NCP1011AP133 [ONSEMI]

0.25A SWITCHING REGULATOR, 143kHz SWITCHING FREQ-MAX, PDIP7, PLASTIC, DIP-7;
NCP1011AP133
型号: NCP1011AP133
厂家: ONSEMI    ONSEMI
描述:

0.25A SWITCHING REGULATOR, 143kHz SWITCHING FREQ-MAX, PDIP7, PLASTIC, DIP-7

开关 光电二极管
文件: 总24页 (文件大小:296K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
NCP1010, NCP1011,  
NCP1012, NCP1013,  
NCP1014  
Self−Supplied Monolithic  
Switcher for Low Standby−  
Power Offline SMPS  
http://onsemi.com  
The NCP101X series integrates a fixed−frequency current−mode  
controller and a 700 V voltage MOSFET. Housed in a PDIP7 package,  
the NCP101X offers everything needed to build a rugged and  
low−cost power supply, including soft−start, frequency jittering,  
short−circuit protection, skip−cycle, a maximum peak current setpoint  
and a Dynamic Self−Supply (no need for an auxiliary winding).  
Unlike other monolithic solutions, the NCP101X is quiet by nature:  
during nominal load operation, the part switches at one of the available  
frequencies (65−100−130 kHz). When the current setpoint falls below  
a given value, e.g. the output power demand diminishes, the IC  
automatically enters the so−called skip cycle mode and provides  
excellent efficiency at light loads. Because this occurs at typically 1/4  
of the maximum peak value, no acoustic noise takes place. As a result,  
standby power is reduced to the minimum without acoustic noise  
generation.  
MARKING  
DIAGRAM  
PDIP−7  
CASE 626A  
AP SUFFIX  
P101xAPyy  
8
1
1
x
= 0, 1, 2, 3 or 4  
yy = 06(65 kHz), 10(100 kHz), 13(130 kHz)  
PIN CONNECTIONS  
Short−circuit detection takes place when the feedback signal fades  
away, e.g. in true short−circuit conditions or in broken Optocoupler  
cases. External disabling is easily done either simply by pulling the  
feedback pin down or latching it to ground through an inexpensive  
SCR for complete latched−off. Finally soft−start and frequency  
jittering further ease the designer task to quickly develop low−cost and  
robust offline power supplies.  
VCC  
NC  
NC  
FB  
GND  
NC  
1
2
3
4
8
7
DRAIN  
5
For improved standby performance, the connection of an auxiliary  
winding stops the DSS operation and helps to consume less than  
100 mW at high line. In this mode, a built−in latched overvoltage  
protection prevents from lethal voltage runaways in case the  
Optocoupler would brake.  
(Top View)  
ORDERING INFORMATION  
See detailed ordering and shipping information in the package  
dimensions section on page 22 of this data sheet.  
Features  
Latched Overvoltage Protection with Auxiliary  
Winding Operation  
Built−in 700 V MOSFET with Typical Rds  
and 23 W  
of 11 W  
(ON)  
Frequency Jittering for Better EMI Signature  
Large Creepage Distance Between High−Voltage Pins  
Current−Mode Fixed Frequency Operation:  
65 kHz–100 kHz−130 kHz  
Below 100 mW Standby Power if Auxiliary Winding is  
Used  
Internal Temperature Shutdown  
Skip−Cycle Operation at Low Peak Currents Only: No  
Acoustic Noise!  
Direct Optocoupler Connection  
SPICE Models Available for TRANsient and AC  
Analysis  
Dynamic Self−Supply, No Need for an Auxiliary  
Winding  
Typical Applications  
Internal 1.0 ms Soft−Start  
Low Power AC/DC Adapters for Chargers  
Auto−Recovery Internal Output Short−Circuit  
Auxiliary Power Supplies (USB, Appliances,  
Protection  
TVs, etc.)  
Semiconductor Components Industries, LLC, 2003  
1
Publication Order Number:  
July, 2003 − Rev. 2  
NCP1010/D  
NCP1010, NCP1011, NCP1012, NCP1013, NCP1014  
Indicative Maximum Output Power from NCP1014  
Rdson−Ip  
230 VAC  
14 W  
100−250 VAC  
6.0 W  
11 W−450 mA DSS  
11 W−450 mA Auxiliary Winding  
19 W  
8.0 W  
1. Informative values only, with: Tamb = 50°C, Fswitching = 65 kHz, circuit mounted on minimum copper area as recommended.  
Vout  
+
+
100−250 VAC  
1
2
3
4
8
7
5
+
NCP101X  
Gnd  
Figure 1. Typical Application Example  
Quick Selection Table  
NCP1010*  
NCP1011*  
NCP1012**  
NCP1013**  
NCP1014***  
Rds  
[W]  
23  
11  
(on)  
Ipeak [mA]  
Freq [kHz]  
100  
250  
250  
350  
450  
65  
100 130  
65  
100 130  
65  
100 130  
65  
100 130  
65  
100  
* Release to market Q4, 2003.  
** 65 kHz version release in Q3, 2003.  
*** Release to market Q3, 2003.  
http://onsemi.com  
2
NCP1010, NCP1011, NCP1012, NCP1013, NCP1014  
PIN FUNCTION DESCRIPTION  
Pin No.  
Pin Name  
Function  
Description  
1
VCC  
Powers the Internal Circuitry  
This pin is connected to an external capacitor of typically 10 mF.  
The natural ripple superimposed on the V participates to the  
CC  
frequency jittering. For improved standby performance, an auxiliary  
V
CC  
can be connected to pin 1. The V also includes an active  
CC  
shunt which serves as an opto fail−safe protection.  
2
3
4
NC  
NC  
FB  
Feedback Signal Input  
By connecting an optocoupler to this pin, the peak current setpoint  
is adjusted accordingly to the output power demand.  
5
7
8
Drain  
Drain Connection  
The internal drain MOSFET connection.  
NC  
Gnd  
This unconnected pin ensures adequate creepage distance.  
The IC Ground  
Startup Source  
V
CC  
Iref = 7.4 mA  
IV  
+
1
8
GND  
VCC  
Drain  
CC  
Vclamp*  
Rsense  
S
High when V t 3 V  
CC  
UVLO  
Management  
I?  
R
IV  
CC  
250 ns  
L.E.B.  
Q
Reset  
2
3
4
7
NC  
NC  
60, 100 or  
130 kHz  
Clock  
Q
Set  
EMI Jittering  
4 V  
Flip−Flop  
DCmax = 65%  
Driver  
Reset  
V
CC  
18 k  
Error flag armed?  
NC  
+
0.5 V  
+
Overload?  
Startup Sequence  
Overload  
Soft−start  
5
Drain  
FB  
Drain  
*Vclamp = VCC  
+ 200 mV (8.7 V Typical)  
OFF  
Figure 2. Simplified Internal Circuit Architecture  
http://onsemi.com  
3
NCP1010, NCP1011, NCP1012, NCP1013, NCP1014  
MAXIMUM RATINGS  
Rating  
Symbol  
Value  
−0.3 to 10  
−0.3 to 700  
15  
Unit  
V
Power Supply Voltage on all pins, except Pin 5 (Drain)  
Drain Voltage  
V
CC  
V
Maximum Current into Pin 1 when Activating the 8.7 V Active Clamp  
Thermal Resistance, Junction−to−Air – PDIP−7  
Maximum Junction Temperature  
I_V  
mA  
°C/W  
°C  
CC  
JA  
R
100  
q
T
JMAX  
150  
Storage Temperature Range  
−60 to +150  
2.0  
°C  
ESD Capability, HBM Model (All pins except HV)  
ESD Capability, Machine Model  
kV  
V
200  
http://onsemi.com  
4
NCP1010, NCP1011, NCP1012, NCP1013, NCP1014  
ELECTRICAL CHARACTERISTICS (For typical values T = 25°C, for min/max values T = 0°C to +125°C, Max T = 150°C,  
J
J
J
V
CC  
= 8.0 V unless otherwise noted.)  
Rating  
Pin  
Symbol  
Min  
Typ  
Max  
Unit  
SUPPLY SECTION AND V MANAGEMENT  
CC  
V
V
V
V
Increasing Level at which the Current Source Turns−off  
1
1
1
1
1
VCC  
7.9  
6.9  
4.4  
8.5  
7.5  
9.1  
8.1  
5.1  
V
V
CC  
CC  
CC  
CC  
OFF  
Decreasing Level at which the Current Source Turns−on  
Decreasing Level at which the Latch−off Phase Ends  
Decreasing Level at which the Internal Latch is Released  
VCC  
ON  
VCC  
VCC  
4.7  
V
latch  
reset  
3.0  
V
Internal IC Consumption, MOSFET Switching at 65 kHz  
Internal IC Consumption, MOSFET Switching at 100 kHz  
Internal IC Consumption, MOSFET Switching at 130 kHz  
ICC1  
0.92  
1.1  
(Note 1)  
mA  
1
1
ICC1  
ICC1  
0.95  
0.98  
1.15  
(Note 1)  
mA  
mA  
1.2  
(Note 1)  
Internal IC Consumption, Latch−off Phase, V = 6.0 V  
1
1
1
ICC2  
Vclamp  
ILatch  
290  
200  
7.4  
mA  
mV  
mA  
CC  
Active Zener Voltage Positive Offset to VCC  
Latch−off Current  
160  
6.3  
260  
9.2  
OFF  
POWER SWITCH CIRCUIT  
Power Switch Circuit On−state Resistance  
NCP1012/13/14 (Id = 50 mA)  
5
Rds  
W
(ON)  
T = 25°C  
T = 125°C  
j
11  
19  
16  
24  
j
NCP1010/11 (Id = 50 mA)  
T = 25°C  
T = 125°C  
j
23  
43  
j
Power Switch Circuit and Startup Breakdown Voltage  
(ID = 100 mA, T = 25°C)  
5
BVdss  
700  
V
(off)  
j
Power Switch and Startup Breakdown Voltage Off−state  
Leakage Current  
Ids(OFF)  
mA  
T = 25°C (Vds = 700 V)  
T = 125°C (Vds = 700 V)  
j
5
5
50  
30  
j
Switching Characteristics  
ns  
(RL = 50 W, Vds Set for Idrain = 0.7 x Ilim)  
Turn−on Time (90%−10%)  
Turn−off Time (10%−90%)  
5
5
ton  
toff  
20  
10  
INTERNAL START−UP CURRENT SOURCE  
High−voltage Current Source, V = 8.0 V  
1
1
IC1  
IC2  
5.0  
8.0  
10  
10  
mA  
mA  
CC  
High−voltage Current Source, V = 0  
CC  
CURRENT COMPARATOR T = 25°C (Note 1)  
J
Maximum Internal Current Setpoint, NCP1010  
Maximum Internal Current Setpoint, NCP1011  
Maximum Internal Current Setpoint, NCP1012  
Maximum Internal Current Setpoint, NCP1013  
Maximum Internal Current Setpoint, NCP1014  
5
5
5
5
5
Ipeak (23)  
Ipeak (23)  
Ipeak (11)  
Ipeak (11)  
Ipeak (11)  
100  
250  
250  
350  
450  
25  
mA  
mA  
mA  
mA  
mA  
%
225  
315  
275  
385  
Default Internal Current Setpoint for Skip Cycle Operation,  
Percentage of Max Ip  
I
Lskip  
Propagation Delay from Current Detection to Drain OFF State  
Leading Edge Blanking Duration  
T
T
125  
250  
ns  
ns  
DEL  
LEB  
1. See characterization curves for temperature evolution.  
http://onsemi.com  
5
NCP1010, NCP1011, NCP1012, NCP1013, NCP1014  
ELECTRICAL CHARACTERISTICS (continued) (For typical values T = 25°C, for min/max values T = 0°C to +125°C,  
J
J
Max T = 150°C, V = 8.0 V unless otherwise noted.)  
J
CC  
Rating  
Pin  
Symbol  
Min  
Typ  
Max  
Unit  
INTERNAL OSCILLATOR  
Oscillation Frequency, 65 kHz Version, T = 25°C (Note 2)  
f
f
f
60  
90  
117  
65  
100  
72  
110  
143  
kHz  
kHz  
kHz  
%
j
OSC  
OSC  
OSC  
Oscillation Frequency, 100 kHz Version, T = 25°C (Note 2)  
j
Oscillation Frequency, 130 kHz Version, T = 25°C (Note 2)  
130  
j
Frequency Dithering Compared to Switching Frequency  
(with active DSS)  
f
"3.3  
dither  
Maximum Duty−cycle  
Dmax  
60  
67  
72  
%
FEEDBACK SECTION  
Internal Pull−up Resistor  
4
Rup  
Tss  
18  
kW  
Internal Soft−start (Guaranteed by Design)  
SKIP CYCLE GENERATION  
Default Skip Mode Level on FB Pin  
TEMPERATURE MANAGEMENT  
Temperature Shutdown  
1.0  
ms  
4
Vskip  
0.5  
V
TSD  
150  
50  
°C  
°C  
Hysteresis in Shutdown  
2. See characterization curves for temperature evolution.  
http://onsemi.com  
6
NCP1010, NCP1011, NCP1012, NCP1013, NCP1014  
1.50  
1.40  
1.30  
1.20  
1.10  
1.00  
0.90  
0.80  
0.70  
0.60  
0.50  
−2.0  
−3.0  
−4.0  
−5.0  
−6.0  
−7.0  
−8.0  
−9.0  
−10.0  
−25  
0
25  
50  
75  
100  
125  
−25  
0
25  
50  
75  
100  
125  
TEMPERATURE (°C)  
TEMPERATURE (°C)  
Figure 3. IC1 @ VCC = 8.0 V, FB = 1.5 V  
vs. Temperature  
Figure 4. ICC1 @ VCC = 8.0 V, FB = 1.5 V  
vs. Temperature  
0.40  
0.38  
0.36  
0.34  
0.32  
0.30  
0.28  
0.26  
0.24  
0.22  
0.20  
9.00  
8.90  
8.80  
8.70  
8.60  
8.50  
8.40  
8.30  
8.20  
−25  
0
25  
50  
75  
100  
125  
−25  
0
25  
50  
75  
100  
125  
TEMPERATURE (°C)  
TEMPERATURE (°C)  
Figure 5. ICC2 @ VCC = 6.0 V, FB = Open  
vs. Temperature  
Figure 6. VCC OFF, FB = 1.5 V vs.  
Temperature  
68  
68  
67  
67  
66  
66  
65  
8.00  
7.90  
7.80  
7.70  
7.60  
7.50  
7.40  
7.30  
7.20  
7.10  
7.00  
−25  
0
25  
50  
75  
100  
125  
−25  
0
25  
50  
75  
100  
125  
TEMPERATURE (°C)  
TEMPERATURE (°C)  
Figure 7. VCC ON, FB = 3.5 V vs. Temperature  
Figure 8. Duty Cycle vs. Temperature  
http://onsemi.com  
7
NCP1010, NCP1011, NCP1012, NCP1013, NCP1014  
9.00  
8.80  
8.60  
8.40  
8.20  
8.00  
7.80  
7.60  
7.40  
7.20  
7.00  
500  
480  
460  
440  
420  
400  
380  
360  
340  
320  
300  
−25  
0
25  
50  
75  
100  
125  
−25  
0
25  
50  
75  
100  
125  
TEMPERATURE (°C)  
TEMPERATURE (°C)  
Figure 9. ILatch, FB = 1.5 V vs. Temperature  
Figure 10. Ipeak−RR, VCC = 8.0 V, FB = 3.5 V  
vs. Temperature  
160  
140  
120  
100  
80  
25.00  
130 kHz  
100 kHz  
20.00  
15.00  
10.00  
5.00  
60  
40  
0.00  
−25  
0
25  
50  
75  
100  
125  
−25  
0
25  
50  
75  
100  
125  
TEMPERATURE (°C)  
TEMPERATURE (°C)  
Figure 11. Frequency vs. Temperature  
Figure 12. ON Resistance vs. Temperature,  
NCP1012/1013  
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8
NCP1010, NCP1011, NCP1012, NCP1013, NCP1014  
APPLICATION INFORMATION  
Introduction  
No acoustic noise while operating: Instead of skipping  
cycles at high peak currents, the NCP101X waits until the  
peak current demand falls below a fixed 1/4 of the maximum  
limit. As a result, cycle skipping can take place without  
having a singing transformer You can thus select cheap  
magnetic components free of noise problems.  
The NCP101X offers a complete current−mode control  
solution (actually an enhanced NCP1200 controller section)  
together with a high−voltage power MOSFET in a  
monolithic structure. The component integrates everything  
needed to build a rugged and low−cost Switch−Mode Power  
Supply (SMPS) featuring low standby power. The quick  
selection table details the differences between references,  
mainly peak current setpoints and operating frequency.  
SPICE model: A dedicated model to run transient  
cycle−by−cycle simulations is available but also an  
averaged version to help you closing the loop. Ready−to−use  
templates can be downloaded in OrCAD’s PSpice, and  
INTUSOFT’s IsSpice4 from ON Semiconductor web site,  
NCP101X related section.  
No need for an auxiliary winding: ON Semiconductor  
Very High Voltage Integrated Circuit technology lets you  
supply the IC directly from the high−voltage DC rail. We call  
it Dynamic Self−Supply (DSS). This solution simplifies the  
transformer design and ensures a better control of the SMPS  
in difficult output conditions, e.g. constant current  
operations. However, for improved standby performance,  
Dynamic Self−Supply  
When the power supply is first powered from the mains  
outlet, the internal current source (typically 8.0 mA) is  
biased and charges up the V capacitor from the drain pin.  
CC  
an auxiliary winding can be connected to the V pin to  
disable the DSS operation.  
CC  
Once the voltage on this V capacitor reaches the VCC  
CC  
OFF  
level (typically 8.5 V), the current source turns off and  
pulses are delivered by the output stage: the circuit is awake  
and activates the power MOSFET. Figure 13 details the  
internal circuitry.  
Short−circuit protection: By permanently monitoring the  
feedback line activity, the IC is able to detect the presence of  
a short−circuit, immediately reducing the output power for  
a total system protection. Once the short has disappeared, the  
controller resumes and goes back to normal operation.  
Vref OFF = 8.5 V  
Drain  
Vref ON = 7.5 V  
Fail−safe optocoupler and OVP: When an auxiliary  
winding is connected to the V pin, the device stops its  
CC  
Vref Latch = 4.7 V*  
internal Dynamic Self−Supply and takes its operating power  
from the auxiliary winding. A 8.7 V active clamp is  
+
Startup Source  
connected between V and ground. In case the current  
CC  
injected in this clamp exceeds a level of 7.4 mA (typical),  
the controller immediately latches off and stays in this  
V
CC  
Internal Supply  
position until the user cycle V  
down to 3.0 V (e.g.  
CC  
unplugging the converter from the wall). By adjusting a  
+
limiting resistor in series with the V terminal, it becomes  
+
Vref  
CC  
CV  
VCC  
+200 mV  
(8.7 V Typ.)  
CC  
OFF  
possible to implement an over voltage protection function,  
latching off the circuit in case of broken optocoupler or  
feedback loop problems.  
*In fault condition  
Low standby−power: If SMPS naturally exhibits a good  
efficiency at nominal load, they begin to be less efficient  
when the output power demand diminishes. By skipping  
unneeded switching cycles, the NCP101X drastically  
reduces the power wasted during light load conditions. An  
auxiliary winding can further help decreasing the standby  
power to extremely low levels by invalidating the DSS  
operation. Typical measurements show results below  
80 mW @ 230 VAC for a typical 7.0 W universal power  
supply.  
Figure 13. The Current Source Regulates VCC  
by Introducing a Ripple  
Being loaded by the circuit consumption, the voltage on  
the V capacitor goes down. When the DSS controller  
CC  
detects that V has reached 7.5 V (VCC ), it activates the  
CC  
ON  
internal current source to bring V toward 8.5 V and stops  
again: a cycle takes place whose low frequency depends on  
CC  
the V capacitor and the IC consumption. A 1.0 V ripple  
CC  
takes place on the V pin whose average value equals  
CC  
(VCC  
+ VCC )/2. Figure 14 portrays a typical  
OFF  
ON  
operation of the DSS.  
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9
NCP1010, NCP1011, NCP1012, NCP1013, NCP1014  
8.5 V  
8.00  
7.5 V  
Vcc  
6.00  
4.00  
2.00  
0
Device  
Internally  
Pulses  
Startup Period  
Figure 14. The Charge/Discharge Cycle Over a 10 mF VCC Capacitor  
As one can see, the V capacitor shall be dimensioned to  
offer an adequate startup time, i.e. ensure regulation is  
activates again to attempt a new restart. If the error has gone,  
the IC automatically resumes its operation. If the default is  
still there, the IC pulses during 8.5 V down to 7.5 V and  
enters a new latch−off phase. The resulting burst operation  
guarantees a low average power dissipation and lets the  
SMPS sustain a permanent short−circuit. Figure 15 presents  
the corresponding diagram.  
CC  
reached before V crosses 7.5 V (otherwise the part enters  
CC  
the fault condition mode). If we know that DV = 1.0 V  
and ICC1 (max.) is 1.1 mA (for instance we selected an 11 W  
device switching at 65 kHz), then the V capacitor can  
CC  
ICC1 · tstartup  
(eq. 1)  
be calculated using: C w  
. Let’s  
DV  
suppose that the SMPS needs 10 ms to startup, then we will  
calculate C to offer a 15 ms period. As a result, C should be  
greater than 20 mF thus the selection of a 33 mF/16 V  
capacitor is appropriate.  
Current Sense  
Information  
4 V  
+
FB  
Short Circuit Protection  
To  
Latch  
Reset  
Division  
The internal protection circuitry involves a patented  
arrangement that permanently monitors the assertion of an  
internal error flag. This error flag is, in fact, a signal that  
instructs the controller that the internal maximum peak  
current limit is reached. This naturally occurs during the  
startup period (Vout is not stabilized to the target value) or  
when the optocoupler LED is no longer biased, e.g in a  
short−circuit condition or when the feedback network is  
broken. When the DSS normally operates, the logic checks  
V
CC  
VCC  
Signal  
ON  
Max  
Ip  
Flag  
Clamp  
Active?  
for the presence of the error flag every time V crosses  
CC  
VCC . If the error flag is low (peak limit not active) then  
ON  
Figure 15. Simplified NCP101X Short−Circuit  
Detection Circuitry  
the IC works normally. If the error signal is active, then the  
NCP101X immediately stops the output pulses, reduces its  
internal current consumption and does not allow the startup  
The protection burst duty−cycle can easily be computed  
through the various timing events as portrayed by Figure 16.  
source to activate: V drops toward ground until it reaches  
CC  
the so−called latch−off level, where the current source  
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10  
NCP1010, NCP1011, NCP1012, NCP1013, NCP1014  
Tsw  
1 V Ripple  
Tstart  
Tlatch  
Latch−off  
Level  
Figure 16. NCP101X Facing a Fault Condition (Vin = 150 VDC)  
Vds(t)  
The rising slope from the latch−off level up to 8.5 V  
DV1 · C  
IC1  
is expressed by: tstart +  
. The time during which  
toff  
DV2 · C  
the IC actually pulses is given by tsw +  
.
Vr  
ICC1  
Vin  
dt  
Finally, the latch−off time can be derived  
DV3 · C  
ICC2  
using the same formula topology: tlatch +  
.
From these three definitions, the burst duty−cycle  
tsw  
(eq. 2)  
can be computed: dc +  
.
tstart ) tsw ) tlatch  
ton  
DV2  
t
dc +  
.
Feeding the  
(eq. 3)  
DV3  
DV2  
DV1  
ICC1 · ǒ  
Ǔ
)
)
ICC2  
ICC1  
IC1  
Tsw  
equation with values extracted from the parameter section  
gives a typical duty−cycle of 13%, precluding any lethal  
thermal runaway while in a fault condition.  
Figure 17. A typical drain−ground waveshape  
where leakage effects are not accounted for.  
DSS Internal Dissipation  
By looking at Figure 17, the average result can easily be  
derived by additive square area calculation:  
The Dynamic Self−Supplied pulls energy out from the  
drain pin. In Flyback−based converters, this drain level can  
easily go above 600 V peak and thus increase the stress on the  
DSS startup source. However, the drain voltage evolves with  
time and its period is small compared to that of the DSS. As  
a result, the averaged dissipation, excluding capacitive losses,  
(eq. 4)  
toff  
Tsw  
(eq. 5)  
t Vds(t) u+ Vin · (1 * d) ) Vr ·  
By developing equation 5, we obtain:  
ton  
Tsw  
toff  
Tsw  
(eq. 6)  
t Vds(t) u+ Vin * Vin ·  
) Vr ·  
can be derived by: P  
+ ICC1 · t Vds(t) u .  
.
DSS  
Figure 17 portrays a typical drain−ground waveshape where  
leakage effects have been removed.  
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11  
NCP1010, NCP1011, NCP1012, NCP1013, NCP1014  
Lp  
Vr  
Where:  
(eq. 7)  
Toff can be expressed by: toff + Ip ·  
where  
Vnom is the auxiliary voltage at nominal load.  
Vstdby is the auxiliary voltage when standby is entered.  
Lp  
Ton can be evaluated by: ton + Ip ·  
Vin  
(eq. 8)  
.
Plugging equations 7 and 8 into equation 6 leads to  
Itrip is the current corresponding to the nominal operation.  
It thus must be selected to avoid false tripping in overshoot  
conditions.  
(eq. 9)  
t Vds(t) u+ Vin and thus, P  
+ Vin   ICC1  
.
DSS  
The worse case occurs at high line, when Vin equals  
370 VDC. With ICC1 = 1.1 mA (65 kHz version), we can  
expect a DSS dissipation around 407 mW. If you select a  
higher switching frequency version, the ICC1 increases and  
it is likely that the DSS consumption exceeds that number.  
In that case, we recommend to add an auxiliary winding in  
order to offer more dissipation room to the power MOSFET.  
Please read application note “Evaluating the Power  
Capability of the NCP101X Members” to help in selecting  
the right part/configuration for your application.  
ICC1 is the controller consumption. This number slightly  
decreases compared to ICC1 from the spec since the part in  
standby does almost not switch.  
VCC  
is the level above which Vauxiliary must be  
ON  
maintained to keep the DSS in the OFF mode. It is good to  
shoot around 8.0 V in order to offer an adequate design  
margin, e.g. to not reactivate the startup source (which is not  
a problem in itself if low standby power does not matter).  
Since Rlimit shall not bother the controller in standby, e.g.  
keep Vauxiliary to around 8.0 V (as selected above), we  
purposely select a Vnom well above this value. As explained  
before, experience shows that a 40% decrease can be seen on  
auxiliary windings from nominal operation down to standby  
mode. Let’s select a nominal auxiliary winding of 20 V to  
offer sufficient margin regarding 8.0 V when in standby  
(Rlimit also drops voltage in standby). Plugging the  
values in equation 10 gives the limits within which Rlimit  
shall be selected:  
Lowering the Standby Power with an Auxiliary Winding  
The DSS operation can bother the designer when a) its  
dissipation is too high b) extremely low standby power is a  
must. In both cases, one can connect an auxiliary winding to  
disable the self−supply. The current source then ensures the  
startup sequence only and stays in the off state as long as  
V
does not drop below VCC or 7.5 V. Figure 18 shows  
CC  
ON  
that the insertion of a resistor (Rlimit) between the auxiliary  
DC level and the V pin is mandatory a) not to damage the  
CC  
internal 8.7 V active zener diode during an overshoot for  
instance (absolute maximum current is 15 mA) b) to  
implement the fail−safe optocoupler protection as offered by  
the active clamp. Please note that there cannot be bad  
interaction between the clamping voltage of the internal  
20 * 8.7  
6.3m  
12 * 8  
1.1m  
v Rlimit v  
, that is to say :  
(eq. 11)  
1.8 k t Rlimit t 3.6 k  
If we design a power supply delivering 12 V, then the ratio  
between auxiliary and power must be: 12/20 = 0.6. The OVP  
latch will activate when the clamp current exceeds 6.3 mA.  
This will occur when Vauxiliary grows−up to: 8.7 V + 1.8 k  
x (6.4m + 1.1m) = 22.2 V for the first boundary or 8.7 V +  
3.6 k x (6.4m +1.1m) = 35.7 V for second boundary. On the  
power output, it will respectively give 22.2 x 0.6 = 13.3 V  
and 35.7 x 0.6 = 21.4 V. As one can see, tweaking the Rlimit  
value will allow the selection of a given overvoltage output  
level. Theoretically predicting the auxiliary drop from  
nominal to standby is an almost impossible exercise since  
many parameters are involved, including the converter time  
constants. Fine tuning of Rlimit thus requires a few  
iterations and experiments on a breadboard to check  
Vauxiliary variations but also output voltage excursion in  
fault. Once properly adjusted, the fail−safe protection will  
preclude any lethal voltage runaways in case a problem  
would occur in the feedback loop.  
zener and VCC  
since this clamping voltage is actually  
OFF  
built on top of VCC  
(200 mV typical).  
with a fixed amount of offset  
OFF  
Self−supplying controllers in extremely low standby  
applications often puzzles the designer. Actually, if a SMPS  
operated at nominal load can deliver an auxiliary voltage of  
an arbitrary 16 V (Vnom), this voltage can drop to below  
10 V (Vstby) when entering standby. This is because the  
recurrence of the switching pulses expands so much that the  
low frequency refueling rate of the V capacitor is not  
CC  
enough to keep a constant auxiliary voltage. Figure 19  
portrays a typical scope shot of a SMPS entering deep  
standby (output unloaded). So care must be taken when  
calculating Rlimit 1) to not trigger the V over current  
CC  
latch [by injecting 6.3 mA (min. value) into the active  
clamp] in normal operation but 2) not to drop too much  
voltage over Rlimit when entering standby. Otherwise the  
DSS could reactivate and the standby performance would  
degrade. We are thus able to bound Rlimit between two  
equations:  
Vnom * Vclamp  
Vstby * VCC  
ON  
(eq. 10)  
v Rlimit v  
Itrip  
ICC1  
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12  
NCP1010, NCP1011, NCP1012, NCP1013, NCP1014  
Drain  
VCC = 8.5 V  
ON  
VCC  
= 7.5 V  
OFF  
+
+
Startup Source  
V
CC  
Rlimit  
D1  
+
+
+
+
CVcc  
CAux  
Laux  
Vclamp = 8.7 V typ.  
Permanent  
Latch  
+
+
I > 7.4m  
(typ.)  
Ground  
Figure 18. A more detailed view of the NCP101X offers better insight on how to  
properly wire an auxiliary winding.  
u30 ms  
Figure 19. The burst frequency becomes so low that it is difficult to keep  
an adequate level on the auxiliary Vcc . . .  
When an OVP occurs, all switching pulses are  
permanently disabled, the output voltage thus drops to zero.  
However, the recurrent frequency in skip often enters the  
audible range and a high peak current obviously generates  
acoustic noise in the transformer. The noise takes its origins  
in the resonance of the transformer mechanical structure  
which is excited by the skipping pulses. A possible  
solution, successfully implemented in the NCP1200 series,  
also authorizes skip cycle but only when the power demand  
as dropped below a given level. At this time, the peak  
current is reduced and no noise can be heard. Figure 20  
pictures the peak current evolution of the NCP101X  
entering standby.  
The V cycles up and down between 8.5–4.7 V and stays  
CC  
in this state until the user unplugs the power supply and  
forces V to drop below 3.0 V (VCC  
). Below this  
CC  
reset  
value, the internal OVP latch is reset and when the high  
voltage is reapplied, a new startup sequence can take place  
in an attempt to restart the converter.  
Lowering the Standby Power with Skip−Cycle  
Skip cycle offers an efficient way to reduce the standby  
power by skipping unwanted cycles at light loads.  
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13  
NCP1010, NCP1011, NCP1012, NCP1013, NCP1014  
100%  
Peak current  
at nominal power  
Skip cycle  
current limit  
25%  
Figure 20. Low Peak Current Skip Cycle Guarantees Noise−Free Operation  
Full power operation involves the nominal switching  
the benefit to artificially reduce the measurement noise on  
a standard EMI receiver and pass the tests more easily. The  
frequency and thus avoids any noise when running.  
Experiments carried on a 5.0 W universal mains board  
unveiled a standby power of 300 mW @ 230 VAC with the  
DSS activated and dropped to less than 100 mW when an  
auxiliary winding is connected.  
EMI sweep is implemented by routing the V  
ripple  
CC  
(induced by the DSS activity) to the internal oscillator. As a  
result, the switching frequency moves up and down to the  
DSS rhythm. Typical deviation is "3.3% of the nominal  
frequency. With a 1.0 V peak−to−peak ripple, the frequency  
will equal 65 kHz in the middle of the ripple and will  
Frequency Jittering for Improved EMI Signature  
By sweeping the switching frequency around its nominal  
value, it spreads the energy content on adjacent frequencies  
rather than keeping it centered in one single ray. This offers  
increase as V rises or decrease as V ramps down.  
CC  
CC  
Figure 21 portrays the behavior we have adopted.  
VCC  
OFF  
V
CC  
Ripple  
67.15 kHz  
65 kHz  
62.85 kHz  
VCC  
Internal Sawtooth  
ON  
Figure 21. The VCC ripple is used to introduce a frequency jittering on the internal oscillator sawtooth.  
Here, a 65 kHz version was selected.  
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14  
NCP1010, NCP1011, NCP1012, NCP1013, NCP1014  
Soft−Start  
The soft−start is also activated during the over current burst  
(OCP) sequence. Every restart attempt is followed by a  
soft−start activation. Generally speaking, the soft−start will  
The NCP101X features an internal 1.0 ms soft−start  
activated during the power on sequence (PON). As soon as  
V
CC  
reaches VCC , the peak current is gradually  
be activated when V ramps up either from zero (fresh  
OFF  
CC  
increased from nearly zero up to the maximum internal  
clamping level (e.g. 350 mA). This situation lasts 1.0 ms  
and further to that time period, the peak current limit is  
blocked to the maximum until the supply enters regulation.  
power−on sequence) or 4.7 V, the latch−off voltage  
occurring during OCP. Figure 22 portrays the soft−start  
behavior. The time scales are purposely shifted to offer a  
better zoom portion.  
8.5 V  
V
CC  
0 V (Fresh PON)  
or  
4.7 V (Overload)  
Current  
Sense  
Max Ip  
1.0 ms  
Figure 22. Soft−start is activated during a start−up sequence or an OCP condition.  
Non−Latching Shutdown  
and ground. By pulling FB below the internal skip level  
(Vskip), the output pulses are disabled. As soon as FB is  
relaxed, the IC resumes its operation. Figure 23 depicts the  
application example.  
In some cases, it might be desirable to shut off the part  
temporarily and authorize its restart once the default has  
disappeared. This option can easily be accomplished  
through a single NPN bipolar transistor wired between FB  
1
2
3
4
8
7
5
Drain  
ON/OFF  
+
CV  
cc  
Figure 23. A non−latching shutdown where pulses are stopped as long as the NPN is biased.  
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15  
NCP1010, NCP1011, NCP1012, NCP1013, NCP1014  
Full Latching Shutdown  
When the OVP level exceeds the zener breakdown  
voltage, the NPN biases the PNP and fires the equivalent  
SCR, permanently bringing down the FB pin. The  
switching pulses are disabled until the user unplugs the  
power supply.  
Other applications require a full latching shutdown, e.g.  
when an abnormal situation is detected (over temp or  
overvoltage). This feature can easily be implemented  
through two external transistors wired as a discrete SCR.  
Rhold  
12 k  
OVP  
1
2
3
4
8
7
10 k  
BAT54  
5
Drain  
+
CV  
cc  
10 k  
Figure 24. Two Bipolars Ensure a Total Latch−Off of the SMPS in Presence of an OVP  
Rhold ensures that the SCR stays on when fired. The bias  
current flowing through Rhold should be small enough to let  
maximum power the device can thus evacuate is:  
Tjmax * Tambmax  
(eq. 12)  
Pmax +  
which gives around  
1.0 W for an ambient of 50°C. The losses inherent to the  
MOSFET Rds can be evaluated using the following  
R
qJ A  
the V ramp up (8.5 V) and down (7.5 V) when the SCR  
CC  
is fired. The NPN base can also receive a signal from a  
temperature sensor. Typical bipolars can be MMBT2222  
and MMBT2907 for the discrete latch. The MMBT3946  
features two bipolars NPN+PNP in the same package and  
could also be used.  
(ON)  
1
3
2
(eq. 13)  
formula: Pmos + · Ip · d · Rds  
, where Ip  
is the worse case peak current (at the lowest line input), d is  
the converter operating duty−cycle and Rds , the  
(ON)  
(ON)  
MOSFET resistance for Tj = 100°C. This formula is only  
valid for Discontinuous Conduction Mode (DCM)  
operation where the turn−on losses are null (the primary  
current is zero when you restart the MOSFET). Figure 25  
gives a possible layout to help dropping the thermal  
resistance. When measured on a 35 mm (1 oz.) copper  
thickness PCB, we obtained a thermal resistance of 75°C/W.  
Power Dissipation and Heatsinking  
The NCP101X welcomes two dissipating terms, the DSS  
current−source (when active) and the MOSFET. Thus,  
Ptot = P  
+ P . When the PDIP7 package is  
MOSFET  
DSS  
surrounded by copper, it becomes possible to drop its  
thermal resistance junction−to−ambient, R down  
to 75°C/W and thus dissipate more power. The  
qJ−A  
Figure 25. A Possible PCB Arrangement to Reduce the Thermal Resistance Junction−to−Ambient  
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16  
NCP1010, NCP1011, NCP1012, NCP1013, NCP1014  
Design Procedure  
1. In any case, the lateral MOSFET body−diode shall  
never be forward biased, either during start−up  
(because of a large leakage inductance) or in  
normal operation as shown by Figure 26.  
The design of an SMPS around a monolithic device does  
not differ from that of a standard circuit using a controller  
and a MOSFET. However, one needs to be aware of certain  
characteristics specific of monolithic devices:  
350  
250  
150  
50.0  
50.0  
> 0 !!  
1.004M  
1.011M  
1.018M  
1.025M  
1.032M  
Figure 26. The Drain−Source Wave Shall Always be Positive . . .  
As a result, the Flyback voltage which is reflected on the  
drain and source), N the Np:Ns turn ratio, Vout the  
output voltage, Vf the secondary diode forward  
drop and finally, Ip the maximum peak current.  
Worse case occurs when the SMPS is very close to  
regulation, e.g. the Vout target is almost reached  
and Ip is still pushed to the maximum.  
drain at the switch opening cannot be larger than the input  
voltage. When selecting components, you thus must adopt  
a turn ratio which adheres to the following equation:  
(eq. 14)  
N · (Vout ) Vf) t Vin  
. For instance, if you  
min  
operate from a 120 V DC rail and you deliver 12 V, we can  
select a reflected voltage of 100 VDC maximum: 120–100  
> 0. Therefore, the turn ratio Np:Ns must be smaller than  
100/(12 + 1) = 7.7 or Np:Ns < 7.7. We will see later on how  
it affects the calculation.  
Taking into account all previous remarks, it becomes  
possible to calculate the maximum power that can be  
transferred at low line.  
When the switch closes, Vin is applied across the primary  
inductance Lp until the current reaches the level imposed by  
the feedback loop. The duration of this event is called the ON  
time and can be defined by:  
2. A current−mode architecture is, by definition,  
sensitive to subharmonic oscillations.  
Subharmonic oscillations only occur when the  
SMPS is operating in Continuous Conduction  
Mode (CCM) together with a duty−cycle greater  
than 50%. As a result, we recommend to operate  
the device in DCM only, whatever duty−cycle it  
implies (max. = 65%). However, CCM operation  
with duty−cycles below 40% is possible.  
Lp · Ip  
Vin  
(eq. 16)  
Ton +  
At the switch opening, the primary energy is transferred  
to the secondary and the flyback voltage appears across  
Lp, resetting the transformer core with a slope of  
N · (Vout ) Vf)  
. Toff, the OFF time is thus:  
3. Lateral MOSFETs have a poorly dopped  
body−diode which naturally limits their ability to  
sustain the avalanche. A traditional RCD clamping  
network shall thus be installed to protect the  
MOSFET. In some low power applications,  
a simple capacitor can also be used since  
Lp  
Lp · Ip  
N · (Vout ) Vf)  
(eq. 17)  
Toff +  
If one wants to keep DCM only, but still need to pass the  
maximum power, we will not allow a dead−time after the  
core is reset, but rather immediately restart. The switching  
time can be expressed by:  
Lf  
Vdrain max + Vin ) N · (Vout ) Vf) ) Ip ·Ǹ  
Ctot  
(eq. 15) , where Lf is the leakage inductance, Ctot  
the total capacitance at the drain node (which is  
increased by the capacitor you will wire between  
1
1
Tsw + Toff ) Ton + Lp · Ip · ǒ  
Ǔ
)
Vin N · (Vout ) Vf)  
(eq. 18)  
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17  
NCP1010, NCP1011, NCP1012, NCP1013, NCP1014  
The Flyback transfer formula dictates that:  
Example 1, a 12 V 7.0 W SMPS operating on a large  
mains with NCP101X:  
Pout  
1
2
2
(eq. 19)  
+
· Lp · Ip · Fsw  
which, by extracting  
h
Vin = 100 VAC to 250 VAC or 140 VDC to 350 VDC once  
rectified, assuming a low bulk ripple  
Ip and plugging into equation 19, leads to:  
2 · Pout  
h · Fsw · Lp  
1
1
· ǒ  
Ǔ
Tsw + Lp  
)
Ǹ
Efficiency = 80%  
Vin N · (Vout ) Vf)  
Vout = 12 V, Iout = 580 mA  
Fswitching = 65 kHz  
(eq. 20)  
Extracting Lp from equation 20 gives:  
2
(Vin · Vr) · h  
Ip max = 350 mA – 10% = 315 mA  
Lp  
critical  
+
2
2
2 · Fsw · [Pout · (Vr ) 2 · Vr · Vin ) Vin )]  
Applying the above equations leads to:  
(eq. 21) , with Vr = N . (Vout + Vf) and h the efficiency.  
If Lp critical gives the inductance value above which  
DCM operation is lost, there is another expression we can  
write to connect Lp, the primary peak current bounded by  
the NCP101X and the maximum duty−cycle that needs to  
stay below 50%:  
Selected maximum reflected voltage = 120 V  
with Vout = 12 V, secondary drop = 0.5 V Np:Ns = 1:0.1  
Lp critical = 3.2 mH  
Ip = 292 mA  
Duty−cycle worse case = 50%  
Idrain RMS = 119 mA  
DCmax · Vinmin · Tsw  
(eq. 22)  
Lpmax +  
where Vinmin  
Ipmax  
corresponds to the lowest rectified bulk voltage, hence the  
longest Ton duration or largest duty−cycle. Ip max is the  
available peak current from the considered part, e.g. 350 mA  
typical for the NCP1013 (however, the minimum value of  
this parameter shall be considered for reliable evaluation).  
Combining equations 21 and 22 gives the maximum  
theoretical power you can pass respecting the peak current  
capability of the NCP101X, the maximum duty−cycle and  
the discontinuous mode operation:  
P
P
= 354 mW at Rdson = 24 W (Tj > 100°C)  
MOSFET  
= 1.1 mA x 350 V = 385 mW, if DSS is used  
DSS  
Secondary diode voltage stress = (350 x 0.1) + 12 = 47 V  
(e.g. a MBRS360T3, 3.0 A/60 V would fit)  
Example 2, a 12 V 16 W SMPS operating on narrow  
European mains with NCP101X:  
Vin = 230 VAC " 15%, 276 VDC for Vin min to 370 VDC  
once rectified  
2
2
2
Pmax :+ Tsw · Vinmin · Vr · h ·  
Efficiency = 80%  
Fsw  
2
Vout = 12 V, Iout = 1.25 A  
Fswitching = 65 kHz  
(2 · Lpmax · Vr ) 4 · Lpmax · Vr · Vinmin  
2
(eq. 23)  
) 2 · Lpmax · Vinmin )  
From equation 22 we obtain the operating duty−cycle  
Ip max = 350 mA – 10% = 315 mA  
Ip · Lp  
Vin · Tsw  
current circulating in the MOSFET:  
(eq. 24)  
d +  
which lets us calculate the RMS  
Applying the equations leads to:  
Selected maximum reflected voltage = 250 V  
with Vout = 12 V, secondary drop = 0.5 V Np:Ns = 1:0.05  
Lp = 6.6 mH  
d
(eq. 25)  
IdRMS + Ip · Ǹ  
obtain the average dissipation in the MOSFET:  
. From this equation, we  
3
Ip = 0.305 mA  
1
3
2
(eq. 26)  
Pavg + · Ip · d · Rds  
to which switching  
(ON)  
Duty−cycle worse case = 0.47  
Idrain RMS = 121 mA  
losses shall be added.  
If we stick to equation 23, compute Lp and follow the  
above calculations, we will discover that a power supply  
built with the NCP101X and operating from a 100 VAC line  
minimum will not be able to deliver more than 7.0 W  
continuous, regardless of the selected switching frequency  
(however the transformer core size will go down as  
Fswitching is increased). This number grows up  
significantly when operated from a single European mains  
(18 W). Application note “Evaluating the Power Capability  
of the NCP101X Members” details how to assess the  
available power budget from all the NCP101X series.  
P
= 368 mW at Rdson = 24 W (Tj > 100°C)  
MOSFET  
P
DSS  
= 1.1 mA x 370 V = 407 mW, if DSS is used below an  
ambient of 50°C.  
Secondary diode voltage stress = (370 x 0.05) + 12 = 30.5 V  
(e.g. a MBRS340T3, 3.0 A/40 V)  
Please note that these calculations assume a flat DC rail  
whereas a 10 ms ripple naturally affects the final voltage  
available on the transformer end. Once the Bulk capacitor has  
been selected, one should check that the resulting ripple (min  
Vbulk?) is still compatible with the above calculations. As an  
example, to benefit from the largest operating range, a 7.0 W  
board was built with a 47 mF bulk capacitor which ensured  
discontinuous operation even in the ripple minimum waves.  
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18  
NCP1010, NCP1011, NCP1012, NCP1013, NCP1014  
MOSFET Protection  
As in any Flyback design, it is important to limit the  
drain excursion to a safe value, e.g. below the MOSFET  
BVdss which is 700 V. Figure 27 presents possible  
implementations:  
HV  
HV  
HV  
Cclamp  
Dz  
Rclamp  
D
D
1
2
3
4
8
7
1
2
3
4
8
7
1
2
3
4
8
7
5
5
5
+
+
+
CVcc  
CVcc  
C
CVcc  
Praded  
Praded  
Praded  
17A  
17B  
17C  
Figure 27. Different Options to Clamp the Leakage Spike  
Figure 27A: The simple capacitor limits the voltage  
according to equation 15. This option is only valid for low  
power applications, e.g. below 5.0 W, otherwise chances  
exist to destroy the MOSFET. After evaluating the leakage  
inductance, you can compute C with equation 15. Typical  
values are between 100 pF and up to 470 pF. Large  
capacitors increase capacitive losses…  
current. Worse case occurs when Ip and Vin are maximum  
and Vout is close to reach the steady−state value.  
Figure 27C: This option is probably the most expensive of  
all three but it offers the best protection degree. If you need a  
very precise clamping level, you must implement a zener  
diode or a TVS. There are little technology differences  
behind a standard zener diode and a TVS. However, the die  
area is far bigger for a transient suppressor than that of zener.  
A 5.0 W zener diode like the 1N5388B will accept 180 W  
peak power if it lasts less than 8.3 ms. If the peak current in  
the worse case (e.g. when the PWM circuit maximum  
current limit works) multiplied by the nominal zener voltage  
exceeds these 180 W, then the diode will be destroyed when  
the supply experiences overloads. A transient suppressor  
like the P6KE200 still dissipates 5.0 W of continuous power  
but is able to accept surges up to 600 W @ 1.0 ms. Select the  
zener or TVS clamping level between 40 to 80 volts above  
the reflected output voltage when the supply is heavily  
loaded.  
Figure 27B: The most standard circuitry called the RCD  
network. You calculate Rclamp and Cclamp using the  
following formulae:  
2 · Vclamp · (Vclamp * (Vout ) Vf sec) · N)  
Rclamp +  
2
Lleak · Ip · Fsw  
(eq. 27)  
Vclamp  
Vripple · Fsw · Rclamp  
(eq. 28)  
Cclamp +  
Vclamp is usually selected 50−80 V above the reflected  
value N x (Vout + Vf). The diode needs to be a fast one and  
a MUR160 represents a good choice. One major drawback  
of the RCD network lies in its dependency upon the peak  
http://onsemi.com  
19  
NCP1010, NCP1011, NCP1012, NCP1013, NCP1014  
Typical Application Examples  
Dynamic Self−Supply and  
a simplified zener−type  
feedback. This configuration was selected for cost reasons  
and a more precise circuitry can be used, e.g. based on a  
TL431:  
A 6.5 W watt NCP1012−based Flyback converter  
Figure 28 shows a converter built with a NCP1012  
delivering 6.5 W from a universal input. The board uses the  
D6  
B150  
C1  
2.2 nF  
1N4007  
1N4007  
TR1  
1
4
8
7
E3  
470 m/25 V  
R2  
150 k  
D5  
U160  
D1 D2  
2
1
6
5
E1  
R1  
47 R  
10 m/400 V  
IC1  
NCP1012  
ZD1  
11 V  
J2  
CZM5/2  
1
5
IC2  
PC817  
1
2
VCC  
HV  
E2  
2
R3  
100 R  
4
8
GND  
GND  
GND GND  
FB  
3
7
J1  
CEE7.5/2  
R4  
180 R  
D3 D4  
1N4007  
1N4007  
10 m/16 V  
C2  
2n2/Y  
Figure 28. An NCP1012−Based Flyback Converter Delivering 6.5 Watts  
The converter built according to Figure 29 layouts, gave  
the following results:  
Efficiency at Vin = 100 VAC and Pout = 6.5 W = 75.7%  
Efficiency at Vin = 230 VAC and Pout = 6.5 W = 76.5%  
Figure 29. The NCP1012−Based PCB Layout . . . and its Associated Component Placement  
A 7.0 watt NCP1013−based Flyback converter featuring  
low standby power  
Figure 30 depicts another typical application showing a  
NCP1013−65 kHz operating in a 7.0 W converter up to  
70°C of ambient temperature. We can grow−up the output  
power since an auxiliary winding is used, the DSS is  
disabled, and thus offering more room for the MOSFET. In  
this application, the feedback is made via a TLV431 whose  
low bias current (100 mA min) helps to lower the no−load  
standby power.  
http://onsemi.com  
20  
NCP1010, NCP1011, NCP1012, NCP1013, NCP1014  
Vbulk  
1N4148  
D4  
R4 22  
L2  
22 mH  
D2  
C8  
10 nF  
400 V  
R7  
100 k/  
1 W  
MBRS360T3  
12 V @  
0.6 A  
T1  
Aux  
+
+
+
C10  
33 mF/25 V  
100 mF/16 V  
+
C7  
GND  
C6 C8  
470 mF/16 V  
T1  
D3  
MUR160  
R2  
3.3 k  
R3  
1 k  
NCP1013P06  
C2  
47 mF/  
450 V  
+
R5  
39 k  
1
8
V
GND  
NC  
CC  
2 NC  
3 NC  
4 FB  
7
5
D
+
100 mF/10 V  
C3  
C4  
C9  
1 nF  
IC1  
SFH6156−2  
100 nF  
IC2  
TLV431  
R6  
4.3 k  
C5  
2.2 nF  
Y1 Type  
Figure 30. A Typical Converter Delivering 7.0 W from a Universal Mains  
Measurements have been taken from a demonstration  
board implementing Figure 30’s sketch and the following  
results were achieved, with either the auxiliary winding in  
place or through the Dynamic Self−Supply:  
A9619−C, Lp = 3.0 mH, Np:Ns = 1:0.1, 7.0 W  
application on universal mains, including auxiliary winding,  
NCP1013−65kHz.  
A0032−A, Lp = 6.0 mH, Np:Ns = 1:0.055, 10 W  
application on European mains, DSS operation only,  
NCP1013−65 kHz.  
Vin = 230 VAC, auxiliary winding, Pout = 0, Pin = 60 mW  
Vin = 100 VAC, auxiliary winding, Pout = 0, Pin = 42 mW  
Coilcraft  
1102 Silver Lake Road  
CARY IL 60013  
Email: info@coilcraft.com  
Tel.: 847−639−6400  
Fax.: 847−639−1469  
Vin = 230 VAC, Dynamic Self−Supply, Pout = 0,  
Pin = 300 mW  
Vin = 100 VAC, Dynamic Self−Supply, Pout = 0,  
Pin = 130 mW  
Pout = 7.0 W, h = 81% @ 230 VAC, with aux winding  
Pout = 7.0 W, h = 81.3 @ 100 VAC, with aux winding  
For a quick evaluation of Figure 30 application example,  
the following transformers are available from Coilcraft:  
http://onsemi.com  
21  
NCP1010, NCP1011, NCP1012, NCP1013, NCP1014  
ORDERING INFORMATION  
Frequency  
(kHz)  
R
DS(on)  
(W)  
Device Order Number  
NCP1010AP065  
NCP1010AP100  
NCP1010AP133  
NCP1011AP065  
NCP1011AP100  
NCP1011AP133  
NCP1012AP065  
NCP1012AP100  
NCP1012AP133  
NCP1013AP065  
NCP1013AP100  
NCP1013AP133  
NCP1014AP065  
NCP1014AP100  
Package Type  
PDIP−7  
PDIP−7  
PDIP−7  
PDIP−7  
PDIP−7  
PDIP−7  
PDIP−7  
PDIP−7  
PDIP−7  
PDIP−7  
PDIP−7  
PDIP−7  
PDIP−7  
PDIP−7  
Shipping  
Ipk (mA)  
100  
100  
100  
250  
250  
250  
250  
250  
250  
350  
350  
350  
450  
450  
65  
100  
130  
65  
50 Units / Rail  
50 Units / Rail  
50 Units / Rail  
50 Units / Rail  
50 Units / Rail  
50 Units / Rail  
50 Units / Rail  
50 Units / Rail  
50 Units / Rail  
50 Units / Rail  
50 Units / Rail  
50 Units / Rail  
50 Units / Rail  
50 Units / Rail  
23  
23  
23  
23  
23  
23  
11  
11  
11  
11  
11  
11  
11  
11  
100  
130  
65  
100  
130  
65  
100  
130  
65  
100  
http://onsemi.com  
22  
NCP1010, NCP1011, NCP1012, NCP1013, NCP1014  
PACKAGE DIMENSIONS  
7−LEAD PDIP  
AP SUFFIX  
CASE 626A−01  
ISSUE O  
NOTES:  
1. DIMENSIONING AND TOLERANCING PER ANSI  
Y14.5M, 1982.  
2. CONTROLLING DIMENSION: MILLIMETER.  
3. PACKAGE CONTOUR OPTIONAL (ROUND OR  
SQUARE CORNERS).  
8
5
4. DIMENSION L TO CENTER OF LEAD WHEN  
FORMED PARALLEL.  
5. DIMENSIONS A AND B ARE DATUMS.  
B
L
M
1
4
MILLIMETERS  
INCHES  
MIN  
J
DIM MIN  
MAX  
10.16  
6.60  
4.45  
0.51  
1.78  
MAX  
0.400  
0.260  
0.175  
0.020  
0.070  
A
B
C
D
F
9.40  
6.10  
3.94  
0.38  
1.02  
0.370  
0.240  
0.155  
0.015  
0.040  
F
NOTE 3  
A
G
H
J
2.54 BSC  
0.100 BSC  
0.76  
0.20  
2.92  
1.27  
0.30  
3.43  
0.030  
0.008  
0.115  
0.050  
0.012  
0.135  
K
L
C
7.62 BSC  
0.300 BSC  
M
N
−−−  
0.76  
10  
_
1.01  
−−−  
0.030  
10  
_
0.040  
−T−  
SEATING  
PLANE  
N
D
K
G
H
M
M
M
0.13 (0.005)  
T
A
B
http://onsemi.com  
23  
NCP1010, NCP1011, NCP1012, NCP1013, NCP1014  
The products described herein (NCP1010, 1011, 1012, 1013, 1014), may be covered by one or more of the following U.S. patents:  
6,271,735; 6,385,060, 6,587,357. There may be other patents pending.  
ON Semiconductor and  
are registered trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC reserves the right to make  
changes without further notice to any products herein. SCILLC makes no warranty, representation or guarantee regarding the suitability of its products for any  
particular purpose, nor does SCILLC assume any liability arising out of the application or use of any product or circuit, and specifically disclaims any and all  
liability, including without limitation special, consequential or incidental damages. “Typical” parameters which may be provided in SCILLC data sheets and/or  
specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including “Typicals” must be  
validated for each customer application by customer’s technical experts. SCILLC does not convey any license under its patent rights nor the rights of others.  
SCILLC products are not designed, intended, or authorized for use as components in systems intended for surgical implant into the body, or other applications  
intended to support or sustain life, or for any other application in which the failure of the SCILLC product could create a situation where personal injury or death  
may occur. Should Buyer purchase or use SCILLC products for any such unintended or unauthorized application, Buyer shall indemnify and hold SCILLC  
and its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees  
arising out of, directly or indirectly, any claim of personal injury or death associated with such unintended or unauthorized use, even if such claim alleges that  
SCILLC was negligent regarding the design or manufacture of the part. SCILLC is an Equal Opportunity/Affirmative Action Employer.  
PUBLICATION ORDERING INFORMATION  
Literature Fulfillment:  
JAPAN: ON Semiconductor, Japan Customer Focus Center  
2−9−1 Kamimeguro, Meguro−ku, Tokyo, Japan 153−0051  
Phone: 81−3−5773−3850  
Literature Distribution Center for ON Semiconductor  
P.O. Box 5163, Denver, Colorado 80217 USA  
Phone: 303−675−2175 or 800−344−3860 Toll Free USA/Canada  
Fax: 303−675−2176 or 800−344−3867 Toll Free USA/Canada  
Email: orderlit@onsemi.com  
ON Semiconductor Website: http://onsemi.com  
For additional information, please contact your local  
Sales Representative.  
N. American Technical Support: 800−282−9855 Toll Free USA/Canada  
NCP1010/D  

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