WLMGCA2-LDK43A [OMRON]
LIMIT SWITCH;型号: | WLMGCA2-LDK43A |
厂家: | OMRON ELECTRONICS LLC |
描述: | LIMIT SWITCH |
文件: | 总51页 (文件大小:1881K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
Two-circuit Limit Switch/Long-life Two-circuit Limit Switch
WL/WLM
Wide Range of Two-circuit Switches;
Select One for the Operating
Environment/Application
■ A wide selection of models are available, including the
overtravel models with greater OT, indicator-equipped
models for checking operation, low-temperature models,
heat-resistant models, and corrosion-proof models.
■ Microload models are added to the product lineup.
■ Meets EN/IEC standards (only Switches with ground
terminals and pre-wired connectors with DC specifications).
■ Approved by UL, CSA, and CCC (Chinese standard). (Ask
your OMRON representative for information on approved
models.)
Be sure to read Safety Precautions on page 39 to 42 and
Safety Precautions for All Limit Switches.
Features
Standard Models
Features Common to All Models
Many Variations in Standard Limit Switches
A Wide Range of Models
DPDB Operation
The double-pole, double-break structure ensures circuit braking.
The WL Series provides a complete range of Limit Switches with a
long history of meeting user needs. Select environment-resistant
specifications, actuators for essentially any workpiece, operating
sensitivity matched to the workpiece, operation indicators to aid
operation and maintenance, and various wiring specifications.
1
2
4
3
Za
(NO)4
(NC)1
3(NO)
2(NC)
Load
Load
Environment-resistant Models
Select from Six Types of Environment Resistance
Degree of Protection; IP67
The series includes Airtight Switches, Hermetic Switches, Heat-
resistant Switches, Low-temperature Switches, Corrosion-proof
switches, and Weather-proof Switches. Select the one required by the
onsite environment.
O-rings, cover seals, and other measures provide a water-proof, drip-
proof structure (IP67).
Approved Standards to Aid Export Machines
Various WL/WLM switches are approved by UL, CSA, TÜV, EN/IEC,
and CCC making them ideal for export machines.
Spatter-prevention Models
High-precision Models Available in All Switch Types;
Ideal for Position Control
Excellent Performance on Arc Welding Lines or Sites with
Spattering Cutting Powder
Ideal for Welding Sites
High-precision models achieve a very small movement to operation
Stainless steel and resins that resist adhesion of spatters are used to
prevent troubles caused by zinc powder generated during welding.
(approx. 5°) and a repeat accuracy that is twice that of basic models.
Operation Indicators for Easier Daily
Inspections*
Long-life Models
Confirm operation with a neon lamp or LED for
easier startup confirmations and maintenance.
Mechanical Endurance of 30 Million Operations
Long-life Models for High-frequency Applications
* Specify the type of operation indicator for general-
Operation
purpose models. Provided on standard models for
indicator
Long life has been achieved by increasing the resistance to friction
and creating better sliding properties in the head mechanism. Greater
visibility is provided when setting with a fluorescent display for setting
the stroke.
spatter-prevention and long-life models.
Models with Connectors Provided with All Switch Types
Reduced wiring with one-touch connection. Connectors that also
make Switch replacement easier are provided with direct-wired and
prewired models).
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
http://www.ia.omron.com/
1
WL/WLM
Product Configuration
Selection by Purpose
●Basic Switches
WL@
Selection Points
Effective for switching loads of 0.1 A, 125 VAC/30
VDC.
❍General-purpose
●Microload Switches
WL01@
Standard
Switches
Selection Points
WLH@
Effective if the overall
movement is 80° or 90°
when dog angle or
❍High-sensitivity
●Overtravel Switches
Switches
WLG@
deflection is absorbed.
❍90° Operation
Switches
WL@-2
WL@-2N
●High-precision
Selection Points
Provide twice the repeat accuracy as Basic Switches.
Effective for positioning in machine tools.
Switches
WLGCA2
●Protective
WLCA32-@
Selection Points
Effective for protecting the operating status.
General-
purpose
●Indicator-equipped Switches: Neon lamps
WL@-@LE
Operation indicators
●Indicator-equipped Switches: Light emitting diodes (LED)
WL@-@LD
Selection Points
· Effective for confirming workpieces
passing by on a conveyor or for
confirming operation in dark locations.
· For standard models, add -LE or -LD.
(Operation indicators cannot be used
with some environment-resistant
specifications.)
●Direct-wired Switches
WL@-@LDK@
●Pre-wired Switches
Sensor I/O connectors
Selection Points
WL@-@LD-M1@
Effective for reducing wiring work,
making maintenance easier, and
preventing wiring mistakes.
WL@-@LD-AGJ@/-DGJ@
WL@-@LD-DK1EJ@
WL Series
●Airtight Switches
WL@-55
●Hermetic Switches
WL@-139
WL@-140
WL@-141
WL@-145
WL@-RP40
WL@-RP60
●Heat-resistant Switches
WL@-TH
●Low-temperature Switches
WL@-TC
●Corrosion-proof Switches
WL@-RP
Environment-resistant
Selection Points
Enable selection according to the
operating environment: water, oil,
chemicals, high/low temperatures, etc.
●Weather-proof Switches
WL@-P1
●Basic Switches
WLCA2-@S
●Microload Switches
WL01@-@S
●Overtravel Switches
Spatter-prevention
Selection Points
❍General-purpose Switches
WLH2-@S
❍High-sensitivity Switches
WLG2-@S
●High-precision Switches
WLGCA2-@S
Effective for welding sites or spattering
cutting powder.
●Basic Switches
WLMCA2@
●Overtravel Switches
❍General-purpose Switches
WLMH2@
WLM Series
Long-life
❍High-sensitivity Switches
WLMG2@
●High-precision Switches
WLMGCA2@
Selection Points
With high mechanical durability of 30
million operations, effective for high-
frequency operation.
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
http://www.ia.omron.com/
2
WL/WLM
Tables of Models
General-purpose Switches
Spatter-prevention Switches
Long-life Switches
Actuators/Heads
General
purpose
Spatter
prevention
Actuators
Features
Head specifications
One-side Head
Long-life
Model
Type
Roller
lever
Flexible
Model
Plunger
Total travel (TT)
rod
Model
operation mounting
• With a Roller Lever
45°
45°
Possible *1
(Except for Any of 4
Basic
WL@
Possible Possible Possible
WLCA2-@S
WLMCA2@
WLH2@
long-life
models.)
directions
• Overtravel is large,
making setting the
dog easier.
• Mounting is compati-
ble with WLH2.
80°
80°
General-
purpose
Overtravel
Not possi- Any of 4
ble *2 directions
WLH@
WLG@
Possible
Possible
—
—
—
—
WLH2-@S
WLG2-@S
—
• Operation is highly
sensitivewith only 10°
pretravel.
• Overtravel is large,
making setting the
dog easier.
80°
80°
High-
sensitivity
Overtravel
Not possi- Any of 4
ble *2 directions
WLMG2@
• Mounting is compatible
with WLG2.
• Overtravel is large,
making setting the
dog easier.
• Mounting is com-
patible with
Not possi- Any of 4
WL@-2
Possible
Possible
—
—
—
—
90°
90°
ble *2
directions
Overtravel, 90°
operation
—
Either of 2
directions
WL@-2N
Possible *1
WLCA2-2.
• Repeat accuracy is twice
that basic models.
45°
45°
•
Operation is highly sensi-
Not possi- Any of 4
High-precision WLGCA2
Possible
Possible
—
—
—
—
WLGCA2-
@S
WLMGCA2@
tive with only 5 pretravel.
°
ble *2
directions
• Ideal for positioning, e.g.,
with machine tools.
• When the dog throws
the lever, the output is
reversed and the re-
versed output is held
even after the dog
90°
Any of 4
directions
Maintained
WLCA32-
@
—
—
—
passed. The original
status is returned to
only after the dog passed.
*1. One-side operation means that three operational directions can be selected electrically, according to the change in direction of the operating plunger. The operating
plunger is set for operation on both sides before delivery.
*2. Those models for which one-side operation is impossible can only operate on both sides.
Connectors and Conduits
General-purpose
Model
Spatter-prevention
Long-life
Model
Wiring type
Connector/conduit specifications
Model
Direct-wired connector
WL@-@LDK@
• SC-2F/-4F Connector built-in
—
WLM@-LDK@
WL@-@LD-M1@
WL@-@LD-@GJ@
WL@-@LD-DK1EJ@
• XS2H-series Pre-wired Connector built- WL@-@S-M1@J-1
WLM@-LD-M1J
WLM@-LD-@GJ@
Pre-wired connector
in
WL@-@S-DGJS03
WL@-@
• G1/2 with no ground terminal
• G1/2 with ground terminal
• Pg13.5 with ground terminal
• M20 with ground terminal
• 1/2 14NPT with ground terminal
WLM@-LD
WL@-@G1@
—
—
—
—
Conduit (screw terminal) WL@-@G@
WL@-@Y@
—
WL@-@TS@
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
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3
WL/WLM
Environment-resistant Switches
Item
Environment-resistant
Type
Model
Application
Environment-resistant construction
Applicable models
All models except the low-
temperature and heat-re-
sistant models
Note: Models can be produced
using standard
Uses the W-10FB3-55 Airtight Built-in Switch.
Note: Use the SC Connector for the conduit opening.
Airtight seal
WL@-55
actuators.
All models except the low-
temperature and heat-re-
sistant models
WL@-139
WL@-140
WL@-141
WL@-145
For uses in locations sub-
ject to cutting oil or water
Note: Models can be produced
using standard
Hermetic seal
(Molded terminals/
Anti-coolant)
Refer to page 25 for information on the environ-
ment-resistant construction of Switches with Her-
metic Seals.
actuators. Only the
WLCA2, WLGCA2, or
WLH2 can be produced
for the WL@-141 and
WL@-145.
WL
@
@
-RP40
-RP60
WL
Can be used at a tempera-
ture of –40°C (operating
All models except airtight
seal, hermetic seal, heat-
• Uses a general-purpose built-in switch.
Low-temperature * WL@-TC
temperature range: –40 to • Silicone rubber is used for rubber parts such as resistant, corrosion-proof,
40°C), but cannot with-
stand icing.
the O-ring, gasket, etc.
and indicator-equipped
models
All models except airtight
seal, hermetic seal, heat-
resistant, corrosion-proof,
and indicator-equipped, ny-
lon roller (WLCA2-26N),
seal roller models, and res-
in rod (WLNJ-2) models
Can be used in tempera-
• Uses a special built-in switch made from heat-
resistant resin.
• Silicone rubber is used for rubber parts such as
the O-ring, gasket etc.
tures of 120
temperature range: 5 to
120 C).
°C (operating
Heat-resistant *
Corrosion-proof
Weather-proof *
WL@-TH
WL@-RP
WL@-P1
°
• Diecast parts, such as the switch box, are made
of corrosion-proof aluminum.
• Rubber sealing parts are made of fluorine
All models except overtrav-
rubber which aids in resisting oil, chemicals and el (90° operation), fork le-
For use in locations sub-
ject to corrosive gases and
chemicals.
adverse weather conditions.
ver lock (WLCA32-41 to -
43), low-temperature, heat-
resistant, and indicator-
equipped models
• Exposed nuts and screws (except the actuator
section) are made of stainless steel.
• Moving and rotary parts such as rollers are
made of sintered stainless steel or stainless
steel.
• Rubber parts are made from silicone rubber,
which has a high-tolerance to deterioration over
time and changes in temperature.
• Rollers are made of stainless steel to improve
corrosion resistance.
• Exposed nuts and screws are made of stainless
steel.
Only general-purpose
overtravel (WLH2/12) and
high-sensitivity overtravel
(WLG2/12) models (ex-
cluding heat-resistant mod-
els).
For use in parking lots and
other outdoor locations.
* Weather Resistance, Cold Resistance, and Heat Resistance
Silicon rubber is used to increase resistance to weather, cold, and heat. Silicon rubber, however, can generate silicon gas. (This can occur at room temperature, but
the amount of silicon gas generated increases at higher temperatures.) Silicon gas will react as a result of arc energy and form silicon oxide (SiO2). If silicon oxide
accumulates on the contacts, contact interference can occur and can interfere with the device. Before using a Switch, test it under actual application conditions
(including the environment and operating frequency) to confirm that no problems will occur in actual.
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
http://www.ia.omron.com/
4
WL/WLM
Selection Guide
With the WL Series, OMRON will combine the switch, Actuator, and wiring method required to build the ideal switch for
your application.
The WL Series consists of four basic types: General-purpose, En-
vironment-resistant, Spatter-prevention, and Long-life Switches.
WLCA2 Switches can be used for the most common applications.
According to Operating Environment
Environment
Key specifications
Models
−10°C
+80°C
WL@
General-purpose
Switches
Long-life Switches
Normal
WLM@
Water-resistant to IP67.
+120°C
+5°C
WL@-TH
WL@-TC
Heat-resistant
Switches *
High-temperature
Low-temperature
To increase heat resistance, the rubber material (silicon rubber)
and the material of the built-in switch have been changed.
−40°C
+40°C
Low-temperature
Switches *
To increase resistance to cold, silicon rubber and other
measures are used.
Rubber parts are made from silicone rubber, which has a high-
tolerance to deterioration over time and changes in temperature.
Rollers are made of stainless steel to improve corrosion resistance.
Exposed nuts and screws are made of stainless steel.
WL@-P1
WL@-RP
Weather-proof
Switches *
Outdoors
Corrosion-proof aluminum diecast has been used for the
housing, fluorine rubber has been used for rubber parts, and
stainless steel has been used for screws and nuts (except for
actuator) to increase resistance to oils, chemicals, and weather.
Corrosion-proof
Switches *
Chemicals and oil
Water drops and mist
Uses an airtight built-in switch.
WL@-55
Airtight Switches *
Cables attached. Uses a general-purpose built-in switch.
The case cover and conduit opening are molded from epoxy
resin to increase the seal. The cover cannot be removed.
WL@-139
Hermetic, Molded-terminal
Switches *
Cables attached. Uses an airtight built-in switch.
The case cover and box interior are molded from epoxy resin to
increase the seal. The cover cannot be removed.
The SC connector can be removed, so it is possible to use
flexible conduits for the cable.
WL@-RP40
Hermetic, Molded-terminal
Switches *
Constant water
drops and mist
Cables attached. Uses an airtight built-in switch.
The cover screws, case cover, box interior, and conduit opening
are molded from epoxy resin to increase the seal.
(The cover cannot be removed.)
WL@-140
Hermetic, Molded-terminal
Switches *
Cables attached. Uses an airtight built-in switch.
The cover screws, case cover, box interior, conduit opening, box
head, and head screws are molded from epoxy resin to increase
the seal. (The cover cannot be removed.)
The Head opening is protected from cutting powder.
-141: The Head section is molded from epoxy resin;
Head direction cannot be changed.
WL@-141, -145
Hermetic, Molded-terminal
Switches *
(Only the WLCA2, WLG2, WLGCA2,
and WLH2 can be produced.)
Constant water
drops or splattering
cutting powder
-145: The Head section is molded from epoxy resin;
Head can be in any of 4 directions.
Cables attached. Uses an airtight built-in switch.
The case cover, box interior, conduit opening, and head screws
are molded from epoxy resin to increase the seal. (The cover
WL@-RP60
Hermetic, Molded-terminal
Coolant
cannot be removed.) Rubber parts are made from fluorine rubber Switches *
to increase resistance to coolant.
To prevent spatter during welding, a heat-resistant resin is used
WL@-S
Spattering from
welding
Spatter-prevention
Switches
for the indicator cover and screws and rollers are all made from
stainless steel.
* Not all functions can be combined with environment-resistant switches. Refer to the applicable models on the previous page.
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
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5
WL/WLM
According to Application Conditions
Conditions
Key specifications
Models
10 A at 125,250, or 500 VAC
0.8 A at 125 VDC
0.4 A at 250 VDC
WL@
WL@-S
WLM@
General-purpose Switches
Spatter-prevention Switches
Long-life Switches
Switching standard
loads
Switching
microloads
0.1 A at 125 VAC, resistive load
0.1 A at 30 VDC, resistive load
WL01@
General-purpose Microload Switches
WL01@-S Spatter-prevention Microload Switches
Mechanical: 15 million operation min.
(10 million operation min. for overtravel
general-purpose or high-sensitivity models or
flexible rod models)
WL@
General-purpose Switches
Spatter-prevention Switches
Normal durability
Long-life
WL@-S
Mechanical: 30 million operation min.
WLM@
Long-life Switches
According to Ease of Installation and Maintenance
Conditions
Key specifications
Models
Switching light-ON between operating/not
operating. (Switching not possible for models
with molded terminals.)
Neon lamp
125 to 250 VAC
WL@-LE
General-purpose, Indicator-equipped (Neon Lamp) Switches
WL@-LES
Spatter-prevention, Indicator-equipped (Neon Lamp) Switches
Daily inspections
and maintenance
checks
Switching light-ON between operating/not
operating. (Switching not possible for models
with molded terminals.)
WL@-LD
General-purpose, Indicator-equipped (LED) Switches
WL@-LDS
LED
Spatter-prevention, Indicator-equipped (LED) Switches
10 to 115 VAC/DC
Screw terminals. No ground terminal.
Conduit size: G1/2
WL@
General-purpose Switches
Long-life Switches
WLM@
Screw tightening
and installation
Screw terminals. Ground terminal.
Conduit size: 4 sizes
WL@
General-purpose Switches
WL@-@LDK13
Direct-wired connector, 2-conductor.
Greatly reduces wiring work.
Water-proof to IP67.
General-purpose, Direct-wired Connector Switches
WLM@-LDK13
One-touch
connector
attachment
Long-life, Direct-wired Connector Switches
WL@-@LDK43
Direct-wired connector, 4-conductor.
Greatly reduces wiring work.
Water-proof to IP67.
General-purpose, Direct-wired Connector Switches
WLM@-LDK43
Long-life, Direct-wired Connector Switches
WL@-@LD-M1J
General-purpose, Pre-wired Connector Switches
WL@-@S-M1J-1
Pre-wired connector, 2-conductor.
Greatly reduces wiring work.
Water-proof to IP67.
Spatter-prevention, Pre-wired Connector Switches
WLM@-LD-M1J
Connector
Long-life, Pre-wired Connector Switches
attachment in
control and relay
boxes
WL@-@LD-@GJO3
General-purpose, Pre-wired Connector Switches
WL@-@S-@GJSO3
Pre-wired connector, 4-conductor.
Greatly reduces wiring work.
Water-proof to IP67.
Spatter-prevention, Pre-wired Connector Switches
WLM@-LD-@GJO3
Long-life, Pre-wired Connector Switches
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
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6
WL/WLM
According to Form of Operation
Detection object
Key specifications
Models
TT (total travel) PT (pretravel)
45°
45°
15°
15°
10°
WLCA2
General-purpose Switches
General
WLCA2-@S Spatter-prevention Switches
WLMCA2
Long-life Switches
80°
80°
80°
WLH2
WLH2-@S
WLMH2
General-purpose Switches
Spatter-prevention Switches
Long-life Switches
Passing dogs
WLG2
WLG2-@S
WLMG2
General-purpose Switches
Spatter-prevention Switches
Long-life Switches
80°
90°
Passing dogs,
high sensitivity
WLCA2-2
WLCA2-2N
25°
20°
90°
WLCA2-2
General-purpose Switches
Passing dogs
High precision
WLCA2-2N General-purpose Switches
5°
45°
45°
WLGCA2 General-purpose Switches
WLGCA2-@S Spatter-prevention Switches
WLMGCA2 Long-life Switches
● Short lever
R38
WL@2
WL@2-@S
WLM@2
Roller Lever Actuators
Roller Lever Actuators
Roller Lever Actuators
● One-Horizontal operation possible.
(WLCA@ only)
● Head mounts in any of 4 directions.
● Medium lever
Dogs and
workpieces
(Mounts in any of
4 directions)
R50
R63
● One-Horizontal operation possible.
(WLCA@ only)
● Head mounts in any of 4 directions.
● Long lever
WL@2-7
Roller Lever Actuators
● One-Horizontal operation possible.
(WLCA@ only)
WL@2-8
WL@12
WL@L
Roller Lever Actuators
● Head mounts in any of 4 directions.
● One-Horizontal operation possible.
(WLCA@ only)
R25 to 89
Adjustable between
dog and lever
Adjustable Roller Lever Actuators
Adjustable Rod Lever Actuators
● Head mounts in any of 4 directions.
● One-Horizontal operation possible.
(WLCL only)
● Head mounts in any of 4 directions.
25 to 140
Dogs or workpieces
with large
deflection
● One-Horizontal operation not
possible.
● Head mounts in any of 4 directions.
350 to 380
427.5
WLHAL4
WLHAL5
Adjustable Rod Lever Actuator
Rod Spring Lever Actuator
● One-Horizontal operation not
possible.
● Head mounts in any of 4 directions.
● Head mounts in any of 4 directions. WLCA32-41 Fork Lever Lock Actuator
● Head mounts in any of 4 directions. WLCA32-42 Fork Lever Lock Actuator
● Head mounts in any of 4 directions. WLCA32-43 Fork Lever Lock Actuator
● Head mounts in any of 4 directions. WLCA32-44 Fork Lever Lock Actuator
Round-trip
operation of
passing dogs
WLD
● Head mounts in any of 4 directions. WLSD
WLD3
Top Plunger Actuator
Horizontal Plunger Actuator
Top-ball Plunger Actuator
Cams or
workpieces with
vertical movement
● Head mounts in any of 4 directions. WLSD3
Horizontal-ball Plunger Actuator
● Available in sealed models.
(WLD28@)
WLD2
WLD28
Top-roller Plunger Actuator
Sealed Top-roller Plunger Actuator
WLSD2
Horizontal-roller Plunger Actuator
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7
WL/WLM
Application Examples
Positioning on Production Lines
High-precision Positioning of Machine Tools
Positioning on Suspended Conveyors
Pallet Detection in Arc Welding Lines
Multilevel Car Parking Towers
Limit Detection is Transport Systems
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
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8
WL/WLM
Model Number Structure
Model Number Legend
General-purpose and Environment-resistant Switches
WL @@-@@@@@@@@
(1) (2) (3) (4) (5) (6) (7) (8) (9)(10)
(1) Electrical Rating
(2) Actuator and Head Specifications
Blank Standard
Symbol
CA2
Actuator type
Roller lever: Standard model R38
Switch without lever
WLRCA2
01
Microload
CA2-7 Roller lever: Standard model R50
CA2-8 Roller lever: Standard model R63
WLRCA2
Note: Dimensions are the same as the standard
models.
WLRCA2
(3) Environment-resistant Model
Specifications
H2
G2
Roller lever: General-purpose overtravel model, 80°
Roller lever: High-sensitivity overtravel, 80°
WLRH2
WLRG2
CA2-2 Roller lever: Overtravel, 90°
CA2-2N Roller lever: Overtravel, 90°
GCA2 Roller lever: High-precision R38
WLRCA2-2
WLRCA2-2N
WLRGCA2
WLRCA2
Blank Standard
RP Corrosion-proof *1
P1
Weather-proof *1
CA12
H12
Adjustable roller lever: Standard
Note: Dimensions are the same as the standard
models.
*1. Refer to page 4 for applicable models.
Adjustable roller lever: General-purpose overtravel model, 80° WLRH2
G12
Adjustable roller lever: High-sensitivity overtravel, 80°
WLRG2
(4) Built-in Switch Type
CA12-2 Adjustable roller lever: Overtravel, 90°
CA12-2N Adjustable roller lever: Overtravel, 90°
WLRCA2-2
WLRCA2-2N
WLRCL
Blank Standard
CL
HL
HAL4
GL
Adjustable rod lever: Standard, 25 to 140 mm
Adjustable rod lever: General-purpose overtravel model, 80
Adjustable rod lever: General-purpose overtravel model, 80
55
Hermetically sealed *1
°
°
°
, 25 to 140 mm
WLRH2
Note: Dimensions are the same as the standard
models.
*1. Refer to page 4 for applicable models.
, 350 to 380 mm WLRH2
, 25 to 140 mm WLRG2
Adjustable rod lever: High-sensitivity overtravel, 80
(5) Temperature Specifications
CL-2
Adjustable rod lever: Overtravel, 90°, 25 to 140 mm
WLRCA2-2
Blank Standard: –10°C to +80°C
TH Heat-resistant: +5°C to +120°C *1
CL-2N Adjustable rod lever: Overtravel, 90°, 25 to 140 mm
HAL5 Rod spring lever: General-purpose overtravel model, 80°
WLRCA2-2N
WLRH2
TC
Low-temperature: –40
°
C to +40
°
C *1
CA32-41 Fork lever lock: Miantained, WL-5A100
CA32-42 Fork lever lock: Miantained, WL-5A102
CA32-43 Fork lever lock: Miantained, WL-5A104
WLRCA32
WLRCA32
Note: Dimensions are the same as the standard
models.
*1. Refer to page 4 for applicable models.
WLRCA32
D
D2
Plunger: Top plunger
—
—
—
—
—
—
—
—
—
—
—
(7) Conduit Size, Ground Terminal
Specifications *2
Plunger: Top-roller plunger
Plunger: Sealed top-roller plunger
Plunger: Top-ball plunger
D28
D3
Blank G1/2 without ground terminal
G1 G1/2 with ground terminal
SD
Plunger: Horizontal plunger
Plunger: Horizontal-roller plunger
Plunger: Horizontal-ball plunger
Flexible rod: Coil spring
G
Y
TS
Pg13.5 with ground terminal
M20 with ground terminal
SD2
SD3
NJ
1/2-14NPT with ground terminal
Note: Dimensions are the same as the standard
models.
*2. Models with ground terminals are approved by
NJ-30
NJ-2
Flexible rod: Coil spring, multi-wire
Flexible rod: Coil spring, resin rod
NJ-S2 Flexible rod: Steel wire
EN/IEC (CE marking).
(6) Hermetic Model Specifications
(8) Indicator Type
Blank No cables or molding
Symbol
Element
Voltage
Leakage current
General-purpose built-in switch with cables attached and mold-
ed conduit opening and cover (cover cannot be removed). *
Blank No indicator
139
LE
LD
Neon lamp
LED
125 to 250 VAC
115 VAC/VDC
Approx. 0.6 to 1.9 mA
Approx. 0.5 mA
Airtight built-in switch with cables attached and molded conduit open-
140
ing, cover, and box interior cover screws (cover cannot be removed). *
10 to 24 VAC/VDC Approx. 0.4 mA
Airtight built-in switch with cables attached and molded con-
duit opening, cover, head, box interior, cover screws, and
141 head screws (cover cannot be removed, Head direction
cannot be changed). The Head opening is created to pro-
tect it from cutting powder. *
Note: Dimensions are the same for both LE and LD models.
(9) Indicator Wiring
2
3
NC connection: Light-ON when operating
NO connection: Light-ON when not operating
Airtight built-in switch with cables attached and molded conduit
opening, cover, box interior, and cover screws (cover cannot
be removed, Head can be mounted in any of 4 directions). The
145
Note: Include the indicator wiring specification only when a (6) hermetic seal
and (8) operation indicator have been selected.
Head opening is created to protect it from cutting powder. *
Airtight built-in switch with cables attached and molded cover and
(10) Lever Type
box interior (cover cannot be removed, Head direction can be
RP40
changed). SC Connector can be removed, so it is possible to use
Blank Standard lever
flexible conduits for the cable. *
A
Double nut lever
Airtight built-in switch with cables attached, fluorine rubber used,
RP60 and molded conduit opening, cover, and box interior (cover cannot
be removed, Head direction cannot be changed). *
* Refer to page 4 for applicable models.
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
http://www.ia.omron.com/
9
WL/WLM
Direct-wired Connector
Pre-wired Connector
General-purpose Switches
Sensor I/O Connector Switches
WL @@-@ LD @
(1) (2) (3) (4) (5)
(1) Electrical Rating
(4) Indicator Type
Blank
01
Standard
Microload
LD
LED, 10 to 115 VAC/DC
Note: Dimensions are the same as the standard models.
(5) Wiring Specifications
(2) Actuator Type
K13A
K13
K43A
K43
Direct-wired Connector (2-conductor: AC, NO wiring, connector pins No. 3, 4)
Direct-wired Connector (2-conductor: DC, NO wiring, connector pins No. 3, 4)
Direct-wired Connector (4-conductor: AC)
CA2
Roller lever: Standard model
GCA2
Roller lever: High-precision model
Direct-wired Connector (4-conductor: DC)
Roller lever: General-purpose
overtravel model
H2
G2
-M1J *
Pre-wired Connector *2 (2-conductor: DC, NO wiring, connector pins No. 3, 4)
Roller-lever: High-sensitivity over-
travel model
-M1GJ *1 Pre-wired Connector *2 (2-conductor: DC, NO wiring, connector pins No. 1, 4)
-M1JB
Pre-wired Connector *2 (2-conductor: DC, NC wiring, connector pins No. 3, 2)
Pre-wired Connector *2 (4-conductor, AC)
D2
Top-roller plunger
-AGJ03
D28
Sealed top-roller plunger
-DGJ03 *1 Pre-wired Connector *2 (4-conductor, DC)
-DK1EJ03 *1 Pre-wired Connector *2 (3-conductor: DC, NO wiring, connector pins No. 2, 3, 4)
(3) Built-in Switch Type
*1. Models with pre-wired connectors and DC specifications have EN/IEC approval (CE marking).
*2. With 0.3-m cable attached.
Blank
55
Standard
Hermetically sealed
Note: Dimensions are the same as the standard models.
Spatter-prevention Switches
Long-life Switches
WL @@-@@ S @
WLM@ -LD @
(1) (2) (3) (4)
(5)
(1) (2) (3)
(1) Electrical Rating
(1) Actuator
Blank
01
Standard
Microload
CA2
GCA2
H2
Roller lever: Standard model
Roller lever: High-precision model
Roller lever: General-purpose overtravel model
Roller lever: High-sensitivity overtravel model
Note: Dimensions are the same as the standard models.
G2
(2) Actuator Type
CA2
GCA2
H2
Roller lever: Standard model
(2) Indicator Type
Roller lever: High-precision model
Roller lever: General-purpose Overtravel model
Roller lever: High-sensitivity Overtravel model
Sealed top-roller plunger
LD
LED, 10 to 115 VAC/DC
G2
D28
(3) Wiring Specifications
Blank
K13A
K13
Screw terminal: G1/2 conduit
Direct-wired Connector: 2-conductor, AC
Direct-wired Connector: 2-conductor, DC
Direct-wired Connector: 4-conductor, AC
Direct-wired Connector: 4-conductor, DC
Pre-wired Connector: 2-conductor, DC *
(3) Built-in Switch Type
Blank
55
Standard
K43A
K43
Hermetically sealed
Note: Dimensions are the same as the standard models.
-M1J
(4) Indicator Type
-AGJ03 Pre-wired Connector: 4-conductor, AC *
-DGJ03 Pre-wired Connector: 4-conductor, DC *
* With 0.3-m cable attached.
LD
LE
LED, AC/DC
Neon lamp
Note: Dimensions are the same for both LE and LD models.
(5) Wiring Specifications
Pre-wired Connector *2
(2-conductor: DC, NO wiring, connector pins No. 3, 4)
-M1J-1 *1
Pre-wired Connector *2
(2-conductor: DC, NO wiring, connector pins No. 1, 4)
-M1GJ-1 *1
-DGJS03 *1 Pre-wired Connector *2 (4-conductor: DC)
*1. Models with pre-wired connectors and DC specifications are approved by
EN/IEC (CE marking) except for LE Models (Neon Lamp Models).
*2. With 0.3-m cable attached.
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
http://www.ia.omron.com/
10
WL/WLM
Ordering Information
General-purpose Switches
Note: Models are also available with ground terminals.
Standard Switches
Actuator
Roller lever R38
Model
Roller lever R50
Roller lever R63
Item
Model
Model
Standard load WLCA2
WLCA2-7
WLCA2-8
Basic
Microload
WL01CA2
WL01CA2-7
WL01CA2-8
Standard load WLH2
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
General-
purpose
Microload
WL01H2
Standard load WLG2
High-
sensitivity
Microload
WL01G2
Overtravel
Standard load WLCA2-2
Microload
Standard load WLCA2-2N
Microload WL01CA2-2N
Standard load WLGCA2
WL01CA2-2
90°
operation
High-precision
Microload
WL01GCA2
Actuator
Adjustable roller
lever
Adjustable rod lever
25 to 140mm
Adjustable rod lever
350 to 380mm
Rod spring lever
Item
Model
Model
WLCL
Model
—
Model
—
Standard load WLCA12
Microload WL01CA12
Standard load WLH12
Microload WL01H12
Standard load WLG12
Basic
WL01CL
WLHL
WL01HL
WLGL
—
—
WLHAL4
WLHAL5
General-
purpose
—
—
—
—
—
—
—
—
—
—
—
—
—
—
High-
sensitivity
Microload
Standard load WLCA12-2
Microload L01CA12-2
Standard load WLCA12-2N
Microload WL01CA12-2N
WL01G12
WL01GL
WLCL-2
—
Overtravel
W
90°
operation
WLCL-2N
WL01CL-2N
Actuator Fork lever lock (with
WL-5A100 Plastic
Fork lever lock (with
WL-5A102 Plastic
Roller Lever)
Fork lever lock (with
WL-5A104 Plastic
Roller Lever)
Fork lever lock (with
WL-5A104 Plastic
Roller Lever)
Roller Lever)
Item
Model
Model
WLCA32-42
WL01CA32-42
Model
WLCA32-43
WL01CA32-43
Model
WLCA32-44
WL01CA32-44
Standard load WLCA32-41
Maintained
Microload
WL01CA32-41
Actuator
Sealed top-roller
plunger
Top plunger
Top-roller plunger
Top-ball plunger
Item
Model
Model
WLD2
Model
WLD3
Model
WLD28
Standard load WLD
Microload WL01D
Basic
WL01D2
WL01D3
WL01D28
Actuator
Horizontal-roller
plunger
Horizontal-ball
plunger
Horizontal plunger
Model
Item
Model
WLSD2
Model
WLSD3
Standard load WLSD
Microload WL01SD
Basic
WL01SD2
WL01SD3
Actuator
Coil spring (spring
diameter: 6.5)
Coil spring (spring
diameter: 4.8)
Coil spring (spring
diameter: 8)
Steel wire (wire
diameter: 1)
Item
Model
Standard load WLNJ
Microload WL01NJ
Model
WLNJ-30
Model
WLNJ-2
Model
WLNJ-S2
Basic
WL01NJ-30
WL01NJ-2
WL01NJ-S2
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
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11
WL/WLM
General-purpose Switches
Indicator-equipped Switches
Actuator
Adjustable roller
lever
Roller lever R38
Roller lever R50
Roller lever R63
Item
Model
WLCA2-LE
WLCA2-LD
WLH2-LE
Model
WLCA2-7LE
Model
WLCA2-8LE
Model
Neon lamp
WLCA12-LE
WLCA12-LD
WLH12-LE
WLH12-LD
WLG12-LE
WLG12-LD
WLCA12-2LE
WLCA12-2LD
WLCA12-2NLE
WLCA12-2NLD
—
Basic
LED
WLCA2-7LD
WLCA2-8LD
Neon lamp
LED
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
General-
purpose
WLH2-LD
Neon lamp
LED
Neon lamp
LED
WLG2-LE
High-
sensitivity
WLG2-LD
Overtravel
WLCA2-2LE
WLCA2-2LD
WLCA2-2NLE
WLCA2-2NLD
WLGCA2-LE
WLGCA2-LD
90°
operation
Neon lamp
LED
Neon lamp
LED
High-precision
—
Actuator
Adjustable rod lever
25 to 140 mm
Adjustable rod lever
350 to 380 mm
Rod spring lever
Item
Model
WLCL-LE
Model
—
Model
—
Neon lamp
LED
Basic
WLCL-LD
—
—
Neon lamp
LED
WLHL-LE
WLHL-LD
WLHAL4-LE
WLHAL4-LD
WLHAL5-LE
WLHAL5-LD
General-
purpose
Neon lamp
LED
Neon lamp
LED
WLGL-LE
—
—
—
—
—
—
—
—
—
—
—
—
High-
sensitivity
WLGL-LD
Overtravel
WLCL-2LE
WLCL-2LD
WLCL-2NLE
WLCL-2NLD
90°
operation
Neon lamp
LED
Actuator Fork lever lock (with
WL-5A100 Plastic
Fork lever lock (with
WL-5A102 Plastic
Roller Lever)
Fork lever lock (with
WL-5A104 Plastic
Roller Lever)
Roller Lever)
Item
Model
Model
WLCA32-42LE
WLCA32-42LD
Model
WLCA32-43LE
WLCA32-43LD
Neon lamp
LED
WLCA32-41LE
WLCA32-41LD
Maintained
Actuator
Sealed top-roller
plunger
Top plunger
Top-roller plunger
Top-ball plunger
Item
Model
WLD-LE
Model
WLD2-LE
Model
WLD3-LE
Model
WLD28-LE
Neon lamp
LED
Basic
WLD-LD
WLD2-LD
WLD3-LD
WLD28-LD
Actuator
Horizontal-roller
plunger
Horizontal-ball
plunger
Horizontal plunger
Item
Model
WLSD-LE
Model
WLSD2-LE
Model
WLSD3-LE
Neon lamp
LED
Basic
WLSD-LD
WLSD2-LD
WLSD3-LD
Actuator
Coil spring (spring
diameter: 6.5)
Coil spring (spring
diameter: 4.8)
Coil spring (spring
diameter: 8)
Steel wire (wire
diameter: 1)
Item
Model
WLNJ-LE
Model
WLNJ-30LE
WLNJ-30LD
Model
WLNJ-2LE
Model
WLNJ-S2LE
WLNJ-S2LD
Neon lamp
LED
Basic
WLNJ-LD
WLNJ-2LD
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
http://www.ia.omron.com/
12
WL/WLM
General-purpose Switches
Sensor I/O Connector Switches
Direct-wired Connectors
Item
Overtravel
Basic
High-precision
General-purpose
High-sensitivity
Built-in switch
specification
Standard
Wiring
Model
Model
Model
Model
Actuator
WLCA2-LDK13
WLH2-LDK13
WLG2-LDK13
WLG2-55LDK13
WLGCA2-LDK13
Roller lever
2-conductor DC
WLGCA2-
55LDK13
Airtight seal
WLCA2-55LDK13 WLH2-55LDK13
WLCA2-LDK43 WLH2-LDK43
WLCA2-55LDK43 WLH2-55LDK43
Standard
Airtight seal
Standard
WLG2-LDK43
WLG2-55LDK43
WLGCA2-LDK43
4-conductor DC
2-conductor DC
4-conductor DC
WLGCA2-55LDK43
WLD2-LDK13
WLD2-55LDK13
WLD2-LDK43
WLD2-55LDK43
—
—
—
—
—
—
—
—
—
—
—
—
Top-roller
plunger
Airtight seal
Standard
Airtight seal
Pre-wired Connectors
Item
Overtravel
Basic
High-precision
Model
General-purpose
High-sensitivity
Built-in switch
specification
Wiring
NO
Model
Model
Model
Actuator
Standard
WLCA2-LD-M1J
WLH2-LD-M1J
WLG2-LD-M1J
—
WLGCA2-LD-M1J
No. 3, 4
No. 1, 4
Airtight seal WLCA2-55LD-M1J
Standard
Airtight seal WLCA2-55LD-M1GJ
Standard
—
WLGCA2-55LD-M1J
WLCA2-LD-M1GJ WLH2-LD-M1GJ
WLG2-LD-M1GJ
WLG2-55LD-M1GJ
WLG2-LD-M1JB
WLGCA2-LD-M1GJ
2-con-
DC
ductor
—
—
—
—
—
Roller lever
—
NC No. 3, 2
Airtight seal WLCA2-55LD-M1JB
Standard
Airtight seal WLCA2-55LD-DGJ03
Standard WLCA2-LD-DK1EJ03
Airtight seal WLCA2-55LD-DK1EJ03
Standard
Airtight seal WLD2-55LD-M1J
Standard WLD2-LD-M1GJ
Airtight seal WLD2-55LD-M1GJ
Standard
WLG2-55LD-M1JB WLGCA2-55LD-M1JB
WLG2-LD-DGJ03
WLG2-55LD-DGJ03 WLGCA2-55LD-DGJ03
WLCA2-LD-DGJ03 WLH2-LD-DGJ03
—
4-con-
ductor
DC
DC
—
—
—
—
—
—
—
—
—
—
—
—
—
WLG2-LD-DK1EJ03
—
—
—
—
—
—
—
—
—
—
—
—
3-con-
ductor
No. 2, 3, 4
WLG2-55LD-DK1EJ03
WLD2-LD-M1J
—
—
—
—
—
—
—
—
—
—
No. 3, 4
NO
2-con-
ductor
DC
No. 1, 4
Top-roller
plunger
—
NC No. 3, 2
No. 2, 3, 4
Airtight seal WLD2-55LD-M1JB
Standard
WLD2-LD-DGJ03
—
4-con-
ductor
DC
DC
Airtight seal
Standard
WLD2-LD-DK1EJ03
3-con-
ductor
Airtight seal WLD2-55LD-DK1EJ03
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
http://www.ia.omron.com/
13
WL/WLM
Environment-resistant Switches
Note: Models are also available with ground terminals.
Actuator
Roller lever R38
Overtravel
Basic
Model
General-purpose
Model
High-sensitivity
Model
Item
No indicator
WLCA2-55
WLH2-55
WLG2-55
Airtight seal
LED
Neon
No indicator
WLCA2-55LD
WLCA2-55LE
WLCA2-139
WLH2-55LD
WLH2-55LE
WLH2-139
WLG2-55LD
WLG2-55LE
WLG2-139
Indicator
-139
-140
-141
NC wiring WLCA2-139LD2
NO wiring WLCA2-139LD3
—
—
Indicator
—
WLG2-139LD3
WLG2-140
No indicator
WLCA2-140
WLH2-140
WLH2-141
Molded
NC wiring WLCA2-140LD2
NO wiring WLCA2-140LD3
—
—
WLG2-140LD2
WLG2-140LD3
WLG2-141
terminals
Indicator
Hermetic
seal
No indicator
WLCA2-141
NC wiring WLCA2-141LD2
NO wiring WLCA2-141LD3
—
WLG2-141LD2
WLG2-141LD3
WLG2-RP60
WLG2-RP60LD2
WLG2-RP60LD3
WLG2-TH
Indicator
WLH2-141LD3
WLH2-RP60
—
No indicator
WLCA2-RP60
Anti-coolant
NC wiring WLCA2-RP60LD2
NO wiring WLCA2-RP60LD3
WLCA2-TH
Indicator
WLH2-RP60LD3
WLH2-TH
WLH2-TC
WLH2-RP
WLH2-P1
Heat-resistant
Low-temperature
Corrosion-proof
Weather-proof
WLCA2-TC
WLG2-TC
No indicator
WLCA2-RP
WLG2-RP
WLG2-P1
—
Actuator
Roller lever R38
Overtravel
High-sensitivity
90° (-2 model)
90° (-2N model)
Item
Model
WLCA2-255
Model
WLCA2-2N55
Model
WLGCA2-55
No indicator
LED
Neon
No indicator
Airtight seal
WLCA2-255LD
WLCA2-255LE
WLCA2-2139
WLCA2-2N55LD
WLGCA2-55LD
WLGCA2-55LE
WLGCA2-139
WLGCA2-139LD2
WLGCA2-139LD3
WLGCA2-140
WLGCA2-140LD2
WLGCA2-140LD3
WLGCA2-141
—
Indicator
WLCA2-2N55LE
WLCA2-2N139
-139
-140
-141
NC wiring WLCA2-2139LD2
NO wiring WLCA2-2139LD3
—
Indicator
No indicator
NC wiring
NO wiring
No indicator
NC wiring
NO wiring
No indicator
—
WLCA2-2140
WLCA2-2N140
Molded
terminals
—
—
Indicator
—
—
Hermetic
seal
—
—
—
—
—
Indicator
—
WLGCA2-141LD3
WLGCA2-RP60
WLGCA2-RP60LD2
WLGCA2-RP60LD3
WLGCA2-TH
WLCA2-2RP60
—
Anti-coolant
NC wiring WLCA2-2RP60LD2
NO wiring WLCA2-2RP60LD3
WLCA2-2TH
—
—
Indicator
Heat-resistant
WLCA2-2NTH
WLCA2-2NTC
—
Low-temperature
Corrosion-proof
No indicator
WLCA2-2TC
WLGCA2-TC
—
WLGCA2-RP
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
http://www.ia.omron.com/
14
WL/WLM
Actuator
Adjustable roller lever
Overtravel
Basic
Model
General-purpose
High-sensitivity
Item
Model
—
Model
—
No indicator
LED
Neon
WLCA12-55
Airtight seal
WLCA12-55LD
WLCA12-55LE
WLCA12-139
WLCA12-140
WLCA12-141
WLCA12-RP60
WLCA12-TH
WLCA12-TC
WLCA12-RP
—
—
—
Indicator
—
—
-139
-140
-141
—
—
Molded
terminals
—
—
Hermetic
seal
No indicator
No indicator
—
—
Anti-coolant
—
—
Heat-resistant
Low-temperature
Corrosion-proof
Weather-proof
WLH12-TH
WLG12-TH
WLH12-TC
WLH12-RP
WLH12-P1
WLG12-TC
WLG12-RP
WLG12-P1
Actuator
Adjustable roller lever
Overtravel
90° (-2 model)
90° (-2N model)
Item
Model
Model
Heat-resistant
Low-temperature
WLCA12-2TH
WLCA12-2TC
WLCA12-2NTH
WLCA12-2NTC
No indicator
Actuator
Adjustable rod lever 25 to 140 mm
Overtravel
Basic
General-purpose
High-sensitivity
Item
Model
WLCL-55
WLCL-55LD
—
Model
—
Model
—
No indicator
LED
Neon
Airtight seal
—
—
Indicator
—
—
-139
-140
-141
WLCL-139
WLCL-140
—
—
—
Molded
terminals
—
—
Hermetic
seal
No indicator
No indicator
—
—
Anti-coolant
WLCL-RP60
WLCL-TH
WLCL-TC
WLCL-RP
—
—
Heat-resistant
WLHL-TH
WLGL-TH
Low-temperature
Corrosion-proof
WLHL-TC
WLHL-RP
WLGL-TC
WLGL-RP
Actuator
Adjustable rod lever 25 to 140 mm
Overtravel
90° (-2 model)
Model
WLCL-2TH
90° (-2N model)
Model
WLCL-2NTH
WLCL-2NTC
Item
Heat-resistant
Low-temperature
Corrosion-proof
No indicator
WLCL-2TC
WLCL-2RP
—
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
http://www.ia.omron.com/
15
WL/WLM
Actuator
Top-roller plunger
Sealed top-roller plunger
Horizontal plunger
Item
Model
WLD2-55
Model
WLD28-55
Model
WLSD-55
WLSD-55LD
No indicator
LED
Neon
Airtight seal
WLD2-55LD
WLD2-55LE
WLD28-55LD
WLD28-55LE
Indicator
—
-139
-140
WLD2-139
WLD28-139
WLD28-140
WLSD-139
Molded
Hermetic
seal
terminals
No indicator
No indicator
—
—
Anti-coolant
WLD2-RP60
WLD2-TH
WLD2-TC
WLD2-RP
WLD28-RP60
WLD28-TH
—
WLSD-RP60
WLSD-TH
WLSD-TC
WLSD-RP
Heat-resistant
Low-temperature
Corrosion-proof
WLD28-RP
Note: The standard cable length for models with airtight seals is 5 m.
Actuator
Horizontal-roller
plunger
Coil spring (spring
diameter: 6.5)
Coil spring (spring
diameter: 8)
Item
Model
WLSD2-55
WLSD2-55LD
—
Model
WLNJ-55
WLNJ-55LD
—
Model
WLNJ-255
WLNJ-255LD
—
No indicator
LED
Neon
Airtight seal
Indicator
-139
-140
WLSD2-139
WLSD2-140
WLNJ-139
WLNJ-140
—
Molded
Hermetic
seal
terminals
No indicator
No indicator
WLNJ-2140
Anti-coolant
WLSD2-RP60
WLSD2-TH
WLSD2-TC
WLSD2-RP
WLNJ-RP60
WLNJ-TH
WLNJ-TC
WLNJ-RP
WLNJ-2RP60
—
Heat-resistant
Low-temperature
Corrosion-proof
WLNJ-2TC
WLNJ-2RP
Note: The standard cable length for models with airtight seals is 5 m.
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
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16
WL/WLM
Spatter-prevention Switches
Actuator
Roller lever
Sealed top-roller plunger
Double nut lever
Allen-head lever
Model
Item
Model
WLCA2-LEAS
WLH2-LEAS
WLG2-LEAS
—
Model
WLD28-LES
Basic
WLCA2-LES
WLH2-LES
Neon lamp
operation
indicator
General-purpose
High-sensitivity
—
—
—
Overtravel
WLG2-LES
High-precision
Basic
WLGCA2-LES
WLCA2-LDS
WLH2-LDS
WLCA2-LDAS
WLH2-LDAS
WLG2-LDAS
—
WLD28-LDS
LED
operation
indicator
General-purpose
High-sensitivity
—
—
—
Overtravel
WLG2-LDS
WLGCA2-LDS
High-precision
Note: Ask your OMRON representative about WL01@-@S Microload Switches.
Long-life Switches
Item
LED operation indicator *1
Overtravel
Basic
High-precision
Model
General-purpose
Model
High-sensitivity
Model
Actuator
Model
Roller lever, screw
terminal
WLMCA2-LD
WLMH2-LD
WLMG2-LD
WLMGCA2-LD
AC WLMCA2-LDK13A
DC WLMCA2-LDK13
AC WLMCA2-LDK43A
DC WLMCA2-LDK43
WLMH2-LDK13A
WLMH2-LDK13
WLMH2-LDK43A
WLMH2-LDK43
WLMG2-LDK13A
WLMG2-LDK13
WLMG2-LDK43A
WLMG2-LDK43
WLMGCA2-LDK13A
WLMGCA2-LDK13
WLMGCA2-LDK43A
WLMGCA2-LDK43
2-conductor
4-conductor
Roller lever,
direct-wired
connector
2-conductor DC WLMCA2-LD-M1J
4-conductor DC WLMCA2-LD-DGJ03
WLMH2-LD-M1J
WLMG2-LD-M1J
WLMGCA2-LD-M1J
Roller lever,
pre-wired
connector *2
WLMH2-LD-DGJ03
WLMG2-LD-DGJ03
WLMGCA2-LD-DGJ03
*1. The default setting is "light-ON when not operating."
Turn the lamp holder by 180° to change the setting to "light-ON when operating". (Ask your OMRON representative about 2-conductor models.)
*2. With 0.3-m cable attached.
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
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17
WL/WLM
Individual Parts
Heads
Actuator type
Set model
WLCA2
Head model (with Actuator)
WL-1H1100
Actuator type
Top plunger
Set model
WLD
Head model (with Actuator)
WL-7H100
WLG2
WL-2H1100
WL-2H1100-1 *
WL-3H1100
WLD2
WL-7H200
WL-7H300
Roller lever
WLH2
WLD3
WLCA2-2
WLCA2-2N
WLCA12
WLG12
WLD28
WL-7H400
WL-6H1100
WL-1H2100
WLSD
WL-8H100
WL-8H200
Horizontal
plunger
WLSD2
WL-2H2100
WLSD3
WL-8H300
Adjustable
roller lever
WLH12
WL-2H2100-1 *
WL-3H2100
WLCA32-41
WLCA32-42
WLCA32-43
WLCA32-44
WLNJ
WL-5H5100
WL-5H5102
WL-5H5104
WL-5H5104
WL-9H100
WLCA12-2
Fork lever
lock
WLCA12-2N WL-6H2100
WLCL
WL-4H4100
WL-2H4100
WL-3H4100
WL-6H4100
WLGL
Adjustable
rod lever
WLCL-2
WLCL-2N
WLNJ-30
WLNJ-2
WLNJ-S2
WL-9H200
Coil spring
WL-9H300
WL-9H400
* The model number of Heads without levers are same as those of Heads with levers without the numbers at the end.
Example: WL-1H1100 becomes WL-1H without the lever.
However, the WLH2 and WLH12 become WL-2H-1 and the WLGCA2 becomes WL-1H-1 for the Heads without levers.
Other Heads are also available. Ask your OMRON representative.
Switches without levers
Switches without levers
Model
Actuator type
Basic R38
WLRCA2
WLRGCA2
WLRG2
High-precision R38
High-sensitivity overtravel, 80°
General-purpose overtravel, 80°
Overtravel, 90° operation
Overtravel, 90° operation
Basic
Switches for roller levers
WLRH2
WLRCA2-2
WLRCA2-2N
WLRCA2
WLRG2
High-sensitivity overtravel, 80°
General-purpose overtravel, 80°
Overtravel, 90° operation
Overtravel, 90° operation
Basic, 25 to 140 mm
Switches for adjustable
roller levers
WLRH2
WLRCA2-2
WLRCA2-2N
WLRCL
High-sensitivity overtravel, 80°, 25 to 140 mm WLRG2
Switches for adjustable
rod lever
Overtravel, 90° operation, 25 to 140 mm
Overtravel, 90° operation, 25 to 140 mm
WLRCA2-2
WLRCA2-2N
Switches for top plungers
—
—
—
Switches for horizontal
plungers
—
Maintained, WL-5A100
Maintained, WL-5A102
Maintained, WL-5A104
Switches for fork
lever locks
WLRCA32
Switches for coil springs
—
—
Covers with Operation Indicators
Cover
Cover only with
indicator
Item
Model
Neon lamp
LED
WL-LE
WL-LD
Note: The default setting is "light-ON when not operating."
Turn the lamp holder by 180° to change the setting to "light-ON when operating."
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
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18
WL/WLM
Spatter-prevention Products
Head (with actuator)
Lever
Cover with indicator Switches without Levers
Complete Heads
Double Nut
with allen-head
Lever
Switches
Allen-head
Lever
Double Nut
Lever
Cover with
without
Indicator
levers
levers
Model
Model
Model
Model
Model
Model
WLRCA2-LDS
Neon lamp
WL-LES
WL-1A103S
Roller lever
(forward and
backward lever)
WL-1A105S
Roller Lever
(forward and
backward lever)
WLRH2-LES
WLRH2-LDS
WLRG2-LDS
WL-1H1100S
(for WLCA2-@ or
WLGCA2-@)
WL-2H1100S
(for WLH2-@ or
WLG2-@)
LED (LED)
WL-LDS
WLRGCA2-LES
WL Head Replacement
Heads can be replaced within the same model group. They cannot be replaced between different model groups.
Group No.
Set model number
WLCA2
Head model number (with Actuator)
WL-1H1100
WL-1H1200
WL-1H1300
WL-1H2100
WL-4H4100 *
WL-2H1100-1
WL-2H2100-1
WL-2H4100
WL-2H4106
WL-2H4107
WL-6H1100
WL-6H2100
WL-6H4100
WL-3H1100
WL-3H2100
WL-3H4100
WL-2H1100
WL-2H2100
WL-2H4100
WL-5H5100
WL-5H5102
WL-5H5104
WL-5H5104
WL-7H100
WLCA2-7
WLCA2-8
WLCA12
WLCL
1
2
WLH2
WLH12
3
WLHL
WLHAL4
WLHAL5
WLCA2-2N
WLCA12-2N
WLCL-2N
WLCA2-2
WLCA12-2
WLCL-2
WLG2
4
5
6
WLG12
WLGL
WLCA32-41
WLCA32-42
WLCA32-43
WLCA32-44
WLD
7
8
9
WLD2
WL-7H200
WL-7H300
WLD3
WLD28
WL-7H400 *
WL-8H100
WLSD
10
WLSD2
WL-8H200
WLSD3
WL-8H300
WLNJ
WL-9H100
WL-9H200
11
WLNJ-30
WLNJ-2
WLNJ-S2
12
13
WL-9H300 *
WL-9H400 *
* This Heads are special and must be used. Do not use any other Head.
Specifications
Approved Standards
Agency
UL
Standard
UL508
File No.
E76675
Approved models
All modes with direct-wired connectors or pre-wired connectors except for her-
metically sealed models
CSA
CSA C22.2 No.14
LR45746
J50022353
J9950023
J9950959
Only models with ground terminals
TÜV Rheinland
CCC (CQC)
EN60947-5-1
GB14048.5
Models with direct-wired connectors and no ground terminal
Only models with pre-wired connectors and DC specifications
2004010305128675 Contact your OMRON representative for information on approved models.
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
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19
WL/WLM
General-purpose Switches
Ratings
Standard-load Switches
Microload Switches (Refer to these ratings before using the product.)
Item
Non-inductive load (A)
Inductive load (A)
Rated voltage (V)
AC 125
Resistive load (A)
Rated
voltage
(V)
Resistive
load
Lamp
load
Inductive
load
Motor
load
0.1
DC 30
Model
NC NO NC NO NC NO NC NO
Operation in the following ranges will produce optimum performance.
125 VAC
250 VAC
500 VAC
10
10
10
3
2
1.5
1
10
10
3
5
3
2.5
1.5
Basic models,
overtravel
5 to 30 VDC
Recommended load range
1.5 0.8
1.5 0.8
models(except
for high-
0.5 to 100 mA
8 VDC
10
10
6
0.8
0.4
6
6
4
3
3
3
10
10
6
0.8
0.4
6
6
4
sensitivity
14 VDC
30 VDC
125 VDC
250 VDC
models), and
high-precision
models
0.2 0.2
0.1 0.1
0.2
0.1
125 VAC
250 VAC
5
5
High-
—
—
—
—
—
—
sensitivity
overtravel
models
125 VDC
250 VDC
0.4
0.2
30
Note: 1. The above figures are for steady-
state currents.
30 A max.
NC
10
5
(15 A max. *)
Inrush
current
2. Inductive loads have a power factor of
0.4 min. (AC) and a time constant of 7
ms max. (DC).
20 A max.
(10 A max. *)
NO
5mW
0.8W
100
3. A lamp load has an inrush current of 10
times the steady-state current.
4. A motor load has an inrush current of
6 times the steady-state current.
5. For PC loads, use the microload models.
* For high-sensitivity
overtravel models.
1
0.1 0.16
1
5
10
Current (mA)
Approved Standard Ratings
UL/CSA
Characteristics
Degree of protection
IP67
Mechanical
Electrical
15,000,000 operations min. *2
750,000 operations min. *3
1 mm/s to 1 m/s (in case of WLCA2)
120 operations/minute min.
30 operations/minute min.
50/60 Hz
Standard-load Switches: A600, NEMA
Durability *1
Current (A)
Volt-amperes (VA)
Rated
voltage
Carry
current
Operating speed
Make
Break
Make
Break
Mechanical
Electrical
Operating
frequency
120 VAC
240 VAC
480 VAC
600 VAC
60
30
15
12
6
3
Rated frequency
10 A
7,200
720
1.5
1.2
Insulation resistance
Contact resistance
100 MΩ min. (at 500 VDC)
25 mΩ max. (initial value)
Between terminals
Microload Switches
0.1 A 125 VAC, 0.1 A 30 VDC
1,000 VAC (600 VAC), 50/60 Hz for 1 min
of the same polarity
Between current-
carryingmetalpart
and ground
2,200 VAC (1,500 VAC), 50/60 Hz for 1
min/Uimp 2.5 kV
Dielectric
strength
TÜV (EN60947-5-1) (Only models with ground terminals are approved.)
Between each termi-
nal and non-current-
carrying metal part
Application category
and ratings
Thermal
2,200 VAC (1,500 VAC), 50/60 Hz for 1
min/Uimp 2.5 kV
Model
WL@
Indicator
current (Ithe)
AC-15: 2 A/250 V
DC-12: 2 A/48 V
Rated insulation voltage (Ui)
250 V (EN60947-5-1)
3 (EN60947-5-1)
10 A
—
—
Pollution degree (operating
environment)
AC-14: 0.1 A/125V
DC-12: 0.1 A/48 V
WL01@
0.5 A
Short-circuit protective device (SCPD) 10 A, fuse type gG or gI (IEC60269)
Conditional short-circuit current 100 A (EN60947-5-1)
WL@-LE
AC-15: 2 A/250 V
10 A
Neon lamp
Neon lamp
Conventional enclosed thermal
10 A, 0.5 A (EN60947-5-1)
current (Ithe)
WL01@-LE AC-14: 0.1 A/125 V
0.5 A
AC-15: 2 A/115 V
DC-12: 2 A/48 V
WL@-LD
10 A
LED
LED
Protection against electric shock Class I
Vibration
Malfunction
10 to 55 Hz, 1.5-mm double amplitude *4
AC-14: 0.1 A/115 V
DC-12: 0.1 A/48 V
resistance
WL01@-LD
0.5 A
Destruction
Malfunction
1,000 m/s2 min.
300 m/s2 min. *4
Shock
resistance
Note: As an example, AC-15: 2 A/250 V means the following:
Ambient operating temperature –10°C to +80°C (with no icing) *5
Application category
AC-15
Ambient operating humidity
Weight
35% to 95%RH
Rated operating current (Ie) 2A
Rated operating voltage (Ue) 250V
Approx. 275 g (in case of WLCA2)
Note: 1. The above figures are initial values.
2. The figures in parentheses for dielectric strength are those for the high-
sensitivity overtravel models.
Indicator-equipped Switches
*1. The values are calculated at an operating temperature of +5
°C to +35°C and an
operating humidity of 40% to 70%RH. Contact your OMRON sales
Model
WL-LE
Item Max. rated voltage (V) Leakage current (mA)
representative for more detailed information on other operating environments.
*2. Durability is 10,000,000 operations min. for general-purpose or high-
sensitivity overtravel models, and for flexible rod models.
*3. Durability is 500,000 operations min. for high-sensitivity models. All
microload models however, are 1,000,000 operations min.
*4. Except flexible rod models. The shock resistance (malfunction) for
microload models is 200 m/s2 min.
125 AC
250 AC
Approx. 0.6
Approx. 1.9
Approx. 0.5
Approx. 0.4
Neon
lamp
115 AC/DC
10 to 24 AC/DC
WL-LD LED
*5. For low-temperature models this is –40°C to +40°C (with no icing). For heat-
resistant models the range is +5°C to +120°C.
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
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20
WL/WLM
Spatter-prevention Switches
Ratings
Characteristics
Item
Non-inductive load (A)
Inductive load (A)
Degree of protection
IP67
Rated
voltage (V)
Resistive
load
Lamp
load
Inductive
load
Motor
load
Mechanical
15,000,000 operations min. *2
750,000 operations min. *3
1 mm/s to 1 m/s (in case of WLCA2)
120 operations/minute min.
30 operations/minute min.
50/60 Hz
Durability *1
Electrical
Operating speed
Model
NC NO NC NO NC NO NC NO
125 VAC
250 VAC
10
10
3
2
1.5
1
10
10
5
3
2.5
1.5
WL@-LES
Mechanical
Electrical
Operating
frequency
115 VAC
10
3
1.5
10
5
2.5
12 VDC
24 VDC
48 VDC
10
6
3
6
4
2
3
3
1.5
10
6
3
6
4
2
Rated frequency
Insulation resistance
Contact resistance
Between
WL@-LDS
100 MΩ min. (at 500 VDC)
25 mΩ max. (initial value)
Note: 1. The above figures are for steady-state currents.
2. Inductive loads have a power factor of 0.4 min. (AC) and a time
constant of 7 ms max. (DC).
3. A lamp load has an inrush current of 10 times the steady-state current.
4. A motor load has an inrush current of 6 times the steady-state current.
terminals of 1,000 VAC (600 VAC), 50/60 Hz for 1
the same
polarity
min
Between
current-
NC
NO
30 A max.
20 A max.
Inrush
2,200 VAC (1,500 VAC), 50/60 Hz for
1 min/Uimp 2.5 kV
Dielectric carrying
current
strength
metal part
and ground
Operating temperature –10°C to +80°C (with no icing)
Operating humidity 95%RH max.
Between each
terminal and
non-current-
carrying metal
part
2,200 VAC (1,500 VAC), 50/60 Hz for
1 min/Uimp 2.5 kV
Approved Standard Ratings
UL/CSA
LE Switches (Neon lamp): A300
Rated insulation voltage (Ui) 250 V (EN60947-5-1)
Current (A)
Volt-amperes (VA)
Rated
voltage
Carry
current
Pollution degree
(operating environment)
3 (EN60947-5-1)
Make
Break
Make
Break
120 VAC
240 VAC
60
30
6
3
Short-circuit protective
device (SCPD)
10 A
7,200
720
10 A, fuse type gG or gI (IEC60269)
Conditional short-circuit
current
100 A (EN60947-5-1)
10 A, 0.5 A (EN60947-5-1)
Class I
LD Switches (LED)
Conventional enclosed
thermal current (Ithe)
Protection against
electric shock
Rated voltage
115 VAC
Carry current
10 A
115 VDC
0.8 A
Vibration
resistance
Malfunction 10 to 55 Hz, 1.5-mm double amplitude
CCC (GB14048.5)
Destruction
Malfunction 300 m/s2 min.
1,000 m/s2 min.
Model
Application category and ratings
Shock
resistance
AC-15: 2 A/250 V
DC-12: 2 A/48 V
WL@
Ambient operating
temperature
–10°C to +80°C (with no icing)
AC-14: 0.1 A/125V
DC-12: 0.1 A/48 V
WL01@
Ambient operating
humidity
35% to 95%RH
WL@-LE
AC-15: 2 A/250 V
WL01@-LE
AC-14: 0.1 A/125 V
Weight
Approx. 275 g (in case of WLCA2)
AC-15: 2 A/115 V
DC-12: 2 A/48 V
Note: 1. The above figures are initial values.
WL@-LD
2. The figures in parentheses for dielectric strength are those for the high-
sensitivity overtravel models.
*1. The values are calculated at an operating temperature of +5°C to +35°C and
an operating humidity of 40% to 70%RH. Contact your OMRON sales
representative for more detailed information on other operating
environments.
AC-14: 0.1 A/115 V
DC-12: 0.1 A/48 V
WL01@-LD
Note: As an example, AC-15: 2 A/250 V means the following:
*2. Durability is 10,000,000 operations min. for general-purpose or high-
sensitivity overtravel models.
Application category
AC-15
*3. Durability is 500,000 operations min. for high-precision models. All
microload models however, are 1,000,000 operations min.
Rated operating current (Ie) 2 A
Rated operating voltage (Ue) 250 V
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
http://www.ia.omron.com/
21
WL/WLM
Long-life Switches
Ratings
General Ratings (Refer to these ratings before using the product.)
Screw Terminal Switches Direct-wired Connector and Pre-wired Connector Switches
Item
Non-inductive load (A)
Inductive load (A)
Non-inductive load (A)
Inductive load (A)
Inductive
load
NC
Rated
voltage
(V)
Rated
Model voltage
(V)
Resistive
load
Lamp
load
Inductive
load
Motor
load
Resistive
Lamp load
load
Motor load
Model
NC NO NC NO NC NO NC NO
NC
3
NO
3
NC
3
NO
3
NO
3
NC
3
NO
3
115 AC
10
3
1.5
10
5
2.5
12 DC
3
3
Basic models, over-
travel models, (except
for high-sensitivity
models), and high-
precision models
12 DC
24 DC
48 DC
115 DC
10
6
3
6
4
2
3
3
1.5
10
6
3
6
4
2
24 DC
DC
3
3
3
3
3
3
3
48 DC
3
3
3
3
3
3
3
3
115 DC
0.8
3
0.8
3
0.2
3
0.2
1.5
0.8
3
0.8
3
0.2
3
0.2
2.5
0.8
0.2 0.2
0.8
0.2
AC
115 AC
115 AC
115 DC
5
—
—
—
—
—
High-sensitivity
overtravel models
Note: 1. The above figures are for steady-state currents.
0.4
—
2. Inductive loads have a power factor of 0.4 min. (AC) and a time
constant of 7 ms max. (DC).
3. A lamp load has an inrush current of 10 times the steady-state current.
4. A motor load has an inrush current of 6 times the steady-state current.
NC
NO
30 A max. (15 A max. *)
20 A max. (10 A max. *)
Inrush
current
* For high-sensitivity overtravel models.
Characteristics
Degree of protection
Engineering Data
Electrical Durability: cosφ= 1
IP67
(Operating temperature: +5°C to +35°C, operating humidity: 40% to
70%RH)
Mechanical 30,000,000 operations min.
30,000,000 operations min. (10 mA at
24 VDC, resistive load)
1,000
Durability *
Operating frequency:
30 operations/min cos φ= 1
750,000 operations min. (10 A at 115
VAC, resistive load), but for high-pre-
cision models: 500,000 operations
min. (10 A at 115 VAC, resistive load)
Electrical
500
125 VAC
300
250 VAC
Operating speed
1 mm/s to 1 m/s (in case of WLCA2)
Mechanical 120 operations/minute
Operating
frequency
480 VAC
100
Electrical
30 operations/minute
50/60 Hz
Rated frequency
Insulation resistance
Contact resistance
Between
50
100 MΩ min. (at 500 VDC)
25 mΩ max. (initial value)
30
10
terminalsof
the same
polarity
1,000 VAC (except connector models)
0
2
4
6
8
10
12
Switching current (A)
Between
current-
carrying
Dielectric
strength
(50/60 Hz
for 1 min)
2,200 VAC (1,500 V)
metal part
and ground
Between each
terminal and
non-current-
carrying metal
part
2,200 VAC (1,500 V)
Vibration
resistance
Malfunction 10 to 55 Hz, 1.5-mm double amplitude
Destruction 1,000 m/s2 min.
Malfunction 300 m/s2 min.
Shock
resistance
Ambient operating
temperature
–10°C to +80°C (with no icing)
Ambient operating
humidity
35% to 95%RH
Weight
Approx. 275 g (in case of WLCA2)
Note: The figures in parentheses for dielectric strength, are those for overtravel
(high-sensitivity) or connector models.
* The values are calculated at an operating temperature of +5°C to +35°C, and
an operating humidity of 40% to 70%RH. Contact your OMRON sales
representative for more detailed information on other operating environments.
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
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22
WL/WLM
Structure and Nomenclature
Structure
General-purpose Switches
Head-mounting Screws
Actuator
Roller
Head
The roller is made of self-lubricating
The Head used in the roller lever type,
adjustable rod lever type, or horizontal
plunger type (except for 90° operation
models) can be mounted in any of the
four directions by removing the screws
at the four corners of the Head.
sintered stainless steel and boasts
high resistance to wear.
Lever
The lever forged of anti-corrosive
aluminium alloy features high corrosion
resistances and outstanding ruggedness.
With roller lever, adjustable rod and
flexible rod models, the actuator position
can be set anywhere within 360°. (The
lever cannot be mounted in the opposite
direction.)
Shaft Section Seal
By fitting an O-ring to the rotary shaft
and with an appropriate interference
of the screws, high-sealing properties
are maintained.
Roller Lever Setscrew
Operational Plunger *2
Set Position Marker Plate
After operation, set the indicator needle
on the marker plate so that is in the
convex section of the bearing. For the
WLD2, insert the needle so that it is
between the two main wires on the
plunger.
Bearing
The bearing smooths the
plunger movement.
Built-in Switch
Built-in switch with SPST-NO+NC
contact form.
Requires maintenance
(excessive overtravel)
Proper range
Requires maintenance (insufficient overtravel)
Proper range
Requires maintenance
(excessive overtravel)
Terminal Screws
Four, M4 screws
Separator
Cover Seal
The separator has outstanding insulation
properties and prevents the generation of any
gases which may corrode the internal parts.
By using a packing seal as the cover seal,
an optimum squeeze can be obtained and
high sealing properties are assured as well.
Conduit Opening *1
Cover
The conduit threads are parallel threads
for G½ tube and offer further increased
sealing properties when used in
conjunction with the SC connector.
Cover Setscrew
Phillips screws are used
to ensure ease of use.
*1. The display for conduit threads has changed from PF½ to G½, according to revisions of JIS B 0202. This is only a change in the display, so the thread size and
pitch have not changed. (Conduit threads Pg 13.5 and ½-14NPT are also available.)
*2. By changing the orientation of the operational plunger, three operational directions can be selected electrically.
(This is possible only with standard roller lever, adjustable roller lever, and adjustable rod lever models. For the overtravel models, only 90° operation models have
this function.)
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23
WL/WLM
Indicators
Indicator Covers
Indicator
The indicator covered if outsert molded
from diecast aluminum and has
outstanding sealing properties.
The indicator is either a neon lamp or
an LED. Models with LED indicators
have a built-in rectifier stack, so it is not
necessary to change the polarity.
Indicator Windows
Operation (i.e., light-ON when operating
or light-ON when not operating) depends
on whether a neon lamp or LED is used.
Contact Spring
The built-in switch's terminal screws
are used to connect the indicator
terminal. Since the connection spring
(coil spring) is used for this connection,
it will not be necessary to connect the
indicator terminal. When a ground
terminal is provided however, a lead
wire must be used.
Light-ON when Operating/Not Operating
Indicators can be switched from light-ON
when operating and light-ON when not
operating, by simply rotating the indicator
holder by 180°.
(Molded terminals cannot be switched in
this way.)
Light-ON when Operating
Light-ON when Not Operating
LED at top
LED at bottom
Operation
Internal Circuits
Power
Neon lamp
Built-in switch
Za
Contact spring
Resistor
4
1
3
2
WL-LE
Light-ON when
operating *1
Load
Internal circuits
WL-LE
WL-LD
Rectifier stack
Contact spring
Power
Rated
current
diode
Resistor
Resistor
Internal circuits
WL-LD
Za
Light-ON when
not operating *2
Zener
diode
Load
4
1
3
2
LED
Built-in switch
Note: The indicator cover cannot be replaced on the molded terminals. In all cases the indicator does not light when the load is ON.
*1. Light-ON when operating means that the lamp lights when the Limit Switch contacts (NC) release, or when the actuator rotates or is pushed down.
*2. Light-ON when not operating means the lamp remains lit when the actuator is free, or when the Limit Switch contacts (NO) close when the actuator rotates or is
pushed down.
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
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24
WL/WLM
Environment-resistant Switches
Mold Specifications for Hermetic Seal Switches
: Molded parts
WL@-141
WL@-139
WL@-140
Oil seal for protection against cutting powder
X-ring
Standard
built-in
switch
Airtight
built-in
switch
Airtight
built-in
switch
WL@-145
WL@-RP40
WL@-RP60
Oil seal for protection against cutting powder
X-ring
O-ring
Airtight
built-in
switch
Airtight
built-in
switch
Airtight
built-in
switch
* Florine rubber is used for
all rubber parts.
Model
Cable specifications
WL@-139
Standard 5-m VCT (vinyl cabtire cable) cable attached. Finished diameter: 11.5 mm, 4-conductor.
WL@-140
WL@-141
WL@-145
WL@RP40
WL@RP60
Standard 5-m VCT cable, with high flexibility and good anti-oil properties attached. Finished
diameter: 11.5 mm, 4-conductor.
Spatter-prevention Switches
Actuator
Roller, Roller Axis
Using stainless steel prevents spatter
from adhering.
Screws
SUS304 is used, preventing spatter
Operating Lever
Melamine sinter-painted, it is easy to
peel off the spatter.
from adhering.
Head Cap
Using fluororesin prevents spatter
Double Nut
SUS304 is used for double nut.
from adhering.
*Spatter means the zinc powder
produced when welding.
Adhering spatter to the Limit Switch
may cause malfunction of lever or
lamp cover.
Lamp Cover
· Heat-resistant resin is used for the
lamp cover.
· By using spherical surface for the
display part, it disperses the direction
of spatter.
The lack of gap prevents spatter
powder from clogging.
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25
WL/WLM
Long-life Switches
Release Plunger
Set Position Marker Plate
Hardening method changed for greater
abrasion resistance.
The set position is easy to view.
The stroke is indicated in fluorescent color that
is visible from the slit in the rubber cap.
Long-life Model
Standard Model
Stainless
steel +
Hardening
Standard Model
Long-life Model
Sintered
alloy
Head
The Head can be mounted in any of the
four directions by removing the screws
at the four corners of the Head.
Fluorescent paint
Shaft Section Seal
Requires maintenance (excessive overtravel)
Proper range
Requires maintenance (insufficient overtravel)
Proper range
By fitting a double seal consisting of an
oil seal and an X-ring to the rotary
shaft, even greater sealing properties
are achieved.
Requires maintenance (excessive overtravel)
Standard Model
Long-life Model
Actuator
Roller
Head
The roller is made of self-lubricating stainless
sintered and boasts high resistance to wear.
Mounting
Screws
O-ring
X-ring
Oil seal
Lever
Smoother Movement
The lever forged of anti-corrosive aluminium
alloy features high corrosion resistance and
outstanding ruggedness. With roller lever
models, the actuator position can be set
anywhere within 360°. (The lever cannot be
mounted in the opposite direction.)
A grease holder is provided on the
shaft to prevent the grease from
running out.
Standard Model
Operational Plunger *
Cover Seal
By using a packing seal as the
Long-life Model
cover seal, an optimum squeeze
can be obtained and high sealing
properties are assured as well.
Grease holder
Terminal Screws
Four, M4 screws
Smooth movement is achieved using
olefin grease. (Standard models use
molybdenum disulfide grease.)
Cover
Separator
Bearing
The separator has outstanding
insulation properties and prevents
the generation of any gases
which may corrode the internal
parts.
The bearing smooths the plunger
movement.
Built-in Switch
Built-in switch with SPST-NO+NC
contact form.
Cover Mounting Screw
Phillips screws are used to
ensure ease of use.
Conduit Opening
In addition to level screws which use G½
tube, direct-wired and pre-wired connectors
have been added to the Series.
* By changing the direction of the operational plunger, any one of the three operational directions (both sides, left, or right) can be selected.
(Applicable only to the WLMGCA2-@.)
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
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26
WL/WLM
Contact Forms
Screw Terminal Switches
Direct-wired Connector, Pre-wired Connector, and
Indicator-equipped (Light-ON when Not Operating)
Switches *1
Za
(NO) 4
3 (NO)
2 (NC)
(NC) 1
AC
DC
Internal
circuits
Internal
circuits
Screw Terminal Switches
Za
Za
Indicator-equipped (Light-ON when Not Operating)
Switches *1
Internal
circuits
NO NC
NC NO
NO NC
NC NO
Za
2-core
4-core
4
4
--
1
--
2
3
3
2-core
4-core
4
4
--
1
--
2
3
3
(NO) 4
(NC) 1
3 (NO)
2 (NC)
Pin No.
Pin No.
Positioning piece *2
Positioning piece *2
2
2
NC
NC
NC
1
NC
1
3
3
NO
NO
4
4
NO
NO
*1. Light-ON when not operating means the indicator is lit when the actuator is free and is not light when the Switch contacts (NO) close when the actuator rotates or
is pushed down.
*2. The position of the positioning piece is not always the same. If using an L-shaped connector causes problems in application, use a straight connector.
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
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27
WL/WLM
Dimensions and Operating Characteristics
(Unit: mm)
General-purpose Models
Standard Models
Basic
Rotating Lever........ For all models WL@ indicates a standard-load model and WL01@ indicates a microload model.
60 max.
53 1.5
41.5 1.5
40 1.5
13.1
67.2 max.
58.1 1.5
36 1.5
Roller lever R38
WLCA2
WL01CA2
Roller lever R50
WLCA2-7
WL01CA2-7
17.5 dia. × 15 *
13.1
17.5 dia. × 7 *
25.4
12.7
25.4
12.7
Four, M3.5
50R
Four, M3.5
38R
M5 (length: 12)
Allen-head bolt
M5 (length: 12)
Allen-head bolt
25.4
68.7
25.4
68.7
14.7
(137)
14.7
(125)
Four, 5.2+0.2
0
Four, 5.2+0.2
dia. holes0
dia. holes
58.7 0.2
Three, M4
(length: 13)
58.7 0.2
Three, M4
(lengh:13)
5
5
21.6
1.2
29.2
35
21.6
Four, M6
Depth: 15 min.
(15.1)
30.2 0.2
40 0.7
Four, M6
Depth: 15 min.
JIS B0202 G½
Effective thread:
4 threads min.
JIS B0202 G½
Effective thread:
4 threads min.
(4.9)
1.2
(15.1)
29.2
35
60 max.
53.2 0.8
(4.9)
30.2 0.2
40 0.7
42 max.
53.2 0.8
* Stainless steel roller
* Stainless sintered roller
60 max.
53 1.5
41.5 1.5
40 1.5
67 max.
60 1.5
Roller lever R63
WLCA2-8
WL01CA2-8
Adjustable Roller Lever
WLCA12
WL01CA12
17.5 dia. × 7 *
41.5 1.5
13.1
17.5 dia. × 7 *
25.4
12.7
13.1
Four, M3.5
25.4
12.7
Adjustable range:
25 to 89
63R
M5 (length: 16)
Allen-head bolt
Four, M3.5
25.4
68.7
Four, 5.2+0.2
Four, 5.2+0.2
dia. holes0
14.7
dia. holes0
25.4
68.7
(150)
14.7
M5 (length: 12)
Allen-head bolt
58.7 0.2
Three, M4
(length: 13)
58.7 0.2
Three, M4
(length: 13)
5
21.6
1.2
29.2
Four, M6
Depth: 15 min.
5
(15.1)
30.2 0.2
40 0.7
(4.9)
21.6
1.2
29.2
35
JIS B0202 G½
Effective thread:
4 threads min.
JIS B0202 G½
Effective thread:
4 threads min.
Four, M6
Depth: 15 min.
(15.1)
30.2 0.2
40 0.7
35
(4.9)
42 max.
* Stainless sintered roller
65.2 0.8
42 max.
53.2 0.8
* Stainless sintered roller
62.5 max.
56.4 3.5
42.8 3.5
Adjustable Rod Lever (25 to 140 mm)
WLCL
Fork Lever Lock
WLCA32-41 to 44
WL01CA32-41 to 44
(For details
55 max.
46 1.5
9
13.1
Two, 17.5 dia.
(length: 7) *
WL01CL
25.4
12.7
3
0.2 dia.
(length: 160) *
M8 ×12
13.1
25.4
12.7
90 3°
Adjustable range:
25 to 140
see page 42)
R38
Four, M3.5
Four, M3.5
Allen-head
set screw
34.1
68.7
M5 × 16
Allen-head bolt
M5 × 12
Allen-head
bolt
14.7
25.4
68.7
(125)
14.7
Four, 5.2+0.2
dia. holes0
Four, 5.2+0.2
dia. holes0
58.7 0.2
Three, M4
(length: 13)
58.7 0.2
Three, M4
(length: 13)
5
21.6
1.2
29.2
35
5
JIS B0202 G½
Effective thread:
4 threads min.
Four, M6
Depth: 15 min.
(15.1)
21.6
1.2
29.2
(4.9)
JIS B0202 G½
Effective thread:
4 threads min.
30.2 0.2
Four, M6
Depth: 15 min.
(15.1)
30.2 0.2
40 0.7
Note: This illustration shows
the external dimensions
of the WLCA32-41.
40 0.7
(4.9)
42 max.
* Plastic roller
35
(Models WLCA32-041 to -044 and WL01CA32-
041 to -044 have stainless steel rollers.)
42 max.
* Stainless steel rod
Note: Unless otherwise indicated, a tolerance of 0.4 mm applies to all dimensions.
Model WLCA2 WLCA2-7 WLCA2-8
WLCA12 *1
WLCL *2
Model WLCA32-41 to 44 *1
Operating characteristics
WL01CA2 WL01CA2-7 WL01CA2-8 WL01CA12 *1 WL01CL *2
Operating characteristics
WL01CA32-41 to 44 *1
OF max.
RF min.
PT
OT min.
MD max.
Force necessary to reverse the
direction of the lever: Max.
Movement until the lever reverses
Movement until switch operation: Min.
Movement after switch operation: Max.
11.77 N
Operating force
Release force
Pretravel
Overtravel
MovementDifferential
13.34 N
2.23 N
15° 5°
30°
10.2 N
1.67 N
15° 5°
30°
8.04 N
1.34 N
15° 5°
30°
13.34 N
2.23 N
15° 5°
30°
1.39 N
0.27 N
15° 5°
30°
50° 5°
55°
35°
12°
12°
12°
12°
12°
OF and RF for WLCA12, with a lever length of 89 mm.
WLCA12, WL01CA12
*1. The operating characteristics for WLCA12 and WL01CA12 are measured at the lever length of
38 mm.
*2. The operating characteristics for WLCL and WL01CL are measured at the rod length of 140 mm.
OF
RF
5.68 N
0.95 N
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28
WL/WLM
Basic
Plunger .....................For all models WL@ indicates a standard-load model and WL01@ indicates a microload model.
PT
OP
Top Plunger
WLD
WL01D
Horizontal Plunger
WLSD
WL01SD
46.6 0.8
13.1
12.9
13.1
Four, M3.5
9 dia.
12.7
PT
25.4
1R *
Four, M3.5
27.5
OP
19.9
68.7
17.8
1R *1
25 dia. *2
Four, 5.2+0.2
Four, 5.2+0.2
dia. holes0
dia. holes0
(96.2)
68.7
58.7 0.2
58.7 0.2
Three, M4
(length: 13)
Three, M4
(length: 13)
5
5
21.6
1.2
29.2
21.6
1.2
29.2
Four, M6
Depth: 15 min.
JIS B0202 G½
Effective thread:
4 threads min.
Four, M6
Depth: 15 min.
(15.1)
JIS B0202 G½
Effective thread:
4 threads min.
(15.1)
30.2 0.2
40 0.7
(4.9)
(4.9)
30.2 0.2
35
42 max.
40 0.7
35
*1. Stainless steel plunger
*2. Cosmetic nuts
42 max.
* Stainless steel plunger
PT
OP
55.7
Top-roller Plunger
WLD2
Horizontal-roller Plunger
13.1
0.813.1
12.7
Four, M3.5
17 dia.
(length: 5)*1
12.9
WLSD2
WL01SD2
25.4
17 dia. (length: 5) *
Four, M3.5
WL01D2
PT
27.5
68.7
OP
28
17.8
25 dia. *2
Four, 5.2+0.2
dia. holes0
Three, M4
(96.2)
Four, 5.2+0.2
dia. holes0
58.7 0.2
68.7
58.7 0.2
(length: 13)
Three, M4
(length: 13)
5
21.6
1.2
29.2
5
JIS B0202 G½
Effective thread:
4 threads min.
Four, M6
Depth: 15 min.
21.6
1.2
29.2
(15.1)
30.2 0.2
(4.9)
Four, M6
Depth: 15 min.
JIS B0202 G½
Effective thread:
4 threads min.
(15.1)
30.2 0.2
40 0.7
(4.9)
35
40 0.7
*1. Stainless sintered roller
*2. Cosmetic nuts
35
42 max.
42 max.
* Stainless sintered roller
Note: The WLSD21 model, which has the roller rotated by 90° is also available.
Top-ball Plunger
WLD3
Horizontal-ball Plunger
WLSD3
WL01SD3
PT
Four, M3.5
OP
46.6 0.8
13.1
13.1
15.5 dia.
1/2 dia. *
12.9
12.7
25.4
WL01D3
PT
Four, M3.5
27.5
68.7
OP
19.9
68.7
17.8
1/2 dia. *1
25 dia. *2
dia. holes0
Three, M4
(length: 13)
Four, 5.2+0.2
dia. holes0
Four, 5.2+0.2
(96.2)
58.7 0.2
58.7 0.2
Three, M4
(length: 13)
5
5
21.6
1.2
29.2
21.6
1.2
JIS B0202 G½
Effective thread:
4 threads min.
Four, M6
Depth: 15 min.
(15.1)
30.2 0.2
40 0.7
Four, M6
Depth: 15 min.
JIS B0202 G½
Effective thread:
4 threads min.
(15.1)
30.2 0.2
40 0.7
(4.9)
29.2
(4.9)
35
35
42 max.
*1. Stainless steel ball
*2. Cosmetic nuts
42 max.
* Stainless steel ball
13.1
Sealed Top-roller Plunger
WLD28
12.9
11.2 dia. (length: 5) *
Four, M3.5
PT
WL01D28
OP
24
Four, 5.2+0.2
dia. holes0
68.7
58.7 0.2
Three, M4
(length: 13)
5
21.6
1.2
29.2
Four, M6
Depth: 15 min.
JIS B0202 G½
Effective thread:
(15.1)
(4.9)
30.2 0.2
4 threads min.
35
40 0.7
Note: Unless otherwise indicated, a tolerance of 0.4 mm applies to all
dimensions.
42 max.
* Stainless steel roller
Model WLD
WL01D
WLD2
WL01D2
WLD3
WL01D3
WLD28
WL01D28
WLSD2
WL01SD2
WLSD3
WL01SD3
WLSD
WL01SD
Operating characteristics
OF max.
RF min.
PT max.
OT min.
MD max.
Operating force
Release force
26.67 N
26.67 N
8.92 N
1.7 mm
5.6 mm
1 mm
26.67 N
8.92 N
1.7 mm
4 mm
16.67 N
4.41 N
1.7 mm
5.6 mm
1 mm
40.03 N
8.89 N
2.8 mm
5.6 mm
1 mm
40.03 N
8.89 N
2.8 mm
4 mm
40.03 N
8.89 N
2.8 mm
6.4 mm
1 mm
8.92 N
1.7 mm
6.4 mm
1 mm
Pretravel
Overtravel
Movement Differential
1 mm
1 mm
OP
TTP max.
Operating Position
Total travel Position
34 0.8 mm 44 0.8 mm 44.5 0.8 mm 44 0.8 mm 54.2 0.8 mm 54.1 0.8 mm 40.6 0.8 mm
29.5 mm 39.5 mm 41 mm 39.5 mm
—
—
—
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29
WL/WLM
Basic
Flexible Rod............ For all models WL@ indicates a standard-load model and WL01@ indicates a microload model.
Coil Spring
WLNJ
WL01NJ
Coil Spring (Multi-wire)
WLNJ-30
6.5 dia.
PT
*1
PT
4.8 dia.
*2
*1
*2
WL01NJ-30
*3
*3
(107)
140 2.5
13.1
13.1
(107)
140 2.5
32.7 0.8
32.7 0.8
Four, 5.2+0.2
dia. holes0
Four, 5.2+0.2
dia. holes0
68.7
58.7 0.2
68.7
58.7 0.2
Three, M4
(length: 13)
Three, M4
(length: 13)
5
5
21.6
1.2
29.2
21.6
1.2
Four, M6
Depth: 15 min.
JIS B0202 G½
Effective thread:
4 threads min.
Four, M6
(15.1)
30.2 0.2
40 0.7
(15.1)
30.2 0.2
40 0.7
JIS B0202 G½
Effective thread:
4 threads min.
(4.9)
29.2
Depth: 15 min.
(4.9)
35
35
42 max.
42 max.
*1. The coil spring may be operated from any direction except the
axial direction (↓).
*2. Stainless steel coil spring
*1. The coil spring may be operated from any direction except the
axial direction (↓).
*2. Piano wire coil
*3. Optimum operating range of the coil spring is within 1/3 of the
entire length from the top end.
*3. Optimum operating range of the coil spring is within 1/3 of the
entire length from the top end.
Coil Spring (Resin Rod) PT
WLNJ-2
Steel Wire
WLNJ-S2
WL01NJ-S2
8 dia.
*1
1 dia.
PT
*2
*1
WL01NJ-2
*2
*3
*3
(95.4)
26 dia.
13.1
(161)
193 2.5
13.1
140 2.5
32 0.8
44.6 0.8
Four, 5.2+0.2
dia. holes0
Four, 5.2+0.2
dia. holes0
68.7
58.7 0.2
Three, M4
(length: 13)
68.7
58.7 0.2
Three, M4
(length: 13)
5
5
21.6
1.2
29.2
Four, M6
Depth: 15 min.
JIS B0202 G½
Effective thread:
4 threads min.
21.6
(15.1)
30.2 0.2
40 0.7
Four, M6
Depth: 15 min.
(4.9)
JIS B0202 G½
Effective thread:
4 threads min.
1.2
(15.1)
30.2 0.2
40 0.7
29.2
35
42 max.
(4.9)
35
42 max.
*1. The steel wire may be operated from any direction except the
axial direction (↓).
*2. Stainless steel wire
*3. Optimum operating range of the steel wire is within 1/3 of the
entire length from the top end.
*1. The resin rod may be operated from any direction except the axial
direction (↓).
*2. Polyamide resin rod
*3. Optimum operating range of the resin rod is within 1/3 of the
entire length from the top end.
Note: Unless otherwise indicated, a tolerance of 0.4 mm applies to all dimensions.
Model WLNJ *
WLNJ30 *
WLNJ-2 *
WLNJ-S2 *
WL01NJ-S2 *
Operating characteristics
WL01NJ *
WL01NJ30 * WL01NJ-2 *
Operating force
Pretravel
1.47 N
20 10mm
1.47 N
20 10mm
1.47 N
40 20mm
0.28 N
40 20mm
OF max.
PT
* These values are taken from the top end of the wire or spring.
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
http://www.ia.omron.com/
30
WL/WLM
Overtravel
General-purpose/High-sensitivity Models ........... For all models WL
@
indicates a standard-load model and WL01
@
indicates a microload model.
9
60 max.
55 max.
46 1.5
Roller Lever R38
WLH2
WL01H2
WLG2
Adjustable Rod Lever
WLHL
53 1.5
41.5 1.5
17.5 dia. (length: 7) *
41.5 1.5
13.1
3
0.2 dia.
40 1.5
(length: 160) *
13.1
WL01HL
WLGL
25.4
12.7
Adjustable range:
25 to 140
25.4
Four, M3.5
Four, M3.5
12.7
38R
M5 (length: 12)
Allen-head bolt
M8 (length: 12)
Allen-head
lock screw
WL01G2
WL01GL
25.4
68.7
25.4
68.7
14.7
M5 (length: 12)
Allenhead bolt
14.7
(125)
Four, 5.2+0.2
dia. holes0
Four, 5.2+0.2
dia. holes0
58.7 0.2
Three, M4
(length: 13)
58.7 0.2
Three, M4
(length: 13)
5
5
21.6
Four, M6
Depth: 15 min.
JIS B0202 G½
Effective thread:
4 threads min.
21.6
1.2
JIS B0202 G½
Effective thread:
4 threads min.
(15.1)
30.2 0.2
40 0.7
(15.1)
30.2 0.2
40 0.7
29.2
1.2
Four, M6
Depth: 15 min.
(4.9)
(4.9)
29.2
35
35
42 max.
42 max.
53.2 0.8
* Stainless sintered roller
* Stainless sintered roller
Note: 1. WL@G2 is identical to other models except in
the shape of the set position marker plate.
2. The built-in switch for WLH2 is W-10FB3.
3. The built-in switch for WLG2 is W-10FB3-8.
Note: 1. WL@GL is identical to other models except in
the shape of the set position marker plate.
2. The built-in switch for WLHL is W-10FB3.
3. The built-in switch for WLGL is W-10FB3-8.
67 max.
Adjustable Roller Lever
WLH12
Adjustable Rod Lever
WLHAL4
17.5 dia. (length: 7) *
60 1.5
41.5 1.5
13.1
3.2 dia. *
WL01H12
WLG12
WL01G12
WL01HAL4
25.4
Four, M3.5
12.7
54.5 1.5
41.5 1.5
Adjustable range:
25 to 89
8
M5 (length: 16)
Allen-head
bolt
Adjustable range:
350 to 380
13.1
12.8
25.4
68.7
25.4
12.7
Four, 5.2+0.2
dia. holes0
14.7
M5 (length: 12)
Allen-head
bolt
65
58.7 0.2
25.4
68.7
Three, M4
(length: 13)
14.7
Four, 5.2+0.2
dia. holes0
5
21.6
1.2
Four, M6
Depth: 15 min.
JIS B0202 G½
Effective thread:
4 threads min.
58.7 0.2
Three, M4
(length: 13)
(15.1)
30.2 0.2
40 0.7
29.2
(4.9)
35
42 max.
65.2 0.8
5
21.6
1.2
29.2
* Stainless sintered roller
Four, M6
Depth: 15 mi
JIS B0202 G½
Effective thread:
4 threads min.
(15.1)
30.2 0.2
40 0.7
Note: 1. WL@G12 is identical to other models except in
the shape of the set position marker plate.
(4.9)
35
* Stainless steel rod
2. The built-in switch for WLH12 is W-10FB3.
3. The built-in switch for WLG12 is W-10FB3-8.
42 max.
7.7
Note: 1. One-side operation is not possible with the general-purpose and high-
Rod Spring Lever
WLHAL5
WL01HAL5
sensitivity models.
2. Unless otherwise indicated, a tolerance of 0.4 mm applies to all
dimensions.
2.3 dia. *
54 1.5
41.5 1.5
13.1
428.5
2
25.4
12.7
65
M5 (length: 16)
Allen-head
bolt
11
14.7
25.4
68.7
Four, 5.2+0.2
dia. holes0
58.7 0.2
OF and RF for WLH12 and WL01H12, with a lever length of
89 mm.
Three, M4
(length: 13)
5
WLH12, WLA01H12
4.18 N
WLG12, WL01G12
4.18 N
21.6
JIS B0202 G½
Effective thread:
4 threads min.
(15.1)
Four, M6
Depth: 15 min.
1.2
29.2
35
(4.9)
OF
RF
30.2 0.2
40 0.7
0.42 N
0.42 N
* Piano wire
42 max.
Model WLH2
WLG2
WL01G2
WLH12 *1
WLG12 *1
WLHL *1
WLGL *
2
WLHAL4 *
3
WLHAL5
WL01HAL5
Operating characteristics
WL01H2
WL01H12 *1 WL01G12 *1 WL01HL *1 WL01GL *
2
WL01HAL4 *
3
Operating force
Release force
Pretravel
OF max.
9.81 N
0.98 N
15° 5°
55°
9.81 N
9.81 N
0.98 N
15° 5°
55°
9.81 N
2.84 N
0.25 N
15° 5°
55°
2.84 N
0.98 N
0.15 N
15° 5°
55°
0.90 N
0.09 N
15° 5°
55°
RF min.
PT
OT min.
0.98 N
0.98 N
0.25 N
+2°
+2°
+2°
10°
10°
10°
–1°
–1°
–1°
Overtravel
65°
7°
65°
7°
65°
7°
Movement Differential MD max.
12°
12°
12°
12°
12°
Note: With WLHAL4, WL01HAL4, WLHAL5, and WL01HAL5, the actuator's tare is large, so depending on the installation direction, they may not be properly reset.
Always install so that the actuator is facing downwards.
*1. The operating characteristics of WLH12, WL01HL12, WLG12, and WL01G12 are measured at the lever length of 38 mm.
*2. The operating characteristics of WLHL, WL01HL, WLGL, and WL01GL are measured at the rod length of 140 mm.
*3. The operating characteristics of WLHAL4, and WL01HAL4 are measured at the rod length of 380 mm.
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
http://www.ia.omron.com/
31
WL/WLM
Overtravel
Side-installation Models ... For all models WL@ indicates a standard-load model and WL01@ indicates a microload model.
60 max.
53 1.5
60 max.
53 1.5
Roller Lever
WLCA2-2N
Roller Lever
WLCA2-2
41.5 1.5
41.5 1.5
WL01CA2-2N
WL01CA2-2
40 1.5
22
40 1.5
13.1
17.5 dia. (length: 7) *
Four, M3.5
17.5 dia. (length: 7) *
Four, M3.5
1113.1
25.4
12.7
11.5
38R
38R
M5 (length: 12)
Allen-head bolt
Two, M5
(length: 18)
25.4
68.7
16.1
(126.5)
(10.8)
M5 (length: 12)
Allen-head bolt
16.1
(126.5)
Four, 5.2+0.2
dia. holes0
Four, 5.2+0.2
dia. holes0
101.8
64 0.2
Two, 5.2 +0.2
58.7 0.2
dia. holes0
Three, M4
58.7 0.2
Three, M4
(length: 13)
(length: 13)
5
5
5
21.6
1.2
29.2
0.2
JIS B0202 G½
Effective thread:
4 threads min.
Four, M6
Depth: 15 min.
(15.1)
30.2 0.2
40 0.7
23
5
Four, M6
JIS B0202 G½
Effective thread:
4 threads min.
(4.9)
(15.1)
30.2 0.2
40 0.7
21.6
Depth: 15 min.
(4.9)
35
33 1.2
35
* Stainless sintered roller
42 max.
* Stainless sintered roller
53.2 0.8
42 max.
67 max.
60 1.5
Adjustable Roller Lever
WLCA12-2N
WL01CA12-2N
Adjustable Roller Lever
WLCA12-2
WL01CA12-2
67 max.
60 1.5
17.5 dia. (length: 7) *
41.5 1.5
17.5 dia. (length: 7) *
Four, M3.5
41.5 1.5
13.1
22
11 13.1
25.4
12.7
Four, M3.5
Two, M5
(length: 18)
11.5
Adjustable range:
25 to 89
Adjustable range:
25 to 89
M5 (length: 16)
Allen-head bolt
M5 (length: 16)
Allen-head bolt
25.4
68.7
(10.8)
101.8
Four, 5.2+0.2
dia. holes0
16.1
16.1
Four, 5.2+0.2
dia. holes0
64 0.2
58.7 0.2
58.7 0.2
Two, 5.2 +0.2
dia. holes0
Three, M4
(length: 13)
5
Three, M4
(length: 13)
5
5
0.2
21.6
1.2
29.2
23
5
Four, M6
Depth: 15 min.
JIS B0202 G½
Effective thread:
4 threads min.
Four, M6
Depth: 15 min.
(15.1)
30.2 0.2
40 0.7
21.6
(15.1)
30.2 0.2
JIS B0202 G½
Effective thread:
4 threads min.
(4.9)
(4.9)
33 1.2
35
35
40 0.7
42 max.
* Stainless sintered roller
* Stainless sintered roller
42 max.
65.2 0.8
55 max.
46 1.5
55 max.
9
3
0.2 dia.
Adjustable Rod Lever
WLCL-2N
Adjustable Rod Lever
WLCL-2
WL01CL-2
9
(length: 160) *
46 1.5
22
3
0.2 dia.
M8 (length: 12)
Allen-head
41.5 1.5
1113.1
(length: 160) *
WL01CL-2N
13.1
lock screw
Adjustable range:
25 to 140
11.5
25.4
12.7
Adjustable range:
25 to 140
M8 (length: 12)
Four, M3.5
Four, M3.5
Allen-head
lock screw
Two, M5 (length: 18)
M5 (length: 12)
Allen-head bolt
M5 (length: 12)
Allen-head bolt
(10.8)
25.4
68.7
16.1
16.1
Four, 5.2+0.2
dia. holes0
dia. holes0
Three, M4
101.8
64 0.2
Four, 5.2+0.2
dia. holes0
Two, 5.2 +0.2
58.7 0.2
58.7 0.2
Three, M4
(length: 13)
(length: 13)
5
5
0.2
5
23
5
Four, M6
JIS B0202 G½
Effective thread:
4 threads min.
21.6
(15.1)
30.2 0.2
40 0.7
21.6
JIS B0202 G½
Effective thread:
4 threads min.
(4.9)
Depth: 15 min.
Four, M6
Depth: 15 min.
1.2
(15.1)
30.2 0.2
40 0.7
(4.9)
29.2
33 1.2
35
35
42 max.
* Stainless steel rod
42 max.
* Stainless steel rod
Note: 1. With the side-installation models, 90° operation on one side is possible by simply changing the direction of the cam.
2. Unless otherwise indicated, a tolerance of 0.4 mm applies to all dimensions.
OF and RF for WLCA12-2N
and WL01CA12-2N, with a
lever length of 89 mm.
Model WLCA2-2N
WLCA12-2N *1
WLCL-2N *2
WLCA2-2
WLCA12-2 *1
WLCL-2 *2
Operating characteristics WL01CA2-2N WL01CA12-2N *1 WL01CL-2N *2 WL01CA2-2
WL01CA12-2 *1 WL01CL-2 *2
Operating force
Release force
Pretravel
OF max.
RF min.
PT
9.61 N
1.18 N
20° max.
70°
9.61 N
1.18 N
20° max.
70°
2.84 N
0.25 N
20° max.
70°
8.83 N
0.49 N
25° 5°
60°
8.83 N
0.49 N
25° 5°
60°
2.55 N
0.1 N
25° 5°
60°
WLCA12-2N,
WLA01CA12-2N
Overtravel
OT min.
OF
RF
4.10 N
0.50 N
Movement Differential MD max.
10°
10°
10°
16°
16°
16°
*1. The operating characteristics of WLCA12-2N and WL01CA12-2N are measured at the lever length of 38 mm.
*2. The operating characteristics of WLCL-2N and WL01CL-2N are measured at the rod length of 140 mm.
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
http://www.ia.omron.com/
32
WL/WLM
High-precision Models
WL@ are Standard Models and WL01@ are Microload Models.
60 max.
Roller Lever
WLGCA2
WL01GCA2
53 1.5
41.5 1.5
40 1.5
13.1
17.5 dia. (length: 7) *
Four, M3.5
25.4
12.7
38R
Model WLGCA2
M5 (length: 12)
Allen-head bolt
Operating characteristics
WL01GCA2
25.4
68.7
14.7
Operating force
Release force
Pretravel
OF max.
13.34 N
1.47 N
(125)
RF min.
PT
OT min.
Four, 5.2+0.2
dia. holes0
5°+2°
0°
58.7 0.2
Overtravel
40°
3°
Three, M4
(length: 13)
Movement Differential MD max.
5
21.6
1.2
29.2
JIS B0202 G½
Effective thread:
4 threads min.
Four, M6
Depth: 15 min.
(15.1)
30.2 0.2
40 0.7
(4.9)
35
42 max.
53.2 0.8
* Stainless sintered roller
Note: Unless otherwise indicated, a tolerance of 0.4 mm applies to all dimensions.
Sensor I/O Connector Switches
Direct-wired Connector/Pre-wired Connector Models
Refer to the D4CC for applicable Cables.
Roller Lever Plungers........WL@ are Standard Models and WL01@ are Microload Models.
Standard Models (WLCA2), High-precision Models (WLGCA2),
Overtravel General-purpose Models (WLH2), Overtravel High-sensitivity Models (WLG2)
Connector Models
Pre-wired Connector Models
60 max.
53
41.15.5 1.5
60 max.
53 1.5
40 1.5
17.5 dia. (length: 7) *
13.1
41.5 1.5
40 1.5
25.4
12.7
13.1
17.5 dia. (length: 7) *
Four, M3.5
Four, M3.5
38R
25.4
12.7
25.4
68.7
M5 (length: 12)
Allen-head bolt
38R
14.7
25.4
68.7
Four, 5.2+0.2
14.7
dia. holes0
M5 (length: 12)
Allen-head bolt
58.7 0.2
Three, M4
(length: 13)
Four, 5.2+0.2
dia. holes0
58.7 0.2
5
Three, M4
(length: 13)
(20)
Four, M6
Depth: 15 min.
5
12.5
Four, M6
Depth: 15 min.
SC-1M
21.6
M12 × 1
300 50
1.2
(15.1)
30.2 0.2
40 0.7
(4.9)
29.2
JIS B0202 G½
Effective thread:
4 threads min.
35
42 max.
53.2 0.8
6 dia.
* Stainless sintered roller
21.6
1.2
XS2H-D421
(15.1)
(4.9)
29.2
30.2 0.2
40 0.7
35
42 max.
53.2 0.8
M12 × 1
* Stainless sintered roller
Note: 1. Only the dimension of the set position marker plate is different for WLG2 Models.
2. Unless otherwise indicated, a tolerance of 0.4 mm applies to all dimensions.
3. The models with operation indicators are shown in the above diagrams.
Actuator
Operating characteristics
Standard roller lever
actuator
High-precision roller
lever actuator
Overdrive general-
purpose actuator
Overdrive high-sensitivity
actuator
Operating force
Release force
Pretravel
OF max.
RF min.
PT
13.34 N
2.23 N
15° 5°
30°
13.34 N
1.47 N
9.81 N
0.98 N
15° 5°
55°
9.81 N
0.98 N
5°+2°
10°+2°
0°
0°
Overtravel
OT min.
40°
3°
65°
7°
Movement Differential MD max.
12°
12°
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
http://www.ia.omron.com/
33
WL/WLM
Top-roller Plunger (WLD2)
Direct-wired Connector Models
Pre-wired Connector Models
13.1
12.7
PT
17.5 dia. (length: 5) *
13.1
Four, M3.5 (length: 10)
OP
PT
28
12.9
28
17.5 dia. (length: 5) *
Four, 5.2+0.2
dia. holes0
Four, M3.5 (length: 10)
OP
68.7
58.7 0.2
Three, M4
(length: 13)
Four, 5.2+0.2
dia. holes0
5
68.7
58.7 0.2
(20)
Four, M6
Three, M4
Depth: 15 min.
(length: 13)
5
12.5
SC-1M
Four, M6
Depth: 15 min.
300 50
21.6
1.2
29.2
M12 × 1
JIS B0202 G½
(15.1)
30.2 0.2
40 0.7
(4.9)
Effective thread:
4 threads min.
6 dia.
35
42 max.
21.6
1.2
* Stainless sintered roller
XS2H-D421
(15.1)
30.2 0.2
40 0.7
(4.9)
29.2
35
M12 × 1
42 max.
* Stainless sintered roller
Note: 1. Unless otherwise indicated, a tolerance of 0.4 mm applies to all dimensions.
2. The following diagrams are for a indicator-equipped models.
Actuator
Top-roller plunger
Operating characteristics
Operating force
Release force
Pretravel
OF max.
RF min.
PT max.
OT min.
26.67 N
8.92 N
1.7 mm
5.6 mm
1 mm
Overtravel
Movement Differential MD max.
Operating Position
Total travel Position
OP
TTP max.
44 0.8mm
39.5 mm
Indicator-equipped Models
60 max.
53 1.5
Roller Lever
WLCA2-LE/LD
WL01CA2-LE/LD
41.5 1.5
40 1.5
17.5 dia. (length: 7) *
13.1
25.4
12.7
Four, M3.5
38R
25.4
68.7
M5 (length: 12)
14.7
Allen-head bolt
(125)
Four, 5.2+0.2
dia. holes0
58.7 0.2
Three, M4
(length: 13)
5
21.6
1.2
29.2
Four, M6
Depth: 15 min.
(15.1)
30.2 0.2
40 0.7
JIS B0202 G½
Effective thread:
4 threads min.
(4.9)
35
42 max.
* Stainless sintered roller
Note: Unless otherwise indicated, a tolerance of 0.4 mm applies to all dimensions.
Actuator WLCA2-LE/LD
Operating characteristics
WL01CA2-LE/LD
Operating force
Release force
Pretravel
OF max.
13.34 N
2.23 N
15° 5°
30°
RF min.
PT
Overtravel
OT min.
Movement Differential MD max.
12°
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
http://www.ia.omron.com/
34
WL/WLM
Spatter-prevention Models
Roller Lever (Screw Terminals)
WLCA2-@S/WL01@-@S
WLH2-@S/WLG2-@S
WLGCA2-@S
Roller Lever (Pre-wired connectors)
WLCA2-@S-M1J*/WL01@-@S-M1J*
WLH2-@S-M1J*/WLG2-@S-M1J*
WLGCA2-@S-M1J*
* External dimensions are the same even for different core
wires.
60 max.
53 1.5
41.5 1.5
40 1.5
60 max.
54 1.5
17.5 dia. (length: 7) *
17.5 dia. (length: 7) *
Four, M3.5
13.1
13.1
Four, M3.5
head clamping screws
25.4
12.7
25.4
12.7
head clamping screws
Two, M5 Allen-head nut
and arm set screw
38R
Two, M5 Allen-head nut
and arm set screw
38R
25.4
68.7
Four, 5.2+0.2
dia. holes0
25.4
68.7
Four, 5.2+0.2
dia. holes0
14.7
14.7
(125)
Fluororesin cap
Fluororesin cap
Three, M4
(length: 13)
58.7 0.2
58.7 0.2
Lamp cover
Lamp cover
5
5
Three, M4
(length: 13)
(20)
Four, M6
Depth: 15 min.
21.6
1.2
29.2
Four, M6
Depth: 15 min.
(15.1)
30.2 0.2
40 0.7
JIS B0202 G½
Effective thread:
4 threads min.
(4.9)
SC-1M
35
+100
300
42 max.
−50
* Stainless steel roller
6 dia.
21.6
1.2
XS2H-D421
(15.1)
(4.9)
29.2
30.2 0.2
40 0.7
35
42 max.
53.2 0.8
* Stainless steel roller
Sealed Top-roller Plunger (Screw Terminals)
Sealed Top-roller Plunger (Pre-wired connectors)
WLD28-@S
WLD28-@S-M1J*
* External dimensions are the same even for different core wires.
13.1
11.2 dia. (length: 5) *
PT
Rubber cap
12.9
(Fluorosilicone)
13.1
Four, M3.5 (length: 10)
Mounting bushing
Tightening screws
and spring washers
12.9
PT
11.2 dia. (length: 5) *
OP
Four, M3.5
OP
Four, 5.2+0.2
dia. holes0
Three, M4
24
Four, 5.2+0.2
dia. holes0
68.7
58.7 0.2
(length: 13)
Lamp cover
5
68.7
58.7 0.2
(20)
Lamp cover
Four, M6
Depth: 15 min.
5
Three, M4
(length: 13)
SC-1M
21.6
1.2
29.2
Four, M6
Depth: 15 min.
(15.1)
30.2 0.2
40 0.7
+100
300
JIS B0202 G½
Effective thread:
4 threads min.
(4.9)
−50
35
42 max.
6 dia.
* Stainless steel roller
21.6
1.2
29.2
35
XS2H-D421
(15.1)
30.2 0.2
40 0.7
(4.9)
42 max.
* Stainless steel roller
Note: Unless otherwise indicated, a tolerance of 0.4 mm applies to all dimensions.
Actuator
Operating characteristics
Roller Lever
Overtravel models
General-purpose High-sensitivity
Sealed Top-roller
Plunger
Basic
High-precision
Operating force
Release force
Pretravel
OF max.
RF min.
PT
13.34 N
2.23 N
15° 5°
30°
9.81 N
0.98 N
15° 5°
55°
9.81 N
13.34 N
1.47 N
16.67 N
4.41 N
1.7 mm max.
5.6 mm
0.98 N
+2°
10°
5°+2°
–1°
0°
Overtravel
OT min.
65°
7°
40°
3°
Movement Differential MD max.
12°
12°
1 mm
Operating Position
Total travel Position
OP
TTP max.
—
—
—
—
—
—
—
—
44 0.8 mm
39.5 mm
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35
WL/WLM
Long-life Models
Rotating Lever Models
Roller Lever (Screw Terminals)
WLM@-LD
Roller Lever (Direct-wired Connectors)
WLM@-LD@
60 max.
60 max.
53 1.5
53 1.5
41.5 1.5
40 1.5
41.5 1.5
40 1.5
13.1
13.1
17.5 dia. (length: 7) *
17.5 dia. (length: 7) *
Four, M3.5
(length: 26.5)
25.4
12.7
25.4
12.7
Four, M3.5
(length: 26.5)
M5 (length: 12)
Allen-head bolt
38R
38R
M5 (length: 12)
Allen-head bolt
Four, 5.2+0.2
25.4
68.7
25.4
68.7
Four, 5.2+0.2
dia. holes0
dia. holes0
14.7
14.7
Rubber cap
Rubber cap
58.7 0.2
58.7 0.2
Three, M4
(length: 13)
Three, M4
(length: 13)
Lamp cover
5
12.5
Lamp cover
5
21.6
1.2
29.2
Four, M6
Depth: 15 min.
Four, M6
Depth: 15 min.
SC-2FD
(15.1)
30.2 0.2
40 0.7
21.6
1.2
(4.9)
(15.1)
30.2 0.2
40 0.7
JIS B0202 G½
Effective thread:
4 threads min.
35
42 max.
53.2 0.8
(4.9)
29.2
M12 × 1
35
42 max.
53.2 0.8
* Stainless steel roller
JIS B0202 G½
Effective thread:
4 threads min.
* Stainless steel roller
Roller Lever (Pre-wired Connectors)
WLM@-LD@
60 max.
53 1.5
41.5 1.5
40 1.5
17.5 dia. (length: 7) *
13.1
Four, M3.5
(length: 26.5)
25.4
12.7
M5 (length: 12)
38R
Allen-head bolt
Four, 5.2+0.2
25.4
68.7
dia. holes0
14.7
Rubber cap
Three, M4
58.7 0.2
(length: 13)
Lamp cover
(20)
5
Four, M6
Depth: 15 min.
XS2H-D421
300 50
44.7
6 dia.
21.6
1.2
(15.1)
(4.9)
29.2
30.2 0.2
40 0.7
35
42 max.
* Stainless steel roller
53.2 0.8
Note: Unless otherwise indicated, a tolerance of 0.4 mm applies to all
dimensions.
Model
WLMH2-LD
General-purpose
overtravel models
@
WLMG2-LD@
High-sensitivityovertravel
models
WLMCA2-LD@
Basic models
WLMGCA2-LD@
High-precision models
Operating characteristics
Operating force
Release force
Pretravel
OF max.
9.81 N
0.98 N
15° 5°
30°
9.81 N
0.98 N
15° 5°
55°
9.81 N
13.34 N
1.47 N
RF min.
PT
0.98 N
+2°
10°
5°+2°
–1°
0°
Overtravel
OT min.
65°
7°
40°
3°
Movement Differential MD max.
12°
12°
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
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36
WL/WLM
Actuators (Levers Only)
Lever: Only rotating lever models are illustrated.
WL-1A100
WL-1A115
WL-1A400
WL-1A118
Standard Lever
Resin Roller
Bearing Roller
Nylon Roller:
Roller Width: 30 mm
17.5 dia. (length: 30)
17.9
12.6
17.9
12.6
16.9
12.1
40.2 0.8
17.5 dia. (length: 7)
stainless sintered alloy roller
17 dia. (length: 6)
bearing roller
17.5 dia. (length: 7)
resin roller
Nylon roller
23.6
7.3-dia.
mounting
holes
7.3-dia.
7.3-dia.
mounting
holes
R38
mounting
54.8
38 54.8
holes
38 54.8
38 54.8
7.3-dia.
mounting
holes
M5
Allen-head bolt
M5
Allen-head bolt
M5
M5
16
16
16
16
11.4
Allen-head bolt
Allen-head bolt
11.4
11.4
11.4
WL-1A105
WL-1A103S
WL-1A200
WL-1A300
Double Nuts
Spatter Prevention
Lever Length: 50
Roller Width: 15
Lever Length: 63
17.9
12.6
17.9
12.6
17.9
12.6
17.5 dia. (length: 7)
stainless sintered alloy roller
17.5 dia. (length: 7)
stainless steel roller
17.5 dia. (length: 7)
stainless sintered alloy roller
17.5 dia. (length: 15)
stainless steel roller
25.7
16.6
7.3-dia.
7.3-dia.
mounting
mounting
38 0.2 54.8
holes
38 54.8
holes
7.3-dia.
mounting
holes
7.3-dia.
mounting
holes
63 0.3 79.8
50 66.8
M5
Two, M5 Allen-
head nut and
arm set screw
16
16
Allen-head bolt
11.4
11.4
M5
M5
16
Allen-head bolt
16
11.4
Allen-head bolt
11.4
WL-2A100
WL-2A111
WL-2A107
WL-2A108
Resin Roller
Double Nuts
Resin Roller
24.9 0.8
19.7 0.8
17.5 dia. (length: 7)
stainless sintered
alloy roller
24.9 0.8
19.7 0.8
24.9 0.8
19.7 0.8
17.5 dia. (length: 7)
resin roller
Adjustable lever:
24.9 0.8
19.7 0.8
M5
Allen-head
bolt
17.5 dia. (length: 7)
stainless sintered alloy roller
M5
Allen-head
bolt
17.5 dia. (length: 7)
resin roller
Adjustable lever:
stainless steel
Adjustable lever:
stainless steel
Adjustable lever:
stainless steel
stainless steel
23
Adjustable
range:
25 to 140
Adjustable
range:
25 to 89
23
Adjustable
range:
25 to 89
Adjustable
range:
28 to 88
105.75
105.75
105.75
7.3-dia.
mounting
holes
7.3-dia.
mounting
holes
155.75
7.3-dia.
mounting
holes
7.3-dia.
mounting
holes
M5
Allen-head
bolt
M5
Allen-head
bolt
12
16
Two, M5 Allen-head nut
and arm set screw
12
16
12
16
6.2
(15.8)
WL-2A122
WL-2A106
WL-2A130
WL-2A104
24.9 0.8
17.5 dia. (length: 7)
stainless sintered
alloy roller
24.7 0.8
19.5 0.8
24.9 0.8
19.7 0.8
24.9 0.8
19.7 0.8
9.1
17.5 dia. (length: 7)
stainless sintered
alloy roller
M5
Allen-head
bolt
50 dia. (length: 6)
Nylon roller
17.5 dia. (length: 7)
stainless sintered
alloy roller
19.7 0.8
Adjustable lever:
stainless steel
3
Adjustable lever:
stainless steel
23
(21.8)
(10)
23
Adjustable
range:
25 to 140
Adjustable
range:
25 to 89
89.5R
(10)
Adjustable
from 42 to 89
7.3-dia.
mounting
holes
105.75
Three, 5.3+0.2
(112)
0
155.75
dia. holes
7.3-dia.
mounting
holes
7.3+0.1-dia.
0
mounting holes
7.3-dia.
mounting
holes
M5
M5
Allen-head
bolt
Allen-head
bolt
Two, M5
(length: 16)
Allen-head bolt
15.9
20
16
20
* Can be installed
on the rear side.
22.1
23
12
16
6.2
(15.8)
Note: Unless otherwise indicated, a tolerance of 0.4 mm applies to all dimensions.
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
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37
WL/WLM
Lever: Only rotating lever models are illustrated.
WL-2A110
WL-2A105
WL-1A106
WL-1A110
34.2
34.5
24.4
24.2
50 dia. (length: 15)
Nylon roller
49 dia. rubber roller
Material: EPDM
50 dia. (length: 6)
Nylon roller
20.1 0.8
6
35 dia. (length: 6)
Nylon roller
20.1 0.8
38R
23
Adjustable
from 41 to
89
38R
Adjustable
from 41 to
78.5
122
M5
7.3-dia.
mounting
holes
7.3+0.1-dia.
Allen-head
bolt
0
16
16
mounting holes
11.5
11.5
M5
Allen-head
bolt
M5
Allen-head
bolt
7.3-dia.
mounting
holes
7.3-dia.
mounting
holes
16
16
WL-4A100
WL-4A201
WL-3A100
WL-3A106
Double Nut
3.2-dia.
stainless
steel rod
9
9
3.2-dia.
stainless
steel rod
2-dia. stainless
steel for spring
3-dia. stainless
steel rod
Adjustable
from 350
to 380
7.3-dia. mounting
holes
Adjustable
from 350
to 380
7.3-dia.
13
Adjustable
from
25 to 140
8
Adjustable
from 270 to
290
M5
Allen-head
bolt
mounting
holes
400
2
8
M5
Allen-head
bolt
400
2
160
19
Actuator's
center of
rotation
65
2
11
7.5
65
2
11
7.5
6
6
11
7.3-dia.
mounting
holes
M5
Allen-head
bolt
13.4
12.8
7.3-dia.
mounting
holes
Two, M5 Allen-
head nut and
arm set screw
11
13.4
25.5 max.
12.8
25.5 max.
WL-3A108
WL-3A200
WL-3A203
WL-4A112
3.2-dia.
stainless
steel rod
8 dia.
2.3-dia.
operation rod
9
Cap
4-dia. stainless
steel rod
50
7.3-dia.
mounting holes
Adjustable
from 650
to 660
417.5
450
2
8
0.4
M5
Allen-head
bolt
Adjustable
up to 141
Adhesive
432.5
470
2
680
4
12.5 dia. max.
11
4
160
2.3-dia.
operation
rod
12.5
dia.
max.
19
(95)
65
2
11
7.5
(95)
6
7.5
6
11
7.5
7.3-dia.
mounting
holes
7.3-dia.
mounting
holes
M5
Allen-head
6
M5
Allen-head
bolt
13
13.4
12.8
7.5
11
7.3-dia.
mounting
holes
bolt
M5
Allen-head
bolt
25.5 max.
24.6 max.
13
24.6 max.
WL-2A129
WL-5A101
WL-5A103
WL-5A105
15.8
3
Marking
8R
Two, 17.5 dia. (length: 7)
stainless sintered alloy rollers
Two, 17.5 dia. (length: 7)
stainless sintered alloy rollers
Two, 17.5 dia. (length: 7)
stainless sintered alloy rollers
6.7
17.7
12.3
17.7
17.7
12.3
6.7
(18.5)
12.3
1.3
1.3
90°
Three, 5.3+0.2
90°
0
90°
dia. holes
84
95.3
7.3+0.1 dia.
7.3+0.1 dia.
7.3+0.1 dia.
0
0
0
38R
54.8
38R
54.8
38R
54.8
(108)
7.3+0.1 dia.
mou0nting
holes
10
10
11.3
M5 (length: 16)
Allen-head bolt
M5 (length: 16)
Allen-head bolt
M5 (length: 16)
Allen-head bolt
11
11
11
15.9
20
Two,M5
(length: 16)
Allen-head bolts
22.1
WL-5A100 has a plastic roller
WL-5A102 has a plastic roller
WL-5A104 has a plastic roller
Note: 1. Unless otherwise indicated, a tolerance of 0.4 mm applies to all dimensions.
2. When using the adjustable roller (rod) lever, make sure that the lever is facing downwards. Use caution, as telegraphing (the Switch turns ON and OFF
repeatedly due to inertia) may occur.
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
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38
WL/WLM
Safety Precautions
For details, be sure to read Safety Precautions for All Limit Switches.
Precautions for Safe Use
Precautions for Correct Use
• When a rod or wired-type actuator is used, do not touch the top end
of the actuator. Doing so may result in injury.
(Applicable models)
WLHAL5 and WL01HAL5 Rod Spring Levers and WLNJ-S2 and
WL01NJ-S2 Steel-wire Actuators.
• When wiring terminal screws, use M4 round crimp terminals and
tighten screws to the recommended torque. Wiring with bare wires,
or incorrect crimp terminals, or not tightening screws to the
recommended torque can lead to short-circuits, leakage current,
and fire.
• A short-circuit may cause damage to the Switch, so insert a circuit
breaker fuse, of 1.5 to 2 times the rated current, in series with the
Switch.
• In order to meet EN approval ratings, use a 10-A fuse that
corresponds to IEC60269, either a gI or gG for general-purpose
types and spatter-prevention models only.
• When performing internal wiring there is a chance of short-circuit,
leakage current, or fire, so be sure to protect the inside of the
Switch from splashes of oil or water, corrosive gases, and cutting
powder.
• Using an inappropriate connector or assembling Switches
incorrectly (assembly, tightening torque) can result in malfunction,
leakage current, or fire, so be sure to read the instruction manual
thoroughly beforehand.
• Even when the connector is assembled and set correctly, the end
of the cable and the inside of the Switch may come in contact. This
can lead to malfunction, leakage current, or fire, so be sure to
protect the end of the cable from splashes of oil or water and
corrosive gases.
Operating Environment
• Seal material may deteriorate if a Switch is used outdoor or where
subject to special cutting oils, solvents, or chemicals. Always
appraise performance under actual application conditions and set
suitable maintenance and replacement periods.
• Install Switches where they will not be directly subject to cutting
chips, dust, or dirt. The Actuator and Switch must also be protected
from the accumulation of cutting chips or sludge.
Not Suitable
Suitable
• Constantly subjecting a Switch to vibration or shock can result in
wear, which can lead to contact interference with contacts,
operation failure, reduced durability, and other problems.
Excessive vibration or shock can lead to false contact operation or
damage. Install Switches in locations not subject to shock and
vibration and in orientations that will not produce resonance.
• The Switches have physical contacts. Using them in environments
containing silicon gas will result in the formation of silicon oxide
(SiO2) due to arc energy. If silicon oxide accumulates on the
contacts, contact interference can occur. If silicon oil, silicon filling
agents, silicon cables, or other silicon products are present near the
Switch, suppress arcing with contact protective circuits (surge
killers) or remove the source of silicon gas.
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
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39
WL/WLM
Built-in Switch
Rotating Lever Set Position (General-purpose or Spatter-
prevention Switches Only)
Do not remove or replace the built-in switch. If the position of the built-
in switch moves, it can cause reduced performance, and if the
insulation sheet moves (separator), the insulation may become
ineffective.
All rotating lever models, except the fork lever lock models, have a set
position marker plate. (See page 23.) After operation, set the indicator
needle on the marker plate so that is in the convex section of the
bearing.
Tightening Torque
• If screws are too loose they can lead to an early malfunction of the
Switch, so ensure that all screws are tightened using the correct
torque.
• In particular, when changing the direction of the Head, make sure
that all screws are tightened again to the correct torque. Do not
allow foreign objects to fall into the Switch.
Operation Set Position (Long-life Switches Only)
For all Long-life Switching, there is a set position marker slit on the
rubber cap of the head. After operation, set the slit on the rubber cap
so that the fluorescent color on the shaft section can be seen.
Terminal Plate
By using a short circuit plate, as shown in the following diagram, the
Switch can be fabricated into a single-polarity double-break switch.
When ordering, specify WL Terminal Plate (product code: WL-
9662F).
Appropriate
tightening
torque
No.
Type
1.
6.
Head mounting
screw
3.
1.
2.
0.78 to 0.88 N·m
1.18 to 1.37 N·m
9
2.5+0.2
7.1
0
Cover mounting
screw
Allen-head bolt
3. (for securing the
lever)
4.
2.
4.90 to 5.88 N·m
3R
COM
9
0.2
23 0.4
16 0.15
4. Terminal screw
5. Connector
0.59 to 0.78 N·m
1.77 to 2.16 N·m
7
2R
5.
3.5
2.1R
Installing the Switch
4.2+0.1
t = 0.6 Brass plate
0
To install the Switch, make a mounting panel, as shown in the
following diagram, and tighten screws using the correct torque.
General-purpose Models,
Side installation for 90°
Spatter-prevention Models,
Operation Models
and Long-life Models
Four, 5.2+0.2
Two, 5.2 +0.2
0
0
dia. mounting holes
or M5 taps
dia. mounting holes
64 0.15
58.7 0.15
23 0.15
30.2 0.15
Connectors
Either the easy-to-use Allen-head nut or the SC Connector can be
used as connectors. To ensure high-sealing properties, use the SC
Connector. Consult your OMRON representative for details.
Wiring
• Use 1.25-mm lead wires and M4-insulation covered crimp terminals
for wiring.
Crimp Terminal External
Dimensions
Wiring Method
Switch Box Section
L
Ground terminal
F
l
D dia.
B
dz dia.: 4.3
D dia. : 4.5
dz dia.
B
L
F
l
: 8.5
: 21.0
: 7.8
NO terminal
NC terminal
: 9.0 (mm)
• The ground terminal is only installed on models with ground
terminals.
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
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40
WL/WLM
Using the Switches
Item
Applicable models and Actuators
Details
Changing the Installation Position
of the Actuator
By loosening the Allen-head bolt on the
actuator lever, the position of the actua-
tor can be set anywhere within the 360
With Indicator-equipped Switches, the
Roller Levers:
WLCA2, WL01CA2, WLCA2-2,
WL01CA2-2, WLH2,WL01H2, WLG2,
WL01G2, WLMCA2@, WLMH2@,
WLMG2@, WLMGCA2@
°.
Loosen the M5 × 12 bolt, set
the actuator's position and then
tighten the bolt again.
Adjustable Roller Levers:
WLCA12, WL01CA12, WLCA12-2,
WL01CA12-2, WLH12, WL01H12,
WLG12, WL01G12,
Adjustable Rod Levers:
WLCL, WL01CL, WLCL-2, WL01CL-2,
WLHL, WL01HL, WLGL, WL01GL
actuator lever comes in contact with the
top of the indicator cover, so use caution
when rotating and setting the lever.
When the lever only moves forwards and
backwards, it will not contact the lamp
cover (except for long-life models).
Roller Levers:
Changing the Orientation of the Head
By removing the screws in the four cor-
ners of the Head, the Head can be set
in any of the four directions. Be sure to
change the plunger for internal opera-
tions at the same time. (The operation-
al plunger does not need to be
changed on general-purpose and high-
sensitivity overtravel models.) The roll-
er plunger can be set in either two po-
sitions at 90°.
WLCA2-2N and WL01CA2-2N can be
set only in either the forward or back-
ward direction.
WLCA@, WL01CA@, WLCA@-2,
WL01CA@-2, WLGCA@, WLH@,
WL01H@, WLG@, WL01G@,
WLMCA2@, WLMH2@, WLMG2@,
WLMGCA2@
Adjustable Rod Levers:
WLCL, WL01CL, WLCL-2, WL01CL-2
Horizontal Plungers:
WLSD@, WL01SD@
Top-roller Plungers:
WLD2, WL01D2
Sealed Top-roller Plungers:
WLD28, WL01D28
Head
Head
Loosen the screws.
Loosen the screws.
Does not include -RP60 Series or -141
Series.
One-side Operation for General-purpose and High-precision Switches
The output of the Switch will be
changed, regardless of which
direction the lever is pushed.
The output of the Switch will
only be changed when the lever
is pushed in one direction.
Operating Operating Not operating Operating Operating Not operating
Operational
plunger
Operation in both
directions
Clockwise operation
Counterclockwise
operation
Cam Direction Changing Procedure for Overtravel, 90° Operation Switches
Changing the Operating Direction
By removing the Head on models
which can operate on one-side only,
and then changing the direction of the
operational plunger, one of three oper-
ating directions can be selected. For
overtravel 90° operation models, one
of three operating directions can be se-
lected by loosening the rubber holder
using either a coin or a flat-blade
screwdriver and changing the direction
of the internal rubber section.
Loosen the cam holder with a
coin or screwdriver. Take out
the cam from the Switch.
Change the direction of the cam as
required by your intended operation
and then reinstall the cam.
Roller Levers:
WLCA2, WL01CA2, WLGCA2,
WLMGCA2@
Adjustable Roller Levers:
WLCA12, WL01CA12
Adjustable Rod Levers:
WLCL, WL01CL
Overtravel Models:
WLCA@-2N, WL01CA@-2N
The tightening torque for the screws on
the Head is 0.78 to 0.88 N•m.
Relationship of cam to operation as observed from the rear of Switch
Operation on both sides
Operation on one side
Operates
Operates
Operates Does not operate
Operation on one side
Avoid this combination
Does not
operate
Operates
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41
WL/WLM
Item
Applicable models and Actuators
Details
Roller Levers:
Installing the Roller on the Inside
By installing the roller lever in the op-
posite direction, the roller can be in-
stalled on the inside. (Set so that
operation can be completed within a
180° level range.)
WLCA@, WL01CA@, WLH@, WL-
CA@-2, WL01CA@-2, WLMCA2@,
WLMH2@, WLMG2@, WLMGCA2@,
WLG@, except for the adjustable roller
levers.
Fork Lever Locks:
WLCA32-4@, WL01CA32-4@
Loosen the
Allen-head bolt.
WLCA32-41
WLCA32-43
Selecting the Roller Position
There are four types of fork lever lock
for use depending on the roller posi-
tion.
Fork Lever Locks:
WLCA32-4@, WL01CA32-4@
WLCA32-42
WLCA32-44
Note: An explanation of the operation of fork lever locks is provided after
this table.
WLCA12 etc.
Loosen this
Allen-head bolt
and adjust the
length of the rod.
Adjustment range:
25 to 89 mm
Adjusting the Length of the Rod or
Lever
The length of the rod or lever can be
adjusted by loosening the Allen-head
bolt.
Adjustable Roller Levers:
WLCA12, WL01CA12 etc.
Adjustable Rod Levers:
WLCL, WL01CL, etc.
Loosen this
Allen-head bolt
and adjust the
length of the
lever.
Operation of Fork Lever Locks
The fork lever lock is configured so that the dog pushes the lever to reverse the output and this reversed state is maintained even after
the dog continues on. If the dog then pushes the lever from the opposite direction, the lever will return to its original position.
Example
NC terminal: ON
NO terminal: ON
NO terminal: ON
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42
Precautions for All Limit Switches
(Not including Safety Switches)
Note: Refer to the Precautions section for each Switch for specific precautions applicable to each Switch.
Precautions for Safe Use
• If the Switch is to be used as a switch in an emergency stop circuit
or in a safety circuit for preventing accidents resulting in injuries or
deaths, use a Switch with a direct opening mechanism, use the NC
contacts with a forced release mechanism, and set the Switch so
that it will operate in direct opening mode.
For safety, install the Switch using one-way rotational screws or
other similar means to prevent it from easily being removed. Protect
the Switch with an appropriate cover and post a warning sign near
the Switch in order to ensure the safety.
• Do not supply electric power when wiring. Otherwise electric shock
may result.
• Keep the electrical load below the rated value.
• Be sure to evaluate the Switch under actual working conditions
after installation.
• Do not touch the charged switch terminals while the Switch has
carry current, otherwise electric shock may result.
• If the Switch has a ground terminal, be sure to connect the ground
terminal to a ground wire.
• Do not disassemble the Switch while electric power is being supply.
Otherwise electric shock may result.
• The durability of the Switch greatly varies with switching conditions.
Before using the Switch, be sure to test the Switch under actual
conditions. Make sure that the number of switching operations is
within the permissible range.
If a deteriorated Switch is used continuously, insulation failures,
contact weld, contact failures, switch damage, or switch burnout
may result.
• Maintain an appropriate insulation distance between wires
connected to the Switch.
• Some types of load have a great difference between normal current
and inrush current. Make sure that the inrush current is within the
permissible value. The greater the inrush current in the closed
circuit is, the greater the contact abrasion or shift will be.
Consequently, contact weld, contact separation failures, or
insulation failures may result. Furthermore, the Switch may become
broken or damaged.
Mounting
• Do not modify the actuator, otherwise the operating characteristics
and performance of the actuator will change.
• Do not enlarge the mounting holes of the Switch or modify the
Switch. Doing so may result in insulation failures, housing damage,
or physical injuries.
• Be sure to evaluate the Switch under actual working conditions
after installation.
• Do not apply oil, grease, or other lubricants to the moving parts of
the actuator, otherwise the actuator may not operate correctly.
Furthermore, intrusion of oil, grease, or other lubricants inside the
Switch may reduce sliding characteristic or cause failures in the
Switch.
• Mount the Switch and secure it with the specified screws tightened
to the specified torque along with flat washers and springs. The
actuator of a Pushbutton Limit Switch mounted to a panel with
excessive tightening torque may not operate correctly.
• Be sure to wire the Switch so that the conduit opening is free of
metal powder or any other impurities.
• If glue or bonding agent is applied, make sure that it does not
adhere to the movable parts or intrude inside the Switch, otherwise
the Switch may not work correctly or cause contact failure. Some
types of glue or bonding agent may generate a gas that may have
a bad influence on the Switch. Pay the utmost attention when
selecting the glue or locking agent.
• Do not drop or disassemble the Switch, otherwise the Switch will
not be capable of full performance. Furthermore, the Switch may
become broken or burnt.
• Some models allow changes in head directions. When changing
the head of such a model, make sure that the head is free of any
foreign substance. Tighten each screw of the head to the rated
torque.
• Be sure to take measures so that no foreign material, oil, or water
will penetrate into the Switch through the conduit opening. Be sure
to attach a connector suited to the cable thickness and tighten the
connector securely to the rated torque.
I
• Do not impose shock or vibration on the actuator while it is fully
pressed. Otherwise, the actuator will partially abrade and an
actuation failure may result.
(A)
Wiring
i (Inrush current)
• If the wiring method is incorrect, the wires may get caught on
objects or the lead wires may be pulled excessively. Make sure that
the lead wires are sufficiently long and secure them along the wiring
path.
Incorrect
Correct
io (Constant current)
t
Terminal box
Terminal box
Wiring
Pay the utmost attention so that each terminal is wired correctly.
If the terminal is wired incorrectly, the Switch will not function.
Furthermore, not only will the Switch have a bad influence on the
external circuit, the Switch itself may become damaged or burnt.
• Pay the utmost attention so that each terminal is wired correctly. If
a terminal is wired incorrectly, the Limit Switch will not function
properly. Furthermore, not only will the Limit Switch have an
adverse influence on external circuits, the Limit Switch itself may
become damaged or burnt.
Precautions for Correct Use
For details, refer to Precautions for Correct Use in the
Technical Guide for Limit Switches.
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C-1
Technical Guide for Limit Switches
Precautions for Correct Use
• The following graph shows an example of changes in contact force
according to the stroke. The contact force near the OP or RP is
unstable, and the Limit Switch cannot maintain high reliability.
Furthermore, the Limit Switch cannot withstand strong vibration or
shock.
Switch Operation
• The Switch in actual operation may cause accidents that cannot be
foreseen from the design stage. Therefore, the Switch must be
practically tested before actual use.
• When testing the Switch, be sure to apply the actual load condition
together with the actual operating environment.
• All the performance ratings in this catalog are provided under the
following conditions unless otherwise specified.
Inductive load:
A minimum power factor of 0.4 (AC) or a maximum time constant
of 7 ms (DC)
Lamp load:
Stroke
An inrush current 10 times higher than the normal current
Motor load:
An inrush current 6 times higher than the normal current
(1) Ambient temperature: +5°C to +35°C
(2) Ambient humidity: 40% to 70%RH
Note: An inductive load causes a problem especially in DC circuitry. Therefore,
it is essential to know the time constants (L/R) of the load.
FP
Changes to opposite side
Stroke
Changes to opposite side
OTP
Solenoid
(Approximately
10 to 20 times higher)
Incandescent lamp
(Approximately
10 to 15 times higher)
Motor
(Approximately
5 to 10 times higher)
• If the Limit Switch is used so that the actuator is constantly pressed,
it will fail quickly and reset faults may occur. Inspect the Limit Switch
periodically and replace it as required.
Relay
(Approximately
4 to 5 times higher)
Mechanical Conditions for Switch Selection
• The actuator must be selected according to the operating method.
(Refer to page 9.)
• Check the operating speed and switching frequency.
1. If the operating speed is extremely low, the switching of the
movable contact will become unstable, thus resulting in incorrect
contact or contact weld.
2. If the operating speed is extremely high, the Switch may break due
to shock. If the switching frequency is high, the switching of the
contacts cannot catch up with the switching frequency. Make
sure that the switching frequency is within the rated switching
frequency.
• Do not impose excessive force on the actuator, otherwise the
actuator may become damaged or not operate correctly.
• Make sure that the stroke is set within the suitable range specified
for the model, or otherwise the Switch may break.
Mechanical Characteristics
Operating Force, Stroke, and Contact Characteristics
• The following graph indicates the relationship between operating
force and stroke or stroke and contact force. In order to operate the
Limit Switch with high reliability, it is necessary to use the Limit
Switch within an appropriate contact force range. If the Limit Switch
is used in a normally closed condition, the dog must be installed so
that the actuator will return to the FP when the actuator is actuated
by the dog. If the Limit Switch is used in a normally open condition,
the actuator must be pressed to 70% to 100% of the OT (i.e., 60%
to 80% of the TT) and any slight fluctuation must be absorbed by
the actuator.
Electrical Characteristics
• If the full stroke is set close to the OP or RP, contact instability may
result. If the full stroke is set to the TTP, the actuator or switch may
become damaged due to the inertia of the dog. In that case, adjust
the stroke with the mounting panel or the dog.
Refer to page 11, Dog Design, page 12, Stroke Settings vs. Dog
Movement Distance, and page 12, Dog Surface for details.
Electrical Characteristics for Switch Selection
• The switching load capacity of the Switch greatly varies between
AC and DC. Always be sure to apply the rated load. The control
capacity will drastically drop if it is a DC load. This is because a DC
load has no current zero-cross point, unlike an AC load. Therefore,
if an arc is generated, it may continue comparatively for a long time.
Furthermore, the current direction is always the same, which
results in a contact relocation phenomena whereby the contacts
easily stick to each other and do not separate when the surfaces of
the contacts are uneven.
• If the load is inductive, counter-electromotive voltage will be
generated. The higher the voltage is, the higher the generated
energy will be, which will increase the abrasion of the contacts and
contact relocation phenomena. Be sure to use the Switch within the
rated conditions.
• If the load is a minute voltage or current load, use a dedicated
Switch for minute loads. The reliability of silver-plated contacts,
which are used by standard Switches, will be insufficient if the load
is a minute voltage or current load.
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C-2
Technical Guide for Limit Switches
Contact Protective Circuit
Apply a contact protective circuit to increase the contact durability,
prevent noise, and suppress the generation of carbide or nitric acid.
Be sure to apply the contact protective circuit correctly, otherwise an
adverse effect may occur.
The following provides typical examples of contact protective circuits.
If the Switch is used in an excessively humid location for switching a
load that easily generates arcs, such as an inductive load, the arcs
may generate NOx, which will change into HNO3 if it reacts with
moisture.
Consequently, the internal metal parts may corrode and the Switch
may fail. Be sure to select the ideal contact preventive circuit from the
following.
Also, load operating times may be delayed somewhat if a contact
protective circuit (a surge killer) is used.
Typical Examples of Contact Protective Circuits
Applicable
current
Circuit example
Feature and details
Element selection
AC
DC
C: 1 to 0.5 μF × switching current (A)
R: 0.5 to 1 Ω × switching voltage (V)
The values may change according to the charac-
teristics of the load.
Condi-
tional *
* When AC is switched, the load impedance must
be lower than the CR impedance.
C
R
Inductive
load
O
Power
supply
The capacitor suppresses the spark discharge of
current when the contacts are open. The resistor
limits the inrush current when the contacts are
closed again. Consider the roles of the capacitor
and resistor and determine ideal capacitance and
resistance values through testing.
CR circuit
Generally, use a capacitor that has a dielectric
strength of between 200 and 300 V. Use an AC ca-
pacitor for an AC circuit, i.e., a capacitor that has no
polarity.
If, however, the arc shutoff capacity between the con-
tacts is a problem at high DC voltages, it may be more
effective to connect a capacitor and resistor across
the contacts rather than the load. Performing testing
to determine the most suitable method.
The operating time will be greater if the load is a re-
lay or solenoid.
Connecting the CR circuit in parallel to the load is
effective when the power supply voltage is 24 or 48
V and in parallel to the contacts when the power
supply voltage is 100 to 200 V.
C
Inductive
load
O
O
Power
supply
R
Energy stored in the coil is changed into current by
the diode connected in parallel to the load. Then
the current flowing to the coil is consumed and
Joule heat is generated by the resistance of the in- ward current as high or higher than the load cur-
ductive load. The reset time delay with this method rent.
The diode must withstand a peak inverse voltage
10 times higher than the circuit voltage and a for-
Diode
method
Power
supply
Inductive
load
×
×
O
O
is longer than that in the CR method.
If a suitable Zener voltage is not used, the load may
Diode and
Zener diode
method
This method will be effective if the reset time delay fail to operate depending on the environment. Use
caused by the diode method is too long.
Power
supply
Inductive
load
a Zener diode with a Zener voltage that is about 1.2
times the power supply voltage.
This method makes use of constant-voltage char-
acteristic of the varistor so that no high voltage is Select a varistor with a cut voltage Vc that satisfies
imposed on the contacts. This method causes a re- the following formula. For AC, the voltage must be
Varistor
method
set time delay.
multiplied by the square root of 2.
Inductive
load
O
O
Connecting a varistor in parallel to the load is effec- Vc > Power supply voltage × 1.5
Power
supply
tive when the supply voltage is 24 to 48 V and in
parallel to the contacts when the supply voltage is because high voltages will not be cut.
100 to 200 V.
If Vc is set too high, effectiveness will be reduced
Do not apply contact protective circuits (surge killers) as shown below.
This circuit effectively suppresses arcs when
the contacts are OFF. When the contacts are
open, capacity is stored in the capacitor, and
short-circuit current of the capacitor will flow
when the contacts are turned ON, which may
cause contacts to weld.
This circuit effectively suppresses arcs when
the contacts are OFF. When the contacts are
ON again, however, charge current will flow to
the capacitor, which may result in contact weld.
C
Load
C
Load
Power
supply
Power
supply
Using Switches for Micro Loads
Contact faults may occur if a Switch for a general-load is used to
switch a micro load circuit. Use switches in the ranges shown in the
diagram on the right. However, even when using micro load models
within the operating range shown here, if inrush current occurs when
the contact is opened or closed, it may increase contact wear and so
decrease durability. Therefore, insert a contact protection circuit
where necessary. The minimum applicable load is the N-level
reference value. This value indicates the malfunction reference level
for the reliability level of 60% (λ60).
5 mW
800 mW
26 mA
0.16 mA
30
24
Operating range
for standard
models
Operating range
for micro-load
models
The equation, λ60 = 0.5 × 10–6/operations indicates that the estimated
malfunction rate is less than 1/2,000,000 operations with a reliability
level of 60%.
12
Unusable
range
5
0
1 mA
100 mA 160 mA
0.1
1
10
100
1,000
Current (mA)
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C-3
Technical Guide for Limit Switches
Connections
Operating Environment
• Do not connect a Single Limit Switch to two power supplies that are
different in polarity or type.
• Do not use the Switch by itself in atmospheres containing
flammable or explosive gases. Arcs and heating resulting from
switching may cause fire or explosion.
• Use protective covers to protect Switches that are not specified as
waterproof or airtight whenever they are used in locations subject
to splattering or spraying oil or water, or to accumulation of dust or
dirt.
Power Connection Examples
(Connection of Different Polarities)
Incorrect Power Connection Example
(Connection of Different Power Supplies)
There is a risk of AC and DC mixing.
Incorrect
Incorrect
L
NC
NC
NO
AC
DC
NO
Correct
Incorrect
L
Correct
Terminal box
Terminal box
NC
NO
• The materials of Limit Switch may change in quality or deteriorate
if the Limit Switch is used outdoors or any other location where the
Limit Switch is exposed to special machining oil. Consult your
OMRON representative before selecting the model.
Connect the load to the same polarities.
• Be sure to install the Switch so that the Switch is free from dust or
metal powder. The actuator and the switch casing must be
protected from the accumulation of dust or metal powder.
• Do not design a circuit where voltage is imposed between contacts,
otherwise contact welding may result.
Incorrect
Correct
Incorrect
• Do not use the Switch in locations where the Switch is exposed to
hot water at a temperature greater than 60°C or steam.
• Do not use the Switch under temperatures or other environmental
conditions not within the specified ranges.
The rated permissible ambient temperature range varies with the
model. Refer to the specifications in this catalog. If the Switch is
exposed to radical temperature changes, the thermal shock may
deform the Switch and the Switch may malfunction.
200 V
L
100 V
• Do not use a circuit that will short-circuit if an error occurs,
otherwise the charged part may melt and break off.
NC
NO
NC
NO
Incorrect
Correct
Separate the Switch
from hot water.
L
L
• Application of Switch to a Low-voltage, Low-current Electronic
Circuit.
1. If bouncing or chattering of the contacts results and causes
problems, take the following countermeasures.
(a)Insert an integral circuit.
(b)Suppress the generation of pulse from the contact bouncing
or chattering of the contacts so that it is less than the noise
margin of the load.
• Be sure to protect the Switch with a cover if the Switch is in a
location where the Switch may be actuated by mistake or where the
Switch is likely cause an accident.
Correct
Incorrect
2. Conventional silver-plated contacts are not suited to this
application. Use gold-plated contacts, which are ideal for
handling minute voltage or current loads.
(Malfunction prevented)
3. The contacts of the Switch used for an emergency stop must be
normally closed with a positive opening mechanism.
• In order to protect the Switch from damage due to short-circuits, be
sure to connect a quick-response fuse with a breaking current 1.5
to 2 times larger than the rated current to the Switch in series. When
complying with EN approved ratings, use a 10-A IEC 60269-
compliant gI or gG fuse.
• If vibration or shock is continuously imposed on the Switch, contact
failure, malfunction, or decrease in service life may be caused by
abrasive powder generated from the internal parts. If excessive
vibration or shock is imposed on the Switch, the contacts may
malfunction or become damaged. Make sure to install the Switch in
locations free of constant vibration or shock.
• Do not use the Switch with silver-plated contacts for long periods if
the switching frequency of the Switch is comparatively low or the
load is minute. Otherwise, sulfuric film will be generated on the
contacts and contact failures may result. Use the Switch with gold-
plated contacts or use a dedicated Switch for minute loads instead.
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C-4
Technical Guide for Limit Switches
• Do not use the Switch in locations with corrosive gas, such as
sulfuric gas (H2S or SO2), ammonium gas (NH3), nitric gas (HNO3),
or chlorine gas (Cl2), or high temperature and humidity. Otherwise,
contact failure or corrosion damage may result.
Outdoor Use
• If the Limit Switch is used in places with sludge or dust powder
spray, make sure that the mechanical parts are sealed with a
rubber cap.
• If the Switch is used in locations with silicone gas, arc energy may
create silicon dioxide (SiO2) on the contacts and a contact failure
may result. If there is silicone oil, silicone sealant, or wire covered
with silicone close to the Switch, attach a contact protective circuit
to suppress the arcing of the Switch or eliminate the source of
silicone gas generation.
• The rubber materials exposed to ozone may deteriorate. Check
that the rubber parts are made of environment-resistive materials,
such as chloroprene, silicone, or fluorine rubber.
• Due to capillary attraction, rainwater may enter the Limit Switch
through the lead wires or sheath. Be sure to cover the wire
connections in a terminal box so that they are not directly exposed
to rainwater.
• If the Limit Switch is used outdoors, the steel parts of the Limit
Switch (such as the screws and plunger parts) may corrode.
Models with resistance against climatic conditions have been
added to the series. Consider using outdoor models, such as the
WL-@P1 or D4C-@P.
• "Limit Switch is used outdoors" refers to an environment where the
Limit Switch is exposed directly to rainwater or sunlight (e.g.,
multistory parking facilities) excluding locations with corrosive gas
or salty breezes. A Limit Switch used outdoors may not release due
to icing and may not satisfy specified standards.
Regular Inspection and Replacement
• If the Switch is normally closed with low switching frequency (e.g.,
once or less than once a day), a reset failure may result due to the
deterioration of the parts of the Switch. Regularly inspect the Switch
and make sure that the Switch is in good working order.
• In addition to the mechanical durability or electrical durability of the
Switch described previously, the durability of the Switch may
decrease due to the deterioration of each part, especially rubber,
resin, and metal. Regularly inspect the Switch and replace any part
that has deteriorated in order to prevent accidents from occurring.
• If the Switch is not turned On or OFF for a long time, oxidation of
the contacts may decrease contact reliability. Faulty continuity may
result in accidents.
Operation
• Carefully determine the position and shape of the dog or cam so
that the actuator will not abruptly snap back, thus causing shock. In
order to operate the Limit Switch at a comparatively high speed,
use a dog or cam that keeps the Limit Switch turned ON for a
sufficient time so that the relay or valve will be sufficiently
energized.
• Be sure to mount the Switch securely in a clean location to ensure
ease of inspection and replacement. The Switch with operation
indicator is available, which is ideal if the location is dark or does
not allow easy inspection or replacement.
Difficult to inspect or install
Easy to inspect
• The method of operation, the shape of the cam or dog, the
operating frequency, and the travel after operation have a large
influence on the durability and operating accuracy of the Limit
Switch. The cam or dog must be smooth in shape.
The cover must be located in the
direction ensuring ease of
maintenance or inspection.
Incorrect
Correct
Storage of Switch
Snapped
back
• When storing the Switch, make sure that the location is free of
corrosive gas, such as H2S, SO2, NH3, HNO3, or Cl2, or dust and
does not have a high temperature or humidity.
Abruptly
actuated
• Be sure to inspect the Switch before use if it has been stored for
three months or more.
Weather Resistance, Cold Resistance, and Heat
Resistance
Incorrect
Correct
Silicon rubber is used to increase resistance to weather, cold, and
heat. Silicon rubber, however, can generate silicon gas. (This can
occur at room temperature, but the amount of silicon gas generated
increases at higher temperatures.) Silicon gas will react as a result of
arc energy and form silicon oxide (SiO2). If silicon oxide accumulates
on the contacts, contact interference can occur and can interfere with
the device. Before using a Switch, test it under actual application
conditions (including the environment and operating frequency) to
confirm that no problems will occur in actual.
Snapped
back
Abruptly
actuated
• Appropriate force must be imposed on the actuator by the cam or
dog in both rotary operation and linear operation.
If the dog touches the lever as shown below, the operating position
will not be stable.
Incorrect
Dog
Correct
Dog
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C-5
Technical Guide for Limit Switches
• Unbalanced force must not be imposed on the actuator. Otherwise,
wear and tear on the actuator may result.
• Be sure to use the Limit Switch according to the characteristics of
the actuator.
If a roller arm lever actuator is used, do not attempt to actuate the
Limit Switch in the direction shown below.
Incorrect
Correct
Incorrect
Dog
Roller
Dog
Roller
• Do not modify the actuator to change the OP.
• With the long actuator of an Adjustable Roller Lever Switch, the
following countermeasures against lever shaking are
recommended.
1.Make the rear edge of the dog smooth with an angle of 15° to 30°
or make it in the shape of a quadratic curve.
• With a roller actuator, the dog must touch the actuator at a right
angle. The actuator or shaft may deform or break if the dog touches
the actuator (roller) at an oblique angle.
2.Design the circuit so that no error signal will be generated.
3.Use a switch that is actuated in one direction only. (Alternatively,
set the Switch so that it is operated only in one direction.)
• With a bevel plunger actuator, make sure that the width of the dog
is wider than that of the plunger.
Incorrect
Correct
Dog
Incorrect
Correct
• Make sure that the actuator does not exceed the OT (overtravel)
range, otherwise the Limit Switch may malfunction. When mounting
the Limit Switch, be sure to adjust the Limit Switch carefully while
considering the whole movement of the actuator.
Operating
body
PT (Pretravel)
Install a stopper.
70% of
FP (Free position)
OP (Operating position)
100% of
rated OT
OT (Overtravel)
rated OT
TTP (Total travel position)
Optimum setting range
Distance to the
optimum setting range.
Reference line
• The Limit Switch may soon malfunction if the OT is excessive.
Therefore, adjustments and careful consideration of the position of
the Limit Switch and the expected OT of the operating body are
necessary when mounting the Limit Switch.
Correct
Stopper
• When using a pin-plunger actuator, make sure that the stroke of the
actuator and the movement of the dog are located along a single
straight line.
Incorrect
Correct
Operating
body
Operating
body
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C-6
Technical Guide for Limit Switches
Dog Design
Speed and Angle of Dog and Relationship with Actuator
Before designing a dog, carefully consider the operating speed and angle of the dog (φ) and their relationship with the shape of the actuator. The
optimum operating speed (V) of a standard dog at an angle of 30° to 45° is 0.5 m/s maximum.
Roller Lever Switches
(1) Non-overtravel Dog
Plunger Switches
If the dog overrides the actuator, the front and rear of the dog may be
the same in shape, provided that the dog is not designed to be
separated from the actuator abruptly.
Dog speed: 0.5 m/s max. (standard speed)
Roller Plunger
φ
φ
V max. (m/s)
0.4
0.25
0.1
y
30°
45°
60°
0.8 (TT)
80% of to-
tal travel
φ
V max. (m/s)
y
φ
30°
20°
0.25
0.5
0.6 to 0.8 (TT)
0.5 to 0.7 (TT)
Lever set
vertically
60° to 90° 0.05 (low speed)
Dog speed: 0.5 m/s ≤ V ≤ 2 m/s (high speed)
Ball Plunger
φ
φ
V max. (m/s)
y
φ
30°
20°
0.25
0.5
0.6 to 0.8 (TT)
0.5 to 0.7 (TT)
Change lever set angle (θ)
according to dog angle (φ)
θ
45°
50°
φ
45°
40°
V max. (m/s)
y
Bevel Plunger
0.5
0.6
1.3
2
0.5 to 0.8 (TT)
0.5 to 0.8 (TT)
0.5 to 0.7 (TT)
0.5 to 0.7 (TT)
φ
V max. (m/s)
y
φ
60° to 55°
75° to 65°
30° to 35°
15° to 25°
30°
20°
0.25
0.5
0.6 to 0.8 (TT)
0.5 to 0.7 (TT)
Note: The above y values indicate the ratio ranges based on TT (total travel).
Therefore, the optimum pressing distance of the dog is between 50% and
80% (or 50% and 70%).
Note: The above y values indicate the ratio
ranges based on TT (total travel).
Therefore, the optimum pressing
distance of the dog is between 60%
and 80% (or 50% and 70%).
(2) Overtravel Dog
Dog speed: 0.5 m/s max.
Fork Lever Lock Models
45°
45°
φ
V max. (m/s)
y
φ
φ
Dog
30°
45°
60°
0.4
0.25
0.1
0.05 (low speed)
0.8 (TT)
80% of to-
tal travel
10
Lever set
vertically
60°
to 90
°
60°
27.6
Dog speed: 0.5 m/s min.
If the speed of the overtravel dog is comparatively high, make the rear
edge of the dog smooth at an angle of 15° to 30° or make it in the
shape of a quadratic curve. Then lever shaking will be reduced.
Note: Design the shape of the dog so that it does not come in contact with the
other roller lever when the actuator is inverted.
φ
15 to 30°
60° max.
θ
φ
V max. (m/s)
y
45°
50°
60° to 55°
75° to 65°
45°
40°
30° to 35°
15° to 25°
0.5
0.6
1.3
2
0.5 to 0.8 (TT)
0.5 to 0.8 (TT)
0.5 to 0.7 (TT)
0.5 to 0.7 (TT)
Note: The above y values indicate the ratio ranges based on TT (total travel).
Therefore, the optimum pressing distance of the dog is between 50% and
80% (or 50% and 70%).
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
http://www.ia.omron.com/
C-7
Technical Guide for Limit Switches
Stroke Settings vs. Dog Movement Distance
Dog Surface
• The following information on stroke settings is based on the
movement distance of the dog instead of the actuator angle.
The following is the optimum stroke of the Limit Switch.
Optimum stroke: PT + {Rated OT × (0.7 to 1.0)}
The surface of dog touching the actuator should be 6.3 S in quality
and a hardness of approximately HV450.
For smooth operation of the actuator, apply molybdenum disulfide
grease to the actuator and the dog touching the actuator. This is ideal
for Limit Switches of drip-proof construction and Multiple Limit
Switches.
In terms of angles, the optimum stroke is expressed as θ1 + θ2.
70% to 100% of rated OT
Maintenance and Repairs
The user of the system must not attempt to perform maintenance and
repairs. Contact the manufacturer of the system concerning
maintenance and repairs.
Other
• The standard material for the switch seal is nitrile rubber (NBR),
which has superior resistance to oil. Depending on the type of oil or
chemicals in the application environment, however, NBR may
deteriorate, e.g., swell or shrink. Confirm performance in advance.
• The correct Switch must be selected for the load to ensure contact
reliability. Refer to precautions for micro loads in individual product
information for details.
• When using a Limit Switch with a long lever or long rod lever, make
sure that the lever is in the downward direction.
• Wire the leads as shown in the following diagram.
PT: Pretravel
OT: Overtravel
• The movement distance of the dog based on the optimum stroke is
expressed by the following formula.
Movement distance of dog
R (1–cosθ)
X = Rsinθ +
(mm)
tanφ
Correct Wiring
Crimped location facing up Lead
Lead
φ
Crimp terminal with insulating sheath
Terminal screw
Dog
Terminal
screw
Terminal
Terminal
Incorrect Wiring
Crimped location facing down Lead
Lead
φ: Dog angle
θ: Optimum stroke angle
R: Actuator length
Crimp terminal with insulating sheath
Terminal screw
Terminal
screw
X: Dog movement distance
Terminal
Terminal
• The distance between the reference line and the bottom of the dog
based on the optimum stroke is expressed by the following formula.
Y = a + b + r (mm)
Too close to maintain dielectric strength
• Reduced ambient temperature tends to result in hardening of the
actuator's rubber seal. Therefore, reset may be delayed or reset
may fail if the Switch is used with the actuator continually pressed
in. Contact your OMRON representative if the Switch is to be used
for this type of environment or application.
Dog
Y
Reference line
Mounting hole
a: Distance between reference line and actuator fulcrum
b: R cosθ
r: Roller radius
Y: Distance between reference line and bottom of dog
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
http://www.ia.omron.com/
C-8
Read and Understand This Catalog
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or
comments.
Warranty and Limitations of Liability
WARRANTY
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if
specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR
FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE
HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS, OR COMMERCIAL
LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR
STRICT LIABILITY.
In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS
OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT
SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's
application or use of the product.
At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the
products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product,
machine, system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible
uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:
• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog.
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety
equipment, and installations subject to separate industry or government regulations.
• Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE
SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND
INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
Disclaimers
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons.
It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made.
However, some specifications of the product may be changed without any notice. When in doubt, special model numbers may be assigned to fix
or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual
specifications of purchased product.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.
ERRORS AND OMISSIONS
The information in this catalog has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical,
typographical, or proofreading errors, or omissions.
PERFORMANCE DATA
Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent
the result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON
Warranty and Limitations of Liability.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.
COPYRIGHT AND COPY PERMISSION
This catalog shall not be copied for sales or promotions without permission.
This catalog is protected by copyright and is intended solely for use in conjunction with the product. Please notify us before copying or reproducing this
catalog in any manner, for any other purpose. If copying or transmitting this catalog to another, please copy or transmit it in its entirety.
2007.3
In the interest of product improvement, specifications are subject to change without notice.
OMRON Corporation
Industrial Automation Company
http://www.ia.omron.com/
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
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