FBA42060 [ONSEMI]

用于单相升压功率因数校正的 PFC SPM® 45 系列;
FBA42060
型号: FBA42060
厂家: ONSEMI    ONSEMI
描述:

用于单相升压功率因数校正的 PFC SPM® 45 系列

功率因数校正
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2014 7 月  
FBA42060  
用于单相升压功率因数校正的 PFC SPM® 45 系列  
特性  
概述  
通过 UL E209204 号认证 (UL1557)  
FBA42060 是一种先进的 PFC SPM® 45 模块,为消费、  
医药和工业应用提供非常全面的高性能升压功率因数校正  
输入功率平台。这些模块综合优化了内置 IGBT 的栅极驱  
动以最小化电磁干扰和能量损耗。同时也提供多重模组保  
护特性成欠压闭锁流保护量监测和故障报告。  
这些模块内的全波整流器和高性能输出二极管,为额外节  
省空间和方便安装起到了重要作用。  
• 600 V - 20 A 单相升压功率因数校正,包含栅极驱动和  
保护的控制 IC  
使用陶瓷基板实现非常低的热阻  
全波桥式整流器和高性能输出二极管  
针对 20 kHz 开关频率进行优化  
内置负温度系数热敏电阻可实现温度监测  
绝缘等级:2000 Vrms/ 分钟  
应用  
单相升压功率因数校正转换器  
相关资料  
AN-9091 - Boost PFC Inductor Design Guide  
AN-9072  
- Motion SPM® 45 Series Mounting  
Guidance  
1. 封装概览  
封装标识与定购信息  
器件  
器件标识  
封装  
包装类型  
数量  
FBA42060  
FBA42060  
SPMAA-F26  
Rail  
12  
©2012 飞兆半导体公司  
1
www.fairchildsemi.com  
FBA42060 Rev. C4  
集成的驱动、保护和系统控制功能  
对于 IGBT:栅极驱动电路、过流保护 (OCP控制电源欠压锁定 (UVLO)保护  
故障信号:对应 OC UV 故障  
内置负温度系数热敏电阻:温度监控  
输入接口:高电平有效接口,可用于 3.3 / 5 V 逻辑电平,施密特触发脉冲输入  
引脚布局  
(26) N R  
(25) N R  
VTH (1)  
RTH (2)  
(24) N R  
(23) N R  
S (3)  
R (4)  
(22) N  
(21) N  
(20) n.c  
(19) n.c  
(18) n.c  
(17)COM  
(16) VCC  
(15)COM  
(14)COM  
(13) IN  
PR (5)  
L (6)  
P (7)  
n.c (8)  
n.c (9)  
(12) n.c  
(11) VFO  
(10) C SC  
2. 俯视图  
©2012 飞兆半导体公司  
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FBA42060 Rev. C4  
引脚描述  
引脚号  
引脚名  
VTH  
RTH  
S
引脚描述  
1
热敏电阻偏压  
供热敏电阻使用的串联电阻器  
S 相的交流输入  
R 相的交流输入  
整流器直流正端  
电感连接  
2
3
4
R
5
PR  
6
L
7
P
直流输入正端  
-
8, 9  
10  
N.C  
COC  
VFO  
N.C  
IN  
过流检测的信号输入  
11  
故障输出  
12  
-
13  
IGBT 驱动的 PWM 输入  
14  
COM  
COM  
VCC  
COM  
N.C  
N
公共电源接地  
15  
公共电源接地  
16  
适用于 IGBT 驱动的 IC 的公共电源电压  
17  
公共电源接地  
18 ~ 20  
21, 22  
23 ~ 26  
-
直流输入负端  
NR  
整流二极管的直流负端  
内部等效电路  
(1)VTH  
NTC  
(2)RTH  
Thermistor  
(7)P  
(10)CSC  
Csc  
(6)L  
(5)P  
R
(11)VFO  
(13)IN  
VFO  
OUT  
IN  
(4)R  
(3)S  
(14)(15)(17)COM  
(16)VCC  
COM  
VCC  
(21)(22)N  
(23)(24)(25)(26)NR  
3. 内部框图  
©2012 飞兆半导体公司  
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FBA42060 Rev. C4  
绝对最大额定值  
转换器部分  
符号  
参数  
工作条件  
额定值  
276  
单位  
Vrms  
V
Vi  
Vi (浪涌)  
VPN  
输入电源电压  
施加在 R - S 之间  
500  
输入电源电压 (浪涌)  
输出电压  
施加在 R - S 之间  
施加在 PR - NR 之间  
施加在 PR - NR 之间  
450  
V
VPN (浪涌)  
VCES  
500  
V
输出电源电压 (浪涌)  
集电极 - 发射极之间电压  
重复峰值反向电压  
600  
V
VRRM  
± IC  
600  
V
TC = 25°C, VCC = 15 V  
TC = 25°C, 脉冲宽度小于 1 ms  
单一正弦半波  
20  
A
单个 IGBT 的集电极电流  
单个 IGBT 的集电极电流 (峰值)  
正向浪涌峰值电流  
± ICP  
30  
A
IFSM  
200  
A
TJ  
-40 ~ 150  
°C  
工作结温  
控制部分  
符号  
VCC  
VIN  
参数  
工作条件  
额定值  
20  
单位  
V
施加在 VCC - COM 之间  
施加在 IN - COM 之间  
施加在 VFO - COM 之间  
FO 引脚处的灌电流  
施加在 CSC - COM 之间  
控制电源电压  
-0.3 ~ VCC + 0.3  
-0.3 ~ VCC + 0.3  
1
V
输入信号电压  
VFO  
IFO  
V
故障输出电源电压  
故障输出电流  
V
mA  
V
VSC  
-0.3 ~ VCC + 0.3  
电流感测输入电压  
整个系统  
符号  
TSTG  
VISO  
参数  
工作条件  
额定值  
-40 ~ 125  
2000  
单位  
°C  
存储温度  
绝缘电压  
60 Hz弦波形,交流 1 分钟接陶瓷基  
Vrms  
板到引脚  
热阻  
符号  
参数  
条件  
最小值 典型值 最大值 单位  
Rth(j-c)Q  
Rth(j-c)D  
Rth(j-c)R  
IGBT  
FRD  
-
-
-
-
-
-
2.5  
2.5  
2.5  
°C/W  
°C/W  
°C/W  
结点 - 壳体的热阻在芯片中  
整流器  
©2012 飞兆半导体公司  
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FBA42060 Rev. C4  
电气特性 TJ = 25°C,除非另有说明)  
转换器部分  
符号  
参数  
工作条件  
最小值 典型值 最大值 单位  
VCE(SAT)  
V
CC = 15 V, VIN = 5V, IC =20 A  
-
2.2  
2.7  
V
IGBT 集电极 - 发射极间饱  
和电压  
VFF  
VFR  
tON  
IF = 20 A  
IF = 20 A  
-
-
-
-
-
-
-
-
-
2.1  
1.1  
770  
640  
130  
50  
2.6  
V
V
快速恢复二极管正向电压  
整流器正向电压  
开关特性  
1.4  
VPN = 300 V, VCC = 15 V, IC = 20 A,  
VIN = 0 V 5 V, 电感负载 (注 1)  
-
-
ns  
ns  
ns  
ns  
ns  
A
tOFF  
tC(ON)  
tC(OFF)  
trr  
-
-
40  
-
Irr  
4.0  
-
-
ICES  
V
CE = VCES  
1
mA  
集电极 - 发射极间漏电流  
注:  
1. t t  
包括模块内部驱动 IC 的传输延迟时间。t  
t 指在内部给定的栅极驱动条件下, IGBT 本身的开关时间。  
C(OFF)  
ON  
OFF  
C(ON)  
详细信息,请参见图 4。  
4. 开关时间定义  
©2012 飞兆半导体公司  
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FBA42060 Rev. C4  
控制部分  
符号  
IQCC  
参数  
工作条件  
最小值 典型值 最大值 单位  
VCC = 15 V, VIN = 0V, VCC - COM  
VSC = 0 V, VFO 电路:4.7 k5 V 上拉  
-
4.5  
-
-
2.65  
-
mA  
V
V
CC 静态电源电流  
VFOH  
VFOL  
-
-
故障输出电压  
0.8  
0.55  
V
VSC = 1 V, VFO 电路:4.7 k5 V 上拉  
VSC(ref)  
0.45  
0.50  
V
CSC 引脚的过流保护触发电 VCC = 15 V (注 2)  
平电压  
UVCCD  
UVCCR  
VIN(ON)  
VIN(OFF)  
RTH  
10.5  
11.0  
-
13.0  
13.5  
2.6  
-
V
V
电源电路 - 欠压保护  
检测电平  
复位电平  
-
-
V
导通阈值电压  
关断阈值电压  
热敏电阻的阻值  
施加在 IN - COM 之间  
0.8  
-
V
47.0  
-
k  
TTH = 25°C (注 3)  
-
2.9  
-
k  
TTH = 100°C  
注:  
2. 过流保护作用于 IGBT。  
3. T 为热敏电阻自身的温度。若需获得结壳温度 (T ),请根据具体应用进行试验。  
TH  
C
.
R-T Curve  
200  
150  
100  
50  
MIN  
TYP  
MAX  
4
3
2
1
MIN  
TYP  
MAX  
95  
100  
105  
110  
115  
120  
125  
Temperature TTH[oC]  
0
0
25  
50  
75  
100  
125  
Temperature TTH[oC]  
5. 内置热敏电阻的 R-T 曲线  
©2012 飞兆半导体公司  
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FBA42060 Rev. C4  
推荐工作条件  
符号  
参数  
工作条件  
最小值 典型值 最大值 单位  
Vi  
VPN  
Ii  
198  
220  
360  
20  
242  
400  
-
Vrms  
V
输入电源电压  
施加在 R - S 之间  
-
-
电源电压  
输入电流  
施加在 PR - N 之间  
VDC = 360 V, FSW = 20 kHz, VCC = 15 V,  
Apeak  
TC = 90°C, TJ 150°C  
VCC  
PWIN(ON)  
PWIN(OFF)  
dVCC/dt  
fPWM  
13.5  
0.5  
0.5  
-1  
15.0  
16.5  
V
s  
逆变器的电源电压  
最小输入脉宽  
施加在 VCC - COM 之间  
(注 4)  
-
-
-
-
s  
-
1
-
V/s  
kHz  
V
电源波动  
-
20  
-
PWM 输入频率  
电流感测产生的电压  
TJ 150°C  
VSEN  
-4  
4
施加在 N - COM 之间 (包括浪涌电压)  
注:  
®
4. PFC SPM 产品可能不会响应,若输入脉宽低于最低推荐值。  
机械特性和额定值  
参数  
工作条件  
最小值 典型值 最大值 单位  
0.6  
0
0.7  
-
0.8  
+120  
-
N•m  
m  
g
安装扭矩  
器件平面度  
重量  
安装螺钉:M3  
建议 0.7 N•m  
见图 6  
-
11  
6. 平面度测量位置  
©2012 飞兆半导体公司  
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FBA42060 Rev. C4  
保护功能时序图  
Input Signal  
Protection  
Circuit State  
RESET  
SET  
RESET  
UVCCR  
a1  
a6  
UVCCD  
a2  
Control  
Supply Voltage  
a3  
a4  
a7  
Output Current  
a5  
Fault Output Signal  
a1 : 控制电源电压上升:当电压上升到 UVCCR 后,等到下一个开通信号时,对应的电路才开始动作。  
a2 : 正常工作:IGBT 导通并加载负载电流。  
a3 : 欠压检测 (UVCCD)。  
a4 : 不论控制输入的条件, IGBT 都关断。  
a5 : 故障输出工作启动。  
a6 : 欠压复位 (UVCCR)。  
a7 : 正常工作:IGBT 导通并加载负载电流。  
7. 欠压保护  
©2012 飞兆半导体公司  
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FBA42060 Rev. C4  
IGBT Control  
Input  
c6  
c7  
Protection  
Circuit State  
SET  
RESET  
Internal IGBT  
Gate - Emitter Voltage  
c4  
c3  
c2  
OC  
c1  
c8  
Output Current  
SC Reference Voltage  
Sensing Voltage  
of Shunt Resistance  
CR Circuit Time  
Constant Delay  
c5  
Fault Output Signal  
(包含外部分流电阻和 CR 连接)  
c1 : 正常工作:IGBT 导通并加载负载电流。  
c2 : 过流检测 (OC 触发)  
c3 : IGBT 栅极硬中断。  
c4 : IGBT 关断。  
c5 : 故障输出计时器启动。  
c6 : 输入 “LOW”IGBT 关断状态。  
c7 : 输入 “HIGH”IGBT 导通状态,但是在故障输出有效的时间内, IGBT 不导通。  
c8 : IGBT 关断状态  
8. 过电流保护  
©2012 飞兆半导体公司  
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FBA42060 Rev. C4  
应用电路推荐  
VTH  
RTH  
+5 V  
NTC  
Thermistor  
P
L
RTH  
+5 V  
RFO  
RF  
CSC  
CSC  
CSC  
VFO  
IN  
P
R
VFO  
IN  
VDC  
OUT  
R
S
COM  
VCC  
COM  
VCC  
VAC  
+15 V  
N
NR  
Current-sensing  
RSH  
9. 典型应用电路  
注:  
1. 为了避免故障,应尽可能缩短每个输入端的连线 (小于 2-3 cm。  
2. V 输出是漏极开路型。该信号线应当采用一个能把 I 上升到 1 mA 的电阻上拉至 MCU PFC 控制器电源的正极。  
FO  
FO  
3. 输入信号为高电平有效。在 IC 中,有一个 5 k的电阻将每一个输入信号线下拉接地。应采用 RC 耦合电路,以避免输入信号波动。 R C 时间常数应在 50 ~ 150 ns 的范围  
S
PS  
内进行选择 ( 建议 R = 100 , C = 1 nF)。  
S
PS  
4. 为避免保护功能出错,应尽可能缩短 R C 周围的连线。  
F
SC  
5. 在过流保护电路中,R , C 时间常数应在 1~2 μs 的范围内进行选择。  
F
SC  
6. 每个电容都应尽可能地靠近引脚安装。  
7. 在各种家用电器设备中,几乎都用到了继电器。在这些情况下, MCU 和继电器之间应留有足够的距离。  
8. 内部负温度系数热敏电阻能用来监控壳体温度,以及保护器件免于过热工作。请选择一个合适的电阻 RTH 根据应用。例如,当壳体温度为 85°C 时,使用 R = 4.7 k将使  
TH  
R
两端的电压变为 2.5 V。  
TH  
9. 请使用一个合适的分流电阻 R ,以保护内部 IGBT 免于过流工作。  
SH  
10. 建议将反向并联二极管与 IGBT 相连接。  
©2012 飞兆半导体公司  
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FBA42060 Rev. C4  
封装轮廓详图  
封装图纸作为一项服务,提供给考虑飞兆半导体元件的客户。具体参数可能会有变化,且不会做出相应通知。请注意图纸上的版  
本和 / 或日期,并联系飞兆半导体代表核实或获得最新版本。封装规格并不扩大飞兆公司全球范围内的条款与条件,尤其是其中  
涉及飞兆公司产品保修的部分。  
随时访问飞兆半导体在线封装网页,可以获取最新的封装图纸:  
http://www.fairchildsemi.com/dwg/MO/MOD23AA.pdf  
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FBA42060 Rev. C4  
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FBA42060 Rev. C4  
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