NCP5424A [ONSEMI]

Dual Synchronous Buck Controller;
NCP5424A
型号: NCP5424A
厂家: ONSEMI    ONSEMI
描述:

Dual Synchronous Buck Controller

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NCP5424A  
Dual Synchronous  
Buck Controller with Input  
Current Sharing  
The NCP5424A is a flexible dual N−channel synchronous buck  
2
controller utilizing V  
control for fast transient response and  
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excellent line and load regulation. This highly versatile controller can  
be configured as a single two phase output converter that draws  
programmable amounts of current from two different input voltages or  
all current from one supply. The NCP5424A can also be configured as  
two independent out−of−phase controllers.  
SO−16  
D SUFFIX  
CASE 751B  
16  
1
Using the NCP5424A in a current sharing input configuration is  
ideal for applications where more power is required than is available  
from one supply, such as video cards or other plug−in boards. When  
configured as a dual output controller, the output of one controller can  
be divided down and used as the reference for the second controller.  
This tracking capability is useful in applications such as Double Data  
Rate (DDR) Memory power where the termination voltage must track  
VDD.  
PIN CONNECTIONS AND  
MARKING DIAGRAM  
1
16  
GATE(H)1  
GATE(L)1  
GND  
GATE(H)2  
GATE(L)2  
V
CC  
BST  
R
OSC  
The NCP5424A provides a cycle−to−cycle current limit allowing  
the system to handle transient overcurrent events. In addition, the  
NCP5424A provides Soft Start, undervoltage lockout, and built−in  
adaptive FET nonoverlap time to prevent shoot through.  
IS+1  
IS+2  
V
V
FB−2  
IS−  
FB+2  
V
FB1  
COMP1  
COMP2  
Features  
A
= Assembly Location  
= Year  
Cycle−to−Cycle Current Limit  
Programmable Soft Start  
100% Duty Cycle for Enhanced Transient Response  
150 kHz to 600 kHz Programmable Frequency Operation  
WL = Wafer Lot  
Y
WW = Work Week  
Switching Frequency Set by Single Resistor  
Out−Of−Phase Synchronization Between the Channels Reduces the  
Input Filter Requirement  
ORDERING INFORMATION  
Device  
Package  
SO−16  
SO−16  
Shipping  
Undervoltage Lockout  
Applications  
48 Units/Rail  
NCP5424AD  
2500 Tape & Reel  
NCP5424ADR2  
Video Graphics Card  
DDR Memory  
High Current (Two−Phase) Power Supplies  
Dual Output DC−DC Converters  
Semiconductor Components Industries, LLC, 2003  
1
Publication Order Number:  
August, 2003 − Rev. 0  
NCP5424A/D  
NCP5424A  
12 V  
3.3 V  
+
+
C17  
220 µF  
C18  
220 µF  
5.0 V  
+
+
C2  
220 µF  
C1  
220 µF  
C6  
C11  
0.1 µF  
1.0 µF  
R1  
x k  
R2  
x k  
U1  
Q1 MTD60N03  
L1  
V
CC  
BST  
Q3  
MTD60N03  
Q4  
L2  
GATE(H)1 GATE(H)2  
1.3 µH/15 A  
1.3 µH/15 A  
C19/20/21  
680 µF/  
4 V  
C3/4/5  
680 µF/  
4 V  
+
+
Q2  
MTD90N02  
R17  
4 k  
GATE(L)1 GATE(L)2  
MTD90N02  
IS+1  
IS−  
IS+2  
NCP5424A  
C14  
R3  
V
FB+2  
0.1 µF  
x k ± 1%  
COMP1  
COMP2  
C8  
.22 µF  
C13  
0.01 µF  
R5  
V
FB1  
V
FB−2  
5 k ± 1%  
R
GND  
OSC  
R4  
x k ± 1%  
R6  
10 k ± 1%  
R12  
30.9 k  
1.5 V @ 20 A  
Figure 1. Two−Phase Buck Regulator Application, with Input Current Sharing  
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2
NCP5424A  
MAXIMUM RATINGS*  
Rating  
Value  
150  
Unit  
°C  
Operating Junction Temperature, T  
J
Storage Temperature Range, T  
−65 to +150  
2.0  
°C  
S
ESD Susceptibility (Human Body Model)  
Package Thermal Resistance, SO−16:  
kV  
Junction−to−Case, R  
Junction−to−Ambient, R  
28  
115  
°C/W  
°C/W  
θ
JC  
θ
JA  
Lead Temperature Soldering:  
Reflow: (SMD styles only) (Note 1)  
230 peak  
°C  
1. 60 second maximum above 183°C.  
*The maximum package power dissipation must be observed.  
MAXIMUM RATINGS  
Pin Symbol  
Pin Name  
V
MAX  
V
MIN  
I
I
SOURCE  
SINK  
V
IC Power Input  
16 V  
4.0 V  
5.0 V  
20 V  
−0.3 V  
−0.3 V  
−0.3 V  
−0.3 V  
N/A  
1.5 A peak  
200 mA DC  
CC  
COMP1, COMP2  
Compensation Capacitor for  
Channel 1 or 2  
1.0 mA  
1.0 mA  
N/A  
3.5 mA  
V
FB1  
, V  
FB+2  
, V  
FB−2  
Voltage Feedback Input for  
Channel 1 or 2  
1.0 mA  
BST  
Power Input for GATE(H)1, 2  
1.5 A peak  
200 mA DC  
R
Oscillator Resistor  
4.0 V  
20 V  
−0.3 V  
−0.3 V  
1.0 mA  
1.0 mA  
OSC  
GATE(H)1 GATE(H)2  
High−Side FET Driver  
for Channel 1 or 2  
1.5 A peak  
200 mA DC  
1.5 A peak  
200 mA DC  
,
GATE(L)1 GATE(L)2  
Low−Side FET Driver for  
Channel 1 or 2  
16 V  
0 V  
−0.3 V  
0 V  
1.5 A peak  
200 mA DC  
1.5 A peak  
200 mA DC  
,
GND  
IS+1, IS+2  
IS−  
Ground  
1.5 A peak  
200 mA DC  
N/A  
Positive Current Sense for  
Channel 1 or 2  
6.0 V  
6.0 V  
−0.3 V  
−0.3 V  
1.0 mA  
1.0 mA  
1.0 mA  
Negative Current Sense for  
Channels 1 and 2  
1.0 mA  
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3
NCP5424A  
ELECTRICAL CHARACTERISTICS (0°C < T < 70°C; 0°C < T < 125°C; R  
= 30.9 k, C  
= 0.1 µF,  
COMP1,2  
A
J
OSC  
10.8 V < V < 13.2 V; 10.8 V < BST < 20 V, C  
= C  
= 1.0 nF, V  
= 1.0 V; unless otherwise specified.)  
CC  
GATE(H)1,2  
GATE(L)1,2  
FB+2  
Characteristic  
Error Amplifier  
Test Conditions  
Min  
Typ  
Max  
Unit  
V
Bias Current  
V
= 0 V  
0
0.5  
1.6  
1.1  
60  
60  
1.020  
µA  
V
FB  
FBX  
V
FB1(2)  
Input Range  
Note 2  
COMP1,2 = 1.2 V to 2.5 V; V  
COMP1,2 Source Current  
COMP1,2 Sink Current  
Reference Voltage 1(2)  
COMP1,2 Max Voltage  
COMP1,2 Min Voltage  
Open Loop Gain  
= 0.8 V  
15  
15  
0.980  
3.0  
30  
µA  
µA  
V
FB1(−2)  
COMP1,2 = 1.2 V; V  
= 1.2 V  
30  
FB1(−2)  
COMP1 = V ; COMP2 = V  
1.000  
3.3  
0.25  
95  
FB1  
FB−2  
V
= 0.8 V  
= 1.2 V  
V
FB1(−2)  
FB1(−2)  
V
0.35  
V
dB  
kHz  
dB  
mmho  
MΩ  
mV  
V
Unity Gain Band Width  
PSRR @ 1.0 kHz  
40  
70  
Transconductance  
32  
Output Impedance  
2.5  
0
Input Offset, Error Amp. 2  
Error Amp. 2 Common Mode Range  
GATE(H) and GATE(L)  
High Voltage (AC)  
−3.0  
1.75  
3.0  
Note 2  
2.0  
Measure: V − GATE(L)1,2;  
0
0.5  
V
CC  
BST − GATE(H)1,2; Note 2  
Low Voltage (AC)  
Rise Time  
Measure:GATE(L)1,2 or GATE(H)1,2; Note 2  
0
0.5  
50  
V
1.0 V < GATE(L)1,2 < V − 1.0 V  
20  
ns  
CC  
1.0 V < GATE(H)1,2 < BST − 1.0 V,  
BST 14 V  
Fall Time  
V
CC  
− 1.0 > GATE(L)1,2 > 1.0 V  
15  
50  
ns  
BST − 1.0 > GATE(H)1,2 > 1.0 V,  
BST 14 V  
GATE(H) to GATE(L) Delay  
GATE(H)1,2 < 2.0 V, GATE(L)1,2 > 2.0 V  
BST 14 V  
20  
20  
50  
40  
40  
70  
70  
ns  
ns  
GATE(L) to GATE(H) Delay  
GATE(L)1,2 < 2.0 V, GATE(H)1,2 > 2.0 V;  
BST 14 V  
GATE(H)1(2) and GATE(L)1(2) pull−down.  
Resistance to GND  
Note 2  
125  
280  
kΩ  
PWM Comparator  
PWM Comparator Offset  
V
= 0 V; Increase COMP1,2 until  
0.30  
0.40  
0.50  
V
FB1(−2)  
GATE(H)1,2 starts switching  
Artificial Ramp  
Duty cycle = 50%, Note 2  
Note 2  
60  
105  
150  
300  
mV  
ns  
Minimum Pulse Width  
2. Guaranteed by design, not 100% tested in production.  
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4
NCP5424A  
ELECTRICAL CHARACTERISTICS (continued) (0°C < T < 70°C; 0°C < T < 125°C; R  
= 30.9 k, C  
= 0.1 µF,  
COMP1,2  
A
J
OSC  
10.8 V < V < 13.2 V; 10.8 V < BST < 20 V, C  
= C  
= 1.0 nF, V  
= 1.0 V; unless otherwise specified.)  
CC  
GATE(H)1,2  
GATE(L)1,2  
FB+2  
Characteristic  
Oscillator  
Test Conditions  
Min  
Typ  
Max  
Unit  
Switching Frequency  
Switching Frequency  
Switching Frequency  
R
R
R
R
= 61.9 k; Measure GATE(H)1; Note 3  
= 30.9 k; Measure GATE(H)1  
= 15.1 k; Measure GATE(H)1; Note 3  
= 30.9 k, Note 3  
112  
250  
450  
0.970  
150  
300  
188  
350  
750  
1.030  
kHz  
kHz  
kHz  
V
OSC  
OSC  
OSC  
OSC  
600  
R
Voltage  
1.000  
180  
OSC  
Phase Difference  
°
Supply Currents  
V
Current  
COMP1,2 = 0 V (No Switching)  
COMP1,2 = 0 V (No Switching)  
13  
17  
mA  
mA  
CC  
BST Current  
3.5  
6.0  
Undervoltage Lockout  
Start Threshold  
GATE(H) Switching; COMP1,2 charging  
GATE(H) not switching; COMP1,2 discharging  
Start−Stop  
7.8  
7.0  
0.5  
8.6  
7.8  
0.8  
9.4  
8.6  
1.5  
V
V
V
Stop Threshold  
Hysteresis  
Cycle−to−Cycle Current Limit  
OVC Comparator Offset Voltage  
IS+ 1, 2 Bias Current  
0 V < IS+ 1, 2 < 5.5 V, 0 V < IS− < 5.5 V  
55  
−1.0  
0
70  
0.1  
85  
1.0  
5.5  
3.5  
0.30  
2.0  
8.0  
mV  
µA  
V
0 V < IS+ 1, 2 < 5.5 V  
OVC Common Mode Range  
OVC Latch COMP2 Discharge Current  
Discharge Threshold  
COMP = 1.0 V  
0.3  
1.2  
0.25  
0.2  
5.0  
mA  
V
0.20  
−2.0  
2.0  
IS− Bias Current  
0 V < IS− < 5.5 V  
COMP1 = 1.0 V  
µA  
µA  
OVC Latch COMP1 Discharge Current  
3. Guaranteed by design, not 100% tested in production.  
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5
NCP5424A  
PACKAGE PIN DESCRIPTION  
PIN #  
SYMBOL  
GATE(H)1  
GATE(L)1  
GND  
FUNCTION  
1
2
3
4
5
6
7
8
High Side Switch FET driver pin for channel 1.  
Low Side Synchronous FET driver pin for channel 1.  
Ground pin for all circuitry contained in the IC. This pin is internally bonded to the substrate of the IC.  
Power input for GATE(H)1 and GATE(H)2 pins.  
BST  
IS+1  
Positive input for channel 1 overcurrent comparator.  
IS−  
Negative input for channels 1 and 2 overcurrent comparator.  
Error amplifier inverting input for channel 1.  
V
FB1  
COMP1  
Channel 1 Error Amp output. PWM Comparator reference input. A capacitor to LGND provides Error  
Amp compensation. The same capacitor provides Soft Start timing for channel 1. This pin also dis-  
ables the channel 1 output when pulled below 0.3 V.  
9
COMP2  
Channel 2 Error Amp output. PWM Comparator reference input. A capacitor to LGND provides Error  
Amp compensation and Soft Start timing for channel 2. Channel 2 output is disabled when this pin is  
pulled below 0.3 V.  
10  
11  
12  
13  
14  
15  
16  
V
V
Error amplifier inverting input for channel 2.  
FB−2  
Error amplifier noninverting input for channel 2.  
Positive input for channel 2 overcurrent comparator.  
Oscillator frequency pin. A resistor from this pin to ground sets the oscillator frequency.  
Input Power supply pin.  
FB+2  
IS+2  
R
OSC  
V
CC  
GATE(L)2  
Low Side Synchronous FET driver pin for channel 2.  
High Side Switch FET driver pin for channel 2.  
GATE(H)2  
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6
NCP5424A  
V
CC  
R
OSC  
BIAS  
CURRENT  
SOURCE  
GEN  
+
RAMP2  
BST  
RAMP1  
+
V
CC  
8.6 V  
7.8 V  
BST  
CLK1  
IS+1  
IS−  
+
OSC  
+
CLK2  
S
GATE(H)1  
GATE(L)1  
Reset  
Dominant  
70 mV  
V
CC  
PWM  
Comparator 1  
+
IS+2  
+
R
+
FAULT  
70 mV  
S
Q
Set  
Dominant  
R
RAMP1  
BST  
0.40 V  
+
+
S
GATE(H)2  
GATE(L)2  
+
Reset  
Dominant  
0.25 V  
V
CC  
PWM  
Comparator 2  
R
RAMP2  
E/A OFF  
E/A OFF  
+
0.40 V  
FAULT  
1.2 mA  
5 mA  
+
E/A1  
1.0 V  
+
E/A2  
GND  
V
FB1  
COMP1  
V
FB−2  
V
FB+2  
COMP2  
Figure 2. Block Diagram  
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7
NCP5424A  
APPLICATIONS INFORMATION  
THEORY OF OPERATION  
time to the output load step is not related to the crossover  
frequency of the error signal loop.  
The NCP5424A is a dual output or single two−phase  
2
power supply controller that utilizes the V control method.  
The error signal loop can have a low crossover frequency,  
since the transient response is handled by the ramp signal  
loop. The main purpose of this ‘slow’ feedback loop is to  
provide DC accuracy. Noise immunity is significantly  
improved, since the error amplifier bandwidth can be rolled  
off at a low frequency. Enhanced noise immunity improves  
remote sensing of the output voltage, since the noise  
associated with long feedback traces can be effectively  
filtered.  
2
Two synchronous V buck regulators can be built using a  
single controller or a single output converter that draws  
programmable amounts of current from two input voltages.  
The fixed−frequency architecture, driven from a common  
oscillator, ensures a 180° phase differential between  
channels.  
V2 Control Method  
The V method of control uses a ramp signal that is  
2
Line and load regulation is drastically improved because  
there are two independent control loops. A voltage mode  
controller relies on the change in the error signal to  
compensate for a deviation in either line or load voltage.  
This change in the error signal causes the output voltage to  
change corresponding to the gain of the error amplifier,  
which is normally specified as line and load regulation. A  
current mode controller maintains a fixed error signal during  
line transients, since the slope of the ramp signal changes in  
this case. However, regulation of load transients still requires  
generated by the ESR of the output capacitors. This ramp is  
proportional to the AC current through the main inductor  
and is offset by the DC output voltage. This control scheme  
inherently compensates for variation in either line or load  
conditions, since the ramp signal is generated from the  
2
output voltage itself. The V method differs from traditional  
techniques such as voltage mode control, which generates an  
artificial ramp, and current mode control, which generates  
a ramp using the inductor current.  
2
a change in the error signal. The V method of control  
maintains a fixed error signal for both line and load variation,  
since the ramp signal is affected by both line and load.  
The stringent load transient requirements of modern  
microprocessors require the output capacitors to have very  
low ESR. The resulting shallow slope in the output ripple can  
lead to pulse width jitter and variation caused by both random  
and synchronous noise. A ramp waveform generated in the  
oscillator is added to the ramp signal from the output voltage  
to provide the proper voltage ramp at the beginning of each  
switching cycle. This slope compensation increases the noise  
immunity particularly at higher duty cycle (above 50%).  
GATE(H)  
GATE(L)  
PWM  
+
RAMP  
Output  
Voltage  
Slope  
Error  
Amplifier  
V
FB  
Compensation  
COMP  
Reference  
Voltage  
Error  
Signal  
+
Start Up  
The NCP5424A features a programmable Soft Start  
function, which is implemented through the Error Amplifier  
and the external Compensation Capacitor. This feature  
prevents stress to the power components and overshoot of  
the output voltage during start−up. As power is applied to the  
regulator, the NCP5424A Undervoltage Lockout circuit  
Figure 3. V2 Control with Slope Compensation  
2
The V control method is illustrated in Figure 3. The  
output voltage generates both the error signal and the ramp  
signal. Since the ramp signal is simply the output voltage, it  
is affected by any change in the output, regardless of the  
origin of that change. The ramp signal also contains the DC  
portion of the output voltage, allowing the control circuit to  
drive the main switch to 0% or 100% duty cycle as required.  
A variation in line voltage changes the current ramp in the  
(UVL) monitors the IC’s supply voltage (V ). The UVL  
CC  
circuit resets an internal fault latch when the input voltage  
exceeds 8.6 volts. This fault latch disables the error  
amplifiers until it is reset. Once the amplifiers are enabled,  
they start charging the compensation capacitors with a 30 uA  
constant current that causes a linear voltage ramp. The  
output of the error amplifier is connected internally to the  
negative input of the PWM comparator. The comparator’s  
positive input is connected back to the feedback voltage pin  
through a 0.45−volt offset. With the feedback voltage  
starting at zero, the offset voltage forces the comparator  
high, which prevents resetting the RS latches that control the  
output drivers. Once the compensation capacitor voltage  
reaches 0.45 volts, the PWM comparator will switch and  
2
inductor, which causes the V control scheme to compensate  
the duty cycle. Since any variation in inductor current modifies  
2
the ramp signal, as in current mode control, the V control  
scheme offers the same advantages in line transient response.  
A variation in load current will affect the output voltage,  
modifying the ramp signal. A load step immediately changes  
the state of the comparator output, which controls the main  
switch. The comparator response time and the transition  
speed of the main switch determine the load transient  
response. Unlike traditional control methods, the reaction  
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8
NCP5424A  
allow a short PWM pulse. This pulse will gradually increase  
buildup of negative currents that arise during a long start  
interval where the bottom FET of controller 2 is on. For  
applications where there are two outputs, this problem can  
not occur.  
in width as the voltage ramp on the Compensation Capacitor  
continues to rise. This process will continue until the output  
voltage reaches the designed value set by the feed back  
resistors and the parts 1.0−volt reference voltage. Thus the  
user can determine both soft start and power sequence  
functions by selecting the compensation capacitors and  
simply knowing that the amplifiers charge these capacitors  
with 30 uA and that the threshold for starting PWM pulses  
is 0.45 volts.  
V
IN  
(V − 1.15)  
IN  
kW  
0.958  
COMP2  
Comp  
Cap  
V
IN  
1.2 kW  
8.6 V  
V
COMP  
0.45 V  
Figure 5. Preventing Reverse Current  
Gate Charge Effect on Switching Times  
V
FB  
When using the onboard gate drivers, the gate charge has  
an important effect on the switching times of the FETs. A  
finite amount of time is required to charge the effective  
capacitor seen at the gate of the FET. Therefore, the rise and  
fall times rise linearly with increased capacitive loading,  
according to the following graphs.  
GATE(H)1  
GATE(H)2  
UVLO  
STARTUP  
NORMAL OPERATION  
t
S
Figure 4. Idealized Waveforms  
Average Fall Time  
Average Rise Time  
Normal Operation  
90  
80  
70  
60  
50  
40  
During normal operation, the duty cycle of the gate drivers  
remains approximately constant as the V control loop  
maintains the regulated output voltage under steady state  
conditions. Variations in supply line or output load  
conditions will result in changes in duty cycle to maintain  
regulation.  
2
30  
20  
10  
0
Zero Current Start Up in Single Output Shared Input  
Current Applications  
One problem that occurs with dual controllers when  
connected as a single output is that reverse currents can  
occur during zero load conditions. As the two controllers  
start up and start delivering current, if there is no load a  
reverse current will develop in the inductor of controller 2  
that is equal and opposite the current in the controller 1  
inductor. When the controller 2 starts to deliver power this  
reverse current will flow backwards through the top FET  
back into the supply. In the extreme this can cause the supply  
to over voltage and/or shut down. Fortunately, there are  
several ways to deal with this problem. One is to simply  
insure the part has a minimum load. Another is illustrated in  
Figure 5, where a diode and voltage divider biases the  
controller 2 Compensation Capacitor above the 0.45 V soft  
start threshold, such that the controller starts switching  
without a soft start delay. The effect of this is to eliminate the  
8
0
1
2
3
4
5
6
7
Load (nF)  
Figure 6. Average Rise and Fall Times  
Transient Response  
The 150 ns reaction time of the control loop provides fast  
transient response to any variations in input voltage and  
output current. Pulse−by−pulse adjustment of duty cycle is  
provided to quickly ramp the inductor current to the required  
level. Since the inductor current cannot be changed  
instantaneously, regulation is maintained by the output  
capacitors during the time required to slew the inductor  
current. For better transient response, several high  
frequency and bulk output capacitors are usually used.  
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NCP5424A  
Out−of−Phase Synchronization  
Current limiting  
In out−of−phase synchronization, the turn−on of the  
second channel is delayed by half the switching cycle. This  
delay is supervised by the oscillator, which supplies a clock  
signal to the second channel which is 180° out of phase with  
the clock signal of the first channel.  
The advantages of out−of−phase synchronization are  
many. Since the input current pulses are interleaved with one  
another, the overlap time is reduced. The effect of this  
overlap reduction is to reduce the input filter requirement,  
allowing the use of smaller components. In addition, since  
peak current occurs during a shorter time period, emitted  
EMI is also reduced, thereby reducing shielding  
requirements.  
The NCP5424A has two current limit amplifiers with  
internal 70 mV offsets. These differential amplifiers have a  
common mode range from zero to 5.5 volts, and low input  
bias currents. Both amplifiers share a common negative  
input, which restricts dual current limiting to single output  
mode applications. In dual output mode applications,  
independent current limits are not supported. The preferred  
method of current sensing is inductor sensing (see following  
section). However, alternate means of current sensing, such  
as Rds(on), or sense resistors, are also supported. Once a  
voltage greater that 70 mV is applied to the current limiting  
amplifier; it will produce an output that resets the output RS  
flip flop. This event terminates the PWM pulse for that  
cycle, limiting the energy delivered to the load on a  
cycle−by−cyclebasis. An advantage of this current limiting  
scheme is that the chip will resume normal operation within  
one cycle after the overcurrent condition clears.  
Overvoltage Protection  
Overvoltage Protection (OVP) is provided as a result of  
2
the normal operation of the V control method and requires  
no additional external components. The control loop  
responds to an overvoltage condition within 150 ns, turning  
off the upper MOSFET and disconnecting the regulator  
from its input voltage. This results in a crowbar action to  
clamp the output voltage preventing damage to the load. The  
regulator remains in this state until the overvoltage  
condition ceases.  
A second benefit of PWM pulse width limiting occurs in  
input power sharing applications, where one channel of the  
controller can be current limited while the other channel  
supplies the remaining current in excess of that level. It is  
important to realize that in current limit the feedback path to  
the error amplifier is effectively opened. The error amplifier  
output will start to drift high in response to the condition of  
output voltage low with respect to its reference. When the  
part comes out of current limit, the error amplifier output  
voltage will be at the wrong quiescent voltage, and will  
immediately start to recover. If the response of the output  
filter is faster than the response of the error amplifier, an  
undesirable positive overshoot can occur in the output. This  
phenomenon is not unique to the NCP5424A, but is more  
pronounced because the response of the error amplifier with  
a large compensation capacitor is intentionally slow. This  
effect can be mitigated by the addition of a voltage divider  
and diode clamp connected to limit Comp pin voltage  
excursions.  
The nominal voltage at the Comp pin is the sum of the  
reference voltage, the 0.45 Volt offset, and the ramp voltage.  
Clamping the Comp voltage 0.2 volts above the sum of these  
voltages keeps the recovery of the Error amplifier response  
fast enough to eliminate output overshoot. An additional 8K  
resistor connected between the channel 1 and channel 2  
Comp pins will prevent overshoot of the Channel one output  
during recovery from a Channel 1 overload.  
Input Current Sharing  
In contemporary high−end applications, part of a system  
may require more power than is available from one supply.  
The NCP5424A dual controller can address this  
requirement in two ways.  
In many cases, it is sufficient to be able to set the input  
power sharing as a ratio so that one source always supplies  
a certain percentage of the total. This is achieved by having  
the Error Amplifier inputs from Slave side, Controller Two,  
brought to external pins so its’ reference is available.  
Current information from the Master, Controller One,  
provides a reference for the Slave. Current information from  
the Slave is fed back to the error amplifier’s inverting input.  
The Slave will try to adjust its current to match the current  
information fed to its reference input from the Master. If this  
information is 1/2 the voltage developed across the Master’s  
output inductor, the Slave will run at half current and supply  
a percentage, nominally 33% in this case, of the total current.  
In other applications however, the user may not only wish  
to draw a percentage of power from one source, but also may  
need to limit the power drawn from that source. The Slave  
has a Cycle−By−Cycle current limit. In this case, the Slave  
can be programmed to budget the maximum input power.  
For example, a designer may wish to draw equal amounts of  
power from two 5−volt sources, but only 2 amps are  
available from one of the supplies. In this case, the dual  
controller will draw equally from the two sources up to a  
total of 4 amps. At this point, the Slave controller goes into  
current limit and draws no more than its preset budget. The  
Master continues to supply the remaining output current up  
to the maximum that the application requires.  
Output Enable  
On/Off control of the regulator outputs can be  
implemented by pulling the COMP pins low. The COMP  
pins must be driven below the 0.40 V PWM comparator  
offset voltage in order to disable the switching of the GATE  
drivers.  
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10  
NCP5424A  
DESIGN GUIDELINES  
V = output inductor voltage drop due to inductor wire  
L
DC resistance;  
= buck regulator input voltage;  
Definition of the design specifications  
The output voltage tolerance can be affected by any or all  
of the following:  
V
V
IN  
= low side FET voltage drop due to R  
.
DS(ON)  
LFET  
Selecting the Switching Frequency  
1. buck regulator output voltage setpoint accuracy;  
2. output voltage change due to discharging or charging  
of the bulk decoupling capacitors during a load  
current transient;  
3. output voltage change due to the ESR and ESL of the  
bulk and high frequency decoupling capacitors,  
circuit traces, and vias;  
Selecting the switching frequency is a trade−off between  
component size and power losses. Operation at higher  
switching frequencies allows the use of smaller inductor and  
capacitor values. Nevertheless, it is common to select lower  
frequency operation because a higher frequency results in  
lower efficiency due to MOSFET gate charge losses.  
Additionally, the use of smaller inductors at higher  
frequencies results in higher ripple current, higher output  
voltage ripple, and lower efficiency at light load currents.  
The value of the oscillator resistor is designed to be  
linearly related to the switching period. If the designer  
prefers not to use Figure 8 to select the necessary resistor, the  
following equation quite accurately predicts the proper  
resistance for room temperature conditions.  
4. output voltage ripple and noise.  
Budgeting the tolerance is left to the designer who must  
consider all of the above effects and provide an output  
voltage that will meet the specified tolerance at the load.  
The designer must also ensure that the regulator  
component temperatures are kept within the manufacturer’s  
specified ratings at full load and maximum ambient  
temperature.  
21700 * f  
SW  
R
+
OSC  
Selecting Feedback Divider Resistors  
2.31f  
SW  
where:  
V
OUT  
R
OSC  
= oscillator resistor in k;  
f
= switching frequency in kHz.  
SW  
R1  
800  
700  
V
FB  
R2  
600  
500  
Figure 7. Selecting Feedback Divider Resistors  
400  
300  
The feedback pins (V  
) are connected to external  
FB1(2)  
resistor dividers to set the output voltages. The error  
amplifier is referenced to 1.0 V and the output voltage is  
determined by selecting resistor divider values. Resistor R1  
is selected based on a design trade−off between efficiency  
and output voltage accuracy. The output voltage error can be  
estimated due to the bias current of the error amplifier  
neglecting resistor tolerance:  
200  
100  
10  
20  
30  
40  
50  
60  
R
W
)
OSC (k  
Figure 8. Switching Frequency  
*6  
1   10  
  R1  
Selection of the Output Inductor  
Error% +  
  100%  
1
The inductor should be selected based on its inductance,  
current capability, and DC resistance. Increasing the  
inductor value will decrease output voltage ripple, but  
degrade transient response. There are many factors to  
consider in selecting the inductor including cost, efficiency,  
EMI and ease of manufacture. The inductor must be able to  
handle the peak current at the switching frequency without  
saturating, and the copper resistance in the winding should  
be kept as low as possible to minimize resistive power loss.  
There are a variety of materials and types of magnetic  
cores that could be used for this application. Among them  
are ferrites, molypermalloy cores (MPP), amorphous and  
powdered iron cores. Powdered iron cores are very  
R2 can be sized after R1 has been determined:  
V
OUT  
1
R2 + R1ǒ  
* 1Ǔ  
Calculating Duty Cycle  
The duty cycle of a buck converter (including parasitic  
losses) is given by the formula:  
V
) (V  
LFET  
) V )  
L
HFET  
OUT  
) V  
HFET  
* V  
Duty Cycle + D +  
V
* V  
IN  
L
where:  
V
V
= buck regulator output voltage;  
OUT  
= high side FET voltage drop due to R  
;
HFET  
DS(ON)  
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11  
NCP5424A  
DI  
2
commonly used. Powdered iron cores are very suitable due  
L
I
+ I *  
OUT  
L(VALLEY)  
to its high saturation flux density and have low loss at high  
frequencies, a distributed gap and exhibit very low EMI.  
The minimum value of inductance which prevents  
inductor saturation or exceeding the rated FET current can  
be calculated as follows:  
where:  
I
= inductor valley current.  
L(VALLEY)  
Selection of the Output Capacitors  
These components must be selected and placed carefully  
to yield optimal results. Capacitors should be chosen to  
provide acceptable ripple on the regulator output voltage.  
Key specifications for output capacitors are their ESR  
(Equivalent Series Resistance), and ESL (Equivalent Series  
Inductance). For best transient response, a combination of  
low value/high frequency and bulk capacitors placed close  
to the load will be required.  
In order to determine the number of output capacitors the  
maximum voltage transient allowed during load transitions  
has to be specified. The output capacitors must hold the  
output voltage within these limits since the inductor current  
can not change with the required slew rate. The output  
capacitors must therefore have a very low ESL and ESR.  
The voltage change during the load current transient is:  
(V  
* V  
)V  
OUT OUT  
  I  
SW(MAX)  
IN(MIN)  
  V  
L
+
MIN  
f
SW  
IN(MIN)  
where:  
L
V
V
= minimum inductance value;  
= minimum design input voltage;  
= output voltage;  
MIN  
IN(MIN)  
OUT  
f
I
= switching frequency;  
− maximum design switch current.  
The inductor ripple current can then be determined:  
SW  
SW(MAX)  
V
  (1 * D)  
OUT  
DI  
+
L
L   f  
SW  
where:  
I = inductor ripple current;  
L
V
= output voltage;  
L = inductor value;  
D = duty cycle.  
OUT  
t
ESL  
Dt  
TR  
ǒ
Ǔ
DV  
+ DI  
OUT  
 
) ESR )  
OUT  
C
OUT  
where:  
f
= switching frequency  
SW  
I  
I  
/ t = load current slew rate;  
= load transient;  
The designer can now verify if the number of output  
capacitors will provide an acceptable output voltage ripple  
(1.0% of output voltage is common). The formula below is  
used:  
OUT  
OUT  
t = load transient duration time;  
ESL = Maximum allowable ESL including capacitors,  
circuit traces, and vias;  
ESR = Maximum allowable ESR including capacitors  
and circuit traces;  
DV  
OUT  
ESR  
DI  
+
L
MAX  
Rearranging we have:  
t
= output voltage transient response time.  
TR  
DV  
OUT  
DI  
The designer has to independently assign values for the  
change in output voltage due to ESR, ESL, and output  
capacitor discharging or charging. Empirical data indicates  
that most of the output voltage change (droop or spike  
depending on the load current transition) results from the  
total output capacitor ESR.  
ESR  
+
MAX  
L
where:  
ESR  
V  
= maximum allowable ESR;  
= 1.0% × V  
voltage ripple ( budgeted by the designer );  
I = inductor ripple current;  
MAX  
= maximum allowable output  
OUT  
OUT  
The maximum allowable ESR can then be determined  
according to the formula:  
L
V
= output voltage.  
OUT  
The number of output capacitors is determined by:  
DV  
DI  
ESR  
OUT  
ESR  
+
MAX  
ESR  
CAP  
Number of capacitors +  
ESR  
MAX  
where:  
V  
= change in output voltage due to ESR (assigned  
by the designer)  
Once the maximum allowable ESR is determined, the  
number of output capacitors can be found by using the  
formula:  
where:  
ESR  
ESR  
= maximum ESR per capacitor (specified in  
manufacturer’s data sheet).  
CAP  
The designer must also verify that the inductor value  
yields reasonable inductor peak and valley currents (the  
inductor current is a triangular waveform):  
ESR  
ESR  
CAP  
MAX  
Number of capacitors +  
DI  
2
L
I
+ I )  
OUT  
L(PEAK)  
where:  
ESR  
where:  
= maximum ESR per capacitor (specified in  
manufacturer’s data sheet).  
= maximum allowable ESR.  
CAP  
I
I
= inductor peak current;  
= load current;  
L(PEAK)  
OUT  
ESR  
MAX  
I = inductor ripple current.  
L
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12  
NCP5424A  
The actual output voltage deviation due to ESR can then  
SELECTION OF THE POWER FET  
be verified and compared to the value assigned by the  
designer:  
FET Basics  
The use of a MOSFET as a power switch is compelled by  
two reasons: 1) high input impedance; and 2) fast switching  
times. The electrical characteristics of a MOSFET are  
considered to be nearly those of a perfect switch. Control  
and drive circuitry power is therefore reduced. Because the  
input impedance is so high, it is voltage driven. The input of  
the MOSFET acts as if it were a small capacitor, which the  
driving circuit must charge at turn on. The lower the drive  
DV  
+ DI   ESR  
OUT MAX  
ESR  
Similarly, the maximum allowable ESL is calculated from  
the following formula:  
DV  
  Dt  
ESL  
DI  
ESL  
MAX  
+
Selection of the Input Inductor  
A common requirement is that the buck controller must  
not disturb the input voltage. One method of achieving this  
is by using an input inductor and a bypass capacitor. The  
input inductor isolates the supply from the noise generated  
in the switching portion of the buck regulator and also limits  
the inrush current into the input capacitors upon power up.  
The inductor’s limiting effect on the input current slew rate  
becomes increasingly beneficial during load transients. The  
worst case is when the load changes from no load to full load  
(load step), a condition under which the highest voltage  
change across the input capacitors is also seen by the input  
inductor. The inductor successfully blocks the ripple current  
while placing the transient current requirements on the input  
bypass capacitor bank, which has to initially support the  
sudden load change.  
impedance, the higher the rate of rise of V , and the faster  
GS  
the turn−on time. Power dissipation in the switching  
MOSFET consists of 1) conduction losses, 2) leakage  
losses, 3) turn−on switching losses, 4) turn−off switching  
losses, and 5) gate−transitions losses. The latter three losses  
are proportional to frequency.  
The most important aspect of FET performance is the  
Static Drain−To−Source On−Resistance (R ), which  
DS(ON)  
affects regulator efficiency and FET thermal management  
requirements. The On−Resistance determines the amount of  
current a FET can handle without excessive power  
dissipation that may cause overheating and potentially  
catastrophic failure. As the drain current rises, especially  
above the continuous rating, the On−Resistance also  
increases. Its positive temperature coefficient is between  
+0.6%/°C and +0.85%/°C. The higher the On−Resistance  
the larger the conduction loss is. Additionally, the FET gate  
charge should be low in order to minimize switching losses  
and reduce power dissipation.  
The minimum inductance value for the input inductor is  
therefore:  
DV  
L
IN  
+
(dIńdt)  
MAX  
Both logic level and standard FETs can be used.  
where:  
= input inductor value;  
Voltage applied to the FET gates depends on the  
application circuit used. Both upper and lower gate driver  
outputs are specified to drive to within 1.5 V of ground when  
in the low state and to within 2.0 V of their respective bias  
supplies when in the high state. In practice, the FET gates  
will be driven rail−to−rail due to overshoot caused by the  
capacitive load they present to the controller IC.  
L
IN  
V = voltage seen by the input inductor during a full load  
swing;  
(dI/dt)  
= maximum allowable input current slew rate.  
MAX  
The designer must select the LC filter pole frequency so  
that at least 40 dB attenuation is obtained at the regulator  
switching frequency. The LC filter is a double−pole network  
with a slope of −2.0, a roll−off rate of −40 dB/dec, and a  
corner frequency:  
Selection of the Switching (Upper) FET  
The designer must ensure that the total power dissipation  
in the FET switch does not cause the power component’s  
junction temperature to exceed 150°C.  
The maximum RMS current through the switch can be  
determined by the following formula:  
1
f
C
+
Ǹ
2p   LC  
where:  
L = input inductor;  
C = input capacitor(s).  
2
I
) (I  
  I )  
L(VALLEY)  
L(PEAK)  
L(PEAK)  
  D  
ƪ) I  
ƫ
2
L(VALLEY)  
Ǹ
I
RMS(H) +  
3
where:  
I
I
I
= maximum switching MOSFET RMS current;  
= inductor peak current;  
RMS(H)  
L(PEAK)  
= inductor valley current;  
L(VALLEY)  
D = duty cycle.  
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13  
NCP5424A  
Once the RMS current through the switch is known, the  
switching MOSFET conduction losses can be calculated:  
on into near zero voltage conditions. The MOSFET body  
diode will conduct during the non−overlap time and the  
resulting power dissipation (neglecting reverse recovery  
losses) can be calculated as follows:  
2
P
+ I  
RMS(H)  
  R  
RMS(H)  
DS(ON)  
where:  
P
+ V  
  I   non−overlap time   f  
LOAD SW  
SWL  
SD  
P
I
R
= switching MOSFET conduction losses;  
= maximum switching MOSFET RMS current;  
= FET drain−to−source on−resistance  
RMS(H)  
RMS(H)  
where:  
P
SWL  
= lower FET switching losses;  
DS(ON)  
V
SD  
= lower FET source−to−drain voltage;  
The upper MOSFET switching losses are caused during  
MOSFET switch−on and switch−off and can be determined  
by using the following formula:  
I
= load current;  
LOAD  
Non−overlap time  
=
GATE(L)−to−GATE(H) or  
GATE(H)−to−GATE(L) delay (from NCP5424A data sheet  
Electrical Characteristics section);  
P
+ P  
) P  
SWH(ON)  
SWH  
SWH(OFF)  
V
  I  
  (t ) t  
)
FALL  
f
= switching frequency.  
IN  
OUT  
RISE  
6T  
SW  
+
The total power dissipation in the synchronous (lower)  
MOSFET can then be calculated as:  
where:  
P
P
V
= upper MOSFET switch−on losses;  
= upper MOSFET switch−off losses;  
= input voltage;  
SWH(ON)  
SWH(OFF)  
P
+ P  
) P  
RMS(L) SWL  
LFET(TOTAL)  
where:  
IN  
P
P
P
= Synchronous (lower) FET total losses;  
LFET(TOTAL)  
I
t
= load current;  
OUT  
RISE  
= Switch Conduction Losses;  
RMS(L)  
= MOSFET rise time (from FET manufacturer’s  
switching characteristics performance curve);  
= MOSFET fall time (from FET manufacturer’s  
switching characteristics performance curve);  
= Switching losses.  
SWL  
Once the total power dissipation in the synchronous FET  
is known the maximum FET switch junction temperature  
can be calculated:  
t
FALL  
T = 1/f = period.  
SW  
The total power dissipation in the switching MOSFET can  
then be calculated as:  
T + T ) [P  
  R  
]
QJA  
J
A
LFET(TOTAL)  
where:  
T = MOSFET junction temperature;  
P
+ P  
) P  
) P  
SWH(ON) SWH(OFF)  
HFET(TOTAL)  
RMS(H)  
J
T = ambient temperature;  
A
where:  
P
= total synchronous (lower) FET losses;  
LFET(TOTAL)  
P
P
P
P
= total switching (upper) MOSFET losses;  
= upper MOSFET switch conduction Losses;  
= upper MOSFET switch−on losses;  
= upper MOSFET switch−off losses;  
HFET(TOTAL)  
R
Θ
JA  
= lower FET junction−to−ambient thermal resistance.  
RMS(H)  
SWH(ON)  
Control IC Power Dissipation  
The power dissipation of the IC varies with the MOSFETs  
SWH(OFF)  
Once the total power dissipation in the switching FET is  
known, the maximum FET switch junction temperature can  
be calculated:  
used, V , and the NCP5424A operating frequency. The  
CC  
average MOSFET gate charge current typically dominates  
the control IC power dissipation.  
The IC power dissipation is determined by the formula:  
T + T ) [P  
  R  
]
QJA  
J
A
HFET(TOTAL)  
where:  
T = FET junction temperature;  
T = ambient temperature;  
A
P
+ I  
V
) I  
V
P
CONTROL(IC)  
CC1 CC1  
BST BST ) GATE(H)1  
J
) P  
GATE(L)1  
) P  
) P  
GATE(H)2 GATE(L)2  
where:  
P
P
R
= total switching (upper) FET losses;  
= upper FET junction−to−ambient thermal resistance.  
HFET(TOTAL)  
= control IC power dissipation;  
= IC quiescent supply current;  
CONTROL(IC)  
ΘJA  
I
CC1  
Selection of the Synchronous (Lower) FET  
The switch conduction losses for the lower FET can be  
calculated as follows:  
V
= IC supply voltage;  
CC1  
P
P
= upper MOSFET gate driver (IC) losses;  
= lower MOSFET gate driver (IC) losses.  
GATE(H)  
GATE(L)  
2
The upper (switching) MOSFET gate driver (IC) losses  
are:  
P
+ I  
RMS  
  R  
RMS(L)  
+ [I  
DS(ON)  
2
Ǹ
  (1 * D)]   R  
OUT  
DS(ON)  
P
+ Q  
  f   V  
SW BST  
GATE(H)  
GATE(H)  
where:  
where:  
P
= lower MOSFET conduction losses;  
= load current;  
RMS(L)  
P
= upper MOSFET gate driver (IC) losses;  
GATE(H)  
I
OUT  
Q
= total upper MOSFET gate charge at V  
;
GATE(H)  
CC  
D = Duty Cycle;  
= lower FET drain−to−source on−resistance.  
f
= switching frequency;  
SW  
R
DS(ON)  
The synchronous MOSFET has no switching losses,  
except for losses in the internal body diode, because it turns  
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14  
NCP5424A  
The lower (synchronous) MOSFET gate driver (IC)  
losses are:  
To ensure greater accuracy, the equivalent parallel  
resistance of R1 and R2 should be greater or equal to the value  
R17, the resistance value calculated for the inverting signal.  
P
+ Q  
  f   V  
SW CC  
GATE(L)  
GATE(L)  
R1 · R2  
R1 ) R2  
R17 v  
where:  
P
= lower MOSFET gate driver (IC) losses;  
GATE(L)  
R17 = The inverting signal filter resistance.  
Q
= total lower MOSFET gate charge at V  
;
GATE(L)  
CC  
f
= switching frequency;  
SW  
Current Sharing Errors  
The junction temperature of the control IC is primarily a  
function of the PCB layout, since most of the heat is removed  
through the traces connected to the pins of the IC.  
The three main errors in current sharing arise from board  
layout imbalances, inductor mismatch, and input offsets in  
the error amplifiers. The first two sources of error can be  
controlled through careful component selection and good  
layout practice. With a 4.0 mW inductor, for example, one  
mV of input offset error will represent .25 A of error. One  
way to diminish this effect is to use higher resistance  
inductors but the penalty is higher power losses in the  
inductors. Fortunately, the input offset of the NCP5424A is  
low so that this error term is reduced.  
Selection of the Current Sharing Ratio  
When the two controllers are connected together as a  
single output two−phase Buck Converter, the two  
controllers are in a Master−Slave configuration. The Slave  
controller on the right side of Figure 1 tries to follow  
information provided by the Master controller, on the left.  
The circuit uses inductor current sensing, in which the  
parasitic resistance (LSR) of the controller’s output chokes  
are used as a current sensing element. On the Slave side  
(Controller Two), both Error Amplifier inputs are brought to  
external pins so the reference is available. The RC network  
in parallel with the output inductor on the Master side  
(Controller One) generates the reference for the Slave.  
Current information from the Slave is fed back to the error  
amplifier’s inverting input. In this configuration, the Slave  
tries to adjust its current to match the current information fed  
to its reference input from the Master Controller. In Figure 1,  
R1, R2 and C6 are used to generate the Slave’s reference.  
R17 and C14 generate the Slave’s inverting input signal. If  
50−50 current sharing is needed, then only R2 and C6 are  
required to generate the reference signal. The values for both  
sides should be calculated with the following equation.  
Current Sharing Compensation Capacitor Selection  
The NCP5424A is designed for single and dual output  
applications. Therefore the IC needs two separate  
compensation capacitors for the dual output designs, which  
is not desirable for a single output design. With two  
compensation capacitors, a race condition between the  
master and slave controllers is created. During start−up the  
Master’s Error Amplifier starts charging Comp1. When  
Comp1 reaches 0.40 V, both controllers begin to regulate the  
output. The Slave Controller voltage reference is generated  
externally by the Master’s output, while the Master has an  
internal 1.0 V reference. Since Comp2 does not start  
charging until Comp1 reaches 0.40 V, the Slave’s PWM  
inverting input is lower than its Vfb−2 input causing a reset  
of the Slave Controller output driver. Gate(L)2 turns on,  
sinking current from the output, while the Master’s output  
driver is set turning Gate(H)1 on and sourcing current to the  
output (since its PWM inverting input is higher than its Vfb1  
input). This condition will continue until Comp2’s  
amplitude is equal to Comp1’s. During this condition, the  
output voltage is being shorted to ground through the bottom  
FET, on the slave side. In hiccup mode, if this shoot−through  
current is large enough to develop 70 mV across L1, the  
Controllers will remain in hiccup mode even after the  
external load or short is removed. To avoid this condition,  
the Comp2 ramp’s rise time is increased to minimize the  
shoot−through current. The value of the Comp2 capacitor is  
calculated by the following equations.  
L
R +  
C6 · RL  
where:  
L = Inductor value, both Controllers should use the  
same inductor.  
RL = Internal resistance of L, from inductor data sheet.  
C6 = Select a value such that R < 15 kW.  
With the RC time constant selected to equal the L/R time  
L
constant, the voltage across the capacitor will be equal to the  
voltage drop across the internal resistance of the inductor. For  
proper sharing, the inductors on both sides should be the same.  
If a ratio other than 50−50 is needed, the R and C values  
of the inverting signal filter are calculated using the previous  
equation. Since the reference signal has to be divided down  
to the proper ratio, R1 is required. Using the same  
capacitance value, the following equation is used to  
calculate the proper values for the reference filter.  
R
+ R ) R  
fet  
X
L2  
C8  
0.45 · R  
L2  
(0.07 · 25%) · R  
C13 +  
) 1  
X
R1(1 * Ratio)  
R2 +  
where:  
C8 = Comp1 capacitor value, 0.22 mF is suggested.  
Ratio  
where:  
R
L2  
=Inductor parasitic resistance (LSR), see inductor’s  
data sheet.  
R1 = Chosen Value, 10 kW is recommended.  
%slave  
%master  
Ratio +  
, input power ratio  
R
fet  
=R  
of the Slave’s lower FET, see data sheet.  
DS(on)  
http://onsemi.com  
15  
NCP5424A  
A good rule of thumb is a 20 to 1 ratio between Comp1 and  
where:  
Comp2. If soft start rise time is not an issue, a 0.22 mF  
capacitor on the Comp1 pin and a 0.01 mF capacitor on the  
Comp2 pin in suggested.  
V
= Output regulated voltage.  
out  
V = Offset voltage, example above was 20 mV.  
os  
R4 = Chosen value, 10 KW is a good choice.  
If V is larger than 70 mV, then the current signal from the  
os  
Selecting Current Sharing Current Limit  
output chokes must be divided down. For example, if the  
inductor’s LSR is equal to 8.0 mW and the current limit is  
15 A, then the current signal is 120 mV, which is almost  
twice the comparator’s offset (70 mV). This signal can be  
divided down by adding a resistor (R1) in parallel with the  
capacitor (C6) in the inductor sensing network, see Figure 1.  
The divider R1 and R2 can be set to equal value to divide the  
current signal in half and equation (3) should be used to  
select the proper voltage divider. Notice that the divider R1  
and R2, divides down the voltage applied to the capacitor  
In a two−phase single output application, the Slave  
current limit lower than that of the Master, which limits the  
Slave’s input power when its limit is reached, while the  
output voltage remains in regulation. During  
Cycle−By−Cycle current limit, the Slave’s operating  
frequency will decrease in half, due to pulse skipping,  
resulting in phase overlap. This overlap will increase the  
output voltage ripple.  
Exceeding 70 mV between the IS+ and IS− pins trips the  
current limits. A divided down V signal is used to generate  
out  
C
by a factor of 2. This divides the voltage across the  
RC  
the IS− reference, and inductor sensing of the controllers  
output chokes provide the output current information to  
IS+X pin. The inductor sensing is achieved by placing a  
series RC in parallel with the output choke. With the RC time  
output inductor’s LSR by a factor of two and results in twice  
the current limit. This scaling technique is another way the  
current limit may be set so that virtually any current limit  
may be obtained.  
constant selected to equal the L/R time constant, the  
L
To ensure accuracy, the equivalent parallel resistance of  
voltage across the capacitor will be equal to the voltage drop  
across the internal resistance of the inductor.  
The resistance of the output choke (LSR) must be known  
to calculate the overcurrent trip point. The voltage drop  
across the inductor at overcurrent is calculated as follows:  
R1 and R2 should be greater or equal to the value R , the  
RC  
resistance value calculated from equation (2).  
Current Sensing  
The current supplied to the load can be sensed easily using  
the IS+ and IS− pins for the output. These pins sense a  
voltage, proportional to the output current, and compare it to  
a fixed internal voltage threshold. When the differential  
voltage exceeds 70 mV, the internal overcurrent protection  
system goes into hiccup mode. Two methods for sensing the  
current are available.  
Sense Resistor. A sense resistor can be added in series  
with the inductor. When the voltage drop across the sense  
resistor exceeds the internal voltage threshold of 70 mV, a  
fault condition is set.  
(eq. 1)  
V
+ R · I  
out  
L
L
where:  
V = Voltage drop across the inductor,  
L
R = LSR of the inductor,  
L
I
= Output current trip point for one phase.  
out  
If the inductor selected has a 5.0 mW LSR and the current  
limit is 10 A through one of the phases, then the analog  
signal will be 50 mV. Since this value is less than 70 mV,  
then the IS− divider, R3 and R4 in Figure 1, must scale down  
the V by 20 mV, thus placing a 20 mV offset across the IS−  
out  
The sense resistor is selected according to:  
and IS+x pin at no load and allowing the Controllers to trip  
into current limit with only 50 mV across the inductor. In  
this case, the RC values are calculated using the following  
equation:  
0.070 V  
R
+
SENSE  
I
LIMIT  
In a high current supply, the sense resistor will be a very  
low value, typically less than 10 m. Such a resistor can be  
either a discrete component or a PCB trace. The resistance  
value of a discrete component can be more precise than a  
PCB trace, but the cost is also greater.  
Setting the current limit using an external sense resistor is  
very precise because all the values can be designed to  
specific tolerances. However, the disadvantage of using a  
sense resistor is its additional constant power loss and heat  
generation.  
L
RC  
(eq. 2)  
R
+
RC  
C
· R  
L
L = Inductor value, both Controllers should have the  
same value.  
R = Internal resistance of L, see data sheet.  
L
C
RC  
=Chosen value, 0.1 mF will make R a reasonable  
value.  
And the IS− divider value can be selected with this equation.  
V
out  
* V  
(eq. 3)  
R3 + ǒ  
* 1Ǔ· R4  
V
out  
os  
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16  
NCP5424A  
Inductor ESR. Another means of sensing current is to use  
in achieving tight dynamic voltage regulation is low ESR.  
Low ESR at the regulator output results in low output  
voltage ripple. The consequence is, however, that very little  
the intrinsic resistance of the inductor. A model of an  
inductor reveals that the windings of an inductor have an  
effective series resistance (ESR).  
voltage ramp exists at the control IC feedback pin (V ),  
FB  
The voltage drop across the inductor ESR can be  
measured with a simple parallel circuit: an RC integrator. If  
resulting in increased regulator sensitivity to noise and the  
potential for loop instability. In applications where the  
internal slope compensation is insufficient, the performance  
of the NCP5424A−based regulator can be improved through  
the addition of a fixed amount of external slope  
compensation at the output of the PWM Error Amplifier (the  
COMP pin) during the regulator off−time. Referring to  
Figure 8, the amount of voltage ramp at the COMP pin is  
dependent on the gate voltage of the lower (synchronous)  
FET and the value of resistor divider formed by R1and R2.  
the value of R and C are chosen such that:  
S1  
L
ESR  
+ R  
C
S1  
then the voltage measured across the capacitor C will be:  
V
+ ESR   I  
LIM  
C
Selecting Components. Select the capacitor C first. A  
value of 0.1 µF is recommended. The value of R can be  
S1  
selected according to:  
−t  
)
R2  
1
t
ǒ
Ǔ
V
+ V  
 
GATE(L)  
  (1 * e  
SLOPECOMP  
R
+
S1  
R1 ) R2  
ESR   C  
where:  
Typical values for inductor ESR range in the low m;  
consult manufacturer’s datasheet for specific details.  
Selection of components at these values will result in a  
current limit of:  
V
V
= amount of slope added;  
= lower MOSFET gate voltage;  
SLOPECOMP  
GATE(L)  
R1, R2 = voltage divider resistors;  
t = t or t (switch off−time);  
ON  
OFF  
0.070 V  
ESR  
I
+
LIM  
τ = RC constant determined by C1 and the parallel  
combination of R1, R2 neglecting the low driver  
output impedance.  
L
ESR  
V
CC  
Co  
C
RS1  
GATE(H)  
COMP  
C
COMP  
GATE(L)  
IS+  
NCP5424A  
R2  
C1  
R1  
IS−  
Figure 9. Inductor ESR Current Sensing  
GATE(L)  
To Synchronous  
FET  
Given an ESR value of 3.5 m, the current limit becomes  
20 A. If an increased current limit is required, a resistor  
divider can be added.  
The advantages of setting the current limit by using the  
winding resistance of the inductor are that efficiency is  
maximized and heat generation is minimized. The tolerance  
of the inductor ESR must be factored into the design of the  
current limit. Finally, one or two more components are  
required for this approach than with resistor sensing.  
Figure 10. Small RC Filter Provides the  
Proper Voltage Ramp at the Beginning of  
Each On−Time Cycle  
The artificial voltage ramp created by the slope  
compensation scheme results in improved control loop  
stability provided that the RC filter time constant is smaller  
than the off−time cycle duration (time during which the  
lower MOSFET is conducting). It is important that the series  
combination of R1 and R2 is high enough in resistance to  
avoid loading the GATE(L) pin. Also, C1 should be very  
small (less than a few nF) to avoid heating the part.  
Adding External Slope Compensation  
Today’s voltage regulators are expected to meet very  
stringent load transient requirements. One of the key factors  
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17  
NCP5424A  
EMI MANAGEMENT  
noise. Use the two internal layers as the power and  
GND planes, the top layer for power connections and  
component vias, and the bottom layers for the noise  
sensitive traces.  
As a consequence of large currents being turned on and off  
at high frequency, switching regulators generate noise as a  
consequence of their normal operation. When designing for  
compliance with EMI/EMC regulations, additional  
components may be added to reduce noise emissions. These  
components are not required for regulator operation and  
experimental results may allow them to be eliminated. The  
input filter inductor may not be required because bulk filter  
and bypass capacitors, as well as other loads located on the  
board will tend to reduce regulator di/dt effects on the circuit  
board and input power supply. Placement of the power  
component to minimize routing distance will also help to  
reduce emissions.  
6. Keep the inductor switching node small by placing  
the output inductor, switching and synchronous FETs  
close together.  
7. The MOSFET gate traces to the IC must be short,  
straight, and wide as possible.  
8. Use fewer, but larger output capacitors, keep the  
capacitors clustered, and use multiple layer traces  
with heavy copper to keep the parasitic resistance  
low.  
9. Place the switching MOSFET as close to the input  
capacitors as possible.  
LAYOUT GUIDELINES  
When laying out the CPU buck regulator on a printed  
circuit board, the following checklist should be used to  
ensure proper operation of the NCP5424A.  
1. Rapid changes in voltage across parasitic capacitors  
and abrupt changes in current in parasitic inductors  
are major concerns for a good layout.  
10. Place the output capacitors as close to the load as  
possible.  
11. Place the COMP capacitor as close as possible to the  
COMP pin.  
12. Connect the filter components of the following pins:  
R
V
, V  
, and COMP to the GND pin with a  
OSC, FB OUT  
single trace, and connect this local GND trace to the  
output capacitor GND.  
2. Keep high currents out of sensitive ground  
connections.  
13. Place the V bypass capacitors as close as possible  
CC  
3. Avoid ground loops as they pick up noise. Use star or  
single point grounding.  
to the IC.  
14. Place the R  
resistor as close as possible to the  
OSC  
4. For high power buck regulators on double−sided  
PCB’s a single ground plane (usually the bottom) is  
recommended.  
5. Even though double sided PCB’s are usually  
sufficient for a good layout, four−layer PCB’s are the  
optimum approach to reducing susceptibility to  
R
pin.  
OSC  
15. Include provisions for 100−100pF capacitor across  
each resistor of the feedback network to improve  
noise immunity and add COMP.  
16. Assign the output with lower duty cycle to channel 2,  
which has better noise immunity.  
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18  
NCP5424A  
PACKAGE DIMENSIONS  
SO−16  
D SUFFIX  
CASE 751B−05  
ISSUE J  
NOTES:  
1. DIMENSIONING AND TOLERANCING PER ANSI  
Y14.5M, 1982.  
−A−  
2. CONTROLLING DIMENSION: MILLIMETER.  
3. DIMENSIONS A AND B DO NOT INCLUDE  
MOLD PROTRUSION.  
4. MAXIMUM MOLD PROTRUSION 0.15 (0.006)  
PER SIDE.  
5. DIMENSION D DOES NOT INCLUDE DAMBAR  
PROTRUSION. ALLOWABLE DAMBAR  
PROTRUSION SHALL BE 0.127 (0.005) TOTAL  
IN EXCESS OF THE D DIMENSION AT  
MAXIMUM MATERIAL CONDITION.  
16  
9
8
−B−  
P 8 PL  
M
S
B
0.25 (0.010)  
1
MILLIMETERS  
INCHES  
MIN  
G
DIM MIN  
MAX  
10.00  
4.00  
1.75  
0.49  
1.25  
MAX  
0.393  
0.157  
0.068  
0.019  
0.049  
A
B
C
D
F
9.80  
3.80  
1.35  
0.35  
0.40  
0.386  
0.150  
0.054  
0.014  
0.016  
F
R X 45  
K
_
G
J
1.27 BSC  
0.050 BSC  
C
0.19  
0.10  
0
0.25  
0.25  
7
0.008  
0.004  
0
0.009  
0.009  
7
−T−  
SEATING  
PLANE  
K
M
P
R
J
M
_
_
_
_
5.80  
0.25  
6.20  
0.50  
0.229  
0.010  
0.244  
0.019  
D
16 PL  
M
S
S
A
0.25 (0.010)  
T
B
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19  
NCP5424A  
2
V is a trademark of Switch Power, Inc.  
ON Semiconductor and  
are registered trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC reserves the right to make  
changes without further notice to any products herein. SCILLC makes no warranty, representation or guarantee regarding the suitability of its products for any  
particular purpose, nor does SCILLC assume any liability arising out of the application or use of any product or circuit, and specifically disclaims any and all  
liability, including without limitation special, consequential or incidental damages. “Typical” parameters which may be provided in SCILLC data sheets and/or  
specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including “Typicals” must be  
validated for each customer application by customer’s technical experts. SCILLC does not convey any license under its patent rights nor the rights of others.  
SCILLC products are not designed, intended, or authorized for use as components in systems intended for surgical implant into the body, or other applications  
intended to support or sustain life, or for any other application in which the failure of the SCILLC product could create a situation where personal injury or death  
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PUBLICATION ORDERING INFORMATION  
Literature Fulfillment:  
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Phone: 81−3−5773−3850  
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NCP5424A/D  

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