PS21254 [POWEREX]
Intellimod⑩ Module Dual-In-Line Intelligent Power Module (15 Amperes/600 Volts); Intellimod⑩模块的双列直插式智能功率模块（ 15安培/ 600伏特）
| 型号： | PS21254 |
| 厂家： | 
POWEREX POWER SEMICONDUCTORS |
| 描述： | Intellimod⑩ Module Dual-In-Line Intelligent Power Module (15 Amperes/600 Volts) |
| 文件： | 总6页 (文件大小：85K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
PS21254-E
Powerex, Inc., 200 Hillis Street,Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Intellimod™ Module
Dual-In-Line Intelligent
Power Module
15 Amperes/600 Volts
A
N
86.5°
M
C
J
HEATSINK
SIDE
1
2
3
4
5
6
7
8
9
10 11
12 13
14 15 16 17 18 19 20 21
F
E
1
G
B
X
22
23
24
25
26
Description:
K
K
K
P
L
DIP and mini-DIP IPMs are
intelligent power modules that
integrate power devices, drivers,
and protection circuitry in an ultra
compact dual-in-line transfer-mold
package for use in driving small
three phase motors. Use of 4th
generation IGBTs, DIP packaging,
and application specific HVICs
allow the designer to reduce
inverter size and overall design
time.
H
D
Q (2 PLACES)
Z
Z
R
V
S
W
T
T
45.0°
U
U
Features:
Y
□ Compact Packages
TERMINAL CODE
□ Single Power Supply
15 VNC
8 VVFS
22 P
1 UP
2 VP1
16 CIN
9 W
10 VP1
P
23 U
24 V
25 W
26 N
□ Integrated HVICs
3 VUFB
4 VUFS
17 CFO
18 F
19 U
20 V
O
N
N
11 VPC
□ Direct Connection to CPU
□ Optimized for 15kHz Operation
5 V
P
12 VWFB
6 VP1
13 VWFS
14 VN1
7 VVFB
21 W
N
Applications:
Outline Drawing and Circuit Diagram
□ Washing Machines
□ Refrigerators
□ Air Conditioners
□ Small Servo Motors
□ Small Motor Control
Dimensions
Inches
Millimeters
Dimensions
Inches
Millimeters
75.6
A
B
C
D
E
F
3.07±0.02
1.22±0.02
0.32±0.02
2.64±0.01
79.0±0.5
31.0±0.5
8.0±0.5
N
P
Q
R
S
T
2.98
0.02±0.01
0.5±0.2
0.18±0.01 Dia. 4.5±0.2 Dia.
67.0±0.3
0.08±0.02
0.04±0.01
0.02 Max.
0.02±0.02
0.07 Max.
0.03±0.01
0.45±0.02
0.13 Max.
0.03
1.9±0.05
1.0±0.2
0.5 Max.
0.6±0.5
1.75 Max.
0.8±0.2
11.5±0.5
3.25 Max.
0.7
Ordering Information:
PS21254-E is a 600V, 15 Ampere
DIP Intelligent Power Module.
0.53±0.01 Dia. 13.4±0.2 Dia.
0.84±0.02
1.10±0.02
0.15±0.01
0.11±0.01
0.39±0.01
0.79±0.01
0.50±0.04
21.4±0.5
28.0±0.5
3.8±0.2
G
H
J
U
V
W
X
Y
Z
2.8±0.3
K
L
10.0±0.3
20.0±0.3
12.8±1.0
M
1
Powerex, Inc., 200 Hillis Street,Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21254-E
Intellimod™ Module
Dual-In-Line Intelligent Power Module
15 Amperes/600 Volts
Absolute Maximum Ratings, T = 25°C unless otherwise specified
j
Characteristics
Symbol
PS21254-E
-20 to 150
-40 to 125
-20 to 100
13
Units
°C
Power Device Junction Temperature*
Storage Temperature
T
j
T
°C
stg
Case Operating Temperature (See T Measure Point Illustration)
C
T
°C
C
Mounting Torque, M4 Mounting Screws
—
in-lb
Grams
µm
Module Weight (Typical)
—
—
54
Heatsink Flatness
-50 to 100
400
Self-protection Supply Voltage Limit (Short Circuit Protection Capability)**
V
Volts
Volts
CC(prot.)
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate
V
1500
ISO
*The maximum junction temperature rating of the power chips integrated within the DIP-IPM is 150°C (@T ≤ 100°C). However, to ensure safe operation of the DIP-IPM,
C
the average junction temperature should be limited to T
≤ 125°C (@T ≤ 100°C).
j(avg)
= 13.5 ~ 16.5V, Inverter Part, T = 125°C, Non-repetitive, Less than 2µs
C
**V = V
DB
D
j
IGBT Inverter Sector
Collector-Emitter Voltage
V
600
15
Volts
Amperes
Amperes
Volts
CES
Collector Current, ± (T = 25°C)
I
C
C
Peak Collector Current, ± (T = 25°C, Instantaneous Value (Pulse))
I
30
C
CP
Supply Voltage (Applied between P - N)
V
450
500
43
CC
Supply Voltage, Surge (Applied between P - N)
V
Volts
CC(surge)
Collector Dissipation (T = 25°C, per 1 Chip)
P
Watts
C
C
D
Control Sector
Supply Voltage (Applied between V -V , V -V
)
V
20
20
Volts
Volts
Volts
Volts
mA
P1 PC N1 NC
Supply Voltage (Applied between V
-V , V -V
UFB UFS VFB VFS WFB WFS
, V
-V
)
V
DB
Input Voltage (Applied between U , V , W -V , U , V , W -V
)
NC
V
-0.5 ~ 5.5
P
P
P
PC
N
N
N
CIN
Fault Output Supply Voltage (Applied between F -V
)
V
-0.5 ~ V +0.5
D
O
NC
FO
Fault Output Current (Sink Current at F Terminal)
I
15
O
FO
Current Sensing Input Voltage (Applied between C -V
IN NC
)
V
-0.5 ~ V +0.5
Volts
SC
D
2
Powerex, Inc., 200 Hillis Street,Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21254-E
Intellimod™ Module
Dual-In-Line Intelligent Power Module
15 Amperes/600 Volts
Electrical and Mechanical Characteristics, T = 25°C unless otherwise specified
j
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
IGBT Inverter Sector
Collector Cutoff Current
I
V
= V
, T = 25°C
CES
—
—
—
—
—
0.1
—
—
—
—
—
—
1.0
10
mA
mA
Volts
Volts
Volts
µS
CES
CE
j
V
= V
, T = 125°C
CES
CE
j
Diode Forward Voltage
V
T = 25°C, -I = 15A, V
CIN
= 5V
2.5
1.8
1.9
0.7
0.1
0.4
0.7
0.35
3.4
2.45
2.6
1.2
—
EC
j
C
Collector-Emitter Saturation Voltage
V
I
= 15A, T = 25°C, V = V
DB
= 15V, V
CIN
= 0V
= 0V
CE(sat)
C
j
D
I
C
= 15A, T = 125°C, V = V
= 15V, V
CIN
j
D
DB
Inductive Load Switching Times
t
V
CC
= 300V, V = 15V,
on
D
t
I
= 15A, T = 125°C, V
= 5V(off), 0V(on),
µS
rr
C
j
CIN
t
Inductive Load (Upper-Lower Arm),
0.8
1.8
1.25
µS
C(on)
t
Note: t , t includes delay time of
on off
µS
off
t
the internal control circuit.
µS
C(off)
T
Measure Point
C
T
CONTROL TERMINALS
HEATSINK BOUNDARY
T
C
POWER TERMINALS
T
C
3
Powerex, Inc., 200 Hillis Street,Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21254-E
Intellimod™ Module
Dual-In-Line Intelligent Power Module
15 Amperes/600 Volts
Electrical and Mechanical Characteristics, T = 25°C unless otherwise specified
j
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
Control Sector
Supply Voltage
V
Applied between V -V , V -V
P1 PC N1 NC
13.5
13.5
15.0
15.0
16.5
16.5
Volts
Volts
D
V
Applied between V -V
,
DB
UFB UFS
V
-V
, V
-V
VFB VFS WFB WFS
Circuit Current
I
V
= V = 15V, Input = OFF
—
—
—
—
—
—
—
—
8.50
9.70
1.00
1.00
mA
mA
mA
mA
D
D
DB
Total of V -V , V -V
P1 PC N1 NC
= 15V, Input = ON
V
= V
DB
D
Total of V -V , V -V
P1 PC N1 NC
V
= V
DB
= 15V, Input = OFF
-V , V -V
D
V
-V
, V
UFB UFS VFB VFS WFB WFS
V
= V
= 15V, Input = ON
D
DB
V
-V
, V
-V
, V
-V
UFB UFS VFB VFS WFB WFS
Fault Output Voltage
V
V
= 0V, F Circuit: 10k Ω to 5V Pull-up
4.9
—
—
0.8
1.2
15
—
—
1.2
1.8
—
Volts
Volts
Volts
kHz
µS
FOH
SC
SC
O
V
V
= 1V, F Circuit: 10k Ω to 5V Pull-up
O
FOL
V
V
= 1V, I = 15mA
FO
0.8
—
FO(sat)
SC
T ≤ 100°C, T ≤ 125°C
C
PWM Input Frequency
Allowable Dead Time
f
PWM
j
t
Relates to Corresponding Input Signal for
Blocking Arm Shoot-through (-20°C ≤ T ≤ 100°C)
2.5
—
DEAD
C
Short Circuit Trip Level*
V
T = 25°C, V = 15V*
0.45
10.0
10.5
10.3
10.8
1.0
0.5
—
0.55
12.0
12.5
12.5
13.0
—
Volts
Volts
Volts
Volts
Volts
mS
SC(ref)
j
D
Supply Circuit Under-voltage
UV
UV
Trip Level, T ≤ 125°C
j
DBt
Reset Level, T ≤ 125°C
—
DBr
j
UV
UV
Trip Level, T ≤ 125°C
—
Dt
j
Reset Level, T ≤ 125°C
—
Dr
j
Fault Output Pulse Width**
t
C
= 22nF
1.8
1.4
3.0
1.4
3.0
FO
FO
Applied between U , V , W -V
PC
ON Threshold Voltage (H-side)
OFF Threshold Voltage (H-side)
ON Threshold Voltage (L-side)
OFF Threshold Voltage (L-side)
V
V
V
V
0.8
2.0
Volts
Volts
Volts
Volts
th(on)
th(off)
th(on)
th(off)
P
P
P
2.5
4.0
Applied between U , V , W -V
NC
0.8
2.0
N
N
N
2.5
4.0
* Short Circuit protection is functioning only at the low-arms. Please select the value of the external shunt resistor such that the SC trip level is less than 25.5A.
**Fault signal is asserted when the low-arm short circuit or control supply under-voltage protective functions operate. The fault output pulse-width t
-6
depends on the capacitance value of
FO
C
according to the following approximate equation: C
= (12.2 x 10 ) x t {F} .
FO
FO
FO
4
Powerex, Inc., 200 Hillis Street,Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21254-E
Intellimod™ Module
Dual-In-Line Intelligent Power Module
15 Amperes/600 Volts
Thermal Characteristics
Characteristic
Symbol
th(j-c)Q
th(j-c)D
Condition
Each IGBT
Min.
—
Typ.
—
Max.
2.85
4.5
Units
Junction to Case
R
R
°C/Watt
°C/Watt
°C/Watt
Each FWDi
—
—
Contact Thermal Resistance
R
Case to Fin Per Module.
Thermal Grease Applied
—
—
0.067
th(c-f)
Recommended Conditions for Use
Characteristic
Symbol
CC
Condition
Min.
0
Typ.
300
Value
400
Units
Volts
Volts
Volts
Supply Voltage
V
V
Applied between P-N Terminals
Control Supply Voltage
V
Applied between V -V , V -V
P1 PC N1 NC
13.5
13.5
15.0
15.0
16.5
16.5
D
Applied between V
-V
UFB UFS
,
DB
V
-V
, V
-V
VFB VFS WFB WFS
Control Supply dv/dt
Input ON Voltage
dV /dt, dV /dt
DB
-1
—
1
V/µs
D
V
Applied between U , V , W -V
0 ~ 0.65
Volts
CIN(on)
P
P
P
PC
Input OFF Voltage
V
Applied between U , V , W -V
NC
4.0 ~ 5.5 Volts
CIN(off)
N
N
N
PWM Input Frequency
Arm Shoot-through Blocking Time
f
T ≤ 100°C, T ≤ 125°C
—
15
—
—
—
kHz
PWM
C
j
t
For Each Input Signal
2.5
µS
DEAD
5
Powerex, Inc., 200 Hillis Street,Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21254-E
Intellimod™ Module
Dual-In-Line Intelligent Power Module
15 Amperes/600 Volts
+15V
+5V
R
SF
R
x 3
R
2
3
C
SF
R
SHUNT
W
N
V
U
F
N
N
INPUT SIGNAL
CONDITIONING
N
O
FAULT
LOGIC
C
FO
C
IN
NC
C
x 3
C
5
4
V
UV
PROT.
V
N1
C
C
3
2
+V
CC
LVIC
V
V
WFS
WFB
C
1
C
2
+
W
R
D
1
1
V
PC
V
P1
R
C
2
2
W
P
+V
+V
+V
CC
C
5
V
VFS
MOTOR
C
C
2
1
V
VFB
+
V
R
1
D
1
V
P1
R
2
5
C
2
V
P
CC
C
V
V
UFS
UFB
C
C
2
1
+
U
P
AC LINE
R
1
D
1
C
C
6
7
V
P1
R
2
C
2
+
U
P
CC
C
5
This symbol indicates
connection to ground
plane.
Component Selection:
Dsgn.
Typ. Value
Description
D
1
1A, 600V
Boot strap supply diode – Ultra fast recovery
C
10-100uF, 50V
0.22-2.0uF, 50V
1-100uF, 50V
22nF, 50V
Boot strap supply reservoir – Electrolytic, long life, low Impedance, 105°C (Note 5)
Local decoupling/High frequency noise filters – Multilayer ceramic (Note 8)
Control power supply filter – Electrolytic, long life, low Impedance, 105°C
Fault lock-out timing capacitor – Multilayer ceramic (Note 4)
Input signal noise filter – Multilayer ceramic (Note 1)
1
C
2
C
3
C
4
C
100-1000pF, 50V
5
C
6
200-2000uF, 450V
0.1-0.22uF, 450V
1000pF, 50V
1.8k ohm
Main DC bus filter capacitor – Electrolytic, long life, high ripple current, 105°C
Surge voltage suppression capacitor – Polyester/Polypropylene film (Note 9)
Short circuit detection filter capacitor – Multilayer Ceramic (Note 6, Note 7)
Short circuit detection filter resistor (Note 6, Note 7)
C
7
C
SF
R
SF
R
5-100 mohm
1-100 ohm
Current sensing resistor - Non-inductive, temperature stable, tight tolerance (Note 10)
Boot strap supply inrush limiting resistor (Note 5)
SHUNT
R
R
R
1
2
3
4.7k ohm
Control input pull-up resistor (Note 1, Note 2)
5.1k ohm
Fault output signal pull-up resistor (Note 3)
Notes:
1) To prevent input signal oscillations minimize wiring length to controller (~2cm). Additional RC filtering (C5 etc.) may be
required. If filtering is added be careful to maintain proper dead time. See application notes for details.
2) Internal HVIC provides high voltage level shifting allowing direct connection of all six driving signals to the controller.
3) F output is an open collector type. This signal should be pulled high with 5.1k ohm resistor (R3).
O
-6
4) C4 sets the fault output duration and lock-out time. C4 ≈ 12.2E x t , 22nF gives ~1.8ms
FO
5) Boot strap supply component values must be adjusted depending on the PWM frequency and technique.
6) Wiring length associated with R must be minimized to avoid improper operation of the OC function.
, R , C
set over current protection trip time. Recommend time constant is 1.5us-2.0us. See application notes.
SHUNT SF SF
7) R , C
SF SF
8) Local decoupling/high frequency filter capacitors must be connected as close as possible to the modules pins.
9) The length of the DC link wiring between C6, C7, the DIP’s P terminal and the shunt must be minimized to prevent
excessive transient voltages. In particular C7 should be mounted as close to the DIP as possible.
10) Use high quality, tight tolorance current sensing resistor. Connect resistor as close as possible to the DIP’s
N terminal. Be careful to check for proper power rating. See application notes for calculation of resistance value.
6
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