STK57FU394AG-E [ONSEMI]

智能功率模块 (IPM),2-in-1 PFC 和逆变器,600 V,15 A;
STK57FU394AG-E
型号: STK57FU394AG-E
厂家: ONSEMI    ONSEMI
描述:

智能功率模块 (IPM),2-in-1 PFC 和逆变器,600 V,15 A

功率因数校正
文件: 总18页 (文件大小:1079K)
中文:  中文翻译
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STK57FU394AG-E  
2-in-1 PFC and Inverter  
Intelligent Power Module (IPM),  
600 V, 15 A  
The STK57FU394AG-E is a fully-integrated PFC and inverter power  
stage consisting of a high-voltage driver, six motor drive IGBT’s, one  
PFC IGBT, one PFC rectifier and a thermistor, suitable for driving  
permanent magnet synchronous (PMSM) motors, brushless-DC (BLDC)  
motors and AC asynchronous motors.  
www.onsemi.com  
PACKAGE PICTURE  
The IGBT’s are configured in a 3-phase bridge with separate emitter  
connections for the lower legs for maximum flexibility in the choice of  
control algorithm.  
An internal comparator and reference connected to the over-current  
protection circuit allows the designer to set individual over-current  
protection levels for the PFC and the inverter stages. Additionally, the  
power stage has a full range of protection functions including cross-  
conduction protection, external shutdown and under-voltage lockout  
functions.  
Features  
Simple thermal design with PFC and inverter stage in one package.  
PFC operating frequency up to 40kHz  
SIP35 56x25.8 / SIP2A-3  
Cross-conduction protection  
Adjustable over-current protection level  
Integrated bootstrap diodes and resistors  
MARKING DIAGRAM  
Certification  
A B C D D  
UL1557 (File Number : E339285)  
STK5 7FU3 9 4AG  
Typical Applications  
Heat Pumps  
Home Appliances  
Industrial Fans  
Industrial Pumps  
4
8
12  
13  
16  
20 22 24 26 28 30 32 34  
19 21 23 25 27 29 31 33 35  
1
5
9
STK57FU394AG = Specific Device Code  
A = Year  
B = Month  
C = Production Site  
DD = Factory Lot Code  
Device marking is on package top side  
HINU  
HS1  
Three channel  
half-bridge  
driver  
LINU  
HINV  
LS1  
HS2  
LS2  
HS3  
LS3  
HS1  
LS1  
HS2  
LS2  
HS3  
LS3  
+
LINV  
single-ended  
PFC driver  
ORDERING INFORMATION  
HINW  
LINW  
PFCIN  
with  
protection  
circuits  
Shipping  
(Qty / Packing)  
Device  
Package  
SIP35 56x25.8  
/ SIP2A-3  
STK57FU394AG-E  
8 / Tube  
(Pb-Free)  
Figure 1. Functional Diagram  
© Semiconductor Components Industries, LLC, 2016  
1
Publication Order Number:  
June 2016 - Rev. 0  
STK57FU394AG-E/D  
STK57FU394AG-E  
STK57FU394  
PFCL (1)  
VP (16)  
RC filtering for  
HINx, LINx and  
PFCIN not  
From Op-amp  
circuit  
+
C1  
CS  
shown.  
PTRIP (31)  
Recommended  
in noisy  
environments.  
RSPFC  
HVGND (19)  
NU (22)  
ITRIP (32)  
RSU  
From HV  
Power  
Source  
HINU (23)  
HINV (24)  
HINW (25)  
LINU (26)  
LINV (27)  
LINW (28)  
PFCIN (29)  
RSV  
NV (21)  
NW (20)  
To Op-amp  
circuit  
RSW  
To Op-amp  
circuit  
VBU (12)  
U (13)  
+
+
RP  
RTH  
Controller  
VBV (8)  
V (9)  
FLTEN (30)  
TH (33)  
Motor  
VDD Supply  
+
VBW (4)  
W (5)  
VDD (34)  
GND (35)  
+
From 15V  
Power  
LV Ground  
Source  
Figure 2. Application Schematic  
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2
STK57FU394AG-E  
PFCL (1)  
VBU (12)  
VBV (8)  
DB  
DB  
DB  
RBS  
RBS  
RBS  
VBW (4)  
RBC  
VDD (34)  
GND (35)  
VP (16)  
W (5)  
V (9)  
PFC  
Driver  
PFCIN(29)  
U (13)  
HVGND (19)  
NU (22)  
NV (21)  
NW (20)  
Level  
Level  
Level  
Shifter  
Shifter  
Shifter  
HINU (23)  
HINV (24)  
HINW (25)  
LINU (26)  
LINV (27)  
LINW (28)  
Logic  
Logic  
Logic  
VDD  
undervoltage  
shutdown  
TH (33)  
VDD  
FLTEN (30)  
ITRIP (32)  
VITRIP  
Reset after  
delay  
PTRIP (31)  
VPFCTRIP  
Figure 3. Simplified Block Diagram  
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3
STK57FU394AG-E  
PIN FUNCTION DESCRIPTION  
Pin  
Name  
PFCL  
Description  
1
4
PFC Inductor Connection to IGBT and Rectifier node  
High Side Floating Supply voltage for W phase  
V phase output. Internally connected to W phase high side driver ground  
High Side Floating Supply voltage for V phase  
V phase output. Internally connected to V phase high side driver ground  
High Side Floating Supply voltage for U phase  
U phase output. Internally connected to U phase high side driver ground  
Positive PFC Output Voltage  
VBW  
W
5
8
VBV  
V
9
12  
13  
16  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
VBU  
U
VP  
HVGND  
NW  
Negative PFC Output Voltage  
Low Side Emitter Connection - Phase W  
Low Side Emitter Connection - Phase V  
Low Side Emitter Connection - Phase U  
Logic Input High Side Gate Driver - Phase U  
Logic Input High Side Gate Driver - Phase V  
Logic Input High Side Gate Driver - Phase W  
Logic Input Low Side Gate Driver - Phase U  
Logic Input Low Side Gate Driver - Phase V  
Logic Input Low Side Gate Driver – Phase W  
Logic Input PFC Gate Driver  
NV  
NU  
HINU  
HINV  
HINW  
LINU  
LINV  
LINW  
PFCIN  
FLTEN  
PTRIP  
ITRIP  
TH  
Bidirectional FAULT output and ENABLE input  
Current protection pin for PFC  
Current protection pin for inverter  
Thermistor output  
VDD  
GND  
+15V Main Supply  
Negative Main Supply  
Note: Pins 2, 3, 6, 7, 10, 11, 14, 15, 17 and 18 are not present  
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4
STK57FU394AG-E  
ABSOLUTE MAXIMUM RATINGS (Notes 1, 2)  
Tc=25C unless otherwise noted.  
Rating  
Symbol  
Conditions  
Value  
Unit  
PFC Section  
V
Collector-emitter voltage  
PFCL to HVGND  
600  
72  
36  
18  
73  
600  
60  
30  
15  
56  
11  
5
V
A
CE  
Repetitive peak collector current  
PFC  
ICP  
Duty cycle 10%, pulse width 1ms  
A
IGBT  
Collector current  
IC  
A
Tc=100C  
Maximum power dissipation  
Diode reverse voltage  
PC  
W
V
VRM  
IFP1  
VP to PFCL  
Repetitive peak forward current  
PFC  
Duty cycle 10%, pulse width 1ms  
A
A
Diode  
Diode forward current  
IF1  
A
Tc=100C  
Maximum power dissipation  
PD1  
IFP2  
IF2  
W
A
Repetitive peak forward current  
Anti-  
parallel Diode forward current  
Duty cycle 10%, pulse width 1ms  
A
Diode  
Maximum power dissipation  
PD2  
VAC  
Vo  
10  
264  
450  
15  
W
V
Maximum AC input voltage  
Maximum output voltage  
Input AC current (steady state)  
Inverter Section  
Single-phase Full-rectified  
V
In the Application Circuit  
(VAC=200V)  
Iin  
Arms  
VP to NU, NV, NW surge < 500V  
(Note 3)  
VP to U, V, W or U to NU, V to NV, W  
to NW  
VP, U, V, W, NU, NV, NW terminal  
current  
VP, U, V, W, NU, NV, NW terminal  
current at Tc=100C  
V
Supply voltage  
450  
600  
±15  
±8  
V
V
A
A
CC  
V
max  
Collector-emitter voltage  
CE  
Output current  
Io  
VP, U, V, W, NU, NV, NW terminal  
current, pulse width 1ms  
Output peak current  
Iop  
Pd  
±30  
35  
A
Maximum power dissipation  
IGBT per 1 channel  
W
Gate driver section  
VBU to U, VBV to V, VBW to W, VDD  
to GND (Note 4)  
HINU, HINV, HINW, LINU, LINV,  
LINW, PFCIN  
V
, V  
BS DD  
Gate driver supply voltage  
Input signal voltage  
V
V
0.3 to +20.0  
0.3 to V  
VIN  
DD  
0.3 to V  
FLTEN terminal voltage  
ITRIP terminal voltage  
PFCTRIP terminal voltage  
Intelligent Power Module  
Junction temperature  
VFLTEN  
VITRIP  
FLTEN terminal  
ITRIP terminal  
PTRIP terminal  
V
V
V
DD  
0.3 to +10.0  
1.5 to +2.0  
VPTRIP  
Tj  
IGBT, FRD, Gate driver IC  
150  
C  
C  
Storage temperature  
Tstg  
Tc  
45 to +125  
30 to +100  
0.9  
Operating case temperature  
Tightening torque  
IPM case temperature  
Case mounting screws  
C  
MT  
Nm  
50Hz sine wave AC 1 minute  
(Note 5)  
Isolation voltage  
Vis  
2000  
Vrms  
1. Stresses exceeding those listed in the Maximum Ratings table may damage the device. If any of these limits are exceeded, device  
functionality should not be assumed, damage may occur and reliability may be affected.  
2. Refer to ELECTRICAL CHARACTERISTICS, RECOMMENDED OPERATING RANGES and/or APPLICATION INFORMATION for  
Safe Operating parameters.  
3. This surge voltage developed by the switching operation due to the wiring inductance between VP and NU, NV, NW terminals.  
4. VBS=VBU to U, VBV to V, VBW to W  
5. Test conditions : AC2500V, 1 s  
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5
STK57FU394AG-E  
RECOMMENDED OPERATING RANGES (Note 6)  
Rating  
Symbol  
Min  
0
Typ  
Max  
400  
17.5  
16.5  
5.0  
0.3  
40  
Unit  
V
V
Supply voltage  
VP to HVGND, NU, NV, NW  
280  
CC  
V
VBU to U, VBV to V, VBW to W  
12.5  
13.5  
2.5  
0
15  
15  
-
V
BS  
Gate driver supply voltage  
V
V
to GND (Note 6)  
DD  
V
DD  
ON-state input voltage  
OFF-state input voltage  
PWM frequency(PFC)  
PWM frequency(Inverter)  
Dead time  
VIN(ON)  
VIN(OFF)  
fPWMp  
fPWMi  
DT  
V
HINU, HINV, HINW, LINU, LINV, LINW,  
PFCIN  
-
V
1
-
kHz  
kHz  
μs  
μs  
Nm  
1
-
20  
Turn-off to Turn-on (external)  
ON and OFF  
1.5  
1
-
-
Allowable input pulse width  
Tightening torque  
PWIN  
-
-
‘M3’ type screw  
0.6  
-
0.9  
6. Functional operation above the stresses listed in the Recommended Operating Ranges is not implied. Extended exposure to  
stresses beyond the Recommended Operating Ranges limits may affect device reliability.  
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6
STK57FU394AG-E  
ELECTRICAL CHARACTERISTICS (Note 7)  
Tc=25C, V  
(V , V )=15V unless otherwise noted.  
BIAS BS DD  
Parameter  
Test Conditions  
Symbol  
Min  
Typ  
Max  
Unit  
PFC Section  
V
=600V  
I
Collector-emitter cut-off current  
Reverse leakage current (PFC Diode)  
-
-
-
-
-
-
-
-
-
-
0.1  
0.1  
2.5  
-
mA  
mA  
V
CE  
CE  
VR=600V  
IR  
-
IC=30A, Tj=25°C  
IC=15A, Tj=100°C  
IF=30A, Tj=25°C  
IF=15A, Tj=100°C  
IF=5A, Tj=25°C  
IGBT  
1.9  
1.6  
2.0  
1.5  
1.7  
-
V
(sat)  
Collector-emitter saturation voltage  
CE  
V
2.6  
-
V
Diode forward voltage (PFC Diode)  
Diode forward voltage (Anti-parallel Diode)  
Junction to case thermal resistance  
Switching characteristics  
VF1  
VF2  
2.3  
1.7  
2.2  
V
θj-c(T)  
θj-c(D)  
°C/W  
°C/W  
PFC Diode  
-
tON  
tOFF  
trr  
0.1  
0.1  
-
0.3  
0.4  
60  
0.8  
0.9  
-
μs  
μs  
ns  
Switching time  
IC=30A, VP=300V, Tj=25C  
Diode reverse recovery time  
Inverter section  
V
=600V  
I
Collector-emitter leakage current  
Bootstrap diode reverse current  
-
-
100  
μA  
μA  
V
CE  
CE  
VR(DB)=600V  
IC=15A, Tj=25C  
IC=8A, Tj=100C  
IF=15A, Tj=25C  
IF=8A, Tj=100C  
IGBT  
IR(BD)  
-
-
100  
-
2.0  
1.7  
2.1  
1.7  
-
2.6  
V
(SAT)  
Collector to emitter saturation voltage  
Diode forward voltage  
CE  
-
-
V
-
2.7  
V
VF  
-
-
V
Junction to case thermal resistance  
Junction to case thermal resistance  
θj-c(T)  
θj-c(D)  
tON  
-
3.5  
C/W  
C/W  
μs  
μs  
μJ  
μJ  
μJ  
μJ  
μJ  
μJ  
μJ  
ns  
FRD  
-
-
7.2  
0.1  
0.5  
0.7  
200  
150  
350  
300  
200  
500  
100  
200  
1.0  
IC = 15A, V =300V, Tj=25C  
Switching time  
CC  
tOFF  
0.2  
1.2  
Turn-on switching loss  
Turn-off switching loss  
Total switching loss  
EON  
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
IC = 15A, V =300V, Tj=25C  
EOFF  
ETOT  
EON  
CC  
Turn-on switching loss  
Turn-off switching loss  
Total switching loss  
IC = 15A, V =300V, Tj=100C  
EOFF  
ETOT  
EREC  
trr  
CC  
Diode reverse recovery energy  
Diode reverse recovery time  
IC = 15A, V =300V, Tj=100C  
(di/dt set by internal driver)  
CC  
Full  
Square  
Ic=30A, V =450V  
CE  
Reverse bias safe operating area  
RBSOA  
-
V
=400V, Tj=100C  
Short circuit safe operating area  
Allowable offset voltage slew rate  
SCSOA  
dv/dt  
4
-
-
-
μs  
CE  
U to NU, V to NV, W to NW  
50  
V/ns  
50  
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7
STK57FU394AG-E  
Parameter  
Test Conditions  
Symbol  
Min  
Typ  
Max  
Unit  
Driver Section  
V
V
=15V (Note 4), per driver  
=15V, total  
ID  
-
0.08  
0.85  
-
0.4  
2.4  
-
mA  
mA  
V
BS  
Gate driver consumption current  
ID  
-
DD  
High level Input voltage  
Low level Input voltage  
Logic 1 input current  
VIN H  
VIN L  
IIN+  
2.5  
HINU, HINV, HINW, LINU, LINV, LINW,  
PFCIN to GND  
-
-
-
-
-
0.8  
143  
2
V
VIN=+3.3V  
VIN=0V  
100  
-
μA  
μA  
V
Logic 0 input current  
IIN-  
Bootstrap diode forward voltage  
IF=0.1A  
VF(DB)  
0.8  
-
Resistor value for common boot charge  
line  
Resister values for separate boot  
charge lines  
RBC  
RBS  
-
-
22  
22  
-
-
Bootstrap circuit resistance  
FLTEN terminal sink current  
FLTEN clearance delay time  
FLTEN : ON / VFAULT=0.1V  
IoSD  
-
1.3  
2
1.65  
-
-
2.0  
mA  
ms  
V
FLTCLR  
VEN(ON)  
VEN(OFF)  
VITRIP  
VPTRIP  
tITRIP  
VEN ON-state voltage  
VEN OFF-state voltage  
ITRIP to GND  
2.5  
-
FLTEN Threshold  
-
-
0.8  
V
ITRIP threshold voltage  
0.44  
0.37  
490  
440  
0.49  
0.31  
600  
550  
0.54  
0.25  
850  
800  
V
PTRIP threshold voltage  
PTRIP to GND  
V
ITRIP to shutdown propagation delay  
PTRIP to shutdown propagation delay  
ns  
ns  
tPTRIP  
tITRIPBL  
tPFCTRIPBL  
ITRIP and PTRIP blanking time  
290  
10.5  
10.3  
0.14  
350  
11.1  
10.9  
0.2  
-
ns  
V
V
and V  
supply undervoltage  
BS  
VDDUV+  
VBSUV+  
DD  
positive going input threshold  
and V supply undervoltage  
11.7  
11.5  
-
V
VDDUV-  
VBSUV-  
DD  
negative going input threshold  
and V supply undervoltage Iockout  
BS  
V
V
VDDUVH  
VBSUVH  
DD  
hysteresis  
BS  
V
7. Product parametric performance is indicated in the Electrical Characteristics for the listed test conditions, unless otherwise noted.  
Product performance may not be indicated by the Electrical Characteristics if operated under different conditions.  
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8
STK57FU394AG-E  
TYPICAL CHARACTERISTICS PFC SECTION  
60  
50  
40  
30  
20  
10  
0
60  
50  
40  
30  
TJ = 25°C  
TJ = 100°C  
20  
10  
0
TJ = 100°C  
TJ = 25°C  
0
0.5  
1
1.5  
2
2.5  
3
3.5  
4
0
0.5  
1
1.5  
2
2.5  
3
3.5  
4
VCE, COLLECTOR-EMITTERVOLTAGE (V)  
VF, FORWARD VOLTAGE (V)  
Figure 4. V  
versus IC for different temperatures  
Figure 5. PFC Diode VF versus IF for different  
temperatures  
CE  
(V =15V)  
DD  
2.5  
1.2  
0.9  
0.6  
0.3  
0
VCE = 300V  
DD = 15V  
VCE = 300V  
VDD = 15V  
V
2
1.5  
1
TJ = 100°C  
TJ = 100°C  
TJ = 25°C  
TJ = 25°C  
0.5  
0
0
10  
20  
30  
40  
50  
60  
70  
0
10  
20  
30  
40  
50  
60  
70  
IC, COLLECTOR CURRENT (A)  
IC, COLLECTOR CURRENT (A)  
Figure 6. EON versus IC for different temperatures  
Figure 7. EOFF versus IC for different temperatures  
1.0  
0.8  
0.6  
0.4  
0.2  
0.0  
0.000001  
0.0001  
0.01  
1
100  
ON-PULSE WIDTH (S)  
Figure 8. Thermal Impedance Plot  
600  
500  
400  
300  
200  
100  
0
60  
600  
500  
400  
300  
200  
100  
0
60  
50  
40  
30  
20  
10  
0
50  
40  
30  
20  
10  
0
VCE  
IC  
VCE  
IC  
-100  
-10  
-100  
-10  
-1 -0.8 -0.6 -0.4 -0.2  
0
0.2 0.4 0.6 0.8  
1
-1 -0.8 -0.6 -0.4 -0.2  
0
0.2 0.4 0.6 0.8  
1
Time (μs)  
Time (μs)  
Figure 9. Turn-on waveform Tj=100°C, V =300V  
CC  
Figure 10. Turn-off waveform Tj=100°C, V =300V  
CC  
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9
STK57FU394AG-E  
TYPICAL CHARACTERISTICS INVERTER SECTION  
30  
30  
25  
20  
15  
10  
5
25  
TJ = 25°C  
20  
15  
10  
5
TJ = 100°C  
TJ = 25°C  
TJ = 100°C  
0
0
0
0.5  
1
1.5  
2
2.5  
3
3.5  
4
0
0.5  
1
1.5  
2
2.5  
3
3.5  
4
VF, FORWARD VOLTAGE (V)  
VCE, COLLECTOR-EMITTERVOLTAGE (V)  
Figure 11. V  
versus ID for different temperatures  
Figure 12. VF versus ID for different temperatures  
CE  
(V =15V)  
DD  
1.5  
0.8  
0.6  
0.4  
0.2  
0
VCE = 300V  
VDD = 15V  
VCE = 300V  
DD = 15V  
V
1
0.5  
0
TJ = 100°C  
TJ = 100°C  
TJ = 25°C  
TJ = 25°C  
0
5
10  
15  
20  
25  
30  
35  
0
5
10  
15  
20  
25  
30  
35  
IC, COLLECTOR CURRENT (A)  
IC, COLLECTOR CURRENT (A)  
Figure 13. EON versus ID for different temperatures  
Figure 14. EOFF versus ID for different temperatures  
1.0  
0.8  
0.6  
0.4  
0.2  
0.0  
0.000001  
0.0001  
0.01  
1
100  
ON-PULSE WIDTH (S)  
Figure 15. Thermal Impedance Plot  
600  
500  
400  
300  
200  
100  
0
60  
50  
40  
30  
20  
10  
0
600  
500  
400  
300  
200  
100  
0
60  
50  
40  
30  
20  
10  
0
VCE  
IC  
IC  
VCE  
-100  
-10  
-100  
-10  
-1 -0.8 -0.6 -0.4 -0.2  
0
0.2 0.4 0.6 0.8  
1
-1 -0.8 -0.6 -0.4 -0.2  
0
0.2 0.4 0.6 0.8  
1
Time (μs)  
Time (μs)  
Figure 16. Turn-on waveform Tj=100°C, V =300V  
CC  
Figure 17. Turn-off waveform Tj=100°C, V =300V  
CC  
www.onsemi.com  
10  
STK57FU394AG-E  
APPLICATIONS INFORMATION  
Input / Output Timing Chart  
Figure 18. nput / Output Timing Chart  
Notes  
1. This section of the timing diagram shows the effect of cross-conduction prevention.  
2. This section of the timing diagram shows that when the voltage on V decreases sufficiently all gate output signals will go low,  
DD  
rises sufficiently, normal operation will resume.  
switching off all six IGBTs. When the voltage on V  
DD  
3. This section shows that when the bootstrap voltage on VBU (VBV, VBW) drops, the corresponding high side output U (V, W) is  
switched off. When the voltage on VBU (VBV, VBW) rises sufficiently, normal operation will resume.  
4. This section shows that when the voltage on ITRIP exceeds the threshold, all IGBT’s are turned off. Normal operation resumes  
later after the over-current condition is removed. Similarly, when the voltage on PTRIP exceeds the threshold, all IGBT’s are  
turned off. Normal operation resumes later after the over-current condition is removed  
5. After V  
has risen above the threshold to enable normal operation, the driver waits to receive an input signal on the LIN input  
DD  
before enabling the driver for the HIN signal.  
Input / Output Logic Table  
INPUT  
OUTPUT  
Low side IGBT  
HIN  
H
LIN  
L
ITRIP  
PTRIP  
High side IGBT  
ON (Note 5)  
OFF  
U,V,W  
FAULT  
OFF  
OFF  
OFF  
OFF  
ON  
L
L
L
L
OFF  
ON  
VP  
L
H
L
NU,NV,NW  
L
L
L
OFF  
OFF  
OFF  
OFF  
OFF  
High Impedance  
High Impedance  
High Impedance  
High Impedance  
H
H
X
L
L
OFF  
X
H
X
X
H
OFF  
X
X
OFF  
ON  
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11  
STK57FU394AG-E  
Thermistor characteristics  
Parameter  
Symbol  
Condition  
Min  
99  
Typ  
100  
Max  
101  
Unit  
kΩ  
kΩ  
K
R
25  
Tc=25℃  
Resistance  
R
100  
5.18  
4208  
40  
5.38  
4250  
5.60  
4293  
+125  
Tc=100℃  
B
B-Constant (25 to 50)  
Temperature Range  
Figure 19. Thermistor Resistance versus Case Temperature  
Figure 20. Thermistor Voltage versus Case Temperature  
Conditions: RTH=39k, pull-up voltage 5.0V (see Figure 2)  
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12  
STK57FU394AG-E  
Calculation of bootstrap capacitor value  
Signal inputs  
The bootstrap capacitor value CB is calculated using  
the following approach. The following parameters  
influence the choice of bootstrap capacitor:  
Each signal input has a pull-down resistor. An  
additional pull-down resistor of between 2.2kand  
3.3kis recommended on each input to improve noise  
immunity.  
V
: Bootstrap power supply.  
BS  
15V is recommended.  
FLTEN pin  
QG: Total gate charge of IGBT at V =15V.  
BS  
The FLTEN pin is connected to an open-drain FAULT  
output requiring a pull-up resistor and an ENABLE  
input. If the pull-up voltage is 5V, use a pull-up resistor  
with a value of 6.8kor higher. If the pull-up voltage  
is 15V, use a pull-up resistor with a value of 20kor  
higher. The pulled up voltage in normal operation for  
the FLTEN pin should be above 2.5V, noting that it is  
connected to an internal ENABLE input. The FAULT  
output is triggered if there is a VDD undervoltage or an  
overcurrent condition on either the PFC or inverter  
stages.  
53nC  
UVLO: Falling threshold for UVLO.  
Specified as 12V.  
IDMAX: High side drive power dissipation.  
Specified as 0.4mA  
TONMAX: Maximum ON pulse width of  
high side IGBT.  
Capacitance calculation formula:  
CB = (QG + IDMAX * TONMAX)/(V - UVLO)  
BS  
Driving the FLTEN terminal pin is used to enable or  
shut down the built-in driver. If the voltage on the  
FLTEN pin rises above the positive going FLTEN  
threshold, the output drivers are enabled. If the voltage  
on the FLTEN pin falls below the negative going  
FLTEN threshold, the drivers are disabled.  
CB is recommended to be approximately 3 times the  
value calculated above. The recommended value of CB  
is in the range of 1 to 47μF, however, the value needs  
to be verified prior to production. When not using the  
bootstrap circuit, each high side driver power supply  
requires an external independent power supply. If the  
capacitors selected are 47 μF or more, a series resistor  
of 20should be added in series with the three  
capacitors to limit the current. The resistors should be  
inserted between VBU and U, VBV and V and VBW  
and W.  
Undervoltage protection  
If VDD goes below the VDD supply undervoltage  
lockout falling threshold, the FAULT output is  
switched on. The FAULT output stays on until VDD  
rises above the VDD supply undervoltage lockout  
rising threshold. The hysteresis is approximately  
200mV.  
80  
60  
40  
20  
0
Overcurrent protection  
An over-current condition is detected if the voltage on  
the ITRIP/PTRIP pin is larger than the reference  
voltage. There is a blanking time of typically 350ns to  
improve noise immunity. After  
a
shutdown  
propagation delay of typically 0.6 us, the FAULT  
output is switched on.  
0.1  
1
10  
100  
1000  
The over-current protection threshold should be set to  
be equal or lower to 2 times the module rated current  
(Io).  
Tonmax [ms]  
Figure 21. Bootstrap capacitance versus Tonmax  
An additional fuse is recommended to protect against  
system level or abnormal over-current fault conditions.  
Capacitors on High Voltage and VDD supplies  
Both the high voltage and VDD supplies require an  
electrolytic capacitor and an additional high frequency  
capacitor. The recommended value of the high  
frequency capacitor is between 100nF and 10 μF.  
Minimum input pulse width  
When input pulse width is less than 1μs, an output may  
not react to the pulse. (Both ON signal and OFF signal)  
www.onsemi.com  
13  
STK57FU394AG-E  
Mounting Instructions  
Item  
Recommended Condition  
Pitch  
56.0±0.1mm (Please refer to Package Outline Diagram)  
diameter : M3  
Screw head types: pan head, truss head, binding head  
Screw  
Plane washer  
The size is D:7mm, d:3.2mm and t:0.5mm JIS B 1256  
Washer  
Material: Aluminum or Copper  
Warpage (the surface that contacts IPM ) : 50 to 100 μm  
Screw holes must be countersunk.  
Heat sink  
No contamination on the heat sink surface that contacts IPM.  
Temporary tightening : 20 to 30 % of final tightening on first screw  
Temporary tightening : 20 to 30 % of final tightening on second screw  
Final tightening : 0.6 to 0.9Nm on first screw  
Torque  
Grease  
Final tightening : 0.6 to 0.9Nm on second screw  
Silicone grease.  
Thickness : 100 to 200 μm  
Uniformly apply silicone grease to whole back.  
Thermal foils are only recommended after careful evaluation. Thickness, stiffness and  
compressibility parameters have a strong influence on performance.  
Figure23. Size of Washer  
Figure 22. Mount IPM on a Heat Sink  
Figure24. Uniform Application of Grease Recommended  
Steps to mount an IPM on a heat sink  
1st: Temporarily tighten maintaining a left/right balance.  
2nd: Finally tighten maintaining a left/right balance.  
www.onsemi.com  
14  
STK57FU394AG-E  
TEST CIRCUITS  
I , I  
CE R(DB)  
ICE  
VBS=15V  
VBS=15V  
VBS=15V  
4
PFC  
IGBT  
U+  
V+  
W+  
U-  
V-  
W-  
A
5
A
B
8
A
B
16  
13  
16  
9
16  
5
13  
22  
9
5
1
VCE,VR  
9
21  
20  
19  
12  
13  
34  
U+,V+,W+ : High side phase  
U-,V-,W- : Low side phase  
VDD=15  
35,19,20,21,22  
PFC  
Diode  
U(DB)  
V(DB) W(DB)  
Figure 25. Test Circuit for ICE  
A
B
12  
35  
8
4
16  
35  
35  
1
V  
(Test by pulse)  
CE(sat)  
VBS=15V  
VBS=15V  
VBS=15V  
4
PFC  
IGBT  
U+  
V+  
W+  
U-  
V-  
W-  
5
A
8
A
B
C
16  
13  
23  
16  
9
16  
5
13  
22  
26  
9
5
1
9
21  
27  
20  
28  
19  
29  
12  
13  
34  
24  
25  
V
IC  
VCE(sat)  
VDD=15V  
5V  
30  
C
B
35,19,20,21,22  
Figure 26. Test circuit for VCE(SAT)  
V (Test by pulse)  
F
A
U+  
V+  
16  
9
W+  
16  
5
U-  
13  
22  
V-  
9
W-  
5
A
B
16  
13  
21  
20  
V
IF  
PFC  
Diode  
Anti-parallel  
Diode  
U(DB)  
V(DB)  
W(DB)  
B
A
B
12  
34  
8
4
16  
1
34  
34  
1
19  
Figure 27. Test circuit for VF  
I  
D
ID  
V
VBS U+  
12  
VBS V+  
VBS W+  
A
DD  
A
A
8
9
4
5
34  
35  
VBS, VDD  
B
13  
B
Figure 28. Test circuit for ID  
www.onsemi.com  
15  
STK57FU394AG-E  
V  
, V  
ITRIP PTRIP  
VITRIP(U-)  
VPTRIP  
A
B
C
D
13  
22  
26  
32  
1
19  
29  
31  
A
34  
VDD=15  
V
Io  
30  
C
Input Signal  
VITRIP/VPFCTRIP  
Input signal  
D
B
(0 to 5V)  
35,19,20,21,22  
Figure 29. Test circuit for ITRIP.PTRIP  
ITRIP  
/PFCTRIP  
Io  
Switching time (The circuit is a representative example of the lower side U phase.)  
PFC  
U+  
V+  
W+  
U-  
V-  
W-  
IGBT  
16  
19  
1
A
B
C
D
E
16  
22  
13  
22  
23  
16  
21  
9
16  
20  
5
16  
22  
13  
16  
26  
16  
21  
9
16  
20  
5
VBS=15V  
VBS=15V  
VBS=15V  
4
5
A
C
8
9
21  
24  
20  
25  
16  
27  
16  
28  
16  
12  
13  
34  
CS  
Vcc  
29  
D
B
VDD=15  
30  
Input signal  
(0 to 5V)  
Input Signal  
E
35,19,20,21,22  
Io  
Figure 30. Test circuit for switching time  
Io  
90%  
10%  
tON  
tOFF  
www.onsemi.com  
16  
STK57FU394AG-E  
Package Dimensions  
unit : mm  
SIP35 56x25.8 / SIP2A-3  
CASE 127DY  
ISSUE O  
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17  

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