 s by operating the setting switch  
using a VR. The VR covers a time range 5 times the standard range.  
Start-up Detecting Circuit (Instantaneous Type)  
Instantaneous-type models output a trip signal instantaneously when  
the motor current exceeds the overcurrent operating value (115% of  
the set current value). At the start of motor operation, a starting cur-  
rent several times the rated current flows and so to prevent the motor  
circuit being tripped by the starting current, instantaneous operation  
is not enabled until a fixed time tc has elapsed, as shown in the fig-  
ure. Instantaneous operation starts after tc has elapsed. Motor start-  
ing time “to” varies, depending on motor type, within a range from  
several seconds to several tens of seconds. There are even slight dif-  
ferences in starting time between the same type of motors and so be  
sure to set tc so that to to<tc is satisfied. If to>tc, the motor circuit will  
be tripped after tc has elapsed. The fixed time limit tc at the start of  
motor operation is called “lock time”. The start-up detecting circuit  
detects the starting operation level (30% max. of the set current  
time).  
Overcurrent  
operating value  
Start-up  
operating value  
Motor  
current  
Overcurrent operating value  
A
B
C
D
E
F
G
H
tc  
*
tc  
**  
tc  
**  
*
*
Motor current  
to  
Start  
Operation  
mode  
to: Motor's starting time  
tc: Lock time at start of operation  
Start  
Start  
Start  
tc  
Output  
tc: Start-up lock time  
**: Instantaneous operation enabled  
Instantaneous operation enabled  
*: Fixed time-limit operation  
Trip  
Operating mode  
Fixed time-limit  
operation  
6
K2CM  
2) Open-phase Circuit  
Open-phase  
switch  
"High"  
Maximum phase of  
current: R phase = 1.0  
"High"  
operating  
area  
T phase  
1.0  
"Low"  
Open-phase Level Detecting Circuit  
"Low"  
operating  
area  
Non-operating  
This circuit detects when the current reaches the open-phase operat-  
ing level (85% max. of the set current value). Therefore, open-phase  
is not detected until the maximum phase of the current exceeds 85%  
of the set current value.  
area  
A
25%  
35%  
Open-phase Detecting Circuit  
0.5  
Output of the maximum value detecting circuit is divided and used as  
reference values for comparison with the output of the rectifier/  
smoothing circuits for the respective phases. If a phase has a value  
lower than the reference value, the K2CM judges it to be open-phase  
and outputs an open-phase signal.  
60%  
The following imbalance factors can be selected by setting the open-  
phase switch.  
0
0.5  
1.0  
S phase  
“High” . . Operating imbalance factor: 35 10%  
“Low”. . . Operating imbalance factor: 60% min.  
3) Reverse-phase Circuit  
The imbalance factor can be easily obtained from the following  
graph. In the graph, the horizontal axis indicates the maximum phase  
of the current whereas the two vertical axes indicate the remaining  
two phases. The maximum phase of the current is taken to be 1.0 as  
a reference point. The imbalance factor is obtained as a percentage  
from the curve around the center of the graph. Obtain the imbalance  
factor for a motor current with IR = 100 A, IS = 70 A, and IT = 60 A as  
follows:  
1. Current Reverse-phase Detection Models  
Reverse-phase Level Detecting Circuit  
This circuit detects whether the current is in the operating level (50%  
max. of the set current value) as a precondition to detect the reverse-  
phase.  
1. On the R axis, locate point A, where IR = 1.0.  
2. Move from point A to point B, where IS = 0.7 on the S axis.  
3. On the T axis, locate point C, where IT = 0.6.  
Reverse-phase Detecting Circuit  
The current reverse-phase detecting method is employed for detect-  
ing reverse-phase as shown below. After the motor starts operating,  
the current phase becomes transiently unstable during T1 (approx.  
0.4 s) and so reverse-phase detection is not performed during this  
period but it is performed during T2 (approx. 0.1 s). After T2 has  
elapsed, reverse-phase detection is not performed. For this reason,  
this method cannot be applied to cases where instantaneous  
reverse-phase is not permitted. When a reverse-phase is detected,  
the relay is held in the latched state even after the motor current  
stops (in both manual and automatic release types).  
4. Follow the curves that pass through points B and C and locate the  
intersection point D.  
5. Locating the point corresponding to point D on the imbalance fac-  
tor curve gives an imbalance factor of 36%. Take the maximum  
phase of current on the horizontal axis without considering axes  
R, S, and T.  
1.6  
1.5  
1.4  
1.3  
1.2  
1.6  
1.5  
1.4  
1.3  
1.2  
Start  
Motor  
T1  
T2  
1.1  
1.0  
0.9  
1.1  
1.0  
0.9  
Non-detecting area  
Detecting area  
T (R, S) 0.8  
0.8 S (T, R)  
0.7 Point B  
0.6  
2. Voltage Reverse-phase Detection Models  
5.0  
0.7  
10.0  
15.0  
Reverse-phase Detecting Circuit  
0.6  
0.5  
0.4  
Point C  
20.0  
25.0  
Reverse-phase detecting is performed by using the voltage reverse-  
phase detection method.  
0.5  
30.0  
35.0  
40.0  
0.4  
Point D  
45.0  
50.0  
55.0  
60.0  
65.0  
70.0  
0.3  
0.2  
0.1  
0.3  
0.2  
0.1  
U
Reverse-phase output  
V
75.0  
80.0  
W
85.0  
90.0  
95.0  
0.0  
0.0  
0.0 0.1  
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0  
Point A  
R (S, T)  
Generally, in open-phase detection, detecting a complete open-  
phase is sufficient. In such a case, set the open-phase switch to the  
“Low” position. If using the motor in an imbalanced condition causes  
problems, or when detecting internal open-phases of a delta-con-  
nected motor, set the switch to the “High” position. Depending on the  
motor’s load condition and the imbalance of the power supply, how-  
ever, special consideration may be required for the detection of inter-  
nal open-phases in delta-connected motors. Consult your OMRON  
representative before using this method. When a transformer is con-  
nected as a load, the harmonics increase at low loads. Therefore, in  
such a case, set the open-phase switch to the “Low” position.  
By voltage division within the above RC phase circuit, the output  
becomes 0 V in the normal state or 1.5 Vuv in the reverse-phase  
state. Using the output from this circuit, the reverse-phase level  
detecting circuit detects when the current reaches the reverse-phase  
operating level (80% or less of the control power supply).  
7
K2CM  
Nomenclature  
Trip Indicator  
In normal operation, only the upper half of the display window is colored orange,  
whereas when the motor circuit has tripped, the entire display window becomes orange.  
Current-setting Knob  
9
10 (side)  
By operating the setting knob, set the current value to  
be equal to the rated current of the motor to be used.  
The current-setting knob uses the same scale as the  
rated current. Therefore, the operating value will be  
115% of the set current value.  
Example: Operating current value  
= 12 × 1.15 (115%) = 13.8 A  
The List of Current Settings shows an example. The  
rated current differs depending on the motor’s type,  
construction, manufacturer, etc. Therefore, set the  
operating current after checking the specifications of  
the motor.  
Time-setting knob*  
8 7 6  
Test Button  
Reset Button  
With manual resetting models, when the motor circuit trips during  
normal operation or test operation, the operation indicators and  
the output relay can be immediately reset by pressing the reset  
button.  
When the motor circuit trips due to reverse-phase with automatic  
resetting models, the operation indicators and the output relay can  
be immediately reset by pressing the reset button.  
Reset button operation is ineffective when the operation power  
supply is OFF. When the motor circuit trips during normal opera-  
tion, identify the abnormal input function by checking the LED indi-  
cators, then turn OFF the power switch of the main circuit and  
proceed with troubleshooting. After the abnormality is removed,  
turn ON the power switch of the main circuit to reset the K2CM.  
Inverse Type  
Operation checks of the overcurrent function can be performed.  
Pressing the test button for the time-setting value will cause the motor  
circuit to trip.  
With manual resetting models, even if the test button is released after  
the motor circuit has tripped, the circuit remains tripped, whereas with  
automatic resetting models, the motor circuit continues operating and  
the output relay releases.  
Be sure to perform the test operation with the overcurrent switch set to  
ON. Set both the open-phase and reverse-phase switches to OFF. If  
one of these switches is set to ON, the motor circuit may trip if an  
open-phase or reverse-phase occurs before an overcurrent does.  
Instantaneous Type  
Perform the test operation with input current at 0 and the overcurrent  
switch set to ON.  
Deciding the Number of Primary Conductor Passes  
When using a motor with a small current rating, decide the num-  
ber of primary conductor passes through the current transformer  
holes and the tap setting by referring to the List of Current Set-  
tings.  
Pass all the three wires through the respective holes of the current  
transformer. Basically, the wires should be passed through the  
specified holes. If this is difficult, however, they can be passed  
through any holes provided that the phase order is R, S, and T.  
Pressing the test button for the set start-up lock time will cause the  
motor circuit to trip.  
With manual resetting models, even if the test button is released after  
the motor circuit has tripped, the circuit remains tripped, whereas with  
automatic resetting models, the motor circuit continues operating and  
the output relay releases.  
Time-setting Knob  
1 pass  
2 passes  
Set the required operating time by operating the time-setting knob.  
(With instantaneous-type models, the set operating time is used as the  
start-up lock time).  
Note: 1. The setting scale is the op-  
erating time when 600% of  
The scale multiplying factor  
can be selected by the time  
scale multiplying factor  
switch.  
R
R
S
S
T
T
the current value is input.  
If the wires are passed through the holes only once, a current within  
the full scale of the current-setting knob can be set. If they are  
passed more than once, however, the current setting range will  
change according to the number of passes. The current setting  
range when the number of conductor passes is n can be obtained  
by dividing the full scale of the current-setting knob by n. For exam-  
ple, the current setting range of the K2CM-@@L@ is 8 to 26 A when  
the wires are passed only once. This range is 4 to 13 A when the  
wires are passed twice, 2 to 6.5 A when the wires are passed four  
times, and 1 to 3.25 A when the wires are passed eight times.  
The wires can be passed through the holes any number of times. It  
is convenient for the calculation, however, if the number of passes  
is 2, 4, or 8.  
2. The required operating  
time varies depending on  
the type of motor, load con-  
dition, etc. You can take the  
time from when the motor  
starts to when the motor  
enters the steady state as  
a guide for setting this val-  
ue. When setting the oper-  
ating time for submersible  
motors, which require very  
short operating times, con-  
sult the manufacturer to  
obtain the correct operat-  
ing time. An operating time  
shorter than 5 s can be  
used as a rough guide.  
Scale  
multiplying multiplyingfactor  
factor switch  
Time scale  
Time scale  
value  
× 1 (s) × 4 (s)  
2
2
8
3
3
12  
16  
20  
24  
28  
32  
36  
40  
4
4
5
5
6
6
7
7
The signal from a high-voltage motor is input to the Motor Protec-  
tive Relay via an external current transformer. In this case, the cur-  
rent can be set in the same manner as above by dividing the rated  
current of the high-voltage motor by the transformation ratio of the  
current transformer.  
8
8
9
9
10  
10  
8
K2CM  
LED Indicators  
Reverse-phase  
detecting  
ON  
Enabled  
Disabled  
When the motor circuit trips due to overcurrent, open-phase, or  
reverse-phase, the respective LED indicator lights (continuously).  
The overcurrent indicator also indicates the start of operation.  
OFF  
function  
Reverse-phase  
polarity  
Normal  
The motor circuit trips at reverse-  
phase when a reverse-phase is  
detected.  
Overcurrent operating value  
(115% of current-setting value)  
Reverse Used when a reverse-phase  
connection is made in the power line  
of the motor at a point before the  
current transformer (including  
Motor current  
Bright  
Bright  
Dimmed  
external current transformer).  
If the K2CM detects reverse-phase although the motor is rotating in  
the forward direction (e.g., because of incorrect wiring of power  
lines), set the reverse-phase polarity switch to the “Reverse” position  
to enable normal operation.  
Start  
Trip  
With the inverse-type models, when the motor current exceeds the  
overcurrent operating value, the overcurrent indicator blinks at the  
bright level and then remains lit at the dimmed level. After the oper-  
ating time has elapsed, with the manual resetting models, the  
motor circuit trips and the overcurrent indicator remains lit at the  
bright level, whereas with automatic resetting models, the indicator  
remains lit at the bright level until the motor current descends below  
the resetting value.  
Phase condition  
Connections  
Normal  
Reverse  
Reverse  
R
R
S
T
R
S
T
R
S
T
(A)  
(C)  
S
T
R
S
T
R
S
T
Motor  
relay  
(B)  
Motor  
relay  
(D)  
Motor  
relay  
Since the indicator status is not stored in memory when the opera-  
tion power supply is turned OFF, be sure to check which indicators  
were illuminated when the motor circuit was tripped.  
M
M
M
Reverse-phase  
polarity switch  
position  
Normal  
Normal  
Normal  
The functions of the K2CM can be used in the following seven combi-  
nations. For each function, turn ON the corresponding setting switch.  
Function Overcurrent  
Combination  
Open-phase Reverse-phase  
Trip  
None  
Yes  
None  
Direction of  
motor rotation  
Forward  
Reverse  
(See below.)  
Reverse  
1
2
3
4
5
6
7
ON  
ON  
ON  
ON  
ON  
ON  
Reverse Reverse Reverse Reverse  
Coun- Reverse-  
ter-  
mea-  
sure  
ON  
ON  
ON  
phase  
polarity  
switch  
position  
ON  
ON  
ON  
Wiring  
changed changed changed changed  
at (A). at (B). at (C). at (D).  
Wiring  
Wiring  
Wiring  
Wiring  
When the setting switches for overcurrent, open-phase, or reverse-  
phase function are turned OFF, the following functions becomes  
invalid.  
Function setting switch  
set to OFF  
Invalid function  
Direction of  
Forward  
Overcurrent  
Time setting and multiplication  
“High” and “Low” imbalance factors  
“Forward” and “Reverse” function  
motor rotation  
Open-phase  
Reverse-phase  
Note: The K2CM detects reverse-phase at a point before the current  
transformer. If a reverse connection is made at the load side far  
from the current transformer and the motor rotates in the re-  
verse direction, the K2CM does not detect the reverse-phase.  
1. Overcurrent Setting Switches  
These switches select the overcurrent setting and the multiplying fac-  
tor linked with operating time setting.  
Reverse-detectable Range  
R
S
T
Overcurrent  
detecting function  
ON  
Enabled  
Disabled  
Detectable:  
Reverse-phase state can be detected with the  
motor protective relay only on the power supply  
side.  
OFF  
R
S
T
Time setting  
multiplying factor  
× 4 (s) Time setting scale value × 4 = 8 to 40 s  
× 1 (s) Time setting scale value × 1 = 2 to 10 s  
Undetectable: Reverse-phase state on the motor side cannot  
be detected with the motor protective relay.  
M
* The reverse-phase polarity switching function is applicable to cur-  
rent reverse-phase detection models only.  
2. Open-phase Setting Switches  
These switches select the open-phase detecting function and the  
“High” or “Low” current imbalance factor for operation.  
Open-phase  
detecting  
function  
ON  
Enabled  
Disabled  
OFF  
Imbalance factor High  
Low  
The motor circuit operates at an  
operating imbalance factor of 35  
10%.  
The motor circuit operates at an  
operating imbalance factor of 60%.  
3. Reverse-phase Setting Switches  
These switches select the reverse-phase detection function and  
reverse-phase polarity. By selecting the reverse-phase polarity  
accordingly, the K2CM can operate normally without changing the  
connections when wired with the order of the phases reversed.  
9
K2CM  
Engineering Data  
Overload Operating Time  
Overload Operating Time  
Characteristics for Instantaneous Type  
Characteristics for Inverse Type  
Time scale multiplying factor  
(× 4) (× 1)  
280 70  
0.2  
This graph shows the  
behavior when the  
current changes from  
100% of the current-  
setting value to the  
percentage shown on  
the horizontal axis.  
240 60  
Time scale  
10  
200 50  
160 40  
120 30  
80 20  
8
6
4
2
0.1  
40 10  
0
0
0
100  
200  
300  
400  
500  
600  
700  
100  
200  
300  
400  
500  
600  
700  
Motor current (percentage of current-setting value)  
Motor current (percentage of current-setting value)  
Typical Characteristics of  
Open-phase Operation  
2.0  
Typical Characteristics of  
Reverse-phase Operation  
0.6  
This graph shows the behavior when  
This graph shows the behavior when  
the current changes from 100% of the  
current-setting value to the percentage  
shown on the horizontal axis.  
the current changes from 100% of the  
current-setting value to the percentage  
shown on the horizontal axis.  
0.5  
0.4  
0.3  
0.2  
0.1  
1.0  
0
100  
200  
300  
400  
500  
600  
700  
0
100  
200  
300  
400  
500  
600  
700  
Motor current (percentage of current-setting value)  
Motor current (percentage of current-setting value)  
10  
K2CM  
Dimensions  
Note: All units are in millimeters unless otherwise indicated.  
Surface-mounting Models  
126  
80  
6
60 52 46.5  
11.5  
48.5  
15  
4
55  
33  
11  
Six, M3 terminal screws  
Four, 6-dia. mounting holes or  
four, M5 mounting-screw holes  
120  
52 0.5  
36  
80 0.5  
33.5  
33.5  
Three, 20-dia. holes  
Operating Procedures  
Operation, Setting, and Indication  
Based on the current value of the motor to be used, perform the setting of each item of the K2CM Motor Protective Relay.  
List of Current Settings (when using a 200-VAC motor)  
Type*  
K2CM-@@LS@  
K2CM-@@L@  
K2CM-@@M@  
1
K2CM-@@H@  
Number of passes  
1
1
2
4
8
1
Setting Time scale value  
2 to 8  
2 to 8  
8 to 26  
8 to 26 4 to 13 2 to 6.5 1 to 3.25  
20 to 65  
20 to 65  
50 to 160  
50 to 160  
Current setting range (A)  
Motor*** Rated output (kW) Rated current (A)**  
0.2  
0.4  
0.75  
1.5  
2.2  
3.7  
5.5  
7.5  
1.8  
2.8  
4.2  
7.3  
10  
16.1  
24  
32  
11  
45  
15  
61  
18.5  
22  
74  
87  
30  
37  
117  
143.0  
*
The squares (@) represent the symbols defined under Model Number Legend.  
** The rated current is the current at full load.  
*** Supply: Low-voltage 3-phase basket type inductive motor, full-load characteristics of 200 VAC, 4-pole, totally-enclosed.  
Note: When using a large-capacity or high-voltage motor whose capacity is 45 kW or more, calculate the rated current/alternating current ratio by  
converting with the alternating current ratio of the external current transformer.  
11  
K2CM  
Testing Method  
Current Reverse-phase Detection Models  
The operating characteristics listed in the table below are  
tested using the circuit shown on the right. Decide the number  
200 V  
50/60 Hz  
(3-phase)  
of conductor passes through the holes of the current trans-  
U
V
W
former in accordance with the operating current range of the  
Motor Protective Relay and by referring to the current setting  
method described under Operation, Setting, and Indication.  
100 VAC  
50/60Hz  
SW1  
3φSD  
Y
CC  
100 V  
C
SW  
2
a1 c1 b2 c2 s1 s2  
Minimum set time is 2 s.  
K2CM Motor Protective Relay  
3φSD: Three-phase voltage regulator (5 to 15 A) R1: Variable resistor (50 , 400 W + 400 W)  
R1  
R1  
A:  
AC ammeter (5 A)  
AC voltmeter (300 V)  
Cycle counter  
R2  
:
Fixed resistor (50 , 400 W + 400 W)  
Knife switch (3-phase)  
Toggle switch  
V:  
CC:  
Y:  
SW  
1
:
:
SW2  
Auxiliary relay (15 A)  
R2  
Test item  
Test procedure  
Operating value  
Operating time  
Over-  
current  
Inverse type  
1. Turn ON SW1.  
2. Turn ON SW2 to operate auxiliary relay Y.  
1. Turn ON SW1 and SW2. Increase the current to 600% of  
the set current value by adjusting the voltage regulator.  
Turn OFF SW1 and SW2.**  
3. Gradually increase the current by adjusting the voltage  
2. Turn ON SW1.  
regulator. With inverse-type models, read the value of the  
current when the overcurrent LED indicator blinks. With 3. Turn ON SW2 and read the position (i.e., time) of the  
instantaneous-type models, read the value when it lights  
(continuously).*  
pointer of cycle counter CC when CC is stopped by the  
operation of the K2CM. The read time is the operating time  
for inverse-type models and the lock time of the instanta-  
neous-type models.  
4. Turn OFF SW1 and SW2.  
4. Turn OFF SW1 and SW2.  
Instantaneous  
type  
1. Turn ON SW1 and SW2. Increase the current to 100% of  
the set current value by adjusting the voltage regulator.  
Turn OFF SW1 and SW2.  
2. Turn ON SW1 and SW2 again and wait 2 seconds mini-  
mum.  
3. Using the voltage regulator, abruptly increase the current  
to 140% of the set current value. Confirm that the K2CM  
performs instantaneous operation.  
4. Turn OFF SW1 and SW2.  
Open-phase  
1. Open (disconnect) any one of the input phases for the cur- 1. Open (disconnect) any one of the input phases for the cur-  
rent transformer. rent transformer.  
2. Turn ON SW1 and SW2. Gradually increase the current by 2. Turn ON SW1 and SW2. Increase the currents of the other  
adjusting the voltage regulator.  
two phases to 115% of the set current value by adjusting  
the voltage regulator. Turn OFF SW1 and SW2 temporarily.  
3. Confirm that the K2CM operates at a current no greater  
than 85% of the set current value and that, at this current, 3. Turn ON SW1 and SW2 again. Read the position (i.e.,  
the trip indicator is orange and the open-phase LED indica-  
time) of the pointer of cycle counter CC when CC is  
stopped by the operation of the K2CM.  
tor lights.  
4. Turn OFF SW1 and SW2.  
4. Turn OFF SW1 and SW2.  
Reverse-phase  
1. Interchange any two phases at a position closer to the 1. Interchange any two phases at a position closer to the  
power supply than the current transformer. (In the above  
figure, phases U and V are interchanged as shown by the  
dotted lines.)  
power supply than the current transformer. (In the above  
figure, phases U and V are exchanged as shown by the  
dotted lines.)  
2. Turn ON SW1 and SW2. Decrease the current to 50% of 2. Turn ON SW1 and SW2. Increase the current to 100% of  
the set current value by adjusting the voltage regulator.  
Then turn OFF SW1 and SW2 temporarily.  
the set current value by adjusting the voltage regulator.  
Then turn OFF SW1 and SW2 temporarily.  
3. Turn ON SW1 and SW2 again. Confirm that the K2CM 3. Turn ON SW1 and SW2 again. Read the position (i.e.,  
operates, the trip indicator is orange, and that the reverse-  
phase LED lights.  
4. Turn OFF SW1 and SW2.  
time) of the pointer of cycle counter CC when CC is  
stopped by the operation of the K2CM.  
4. Turn OFF SW1 and SW2.  
* Balance the currents between phases by adjusting variable resistor R1.  
** If a current equal to 600% of the set current value cannot be attained by adjusting the voltage regulator, increase the number of conductor passes  
through the holes of the current transformer.  
12  
K2CM  
Voltage Reverse-phase Detection Models  
The operating characteristics listed in the table below are tested  
using the circuit shown on the right. Decide the number of conductor  
passes through the holes of the current transformer in accordance  
with the operating current range of the Motor Protective Relay and by  
referring to the current setting method described under Operation,  
Setting, and Indication.  
200 V  
50/60 Hz  
(3-phase)  
U
V
W
SW  
1
100 VAC  
50/60 Hz  
3φSD  
Y
CC  
100 V  
C
SW  
2
T
a
T
c
Tb  
U
V W  
Minimum set time is 2 s.  
K2CM Motor Protective Relay  
3φSD: Three-phase voltage regulator (5 to 15 A)  
R1: Variable resistor (50 , 400 W + 400 W)  
R1  
R1  
A:  
AC ammeter (5 A)  
AC voltmeter (300 V)  
Cycle counter  
R
2
:
Fixed resistor (50 , 400 W + 400 W)  
Knife switch (3-phase)  
Toggle switch  
V:  
CC:  
Y:  
SW  
SW  
1
2
:
:
Auxiliary relay (15 A)  
R2  
Test item  
Test procedure  
Operating value  
Operating time  
Over-  
current  
Inverse type  
1. Turn ON SW1.  
2. Turn ON SW2 to operate auxiliary relay Y.  
1. Turn ON SW1 and SW2. Increase the current by adjusting  
the voltage regulator to 600% of the set current value.  
Turn OFF SW1 and SW2.**  
3. Gradually increase the current by adjusting the voltage  
2. Turn ON SW1.  
regulator. With inverse-type models, read the value of the  
current when the overcurrent LED indicator blinks. With 3. Turn ON SW2 and read the position (i.e., time) of the  
instantaneous-type models, read the value when it lights  
(continuously).*  
pointer of cycle counter CC when CC is stopped by the  
operation of the K2CM. The read time is the operating time  
for inverse-type models and the lock time of the instanta-  
neous-type models.  
4. Turn OFF SW1 and SW2.  
4. Turn OFF the SW1 and SW2.  
Instantaneous  
type  
1. Turn ON SW1 and SW2. Increase the current to 100% of  
the set current value by adjusting the voltage regulator.  
Then turn OFF SW1 and SW2.  
2. Turn ON SW1 and SW2 again and wait 2 seconds mini-  
mum.  
3. Using the voltage regulator, abruptly increase the current  
to 140% of the set current value. Confirm that the K2CM  
performs the instantaneous operation.  
4. Turn OFF SW1 and SW2.  
Open-phase  
1. Open (disconnect) any one of the input phases for the cur- 1. Open (disconnect) any one of the input phases for the cur-  
rent transformer. rent transformer.  
2. Turn ON SW1 and SW2. Gradually increase the current by 2. Turn ON SW1 and SW2. Increase the currents of the other  
adjusting the voltage regulator.  
two phases to 115% of the set current value by adjusting  
the voltage regulator. Turn OFF SW1 and SW2 temporarily.  
3. Confirm that the K2CM operates at a current no greater  
than 85% of the set current value and that, at this current, 3. Turn ON SW1 and SW2 again. Read the position (i.e.,  
the trip indicator is orange and the open-phase LED indica-  
time) of the pointer of cycle counter CC when CC is  
stopped by the operation of the K2CM.  
tor lights.  
4. Turn OFF SW1 and SW2.  
4. Turn OFF SW1 and SW2.  
Reverse-phase  
1. Change the phase sequence to reverse-phase by switch- 1. Put the voltage input in the reverse-phase state.  
ing the U and W input terminals of the K2CM as shown by  
the dotted lines.  
2. Turn ON SW1 and SW2 and read the position of the  
pointer of cycle counter CC when CC is stopped.  
3. Turn OFF SW2.  
2. Turn ON SW1 and SW2 and confirm that the K2CM oper-  
ates.  
3. Add a three-phase voltage regulator to the U, V, and W ter-  
minal inputs.  
4. Adjust the voltage regulator and confirm that the K2CM  
operates at less than 80% of the rated supply voltage.  
* Balance the currents between phases by adjusting variable resistor R1.  
** If a current equal to 600% of the set current value cannot be attained by adjusting the voltage regulator, increase the number of conductor passes  
through the holes of the current transformer.  
13  
K2CM  
Safety Precautions  
A power supply with a frequency other than commercial frequency  
Correct Use  
cannot be used as the control power supply.  
The operation check using the test button is intended to check the  
operation of the overcurrent functions. Therefore, be sure to turn  
ON the overcurrent switch. Also, at this time, turn OFF the open-  
phase switch and reverse-phase switch to prevent unnecessary  
operations from being performed.  
Use of circuits containing a high percentage of harmonics, such as  
circuits incorporating SCR control circuits, VVVF inverters, or recti-  
fiers, may cause errors and malfunctions. Consult your OMRON  
representative for details.  
When applying the K2CM to the protection of a high-voltage motor  
or low-voltage, high-capacity motor, use an external rectifier that  
does not saturate at currents up to 600% of the rated motor current  
and thus permits a large overcurrent; otherwise, the K2CM will out-  
put a tripping signal because of imbalanced operation when an  
overcurrent occurs and, with reverse-type models, the motor may  
be damaged by burning.  
The operating time of inverse-type models and the lock time of the  
instantaneous-type models depend upon the set operating time.  
Therefore, do not hold down the test button for more than the set  
operating time.  
The reverse-phase can be detected in the wiring up to the current  
transformer (including an external current transformer). Check the  
wiring between the current transformer and the motor before start-  
ing the motor.  
Never tamper with the trip indicator. Use the reset switch to reset  
the K2CM.  
Current reverse-phase detection models cannot be used in applica-  
tions that do not allow even momentary reversals of motor direc-  
tion.  
Jogging of the motor can be performed. For details, consult your  
OMRON representative.  
When using the K2CM to control inching shorter than 0.5 s, the  
reverse-phase level detection circuit may operate. In this case, be  
sure to use the K2CM with the reverse-phase switch set to OFF.  
When a power failure occurs in the control power supply, the K2CM  
is not reset even when the reset switch is pressed. This is not an  
error. The K2CM can be reset only when control power is applied to  
it.  
Be sure to remount the front cover after detaching it for operating or  
setting the switches on the front panel.  
The rectifier and control circuits are combined by tightening the two  
screws on the right and left sides. Never loosen these screws.  
The K2CM is basically intended to protect three-phase loads. Its  
overcurrent function, however, can also be applied to single-phase  
loads. In this case, the conductors can be passed through the holes  
in any direction and sequence.  
When applying the K2CM to a circuit with a high imbalance factor  
due to the nature of the power supply or load, actually measure the  
imbalance factor and select the open-phase sensitivity accordingly  
(i.e., set the open-phase switch to either the high or low position).  
The K2CM cannot be used if the imbalance factor is 60% or higher.  
The variable resistors used to make settings are equipped with  
mechanisms to stop them rotating outside the valid scale range. Do  
not rotate the variable resistors at a torque of 1 kg·cm or more.  
When using the K2CM-@@@A (instantaneous, automatic reset-  
ting), be sure to apply power to the Motor Protective Relay from the  
same power line as the magnet contactor for switching the motor.  
Be sure to provide the control power supply for the K2CM-@@@@V  
(voltage reverse-phase detection) from the same line as the motor.  
If current reverse-phase detection models are used in a circuit with  
distorted current waveforms, the reverse-phase element may per-  
form an unwanted operation. In such circuits, use of the K2CM-  
@@@@V (voltage reverse-phase detection) is recommended  
because it is not affected at all by current waveform distortion.  
When applying the K2CM to the protection of three-phase trans-  
formers, give consideration to the imbalance factor due to single-  
phase loads.  
Combination  
Function setting switches  
LED indicators  
NOTE  
Overcur-  
rent  
Open-  
phase  
Reverse- Overcur-  
phase rent  
Open-  
phase  
Reverse-  
phase  
1
ON  
ON  
If the inputs for combinations of two or more functions are  
simultaneously generated, the K2CM detects the inputs in  
the order reverse-phase, open-phase, overcurrent. Take  
combination 4 as an example. If the open-phase and over-  
current occur at the same time, there is insufficient time to  
detect the overcurrent because the open-phase is first de-  
tected and the K2CM outputs the tripping signal (causing  
the magnet contactor to turn off). Therefore, the overcur-  
rent indicator does not light.  
2
3
4
5
6
7
ON  
ON  
ON  
OFF  
ON  
ON  
ON  
ON  
ON  
ON  
ON  
ON  
OFF  
ON  
ON  
ON  
ON  
ON  
OFF  
OFF  
ON  
OFF  
14  
K2CM  
Maintenance and Inspection  
The K2CM Motor Protective Relay offers very stable characteristics.  
To maintain these characteristics for a long time, the following  
inspections are recommended.  
Q & A  
What is the VA consumption of the CT section?  
Q
Q
Daily Inspection  
The purpose of daily inspection is to discover causes of failure before  
using the Motor Protective Relay. This inspection depends somewhat  
on the perception of the operator as it includes visual checking, etc.  
The consumption is 0.4 VA/phase max. for any CT section.  
Classification  
Connections  
Inspection items  
What action is required if an inverter circuit is used?  
Loosening, damage, and dust collection at  
screw terminals, damage to wiring insulation  
sheaths, excessive force applied on wirings,  
adhesion of foreign objects to terminal  
screws  
As shown in the following figure, insert the K2CM and turn  
OFF the reverse-phase switch before using the K2CM.  
Motor Protective Relay Adhesion of foreign objects and dust to the  
operation panel, shift of set value, indication  
status of operation indicators and trip indica-  
tor, presence/absence of front cover, loos-  
ening of screws combining rectifier and  
Inverter  
K2CM  
M
Motor  
control circuits, deformation of case, abnor-  
mal temperature on housing surface  
Always insert the K2CM on the secondary side (load side)  
of the inverter.  
External rectifier  
Loosing of terminals, unusual odor, discolor-  
ation of surface  
Mounting Inverter power  
location supply  
Inverter load  
Element  
Periodic Inspection  
This inspection is performed by turning OFF the power at regular  
intervals to check the aging caused by long-time operation. It is rec-  
ommended that periodic inspection is performed once a year.  
Overcurrent  
Open-phase  
Reverse-phase  
NG  
NG  
NG  
Conditionally OK  
Conditionally OK  
NG  
Error may occur in the operating values depending on the  
inverter specifications and settings. Set the values after  
performing tests and confirming operation.  
Motor Protective Relay  
Classification  
Construction  
Inspection item  
The current waveform on the inverter power supply side is  
distorted, so the K2CM may malfunction.  
Adhesion of dust and foreign objects to  
terminals, cracks in insulators around  
terminal block, burn damage to wirings,  
damage to setting knobs, selector  
switches, test button, and reset button,  
damage to insulators of solderless ter-  
minals, rust and discoloration of screw  
terminals  
The inverter load side contains a large high-frequency  
component, so the K2CM may malfunction due to phase  
reversal.  
Depending on the specifications and settings of the  
inverter, overloads and open phases may also cause the  
K2CM to malfunction.  
Operating characteristics  
Insulation resistance  
Refer to Testing Method.  
Using a K2MR is recommended to protect the inverter  
motor.  
Between terminals and mounting panel  
Operation check with test Checking of operating time, operation  
button  
indicators, and trip indicator  
What action is required if single phase is used?  
Q
External Rectifier  
Check for adhesion of dust and foreign objects, damage to wirings by  
burning, and loosening of mounting screws.  
The following describes the operating procedure for using a  
single phase with the K2CM.  
Connection Method  
Pass wires through any two of the three holes on the  
K2CM.  
K2CM  
M
Motor  
If a single phase is used, set the open-phase and reverse-  
phase switch to OFF. Make the overload settings so that  
they match the motor current.  
Do not apply control power supply voltage between the V-  
W terminals if a model with voltage reverse-phase  
detection is used.  
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.  
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.  
In the interest of product improvement, specifications are subject to change without notice.  
15  
Read and Understand This Catalog  
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or  
comments.  
Warranty and Limitations of Liability  
WARRANTY  
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified)  
from date of sale by OMRON.  
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR  
FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS  
DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER  
WARRANTIES, EXPRESS OR IMPLIED.  
LIMITATIONS OF LIABILITY  
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS  
IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT  
LIABILITY.  
In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.  
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS  
OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT  
SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.  
Application Considerations  
SUITABILITY FOR USE  
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's  
application or use of the products.  
At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the  
products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product,  
machine, system, or other application or use.  
The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible  
uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:  
Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog.  
Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles,  
safety equipment, and installations subject to separate industry or government regulations.  
Systems, machines, and equipment that could present a risk to life or property.  
Please know and observe all prohibitions of use applicable to the products.  
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE  
SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND  
INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.  
PROGRAMMABLE PRODUCTS  
OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.  
Disclaimers  
CHANGE IN SPECIFICATIONS  
Product specifications and accessories may be changed at any time based on improvements and other reasons.  
It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made.  
However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or  
establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual  
specifications of purchased products.  
DIMENSIONS AND WEIGHTS  
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.  
PERFORMANCE DATA  
Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the  
result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON  
Warranty and Limitations of Liability.  
ERRORS AND OMISSIONS  
The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical,  
typographical, or proofreading errors, or omissions.  
2011.12  
In the interest of product improvement, specifications are subject to change without notice.  
OMRON Corporation  
Industrial Automation Company  
http://www.ia.omron.com/  
(c)Copyright OMRON Corporation 2011 All Right Reserved.  

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