FAN53540UCX [ONSEMI]

2.4 MHz、5 A TinyBuck 同步降压稳压器;
FAN53540UCX
型号: FAN53540UCX
厂家: ONSEMI    ONSEMI
描述:

2.4 MHz、5 A TinyBuck 同步降压稳压器

开关 稳压器
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July 2014  
FAN53540  
2.4 MHz, 5 A TinyBuck™ Synchronous Buck Regulator  
Features  
Description  
.
.
.
.
.
.
2.4 MHz Fixed-Frequency Operation  
The FAN53540 is a step-down switching voltage regulator  
that delivers an adjustable oupufrom an input voltage  
supply of 2.7 V to 5.5 V. Using a proprietary architecture with  
synchronous rectification, the FAN53540 is capable of  
delivering 5 A at over 90% efficiency, while maintaining a  
very high efficiency of over 80% at load currents as low as  
2 mA. The regulatoperates at a nominal fixed frequency of  
2.4 MHz, whicreduces the value of the external  
components to nH for the output inductor and 20 µF for  
the output capacitor. Additional output capacitance can be  
added to improve regulation during load transients without  
affecting ability and inductance up to 1.2 µH may be used  
with additional output capacitance.  
Best-in-Class Load Transient Response  
5 A Output Current Capability  
2.7 V to 5.5 V Input Voltage Range  
Adjustable Output Voltage: 0.8V to 90% of VIN  
PFM Mode for High Efficiency in Light Load  
(Forced PWM Available on MODE Pin)  
.
.
.
50 µA Typical Quiescent Current in PFM Mode  
External Frequency Synchronization  
Low Ripple Light-Load PFM Mode with Forced  
PWM Control  
.
.
.
.
.
.
Power Good Output  
Amoderate and light loads, pulse frequency modulation  
PFM) is used to operate the device in power-save mode  
with a typical quiescent current of 50 µA. Even with such a  
low quiescent current, the part exhibits excellent transient  
response during large load swings. At higher loads, the  
system automatically switches to fixed-frequency control,  
operating at 2.4 MHz. In shutdown mode, the supply current  
drops below 1 µA, reducing power consumption. PFM mode  
can be disabled if constant frequency is desired. The  
FAN53540 is available in a 20-bump 1.96 mm x 1.56 mm  
Wafer-Level Chip-Scale Package (WLCSP).  
Internal Soft-Start  
Input Under-Voltage Lockout (UVLO)  
Thermal Shutdown and Overload Protection  
No External Compensation Required  
20-Bump WLCSP  
Applications  
.
.
.
.
Set-Top Box  
Hard Disk Drive  
Communications Cards  
DSP Power  
PGOOD  
VIN  
L1  
SW  
CIN  
CIN1  
0.47 H  
COUT  
COUT  
10 F  
10nF  
GND  
FAN53540  
10 F  
10 F  
VOUT  
FB  
EN  
R1  
MODE  
R
2
Figure 1. Typical Application  
Ordering Information  
Part Number  
Temperature Range  
Package  
Packing Method  
20-Ball Wafer-Level, Chip-Scale Package (WLCSP),  
4x5 Array, 0.4 mm Pitch, 250µm Ball  
FAN53540UCX  
-40 to 85°C  
Tape and Reel  
© 2011 Fairchild Semiconductor Corporation  
FAN53540 • Rev. 1.0.4  
www.fairchildsemi.com  
Recommended External Components  
Table 1. Recommended External Components for 5 A Maximum Load Current  
Component  
Description  
Vendor  
Parameter Typical Unit  
0.47  
L1  
COUT  
CIN  
470 nH Nominal  
10 F, 6.3 V, X5R, 0805, 2 Pieces  
10 F, 6.3 V, X5R, 0805  
See Table 2  
L
C
C
H  
F  
nF  
GRM21BR60J106M (Murata)  
C2012X5R0J106M (TDK)  
10  
CIN1  
10 nF, 25 V, X7R, 0402  
Any  
10  
Table 2. Recommended Inductors  
Compent Dimensions  
(1)  
Manufacturer  
Part#  
L (nH) DCR (m) IMAXDC  
L
W
H
Bourns  
Bourns  
SRP5012-R47M  
SRP4012-R47M  
XPL4020-471ML  
SC2511-R47M  
470  
470  
470  
470  
470  
470  
19  
20  
19  
2.6  
15  
20  
6.0  
5.5  
5.1  
4.6  
4.2  
6.5  
5.0  
4.5  
4.5  
4.0  
4.2  
6.5  
5.0  
4.1  
1.2  
1.2  
2.0  
3.0  
2.0  
1.2  
Coilcraft  
Inter-Technical(2)  
7.2  
16.
5.4  
TDK  
VLC5020T-R47M  
IHLP1616ABERR47M01  
Vishay  
5.0  
Notes:  
1. IMAXDC is the lesser current to produce 40oC temperature rise or 30% inductance roll-off.  
2. Inductor used for efficiency and temperature rise measureme
© 2011 Fairchild Semiconductor Corporation  
www.fairchildsemi.com  
FAN53540 • Rev. 1.0.4  
2
Pin Configuration  
PGOOD EN  
FB  
A3  
VOUT  
A4  
A4  
B4  
C4  
D4  
E4  
A3  
B3  
C3  
D3  
E3  
A2  
B2  
C2  
D2  
E2  
A1  
B1  
C1  
D1  
A1  
A2  
B2  
C2  
D2  
E2  
MODE  
B1  
GND  
B3  
B4  
C4  
C1  
C3  
D3  
E3  
VIN  
SW  
D1  
E1  
D4  
E4  
Figure 2. Top View  
Figure 3. Top View Bottom View  
Pin Definitions  
Bump #  
Name  
Desption  
A1  
PGOOD Power Good. This open-drain pin pulls LOW if the output falls out of regulation or is in soft-start.  
Enable. The device is in Shutdown Mode wen this pin is LOW. Do not leave this pin floating. When  
tying HIGH, use at least a 1 kseries resistor if VIN is expected to exceed 4.5 V.  
A2  
EN  
A3  
A4  
FB  
FB. Connect to resistor divider. The IC regulates this pin to 0.8 V.  
VOUT. Sense pin for VOUT. Connect directly to COUT  
VOUT  
.
MODE / SYNC. A logic 0 allows the IC to automatically switch to PFM during light loads. When held  
HIGH, the IC to stays iWM Mode. The regulator also synchronizes its switching frequency to four  
times (4X) the frequency provided on this pin (fMODE). Do not leave this pin floating. When tying HIGH,  
use at least a 1 kseries resistor if VIN is expected to exceed 4.5 V.  
B1  
MODE  
B2, B3,  
C1 – C4  
Ground. Loside MOSFET is referenced to this pin. CIN and COUT should be returned with a minimal  
path to these pins.  
GND  
AGND  
VIN  
Analog Ground. All signals are referenced to this pin. Avoid routing high dV/dt AC currents through  
this
B4  
D1, D2,  
E1, E2  
Power Input Voltage. Connect to input power source. Connect to CIN with minimal path.  
Switching Node. Connect to inductor.  
D3, D4,  
E3, E4  
SW  
© 2011 Fairchild Semiconductor Corporation  
FAN53540 • Rev. 1.0.4  
www.fairchildsemi.com  
3
Absolute Maximum Ratings  
Stresses exceeding the absolute maximum ratings may damage the device. The device may not function or be operable above  
the recommended operating conditions and stressing the parts to these levels is not recommended. In addition, extended  
exposure to stresses above the recommended operating conditions may affect device reliability. The absolute maximum  
ratings are stress ratings only.  
Symbol  
Parameter  
Min.  
-0.3  
-0.3  
-0.3  
Max.  
7.0(3)  
4.5  
Unit  
SW, VIN Pins  
Other Pins  
Tied without Series Impedance  
VIN  
V
VN  
Tied through Series Resistance 100   
Human Body Model per JESD22-A114  
Charged Device Model per JESD22-C101  
2250  
1
Electrostatic Discharge  
Protection Level  
ESD  
V
TJ  
TSTG  
TL  
Junction Temperature  
Storage Temperature  
–40  
–65  
+150  
+150  
+260  
°C  
°C  
°C  
Lead Soldering Temperature, 10 Seconds  
Note:  
3. VIN slew rate is limited to 1 V/µs.  
4. Lesser of 7 V or VIN+0.3 V.  
Recommended Operating Conditions  
The Recommended Operating Conditions table defines the conditions for actual device operation. Recommended operating  
conditions are specified to ensure optimal performance to the atasheet specifications. Fairchild does not recommend  
exceeding them or designing to Absolute Maximum Ratings.  
Symbol  
VIN  
Parameter  
Supply Voltage Range  
Output Voltage Range  
Output Current  
Min.  
2.7  
0.8  
0
Typ.  
Max.  
Unit  
V
5.5  
VOUT  
IOUT  
L
90% Duty Cycle  
V
5
A
Inductor  
0.47  
10  
1.20  
µH  
µF  
μF  
°C  
°C  
CIN  
Input Capacitor  
COUT  
TA  
Output Capacitor  
20  
Operating Ambient Temperature  
Operating Junn Temperature  
-40  
-40  
+85  
TJ  
+125  
Thermal Properties  
Symbol  
Parameter  
Typical  
Unit  
Junction-to-Ambient Thermal Resistance  
38(5)  
°C/W  
A  
Note:  
5. See Thermal Considerations in the Applications section.  
© 2011 Fairchild Semiconductor Corporation  
FAN53540 • Rev. 1.0.4  
www.fairchildsemi.com  
4
Electrical Characteristics  
Minimum and maximum values are at VIN=2.7 V to 5.5 V, and TA=-40°C to +85°C, unless otherwise noted. Typical values are  
at TA=25°C, VIN=5 V, and VOUT=1.2 V.  
Symbol  
Parameter  
Condition  
Min. Typ. Max. Unit  
Power Supplies  
ILOAD=0, MODE=0 (AUTO PFM/PWM)  
ILOAD=0, MODE=1 (Forced PWM)  
EN=GND  
50  
30  
µA  
mA  
µA  
V
IQ  
Quiescent Current  
I SD  
Shutdown Supply Current  
0.1  
2.67  
2.3  
365  
10.0  
2.80  
VIN Rising  
VUVLO Under-Voltage Lockout Threshold  
VIN Falling  
2.1  
V
VUVHYST Under-Voltage Lockout Hysteresis  
mV  
Logic Pins  
VIH  
VIL  
High-Level Input Voltage  
Low-Level Input Voltage  
1.05  
V
0.4  
V
VLHYST Logic Input Hysteresis Voltage  
140  
mV  
µA  
mA  
µA  
IIN  
Input Bias Current  
Input Tied to GND or 1 kResistor to VIN  
VPGOOD=0.4 V  
0.01  
1.00  
1.00  
IOUTL  
IOUTH  
PGOOD Pull-Down Current  
PGOOD HIGH Leakage Current  
1
VPGOOD=VIN  
0.01  
VOUT Regulation  
TA=25°C, Forced PW
TA=-40°C to 85°C, Forced PWM  
AUTO PFM/PW
0.792 0.800 0.808  
0.787 0.800 0.813  
0.784 0.800 0.824  
V
V
V
Output Reference DC Accuracy,  
Measured at FB Pin  
VREF  
VOUT  
ILOAD  
Load Regulation  
Line Regulation  
MODE=VIN (Forced PWM)  
–0.02  
-0.16  
%/A  
%/V  
VOUT  
27 V VIN 5.5 V, IOUT(DC)=1.5 A  
V  
IN  
IREF  
FB Pin Leakage Current  
Transient Response  
FB=0.8 V  
1
nA  
ILOAD Step 0.1 A to 1.5 A, tR=100 ns  
-30  
mV  
VOUT  
Power Switch and Protection  
RDS(ON)P P-Channel MOSFET On sistance  
RDS(ON)N N-Channel MOSFET On Resistance  
33  
28  
mΩ  
mΩ  
A
Open Loop  
5.8  
5.5  
7.5  
8
8.8  
ILIMPK  
P-MOS Peak CurLimit  
Closed Loop  
A
TLIMIT  
THYST  
Thermal Shutdown  
155  
20  
°C  
°C  
V
Thermal Shutdown Hysteresis  
Rising Threshold  
Falling Threshold  
6.1  
5.8  
VSDWN Input OVP Shutdown  
V
Frequency Control  
fS
Oscillator Frequency  
2.1  
2.4  
3.0 MHz  
700 kHz  
External Square-Wave, 30% to 70% Duty  
Cycle  
fMODE  
MODE Pin Synchronization Range  
525  
600  
Soft-Start and Output Discharge  
Regulator Enable to Regulated VOUT  
(Rising PGOOD)  
tSS  
1.2  
ms  
RDIS  
Output Discharge Resistance  
EN=0 V  
175  
© 2011 Fairchild Semiconductor Corporation  
FAN53540 • Rev. 1.0.4  
www.fairchildsemi.com  
5
Typical Characteristics  
Unless otherwise specified; VIN=5 V, VOUT=1.2 V, VMODE=0 V, TA=25°C, circuit in Figure 1, and components per Table 1.  
95%  
90%  
85%  
80%  
75%  
70%  
95%  
90%  
85%  
80%  
75%  
70%  
2.7 VIN  
3.3 VIN  
5.0 VIN  
5.5 VIN  
-40C  
+25C  
+85C  
0
0
0
1000  
2000  
3000  
4000  
5000  
0
0
0
1000  
2000  
3000  
4000  
5000  
5000  
5000  
Load Current (mA)  
Load Current (mA)  
Figure 4. Efficiency vs. ILOAD, 1.2 VOUT  
Figure 5. Efficiency vs. ILOAD, 1.2 VOUT  
95%  
90%  
85%  
80%  
75%  
70%  
95%  
90%  
85%  
80%  
75%  
70%  
2VIN  
3.3 VIN  
5.0 VIN  
5.5 VIN  
-40C  
+25C  
+85C  
1000  
2000  
3000  
00  
5000  
1000  
2000  
3000  
4000  
Load Current (mA)  
Load Current (mA)  
Figure 6. Efficiency vsOAD, 1.8 VOUT  
Figure 7. Efficiency vs. ILOAD, 1.8 VOUT  
100%  
95%  
90%  
85%  
75%  
100%  
95%  
90%  
85%  
80%  
75%  
4.2 VIN  
5.0 VIN  
5.5 VIN  
-40C  
+25C  
+85C  
1000  
2000  
3000  
4000  
5000  
1000  
2000  
3000  
4000  
Load Current (mA)  
Load Current (mA)  
Figure 8. Efficiency vs. ILOAD, 3.3 VOUT  
Figure 9. Efficiency vs. ILOAD, 3.3 VOUT  
© 2011 Fairchild Semiconductor Corporation  
FAN53540 • Rev. 1.0.4  
www.fairchildsemi.com  
6
Typical Characteristics  
Unless otherwise specified; VIN=5 V, VOUT=1.2 V, VMODE=0 V, TA=25°C, circuit in Figure 1, and components per Table 1.  
70  
65  
60  
55  
50  
45  
40  
35  
30  
25  
20  
15  
10  
5
35  
30  
25  
20  
15  
10  
5
4.2 VIN  
5.0 VIN  
5.5 VIN  
2.7 VIN  
3.3 VIN  
5.0 VIN  
5.5 VIN  
0
0
-5  
-5  
0
1000  
2000  
3000  
4000  
5000  
0
1000  
2000  
3000  
4000  
5000  
Load Current (mA)  
Load Current (mA)  
Figure 11. Regulation, 3.3 VOUT  
Figure 10. Regulation, 1.2 VOUT  
1,400  
1,200  
1,000  
800  
1,400  
1,200  
1,000  
800  
600  
600  
400  
400  
PM Exit  
PFM Exit  
200  
200  
PFM Enter  
PFM Enter  
0
0
2.5  
3.0  
3.5  
4.0  
4.5  
5.0  
5.5  
3.5  
4.0  
4.5  
5.0  
5.5  
InputVoltage (V)  
InputVoltage (V)  
Figure 12. PFM / PWM Bondaries, 1.2 VOUT  
Figure 13. PFM / PWM Boundaries, 3.3 VOUT  
30  
25  
20  
15  
10  
5
3,000  
2,500  
2,000  
1,500  
1,000  
500  
3.6VIN, Auto  
3.6VIN, PWM  
5.0VIN, Auto  
5.0VIN, PWM  
3.6VIN, Auto  
5.0VIN, Auto  
0
0
0
1000  
2000  
3000  
4000  
5000  
0
1000  
2000  
3000  
4000  
5000  
Load Current (mA)  
Load Current (mA)  
Figure 14. Output Voltage Ripple  
Figure 15. Switching Frequency  
© 2011 Fairchild Semiconductor Corporation  
FAN53540 • Rev. 1.0.4  
www.fairchildsemi.com  
7
Typical Characteristics  
Unless otherwise specified; VIN=5 V, VOUT=1.2 V, VMODE=0 V, TA=25°C, circuit in Figure 1, and components per Table 1.  
60  
50  
40  
30  
20  
10  
50  
40  
30  
20  
10  
0
-40C  
+25C  
+85C  
-40C  
+25C  
+85C  
2.5  
3.0  
3.5  
4.0  
4.5  
5.0  
5.5  
2.5  
3.0  
3.5  
4.0  
4.5  
5.0  
5.5  
InputVoltage (V)  
InputVoltage (V)  
Figure 16. Quiescent Current, Auto Mode, EN=VIN  
Figure 17. Quieent Current, PMW Mode, EN=VIN  
70  
100%  
1.2VOUT,  
25mA Load  
1.2VOUT,  
1.0A Load  
3.3VOUT,  
1.0A Load  
60  
95%  
90%  
85%  
80%  
75%  
70%  
50  
40  
30  
20  
10  
1.2 VOUT, L=SC2511  
1.2 VOUT, L=IHLP16  
1.8 VOUT, L=SC2511  
1.8 VOUT, L=IHLP16  
3.3 VOUT, L=SC2511  
3.3 VOUT, L=IHLP16  
10  
100  
1,000  
10000  
100,000  
0
1000  
2000  
3000  
4000  
5000  
Frequency (Hz)  
Load Current (mA)  
Figure 18. Power Supply Rejection (PSRR)  
Figure 19. Inductor Efficiency Comparison, 5.0 VIN  
Figure 20. Line Transient, 50 Load, tR=tF=10 s  
Figure 21. Line Transient, ILOAD=1.0 A, tR=tF=10 s  
© 2011 Fairchild Semiconductor Corporation  
FAN53540 • Rev. 1.0.4  
www.fairchildsemi.com  
8
Typical Characteristics  
Unless otherwise specified; VIN=5 V, VOUT=1.2 V, VMODE=0 V, TA=25°C, circuit in Figure 1, and components per Table 1.  
Figure 22. Load Transient, 0.1-1.5 A Load,  
tR=tF=100 ns  
Figure 23. Load Transient, 0.1-3.0 A Load,  
tR=tF=100 ns, COUT=2x22 F  
Figure 24. Startup / Shutown, No Load  
Figure 25. Startup / Shutdown, 240 mLoad,  
COUT=2x22 F  
Figure 26. Overload Protection and Recovery  
Figure 27. Startup into Overload  
© 2011 Fairchild Semiconductor Corporation  
FAN53540 • Rev. 1.0.4  
www.fairchildsemi.com  
9
Operation Description  
The FAN53540 is a step-down switching voltage regulator  
that delivers an adjustable output from an input voltage  
supply of 2.7 V to 5.5 V. Using a proprietary architecture with  
synchronous rectification, the FAN53540 is capable of  
delivering up to 5 A at over 90% efficiency. The regulator  
operates at a nominal frequency of 2.4 MHz at full load,  
which reduces the value of the external components to  
470 nH for the output inductor and 20 µF for the output  
capacitor. High efficiency is maintained at light load with  
single-pulse PFM Mode.  
limits the COUT capacitance when a heavy load ( ILOAD(SS) ) is  
applied during the startup.  
The maximum COUT capacitance for successful starting with  
a heavy constant-current load is approximately:  
800  
  
5.8 ILOAD  
  
C
OUT MAX  
(3)  
VOUT  
where COUTMAX is expressed in F and ILOAD is  
the load current during soft-start, expressed in A.  
Control Scheme  
The FAN53540 uses  
frequency PWM modulator to deliver very fast load transient  
response, while maintaining a constant switching frequency  
over a wide range of operating conditions.  
Diode Emulation Mode is employed during soft-start,  
allowing the IC to start into a pre-carged output. Diode  
emulation prohibits reverse inductor urrent from flowing  
through the synchronous rectifier.  
a proprietary non-linear, fixed-  
When EN is LOW, a 150 resistor discharges VOUT  
.
Regulator performance is independent of the output  
capacitor ESR, allowing for the use of ceramic output  
capacitors. Although this type of operation normally results in  
a switching frequency that varies with input voltage and load  
current, an internal frequency loop holds the switching  
frequency constant over a large range of input voltages and  
load currents.  
Under-Voltage Lockout (UVLO)  
When EN is HIGH, the under-voltage lockout keeps the part  
from operating untthe input supply voltage rises high  
enough to operproperly. This ensures no misbehavior of  
the regulator during startup or shutdown.  
Input Over-Voltage Protection (OVP)  
For very light loads, the FAN53540 operates in  
Discontinuous Current (DCM) single-pulse PFM Mode, which  
produces low output ripple compared with other PFM  
architectures. Transition between PWM and PFM is  
seamless, with a glitch of less than 3% of VOUT during the  
transition between DCM and CCM Modes.  
When Vexceeds VSDWN (about 6.1 V), the IC stops  
switching to protect the circuitry from excessive internal  
ge spikes. An internal filter prevents the circuit from  
shutting down due to VIN noise spikes.  
Current Limiting  
PFM Mode is disabled by holding the MODE pin HIGH. The  
IC synchronizes to the MODE pin frequency. When  
synchronizing to the MODE pin, PFM Mode is disabled.  
A heavy load or short circuit on the output causes the current  
in the inductor to increase until a maximum current threshold  
is reached in the high-side switch. Upon reaching this point,  
the high-side switch turns off, preventing high currents from  
causing damage. 16 consecutive PWM cycles in current limit  
cause the regulator to shut down and stay off for about  
1.6 ms before attempting a restart.  
Setting Output Voltage  
The output voltage is set by the R1, R2, and VREF (0.8 V):  
V
V  
REF  
R1  
R2  
OUT  
(1)  
In the event of a short circuit, the soft-start circuit attempts to  
restart and produces an over-current fault after 16  
consecutive cycles in current limit, which results in a duty  
cycle of less than 5%, providing current into a short circuit.  
V
REF  
R1 must be set at or below 100 k; therefore:  
R10.8  
R2   
(2)  
External Frequency Synchronization  
VOUT 0.8  
Logic 1 on the MODE pin forces the IC to stay in PWM  
Mode. Logic 0 allows the IC to automatically switch to PFM  
during light loads. If the MODE pin is toggled, the converter  
synchronizes its switching frequency to four times the  
frequency on the mode pin (fMODE).  
For example, for VOUT=1.2 V, R1=100 k, R2=200 k.  
Enable and Soft-Start  
When the EN pin is LOW, the IC is shut down, all internal  
circuits are off, and the part draws very little current. Raising  
EN ve its threshold voltage activates the part and starts  
the so-start cycle. During soft-start, the modulator’s internal  
reference is ramped slowly to minimize surge currents on the  
input and prevents overshoot of the output voltage.  
The MODE pin is internally buffered with a Schmitt trigger,  
which allows the MODE pin to be driven with slow rise and  
fall times. An asymmetric duty cycle for frequency  
synchronization is permitted, provided it is consistent with  
parametric table limits.  
If large values of output capacitance are used, the regulator  
may fail to start. If VOUT fails to achieve regulation within  
1.2 ms from the beginning of soft-start, the regulator shuts  
down and waits 1.6 ms before attempting a restart. If the  
regulator is in current limit for 16 consecutive PWM cycles,  
the regulator shuts down before restarting 1.6 ms later. This  
© 2011 Fairchild Semiconductor Corporation  
FAN53540 • Rev. 1.0.4  
www.fairchildsemi.com  
10  
PGOOD Pin  
Application Information  
Selecting the Inductor  
The PGOOD pin is an open-drain that indicates that the IC is  
in regulation when its state is open. PGOOD pulls LOW  
under the following conditions:  
The output inductor must meet both the required inductance  
and the energy handling capability of the application. The  
inductor value affects the average current limit, output  
voltage ripple, transient response, and efficiency.  
.
.
.
The IC has operated in cycle-by-cycle current limit for  
eight consecutive PWM cycles;  
The circuit is disabled, either after a fault occurs or when  
EN is LOW; or  
The ripple current (I) of the regulator is:  
The IC is performing a soft-start.  
OUT   
VOUT  
VIN V  
L fSW  
I   
(5)  
V
Thermal Shutdown  
IN  
When the die temperature increases, due to a high load  
condition and/or a high ambient temperature, the output  
switching is disabled until the temperature on the die has  
fallen sufficiently. The junction temperature at which the  
thermal shutdown activates is nominally 155°C with a  
20°C hysteresis.  
The maximum average load current, IMX(LOAD), is related to  
the peak current limit, ILIM(PK), by the ripple current as:  
I  
IMAX(LOAD) ILIM(PK)  
(6)  
2
The FAN53540 is optimized for operation with L=470 nH, but  
is stable with inductances up to 1.2 H (nominal). The  
inductor should be rated to maintain at least 80% of its value  
at ILIM(PK). Failure to so lowers the amount of DC current  
the IC can delive.  
Minimum Off-Time Effect on Switching  
Frequency  
tOFF(MIN) is 45 ns, which constrains the maximum VOUT/VIN  
that the FAN53540 can provide, while still maintaining a fixed  
switching frequency in PWM Mode. Regulation is maintained  
even though the regulator is unable to provide sufficient  
duty-cycle and operate at 2.4 MHz.  
Efficiency is affected by the inductor DCR and inductance  
value. Decreasing the inductor value for a given physical  
size typly decreases the DCR; but since I increases, the  
RMS curnt increases, as do core and skin-effect losses.  
Switching frequency is the lower of 2.4 MHz or:  
I2  
12  
2
(7)  
IRS  
IOUT(DC)  
VOUT IOUT ROFF  
IOUT (ROFF RON  
(4)  
fSW (MHz) 22.21  
V
)
IN  
The increased RMS current produces higher losses through  
the RDS(ON) of the IC MOSFETs as well as the inductor ESR.  
where:  
Increasing the inductor value produces lower RMS currents,  
but degrades transient response. For a given physical  
inductor size, increased inductance usually results in an  
inductor with lower saturation current.  
I
OUT = load current, in A;  
RON = RDS(ON)_P + DCRL, in Ohms; and  
OFF = RDS(ON)_N + DCRL, in Ohms.  
R
Table 3 shows the effects on regulator performance of higher  
inductance than the recommended 470 nH.  
A result of <0 MHz indicates 100% duty cycle operation.  
Table 3. Inductor Value and Regulator  
Performance  
Transient Response  
IMAX(LOAD)  
VOUT (EQ. 8)  
Increase  
Decrease  
Degraded  
Inductor Current Rating  
The FAN53540’s current-limit circuit can allow a peak current  
of about 8.8 A to flow through L1 under worst-case  
conditions. If it is possible for the load to draw that much  
continuous current, the inductor should be capable of  
sustaining that current or failing in a safe manner.  
For space-constrained applications, a lower current rating for  
L1 can be used. The FAN53540 may still protect these  
inductors in the event of a short circuit, but may not be able  
to protect the inductor from failure if the load is able to draw  
higher currents than the DC rating of the inductor.  
© 2011 Fairchild Semiconductor Corporation  
FAN53540 • Rev. 1.0.4  
www.fairchildsemi.com  
11  
Output Capacitor and VOUT Ripple  
Layout Recommendations  
Table 1 suggests 0805 capacitors, but 0603 capacitors may  
be used if space is at a premium. Due to voltage effects, the  
0603 capacitors have a lower in-circuit capacitance, which  
can degrade transient response and output ripple.  
The layout example below illustrates the recommended  
component placement and top copper (green) routing. The  
inductor in this example is the TDK VLC5020T-R47N.  
To minimize VIN and SW spikes and thereby reduce voltage  
stress on the IC’s power switches, it is critical to minimize the  
loop length for the VIN bypass capacitors.  
Increasing COUT has a negligible effect on loop stability and  
can be increased to reduce output voltage ripple or to  
improve transient response. Output voltage ripple, VOUT, is:  
Switching current paths through CIN and COUT should be  
returned directly to the GND bumps of the IC on he top  
layer of the printed circuit board (PCB). VOUT and GND  
connections to the system power and ground planes can  
be made through multiple vias placed as cose as possible  
to the COUT capacitors. The regulator should be placed as  
close to its load as possible to minimize trace inductance  
and capacitance.  
1
ESR  
VOUT  I  
(8)  
8COUT fSW  
where COUT is the effective output capacitance. The  
capacitance of COUT decreases at higher output voltages,  
which results in higher VOUT. If large values are used for  
COUT, the regulator may fail to start under load. If an inductor  
value greater than 1.0 H is used, at least 30 F of COUT  
should be used to ensure transient response performance.  
The lowest VOUT is obtained when the IC is in PWM Mode  
and, therefore, operating at 2.4 MHz. In PFM Mode, fSW is  
reduced, causing VOUT to increase.  
ESL Effects  
The Equivalent Series Inductance (ESL) of the output  
capacitor network should be kept low to minimize the square-  
wave component of output ripple that results from the division  
ratio COUT ESL and the output inductor (LOUT). The square-  
wave component due to the ESL can be estimated as:  
ESL  
COUT  
(9)  
V  
V  
OUT(SQ)  
IN  
L1  
A good practice to minimize this ripple is to use mulple  
output capacitors to achieve the desired COUT value. For  
example, to obtain COUT=20 F, a single 22 F 0805 would  
produce twice the square wave ripple of two 10 0805.  
Figure 28. Recommended Layout  
Connect the VOUT pin and R1 directly to COUT using a low  
impedance path (shown in red in Figure 28. Recommended  
Layout). A >0.4 mm wide trace is recommended. Avoid  
routing this trace directly beneath SW unless separated by  
an internal GND plane.  
To minimize ESL, try to use capacitors with the lowest ratio  
of length to width. 0805s have lower ESL than 1206 s. If very  
low output ripple is necessary, research vendors that  
produce 0508 or 0612 capacitors wiultra-low ESL. Placing  
additional small value capacitors near the load also reduces  
the high-frequency ripple components.  
If the MODE function is not required, extend the ground  
plane through the MODE pin to reduce the loop inductance  
for the VIN bypass.  
Input Capacitor  
The 10 F ceramic input capacitor should be placed as close  
as possible between the VIN pin and PGND to minimize the  
parasitic inductance. If a long wire is used to bring power to  
the IC, additional “bulk” capacitance (electrolytic or tantalum)  
should be placed between CIN and the power source lead to  
reduce underdamped ringing that can occur between the  
inductance of the power source leads and CIN.  
Thermal Considerations  
Heat is removed from the IC through the solder bumps to the  
PCB copper. The junction-to-ambient thermal resistance  
(JA) is largely a function of the PCB layout (size, copper  
weight, and trace width) and the temperature rise from  
junction to ambient (T).  
For the FAN53540UC, JA is 38°C/W when mounted on its  
four-layer evaluation board in still air, with 2 oz. outer layer  
copper weight and 1 oz. inner layers. Halving the copper  
thickness results in an increased JA of 48°C/W.  
The ective CIN capacitance value decreases as VIN  
increases due to DC bias effects. This has no significant  
impact on regulator performance.  
To reduce ringing and overshoot on VIN and SW, an  
additional bypass capacitor CIN1 is recommended. Because  
this lower value capacitor has a higher resonant frequency  
than CIN; CIN1 should be placed closer to the VIN and GND  
pins of the IC than CIN.  
For long term reliable operation, the IC’s junction  
temperature (TJ) should be maintained below 125°C.  
Maximum IC power loss is 2.88 W. Figure 29 shows required  
power dissipation and derating for a FAN53540UC mounted  
on the Fairchild evaluation board in still air (38°C/W).  
© 2011 Fairchild Semiconductor Corporation  
FAN53540 • Rev. 1.0.4  
www.fairchildsemi.com  
12  
A different approach, shown here as an example, uses the  
same equations to determine maximum inductor DCR for a  
specific application:  
3.5  
3.0  
2.5  
2.0  
1.5  
1.0  
0.5  
0.0  
2.88W, max.  
If a design requires a 5.0VIN, 1.2 VOUT, 4 ARMS, at 75°C:  
A. From Figure 4, η is ~82%.  
B. From Eq. 10, PIC=1,054 mW.  
C. From Eq. 13, maximum PD=1,316 mW for 50°C rise.  
D. From Eq. 12, PL=262 mW.  
E. From Eq. 11, DCR<16.4 m  
Due to the +0.4%/°C temperature coefficient of copper,  
inductor DCR must be further reduced to accommodate the  
~50°C temperature rise.  
0
25  
50  
75  
100  
125  
To meet the design requirements, an inductor with a room  
Ambient Temperature (C)  
temperature DCR of <13.6 mis necry.  
Figure 30 shows the maximum ambient temperature where  
FAN53540UC can be used for a continuous load, at 5.0 VIN:  
Figure 29. Power Derating  
To calculate maximum operating temperature (<125°C) for a  
specific application:  
6
1.2 VOUT  
1.8 VOUT  
3.3 VOUT  
1. Use efficiency graphs to determine efficiency for the  
desired VIN, VOUT, and load condition  
5
4
2. Calculate IC power dissipation using:  
1
2
1
0
1  
P VOUT ILOAD  
(10)  
IC  
where η is efficiency from Figure 4 through Figure 9.  
3. Compute inductor copper losses using:  
P ILOAD2 DCRL  
(11)  
L
25  
50  
75  
100  
125  
Ambient Temperature (C)  
4. Combine IC (step 2) and inductor losses (step 3) to  
determine total dissipation:  
Figure 30. Load Current Derating(6)  
PD P P  
(12)  
IC  
L
Note:  
5. Determine device operating temperature:  
T P RJA and T TAMB T  
6. The graph was empirically determined using an ultra-low  
DCR (2.6 m) inductor. For physically smaller devices  
with higher DCR, further derating may be necessary.  
(13)  
D
IC  
Device temperature (TIC) should not exceed 125°C.  
© 2011 Fairchild Semiconductor Corporation  
FAN53540 • Rev. 1.0.4  
www.fairchildsemi.com  
13  
F
BALL A1  
INDEX AREA  
E
A
1.20  
1.20  
‘ꢀꢁꢂꢇꢋ  
CPad  
‘ꢀꢁꢂꢀ  
Cu Pad  
B
A1  
A1  
0.03 C  
2X  
1.60  
0.40  
‘ꢀꢁꢄꢇꢋꢈ6ROGHU  
‘ꢀꢁꢄꢀꢈ6ROGHU  
D
Mask Opening  
Mask Opening  
0.40  
0.40  
0.03 C  
option 1  
option 2  
2X  
RECOMMENDED LAND PATTERN  
(NSMD TYPE)  
TOP VIEW  
0.06 C  
0.625  
0.547  
ꢀꢁꢄꢅꢆ“ꢀꢁꢀꢇꢆ  
ꢀꢁꢂꢀꢆ“ꢀꢁꢀꢂꢇ  
E
0.05 C  
C
D
SEATING PLANE  
SIDE VIES  
NOTES:  
A. NO JEDEC REGISTRATION APPLIES.  
B. DIMENSIONS ARE IN MILLIMETERS.  
C. DIMENSIONS AND TOLERANCE  
PER ASMEY14.5M, 2009.  
D. DATUM C IS DEFINED BY THE SPHERICAL  
CROWNS OF THE BALLS.  
E. PACKAGE NOMINAL HEIGHT IS 586 MICRONS  
ꢈꢈꢈꢈ“ꢄꢉꢈ0,&5216ꢈꢊꢋꢌꢅꢍꢃꢂꢋꢈ0,&5216ꢎꢁ  
F. FOR DIMENSIONS D, E, X, AND Y SEE  
PRODUCT DATASHEET.  
0.005  
C A B  
1.20  
‘ꢀꢁꢂꢃꢀ“ꢀꢁꢀꢂ  
0.40  
20X  
E
D
C
B
1.60  
<ꢎꢈ“ꢀꢁꢀꢇꢆ  
0.40  
A
F
1
2 3  
4
ꢊ;ꢎꢈ“ꢀꢁꢀꢇꢆ  
G. DRAWING FILNAME: MKT-UC020AArev4.  
BOTTOM VIEW  
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