NCP1927DR2G [ONSEMI]
PFC and Flyback Controller for Flat Panel TVs;型号: | NCP1927DR2G |
厂家: | ONSEMI |
描述: | PFC and Flyback Controller for Flat Panel TVs 功率因数校正 电视 |
文件: | 总24页 (文件大小:613K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
NCP1927
Combination Power Factor
Correction Controller and
Flyback Controller for Flat
Panel TVs
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MARKING DIAGRAM
This combination IC integrates the primary side control blocks −
power factor correction (PFC) and flyback controllers with
sequencing circuitry − necessary to implement a compact highly
efficient Flat Panel TV Switched Mode Power Supply.
The PFC controller exhibits near−unity power factor while
operating in Critical Conduction Mode (CrM) with an internal
frequency clamp. The circuit incorporates all the features necessary
for building a robust and compact PFC stage while minimizing the
number of external components.
The fixed−frequency current−mode flyback controller features a
proprietary Soft−Skip™ mode combined with frequency foldback
enabling excellent efficiency during light load conditions while
achieving very low standby power consumption. Soft−Skip
dramatically reduces the risk of acoustic noise, therefore enabling the
use of inexpensive transformers and capacitors in the clamping
network. Frequency jittering and ramp compensation make this
controller an excellent fit for converters where ruggedness and
component cost are the key constraints.
POVUV
PFB
IENABLE
PSKIP
PDRV
VCC
Shutdown
PControl
PCT
FDRV
GND
PZCD
PCS
FFB
SOIC−16
CASE 751B
GTS
FCS
A
= Assembly Location
WL = Wafer Lot
= Year
WW = Work Week
Y
G
= Pb−Free Package
ORDERING INFORMATION
Common General Features
• Wide V Range from 10 V to 30 V
†
CC
Device
NCP1927DR2G
Package
Shipping
• Very Low Startup Current Consumption
(v 20 mA MAX)
SOIC−16 2500 / Tape & Reel
(Pb−Free)
• Inverter Enable Output
• Shutdown Pin to Disable IC
• Go To Standby Input
†For information on tape and reel specifications,
including part orientation and tape sizes, please
refer to our Tape and Reel Packaging Specifications
Brochure, BRD8011/D.
• This is a Pb−Free Device
PFC Controller Features
Flyback Controller Features
• Critical Conduction Mode (CrM) with Constant On
Time Control
• Internal Frequency Clamp
• Skip Mode Operation During Light Load Conditions
• Fast Line / Load Transient Compensation
• Accurate and Programmable Maximum On Time
Control
• Negative Current Sensing
• Programmable Overvoltage/Undervoltage Protection
• 800 mA Source / 1200 mA Sink Gate Drive
• 65 kHz Fixed−Frequency Operation with Built−In
Ramp Compensation
• Frequency Jittering for Softened EMI Signature
• Frequency Foldback then Soft−Skip for Improved
Performance in Standby
• Timer−Based Overload Protection with Auto−Recovery
• Protection Against Winding Short−Circuit
• 4 ms Soft−Start Timer
• 800 mA Source / 1200 mA Sink Gate Drive
© Semiconductor Components Industries, LLC, 2011
1
Publication Order Number:
June, 2011 − Rev. 0
NCP1927/D
NCP1927
Figure 1. Typical Application Example
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2
NCP1927
V
DD
Flyback_OVLD
Latch
I
Shutdown
GOS Timer
GTS Timer
Shutdown
30 ms
Filter
Shutdown
GTS
30 ms
TSD
R
GTS
Filter
V
SHDN
V
standby
FFAULT
30 ms
Filter
V
CC
V
Reg
DD
DD
CS_STOP
V
V
CC(on)
UVP
V
30 ms
Filter
POVUV
OVP_int
5V Reg
V
CC(off)
I
UVP
SS_enable
V
OVP
FFAULT
START_DELAY
PFAULT
PFC_OK
V
IENABLE
CC(reset)
V
disable
30 ms
Filter
R
Q
R
S
V
FFB(open)
V
DD
Saw In
Soft−Skip
Saw
R
FFB
Reset
I
PControl(boost)
Timer
PFC_OK
FFB
V
V
Skip Out
FSKIP
B5
FFAULT
Timer
0.955*V
FFAULT
REF
Reset
PFB
ILIM
10 ms
Filter
V
REF
0 mA
Detect
Flyback_OVLD
PControl
LEB
FCS
PFAULT
SS_enable
SS_end
Soft−Start
Timer
R
V
DD
9*R
I
CS_STOP
V
ILIM
PSKIP
V
CS(stop)
LEB
PSKIP
START_DELAY
FFAULT
R
ramp
PFC_OK
V
Saw
V
CC
Latch
DD
Clamp
Shutdown
I
PCT(charge)
t
ON(MAX)
Timer
R
R
Q
FDRV
PCT
PCS
S
Frequency
Foldback
PDRV
PFM
SQUARE
OSC
FFB
V
Jittering
S AW
Saw
SS_end
FM
CC
R
Q
Clamp
I
> I
PCS OCP
START_DELAY
S
PDRV
GND
S
R
Q
OVP_int
PFAULT
DRVCLK
ZCD
PDRV
V
ZCD(rising)
PDRV
Reset
WDT
S
R
Q
PDRV
Frequency Clamp
PZCD
V
ZCD(falling)
* Values are typical values
* All latches are Reset Dominant
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3
NCP1927
PIN FUNCTION DESCRIPTION
Pin No.
Pin Name
POVUV
PFB
Pin Description
is below V (300 mV typ) or above V
1
2
The gate drive is disabled while V
(2.5 V typ).
OVP
POVUV
UVP
This pin receives a portion of the pre−converter output voltage. This information is used for the
regulation and the “output low” detection that speeds up the loop response when the output voltage
drops below 95.5% (typ) of the programmed level.
3
4
Shutdown
PControl
Pull this pin above 1.0 V (typ) to disable the part. Ground this pin when not in use.
The error amplifier output is available on this pin. The capacitor connected between this pin and
ground adjusts the regulation loop bandwidth that is typically set below 20 Hz to achieve a high power
factor. This pin is internally grounded when the circuit is off so that when it starts operation, the power
increases gradually (soft−start).
5
PCT
The PCT pin sources a 210 mA (typ) current to charge an external timing capacitor. The circuit
controls the power switch on time by comparing the PCT voltage to an internal voltage derived from
the regulation block.
6
7
8
9
PZCD
PCS
GTS
FCS
The voltage of an auxiliary winding is applied to this pin to detect when the inductor is demagnetized
for operation in critical conduction mode.
This pin monitors a negative voltage proportional to the coil current. This signal is sensed to limit the
maximum coil current and protect the PFC stage during overload conditions.
Pull this pin low to disable the PFC controller during standby mode. Standby mode can also be
entered by monitoring the feedback voltage of the flyback stage with an external resistor divider.
This pin senses the primary current for current−mode operation of the flyback stage. Ramp
compensation can be added with an external resistor.
10
11
12
13
14
15
FFB
GND
FDRV
Connecting this pin to ground through an optocoupler allows regulation of the flyback stage.
This is the the controller ground.
This is the driver’s output to an external MOSFET gate of the flyback power stage.
This pin is connected to an external auxiliary voltage.
V
CC
PDRV
PSKIP
This is the driver’s output to an external MOSFET gate of the PFC power stage.
To adjust the power level below which the PFC stage will enter skip mode, connect a resistor between
this pin and ground. To disable skip mode, connect this pin directly to ground.
16
IENABLE
This pin voltage is high (5 V) when the output of the PFC stage is in steady state regulation and low
at all other times. This signal serves to “inform” the backlight inverter that the PFC output is ready and
that it can start operation. It can also be used as a stable 5 V reference.
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4
NCP1927
MAXIMUM RATINGS (Note 1)
Rating
Symbol
Value
Unit
Supply Pin (pin 13) (Note 2)
Voltage Range
Current Range
V
−0.3 to 30
$30
V
mA
CC(MAX)
CC(MAX)
I
PFC Drive Pin (pin 14) (Note 2)
Voltage Range
Current Range
V
−0.3 to 20
−800, +1200
V
mA
PDRV(MAX)
PDRV(MAX)
I
Flyback Drive Pin (pin 12) (Note 2)
Voltage Range
Current Range
V
−0.3 to 20
−800, +1200
V
mA
FDRV(MAX)
FDRV(MAX)
I
Inverter Enable Pin (pin 16) (Note 2)
Voltage Range
Current Range
V
−0.3 to 6
$20
V
mA
IENABLE(MAX)
IENABLE(MAX)
I
Control Pin (pin 4) (Note 2)
Voltage Range
Current Range
V
−0.3 to 6
$10
V
mA
PControl(MAX)
PControl(MAX)
I
PFC Current Sense Pin (pin 7) (Note 2)
Voltage Range
Current Range
V
−0.3 to 3
$10
V
mA
PCS(MAX)
PCS(MAX)
I
ZCD Pin (pin 6) (Note 2)
Voltage Range
Current Range
V
−0.9 to 12
$10
V
mA
PZCD(MAX)
PZCD(MAX)
I
All Other Pins (Note 2)
Voltage Range
Current Range
V
−0.3 to 10
$10
V
mA
MAX
MAX
I
Thermal Resistance
R
140
°C/W
θ
JA
2
Junction−to−Air, 100 mm Single Layer of 1 oz Copper
Temperature Range
°C
Storage Temperature
T
−60 to 150
−25 to 125
JSTRG(MAX)
J(MAX)
Operating Junction Temperature
T
Stresses exceeding Maximum Ratings may damage the device. Maximum Ratings are stress ratings only. Functional operation above the
Recommended Operating Conditions is not implied. Extended exposure to stresses above the Recommended Operating Conditions may affect
device reliability.
1. This device series contains ESD protection and exceeds the following tests:
Charged Device Model 2000 V per JEDEC Standard JESD22-C101D
Human Body Model 2000 V per JEDEC Standard JESD22−A114E
Machine Model 200 V per JEDEC Standard JESD22−A115A
2. This device contains latch−up protection and exceeds 100 mA per JEDEC Standard JESD78.
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5
NCP1927
ELECTRICAL CHARACTERISTICS (V = 12 V, V
= 2.4 V, V
= 2.3 V, V
= 4 V, V
= 0 V, V
= 0 V, V
=
CC
= 0 V, V
PFB
POVUV
PControl
PZCD
PCS
GTS
1 V, V
= 0 V, V
= 2.4 V, V
= 0 V, V
= open, C
= 1 nF, C
= 1 nF, C
= 1 nF, for typical
PSKIP
FFB
FCS
Shutdown
IENABLE
PCT
PDRV
FDRV
values T = 25°C, for min/max values, T is − 25°C to 125°C, unless otherwise noted)
J
J
Characteristics
Test Condition
Symbol
Min
Typ
Max
Unit
SUPPLY CIRCUIT
Supply Voltage
V
Startup Threshold
V
increasing, dV/dt = 1.25 mV/ms
decreasing, dV/dt = 125 mV/ms
V
V
16
8
5.0
17
9
6.5
18
10
8.0
CC
CC
CC(on)
CC(off)
Minimum Operating Voltage
Internal latch reset level
V
V
V
decreasing
CC(reset)
CC
Supply Current
PFC is switching at 70kHz
PFC is switching at 70kHz
Flyback Switching, PFC is in GTS
C
= open, C
= open
I
I
I
2.4
3.8
1.0
3.3
5.1
1.5
4.2
6.4
2.0
mA
mA
mA
FDRV
PDRV
CC1
CC2
CC3
V
= V
− 0.2 V, C
FCS
= open,
FFB
fold
V
FDRV
= 0.8 V
During Faults
Startup
I
I
1.0
−
1.5
−
2.5
20
mA
mA
CC4
CC5
V
= V
− 0.2 V
CC
CC(on)
FLYBACK FEEDBACK
Equivalent Internal Pull−Up Resistor
R
K
14
20
31
kW
FFB
V
FFB
to Internal Current Setpoint
4.8
5.0
5.2
FFB
Division Ratio
Overload Detection Filter
Flyback Fault Timer
t
−
10
80
−
ms
ms
V
delay(FOVLD)
V
FFB
= 4.5 V to FDRV turn−off
t
60
4.5
100
5.5
FOVLD
FFB Pin Voltage
V
FFB
= open
V
5.0
FFB(open)
FLYBACK CURRENT SENSE
Current Sense Voltage Threshold
Leading Edge Blanking Duration
V
FFB
= 4.5 V
V
0.655
190
0.700
250
0.725
310
V
ILIM
t
ns
LEB
Propagation Delay
Step V
0 V to 2 V, to FDRV
FCS
Current Sense Voltage Threshold
Immediate Fault Protection
falling edge
t
−
−
80
80
110
110
ns
ns
delay(ILIM)
CS(stop)
t
Immediate Fault Protection Threshold
Leading Edge Blanking Duration for
V
FFB
= 3 V, V
dV/dt = 500 mV/ms
V
0.95
90
1.05
120
1.15
150
V
FCS
CS(stop)
t
ns
LEB(stop)
I
CS(stop)
Input Bias Current
V
= V
I
−1
−
+1
mA
mA
FCS
ILIM
FCS(bias)
Current Sourced by the FCS Pin
FLYBACK SOFT−START
Soft−Start Period
V
= 0 V, 80% Duty Ratio
I
100
150
200
FCS
ramp(MAX)
st
1
FDRV pulse to V
= V
t
SSTART
2.8
4.0
5.2
ms
FCS
ILIM
OSCILLATOR
Base Oscillator Frequency
Maximum Duty Ratio
f
60
76
−
65
80
70
84
−
kHz
%
OSC
D
MAX
MOD
Frequency Modulation in Percentage of
f
$6
%
f
OSC
Frequency Modulation Frequency
f
−
125
−
Hz
%
jitter
Oscillator Frequency Voltage Stability
V
< V < V
CC(MAX)
f
−1
−
+1
CC(MIN)
CC
OSC(VSTAB)
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NCP1927
ELECTRICAL CHARACTERISTICS (V = 12 V, V
= 2.4 V, V
= 2.3 V, V
= 4 V, V
= 0 V, V
= 0 V, V
=
CC
= 0 V, V
PFB
POVUV
PControl
PZCD
PCS
GTS
1 V, V
= 0 V, V
= 2.4 V, V
= 0 V, V
= open, C
= 1 nF, C
= 1 nF, C
= 1 nF, for typical
PSKIP
FFB
FCS
Shutdown
IENABLE
PCT
PDRV
FDRV
values T = 25°C, for min/max values, T is − 25°C to 125°C, unless otherwise noted)
J
J
Characteristics
Test Condition
Symbol
Min
Typ
Max
Unit
FLYBACK GATE DRIVE
FDRV Impedance
Sink
V
= 10 V
= 2 V
R
R
−
−
12.5
14
−
−
W
W
FDRV
FDRV
FDRV(SNK)
FDRV(SRC)
Source
V
FDRV Rise Time (10% to 90%)
FDRV Fall Time (90% to 10%)
FDRV Low Voltage
t
15
12
−
30
25
80
70
0.5
1
ns
ns
V
FDRV(r)
t
FDRV(f)
I
= 0 mA
V
0.06
−
FDRV
FDRV(low)
FDRV Voltage Drop
V
CC
= V
R
+ 0.2 V,
V
−
V
CC(off)
FDRV(drop)
= 33 kW
FDRV
FDRV Clamp Voltage
V
CC
= 30 V, I
= 0 mA
V
FDRV(clamp)
11
13.5
16
V
FDRV
FLYBACK SKIP MODE/FREQ FOLDBACK
Skip Threshold
V
Decreasing
V
630
65
700
100
100
1.40
26
770
135
140
1.54
31
mV
mV
ms
FFB
FSKIP
V
FSKIP(HYS)
Skip Comparator Hysteresis
Soft−Skip Duration
st
1
Pulse to V
= V /K
t
SSKIP
50
FCS
fold FFB
Frequency Foldback Threshold
Minimum Switching Frequency
Maximum On Time
V
Decreasing, dV/dt = 500 mV/ms
V
1.26
21
V
FFB
fold
OSC(MIN)
V
= V
+ 150 mV
f
kHz
ms
FFB
FSKIP
Frequency Foldback or Skip Mode
t
10.0
13.0
16.0
on(MAX)
PFC CURRENT SENSE
PCS Pin Voltage
R
= 2.5 kW, I
= 265 mA
V
−20
230
−
0
20
mV
mA
ns
PCS
PCS
PCS
OCP
OCP
Overcurrent Protection Threshold
Propagation Delay
R
= 2.5 kW
I
t
250
100
265
210
PCS
step I
OCP
0 mA to 400 mA
PCS
I
to PDRV falling edge
R
= 1 kW
PCS
PFC RAMP CONTROL
PCT Charge Current
V
= 1.5 V
I
189
210
231
500
mA
PCT
PCT(charge)
C
Discharge Time
V
V
= open, C
= 10 nF
t
CPCT(discharge)
−
−
ns
PCT
PControl
PCT
PControl
V
= V
−100 mV to
600 mV
PCT(MAX)
Maximum PCT Level Before PDRV
Switches Off
= open, C
= 10 nF
V
PCT(MAX)
4.7
−
5.0
150
385
5.3
200
440
V
PControl
PControl
Propagation Delay of the PWM
Comparator
step V
from 3.5 V to 5.0 V
t
ns
PCT
PWM
PFC Frequency Clamp
f
330
kHz
clamp
PFC GATE DRIVE
PDRV Impedance
Sink
V
= 10 V
= 2 V
R
R
−
−
12.5
14
−
−
W
W
PDRV
PDRV
PDRV(SNK)
PDRV(SRC)
Source
V
PDRV Rise Time (10 % to 90 %)
PDRV Fall Time (90 % to 10 %)
PDRV Low Voltage
t
15
12
−
30
25
80
70
0.5
1
ns
ns
V
PDRV(r)
t
PDRV(f)
I
= 0 mA
V
0.06
−
PDRV
PDRV(low)
PDRV Voltage Drop
V
CC
= V
R
+ 0.2 V,
V
−
V
CC(off)
PDRV(drop)
= 33 kW
PDRV
PDRV Clamp Voltage
V
CC
= 30 V, I
= 0 mA
V
PDRV(clamp)
11
13.5
16
V
PDRV
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7
NCP1927
ELECTRICAL CHARACTERISTICS (V = 12 V, V
= 2.4 V, V
= 2.3 V, V
= 4 V, V
= 0 V, V
= 0 V, V
=
CC
= 0 V, V
PFB
POVUV
PControl
PZCD
PCS
GTS
1 V, V
= 0 V, V
= 2.4 V, V
= 0 V, V
= open, C
= 1 nF, C
= 1 nF, C
= 1 nF, for typical
PSKIP
FFB
FCS
Shutdown
IENABLE
PCT
PDRV
FDRV
values T = 25°C, for min/max values, T is − 25°C to 125°C, unless otherwise noted)
J
J
Characteristics
Test Condition
Symbol
Min
Typ
Max
Unit
PFC ZERO CURRENT DETECTION
Zero Current Detection Threshold
V
Rising
Falling
V
1.12
0.56
1.40
0.70
1.68
0.84
ZCD(rising)
ZCD(falling)
V
Hysteresis on Voltage Threshold
Propagation Delay
V
− V
V
ZCD(HYS)
560
700
100
840
170
mV
ns
V
ZCD(rising)
ZCD(falling)
Step V
from 2 V to 0 V
t
−
PZCD
ZCD
Clamp Voltage
Upper Clamp
I
= 3 mA
= −2 mA
V
8
−0.9
10
−0.7
12
0
PZCD
CL(POS)
CL(NEG)
Negative Clamp
I
V
PZCD
Minimum detectable ZCD pulse width
Maximum Off Time
t
−
70
100
300
ns
SYNC
PDRV off = 10% to PDRV on = 90%
t
75
180
ms
start
Input Bias Current
V
PZCD
= 5 V
I
−2
−2
−
−
2
2
mA
mA
PZCD
PZCD(bias)
PZCD(bias)
V
= −0.2 V
I
PFC SKIP MODE
Skip Pin Internal Current Source
I
27
10
30
12
33
16
mA
PSKIP
Hysteresis of the skip cycle detection
level
V
PSKIP
= 1 V
V
%
PSKIP(HYS)
PFC REGULATION BLOCK
Voltage Reference
V
REF
2.463
2.500
2.537
V
Error Amplifier Current Capability
Maximum Source Current
Maximum Sink Current
V
PFB
V
PFB
= 2.4 V, V
= 2.6 V, V
= 3 V
= 3 V
I
EA(SRC)
EA(SNK)
16
16
20
20
24
24
mA
mA
POVUV
POVUV
I
Error Amplifier Transconductance
V
PFB
= V
POVUV
$ 100 mV,
gm
100
200
300
mS
REF
V
= 3 V
PFB Bias Current
V
= 2.5 V
I
−0.5
−
0.5
6.1
mA
PFB
PFB(bias)
Maximum EA Output Voltage
V
= 2 V
V
5.05
5.6
V
PFB
PControl(MAX)
V
V
= open, C
= 10 nF
= 10 nF
PControl
PControl
Minimum EA Output Voltage
V
= 3 V
V
0.35
0.6
0.8
V
PFB
PControl(MIN)
= open, C
PControl
PControl
EA Output Regulation Voltage Swing
V
− V
DV
PControl
4.7
5.0
5.3
V
PControl(MAX)
PControl(MIN)
Ratio (V Low Detect Threshold /
REF
V
/V
95.0
95.5
96.0
%
out
OLOW REF
V
)
V
out
Low Detect / V
Hysteresis
V /
OLOW(HYS)
−
−
1.0
%
REF
V
REF
Source Current During V
Detect
Low
I
190
240
290
mA
OUT
PControl(boost)
GO TO STANDBY (GTS)
Internal Pull−Down Resistor
Standby Threshold
R
80
270
85
200
300
100
320
330
125
kW
mV
mV
GTS
V
GTS
Decreasing
V
standby
Standby Hysteresis
V
standby(HYS)
Go To Standby Timer
Step V
Step V
from 1 V to 0 V
from 0 V to 1 V
t
t
37.5
30
50.0
50
62.5
70
ms
ms
GTS
GTS
GTS(off)
GTS(on)
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8
NCP1927
ELECTRICAL CHARACTERISTICS (V = 12 V, V
= 2.4 V, V
= 2.3 V, V
= 4 V, V
= 0 V, V
= 0 V, V
=
CC
= 0 V, V
PFB
POVUV
PControl
PZCD
PCS
GTS
1 V, V
= 0 V, V
= 2.4 V, V
= 0 V, V
= open, C
= 1 nF, C
= 1 nF, C
= 1 nF, for typical
PSKIP
FFB
FCS
Shutdown
IENABLE
PCT
PDRV
FDRV
values T = 25°C, for min/max values, T is − 25°C to 125°C, unless otherwise noted)
J
J
Characteristics
Test Condition
Symbol
Min
Typ
Max
Unit
PFC FAULT PROTECTION
Overvoltage Protection Threshold
Overvoltage Protection Hysteresis
Overvoltage Protection Filter Delay
Undervoltage Protection Threshold
Undervoltage Protection Hysteresis
Undervoltage Protection Filter Delay
UVP Pull Down Current Source
V
2.450
20
2.500
40
2.550
60
V
OVP
V
mV
ms
OVP(HYS)
delay(OVP)
t
−
30
−
V
285
20
300
40
315
60
mV
mV
ms
UVP
V
UVP(HYS)
delay(UVP)
t
−
30
−
I
0.7
99.5
1.0
1.3
100.5
mA
%
UVP
Ratio Between V
and V
(Note 3)
V
/V
100.0
OVP
REF
OVP REF
INVERTER ENABLE/REFERENCE
Disable Threshold
V
1.809
1.865
30
1.921
V
disable
Disable Filter Delay
t
−
−
ms
delay(disable)
Voltage Reference
I
I
= 8 mA
V
V
4.5
4.7
−
5.0
5.0
60
5.4
5.4
120
V
V
mV
IENABLE(SRC)
IENABLE(SRC)
IENABLE(high)
IENABLE(high)
IENABLE(low)
= 1 mA
I
= 250 mA
V
IENABLE(SNK)
Reference Pin Decoupling Capacitor
THERMAL PROTECTION
Thermal Shutdown
C
0
−
1
mF
REF
T
−
−
150
30
−
−
°C
ms
TSHDN
Thermal Shutdown Delay
SHUTDOWN PIN
t
delay(TSHDN)
Shutdown Threshold
V
V
Increasing
Increasing
V
0.90
−
1.00
30
1.10
−
V
Shutdown
SHDN
Shutdown Filter Delay
t
ms
mA
Shutdown
delay(SHDN)
Pull Up Current Source
3. Guaranteed by design
I
2.3
3.3
4.3
Shutdown
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9
NCP1927
DETAILED OPERATING DESCRIPTION
INTRODUCTION
When V reaches V
(typically 6.5 V), a Power
CC
CC(reset)
The NCP1927 is a combination power factor correction
(PFC) and flyback controller optimized for use in Flat Panel
TVs. This device includes all the features needed to
implement a highly efficient and compact power supply. It
integrates a critical conduction mode (CrM) PFC controller
and a fixed−frequency current mode flyback controller with
proper sequencing for simplified system design.
This device includes frequency jittering, a shutdown
input, an inverter enable output, a go to standby input, and
a dedicated pin for under/overvoltage protection.
On Reset occurs. This resets all logic states on the device. As
continues to rise, the IC bias current remains at I
V
CC
CC5
until V
reaches V (typically 17 V). Once V
CC(on) CC
CC
reaches V , the flyback controller is enabled and the IC
CC(on)
bias current increases to I
(1.5 mA typical). However,
CC3
the total I current is greater than this due to the gate charge
CC
load at the flyback drive output (FDRV). Once the flyback
is in regulation, the PFC controller can be enabled. When the
PFC is enabled, the I current increases further due to the
CC
gate charge load at the PFC drive output (PDRV). The
increase in I per MOSFET is calculated using Equation 2.
CC
SUPPLY SEQUENCING
The flyback controller of the NCP1927 is enabled once
I
CC(x) + fOSC @ QG(x)
(eq. 2)
V
reaches V
, provided it is not in thermal shutdown
CC
CC(on)
where, f
is the switching frequency and Q
is the gate
OSC
G(X)
and has not been latched off or shutdown. Once the flyback
controller is enabled, a soft−start timer is activated, and it
begins switching. The soft−start timer provides a ramp
charge of the external MOSFET X.
C
VCC
must be sized such that a V voltage greater than
CC
V
CC(off)
(9 V typical) is maintained while the auxiliary
signal that increases over t
(typically 4.0 ms). This
SSTART
supply voltage increases during startup. If C
is too small,
VCC
ensures that the peak current gradually increases to
minimize power component stress and limit output voltage
overshoot. Frequency jittering is disabled while the
soft−start timer is running.
Once the flyback controller detects regulation on the
output (it is no longer in overload), the PFC controller can
be enabled. As soon as the PFC controller is enabled, the
error amplifier begins to source its maximum output current,
V
CC
falls below V
and the controller turns off before
CC(off)
the auxiliary winding powers up the controller. The total I
current after the flyback controller is enabled (I
CC
plus
CC3
I
) must be considered to correctly size C
. It is
VCC
CC(FDRV)
often useful to connect a small V capacitor (C1) directly
CC
to the V pin, while a larger capacitor (C2) is connected to
CC
the V pin through a diode and charged by the aux winding.
CC
This allows minimum startup time while providing enough
I
, (typically 20 mA) to linearly charge the PControl
EA(MAX)
V
CC
capacitance to operate during light load conditions.
pin capacitor (C
charges. An internal grounding switch on the PControl pin
is turned on each time the PFC controller is disabled, and
). Soft−start is achieved as C
PControl
PControl
This implementation is shown in Figure 3 and the startup
sequence is shown in Figure 4.
turned off when it is enabled. This ensures that C
is
PControl
always fully discharged at the beginning of soft−start.
As the PFC stage approaches regulation on the output, the
error amplifier output current, I , gradually reduces to
EA
0 mA. Once the output is in regulation and I reaches 0 mA,
EA
the IENABLE pin is set to V
(typically 5 V).
IENABLE(high)
VCC MANAGEMENT
When power is initially applied to the application, the V
CC
capacitor (C ) begins charging through a resistor
VCC
connected to the high voltage line (V ). The resistor value
in
must be chosen so that the charging current is greater than
the IC bias current during startup. The maximum value for
the startup resistor is calculated using Equation 1.
Vin
(eq. 1)
Rstart
+
ICC5
where V is the rectified dc input voltage and I
is the IC
in
CC5
bias current during startup (20 mA maximum).
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10
NCP1927
V
Fault
Occurs
Device
Restarts
in
VCC
VCC
ON
R
start
VCC
OFF
D1
D2
C2
Fault is Reset
Aux Winding
+
+
C1
time
time
I
DRV
CC
V
CC
ICC
ICC
2
ICC
4
NCP1927
ICC
5
time
Figure 5. VCC During a VCC Hiccup
Figure 3. Operation with Dual VCC Capacitors
SHUTDOWN PIN
The Shutdown pin allows for external disabling of the
NCP1927. When V is pulled above the shutdown
Shutdown
threshold, V
(typically 1.0 V), both the flyback and
SHDN
PFC drive outputs are immediately turned off, and a V
CC
hiccup occurs (see Figure 5). When V reaches V
,
CC
CC(on)
the cycle repeats unless the NCP1927 is taken out of
shutdown. This is achieved when V becomes less
Shutdown
than V . The NCP1927 leaves shutdown mode and will
SHDN
start when V reaches V
power−on sequence. The V behavior during shutdown
according to the initial
CC
CC(on)
CC
mode is shown in Figure 6.
PDRV
FDRV
Figure 4. Startup Sequence of the NCP1927
FAULT MANAGEMENT
When the NCP1927 detects a non−latching fault
(Shutdown Mode, TSD, and Flyback Overload), the drivers
are disabled, and V falls towards V
internal current consumption. Once V
due to the IC
falls below
CC
CC(off)
CC
V , the fault is reset and the IC internal current
CC(off)
consumption is reduced to the startup current, I . V
CC5
CC
begins to rise as if power was initially applied and the device
resumes normal operation once V reaches V . This
CC
CC(on)
cycle between V
and V
is commonly referred to
CC(on)
CC(off)
as a V hiccup and is shown in Figure 5.
CC
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11
NCP1927
(125 Hz typical). The frequency jittering is fully disabled
during soft−start and frequency foldback. Figure 7 depicts
the jittering operation.
f
OSC
f
+ f
MOD
OSC
Nominal fOSC
- f
f
OSC MOD
Time
8 ms
(125 Hz)
Figure 7. Frequency Jittering
Current Sensing
NCP1927 is a current−mode controller, which means that
the feedback voltage sets the peak current flowing in the
transformer and the MOSFET. This is done through the
PWM comparator. The switch current is sensed across a
resistor and the resulting voltage is applied to the FCS pin.
It is then applied to one input of the PWM comparator
through a 250 ns leading edge blanking (LEB) block. On the
Figure 6. VCC Behavior During Shutdown Mode
THERMAL SHUTDOWN
When the junction temperature exceeds T
(140°C
TSHDN
other input, the feedback voltage divided by K
(typically
minimum), a temperature sensing circuit disables the gate
drives and a V hiccup occurs (see Figure 5). When V
FFB
5) sets the current limit threshold. When the current reaches
this threshold, the output driver is turned off. A dedicated
comparator monitors the current sense voltage, and if it
CC
CC
reaches V , the cycle repeats unless the junction
CC(on)
temperature drops below T
.
TSHDN
reaches the maximum value, V
(typically 0.7 V), the
ILIM
CLAMPED DRIVERS
The NCP1927 includes two powerful MOSFET drivers
capable of sourcing 800 mA and sinking 1200 mA each.
output driver is turned off immediately. This occurs even if
the limit imposed by the feedback voltage is higher than
V . Figure 8 shows the schematic of the current sense
ILIM
Since V is rated at 30 V (maximum), each driver output
CC
circuit.
V
is internally clamped to 16 V (maximum) to allow the use of
20 V MOSFETs.
FFB(open)
R
FFB
FLYBACK CONTROLLER
FFB
FCS
The NCP1927 flyback stage implements a standard
current mode architecture where the switch−off event is
dictated by the peak current setpoint.
K
÷
FFB
V
CC
Oscillator with Maximum Duty Ratio and Frequency
Jittering
The NCP1927 flyback controller includes an oscillator
that sets the switching frequency with an accuracy of
$7.7%. The maximum duty ratio of the FDRV pin is 80%
(typical).
FDRV
t
Q
R
S
LEB
f
(OSC)
V
ILIM
In order to improve the EMI signature, the switching
Figure 8. Current Sense Block Schematic
frequency jitters at f
($6% typical) around its nominal
MOD
value, with a triangle−wave shape and at a frequency of f
jitter
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NCP1927
Short−Winding Protection
soft−start is applied when V reaches V
. The current
CC(on)
CC
Under some conditions, like a transformer winding or
output diode short−circuit, the primary current increases
limit threshold is linearly increased from 0 until it reaches
(in 4.0 ms), or until the feedback loop imposes a
setpoint lower than the one imposed by the soft−start (the 2
comparator outputs are OR’ed together). Figure 10 shows a
typical startup sequence.
V
ILIM
above V
before the LEB timer expires. To prevent
ILIM
dangerously high current from flowing, an additional
comparator senses when V reaches V . Once this
FCS
CS(stop)
comparator toggles, the controller immediately latches off.
The effect of latching off the IC is identical to shutdown
VFB
mode, however, the V cycle repeats indefinitely until the
CC
input power is removed and C
is allowed to discharge
VCC
below V
. When input power is reapplied, the
CC(reset)
NCP1927 operates according to the initial power−on
sequence. The V behavior during short winding
protection is shown in Figure 9.
CC
Time
VFB takes
Soft−start ramp
over soft−start
VILIM
Short
Winding
Detected
FCS Pin
VCS(stop)
Time
tSSTART
CS Setpoint
time
VCC
VCC(on)
VILIM
VCC(off)
Time
time
time
DRV
Figure 10. Soft−Start Timing
Ramp Compensation
Ramp compensation is a known method for preventing
subharmonic oscillations. These oscillations take place at
half the switching frequency and occur only during
continuous conduction mode (CCM) when the duty ratio is
greater than 50%. To prevent these oscillations, one
typically lowers the current loop gain by injecting between
50% and 75% of the inductor downslope. This is done by
ICC
ICC2
ICC4
ICC6
time
Figure 9. VCC Behavior During Short Winding
Protection
inserting a resistor (R ) between the FCS pin and the
SCOMP
current sense resistor. Figure 11 shows an example of this.
The ramp signal is disconnected from the FCS pin during the
off time.
Feedback
The ratio from the feedback voltage to the current limit
threshold, K (typically 5), determines the peak current
I
ramp(MAX)
FFB
0 mA
ON
limit threshold. This means that the feedback voltage when
the current limit threshold equals V is 3.5 V (typical).
ILIM
The FFB pin is connected to the internal V rail through
a resistor divider. To ease system design, the FFB pin is
represented by a Thevenin equivalent circuit containing a
DD
FDRV
Reset
I
ramp
R
SCOMP
+
−
L.E.B.
voltage source and series resistor, V
(typically 5 V)
FFB(open)
FCS
and R
(typically 20 kW).
FFB
R
sense
from FFB Setpoint
Soft−Start
The NCP1927 flyback controller features an internal
soft−start circuit. Every time the controller starts (i.e. the
controller was off and starts, or restarts due to a fault), a
Figure 11. Inserting a Resistor
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13
NCP1927
Overcurrent
applied
Fault
disappears
When calculating the proper value for R
, it is
SCOMP
Output Load
Max Load
necessary to express the internal ramp signal in terms of its
slope (dI /dt). This is done using Equation 3.
OSC
I
ramp(MAX) @ fOSC
time
time
dlOSC
dt
Fault Flag
(eq. 3)
+
DMAX
Fault
timer
starts
The inductor downslope (dV
current sense resistor (R
Equation 4.
/dt) projected across the
P(off)
VCC
) is then calculated using
sense
Restart
VCC(on)
At V
CC(on)
N
S
VCC(off)
ǒ
Ǔ
@
V
out ) VD
Fault is
reset
dVP(off)
N
(eq. 4)
P
time
time
+ Rsense
@
DRV
dt
LP
Controller
stops
where V is the forward drop of the output rectifier, N /N
P
D
S
is the turns ratio, and L is the primary inductance.
P
Fault Timer
80 ms
Using the results from Equations 3 and 4, R
calculated using Equation 5.
can be
SCOMP
dV
time
P(off)
tFOVLD
a @
dt
(eq. 5)
RSCOMP
+
Figure 12. Operation During Overload
dI
OSC
dt
where a is the percentage of dV /dt to be injected.
P(off)
Frequency Foldback
In order to improve the efficiency at light load conditions,
the frequency of the internal oscillator is linearly reduced
Overload Protection with Fault Timer
When an overload occurs on the output of the power
supply, the feedback loop asks for more power than the
controller can deliver, and the current limit threshold
from its nominal value down to f
(typically
OSC(MIN)
26 kHz). The frequency foldback starts when the voltage on
the FFB pin goes below V , and is completed before V
fold
FFB
reaches V . When this event occurs, a fault timer
ILIM
reaches V . The current−mode control remains active
FSKIP
(t
) is enabled.
FOVLD
while the oscillator frequency decreases. This is shown in
Figure 13.
When the timer expires, FDRV pulses are stopped, the
PFC is disabled, and a V hiccup occurs. When V
CC
CC
reaches V
, the controller starts according to the initial
CC(on)
Oscillator Frequency
fOSC
power−on sequence. If the overload is still present, the fault
timer continues to run and the cycle repeats when it expires.
The fault timer is reset if the current limit threshold goes
Skip
back below V
. A short delay, t , is added to
ILIM delay(FOVLD)
fOSC(MIN)
prevent the fault timer from resetting due to noise. This
autorecovery operation is depicted in Figure 12.
FFB
VFSKIP
Vfold
Figure 13. Switching Frequency as VFFB Decreases
Skip Cycle Mode with Soft−Skip
When the feedback voltage reaches V
while
FSKIP
decreasing, skip mode is activated and the driver stops
switching. While the driver is disabled, V begins to rise.
FFB
As soon as V
rises above V
+ V
, the
FFB
FSKIP
FSKIP(HYS)
driver starts to switch again, but the duty ratio is gradually
increased from nearly 0% over a short Soft−Skip duration
(t
). This is accomplished by comparing the current
SSKIP
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14
NCP1927
sense signal to an internal ramp generated by the Soft−Skip
mode instead of current mode. Once the CS signal reaches
the feedback voltage, the controller resumes normal
operation in current mode. The skip mode block diagram is
shown in Figure 14. The ramp timing and overall timing
diagrams are shown in Figures 15 and 16.
timer instead of the feedback voltage. Since the LEB of the
FCS Pin prevents operation at nearly 0% duty ratio, the
controller instead compares the soft−skip ramp to an internal
sawtooth signal generated by the oscillator (not subjected to
LEB). This causes the controller to operate briefly in voltage
Soft−skip ramp
Sawtooth
t
Reset
SSKIP
Oscillator
D
MAX
V
FSKIP
S
Q
FDRV stage
R
K
FFB
FFB
FCS
+
−
−
+
t
LEB
Figure 14. Skip Cycle with Soft−Skip Architecture
VFFB
Vfold
VFSKIP(HYS)
VFSKIP
During the Soft−Skip duration if the feedback voltage
goes above V , the Soft−Skip ends instantaneously
fold
allowing the controller to operate in current mode.
This transient load detection feature avoids large output
drops if a load transient occurs while the controller is in skip
mode.
Time
Enters
Soft−Skip
FDRV
Exits
Soft−Skip
Time
CS Setpoint
Soft−Skip
Soft−Skip
Time
Figure 15. Skip Cycle with Soft−Skip Timing Diagram
Figure 16. Soft−Skip Timing Diagram
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NCP1927
PFC CONTROLLER
ideal choice for medium power PFC boost stages because it
combines the lower peak currents of CCM operation with
the zero current switching of DCM operation. The operation
and waveforms in a PFC boost converter are illustrated in
Figure 17.
The PFC stage operates in critical conduction mode
(CrM). CrM occurs at the boundary between discontinuous
conduction mode (DCM) and continuous conduction mode
(CCM). In CrM, the driver on time is initiated when the
boost inductor current reaches zero. CrM operation is an
Diode Bridge
Diode Bridge
I
L
V
V
V
drain
in
in
I
L
+
+
L
L
+
+
+
V
out
−
−
The power switch is ON
The power switch is OFF
The coil current flows through the diode. The coil voltage is (V
The power switch being about zero, the input voltage
is applied across the coil. The coil current linearly
−
out
V ) and the coil current linearly decays with a (V − V )/L slope.
in
out
in
increases with a (V /L) slope.
in
Coil
Current
(V − V )/L
Critical Conduction Mode:
Next current cycle starts as
soon as the core is reset.
out
in
V /L
in
I
L(peak)
time
V
drain
V
out
V
in
If next cycle does not
start then V rings
drain
towards V
in
time
Figure 17. Schematic and Waveforms of an Ideal CrM Boost Converter
When the switch is closed, the inductor current increases
linearly to its peak value. When the switch opens, the
inductor current linearly decreases to zero. At this point, the
constant on time CrM control in a cost−effective and robust
manner.
drain voltage of the switch (V
) begins to drop. If the next
drain
V (t)
in
V
switching cycle does not start, the voltage rings with a
dampened frequency around Vin. A simple derivation of
equations (such as those found in AND8123) leads to the
result that good power factor correction in CrM operation is
achieved when the on time is constant across a single ac
cycle. Equation 6 shows the relationship between on time
and system operating conditions.
in(peak)
I
L(peak)
I (t)
L
I
in(peak)
I (t)
in
2 @ Pout @ L
time
time
(eq. 6)
ton
+
h @ Vac2
ON
where P is the output power, L is the boost inductor
inductance and h is the system efficiency.
out
MOSFET
OFF
A plot of the MOSFET on/off time over an ac line cycle
is illustrated in Figure 18. The MOSFET off time varies
based on the instantaneous line voltage, but the on time is
Figure 18. Inductor Waveform During CrM Operation
constant. This causes the peak inductor current (I
) to
L(peak)
follow the ac line voltage. The NCP1927 implements
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16
NCP1927
Output Regulation
where I
is the resistor divider current.
divider
The NCP1927 error amplifier (EA) consists of an
operational transconductance amplifier (OTA) with the
inverting input connected to the PFB pin and the output
connected to the PControl pin to regulate the output voltage.
It features a typical transconductance (gm) of 200 mS and a
Using R
, R
is calculated with Equation 9.
PFB1 PFB2
R
PFB1 @ VREF
out * VREF
(eq. 9)
RPFB2
+
V
Compensation
maximum output (I
and I ) of $20 mA
EA(SNK)
EA(SRC)
A compensation network must be connected between the
PControl pin and ground due to the nature of an active PFC
circuit. The PFC stage generates a sinusoidal current from
the ac line voltage and provides the load with a power that
matches the average demand. When the input voltage is at
its peak, the PFC stage delivers more power than the load
requires, and the output capacitor charges. Conversely,
when the input voltage is at a valley, the load requires more
power than the PFC stage can deliver, and the output
capacitor discharges. The situation is depicted in Figure 20.
(typical). The non−inverting input is connected internally to
a voltage reference (V ) with a typical value of 2.5 V
REF
$1.5% over process and temperature. During normal
operation, the voltage on the PControl pin varies between
V
(typically 0.6 V) and V
PControl(MIN)
PControl(MAX)
(typically 5.6 V). A simplified diagram of the OTA circuit
is shown in Figure 19.
V (t)
in
I (t)
in
time
C
PControl
P (t)
in
P
out
(t)
Figure 19. Error Amplifier and On Time Regulation
Circuits
time
time
V
out
(t)
A resistor divider from the boost output to the PFB pin
provides a scaled−down representation of the output voltage
(V ) to the EA. When V is in regulation, V equals
out
out
PFB
V
. If V drops below regulation, the feedback voltage
REF
out
Figure 20. Output Voltage Ripple for a Constant
Output Power
(V ) drops and the EA sources current until V
towards V . This increases the control voltage (V
returns
PFB
PFB
)
REF
PControl
and the on time of the driver (t ), which in turn increases the
on
This creates a ripple on the output with frequency equal to
power delivered to the load and brings V back into
out
twice the line frequency (f ). Since the on time must
line
regulation. Alternatively, if V (and also V ) is too high,
out
PFB
remain constant during each ac line cycle to maintain good
power factor correction, the EA must reject the output
ripple. This is commonly achieved by setting the regulation
bandwidth below 20 Hz. A type 1 compensation network is
typically used for simplicity, as it only requires a single
the EA sinks current and V
decreases, thus
PControl
shortening t until V returns to regulation. The output
on
out
voltage is calculated using Equation 7.
R
PFB1 ) RPFB2
(eq. 7)
V
out + VREF @
RPFB2
capacitor (C
) connected between the PControl pin
PControl
and ground (see Figure 19). For a type 1 network, C
is calculated using Equation 10.
PControl
where R
is the upper resistor of the resistor divider, and
PFB1
R
PFB2
is the lower resistor.
gm
The impedance of the feedback network determines its
noise immunity and power dissipation. While a lower
impedance provides better noise immunity, it also increases
power dissipation. Once the divider current is chosen, R
is determined using Equation 8.
(eq. 10)
CPControl
+
2p @ fc
where gm is the transconductance of the EA (typically
PFB1
200 mS), and f is the desired crossover frequency (typically
c
less than 20 Hz).
Vout
(eq. 8)
RPFB1
+
Idivider
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NCP1927
Transient Load Detection
bulk capacitor voltage ripple, the on time remains constant
over the entire ac line cycle.
The maximum on time of the controller occurs when
Due to the low bandwidth of the regulation loop, fast load
transients may result in output voltage over and undershoots.
Overshoots are limited by the overvoltage protection (see
OVP section). To control the undershoots, an internal
comparator monitors the ratio between V
When it is lower than V
V
is at its maximum value. Therefore, C must be
PControl
t
sized to ensure that the required on time can be achieved at
maximum output power and minimum input voltage. The
maximum on time is calculated using Equation 11.
and V
(95.5% typical),
.
PFB
REF
/V
OLOW REF
I
(240 mA typical) is connected to the PControl
PControl(boost)
Ct @ VPCT(MAX)
pin to speed up the charging of C
. This has the effect
PControl
(eq. 11)
ton(MAX)
+
IPCT(charge)
of increasing the EA gain by a factor of approximately 13.
The transient load detection circuit is disabled during the
startup sequence of the PFC stage to prevent it from
interfering with the operation of the soft−start circuit.
where V
= 5 V (typical) and I
= 210 mA
PCT(MAX)
PCT(charge)
(typical).
Combining Equation 11 with Equation 6, results in
Equation 12.
On Time Control
Since the NCP1927 is designed to control a CrM boost
converter, the switching pattern consists of constant on
times and variable off times. The on time is set via an
2 @ Pout @ L @ IPCT(charge)
(eq. 12)
Ct +
h @ VacLL 2 @ VPCT(MAX)
external capacitor (C ) connected to the PCT pin. At the
t
Where, Vac is the minimum ac rms input voltage.
LL
beginning of each switching cycle, C is charged linearly by
t
I
(210 mA typical). An internal comparator
PCT(charge)
Off Time Control
monitors the voltage on the PCT pin (V ) and compares
The off time varies with the instantaneous line voltage and
is adjusted every cycle so that the inductor is demagnetized
before the next switching cycle begins. The inductor is
demagnetized once its current reaches zero. When this
happens, the drain voltage begins to drop. This is detected
by sensing the voltage across an inductor auxiliary winding.
This winding, commonly known as a zero crossing detection
(ZCD) winding, provides the NCP1927 with a scaled
version of the inductor voltage. Figure 22 shows a typical
ZCD winding arrangement.
PCT
it to an internal regulation limit set by V
. The internal
down by a voltage
PControl
limit is determined by shifting V
PControl
equal to one diode drop (0.6 V typical) to account for the
offset of the control voltage range. Once this level is
exceeded, the drive is turned off. C is then discharged within
t
t
(maximum 500 ns) and held low until the
CPCT(discharge)
beginning of the next switching cycle. This sequence is
shown in Figure 21.
V
PControl
PControl
V
DD
PWM
−
I
PCT(charge)
PCT
Ct
+
t
on
PDRV
Figure 22. ZCD Winding Implementation
V
PCT
V
− 0.6 V
While the switch is on, a negative voltage appears at the
PZCD pin. When the switch turns off, the ZCD voltage
swings positive, arming the ZCD detector. The ZCD voltage
remains positive until the inductor current falls to zero and
the inductor is demagnetized. The voltage then drops to 0 V
and triggers the ZCD detector to begin the next switch cycle.
The arming threshold of the ZCD detector is typically 1.4 V
PControl
t
on
PDRV
(V
(V
) and the triggering threshold is typically 0.7 V
ZCD(rising)
).
ZCD(falling)
The PZCD pin is internally clamped to V
CL(POS)
Figure 21. On Time Generation
(typically 10 V) and V
(typically −0.7 V). A resistor
CL(NEG)
in series with the PZCD pin is required to limit the current
Since V
varies with the RMS line voltage and
into the pin and prevent it from exceeding 3 mA at V
PControl
CL(POS)
output load, this naturally satisfies Equation 6. If the values
of compensation components are sufficient to filter out the
or −2 mA at V
waveforms.
. Figure 23 shows typical ZCD
CL(NEG)
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18
NCP1927
V
protection keeps the output voltage within an acceptable
range.
While traditional PFC controllers often use one single pin
PDRV
time
time
time
for both under/overvoltage protections and feedback, the
NCP1927 uses a dedicated pin for undervoltage protection
(UVP) and OVP. This configuration allows the
implementation of two separate feedback networks as
shown in Figure 24.
V
drain
V
out
V
out
V
PZCD
V
CL(POS)
ZCD(rising)
ZCD(falling)
R
R
R
R
POVUV1
POVUV2
PFB1
PFB2
V
V
PFB
V
CL(NEG)
ZCD Winding
ZCD(off)
POVUV
V
time
V
ZCD(on)
Figure 23. Voltage Waveforms for Zero Current
Detection
Figure 24. Configuration with Two Separate
Feedback Networks
During startup, there are no ZCD transitions to enable the
The double feedback configuration provides an increased
level of safety, as it protects the PFC stage even if there is a
failure of one of the two feedback arrangements.
PFC switch. A watchdog timer, t , enables the PFC driver
start
when no switch pulses are detected before it times out
(180 ms typical). The watchdog timer is also useful while
operating at light load because the amplitude of the ZCD
signal may be too small to cross the ZCD thresholds.
A 1 mA (typical) current source, I , pulls the POVUV
UVP
pin voltage below the UVP threshold if the pin is left floating
to ensure the PFC stage will be protected.
A comparator connected to the POVUV pin provides the
OVP protection. The output voltage that activates the OVP
fault detection is calculated using Equation 13.
Frequency Clamp
Since the NCP1927 operates in CrM mode over the ac line
half cycle, the switching frequency naturally increases as the
line voltage approaches zero. In order to minimize the PFC
inductor size, the NCP1927 features an internal oscillator
that clamps the maximum switching frequency to f
(typically 385 kHz).
R
) R
POVUV2
POVUV1
R
V
+ V
@
) I
@ R
UVP
POVUV1
out(OVP)
OVP
POVUV2
clamp
(eq. 13)
where V
is the peak value of the output voltage
out(OVP)
Overvoltage/Undervoltage Protection
including ripple and V
typical).
When the OVP comparator is activated, the PFC driver is
immediately turned off. Once the feedback voltage drops
is the OVP threshold (2.5 V
OVP
The low bandwidth of the PFC stage feedback network
causes it to have a slow transient response. This increases the
risk of overshoots during transient conditions (startup, load
steps, etc.). For safe operation, overvoltage protection
(OVP) is utilized to prevent the output voltage from rising
too high and overstressing the power stage components. The
below the hysteresis of V
(V
), the PFC driver
OVP
OVP(HYS)
is re−enabled. This helps to limit overshoots on the output
during startup and transient loads. Figure 25 depicts the
operation of the OVP circuitry, while Figure 26 shows the
internal block diagram.
NCP1927 detects high V levels and disables the driver
out
until the output voltage returns to nominal levels. This
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19
NCP1927
V
out
power path to the bulk capacitor (i.e. the capacitor is unable
to charge up) or if the controller is unable to sense the output
voltage (i.e. the POVUV Pin is floating). The output voltage
that causes a UVP fault is calculated using Equation 14.
V
out(nom)
time
time
time
R
) R
POVUV2
POVUV1
R
V
+ V
@
) I
@ R
UVP
out(UVP)
UVP
POVUV1
(eq. 14)
PDRV
POVUV2
Overcurrent Protection (OCP)
The NCP1927 contains an OCP circuit to protect the PFC
stage by limiting the coil current. A current sense resistor
OVP
(R
sense
) is inserted in the return path to generate a negative
voltage proportional to the coil current (V
) as
Rsense
portrayed by Figure 27. The circuit uses V
to detect
Rsense
when the coil current exceeds its maximum permissible
level. To do so, the circuit incorporates an operational
amplifier that sources the current necessary to maintain the
Figure 25. OVP Timing Diagram
PCS pin at zero volts. A resistor (R ) inserted between the
PCS
PCS pin and R
allows the current sourced by the PCS
sense
pin (I ) to be adjusted via Equation 15.
V
PCS
out
OVP
UVP
ǒ
Ǔ
) ǒR
Ǔ + 0
PCS @ IPCS
(eq. 15)
− Rsense @ IL
R
where I is the current flowing through the boost inductor.
POVUV1
L
Rearranging Equation 15 allows I
using Equation 16.
to be calculated
PCS
POVUV
Rsense
IPCS
+
@ IL
R
(eq. 16)
POVUV2
RPCS
If I
exceeds I
(typically 250 mA), an OCP
PCS
OCP
condition is detected and the driver is turned off. The driver
remains off until I falls below I , and the next ZCD
Figure 26. POVUV Pin Block
PCS
OCP
transition occurs or the watchdog timer expires. The
The NCP1927 detects a UVP fault when the output
voltage falls below the UVP limit. During a UVP fault, the
drive output and error amplifier (EA) are disabled, and
maximum coil current (I ) is calculated with
L(MAX)
Equation 17.
RPCS
C
is discharged. It is important to note that the PFC
(eq. 17)
IL(MAX)
+
@ IOCP
PControl
Rsense
stage does not start if V
is lower than V . This
POVUV
UVP
protects the application when there is a problem with the
where I
is the OCP threshold current.
OCP
V
DD
I
PCS
To PDRV disable
I
> I
OCP
PCS
PCS
−
+
I
R
PCS
PCS
R
sense
I
L
Figure 27. Current Sense Block
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20
NCP1927
Skip Mode Operation
VPSKIP
Pskip(lower)
+
@ Pout(MAX)
The NCP1927 automatically skips switching cycles when
the power demand drops below a given level. This is
accomplished by monitoring the internal offset PControl
voltage. This voltage is compared to the PCT ramp to control
the power level in a particular design. During normal
operation, the circuit generates the input line current
necessary for matching the load power demand. If the need
for power decreases, the regulation loop lowers the
regulation voltage to reduce the power delivery accordingly.
When the regulation voltage goes below a programmable
pre−set level, the PFC stage stops switching. This causes the
output voltage to decrease, and the regulation voltage to
increase. When the regulation voltage exceeds the skip
threshold, switching resumes.
2
(eq. 18)
(eq. 19)
Vac
LL
5 V @ ǒ Ǔ
Vac
VPSKIP
Pskip(upper)
+
@ Pout(MAX)
2
Vac
LL
4.5 V @ ǒ Ǔ
Vac
where V
is the voltage applied to the PSKIP pin, Vac
is the minimum ac line voltage, Vac is the operating line
voltage, and P is the maximum output power.
The skip pin voltage is adjusted through a resistor to
ground using Equation 20.
PSKIP
LL
out(MAX)
V
PSKIP + IPSKIP @ RPSKIP
(eq. 20)
This operation allows the PFC stage to deliver 10% power
for 10% of the time, as opposed to 1% power for 100% of the
time. This skip cycle mode, also called controlled burst
operation, is much more efficient than a continuous power
flow since it drastically reduces the number of switching
pulses and their associated switching losses. To ensure
stability, hysteresis is added.
The PSKIP pin provides the possibility to adjust these
levels by connecting it through a single resistor to ground.
Since the skip threshold power levels can vary with line
voltage, they are calculated using Equations 18 and 19.
where I
(30 mA typical) and R
to ground.
is the value of the internal current source
PSKIP
is the external resistor connected
PSKIP
If desired, skip mode can be easily disabled by connecting
the PSKIP pin directly to ground. If the PSKIP pin is left
floating, V
and disable the drive. Since the PControl Pin is low during
startup, the PFC skip mode is disabled until the PFC output
reaches regulation and the IENABLE Pin is high. A
simplified schematic of the PSKIP pin is shown in
Figure 28.
will rise towards the internal voltage rail
PSKIP
OTA Output
PControl
To PWM Comparator
R
PFAULT
9*R
V
DD
PSKIP
R
PSKIP
SKIP
PFC_OK
Figure 28. Schematic for PSKIP Pin
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21
NCP1927
R
Go To Standby Pin
limit
GTS
VCC_AUX
The Go To Standby (GTS) pin is used to disable the PFC
stage during system standby based on the flyback stage load
condition. This can be done by connecting it to the flyback
stage feedback pin (FFB) through a resistor divider or by
directly driving the pin with an optocoupler. These
implementations are shown in Figures 29 and 30.
C
GTS
from secondary side
Figure 30. GTS Implementation with Optocoupler
The GTS pin contains an internal pull down resistor, R
GTS
(typically 200 kW), for use with an optocoupler and to
ensure the PFC is disabled if the pin is floating.
IENABLE Pin
The IENABLE pin is designed to drive an optocoupler
that enables the Flat Panel TV backlight inverter once the
PFC stage reaches regulation. The NCP1927 achieves this
by monitoring the current sourced by the EA. Once this
current drops to 0 mA, the IENABLE pin voltage switches
GTS
FFB
R
R
GTS1
GTS2
to V
(typically 5.0 V). This operation is shown
IENABLE(high)
in Figure 31.
Vout
Vout(MAX)
Vout(NOM)
Vout(MIN)
C
GTS
Undershoot from Inverter
Load
time
IEA(out)
Figure 29. GTS Implementation with Feedback Pin
0 μA
The resistor divider from the FFB pin is used to setup the
−20 μA
GTS power level threshold. When V
is brought below
GTS
the GTS threshold, V
switching and enter standby mode. It remains in standby
, the PFC controller stops
standby
time
VIENABLE
5 V
until V
is brought above the hysteresis of V
GTS
standby
(V
). A timer is included on the GTS pin to ensure
standby(HYS)
Inverter
Starts
transients on the flyback converter do not trigger GTS.
However, the PFC must come out of standby as soon as
possible if there is a request to turn on the TV. Therefore, the
timer is bypassed when coming out of standby. The FFB
voltage at which the PFC enters GTS is expressed using
Equation 21.
0 V
time
Figure 31. IENABLE Pin Timing
A separate comparator on the PFB pin is used to protect
the inverter from undervoltage conditions by detecting
when the PFB voltage falls below V
R
GTS1 ) Requiv
(eq. 21)
V
FFB(GTS) + VGTS @
. When this occurs,
Requiv
disable
the IENABLE pin voltage switches to V
the result from Equation 7, the output threshold that sets the
IENABLE pin low can be calculated with Equation 23.
. Using
IENABLE(low)
where R
is the parallel resistor combination of R
and
equiv
GTS
R
GTS2
and is calculated using Equation 22.
R
GTS @ RGTS2
V
out @ Vdisable
(eq. 22)
Requiv
+
(eq. 23)
Vout(disable)
+
R
GTS ) RGTS2
VREF
If direct control of the PFC standby mode is desired, the
GTS pin can instead be driven with an optocoupler from the
secondary side to force the PFC stage in and out of standby
where V
is the disable threshold (1.865 V typical).
disable
The IENABLE pin can also be used as a voltage reference.
To filter noise, a decoupling capacitor (C ) may be
connected to the pin.
REF
mode. A resistor (R ) is placed in series with the
limit
optocoupler to limit the current into the GTS pin.
http://onsemi.com
22
MECHANICAL CASE OUTLINE
PACKAGE DIMENSIONS
SOIC−16
CASE 751B−05
ISSUE K
DATE 29 DEC 2006
SCALE 1:1
NOTES:
1. DIMENSIONING AND TOLERANCING PER ANSI
Y14.5M, 1982.
−A−
2. CONTROLLING DIMENSION: MILLIMETER.
3. DIMENSIONS A AND B DO NOT INCLUDE MOLD
PROTRUSION.
4. MAXIMUM MOLD PROTRUSION 0.15 (0.006) PER SIDE.
5. DIMENSION D DOES NOT INCLUDE DAMBAR
PROTRUSION. ALLOWABLE DAMBAR PROTRUSION
SHALL BE 0.127 (0.005) TOTAL IN EXCESS OF THE D
DIMENSION AT MAXIMUM MATERIAL CONDITION.
16
9
8
−B−
P 8 PL
M
S
B
0.25 (0.010)
1
MILLIMETERS
INCHES
MIN
0.386
DIM MIN
MAX
MAX
0.393
0.157
0.068
0.019
0.049
A
B
C
D
F
9.80
3.80
1.35
0.35
0.40
10.00
G
4.00 0.150
1.75 0.054
0.49 0.014
1.25 0.016
F
R X 45
K
_
G
J
1.27 BSC
0.050 BSC
0.19
0.10
0
0.25 0.008
0.25 0.004
0.009
0.009
7
K
M
P
R
C
7
0
_
_
_
_
−T−
SEATING
PLANE
5.80
0.25
6.20 0.229
0.50 0.010
0.244
0.019
J
M
D
16 PL
M
S
S
A
0.25 (0.010)
T B
STYLE 1:
STYLE 2:
STYLE 3:
STYLE 4:
PIN 1. COLLECTOR
2. BASE
3. EMITTER
4. NO CONNECTION
5. EMITTER
6. BASE
7. COLLECTOR
8. COLLECTOR
9. BASE
10. EMITTER
11. NO CONNECTION
12. EMITTER
13. BASE
PIN 1. CATHODE
2. ANODE
3. NO CONNECTION
4. CATHODE
5. CATHODE
6. NO CONNECTION
7. ANODE
8. CATHODE
9. CATHODE
10. ANODE
11. NO CONNECTION
12. CATHODE
13. CATHODE
14. NO CONNECTION
15. ANODE
PIN 1. COLLECTOR, DYE #1
2. BASE, #1
3. EMITTER, #1
4. COLLECTOR, #1
5. COLLECTOR, #2
6. BASE, #2
PIN 1. COLLECTOR, DYE #1
2. COLLECTOR, #1
3. COLLECTOR, #2
4. COLLECTOR, #2
5. COLLECTOR, #3
6. COLLECTOR, #3
7. COLLECTOR, #4
8. COLLECTOR, #4
9. BASE, #4
10. EMITTER, #4
11. BASE, #3
12. EMITTER, #3
13. BASE, #2
7. EMITTER, #2
8. COLLECTOR, #2
9. COLLECTOR, #3
10. BASE, #3
11. EMITTER, #3
12. COLLECTOR, #3
13. COLLECTOR, #4
14. BASE, #4
SOLDERING FOOTPRINT
14. COLLECTOR
15. EMITTER
16. COLLECTOR
14. EMITTER, #2
15. BASE, #1
16. EMITTER, #1
15. EMITTER, #4
16. COLLECTOR, #4
8X
6.40
16. CATHODE
16X
1.12
STYLE 5:
STYLE 6:
STYLE 7:
PIN 1. SOURCE N‐CH
PIN 1. DRAIN, DYE #1
2. DRAIN, #1
3. DRAIN, #2
4. DRAIN, #2
5. DRAIN, #3
6. DRAIN, #3
7. DRAIN, #4
8. DRAIN, #4
9. GATE, #4
PIN 1. CATHODE
2. CATHODE
3. CATHODE
4. CATHODE
5. CATHODE
6. CATHODE
7. CATHODE
8. CATHODE
9. ANODE
2. COMMON DRAIN (OUTPUT)
3. COMMON DRAIN (OUTPUT)
4. GATE P‐CH
5. COMMON DRAIN (OUTPUT)
6. COMMON DRAIN (OUTPUT)
7. COMMON DRAIN (OUTPUT)
8. SOURCE P‐CH
1
16
16X
0.58
9. SOURCE P‐CH
10. SOURCE, #4
11. GATE, #3
12. SOURCE, #3
13. GATE, #2
14. SOURCE, #2
15. GATE, #1
16. SOURCE, #1
10. ANODE
11. ANODE
12. ANODE
13. ANODE
14. ANODE
15. ANODE
16. ANODE
10. COMMON DRAIN (OUTPUT)
11. COMMON DRAIN (OUTPUT)
12. COMMON DRAIN (OUTPUT)
13. GATE N‐CH
14. COMMON DRAIN (OUTPUT)
15. COMMON DRAIN (OUTPUT)
16. SOURCE N‐CH
1.27
PITCH
8
9
DIMENSIONS: MILLIMETERS
Electronic versions are uncontrolled except when accessed directly from the Document Repository.
Printed versions are uncontrolled except when stamped “CONTROLLED COPY” in red.
DOCUMENT NUMBER:
DESCRIPTION:
98ASB42566B
SOIC−16
PAGE 1 OF 1
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