XG5S-0501 [OMRON]
IDC Sockets for Discrete Wires; IDC插座的离散电线
| 型号： | XG5S-0501 |
| 厂家： | 
OMRON ELECTRONICS LLC |
| 描述： | IDC Sockets for Discrete Wires |
| 文件： | 总10页 (文件大小：962K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
XIDCGSoc5kets for Discrete Wires
Trouble-free discrete-wire termination with IDC
Sockets that mate with XG4 and XG8 Plugs.
• Two-row, IDC construction and insulation barrel offers high
reliability and large-current (3 A) discrete wiring capability.
• Adaptable to a variety of covers for space-saving and
discrete wire termination.
• By using the simple, unique top lock-lever system, these
Connectors can be locked to either the XG8W Unshrouded
Plugs (with right-angle terminals) or XG4C Box-type Plugs.
• Conforms to UL standards (file no. E 103202) and CSA
standards (file no. LR 62678).
■ Construction
Solderless Contact
Cover (Semi-cover or Hood
Cover) Semi-cover shown here.
Socket (with polarizing guide)
Wire can be connected without
stripping cable insulation.
Lance
Insulation barrel
IDC contacts
Two-slot connection
Polarizing guide
■ Ratings and
■ Current and Temperature Characteristics
Use the temperature data shown below as a reference for selecting current values and wires.
Characteristics
Flow rate = (no. of contacts used) × 100%
Rated current
3 A
(total no. of contacts)
Rated voltage
300 VAC
UL1061 AWG24 (XG5M-2032-N) 20 wires
UL1061 AWG24
UL1007 AWG26 (XG5M-2035-N)
UL1007 AWG26
Temp. rise limit
Contact resistance 20 mΩ max. (at 20 mV,
100 mA max.)
20
wires
Insulation
resistance
1,000 MΩ min.
(at 500 VDC)
Temp. rise limit
10 wires
2 wires
Dielectric strength
650 VAC for 1 min (leakage
current: 1 mA max.)
10 wires
2
wires
Connector insertion 1.96 N max. per contact
Contact removal
0.29 N min. (with test
gauge, 0.64 x 0.64 mm)
Insertion durability 50 times
(See note.)
Current flow (A)
Current flow (A)
Ambient
temperature
Operating: −55 to 85°C
(with no icing)
Note: For standard 0.15-mm gold plating.
IDC Sockets for Discrete Wires XG5
63
■ Materials and Finish
■
Applicable Wires and Contact Sizes
Housing
Fiber-glass reinforced PBT resin
Size #1
Size #2
AWG24 (For UL-1061)
Insulation outside diameter:
1.1 to 1.3 mm}
(UL94V-0)/black
AWG28 or AWG26 (For
UL-1007)
Core structure: 7 strands or
more
Contacts
Mating end
Terminals
Phosphor-bronze/nickel base,
0.15-μm gold plating (See note.)
Phosphor-bronze/nickel base,
2.0-μm solder plating
Note: The contact numbers are marked on the contact insulation barrels.
Cover
Fiber-glass reinforced polyamide
resin (UL94V-0)/black
Cable tie
Polyamide resin (UL94V-0)/natural
Note: For non-standard plating, contact your OMRON representative.
Assembled Configuration
■ Insulation Displacement (IDC) versus Crimp Termination
IDC termination provides the following advantages over crimp style termination, when using discrete wires;
• Overall cost is lower, because less manhours are required. Wire
stripping is eliminated and inspection is easier.
• XG5 terminals are installed in the socket housing at the factory,
simplifying the Bill of Material and parts control.
• IDC termination provides consistent quality, improving yield.
•
Optional replacement IDC terminals facilitates re-configuration of wiring.
Assembly
Socket
Wire
Connections
Cover
Assembled unit
Semi-cover
Discrete wires
Double rows
with polarity
guide
Double-row
Assembled
(lockable)
Hood Cover
IDC Tool
Double rows
with polarity
guide
Vertical
(lockable)
Simple IDC Tool
Double rows
with polarity
guide
Horizontal
(See the “XG@ - Assembly Tooling and Accessories”
datasheet for details.)
(lockable)
Applicable Mating Plugs
XG4A
XG4A
XG4A
PCB Double-row Plugs
PCB Plugs with Long Locks
PCB Plugs w/o Lock Lever
Note: 1. See XG4 and XG8 datasheets
for plug dimensions.
2. When using the XG4A or XG4C,
the number of XG4A or XG4C's
polarity slots must be the same
as the number of XG5M-N polar-
ity guides.
(See Note 3)
XG4C
PCB Box-type Plugs
XG4E
IDC Flat Cable Plugs
XG8W/XG8B
Double-row Unshrouded Plugs
3. Mount external Lock Levers after
soldering.
64
IDC Sockets for Discrete Wires XG5
Double-row Sockets
■ XG5M-N
Dimensions
Dimensions
Models with no polarizing guide
XG5M-1031-N (size #1)
Size no.
No. of
contacts
Dimensions (mm)
XG5M-1034-N (size #2)
A
B
10.16
15.24
17.78
22.86
30.48
35.56
40.64
48.26
60.96
73.66
78.74
Models with polarizing guide
XG5M-@@32-N (size #1)
XG5M-@@33-N (size #1)
XG5M-@@35-N (size #2)
XG5M-@@36-N (size #2)
10
14
16
20
26
30
34
40
50
60
64
17.3
22.3
24.9
30.0
37.6
42.7
47.7
55.4
68.1
80.8
85.8
Polarizing guide
Ordering Information
Appearance
No. of contacts
No. of
polarizing guide
Size #1
Size #2
10
0
1
1
1
1
1
1
1
1
1
2
1
2
1
2
XG5M-1031-N
XG5M-1032-N
XG5M-1432-N
XG5M-1632-N
XG5M-2032-N
XG5M-2632-N
XG5M-3032-N
XG5M-3432-N
XG5M-4032-N
XG5M-5032-N
XG5M-5033-N
XG5M-6032-N
XG5M-6033-N
XG5M-6432-N
XG5M-6433-N
XG5M-1034-N
XG5M-1035-N
XG5M-1435-N
XG5M-1635-N
XG5M-2035-N
XG5M-2635-N
XG5M-3035-N
XG5M-3435-N
XG5M-4035-N
XG5M-5035-N
XG5M-5036-N
XG5M-6035-N
XG5M-6036-N
XG5M-6435-N
XG5M-6436-N
14
16
20
26
30
34
40
50
60
64
Note: 1. The 10-contact XG5M-1031-N and XG5M-1034-N have no polarizing guides.
2. The distance between slots is 22.86 mm for the two guides on 50, 60, and 64-contact Connectors.
3. See the XG4 and XG8 datasheets for Mating Plug information.
4. Applicable discrete wire is AWG24 (UL1061) for size #1.
5. Applicable discrete wire is AWG28 to AWG26 (UL-1007) for size #2.
IDC Sockets for Discrete Wires XG5
65
Semi-covers
■ XG5S
Semi-covers are used to cover the IDC termination area and insulation barrels, after wiring is completed. If the entire socket needs to covered, use
XG5S Hood Covers.
Dimensions
XG5S-@@01
Dimensions
No. of Dimensions (mm)
contacts
A
5
17.3
22.3
24.9
30.0
37.6
42.7
47.7
55.4
68.1
80.8
85.8
7
8
10
13
15
17
20
25
30
32
Ordering Information
No. of
contacts
Model
Applicable Connector
XG5M103@-N
5
7
8
XG5S-0501
XG5S-0701
XG5S-0801
XG5S-1001
XG5S-1301
XG5S-1501
XG5S-1701
XG5S-2001
XG5S-2501
XG5S-3001
XG5S-3201
XG5M-143@-N
XG5M-163@-N
XG5M-203@-N
XG5M-263@-N
XG5M-303@-N
XG5M-343@-N
XG5M-403@-N
XG5M-503@-N
XG5M-603@-N
XG5M-643@-N
10
13
15
17
20
25
30
32
Note: One Semi-cover is used per termination row. Each XG5M Connector requires two semi-covers. Semi-covers are not packaged in pairs.
Assembled Dimensions (Socket with Semi-cover)
Dimensions
Original Plug +
Semi-cover +
Lock Lever
MIL Plug + Semi-cover
No. of Dimensions (mm)
contacts
A
B
10
14
16
20
26
30
34
40
50
60
64
17.3
32.0
22.3
24.9
30.0
37.6
42.7
47.7
55.4
68.1
80.8
85.8
37.1
39.6
44.7
52.3
57.4
62.5
70.1
82.8
95.5
100.6
66
IDC Sockets for Discrete Wires XG5
Hood Covers
■ XG5S
Dimensions
Vertical
XG5S-@@12
(Left and right halves)
Dimensions
No. of
contacts
Dimensions (mm)
A
B
C
20
26
30
30.0
23.8
8.8
37.6
42.7
31.4
36.5
11.4
15.1
Horizontal
XG5S-@@22
(Left and right halves)
Dimensions
No. of
contacts
Dimensions (mm)
A
B
C
D
14.6
16.6
20.0
23.4
34
40
50
60
47.7
55.4
38.7
32.0
40.7
44.1
47.4
34.0
39.4
42.8
68.1
80.8
Ordering Information
Appearance
Vertical
Horizontal
No. of contacts
(double rows)
Model (See note.)
Model (See note.)
20
26
30
34
40
50
60
XG5S-2012
—
XG5S-2612
—
XG5S-3012
—
—
—
—
—
XG5S-3422
XG5S-4022
XG5S-5022
XG5S-6022
Note: Hood Covers are packaged / shipped with left and right halves. Includes cable tie.
IDC Sockets for Discrete Wires XG5
67
Assembled Dimensions (Socket and Hood Cover)
Vertical Hood Cover
Assembled Unit
Plug + Vertical Hood Cover
Dimensions
No. of Dimensions (mm)
contacts
A
B
20
26
30
30.0
44.7
37.6
42.7
52.3
57.4
Horizontal Hood Cover
Assembled Unit
Plug + Horizontal Hood Cover
Dimensions
No. of
contacts
Dimensions (mm)
A
B
C
D
E
F
53.1
55.1
58.5
61.8
34
40
50
60
47.7
55.4
39.0
45.7
62.5
46.4
41.0
46.4
49.8
47.7
51.1
54.4
70.1
82.8
95.5
48.4
53.8
57.2
68.1
80.8
Applicable Plugs
• XG4A, XG4C, XG4E and XG8 are recommended.
• XG4C and XG8 Plugs do not have locks. To prevent accidental
removal, use a Lock Lever (XG4Z-0002, XG5Z-0002). (Lock Levers
cannot be used with XG8W Straight Terminal Connectors.)
• When mounting the XG8 Original Plug (with right-angle terminals)
to a circuit board, be sure that the cover is positioned off the board
as shown below.
Cover
Original Plug
Board
XG5
7 mm max. Edge
68
IDC Sockets for Discrete Wires XG5
XG5 Accessories
■ Top Lock Levers
XG4Z-0002 - “Lock Lever II”
XG5Z-0002 - “Lock Lever”
Use to lock XG4C Box-type Plugs.
Use to lock unshrouded right-angle Plugs (XG8B and XG8W) to
XG5 or XG4 mating sockets.
Material: Polyamide resin
(UL94V-2)/natural
Material: Polyamide resin
(UL94V-2)/natural
Mounting the Lock Lever
Model
XG5Z-0002
For Sockets with polarity guides, mount the
Lock Lever to the tab to lock the Socket to the
Unshrouded Plug as shown in the diagram on
the right.
XG4Z-0002
■ Spare Contacts
XG5W-0031-N (Size #1)
XG5W-0034-N (Size #2)
Model
XG5W-0031-N
XG5W-0034-N
Size no.
Note: 1. These Contacts can be used as re-
placements if a wrong connection
is made.
2. The applicable wire for size No. 1 is
AWG24 (UL-1061). The applicable
wire for size No. 2 is AWG26 to
AWG28 (UL-1007).
Contact Removal Tool
Replacing Contacts
XY2E-0001
Use only this tool to remove incorrect IDC contacts.
1. Remove the cover.
2. Insert the tool into the housing lance holes and push the lance
Contact
Removal Tool
into the housing.
3. Pull out the contact while holding the lance down.
4. Insert a new contact.
Used to remove from the housing, contacts which need to be
replaced or reconfigured.
XY2E-0001
Lance hole
Housing
■ XG5 IDC Assembly Tools
See the “XG@ - Assembly Tooling and Accessories” datasheet for details regarding manual and automated IDC Termination tools (part numbers
XY2B-7006 and XY2B-2104-N)
IDC Sockets for Discrete Wires XG5
69
Precautions
■ Correct Use
IDC Connectors
Mounting the Hood Cover
Vertical Hood Cover
• For best results, use only the XG5 IDC Tool. (See the “XG@ -
Assembly Tooling and Accessories” datasheet.)
•
•
Contact your OMRON representative for details on the XG5 IDC Tool.
Check the Contact size (No. 1 or No 2) and wire size before connecting.
• OMRON has a IDC Tool Reference Manual. Contact your OMRON
representative to request a copy.
Mounting the Cover
• The cover is used to protect the connection position and prevent
shorting out.
Mounting the Semi-cover
Slot
• See the above diagram.
1. Insert the claws of part A of the Hood Cover into the slots.
Semi-cover
2. Insert claws B on the Hood cover into part C on the other part of
the Hood Cover.
Claw
3. Wrap the wires with a cable tie.
• See the above diagram.
1. Insert part A of the Semi-cover into part B of the Socket.
2. Push the claws on both sides of the Semi-cover onto the Socket.
3. Make sure the claws are firmly inserted in the slots.
Cable tie
4. To protect the wires, use cable ties to bind wires that may be sub-
ject to tension even when a Semi-cover is used.
Horizontal Hood Cover
• Follow the mounting procedure for the vertical cover.
• The left and right parts of the cover are different. Assemble care-
fully.
XG5M-N Double-row Socket Contact Numbers
XG4M Terminal Numbers
Not marked on connector.
Triangular mark
Triangular mark
Terminal
Polarizing guide
numbers
• The Contact numbers on the Double-row Assembled Socket match
the numbers on the XG4M Flat Cable MIL Socket. (See the above
diagrams.)
• When making IDC connections on the Double-row Assembled Con-
nector, use the polarity guide to distinguish the front and back.
(Note: The 10-contact Connector does not have a guide.)
70
IDC Sockets for Discrete Wires XG5
(b) Use in consumer Products or any use in significant quantities.
(c) Energy control systems, combustion systems, railroad systems, aviation systems,
medical equipment, amusement machines, vehicles, safety equipment, and
installations subject to separate industry or government regulations.
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3. Prohibited Use: NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING
SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM
AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE
PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE
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VEHICLE APPLICATION MUST BE EXPRESSLY STATED IN THE SPECIFICATION BY
SELLER.
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a programmable Product.
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Terms and Conditions of Sales
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1. Definitions: The words used herein are defined as follows.
(a) Terms:
(b) Seller:
(c) Buyer:
These terms and conditions
Omron Electronic Components LLC and its subsidiaries
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VI. MISCELLANEOUS
1. Suitability: IT IS THE BUYER’S SOLE RESPOINSIBILITY TO ENSURE THAT ANY
OMRON PRODUCT IS FIT AND SUFFICIENT FOR USE IN A MOTORIZED VEHICLE
APPLICATION. BUYER SHALL BE SOLELY RESPONSIBLE FOR DETERMINING
APPROPRIATENESS OF THE PARTICULAR PRODUCT WITH RESPECT TO THE
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2. Use with Attention: The followings are some examples of applications for which
particular attention must be given. This is not intended to be an exhaustive list of all
possible use of any Product, nor to imply that any use listed may be suitable for any
Product:
(a) Outdoor use, use involving potential chemical contamination or electrical
interference.
IDC Sockets for Discrete Wires XG5
Certain Precautions on Specifications and Use
1. Suitability for Use. Seller shall not be responsible for conformity with any stan- 2. Programmable Products. Seller shall not be responsible for the user's pro-
dards, codes or regulations which apply to the combination of the Product in
gramming of a programmable product, or any consequence thereof.
Buyer's application or use of the Product. At Buyer's request, Seller will pro- 3. Performance Data. Performance data given in this publication is provided as
vide applicable third party certification documents identifying ratings and limi-
tations of use which apply to the Product. This information by itself is not
sufficient for a complete determination of the suitability of the Product in com-
bination with the end product, machine, system, or other application or use.
a guide for the user in determining suitability and does not constitute a war-
ranty. It may represent the result of Seller's test conditions, and the users must
correlate it to actual application requirements. Actual performance is subject to
Seller's Warranty and Limitations of Liability.
Buyer shall be solely responsible for determining appropriateness of the par- 4. Change in Specifications. Product specifications and accessories may be
ticular Product with respect to Buyer's application, product or system. Buyer
shall take application responsibility in all cases but the following is a non-
exhaustive list of applications for which particular attention must be given:
(i) Outdoor use, uses involving potential chemical contamination or electrical
interference, or conditions or uses not described in this document.
(ii) Energy control systems, combustion systems, railroad systems, aviation
systems, medical equipment, amusement machines, vehicles, safety
equipment, and installations subject to separate industry or government
regulations.
(iii) Use in consumer products or any use in significant quantities.
(iv) Systems, machines and equipment that could present a risk to life or
property. Please know and observe all prohibitions of use applicable to this
product.
changed at any time based on improvements and other reasons. It is our prac-
tice to change part numbers when published ratings or features are changed,
or when significant construction changes are made. However, some specifica-
tions of the Product may be changed without any notice. When in doubt, spe-
cial part numbers may be assigned to fix or establish key specifications for
your application. Please consult with your Seller representative at any time to
confirm actual specifications of purchased Product.
5. Errors and Omissions. The information in this publication has been carefully
checked and is believed to be accurate; however, no responsibility is assumed
for clerical, typographical or proofreading errors, or omissions.
6. RoHS Compliance. Where indicated, our products currently comply, to the
best of our knowledge as of the date of this publication, with the requirements
of the European Union's Directive on the Restriction of certain Hazardous
Substances ("RoHS"), although the requirements of RoHS do not take effect
until July 2006. These requirements may be subject to change. Please consult
our website for current information.
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS
RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM
AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT
THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE
INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
Complete “Terms and Conditions of Sale” for product purchase and use are on Omron’s website
at http://www.components.omron.com – under the “About Us” tab, in the Legal Matters section.
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
OMRON ON-LINE
Global - http://www.omron.com
USA - http://www.components.omron.com
OMRON ELECTRONIC
COMPONENTS LLC
55 E. Commerce Drive, Suite B
Schaumburg, IL 60173
847-882-2288
01/10
Specifications subject to change without notice
Printed in USA
Cat. No. X304-E-1
IDC Sockets for Discrete Wires XG5
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