UMYM5-0750-1500 [OMRON]
Safety Mat/Safety Mat Controller; 安全垫/安全垫控制器
| 型号： | UMYM5-0750-1500 |
| 厂家： | 
OMRON ELECTRONICS LLC |
| 描述： | Safety Mat/Safety Mat Controller |
| 文件： | 总12页 (文件大小：2006K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Safety Mat/Safety Mat Controller
UM/MC3
CSM_UM_MC3_DS_E_4_1
New Safety Mat That Is Easy to
Install and Maintain
• Meets Safety Category 3 (EN954-1) requirements when
used in combination with a dedicated controller.
• Simple connection allows multiple mats to be joined
together.
• A wide variety of mat sizes are available.
• Obtained EN1760-1 and EN954-1 (Cat.3) certification.
• Complies with North American safety standards,
including ANSI/RIA15.06-1999.
Be sure to read the "Safety Precautions"
on page 10.
Model Number Structure
Model Number Legend
Safety Mat
UM@@@-@-@
– – – – –
1 2 3
4
5
A
1. Color
None : Black
: Yellow
2. Unit of Length
None : Inch
: Millimeter
3. Cable Length
: 5 m
10 : 10 m
4. Safety Mat Dimension A
5. Safety Mat Dimension B
5
Y
M
B
Ordering Information
Safety Mat Controller
Safety outputs
Auxiliary outputs
Rated voltage
Terminal block type
Model
MC3
SPDT-NO
SPDT-NC
24 VDC
Screw terminals
Safety Mat
Dimensions
Black
Model
Yellow
A (mm)
300
B (mm)
300
Model
UMM5-0300-0300
UMYM5-0300-0300
UMYM5-0400-0400
UMYM5-0500-0250
UMYM5-0500-0400
UMYM5-0500-0500
UMYM5-0500-1500
UMYM5-0600-0400
UMYM5-0750-0250
UMYM5-0750-0500
UMYM5-0750-0750
UMYM5-0750-1500
UMYM5-1000-0500
UMYM5-1000-0750
UMYM5-1000-1000
UMYM5-1000-1250
UMYM5-1000-1500
400
400
UMM5-0400-0400
UMM5-0500-0250
UMM5-0500-0400
UMM5-0500-0500
UMM5-0500-1500
UMM5-0600-0400
UMM5-0750-0250
UMM5-0750-0500
UMM5-0750-0750
UMM5-0750-1500
UMM5-1000-0500
UMM5-1000-0750
UMM5-1000-1000
UMM5-1000-1250
UMM5-1000-1500
500
250
500
400
500
500
500
1500
400
600
750
250
750
500
750
750
750
1500
500
1000
1000
1000
1000
1000
750
1000
1250
1500
Note: The actual lengths of the Safety Mat are 12 mm longer in both dimension A and dimension B.
1
UM/MC3
Trims
Appearance
Name
Model
Remarks
Ramp Trim with Yellow PVC
Cover (1.22 m)
Installed on the perimeter of the Safety Mat. Each
Trim is composed of two parts, an aluminum base
and a PVC Cover. Possible to install cables in-
side.
UMRT4
Ramp Trim with Yellow PVC
Cover (2.44 m)
UMRT8
UMJS4
UMJS8
The Joining Trims join the Safety Mats when two
or more Safety Mats are being combined. In addi-
tion to joining the Safety Mats, the Joining Trims
preserve the Safety Mat's sensitivity at the joints.
Joining Trim (1.22 m)
Joining Trim (2.44 m)
Aluminum Ramp Trim
(2.44 m)
UMAL
UMOC
Installed on the perimeter of the Safety Mat.
Installed at the outside corners of the Safety Mat
combining with Ramp Trims with Yellow PVC
Cover.
Molded Outside Corner
Molded Inside Corner
Installed at the inside corners when two or more
Safety Mats combining with Ramp Trims with Yel-
low PVC Cover are being combined.
UMIC
Note: Screws (No. 8 ✕ 32 mm) and anchors (12 each) are included with each Trim.
Accessories
Appearance
Name
Model
Remarks
Used to connect to two or more Safety Mats to the
single MC3 Safety Mat Controller.
Distribution Box
(for six mats)
UMDB-6
Used to protect the unused connectors of
UMDB-6.
Waterproof Cover
Y Connector
XS2Z-22
UM-Y-2-1
Used to connect two Safety Mats to the single
MC3 Safety Mat Controller.
Distributes to individual lines to connect the Safe-
ty Mat to a MC3 Safety Mat Controller.
Panel-mount Connector
UMPMC
Extension Cable (3 m)
Extension Cable (5 m)
Extension Cable (10 m)
Extension Cable (15 m)
UMEC-03
UMEC-05
UMEC-10
UMEC-15
This cable is used to extend a cable, or to connect
the UMPMC to the UMDB-6.
Connector with cable
Socket on one cable end (1 m)
XS2F-D421-C80-A
XS2F-D421-D80-A
XS2F-D421-G80-A
XS2F-D421-J80-A
Connector with cable
Socket on one cable end (2 m)
Used to connect the UMDB-6 to the MC3 Safe-
ty Mat Controllers.
Connector with cable
Socket on one cable end (5 m)
Connector with cable
Socket on one cable end (10 m)
Note: For trims and accessories required for the Safety Mat system configuration, see "Installation" on page 4.
2
UM/MC3
Specifications
Ratings
Safety Mat Controller
Power input
Item
Model
MC3
MC3
Power voltage
24 VDC
Operating voltage range
Power consumption *
* Power consumption of loads is not included.
-15% to +15% of rated supply voltage
3 W max.
Switch
Item
Model
6 A at 230 VAC/6 A at 24 VDC (resistive load)
5 A at 230 VAC (AC15)/2 A at 24 VDC (DC13) (inductive load)
Rated load
Maximum rated voltage
Rated carry current
250 VAC/24 VDC
6 A
Maximum switching capacity
1,500 VA
Characteristics
Safety Mat
Item
Model
UM
Pressure sensing method
30 kg min.
Detection method
Detection weight
Maximum allowable load
Mechanical durability
Material
2,000 N (EN1760-1 requirement)
1 million cycles min.
PVC (Polyvinyl Chloride)
-37 to 66°C (with no icing or condensation)
IP67
Ambient operating temperature
Degree of protection
Weight
Approx. 24.4 kg/m2
Safety Mat Controller
Item
Model
MC3
Response time
30 ms max.
Four-wire Safety Mat only
Mat can be connected in series (Connectable number: 12 max.)
Safety input
The external impedance must be 8 Ω or less between M11 and M21 and between M12 and M22.
Safety output
SPDT-NO
Auxiliary output
Insulation resistance
SPDT-NC
20 MΩ min. (at 500 VDC)
Between different
poles of outputs
Dielectric
strength
1,800 VAC, 50/60 Hz for 1 min.
Between power
supply and output
Vibration resistance
Malfunction: 10 to 55 Hz, 0.15 mm single amplitude
Mechanical shock resistance
Malfunction: 98 m/s2
Mechanical
Durability
10,000,000 cycles min.
Electrical
100,000 cycles min. (rated load, switching frequency: 360 cycles/hour)
Ambient operating temperature
Ambient operating humidity
Degree of protection
0 to 55°C (with no icing or condensation)
0% to 90% RH
IP20
Terminal tightening torque
Weight
0.5 N·m
Approx. 360 g
3
UM/MC3
Installation
Example 2: Using three Safety Mats
Using Trim Pieces
Ramp Trim with Yellow PVC Cover: UMRT4/UMRT8
Secures the edges of the Safety Mats to the floor.
It is composed of two parts with an aluminum base and a PVC Cover.
UMOC
Joining Trim: UMJS4/UMJS8
The Joining Trims join the Safety Mats when two or more Safety Mats
are being combined.
In addition to joining the Safety Mats, the Joining Trims preserve the
Safety Mat's sensitivity at the joints.
UMYM5-1000-1000
UMIC
UMRT4
UMJS4
Aluminum Ramp Trim: UMAL
Secures the edges of the Safety Mat to the floor.
The Aluminum Ramp Trim is hollow, so cable can be routed through
it.
UMYM5-1000-1000
UMYM5-1000-1000
Molded Outside Corner: UMOC
Used together with the Ramp Trim with Yellow PVC Cover (UMRT4/
UMRT8) to secure the external corners of the Safety Mats to the floor.
UMOC
Molded Inside Corner: UMIC
Used together with the Ramp Trim with Yellow PVC Cover (UMRT4/
UMRT8) to secure the internal corners of the Safety Mats to the floor.
Note: 1. The Aluminum Ramp Trim or Ramp Trim with Yellow PVC
Cover must be cut to fit the size of the Safety Mats being
used.
Furthermore, when the Safety Mat's wiring is being routed
through the Aluminum Ramp Trim or Ramp Trim with Yellow
PVC Cover, it will be necessary to cut or notch the
Aluminum Ramp Trim or Ramp Trim with Yellow PVC Cover
for cable access.
Refer to the Safety Mat Instruction Sheet for details on
cutting or notching the Aluminum Ramp Trim or Ramp Trim
with Yellow PVC Cover.
2. The Joining Trim must be cut to fit the size of the Safety
Mats being used.
3. The Ramp Trim with Yellow PVC Cover and Molded Corner
must be anchored to the floor to secure the Safety Mats. It
is also necessary to drill holes in the Trim to anchor it.
Refer to the Safety Mat Instruction Sheet for details on
drilling holes in the Trim and Molded Corner and anchoring
it to the floor.
In this case, the perimeter of the Safety Mat is about 8 m, the joint
between the Safety Mats is 2-m long, and the following pieces are
required:
The example above consists of the following components:
Safety Mat Configuration
The Safety Mats are secured by anchoring the Ramp Trim with Yellow
PVC Cover and Molded Corner to the floor.
Before ordering, confirm the number of Ramp Trim with Yellow PVC
Cover and Molded Corner pieces that will be needed.
UMYM5-1000-1000 Safety Mat
: 3 pieces
UMRT4 Ramp Trim with Yellow PVC Cover (1.22 m) : 8 pieces
UMJS4 Joining Trim (1.22 m)
UMOC Molded Outside Corner
UMIC Molded Inside Corner
: 2 pieces
: 5 pieces
: 1 piece
Example 1: Using a Single Safety Mat
UMOC
UMRT4
UMOC
UMYM5-1000-1000
In this case, the perimeter of the Safety Mat is about 4 m and the
following pieces are required:
The example above consists of the following components:
UMYM5-1000-1000 Safety Mat
UMRT4 Ramp Trim with Yellow PVC Cover (1.22 m) : 4 pieces
UMOC Molded Outside Corner : 4 pieces
: 1 piece
4
UM/MC3
Wiring of Safety Mat and Safety Mat Controller
Example 1: Using a Single Safety Mat
Example 2: Using Two Safety Mats
Safety Mat
UM@
Safety Mat
UM@
Panel-mount
Connector
UMPMC
Panel-mount Connector
UMPMC
Y Connector
UM-Y-2-1
Safety Mat Controller
MC3
Note: You can cut a Safety Mat's cable and wire it to the MC3 Safety
Mat Controller without using UMPMC.
Safety Mat
Controller
MC3
Safety Mat
UM@
Example 3: Using Six Safety Mats
Connecting directly to
Safety Mat Controller
Safety Mat
UM@
Safety Mat
UM@
Distribution Box
(for six mats)
UMDB-6
Connector with cable
Socket on one cable end
XS2F-D421-@80-A
Safety Mat
UM@
Safety Mat
UM@
Safety Mat
UM@
Safety Mat
UM@
Safety Mat Controller
MC3
Connecting to
Safety Mat Controller in
a panel
Safety Mat
UM@
Safety Mat
UM@
Safety Mat
UM@
Inside of
Control panel
Surface of
control panel
Distribution Box
(for six mats)
UMDB-6
Extension cable
UMEC-@
Panel-mount Connector
UMPMC
Safety Mat Controller
MC3
Safety Mat
UM@
Safety Mat
UM@
Safety Mat
UM@
Note: 1. Use UMEC-@ Extension Cables as required by the distance between the Safety Mats and the Mat Controller.
2. When using the UMDB-6 to connect to 1 to 5 Mats, change the wiring inside the UMDB-6. Refer to user documentation provided with the UMDB-6.
Contact your dealer for other wiring combinations.
5
UM/MC3
Connections
Internal Connection
Y2 Y1
X1 X2
13 23 31 41
Power
supply
Control Circuit
M22
M11
M12
M21
14 24 32 42
Wiring of Inputs and Outputs
Signal name Terminal name
Description of operation
Wiring
Connect the power supply plus (24 VDC) to the Y1
terminal.
Connect the power supply minus (GND) to the Y2
terminal.
Power supply input terminals for MC3
Connect the power source to the Y1 and Y2 terminals.
Power supply
input
Y1, Y2
Brown
Black
White
Blue
M12
M11
Safety Mat
UM
To turn ON safety outputs, all the connected safety
mats must have no load.
Safety Mat
input
M11, M12,
M21, M22
Blue
Otherwise, the safety outputs will NOT turn ON.
M21
M22
White
Reset switch
The Safety Outputs can be turned ON only after the
connection between X1 and X2 closes and then opens.
If the connection between X1 and X2 does not close
and open, the Safety Outputs will not turn ON.
Manual Reset
Mode
X1
X2
Reset input
X1, X2
X1
X2
The normal operation can be made if the connection
between X1 and X2 is open.
Auto Reset Mode
The Safety Outputs are turned ON and OFF according to
the status of the Safety Mat inputs and the reset input.
Safety output 13-14, 23-24
Keep these outputs Open when NOT used.
Keep these outputs Open when NOT used.
Turns ON/OFF according to the state of the opposite
logic to the safety outputs.
Auxiliary
31-32, 41-42
output
Changing the Reset Mode
You can select either the Auto Reset Mode or the Manual Reset Mode with the MC3 Controller.
Remove the terminal block from the top of the MC3 Controller to expose three yellow jumpers. Set the jumps as required by system specifications.
Auto Reset Mode (Factory Setting)
Leave all three jumpers connected.
Manual Reset Mode
Remove all three jumpers.
Terminal block removed
from top of Controller
Three yellow jumpers
6
UM/MC3
Dimensions
(Unit:mm)
Safety Mat Controller
MC3
Terminal/LED arrangements
Y2 Y1 X1X2M11 M12 M21 M22
LED (red)
LED (green)
Lights when the safety
output from the MC3
Safety Mat Controller is
OFF
Stop
Lights when the UM
Safety Mat is not
being activated
(i.e., when intrusion
is not being detected)
Run
Mat Clear
110
LED (green)
Lights when the safety
output from the MC3
Safety Mat Controller is
ON
13 14 23 24 31 32 41 42
98
15.3
55
38
84 75
61.2
Two, R2.2
Trims
Ramp Trim with Yellow PVC Cover
UMRT
Molded Outside Corner
@
UMOC
58.4
30.6
28.6
72.4
94.6
91.4
58.4
30.6
Joining Trim
UMJS
@
72.4
94.6
Molded Inside Corner
23.1
UMIC
57.5
101.6
21.9
Aluminum Ramp Trim
UMAL
72.4
94.6
13.7
57.5
21.9
10.6
7.6
9.4
19.5
63.5
72.4
94.6
Safety Mat
Example: UMYM5-0500-0500
Mat dimension + 12
Mat dimension
512
500
11.8
50.8
Cable position
7
UM/MC3
Accessories
Mounting hole dimensions
Distribution Box
UMDB-6
101.6
MAT3
MAT2
MAT1
MAT4
MAT5
MAT6
38.1
38.1
228.6
217.4
215.9
60.5
38.1
115.8
78.2
75.7
38.1
50.8
Y Connector
UM-Y-2-1
Panel-mount Connector
UMPMC
Pin arrangement
Internal wiring
1 (Brown)
4 (Black)
2 (White)
3 (Blue)
Female B
4: Black
1: Brown
Male
M12×1
3: Red/black
2: Red/white
4
1
49.9
19.1
Female A
3
2
1
4
20
3: Blue
15.5
11.5
2: White
304.8
Extension Cable
L *
UMEC-03, UMEC-05
UMEC-10, UMEC-15
Pin arrangement
Female (socket)
*Cable length
Model
Male (plug)
L (m)
3
Model
L (m)
5
1 (Brown)
4 (Black)
1 (Brown)
4 (Black)
2 (White)
3 (Blue)
2 (White)
3 (Blue)
UMEC-03
UMEC-10
UMEC-05
UMEC-15
10
15
Connector with Cable Socket on One Cable End
XS2F-D421-C80-A
M12
5 dia.
45°
6 dia.
XS2F-D421-D80-A
XS2F-D421-G80-A
XS2F-D421-J80-A
14.9 dia.
40.7
30
5
L *
50
*Cable length
Model
Wiring diagram
Pin arrangement
L (m)
Cable color of
core sheath
Terminal No.
XS2F-D421-C80-A
XS2F-D421-D80-A
XS2F-D421-G80-A
XS2F-D421-J80-A
1
2
1 (Brown)
4 (Black)
2 (White)
3 (Blue)
Brown
White
Blue
Black
5
10
8
UM/MC3
Application Examples
UM@ + MC3 (Manual Reset) + Safety Door Switch (D4GS-N, D4NS, or D4BS) + G9SB (Auto Reset)
(A Safety Relay Unit or Safety Controller other than the G9SB can be used.)
Timing Chart
Load
No load
UM Safety Mat
Safety door switch S2
Blue
White
Reset switch S1
S1: Reset switch
MC3 Safety Mat Controller
13-14, 23-24
MC3 Safety Mat Controller
31-32, 41-42
UM@
UM@
S2: Safety door switch
KM and KM2: Magnetic Contactors
M: 3-phase motor
Black
Brown
White
G9SB 13-14, 23-24
KM1 and KM2 (NC)
KM1 and KM2 (NO)
Blue
S2
OPEN
Black
Brown
Feedback Loop
KM1
KM2
T31
T32
T12
M11
M12
13 23 31
41
A1 T11
13
23
Y1
M22
M21
K1
K2
24 VDC
Power
supply
Control Circuit
G9SB-2002-A
KM1
KM2
MC3
T22
14
X1 X2
14 24
A2 T21
32
42
24
Y2
S1
Reset switch
KM1
KM2
M
Note: 1. The above circuit examples are equivalent to category 3.
2. Determine Mat dimensions based on safe distances. Refer to "Safety Precautions" on page 10 for the information on calculating safe distances.
3. Remove the three yellow jumpers to use Manual Reset Mode. Refer to "Changing the Reset Mode" on page 6 for the location of the jumpers.
UM@ + MC3 (Auto Reset) + Safety Door Switch (D4GS-N, D4NS, or D4BS) + G9SB (Auto Reset)
(A Safety Relay Unit or Safety Controller other than the G9SB can be used.)
Timing Chart
Load
No load
UM Safety Mat
Blue
White
Safety door switch S1
MC3 Safety Mat Controller
13-14, 23-24
MC3 Safety Mat Controller
31-32, 41-42
UM@
UM@
S1: Safety door switch
KM and KM2: Magnetic Contactors
M: 3-phase motor
Black
Brown
White
G9SB 13-14, 23-24
KM1 and KM2 (NC)
KM1 and KM2 (NO)
Blue
S1
OPEN
Black
Brown
Feedback Loop
KM1
KM2
T31
T32
T12
M11
M12
13 23 31
41
A1
T11
13
23
Y1
M22
M21
K1
K2
24 VDC
Power
supply
Control Circuit
G9SB-2002-A
KM1
KM2
MC3
T22
14
X1 X2
14 24
A2 T21
32
42
24
Y2
KM1
KM2
M
Note: 1. The above circuit examples are equivalent to category 3.
2. Determine Mat dimensions based on safe distances. Refer to "Safety Precautions" on page 10 for the information on calculating safe distances.
3. Remove the three yellow jumpers to use Manual Reset Mode. Refer to "Changing the Reset Mode" on page 6 for the location of the jumpers.
9
UM/MC3
Safety Precautions
Before installing and using the Safety Mat System, carefully read the instruction manual attached to the product.
Precautions for Safe Use
!WARNING
Serious injury may occur due to breakdown of safety
outputs. Do not connect loads beyond the rated value
to the safety outputs.
• Turn OFF the power supply before wiring. Also, do not touch any
terminals (current-carrying parts) while the power is ON. Doing so
may result in electric shock.
• Do not perform wiring when there is a risk of lightning. Doing so
may result in electric shock.
• Apply properly specified voltages to the Safety Mat inputs.
Applying inappropriate voltages cause the Safety Mat to fail to
perform its specified function, which leads to the loss of safety
functions or damages to the Safety Mat.
Serious injury may occur due to loss of required
safety functions. Do not use the Safety Mat with logics
that the operation of the mat might turn ON the
guarded equipment. Use the Safety Mat with logics by
which safety outputs turn OFF in a hazardous state.
• Use a power supply of the specified voltage. Do not use power
supplies with large ripples or power supplies that intermittently
generate incorrect voltages.
• Do not use the Safety Mat for a load that exceeds the Safety Mat's
switching capacity (contact voltage, contact current) or other
contact ratings. Doing so will reduce the specified performance,
causing insulation failure, contact welding, and contact failure, and
the Safety Mat may be damaged or burnt.
• The durability of the Safety Mat depends greatly on the switching
conditions. Confirm operation under the actual conditions in which
the Safety Mat will be used. Make sure the number of switching
operations is within the permissible range. If a Safety Mat is used
after performance has deteriorated, it may result in insulation
failure between circuits and burning of the Safety Mat itself.
• Do not use the Safety Mat where flammable gases or explosive
gases may be present. Doing so may cause combustion or
explosion due to Relay heating or arcing during switching.
• Do not drop or disassemble the Safety Mat. Doing so may reduce
the product characteristics and may result in damage, electric
shock, or burning.
Serious injury may occur due to loss of required
safety functions. Wire the Safety Mat properly so that
supply voltages or voltages for loads do NOT touch
the safety inputs accidentally or unintentionally.
Serious injury may occur due to loss of required
safety functions. Do not use a Safety Mat to detect
children as it does not support child detection.
To use a Safety Mat for the purpose of entry detection,
secure the following safety distance until a person
reaches a hazardous area by walking on the mat.
Otherwise, the machine may not stop before the
person reaches the hazardous area, causing injury.
Calculation of the Minimum Safety Distance
The EN999 standards provide the following formula to calculate the
minimum safety distance for floor-installed Safety Mats:
S = (1,600 x T) + 1,200 mm
In this equation, S is the minimum safety distance (unit: mm), the
term 1,600 represents a standard approach speed of 1,600 mm/s,
T is the overall stop time required for the machinery to stop, and the
term 1,200 mm represents the length of a step and the length of an
arm.
• To prevent short-circuit or ground failure of the load, connect
protection elements such as fuses. Not doing so may damage or
burn the load.
• When installing trims, be careful not to get injured by the edge of
the trim, etc.
The overall stop time is comprised of two components:
T = t1 + t2
t1 : Maximum response time from the activation of the detection
device to the point that the control device's output goes OFF
(30 ms for these Safety Mats).
t2 : Response time of the machinery, i.e., the time required to stop
the machine or remove the risk after receiving the output
signal from the Safety Mat System.
The worst case scenario for the response time of the machinery
(t2) must be used in the formula. The actual response time
depends on various factors such as the machinery being used, the
operating mode, the product being processed, and the point in the
control cycle at which the stop signal is received. If there are other
factors that may affect the response time, such as brake wear,
these factors must be taken into account as well.
Example Calculation
In this example, the Safety Mats are used with machinery that has a
measured worst-case response time of 0.485 s.
T = t1 + t2
= 30 ms + 485 ms
= 515 ms = 0.515 s
S = (1,600 x 0.515) + 1,200 mm
= 824 + 1,200 mm = 2,024 mm
Consequently, the Safety Mat must be installed at a minimum
distance of 2,024 mm from the danger source.
Note: 1. Read the Instruction Sheet included with the Safety Mat
System thoroughly for details on designing and installing
the Safety Mat System to provide the minimum safety
distance mentioned above.
2. The Safety Mat's Ramp Trim and Molded Corner are not
considered part of the Safety Mat's detecting area. Do not
include the Ramp Trim and Molded Corner in the safety
distance.
10
UM/MC3
Precautions for Correct Use
Make sure to use the Safety Mat UM series in combination with the
Safety Mat Controller MC series.
Use of air valve
1. After installing a mat, loose the air valve on the surface of the mat
for 30 seconds or more in order to make the internal air pressure
equal to external air pressure.Then, close the air valve.
2. Turn the air valve with a torque at 1.5 N·m or less.
3. Do not store or use the the mat with loose air valve. It may allow
water penetration.
Handle with care
1. Do not drop the Safety Mat to the ground or expose to excessive
vibration or mechanical shocks. The Safety Mat may be damaged
and may not function properly.
2. Do not apply loads on a certain location of the Safety Mat for a long
period of time. It may damage the Safety Mat.
3. Do not use the Safety Mat submerged in water or in locations con-
tinuously subject to splashes of water.
Mounting of the Safety Mat
1. Use- dedicated trims to secure the circumference of the Safety Mat
for installation.
2. Do not install the Safety Mat on an environment with a projection.
Install it on a flat surface.
4. Store the Safety Mat in a vertical (standing) position prior to install
so that loads are not applied to the Safety Mat.
3. Do not pull the cables to lift or move the Safety Mat.
4. Do not use the Safety Mat with a cover on it.
Solvents
Adhesion of solvent such as alcohol, thinner, trichloroethane or
gasoline on the product should be avoided.
Others
Such solvents make the marking on the Safety Mat illegible and cause
deterioration of parts.
This is a Class A product (Product in industrial setting). Use of the
product in residential setting may cause radio disturbance. In such
case, take appropriate measures.
Storage conditions of the Safety Mat
Do not store in such conditions stated below.
1. In direct sunlight
2. At ambient temperatures out of the range of -37 to 66°C.
3. At air pressure out of the range of 86 to 106 kPa.
4. In corrosive or combustible gases
5. With vibration or mechanical shocks out of the rated values.
6. Under splashing of oil, chemicals
Safety Category
Certification has been obtained for EN 954-1 Safety Category 3 for a
system consisting of only Safety Mats and the Safety Controller.
A separate safety controller is required to achieve a category 3 safety
circuit if external safety relays or magnetic contactors are connected.
7. In the atmosphere containing dust, saline or metal powder.
The Safety Mat may be damaged and may not function properly.
Storage conditions of the Safety Mat Controller
Do not store in such conditions stated below.
1. In direct sunlight
2. At ambient temperatures out of the range of 0 to 55°C.
3. At relative humidity out of the range of 90%RH or under such tem-
perature change that causes condensation.
4. At air pressure out of the range of 86 to 106 kPa.
5. In corrosive or combustible gases
6. With vibration or mechanical shocks out of the rated values.
7. Under splashing of water, oil, chemicals
8. In the atmosphere containing dust, saline or metal powder.
The Safety Mat Controller may be damaged and may not function
properly.
Wiring of the Safety Mat Controller
1. Use the following to wire to the Safety Mat Controller
• Stranded wire (Flexible wire): 0.2 to 2.5 mm2
• Solid wire: 0.2 to 2.5 mm2
• Strip the cover of wire no longer than 7 mm.
2. Tighten each screw with a specified torque of 0.4 to 0.5 N·m, or the
Safety Mat Controller may malfunction or generate heat.
3. Ground the negative side of the power supply. A controller with the
positive side grounding will not work.
Mounting of multiple Safety Mat Controllers
1. In closely contacted mounting, the rated carry current is 3 A. Use
at 3 A or less voltage.
2. When applying more than 3A , place the mats farther than 25 mm
from the nearest MC3.
Mounting of the Safety Mat Controller to DIN rails
Use end plates (PFP-M: sold separately) on both ends of MC3.
11
Read and Understand This Catalog
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or
comments.
Warranty and Limitations of Liability
WARRANTY
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified)
from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR
FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS
DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS
IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT
LIABILITY.
In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS
OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT
SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's
application or use of the products.
At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the
products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product,
machine, system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible
uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:
·
·
Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog.
Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles,
safety equipment, and installations subject to separate industry or government regulations.
·
Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE
SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND
INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.
Disclaimers
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons.
It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made.
However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or
establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual
specifications of purchased products.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.
PERFORMANCE DATA
Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the
result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON
Warranty and Limitations of Liability.
ERRORS AND OMISSIONS
The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical,
typographical, or proofreading errors, or omissions.
2009.10
In the interest of product improvement, specifications are subject to change without notice.
OMRON Corporation
Industrial Automation Company
http://www.ia.omron.com/
(c)Copyright OMRON Corporation 2009 All Right Reserved.
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