TOP245R [POWERINT]

Family Extended Power, Design Flexible,Integrated Off-line Switcher; 家庭扩展的电源,设计灵活,集成离线式开关
TOP245R
型号: TOP245R
厂家: Power Integrations    Power Integrations
描述:

Family Extended Power, Design Flexible,Integrated Off-line Switcher
家庭扩展的电源,设计灵活,集成离线式开关

开关
文件: 总48页 (文件大小:768K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
®
TOP242-249  
®
TOPSwitch -GX Family  
Extended Power, Design Flexible,  
EcoSmart®, IntegratedOff-line Switcher  
Product Highlights  
+
Lower System Cost, High Design Flexibility  
AC  
IN  
DC  
OUT  
Extended power range to 250 W  
-
Features eliminate or reduce cost of external components  
Fully integrated soft-start for minimum stress/overshoot  
Externally programmable accurate current limit  
D
S
L
Wider duty cycle for more power, smaller input capacitor  
CONTROL  
C
Separate line sense and current limit pins on Y/R packages  
Line under-voltage (UV) detection: no turn off glitches  
Line overvoltage (OV) shutdown extends line surge limit  
TOPSwitch-GX  
X
F
Line feed forward with maximum duty cycle (DCMAX  
reduction rejects line ripple and limits DCMAX at high line  
Frequency jittering reduces EMI and EMI filtering costs  
Regulates to zero load without dummy loading  
)
PI-2632-060200  
Figure 1. Typical Flyback Application.  
132 kHz frequency reduces transformer/power supply size  
HalffrequencyoptioninY/Rpackagesforvideoapplications  
Hysteretic thermal shutdown for automatic fault recovery  
Large thermal hysteresis prevents PC board overheating  
OUTPUT POWER TABLE  
230 VAC 15%4  
85-265 VAC  
PRODUCT3  
Open  
Open  
Adapter1  
Adapter1  
Frame2  
Frame2  
EcoSmart - Energy Efficient  
TOP242 P or G  
TOP242 R  
9 W  
10 W  
10 W  
15 W  
22 W  
22 W  
6.5 W  
7 W  
7 W  
10 W  
14 W  
14 W  
Extremely low consumption in remote off mode  
(80 mW @ 110 VAC, 160 mW @ 230 VAC)  
Frequency lowered with load for high standby efficiency  
Allows shutdown/wake-up via LAN/input port  
TOP242 Y  
TOP243 P or G  
TOP243 R  
13 W  
20 W  
13 W  
25 W  
43 W  
45 W  
9 W  
15 W  
15 W  
15 W  
23 W  
30 W  
TOP243 Y  
Description  
TOP244 P or G  
TOP244 R  
16 W  
28 W  
30 W  
30 W  
52 W  
65 W  
11 W  
18 W  
20 W  
20 W  
28 W  
45 W  
TOPSwitch-GX uses the same proven topology as TOPSwitch,  
cost effectively integrating the high voltage power MOSFET,  
PWM control, fault protection and other control circuitry onto  
a single CMOS chip. Many new functions are integrated to  
reduce system cost and improve design flexibility, performance  
and energy efficiency.  
TOP244 Y  
TOP245 R  
TOP245 Y  
33 W  
40 W  
58 W  
85 W  
20 W  
26 W  
32 W  
60 W  
TOP246 R  
TOP246 Y  
37 W  
60 W  
65 W  
125 W  
24 W  
40 W  
36 W  
90 W  
Depending on package type, the TOPSwitch-GX family has  
either1or3additionalpinsoverthestandardDRAIN,SOURCE  
and CONTROL terminals. allowing the following functions:  
line sensing (OV/UV, line feedforward/DC max reduction),  
accurate externally set current limit, remote on/off, and  
synchronization to an external lower frequency and frequency  
selection (132 kHz/66 kHz).  
TOP247 R  
TOP247 Y  
41 W  
85 W  
73 W  
165 W  
26 W  
55 W  
43 W  
125 W  
TOP248 R  
TOP248 Y  
43 W  
78 W  
28 W  
70 W  
48 W  
155 W  
105 W 205 W  
45 W 82 W  
120 W 250 W  
TOP249 R  
TOP249 Y  
30 W  
80 W  
52 W  
180 W  
All package types provide the following transparent features:  
Soft-start, 132kHzswitchingfrequency(automaticallyreduced  
Table 1. Notes: 1. Typical continuous power in a non-ventilated  
enclosed adapter measured at 50 °C ambient. Assumes 1 sq. in. of  
2 oz. copper heat sink area for R package. 2. Maximum practical  
continuous power in an open frame design at 50 °C ambient. See  
Key Applications for detailed conditions. Assumes 3 sq. in. of 2 oz.  
copper heat sink area for R package. 3. See Part Ordering Information.  
4. 230 VAC or 100/115 VAC with doubler.  
at light load), frequency jittering for lower EMI, wider DCMAX  
,
hysteretic thermal shutdown and larger creepage packages. In  
addition, all critical parameters (i.e. current limit, frequency,  
PWM gain) have tighter temperature and absolute tolerance, to  
simplify design and optimize system cost.  
July 2001  
TOP242-249  
Section List  
Functional Block Diagram ......................................................................................................................................... 3  
Pin Functional Description........................................................................................................................................ 4  
TOPSwitch-GX Family Functional Description ........................................................................................................ 5  
CONTROL (C) Pin Operation ................................................................................................................................. 6  
Oscillator and Switching Frequency ....................................................................................................................... 6  
Pulse Width Modulator and Maximum Duty Cycle ................................................................................................. 7  
Light Load Frequency Reduction............................................................................................................................ 7  
Error Amplifier ......................................................................................................................................................... 7  
On-chip Current Limit with External Programmability ............................................................................................. 7  
Line Under-Voltage Detection (UV) ........................................................................................................................ 8  
Line Overvoltage Shutdown (OV) ........................................................................................................................... 8  
Line Feed Forward with DCMAX Reduction .............................................................................................................. 8  
Remote ON/OFF and Synchronization ................................................................................................................... 9  
Soft-Start ................................................................................................................................................................ 9  
Shutdown/Auto-Restart .......................................................................................................................................... 9  
Hysteretic Over-Temperature Protection ................................................................................................................ 9  
Bandgap Reference................................................................................................................................................ 9  
High-Voltage Bias Current Source........................................................................................................................ 10  
Using Feature Pins.................................................................................................................................................... 11  
FREQUENCY (F) Pin Operation........................................................................................................................... 11  
LINE-SENSE (L) Pin Operation ............................................................................................................................ 11  
EXTERNAL CURRENT LIMIT (X) Pin Operation ................................................................................................. 11  
MULTI-FUNCTION (M) Pin Operation .................................................................................................................. 12  
Typical Uses of FREQUENCY (F) Pin ...................................................................................................................... 15  
Typical Uses of LINE-SENSE (L) and EXTERNAL CURRENT LIMIT (X) Pins....................................................... 16  
Typical Uses of MULTI-FUNCTION (M) Pin ............................................................................................................. 19  
Application Examples ............................................................................................................................................... 21  
A High Efficiency, 30 W, Universal Input Power Supply........................................................................................ 21  
A High Efficiency, Enclosed, 70 W, Universal Adapter Supply.............................................................................. 22  
A High Efficiency, 250 W, 250 - 380 VDC Input Power Supply ............................................................................. 23  
Multiple Output, 60 W, 185 - 265 VAC Input Power Supply.................................................................................. 24  
Processor Controlled Supply Turn On/Off ............................................................................................................ 25  
Key Application Considerations .............................................................................................................................. 27  
TOPSwitch-II vs. TOPSwitch-GX.......................................................................................................................... 27  
TOPSwitch-FX vs. TOPSwitch-GX ....................................................................................................................... 28  
TOPSwitch-GX Design Considerations ................................................................................................................ 29  
TOPSwitch-GX Layout Considerations................................................................................................................. 31  
Quick Design Checklist......................................................................................................................................... 31  
Design Tools ......................................................................................................................................................... 33  
Product Specifications and Test Conditions .......................................................................................................... 34  
Typical Performance Characteristics ...................................................................................................................... 41  
Part Ordering Information ........................................................................................................................................ 45  
Package Outlines ...................................................................................................................................................... 45  
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TOP242-249  
V
C
0
1
DRAIN (D)  
CONTROL (C)  
Z
C
INTERNAL  
SUPPLY  
SHUNT REGULATOR/  
ERROR AMPLIFIER  
+
-
SOFT START  
5.8 V  
4.8 V  
-
5.8 V  
+
INTERNAL UV  
COMPARATOR  
I
FB  
V
I (LIMIT)  
CURRENT  
LIMIT  
ADJUST  
SOFT  
START  
-
÷ 8  
ON/OFF  
+
V
+ V  
T
BG  
SHUTDOWN/  
AUTO-RESTART  
CURRENT LIMIT  
COMPARATOR  
EXTERNAL  
CURRENT LIMIT (X)  
HYSTERETIC  
THERMAL  
STOP LOGIC  
SHUTDOWN  
1 V  
LINE-SENSE (L)  
CONTROLLED  
TURN-ON  
V
BG  
GATE DRIVER  
STOP SOFT-  
OV/UV  
START  
D
LINE  
SENSE  
MAX  
DC  
MAX  
DC  
MAX  
CLOCK  
SAW  
S
R
Q
HALF  
FREQ.  
-
LEADING  
EDGE  
BLANKING  
FREQUENCY (F)  
+
OSCILLATOR WITH JITTER  
PWM  
COMPARATOR  
LIGHT LOAD  
FREQUENCY  
REDUCTION  
R
E
SOURCE (S)  
PI-2639-060600  
Figure 2a. Functional Block Diagram (Y or R Package).  
V
C
0
1
CONTROL (C)  
DRAIN (D)  
Z
C
INTERNAL  
SUPPLY  
SHUNT REGULATOR/  
ERROR AMPLIFIER  
+
-
SOFT START  
5.8 V  
4.8 V  
-
5.8 V  
+
INTERNAL UV  
COMPARATOR  
I
FB  
V
I (LIMIT)  
CURRENT  
LIMIT  
ADJUST  
SOFT  
START  
-
÷ 8  
ON/OFF  
+
SHUTDOWN/  
AUTO-RESTART  
CURRENT LIMIT  
COMPARATOR  
V
+ V  
T
BG  
V
STOP LOGIC  
HYSTERETIC  
THERMAL  
SHUTDOWN  
MULTI-  
FUNCTION (M)  
CONTROLLED  
TURN-ON  
GATE DRIVER  
BG  
STOP SOFT-  
OV/UV  
DC  
START  
D
LINE  
SENSE  
MAX  
DC  
MAX  
MAX  
CLOCK  
SAW  
S
R
Q
-
LEADING  
EDGE  
BLANKING  
+
OSCILLATOR WITH JITTER  
PWM  
COMPARATOR  
LIGHT LOAD  
FREQUENCY  
REDUCTION  
R
E
SOURCE (S)  
PI-2641-061200  
Figure 2b. Functional Block Diagram (P or G Package).  
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TOP242-249  
connected to SOURCE pin and 66 kHz if connected to  
CONTROL pin. The switching frequency is internally set for  
fixed 132 kHz operation in P and G packages.  
Pin Functional Description  
DRAIN (D) Pin:  
High voltage power MOSFET drain output. The internal start-  
up bias current is drawn from this pin through a switched high-  
voltage current source. Internal current limit sense point for  
drain current.  
SOURCE (S) Pin:  
Output MOSFET source connection for high voltage power  
return. Primary side control circuit common and reference point.  
CONTROL (C) Pin:  
VUV = IUV x RLS  
VOV = IOV x RLS  
+
Error amplifier and feedback current input pin for duty cycle  
control. Internal shunt regulator connection to provide internal  
bias current during normal operation. It is also used as the  
connection point for the supply bypass and auto-restart/  
compensation capacitor.  
For RLS = 2 MΩ  
2 MΩ  
RLS  
VUV = 100 VDC  
OV = 450 VDC  
V
DC  
Input  
Voltage  
DCMAX@100 VDC = 78%  
DCMAX@375 VDC = 38%  
D
S
L
CONTROL  
LINE-SENSE (L) Pin: (Y or R package only)  
C
Input pin for OV, UV, line feed forward with DCMAX reduction,  
remoteON/OFFandsynchronization. AconnectiontoSOURCE  
pin disables all functions on this pin.  
For RIL = 12 kΩ  
LIMIT = 69%  
I
X
See fig. 55 for other  
resistor values (RIL)  
to select different ILIMIT  
RIL  
12 kΩ  
-
EXTERNAL CURRENT LIMIT (X) Pin: (Y or R package only)  
Input pin for external current limit adjustment, remote  
ON/OFF, and synchronization. A connection to SOURCE pin  
disables all functions on this pin.  
values  
PI-2629-040501  
Figure 4. Y/R Package Line Sense and Externally Set Current  
Limit.  
MULTI-FUNCTION (M) Pin: (P or G package only)  
This pin combines the functions of the LINE-SENSE (L) and  
EXTERNAL CURRENT LIMIT (X) pins of the Y package into  
one pin. Input pin for OV, UV, line feed forward with DCMAX  
reduction, external current limit adjustment, remote ON/OFF  
and synchronization. A connection to SOURCE pin disables all  
functions on this pin and makes TOPSwitch-GX operate in  
simple three terminal mode (like TOPSwitch-II).  
+
VUV = IUV x RLS  
VOV = IOV x RLS  
For RLS = 2 MΩ  
RLS  
2 MΩ  
V
V
UV = 100 VDC  
OV = 450 VDC  
DC  
Input  
Voltage  
DCMAX@100 VDC = 78%  
DCMAX@375 VDC = 38%  
D
S
M
CONTROL  
C
FREQUENCY (F) Pin: (Y or R package only)  
Input pin for selecting switching frequency: 132 kHz if  
-
Y Package (TO-220-7C)  
PI-2509-040501  
Tab Internally  
Connected to  
SOURCE Pin  
7
D
Figure 5. P/G Package Line Sense.  
5
4
3
2
1
F
S
X
L
C
+
For RIL = 12 kΩ  
ILIMIT = 69%  
R Package  
(TO-263-7C)  
For RIL = 25 kΩ  
P Package (DIP-8B)  
G Package (SMD-8B)  
ILIMIT = 43%  
DC  
Input  
Voltage  
See fig. 55 for other  
resistor values (RIL)  
to select different  
M
S
S
S
1
2
8
7
D
S
M
I
LIMIT values  
CONTROL  
C
RIL  
S
C
3
4
5
-
D
1 2 3 4 5  
C L X S F  
7
D
PI-2517-040501  
PI-2724-033001  
Figure 3. Pin Configuration (top view).  
Figure 6. P/G Package Externally Set Current Limit.  
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TOP242-249  
TOPSwitch-GX Family Functional Description  
Like TOPSwitch, TOPSwitch-GX is an integrated switched  
Auto-restart  
ICD1  
mode power supply chip that converts a current at the control  
input to a duty cycle at the open drain output of a high voltage  
powerMOSFET. Duringnormaloperationthedutycycleofthe  
powerMOSFETdecreaseslinearlywithincreasingCONTROL  
pin current as shown in Figure 7.  
IB  
I
= 125 µA  
L
132  
I
< I  
L(DC)  
L
I
= 190 µA  
L
InadditiontothethreeterminalTOPSwitchfeatures,suchasthe  
high voltage start-up, the cycle-by-cycle current limiting, loop  
compensation circuitry, auto-restart, thermal shutdown, the  
TOPSwitch-GX incorporates many additional functions that  
reduce system cost, increase power supply performance and  
design flexibility. A patented high voltage CMOS technology  
allows both the high voltage power MOSFET and all the low  
voltage control circuitry to be cost effectively integrated onto a  
single monolithic chip.  
30  
IC (mA)  
Auto-restart  
ICD1  
IB  
Three terminals, FREQUENCY, LINE-SENSE, and  
EXTERNAL CURRENT LIMIT (available in Y or R package)  
or one terminal MULTI-FUNCTION (available in P or G  
Package) have been added to implement some of the new  
functions. These terminals can be connected to the SOURCE  
pin to operate the TOPSwitch-GX in a TOPSwitch-like three  
terminal mode. However, even in this three terminal mode, the  
TOPSwitch-GX offers many new transparent features that do  
not require any external components:  
78  
Slope = PWM Gain  
I
= 125 µA  
L
38  
10  
I
< I  
L(DC)  
L
I
= 190 µA  
L
TOP242/5 1.6 2.0  
TOP246/9 2.2 2.6  
5.2 6.0  
5.8 6.6  
1. A fully integrated 10 ms soft-start limits peak currents and  
voltages during start-up and dramatically reduces or  
eliminates output overshoot in most applications.  
2. DCMAX of 78% allows smaller input storage capacitor, lower  
input voltage requirement and/or higher power capability.  
3. Frequency reduction at light loads lowers the switching  
losses and maintains good cross regulation in multiple  
output supplies.  
4. Higher switching frequency of 132 kHz reduces the  
transformer size with no noticeable impact on EMI.  
5. Frequency jittering reduces EMI.  
6. Hysteretic over-temperature shutdown ensures automatic  
recoveryfromthermalfault.Largehysteresispreventscircuit  
board overheating.  
IC (mA)  
Note: For P and G packages IL is replaced with IM.  
PI-2633-060500  
Figure 7. Relationship of Duty Cycle and Frequency to CONTROL  
Pin Current.  
The pin can also be used as a remote ON/OFF and a  
synchronization input.  
The EXTERNAL CURRENT LIMIT (X) pin is usually used to  
reducethecurrentlimitexternallytoavalueclosetotheoperating  
peak current, by connecting the pin to SOURCE through a  
resistor. This pin can also be used as a remote ON/OFF and a  
synchronization input in both modes. See Table 2 and Figure 11.  
7. Packages with omitted pins and lead forming provide large  
drain creepage distance.  
For the P or G packages the LINE-SENSE and EXTERNAL  
CURRENTLIMITpinfunctionsarecombinedononeMULTI-  
FUNCTION (M) pin. However, some of the functions become  
mutually exclusive as shown in Table 3.  
8. Tighter absolute tolerances and smaller temperature vari-  
ations on switching frequency, current limit and PWM gain.  
The LINE-SENSE (L) pin is usually used for line sensing by  
connecting a resistor from this pin to the rectified DC high  
voltage bus to implement line overvoltage (OV), under-voltage  
(UV) and line feed forward with DCMAX reduction. In this  
mode,thevalueoftheresistordeterminestheOV/UVthresholds  
and the DCMAX is reduced linearly starting from a line voltage  
above the under-voltage threshold. See Table 2 and Figure 11.  
The FREQUENCY (F) pin in the Y or R package sets the  
switching frequency to the default value of 132 kHz when  
connected to SOURCE pin. A half frequency option of 66 kHz  
can be chosen by connecting this pin to CONTROL pin instead.  
Leaving this pin open is not recommended.  
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TOP242-249  
CONTROL (C) Pin Operation  
in excess of the consumption of the chip is shunted to SOURCE  
through resistor RE as shown in Figure 2. This current flowing  
through RE controls the duty cycle of the power MOSFET to  
provide closed loop regulation. The shunt regulator has a finite  
low output impedance ZC that sets the gain of the error amplifier  
when used in a primary feedback configuration. The dynamic  
impedance ZC of the CONTROL pin together with the external  
CONTROL pin capacitance sets the dominant pole for the  
control loop.  
The CONTROL pin is a low impedance node that is capable of  
receiving a combined supply and feedback current. During  
normal operation, a shunt regulator is used to separate the  
feedback signal from the supply current. CONTROL pin  
voltage VC is the supply voltage for the control circuitry  
includingtheMOSFETgatedriver. Anexternalbypasscapacitor  
closely connected between the CONTROL and SOURCE pins  
is required to supply the instantaneous gate drive current. The  
total amount of capacitance connected to this pin also sets the  
auto-restart timing as well as control loop compensation.  
When a fault condition such as an open loop or shorted output  
preventstheflowofanexternalcurrentintotheCONTROLpin,  
the capacitor on the CONTROL pin discharges towards 4.8 V.  
At 4.8 V, auto-restart is activated which turns the output  
MOSFET off and puts the control circuitry in a low current  
standby mode. The high-voltage current source turns on and  
charges the external capacitance again. A hysteretic internal  
supply under-voltage comparator keeps VC within a window of  
typically4.8to5.8Vbyturningthehigh-voltagecurrentsource  
on and off as shown in Figure 8. The auto-restart circuit has a  
divide-by-8 counter which prevents the output MOSFET from  
turningonagainuntileightdischarge/chargecycleshaveelapsed.  
This is accomplished by enabling the output MOSFET only  
when the divide-by-8 counter reaches full count (S7). The  
counter effectively limits TOPSwitch-GX power dissipation by  
reducing the auto-restart duty cycle to typically 4%. Auto-  
restart mode continues until output voltage regulation is again  
achieved through closure of the feedback loop.  
When rectified DC high voltage is applied to the DRAIN pin  
duringstart-up,theMOSFETisinitiallyoff,andtheCONTROL  
pincapacitorischargedthroughaswitchedhighvoltagecurrent  
sourceconnectedinternallybetweentheDRAINandCONTROL  
pins. When the CONTROL pin voltage VC reaches  
approximately 5.8 V, the control circuitry is activated and the  
soft-start begins. The soft-start circuit gradually increases the  
duty cycle of the MOSFET from zero to the maximum value  
over approximately 10 ms. If no external feedback/supply  
currentisfedintotheCONTROLpinbytheendofthesoft-start,  
thehighvoltagecurrentsourceisturnedoffandtheCONTROL  
pin will start discharging in response to the supply current  
drawn by the control circuitry. If the power supply is designed  
properly, and no fault condition such as open loop or shorted  
output exists, the feedback loop will close, providing external  
CONTROL pin current, before the CONTROL pin voltage has  
had a chance to discharge to the lower threshold voltage of  
approximately 4.8 V (internal supply under-voltage lockout  
threshold). When the externally fed current charges the  
CONTROL pin to the shunt regulator voltage of 5.8 V, current  
Oscillator and Switching Frequency  
Theinternaloscillatorlinearlychargesanddischargesaninternal  
capacitance between two voltage levels to create a sawtooth  
VUV  
VLINE  
0 V  
S0  
S0  
S7  
S1  
S2  
S6  
S7 S0  
S1  
S2  
S6  
S7  
S1 S2  
S6  
S7  
S7  
5.8 V  
4.8 V  
VC  
0 V  
VDRAIN  
0 V  
VOUT  
0 V  
1
2
3
2
4
Note: S0 through S7 are the output states of the auto-restart counter  
PI-2545-082299  
Figure 8. Typical Waveforms for (1) Power Up (2) Normal Operation (3) Auto-restart (4) Power Down.  
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TOP242-249  
waveform for the pulse width modulator. This oscillator sets  
the pulse width modulator/current limit latch at the beginning  
of each cycle.  
136 kHz  
Switching  
Frequency  
128 kHz  
The nominal switching frequency of 132 kHz was chosen to  
minimize transformer size while keeping the fundamental EMI  
frequency below 150 kHz. The FREQUENCY pin (available  
only in Y or R package), when shorted to the CONTROL pin,  
lowers the switching frequency to 66 kHz (half frequency)  
which may be preferable in some cases such as noise sensitive  
videoapplicationsorahighefficiencystandbymode. Otherwise,  
theFREQUENCYpinshouldbeconnectedtotheSOURCEpin  
for the default 132 kHz.  
4 ms  
VDRAIN  
Time  
Figure 9. Switching Frequency Jitter. (Idealized VDRAIN waveform)  
To further reduce the EMI level, the switching frequency is  
jittered (frequency modulated) by approximately 4 kHz at  
250 Hz (typical) rate as shown in Figure 9. Figure 46 shows the  
typical improvement of EMI measurements with frequency  
jitter.  
cycle of 0% (refer to Figure 7). The minimum frequency is  
typically30kHzand15kHzfor132kHzand66kHzoperation,  
respectively.  
Thisfeatureallowsapowersupplytooperateatlowerfrequency  
at light loads thus lowering the switching losses while  
maintaining good cross regulation performance and low output  
ripple.  
Pulse Width Modulator and Maximum Duty Cycle  
The pulse width modulator implements voltage mode control  
by driving the output MOSFET with a duty cycle inversely  
proportional to the current into the CONTROL pin that is in  
excess of the internal supply current of the chip (see Figure 7).  
The excess current is the feedback error signal that appears  
across RE (see Figure 2). This signal is filtered by an RC  
network with a typical corner frequency of 7 kHz to reduce the  
effectofswitchingnoiseinthechipsupplycurrentgeneratedby  
the MOSFET gate driver. The filtered error signal is compared  
with the internal oscillator sawtooth waveform to generate the  
dutycyclewaveform. Asthecontrolcurrentincreases, theduty  
cycle decreases. A clock signal from the oscillator sets a latch  
whichturnsontheoutputMOSFET. Thepulsewidthmodulator  
resets the latch, turning off the output MOSFET. Note that a  
minimum current must be driven into the CONTROL pin  
before the duty cycle begins to change.  
Error Amplifier  
The shunt regulator can also perform the function of an error  
amplifier in primary side feedback applications. The shunt  
regulator voltage is accurately derived from a temperature-  
compensatedbandgapreference. Thegainoftheerroramplifier  
is set by the CONTROL pin dynamic impedance. The  
CONTROL pin clamps external circuit signals to the VC  
voltage level. The CONTROL pin current in excess of the  
supply current is separated by the shunt regulator and flows  
through RE as a voltage error signal.  
On-chip Current Limit with External Programmability  
The cycle-by-cycle peak drain current limit circuit uses the  
output MOSFET ON-resistance as a sense resistor. A current  
limit comparator compares the output MOSFET on-state drain  
to source voltage, VDS(ON) with a threshold voltage. High drain  
current causes VDS(ON) to exceed the threshold voltage and turns  
the output MOSFET off until the start of the next clock cycle.  
The current limit comparator threshold voltage is temperature  
compensated to minimize the variation of the current limit due  
totemperaturerelatedchangesin RDS(ON)oftheoutputMOSFET.  
The default current limit of TOPSwitch-GX is preset internally.  
However, with a resistor connected between EXTERNAL  
CURRENT LIMIT (X) pin (Y or R package) or MULTI-  
FUNCTION (M) pin (P or G package) and SOURCE pin,  
current limit can be programmed externally to a lower level  
between 30% and 100% of the default current limit. Please  
refer to the graphs in the typical performance characteristics  
section for the selection of the resistor value. By setting current  
limit low, a larger TOPSwitch-GXthan necessary for the power  
required can be used to take advantage of the lower RDS(ON) for  
higher efficiency/smaller heat sinking requirements. With a  
The maximum duty cycle, DCMAX,is set at a default maximum  
value of 78% (typical). However, by connecting the LINE-  
SENSEorMULTI-FUNCTIONpin(dependingonthepackage)  
to the rectified DC high voltage bus through a resistor with  
appropriate value, the maximum duty cycle can be made to  
decreasefrom78%to38%(typical)asshowninFigure11when  
input line voltage increases (see line feed forward with DCMAX  
reduction).  
Light Load Frequency Reduction  
The pulse width modulator duty cycle reduces as the load at the  
power supply output decreases. This reduction in duty cycle is  
proportional to the current flowing into the CONTROL pin. As  
the CONTROL pin current increases, the duty cycle decreases  
linearly towards a duty cycle of 10%. Below 10% duty cycle, to  
maintain high efficiency at light loads, the frequency is also  
reducedlinearlyuntilaminimumfrequencyisreachedataduty  
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TOP242-249  
secondresistorconnectedbetweentheEXTERNAL CURRENT  
LIMIT (X) pin (Y or R package) or MULTI-FUNCTION (M)  
pin (P or G package) and the rectified DC high voltage bus, the  
current limit is reduced with increasing line voltage, allowing  
a true power limiting operation against line variation to be  
implemented. When using an RCD clamp, this power limiting  
technique reduces maximum clamp voltage at high line. This  
allows for higher reflected voltage designs as well as reducing  
clamp dissipation.  
40% of the initial UV threshold to allow extended input voltage  
operating range (UV low threshold). If the UV low threshold  
is reached during operation without the power supply losing  
regulation the device will turn off and stay off until UV (high  
threshold) has been reached again. If the power supply loses  
regulation before reaching the UV low threshold, the device  
will enter auto-restart. At the end ofeach auto-restart cycle (S7),  
the UV comparator is enabled. If the UV high threshold is not  
exceededtheMOSFETwillbedisabledduringthenextcycle(see  
figure 8). The UV feature can be disabled independent of OV  
feature as shown in Figure 19 and 23.  
The leading edge blanking circuit inhibits the current limit  
comparator for a short time after the output MOSFET is turned  
on. The leading edge blanking time has been set so that, if a  
power supply is designed properly, current spikes caused by  
primary-side capacitances and secondary-side rectifier reverse  
recovery time should not cause premature termination of the  
switching pulse.  
Line Overvoltage Shutdown (OV)  
ThesameresistorusedforUValsosetsanovervoltagethreshold  
which, once exceeded, will force TOPSwitch-GX output into  
off-state. The ratio of OV and UV thresholds is preset at 4.5 as  
canbeseeninFigure11. WhentheMOSFETisoff,therectified  
DC high voltage surge capability is increased to the voltage  
rating of the MOSFET (700 V), due to the absence of the  
reflected voltage and leakage spikes on the drain. A small  
amountofhysteresisisprovidedontheOVthresholdtoprevent  
noise triggering. The OV feature can be disabled independent  
of the UV feature as shown in Figure 18 and 32.  
The current limit is lower for a short period after the leading  
edge blanking time as shown in Figure 52. This is due to  
dynamic characteristics of the MOSFET. To avoid triggering  
thecurrentlimitinnormaloperation,thedraincurrentwaveform  
should stay within the envelope shown.  
Line Under-Voltage Detection (UV)  
Line Feed Forward with DCMAX Reduction  
At power up, UV keeps TOPSwitch-GX off until the input line  
voltage reaches the under voltage threshold. At power down,  
UV prevents auto-restart attempts after the output goes out of  
regulation. This eliminates power down glitches caused by the  
slow discharge of large input storage capacitor present in  
applicationssuchasstandbysupplies.Asingleresistorconnected  
from the LINE-SENSE pin (Y or R package) or MULTI-  
FUNCTION pin (P or G package) to the rectified DC high  
voltagebussetsUVthresholdduringpowerup. Oncethepower  
supply is successfully turned on, the UV threshold is lowered to  
The same resistor used for UV and OV also implements line  
voltage feed forward which minimizes output line ripple and  
reduces power supply output sensitivity to line transients. This  
feed forward operation is illustrated in Figure 7 by the different  
values of IL (Y or R package) or IM (P or G Package). Note that  
for the same CONTROL pin current, higher line voltage results  
in smaller operating duty cycle. As an added feature, the  
maximumdutycycleDCMAX isalsoreducedfrom78%(typical)  
at a voltage slightly higher than the UV threshold to 38%  
(typical) at the OV threshold (see Figures 7, 11). Limiting  
Oscillator  
(SAW)  
D
MAX  
Enable from  
X, L or M Pin (STOP)  
Time  
PI-2637-060600  
Figure 10. Synchronization Timing Diagram.  
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TOP242-249  
DCMAX at higher line voltages helps prevent transformer  
saturation due to large load transients in forward converter  
applications. DCMAX of 38% at the OV threshold was chosen to  
ensure that the power capability of the TOPSwitch-GX is not  
restricted by this feature under normal operation.  
open). When the TOPSwitch-GX is remotely turned on after  
entering this mode, it will initiate a normal start-up sequence  
with soft-start the next time the CONTROL pin reaches 5.8 V.  
In the worst case, the delay from remote on to start-up can be  
equal to the full discharge/charge cycle time of the CONTROL  
pin, which is approximately 125 ms for a 47 µF CONTROL pin  
capacitor. This reduced consumption remote off mode can  
eliminateexpensiveandunreliablein-linemechanicalswitches.  
It also allows for microprocessor controlled turn-on and turn-  
off sequences that may be required in certain applications such  
as inkjet and laser printers.  
Remote ON/OFF and Synchronization  
TOPSwitch-GX can be turned on or off by controlling the  
current into the LINE-SENSE pin or out from the EXTERNAL  
CURRENT LIMIT pin (Y or R package) and into or out from  
the MULTI-FUNCTION pin (P or G package) (see Figure 11).  
Inaddition,theLINE-SENSEpinhasa1Vthresholdcomparator  
connected at its input. This voltage threshold can also be used  
to perform remote ON/OFF control. This allows easy  
implementation of remote ON/OFF control of TOPSwitch-GX  
in several different ways. A transistor or an optocoupler output  
connected between the EXTERNAL CURRENT LIMIT or  
LINE-SENSEpins(YorRpackage)ortheMULTI-FUNCTION  
pin (P or G package) and the SOURCE pin implements this  
function with active-on(Figure 22, 29 and 36) while a  
transistor or an optocoupler output connected between the  
LINE-SENSEpin(YorRpackage)ortheMULTI-FUNCTION  
(P or G package) pin and the CONTROL pin implements the  
function with active-off(Figure 23 and 37).  
Soft-Start  
Two on-chip soft-start functions are activated at start-up with a  
duration of 10 ms (typical). Maximum duty cycle starts from  
0% and linearly increases to the default maximum of 78% at the  
end of the 10 ms duration and the current limit starts from about  
85% and linearly increases to 100% at the end of the 10ms  
duration. In addition to start-up, soft-start is also activated at  
each restart attempt during auto-restart and when restarting  
after being in hysteretic regulation of CONTROL pin voltage  
(VC), due to remote off or thermal shutdown conditions. This  
effectivelyminimizescurrentandvoltagestressesontheoutput  
MOSFET,theclampcircuitandtheoutputrectifierduringstart-  
up. This feature also helps minimize output overshoot and  
prevents saturation of the transformer during start-up.  
When a signal is received at the LINE-SENSE pin or the  
EXTERNAL CURRENT LIMIT pin (Y or R package) or the  
MULTI-FUNCTIONpin(PorGpackage)todisabletheoutput  
through any of the pin functions such as OV, UV and remote  
ON/OFF,TOPSwitch-GXalwayscompletesitscurrentswitching  
cycle, as illustrated in Figure 10, before the output is forced off.  
The internal oscillator is stopped slightly before the end of the  
current cycle and stays there as long as the disable signal exists.  
When the signal at the above pins changes state from disable to  
enable, the internal oscillator starts the next switching cycle.  
This approach allows the use of this pin to synchronize  
TOPSwitch-GX to any external signal with a frequency lower  
than its internal switching frequency.  
Shutdown/Auto-Restart  
To minimize TOPSwitch-GX power dissipation under fault  
conditions, the shutdown/auto-restart circuit turns the power  
supply on and off at an auto-restart duty cycle of typically 4%  
if an out of regulation condition persists. Loss of regulation  
interrupts the external current into the CONTROL pin. VC  
regulation changes from shunt mode to the hysteretic auto-  
restart mode as described in CONTROL pin operation section.  
When the fault condition is removed, the power supply output  
becomes regulated, VC regulation returns to shunt mode, and  
normal operation of the power supply resumes.  
As seen above, the remote ON/OFF feature allows the  
TOPSwitch-GX to be turned on and off instantly, on a cycle-by-  
cycle basis, with very little delay. However, remote ON/OFF  
can also be used as a standby or power switch to turn off the  
TOPSwitch-GX and keep it in a very low power consumption  
state for indefinitely long periods. If the TOPSwitch-GXis held  
inremoteoffstateforlongenoughtimetoallowtheCONTROL  
pin to dishcharge to the internal supply under-voltage threshold  
of 4.8 V (approximately 32 ms for a 47 µF CONTROL pin  
capacitance), the CONTROL pin goes into the hysteretic mode  
of regulation. In this mode, the CONTROL pin goes through  
alternate charge and discharge cycles between 4.8 V and 5.8 V  
(see CONTROL pin operation section above) and runs entirely  
off the high voltage DC input, but with very low power  
consumption (160 mW typical at 230 VAC with M or X pins  
Hysteretic Over-Temperature Protection  
Temperature protection is provided by a precision analog  
circuit that turns the output MOSFET off when the junction  
temperature exceeds the thermal shutdown temperature  
(140°Ctypical). Whenthejunctiontemperaturecoolstobelow  
thehysteretictemperature,normaloperationresumesproviding  
automatic recovery. A large hysteresis of 70 °C (typical) is  
provided to prevent overheating of the PC board due to a  
continuous fault condition. VC is regulated in hysteretic mode  
and a 4.8 V to 5.8 V (typical) sawtooth waveform is present on  
the CONTROL pin while in thermal shutdown.  
Bandgap Reference  
All critical TOPSwitch-GX internal voltages are derived from a  
temperature-compensatedbandgapreference. Thisreferenceis  
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9
TOP242-249  
also used to generate a temperature-compensated current  
reference which is trimmed to accurately set the switching  
frequency, MOSFET gate drive current, current limit, and the  
lineOV/UVthresholds. TOPSwitch-GXhasimprovedcircuitry  
to maintain all of the above critical parameters within very tight  
absolute and temperature tolerances.  
High-Voltage Bias Current Source  
ThiscurrentsourcebiasesTOPSwitch-GXfromtheDRAINpin  
and charges the CONTROL pin external capacitance during  
start-up or hysteretic operation. Hysteretic operation occurs  
duringauto-restart,remoteoffandover-temperatureshutdown.  
In this mode of operation, the current source is switched on and  
off with an effective duty cycle of approximately 35%. This  
duty cycle is determined by the ratio of CONTROL pin charge  
(IC) and discharge currents (ICD1 and ICD2). This current source  
isturnedoffduringnormaloperationwhentheoutputMOSFET  
is switching. The effect of the current source switching will be  
seen on the DRAIN voltage waveform as small disturbances  
and is normal.  
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TOP242-249  
Using Feature Pins  
FREQUENCY (F) Pin Operation  
RefertoTable2forpossiblecombinationsofthefunctionswith  
example circuits shown in Figure 16 through Figure 40. A  
description of specific functions in terms of the LINE-SENSE  
pin I/V characteristic is shown in Figure 11 (right hand side).  
The horizontal axis represents LINE-SENSE pin current with  
positive polarity indicating currents flowing into the pin. The  
meaning of the vertical axes varies with functions. For those  
that control the on/off states of the output such as UV, OV and  
remote ON/OFF, the vertical axis represents the enable/disable  
states of the output. UV triggers at IUV (+50 µA typical with  
30 µA hysteresis) and OV triggers at IOV (+225 µA typical with  
8 µA hysteresis). Between the UV and OV thresholds, the  
output is enabled. For line feed forward with DCMAX reduction,  
the vertical axis represents the magnitude of the DCMAX. Line  
feed forward with DC reduction lowers maximum duty cycle  
from 78% at IL(DC) (+6M0AµXA typical) to 38% at IOV (+225 µA).  
The FREQUENCY pin is a digital input pin available in the  
Y or R package only. Shorting the FREQUENCY pin to  
SOURCE pin selects the nominal switching frequency of  
132 kHz (Figure 13) which is suited for most applications. For  
other cases that may benefit from lower switching frequency  
such as noise sensitive video applications, a 66 kHz switching  
frequency (half frequency) can be selected by shorting the  
FREQUENCY pin to the CONTROL pin (Figure 14). In  
addition, an example circuit shown in Figure 15 may be used to  
lower the switching frequency from 132 kHz in normal  
operation to 66 kHz in standby mode for very low standby  
power consumption.  
LINE-SENSE (L) Pin Operation (Y and R Packages)  
When current is fed into the LINE-SENSE pin, it works as a  
voltage source of approximately 2.6 V up to a maximum  
current of +400 µA (typical). At +400 µA, this pin turns into  
a constant current sink. Refer to Figure 12a. In addition, a  
comparator with a threshold of 1 V is connected at the pin and  
is used to detect when the pin is shorted to the SOURCE pin.  
EXTERNAL CURRENT LIMIT (X) Pin Operation  
(Y and R Packages)  
When current is drawn out of the EXTERNAL CURRENT  
LIMIT pin, it works as a voltage source of approximately 1.3  
V up to a maximum current of 240 µA (typical). At 240 µA,  
it turns into a constant current source (refer to Figure 12a).  
There are a total of four functions available through the use of  
the LINE-SENSE pin: OV, UV, line feed forward with DCMAX  
reduction,andremoteON/OFF. ConnectingtheLINE-SENSE  
pin to the SOURCE pin disables all four functions. The LINE-  
SENSE pin is typically used for line sensing by connecting a  
resistor from this pin to the rectified DC high voltage bus to  
implement OV, UV and DCMAX reduction with line voltage. In  
this mode, the value of the resistor determines the line OV/UV  
thresholds, andtheDCMAX isreducedlinearlywithrectifiedDC  
highvoltagestartingfromjustabovetheUVthreshold. Thepin  
canalsobeusedasaremoteon/offandasynchronizationinput.  
There are two functions available through the use of the  
EXTERNAL CURRENT LIMIT pin: external current limit  
andremoteON/OFF. ConnectingtheEXTERNALCURRENT  
LIMIT pin and SOURCE pin disables the two functions. In  
high efficiency applications this pin can be used to reduce the  
current limit externally to a value close to the operating peak  
current, by connecting the pin to the SOURCE pin through a  
resistor. The pin can also be used as a remote on/off. Table 2  
shows several possible combinations using this pin. See Figure  
LINE-SENSE AND EXTERNAL CURRENT LIMIT PIN TABLE*  
Figure Number  
16  
17  
18  
19 20  
21  
22  
23 24  
25 26  
27  
28  
29  
Three Terminal Operation  
Under-Voltage  
Overvoltage  
Line Feed Forward (DCMAX  
Overload Power Limiting  
External Current Limit  
Remote ON/OFF  
)
*This table is only a partial list of many LINE-SENSE and EXTERNAL CURRENT LIMIT pin configurations that are possible.  
Table 2. Typical LINE-SENSE and EXTERNAL CURRENT LIMIT Pin Configurations.  
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TOP242-249  
MULTI-FUNCTION PIN TABLE*  
Figure Number  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
Three Terminal Operation  
Under-Voltage  
Overvoltage  
Line Feed Forward (DCMAX  
Overload Power Limiting  
External Current Limit  
Remote ON/OFF  
)
*This table is only a partial list of many MULTI-FUNCTION pin configurations that are possible.  
Table 3. Typical MULTI-FUNCTION Pin Configurations.  
11 for a description of the functions where the horizontal axis  
(left hand side) represents the EXTERNAL CURRENT LIMIT  
pin current. The meaning of the vertical axes varies with  
function. For those that control the on/off states of the output  
such as remote ON/OFF, the vertical axis represents the enable/  
disable states of the output. For external current limit, the  
vertical axis represents the magnitude of the ILIMIT. Please see  
graphs in the typical performance characteristics section for the  
current limit programming range and the selection of appropriate  
resistor value.  
TOPSwitch-GX to operate in a simple three terminal mode like  
TOPSwitch-II. The MULTI-FUNCTION pin is typically used  
for line sensing by connecting a resistor from this pin to the  
rectifiedDChighvoltagebustoimplementOV, UVandDCMAX  
reduction with line voltage. In this mode, the value of the  
resistor determines the line OV/UV thresholds, and the DCMAX  
is reduced linearly with rectified DC high voltage starting from  
just above the UV threshold. In high efficiency applications  
this pin can be used in the external current limit mode instead,  
to reduce the current limit externally to a value close to the  
operating peak current, by connecting the pin to the SOURCE  
pinthrougharesistor. Thesamepincanalsobeusedasaremote  
on/off and a synchronization input in both modes. Please refer  
to Table 3 for possible combinations of the functions with  
example circuits shown in Figure 30 through Figure 40. A  
description of specific functions in terms of the MULTI-  
FUNCTION pin I/V characteristic is shown in Figure 11. The  
horizontal axis represents MULTI-FUNCTION pin current  
with positive polarity indicating currents flowing into the pin.  
The meaning of the vertical axes varies with functions. For  
those that control the on/off states of the output such as UV, OV  
and remote ON/OFF, the vertical axis represents the enable/  
disable states of the output. UV triggers at IUV (+50 µA typical)  
and OV triggers at IOV (+225 µA typical with 30 µA hysteresis).  
Between the UV and OV thresholds, the output is enabled. For  
external current limit and line feed forward with DCMAX  
reduction, the vertical axis represents the magnitude of the ILIMIT  
and DCMAX. Line feed forward with DCMAX reduction lowers  
maximum duty cycle from 78% at IM(DC) (+60 µA typical) to 38%  
at IOV (+225 µA). External current limit is available only with  
negative MULTI-FUNCTION pin current. Please see graphs in  
the typical performance characteristics section for the current  
limit programming range and the selection of appropriate resistor  
value.  
MULTI-FUNCTION(M)PinOperation(PandGPackages)  
The LINE-SENSE and EXTERNAL CURRENT LIMIT pin  
functionsarecombinedtoasingleMULTI-FUNCTIONpinfor  
P and G packages. The comparator with a 1 V threshold at the  
LINE-SENSEpinisremovedinthiscaseasshowninFigure2b.  
All of the other functions are kept intact. However, since some  
of the functions require opposite polarity of input current  
(MULTI-FUNCTION pin), they are mutually exclusive. For  
example, line sensing features cannot be used simultaneously  
with external current limit setting. When current is fed into the  
MULTI-FUNCTION pin, it works as a voltage source of  
approximately 2.6 V up to a maximum current of +400 µA  
(typical). At+400µA,thispinturnsintoaconstantcurrentsink.  
When current is drawn out of the MULTI-FUNCTION pin, it  
works as a voltage source of approximately 1.3 V up to a  
maximum current of 240 µA (typical). At 240 µA, it turns  
into a constant current source. Refer to Figure 12b.  
There are a total of five functions available through the use of  
the MULTI-FUNCTION pin: OV, UV, line feed forward with  
DCMAX reduction,externalcurrentlimitandremoteON/OFF. A  
short circuit between the MULTI-FUNCTION pin and  
SOURCE pin disables all five functions and forces  
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TOP242-249  
M Pin  
X Pin  
L Pin  
IREM(N)  
IUV  
IOV  
(Enabled)  
(Disabled)  
Output  
MOSFET  
Switching  
Disabled when supply  
output goes out of  
regulation  
I
ILIMIT (Default)  
Current  
Limit  
I
DCMAX (78.5%)  
Maximum  
Duty Cycle  
I
-22 µA  
-27 µA  
V
BG + VTP  
VBG  
Pin Voltage  
I
-250  
-200  
-150  
-100  
-50  
0
50  
100  
150  
200  
250  
300  
350  
400  
X and L Pins (Y or R Package) and M Pin (P or G Package) Current (µA)  
Note: This figure provides idealized functional characteristics with typical performance values. Please refer to the parametric  
table and typical performance characteristics sections of the data sheet for measured data.  
PI-2636-040501  
Figure 11. MULTI-FUNCTION (P or G package), LINE-SENSE, and EXTERNAL CURRENT LIMIT (Y or R package) Pin Characteristics.  
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TOP242-249  
Y and R Package  
CONTROL Pin  
TOPSwitch-GX  
240 µA  
(Negative Current Sense - ON/OFF,  
Current Limit Adjustment)  
VBG + VT  
EXTERNAL CURRENT LIMIT (X)  
LINE-SENSE (L)  
(Voltage Sense)  
1 V  
VBG  
(Positive Current Sense - Under-Voltage,  
Overvoltage, ON/OFF Maximum Duty  
Cycle Reduction)  
400 µA  
PI-2634-033001  
Figure 12a. LINE-SENSE (L), and EXTERNAL CURRENT LIMIT (X) Pin Input Simplified Schematic.  
P and G Package  
CONTROL Pin  
TOPSwitch-GX  
240 µA  
(Negative Current Sense - ON/OFF,  
Current Limit Adjustment)  
VBG + VT  
MULTI-FUNCTION (M)  
VBG  
(Positive Current Sense - Under-Voltage,  
Overvoltage, Maximum Duty  
Cycle Reduction)  
400 µA  
PI-2548-092399  
Figure 12b. MULTI-FUNCTION (M) Pin Input Simplified Schematic.  
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TOP242-249  
Typical Uses of FREQUENCY (F) Pin  
+
+
DC  
Input  
DC  
Input  
Voltage  
D
D
S
CONTROL  
CONTROL  
F
Voltage  
C
C
S
F
-
-
PI-2655-071700  
PI-2654-071700  
Figure 13. Full Frequency Operation (132 kHz).  
Figure 14. Half Frequency Operation (66 kHz).  
+
QS can be an optocoupler output.  
DC  
Input  
Voltage  
D
S
CONTROL  
C
STANDBY  
F
47 kΩ  
QS  
RHF  
20 kΩ  
1 nF  
-
PI-2656-040501  
Figure 15. Half Frequency Standby Mode (For High Standby  
Efficiency).  
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TOP242-249  
Typical Uses of LINE-SENSE (L) and EXTERNAL CURRENT LIMIT (X) Pins  
+
+
VUV = IUV x RLS  
VOV = IOV x RLS  
For RLS = 2 MΩ  
VUV = 100 VDC  
RLS  
2MΩ  
C L  
X
S
F
D
VOV = 450 VDC  
DC  
DC  
Input  
Voltage  
Input  
Voltage  
DCMAX@100 VDC = 78%  
DCMAX@375 VDC = 38%  
D
S
L
D
S
L
C
S
D
CONTROL  
CONTROL  
C
C
X
F
-
-
PI-2618-040501  
PI-2617-050100  
Figure 17. Line-Sensing for Under-Voltage, Overvoltage and  
Line Feed Forward.  
Figure 16. Three Terminal Operation (LINE-SENSE and  
EXTERNAL CURRENT LIMIT Features Disabled.  
FREQUENCY Pin can be tied to SOURCE or  
CONTROL Pin).  
+
+
VUV = RLS x IUV  
VOV = IOV x RLS  
2 MΩ  
2 MΩ  
For Value Shown  
VUV = 100 VDC  
For Values Shown  
VOV = 450 VDC  
RLS  
RLS  
DC  
Input  
Voltage  
DC  
Input  
Voltage  
22 kΩ  
30 kΩ  
1N4148  
D
L
D
S
M
CONTROL  
CONTROL  
C
C
6.2 V  
S
-
-
PI-2620-040501  
PI-2510-040501  
Figure 19. Line-Sensing for Overvoltage Only (Under-Voltage  
Disabled). Maximum Duty Cycle will be reduced at  
Low Line.  
Figure 18. Line-Sensing for Under-Voltage Only (Overvoltage  
Disabled).  
+
+
I
LIMIT = 100% @ 100 VDC  
For RIL = 12 kΩ  
ILIMIT  
=
63% @ 300 VDC  
ILIMIT = 69%  
RLS  
2.5 MΩ  
For RIL = 25 kΩ  
ILIMIT = 43%  
See fig. 55 for other  
DC  
Input  
Voltage  
DC  
D
S
D
resistor values (RIL)  
Input  
CONTROL  
X
CONTROL  
Voltage  
C
C
S
X
RIL  
RIL  
6 kΩ  
-
-
PI-2624-040501  
PI-2623-040501  
Figure 21. Current Limit Reduction with Line Voltage.  
Figure 20. Externally Set Current Limit.  
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TOP242-249  
Typical Uses of LINE-SENSE (L) and EXTERNALCURRENT LIMIT (X) Pins (cont.)  
QR can be an  
optocoupler output or  
can be replaced  
+
+
QR can be an optocoupler  
output or can be replaced by  
a manual switch.  
by a manual switch.  
QR  
ON/OFF  
RMC  
47 kΩ  
DC  
Input  
Voltage  
DC  
Input  
Voltage  
D
S
45 kΩ  
CONTROL  
C
D
L
CONTROL  
C
X
ON/OFF  
QR  
47 kΩ  
S
-
-
PI-2621-040501  
PI-2625-040501  
Figure 23. Active-off Remote ON/OFF. Maximum Duty Cycle will  
be reduced.  
Figure 22. Active-on (Fail Safe) Remote ON/OFF.  
QR can be an  
+
+
QR can be an optocoupler  
output or can be replaced  
by a manual switch.  
QR  
optocoupler output  
or can be replaced  
by a manual switch.  
ON/OFF  
RMC  
47 kΩ  
For RIL =12 kΩ  
45 kΩ  
ILIMIT = 69 %  
DC  
Input  
Voltage  
DC  
Input  
Voltage  
D
S
D
L
For RIL = 25 kΩ  
CONTROL  
CONTROL  
ILIMIT = 43 %  
C
C
X
S
X
RIL  
RIL  
ON/OFF  
QR  
-
47 kΩ  
-
PI-2627-040501  
PI-2626-040501  
Figure 25. Active-off Remote ON/OFF with Externally Set Current  
Limit.  
Figure 24. Active-on Remote ON/OFF with Externally Set Current  
Limit.  
VUV = IUV x RLS  
VOV = IOV x RLS  
+
Q
R can be an optocoupler  
+
output or can be replaced  
by a manual switch.  
RLS 2 MΩ  
DCMAX@100 VDC = 78%  
DCMAX@375 VDC = 38%  
2 MΩ  
RLS  
QR  
For RLS = 2 MΩ  
ON/OFF  
QR can be an optocoupler  
output or can be replaced  
by a manual switch.  
47 kΩ  
DC  
Input  
Voltage  
VUV = 100 VDC  
VOV = 450 VDC  
D
S
L
CONTROL  
DC  
Input  
Voltage  
C
For RIL =12 kΩ  
D
L
ILIMIT = 69 %  
CONTROL  
X
C
QR  
RIL  
ON/OFF  
S
47 kΩ  
-
-
PI-2628-040501  
PI-2622-040501  
Figure 27. Active-on Remote ON/OFF with LINE-SENSE and  
EXTERNAL CURRENT LIMIT.  
Figure 26. Active-off Remote ON/OFF with LINE-SENSE.  
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17  
TOP242-249  
Typical Uses of LINE-SENSE (L) and EXTERNALCURRENT LIMIT (X) Pins (cont.)  
VUV = IUV x RLS  
VOV = IOV x RLS  
+
+
QR can be an optocoupler  
output or can be replaced by  
a manual switch.  
For RLS = 2 MΩ  
2 MΩ  
RLS  
V
V
UV = 100 VDC  
OV = 450 VDC  
DC  
Input  
Voltage  
DC  
Input  
Voltage  
300 kΩ  
DCMAX@100 VDC = 78%  
DCMAX@375 VDC = 38%  
D
S
L
D
S
L
CONTROL  
CONTROL  
C
C
For RIL = 12 kΩ  
ILIMIT = 69%  
X
See fig. 55 for other  
resistor values (RIL)  
to select different ILIMIT  
ON/OFF  
QR  
RIL  
12 kΩ  
47 kΩ  
-
-
values  
PI-2640-040501  
PI-2629-040501  
Figure 29. Active-on Remote ON/OFF.  
Figure 28. Line-Sensing and Externally Set Current Limit.  
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18  
TOP242-249  
Typical Uses of MULTI-FUNCTION (M) Pin  
+
+
VUV = IUV x RLS  
VOV = IOV x RLS  
C
D
S
S
S
M
S
For RLS = 2 MΩ  
VUV = 100 VDC  
VOV = 450 VDC  
RLS  
2 MΩ  
DC  
Input  
DC  
Input  
Voltage  
Voltage  
DCMAX@100 VDC = 78%  
DCMAX@375 VDC = 38%  
D
S
M
D
S
M
C
D
S
CONTROL  
CONTROL  
C
C
-
-
PI-2508-081199  
PI-2509-040501  
Figure 30. Three Terminal Operation (MULTI-FUNCTION  
Features Disabled).  
Figure 31. Line Sensing for Undervoltage, Over-Voltage and  
Line Feed Forward.  
+
+
VUV = RLS x IUV  
VOV = IOV x RLS  
2 MΩ  
22 kΩ  
2 MΩ  
For Value Shown  
VUV = 100 VDC  
For Values Shown  
VOV = 450 VDC  
RLS  
RLS  
DC  
Input  
Voltage  
DC  
Input  
Voltage  
30 kΩ  
1N4148  
D
S
M
D
S
M
CONTROL  
CONTROL  
C
C
6.2 V  
-
-
PI-2510-040501  
PI-2516-040501  
Figure 32. Line Sensing for Under-Voltage Only (Overvoltage  
Disabled).  
Figure 33. Line Sensing for Overvoltage Only (Under-Voltage  
Disabled). Maximum Duty Cycle will be reduced at  
Low Line.  
+
+
For RIL = 12 kΩ  
ILIMIT = 100% @ 100 VDC  
ILIMIT = 69%  
ILIMIT  
=
RLS 2.5 MΩ  
63% @ 300 VDC  
For RIL = 25 kΩ  
ILIMIT = 43%  
DC  
Input  
Voltage  
DC  
See fig. 55 for other  
Input  
resistor values (RIL)  
Voltage  
to select different  
D
S
M
D
M
I
LIMIT values  
CONTROL  
CONTROL  
RIL  
6 kΩ  
C
C
RIL  
S
-
-
PI-2518-040501  
PI-2517-040501  
Figure 35. Current Limit Reduction with Line Voltage.  
Figure 34. Externally Set Current Limit.  
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19  
TOP242-249  
Typical Uses of MULTI-FUNCTION (M) Pin (cont.)  
+
+
QR can be an optocoupler  
output or can be replaced  
by a manual switch.  
QR can be an optocoupler  
output or can be replaced by  
a manual switch.  
QR  
47 kΩ  
DC  
Input  
Voltage  
DC  
Input  
Voltage  
ON/OFF  
RMC  
45 kΩ  
M
D
S
M
D
CONTROL  
CONTROL  
C
QR  
C
ON/OFF  
47 kΩ  
-
S
-
PI-2519-040501  
PI-2522-040501  
Figure 36. Active-on (Fail Safe) Remote ON/OFF.  
Figure 37. Active-off Remote ON/OFF. Maximum Duty Cycle will  
be Reduced.  
+
+
QR can be an optocoupler  
output or can be replaced  
by a manual switch.  
Q
R can be an optocoupler  
output or can be replaced  
by a manual switch.  
For RIL = 12 kΩ  
QR  
ON/OFF  
ILIMIT = 69 %  
DC  
Input  
DC  
Input  
Voltage  
47 kΩ  
For RIL = 25 kΩ  
Voltage  
RMC  
24 kΩ  
RMC = 2RIL  
ILIMIT = 43 %  
D
S
M
RIL  
QR  
D
M
CONTROL  
CONTROL  
C
RIL  
C
12 kΩ  
ON/OFF  
47 kΩ  
-
S
-
PI-2520-040501  
PI-2521-040501  
Figure 38. Active-on Remote ON/OFF with Externally Set  
Current Limit.  
Figure 39. Active-off Remote ON/OFF with Externally Set  
Current Limit.  
QR can be an optocoupler  
output or can be replaced  
by a manual switch.  
+
RLS  
2 MΩ  
QR  
DC  
Input  
ON/OFF  
47 kΩ  
For RLS = 2 MΩ  
Voltage  
D
M
V
UV = 100 VDC  
CONTROL  
VOV = 450 VDC  
C
S
-
PI-2523-040501  
Figure 40. Active-off Remote ON/OFF with LINE-SENSE.  
E
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20  
TOP242-249  
margin under worst case conditions. Resistor R4 provides line  
sensing, setting UV at 100 VDC and OV at 450 VDC. The  
extended maximum duty cycle feature of TOPSwitch-GX  
(guaranteedminimumvalueof75%vs. 64%forTOPSwitch-II)  
allows the use of a smaller input capacitor (C1). The extended  
maximum duty cycle and the higher reflected voltage possible  
with the RCD clamp also permit the use of a higher primary to  
secondary turns ratio for T1 which reduces the peak reverse  
voltage experienced by the secondary rectifier D8. As a result  
a 60 V Schottky rectifier can be used for up to 15 V outputs,  
whichgreatlyimprovespowersupplyefficiency. Thefrequency  
reduction feature of the TOPSwitch-GX eliminates the need for  
any dummy loading for regulation at no load and reduces the no  
load/standby consumption of the power supply. Frequency  
jitterprovidesimprovedmarginforconductedEMImeetingthe  
CISPR 22 (FCC B) specification.  
Application Examples  
A High Efficiency, 30 W, Universal Input Power Supply  
ThecircuitshowninFigure41takesadvantageofseveralofthe  
TOPSwitch-GX features to reduce system cost and power  
supply size and to improve efficiency. This design delivers  
30 W at 12 V, from an 85 to 265 VAC input, at an ambient of  
50 °C, in an open frame configuration. A nominal efficiency of  
80% at full load is achieved using TOP244Y.  
The current limit is externally set by resistors R1 and R2 to a  
value just above the low line operating peak DRAIN current of  
approximately70%ofthedefaultcurrentlimit. Thisallowsuse  
of a smaller transformer core size and/or higher transformer  
primary inductance for a given output power, reducing  
TOPSwitch-GX power dissipation, while at the same time  
avoiding transformer core saturation during startup and output  
transient conditions. The resistors R1 & R2 provide a signal  
that reduces the current limit with increasing line voltage,  
which in turn limits the maximum overload power at high input  
line voltage. This function in combination with the built-in  
soft-startfeatureofTOPSwitch-GX,allowstheuseofalowcost  
RCD clamp (R3, C3 and D1) with a higher reflected voltage, by  
safelylimitingtheTOPSwitch-GXdrainvoltage, withadequate  
Output regulation is achieved by using a simple Zener sense  
circuit for low cost. The output voltage is determined by the  
Zener diode (VR2) voltage and the voltage drops across the  
optocoupler (U2) LED and resistor R6. Resistor R8 provides  
bias current to Zener VR2 for typical regulation of 5% at the  
12 V output level, over line and load and component variations.  
PERFORMANCE SUMMARY  
Output Power:  
Regulation:  
Efficiency:  
Ripple:  
30 W  
4%  
79%  
50 mV pk-pk  
CY1  
2.2 nF  
C14 R15  
1 nF 150 Ω  
L3  
3.3 µH  
12 V  
@ 2.5 A  
R3  
C3  
4.7 nF  
1 kV  
68 kΩ  
C12  
220 µF  
35 V  
D8  
MBR1060  
C10  
560 µF  
35 V  
C11  
560 µF  
35 V  
2 W  
BR1  
600 V  
2A  
D1  
UF4005  
RTN  
D2  
1N4148  
R4  
2 MΩ  
R6  
150 Ω  
L1  
20 mH  
1/2 W  
R8  
R1  
C6  
0.1 µF  
150 Ω  
T1  
4.7 MΩ  
C1  
1/2 W  
U2  
LTV817A  
CX1  
100 nF  
250 VAC  
68 µF  
D
L
TOPSwitch-GX  
400 V  
U1  
TOP244Y  
CONTROL  
C
R5  
6.8 Ω  
S
X
F
F1  
3.15 A  
VR2  
1N5240C  
10 V, 2%  
J1  
R2  
9.09 kΩ  
L
C5  
47 µF  
10 V  
N
PI-2657-040501  
Figure 41. 30 W Power Supply using External Current Limit Programming and Line Sensing for UV and OV.  
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21  
TOP242-249  
AHighEfficiency,Enclosed,70W,UniversalAdapterSupply  
The circuit shown in figure 42 takes advantage of several of the  
TOPSwitch-GX features to reduce cost, power supply size and  
increase efficiency. This design delivers 70 W at 19 V, from an  
85 to 265 VAC input, at an ambient of 40 °C, in a small sealed  
adapter case (4x 2.15x 1). Full load efficiency is 85% at 85  
VAC rising to 90% at 230 VAC input.  
Capacitor C11 has been added in parallel with VR1 to reduce  
Zener clamp dissipation. With a switching frequency of  
132 kHz a PQ26/20 core can be used to provide 70 W. To  
maximize efficiency, by reducing winding losses, two output  
windings are used each with their own dual 100 V Schottky  
rectifier (D2 and D3). The frequency reduction feature of the  
TOPSwitch-GX eliminates any dummy loading to maintain  
regulation at no-load and reduces the no-load consumption of  
thepowersupplytoonly520mWat230VACinput. Frequency  
jittering provides conducted EMI meeting the CISPR 22  
(FCC B) / EN55022B specification, using simple filter  
components (C7, L2, L3 and C6) even with the output earth  
grounded.  
Due to the thermal environment of a sealed adapter a TOP249Y  
is used to minimize device dissipation. Resistors R9 and R10  
externally program the current limit level to just above the  
operating peak DRAIN current at full load and low line. This  
allowstheuseofasmallertransformercoresizewithoutsaturation  
duringstartuporoutput loadtransients. ResistorsR9andR10also  
reduce the current limit with increasing line voltage, limiting the  
maximumoverloadpowerathighinputlinevoltage,removingthe  
need for any protection circuitry on the secondary. Resistor R11  
implements an under voltage and over voltage sense as well as  
providing line feed forward for reduced output line frequency  
ripple. With resistor R11 set at 2 Mthe power supply does not  
start operating until the DC rail voltage reaches 100 VDC. On  
removal of the AC input the UV sense prevents the output  
glitching as C1 discharges, turning off the TOPSwitch-GX when  
theoutputregulationislostorwhentheinputvoltagefallstobelow  
40 V, whichever occurs first. This same value of R11 sets the OV  
threshold to 450 V. If exceeded, for example during a line surge,  
TOPSwitch-GX stops switching for the duration of the surge  
extending the high voltage withstand to 700 V without device  
damage.  
To regulate the output an optocoupler (U2) is used with a  
secondary reference sensing the output voltage via a resistor  
divider (U3, R4, R5, R6). Diode D4 and C15 filter and smooth  
the output of the bias winding. Capacitor C15 (1uF) prevents  
the bias voltage from falling during zero to full load transients.  
Resistor R8 provides filtering of leakage inductance spikes  
keeping the bias voltage constant even at high output loads.  
Resistor R7, C9 and C10 together with C5 and R3 provide loop  
compensation.  
Due to the large primary currents, all the small signal control  
components are connected to a separate source node that is  
Kelvin connected to the source pin of the TOPSwitch-GX. For  
improved common mode surge immunity the bias winding  
common returns directly to the DC bulk capacitor (C1).  
PERFORMANCE SUMMARY  
D2  
C7 2.2 nF  
Y1 Safety  
C13  
0.33 µF 0.022 µF 0.01 µF  
400 V 400 V 400 V  
C12  
C11  
Output Power:  
Regulation:  
70 W  
MBR20100  
4%  
Efficiency:  
Ripple:  
No Load Consumption:  
84%  
120 mV pk-pk  
< 0.52 W @ 230 VAC  
D3  
MBR20100  
VR1  
P6KE-  
200  
C3  
C14  
19 V  
@ 3.6 A  
820 µF  
0.1 µF  
L1  
200 µH  
BR1  
25 V  
50 V  
D1  
RS805  
UF4006  
8A 600 V  
C2  
C4  
RTN  
820 µF  
820 µF  
R1  
270 Ω  
D4  
1N4148  
25 V  
25 V  
L2  
820 µH  
2A  
R11  
2 MΩ  
1/2 W  
R4  
U2  
31.6 kΩ  
R8  
4.7 Ω  
PC817A  
1%  
C1  
T1  
TOPSwitch-GX  
L
R2  
150 µF  
C15  
1 µF  
50 V  
R5  
562 Ω  
1%  
1 kΩ  
400 V  
C6  
D
S
C9  
0.1 µF  
TOP249Y  
L3  
4.7 nF 50 V  
X2  
CONTROL  
U1  
75 µH  
RT1  
C
R9  
2A  
10 Ω  
t°  
13 MΩ  
C10  
1.7 A  
R3  
6.8 Ω  
0.1 µF  
R7  
56 kΩ  
X
F
F1  
3.15 A  
50 V  
U3  
TL431  
C8  
J1  
R10  
R6  
4.75 kΩ  
1%  
0.1 µF  
20.5 kΩ  
C5  
L
50 V  
47 µF  
16 V  
All resistors 1/8 W 5% unless otherwise stated.  
N
PI-2691-033001  
Figure 42. 70 W Power Supply using Current Limit Reduction with Line and Line Sensing for UV and OV.  
E
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22  
TOP242-249  
AHighEfficiency,250W,250380VDCInputPowerSupply  
The circuit shown in figure 43 delivers 250 W (48 V @ 5.2 A)  
at 84% efficiency using a TOP249 from a 250 to 380 VDC  
input. DCinputisshown, astypicallyatthispowerlevelap.f.c.  
boost stage would preceed this supply, providing the DC input  
(C1 is included to provide local decoupling). Flyback topology  
is still useable at this power level due to the high output voltage,  
keeping the secondary peak currents low enough so that the  
output diode and capacitors are reasonably sized.  
is essential to limit the peak drain voltage during start-up and/  
or overload conditions to below the 700 V rating of the  
TOPSwitch-GX MOSFET.  
The secondary is rectifed and smoothed by D2 and C9, C10 and  
C11. Three capacitors are used to meet the secondary ripple  
current requirement. Inductor L2 and C12 provide switching  
noise filtering.  
A simple Zener sensing chain regulates the output voltage. The  
sum of the voltage drop of VR2, VR3 and VR4 plus the LED  
drop of U2 gives the desired output voltage. Resistor R6 limits  
LED current and sets overall control loop DC gain. Diode D4  
and C14 provide secondary soft-finish, feeding current into the  
CONTROLpinpriortooutputregulationandthusensuringthat  
the output voltage reaches regulation at start-up under low line,  
full load conditions. Resistor R9 provides a discharge path for  
C14. CapacitorC13andR8providecontrolloopcompensation  
and are required due to the gain associated with such a high  
output voltage.  
In this example the TOP249 is at the upper limit of its power  
capability and the current limit is set to the internal maximum  
by connecting the X pin to SOURCE. However, line sensing is  
implemented by connecting a 2 Mresistor from the L pin to  
the DC rail. If the DC input rail rises above 450 VDC, then  
TOPSwitch-GX will stop switching until the voltage returns to  
normal, preventing device damage.  
Due to the high primary current, a low leakage inductance  
transformer is essential. Therefore, a sandwich winding with a  
copper foil secondary was used. Even with this technique the  
leakage inductance energy is beyond the power capability of a  
simple Zener clamp. Therefore, R2, R3 and C6 are added in  
parallel to VR1. These have been sized such that during normal  
operation very little power is dissipated by VR1, the leakage  
energy instead being dissipated by R2 and R3. However, VR1  
Sufficient heat sinking is required to keep the TOPSwitch-GX  
device below 110 °C when operating under full load, low line  
and maximum ambient temperature. Airflow may also be  
required if a large heat sink area is not acceptable.  
C7  
2.2 nF Y1  
D2  
MUR1640CT  
R2  
R3  
C6  
C10  
560 µF 560 µF  
63 V 63 V  
C11  
L2  
3 µH 8A  
VR1  
P6KE200  
68 k68 k4.7 nF  
48 V @ 5.2 A  
+250 - 380 VDC  
2 W  
2 W  
1 kV  
C9  
C12  
560 µF  
68 µF  
63 V  
63 V  
D1  
BYV26C  
RTN  
D2  
1N4148  
U2  
LTV817A  
R1  
2 MΩ  
1/2 W  
R9  
T1  
C4  
10 kΩ  
1 µF  
C1  
50 V  
22 µF  
R6  
400 V  
100 Ω  
TOPSwitch-GX  
C13  
150 nF  
63 V  
VR2 22 V  
BZX79B22  
D
S
L
TOP249Y  
U1  
D4  
PERFORMANCE SUMMARY  
1N4148  
CONTROL  
C
Output Power:  
Line Regulation:  
Load Regulation:  
Efficiency:  
250 W  
1%  
R4  
5%  
C14  
22 µF  
63 V  
X
F
6.8 Ω  
85%  
VR3 12 V  
BZX79B12  
C3  
R8  
56 Ω  
Ripple:  
< 100 mV pk-pk  
C3  
0.1 µF  
No Load Consumption: 1.4 W (300 VDC)  
47 µF  
50 V  
VR4 12 V  
BZX79B12  
10 V  
0V  
All resistor 1/8 W 5% unless  
otherwise stated.  
PI-2692-033001  
Figure 43. 250 W, 48 V Power Supply using TOP249.  
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23  
TOP242-249  
Multiple Output, 60 W, 185-265 VAC Input Power Supply  
Figure 44 shows a multiple output supply typical for high end  
set-top boxes or cable decoders containing high capacity hard  
disks for recording. The supply delivers an output power of  
45Wcont./60Wpeak(thermallylimited)fromaninputvoltage  
of 185 to 265 VAC. Efficiency at 45 W, 185 VAC is 75%.  
Leakage inductance clamping is provided by VR1, R5 and C5,  
keeping the DRAIN voltage below 700 V under all conditions.  
Resistor R5 and capacitor C5 are selected such that VR1  
dissipates very little power except during overload conditions.  
The frequency jittering feature of TOPSwitch-GX allows the  
circuit shown to meet CISPR22B with simple EMI filtering  
(C1, L1 and C6) and the output grounded.  
The3.3Vand5Voutputsareregulatedto 5%withouttheneed  
for secondary linear regulators. DC stacking (the secondary  
winding reference for the other output voltages is connected to  
the cathode of D10 rather than the anode) is used to minimize  
the voltage error for the higher voltage outputs.  
The secondaries are rectified and smoothed by D7 to D11, C7,  
C9, C11, C13, C14, C16 and C17. Diode D11 for the 3.3 V  
output is a Schottky diode to maximize efficiency. Diode D10  
for the 5 V output is a PN type to center the 5 V output at 5 V.  
The 3.3 V and 5 V output require two capacitors in parallel to  
meet the ripple current requirement. Switching noise filtering  
is provided by L2 to L5 and C8, C10, C12, C15 and C18.  
Resistor R6 prevents peak charging of the lightly loaded 30 V  
output. The outputs are regulated using a secondary reference  
(U3). Both the 3.3 V and 5 V outputs are sensed via R11 and  
R10. Resistor R8 provides bias for U3 and R7 sets the overall  
DC gain. Resistor R9, C19, R3 and C4 provide loop  
compensation. A soft-finish capacitor (C20) eliminates output  
overshoot.  
Due to the high ambient operating temperature requirement  
typical of a set-top box (60 °C) the TOP246Y is used to reduce  
conductionlossesandminimizeheatsinksize. ResistorR2sets  
the device current limit to 80% of typical to limit overload  
power. Thelinesenseresistor(R1)protectstheTOPSwitch-GX  
from line surges and transients by sensing when the DC rail  
voltage rises to above 450 V. In this condition the  
TOPSwitch-GX stops switching, extending the input voltage  
withstand to 496 VAC which is ideal for countries with poor  
powerquality. Athermistor(RT1)isusedtopreventpremature  
failure of the fuse by limiting the inrush current (due to the  
relatively large size of C2). An optional MOV (RV1) extends  
the differential surge protection to 6 kV from 4 kV.  
PERFORMANCE SUMMARY  
Output Power:  
Regulation:  
3.3 V:  
5 V:  
12 V:  
18 V:  
30 V:  
45 W Cont./60 W Peak  
R6  
10 Ω  
D7  
5%  
5%  
7%  
7%  
8%  
75%  
0.6 W  
30 V @  
0.03 A  
UF4003  
L2  
C7  
C8  
3.3 µH  
D8  
UF5402  
47 µF  
10 µF  
3A  
18 V @  
0.5 A  
50 V  
50 V  
C9  
L3  
C10  
Efficiency:  
No Load Consumption:  
D9  
UF5402  
330 µF  
3.3 µH  
100 µF  
25 V  
12 V @  
0.6 A  
3A  
25 V  
C11  
C16  
C13  
C12  
C6  
2.2 nF  
Y1  
L4  
390 µF  
1000 µF  
1000 µF  
100 µF  
3.3 µH  
35 V  
25 V  
25 V  
25 V  
5 V @  
3.2 A  
5A  
VR1  
P6KE170  
R5  
68 kΩ  
C14  
C15  
L5  
2 W  
1000 µF  
220 µF  
D10  
3.3 µH  
25 V  
165 V  
3.3 V @  
3 A  
BYV32-200  
5A  
C5  
1 nF  
400 V  
C18  
D11  
MBR1045  
C17  
220 µF  
1000 µF  
16 V  
D1-D4  
1N4007 V  
25 V  
RTN  
D6  
1N4937  
C2  
L1  
20 mH  
0.8A  
68 µF  
R10  
400 V  
D6  
1N4148  
C3  
R7  
15.0  
1 µF  
150 Ω  
R1  
kΩ  
50 V  
2 MΩ  
C1  
0.1 µF  
X1  
U2  
LTV817  
T1  
R8  
1 kΩ  
1/2 W  
R11  
9.53  
kΩ  
TOPSwitch-GX  
D
S
L
RV1  
275 V  
14 mm  
C19  
0.1 µF  
CONTROL  
R9  
3.3 kΩ  
C
F1  
3.15 A  
C3  
TOP246Y  
U1  
R3  
6.8 Ω  
0.1 µF  
X
F
J1  
50 V  
RT1  
U3  
TL431  
C5  
C20  
22 µF  
10 V  
10 Ω  
.R2  
9.08 kΩ  
L
R12  
10 k  
47 µF  
1.7 A  
10 V  
N
PI-2693-033001  
Figure 44. 60 W Multiple Output Power Supply using TOP246.  
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24  
TOP242-249  
Processor Controlled Supply Turn On/Off  
position. Inthecaseofproductswithadiskdrive, theshutdown  
procedure may include saving data or settings to the disk. After  
the shutdown procedure is complete, when it is safe to turn off  
the power supply, the microprocessor releases the M pin by  
turning the optocoupler U4 off. If the manual switch and the  
optocouplers U3 and U4 are not located close to the M pin, a  
capacitorCM maybeneededtopreventnoisecouplingtothepin  
when it is open.  
A low cost momentary contact switch can be used to turn the  
TOPSwitch-GXpoweronandoffundermicroprocessorcontrol  
that may be required in some applications such as printers. The  
lowpowerremoteofffeatureallowsanelegantimplementation  
of this function with very few external components as shown in  
Figure 45. Whenever the push button momentary contact  
switch P1 is closed by the user, the optocoupler U3 is activated  
to inform the microprocessor of this action. Initially, when the  
power supply is off (M pin is floating), closing of P1 turns the  
power supply on by shorting the M pin of the TOPSwitch-GX  
to SOURCE through a diode (remote on). When the secondary  
output voltage VCC is established, the microprocessor comes  
alive and recognizes that the switch P1 is closed through the  
switch status input that is driven by the optocoupler U3 output.  
Themicroprocessorthensendsapowersupplycontrolsignalto  
hold the power supply in the on-state through the optocoupler  
U4. If the user presses the switch P1 again to command a turn  
off, the microprocessor detects this through the optocoupler U3  
and initiates a shutdown procedure that is product specific. For  
example,inthecaseoftheinkjetprinter,theshutdownprocedure  
may include safely parking the print heads in the storage  
The power supply could also be turned on remotely through a  
local area network or a parallel or serial port by driving the  
optocoupler U4 input LED with a logic signal. Sometimes it is  
easier to send a train of logic pulses through a cable (due to AC  
coupling of cable, for example) instead of a DC logic level as  
a wake up signal. In this case, a simple RC filter can be used to  
generate a DC level to drive U4 (not shown in Figure 45). This  
remote on feature can be used to wake up peripherals such as  
printers,scanners,externalmodems,diskdrives,etc.,asneeded  
from a computer. Peripherals are usually designed to turn off  
automatically if they are not being used for a period of time, to  
save power.  
VCC  
(+5 V)  
+
External  
Wake-up  
Signal  
High Voltage  
DC Input  
Power  
Supply  
ON/OFF  
Control  
MICRO  
PROCESSOR/  
CONTROLLER  
100 kΩ  
U2  
27 kΩ  
1N4148  
LOGIC  
INPUT OUTPUT  
LOGIC  
1N4148  
6.8 kΩ  
TOPSwitch-GX  
D
S
M
U4  
CONTROL  
C
U3  
6.8 kΩ  
CM  
47 µF  
F
U1  
U3  
LTV817A  
P1 Switch  
Status  
P1  
1 nF  
U4  
LTV817A  
-
RETURN  
PI-2561-033001  
Figure 45. Remote ON/OFF using Microcontroller.  
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TOP242-249  
In addition to using a minimum number of components,  
TOPSwitch-GX provides many technical advantages in this  
type of application:  
sequence when it detects the first closure of the switch, and  
subsequentbouncingoftheswitchhasnoeffect. Ifnecessary,  
the microprocessor could implement the switch debouncing  
in software during turn-off, or a filter capacitor can be used  
at the switch status input.  
1. Extremely low power consumption in the off mode: 80 mW  
typical at 110 VAC and 160 mW typical at 230 VAC. This  
is because in the remote/off mode the TOPSwitch-GX  
consumes very little power, and the external circuitry does  
not consume any current (either M, L or X pin is open) from  
the high voltage DC input.  
4. No external current limiting circuitry is needed for the  
operation of the U4 optocoupler output due to internal  
limiting of M pin current.  
5. No high voltage resistors to the input DC voltage rail are  
requiredtopowertheexternalcircuitryintheprimary. Even  
the LED current for U3 can be derived from the CONTROL  
pin. This not only saves components and simplifies layout,  
but also eliminates the power loss associated with the high  
voltage resistors in both on and off states.  
2. A very low cost, low voltage/current, momentary contact  
switch can be used.  
3. Nodebouncingcircuitryforthemomentaryswitchisrequired.  
During turn-on, the start-up time of the power supply  
(typically 10 to 20 ms) plus the microprocessor initiation  
time act as a debouncing filter, allowing a turn-on only if the  
switch is depressed firmly for at least the above delay time.  
During turn-off, the microprocessor initiates the shutdown  
6. Robustdesign: Thereisnoon/offlatchthatcanbeaccidentally  
triggered by transients. Instead, the power supply is held in  
the on-state through the secondary side microprocessor.  
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TOP242-249  
Key Application Considerations  
TOPSwitch-II vs. TOPSwitch-GX  
Table 4 compares the features and performance differences  
between TOPSwitch-GX and TOPSwitch-II. Many of the new  
features eliminate the need for additional discrete components.  
Other features increase the robustness of design allowing cost  
savings in the transformer and other power components.  
Function  
TOPSwitch-II  
TOPSwitch-GX Figures TOPSwitch-GX Advantages  
Soft-Start  
N/A*  
10 ms  
• Limits peak current and voltage  
component stresses during start-up  
• Eliminates external components  
used for soft-start in most  
applications  
• Reduces or eliminates output  
overshoot  
External Current Limit  
N/A*  
67%  
Programmable  
100% to 30% of 24,25,27, • Higher efficiency  
default current  
limit  
11,20,21, • Smaller transformer  
28,34,35, • Allows power limiting (constant over-  
38,39  
load power independent of line  
voltage  
• Allows use of larger device for lower  
losses, higher efficiency and smaller  
heatsink  
DCMAX  
78%  
7
• Smaller input cap (wider dynamic  
range)  
• Higher power capability (when used  
with RCD clamp for large VOR)  
• Allows use of Schottky secondary  
rectifier diode for up to 15 V output  
for high efficiency  
Line Feed Forward with N/A*  
DCMAX Reduction  
78% to 38%  
7,11,17,  
26,27,28,  
31,40  
• Rejects line ripple  
Line OV Shutdown  
Line UV Detection  
Switching Frequency  
N/A*  
N/A*  
Single resistor  
programmable  
11,17,19, • Increases voltage withstand cap-  
26,27,28,  
31,33,40  
ability against line surge  
Single resistor  
programmable  
11,17,18, • Prevents auto-restart glitches  
26,27,28,  
during power down  
31,32,40  
100 kHz 10%  
N/A*  
132 kHz 6%  
66 kHz 7%  
13,15  
14,15  
• Smaller transformer  
• Below start of conducted EMI limits  
Switching Frequency  
Option (Y and R  
Packages)  
• Lower losses when using RC and  
RCD snubber for noise reduction in  
video applications  
• Allows for higher efficiency in  
standby mode  
• Lower EMI (second harmonic below  
150 kHz)  
Frequency Jitter  
N/A*  
N/A*  
4 kHz@132 kHz 9,46  
2 kHz@66 kHz  
• Reduces conducted EMI  
Frequency Reduction  
At a Duty Cycle  
below 10%  
7
• Zero load regulation without dummy  
load  
• Low power consumption at no load  
Table 4. Comparison Between TOPSwitch-II and TOPSwitch-GX. (continued on next page) *Not available  
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27  
TOP242-249  
Function  
TOPSwitch-II  
TOPSwitch-GX Figures TOPSwitch-GX Advantages  
Remote ON/OFF  
N/A*  
Single transistor  
or optocoupler  
11, 22, Fast on/off (cycle by cycle)  
23, 24, Active-on or active-off control  
interface or manual 25, 26, Low consumption in remote off state  
switch  
27, 29, Active-on control for fail-safe  
36, 37, Eliminates expensive in-line on/off  
38, 39, switch  
40  
Allows processor controlled turn  
on/off  
Permits shutdown/wake-up of  
peripherals via LAN or parallel port  
Synchronization  
N/A*  
Single transistor  
or optocoupler  
interface  
Synchronization to external lower  
frequency signal  
Starts new switching cycle on  
demand  
Thermal Shutdown  
125 °C min.  
Latched  
Hysteretic 130 °C  
min. Shutdown (with  
75 °C hysteresis)  
Automatic recovery from thermal  
fault  
Large hysteresis prevents circuit  
board overheating  
Current Limit Tolerance 10% (@25 °C)  
7% (@25 °C)  
10% higher power capability due to  
tighter tolerance  
-8% (0 °C to100 °C) -4% (0 °C to 100 °C)  
DRAIN  
Creepage  
at Package  
DIP  
SMD  
0.037" / 0.94 mm 0.137" / 3.48 mm  
0.037" / 0.94 mm 0.137" / 3.48 mm  
Greater immunity to arcing as a  
result of build-up of dust, debris and  
other contaminants  
TO-220 0.046" / 1.17 mm 0.068" / 1.73 mm  
DRAIN Creepage at  
PCB for Y and R  
Packages  
0.045" / 1.14 mm 0.113" / 2.87 mm  
(R Package N/A*) (preformed leads)  
Preformed leads accommodate  
large creepage for PCB layout  
Easier to meet Safety (UL/VDE)  
Table 4 (cont). Comparison Between TOPSwitch-II and TOPSwitch-GX. *Not available  
TOPSwitch-FX vs. TOPSwitch-GX  
Table 5 compares the features and performance differences  
betweenTOPSwitch-GX andTOPSwitch-FX. Manyofthenew  
features eliminate the need for additional discrete components.  
Other features increase the robustness of design allowing cost  
savings in the transformer and other power components.  
Function  
TOPSwitch-FX  
TOPSwitch-GX  
TOPSwitch-GX Advantages  
Light Load Operation  
Cycle skipping  
Frequency and Duty Cycle Improves light load efficiency  
reduction  
Reduces no-load consumption  
Line Sensing/Externally Line sensing and  
Line sensing and externally Additional design flexibility allows all  
Set Current Limit  
(Y and R Packages)  
externally set  
current limit  
mutually  
set current limit possible  
simultaneously  
(functions split onto  
L and X pins)  
features to be used simultaneously  
exclusive (M pin)  
Current Limit  
Programming  
Range  
100-40%  
100-30%  
Minimizes transformer core size  
in highly continuous designs  
Table 5. Comparison Between TOPSwitch-FX and TOPSwitch-GX. (continued on next page)  
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28  
TOP242-249  
Function  
TOPSwitch-FX  
TOPSwitch-GX  
TOPSwitch-GX Advantages  
P/G Package Current  
Limits  
Identical to Y  
packages  
TOP243P or G and  
TOP244P or G internal  
current limits reduced  
Matches device current limit to  
package dissipation capability  
Allows more continuous design to  
lower device dissipation (lower RMS  
currents)  
Y/R Package Current  
Limits  
100%  
(R package N/A*)  
90% (for equivalent RDS (ON)  
)
Minimizes transformer core size  
Optimizes efficiency for most  
applications  
Thermal Shutdown  
125 °C min.  
70 °C hysteresis  
130 °C min. 75 °C  
hysteresis  
Allows higher output powers in  
high ambient temperature  
applications  
Maximum Duty Cycle  
Reduction Threshold  
90 µA  
60 µA  
Reduces output line frequency  
ripple at low line  
DMAX reduction optimized for  
forward design  
Line Under-Voltage  
Negative (turn-off)  
Threshold  
N/A*  
40% of positive (turn-on)  
threshold  
Provides a well defined turn-off  
threshold as the line voltage falls  
Soft-Start  
10 ms (duty cycle) 10 ms (duty cycle + current  
limit)  
Gradually increasing current limit  
in addition to duty cycle during soft-  
start further reduces peak current  
and voltage  
Further reduces component  
stresses during start up  
Table 5 (cont). Comparison Between TOPSwitch-FX and TOPSwitch-GX. *Not available  
TOPSwitch-GX Design Considerations  
applications where higher efficiency is needed or minimal heat  
sinking is available.  
Power Table  
Datasheet power table represents the maximum practical  
continuous output power based on the following conditions:  
TOP242 to TOP246: 12 V output, Schottky output diode,  
150 V reflected voltage (VOR) and efficiency estimates from  
curvescontainedinapplicationnoteAN-29.TOP247toTOP249:  
Higher output voltages used with a maximum output current of  
6 A.  
Input Capacitor  
The input capacitor must be chosen to provide the minimum  
DCvoltagerequiredfortheTOPSwitch-GXconvertertomaintain  
regulation at the lowest specified input voltage and maximum  
output power. Since TOPSwitch-GX has a higher DCMAX than  
TOPSwitch-II, it is possible to use a smaller input capacitor.  
For TOPSwitch-GX, a capacitance of 2 µF per watt is possible  
for universal input with an appropriately designed transformer.  
For all devices a 100 VDC minimum for 85-265 VAC and 250  
VDC minimum for 230 VDC are assumed and sufficient heat  
sinking to keep device temperature 100 °C. Power levels  
shown in the power table for the R package device assume  
6.45 cm2 of 610 g/m2 copper heat sink area in an enclosed  
adapter, or 19.4 cm2 in an open frame.  
Primary Clamp and Output Reflected Voltage VOR  
A primary clamp is necessary to limit the peak TOPSwitch-GX  
drain to source voltage. A Zener clamp requires few parts and  
takes up little board space. For good efficiency, the clamp  
Zener should be selected to be at least 1.5 times the output  
reflectedvoltageVORasthiskeepstheleakagespikeconduction  
time short. When using a Zener clamp in a universal input  
application, a VOR of less than 135 V is recommended to allow  
for the absolute tolerances and temperature variations of the  
Zener. This will ensure efficient operation of the clamp circuit  
and will also keep the maximum drain voltage below the rated  
breakdown voltage of the TOPSwitch-GX MOSFET.  
TOPSwitch-GX Selection  
Selecting the optimum TOPSwitch-GX depends upon required  
maximum output power, efficiency, heat sinking constraints  
and cost goals. With the option to externally reduce current  
limit, a larger TOPSwitch-GX may be used for lower power  
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TOP242-249  
AhighVOR isrequiredtotakefulladvantageofthewiderDCMAX  
of TOPSwitch-GX. An RCD clamp provides tighter clamp  
voltage tolerance than a Zener clamp and allows a VOR as high  
as 150 V. RCD clamp dissipation can be minimized by  
reducing the external current limit as a function of input line  
voltage (see Figure 21 and 35). The RCD clamp is more cost  
effective than the Zener clamp but requires more careful design  
(see quick design checklist).  
For 10 W or below, it is possible to use a simple inductor in  
place of a more costly AC input common mode choke to meet  
worldwide conducted EMI limits.  
Transformer Design  
Itisrecommendedthatthetransformerbedesignedformaximum  
operating flux density of 3000 Gauss and a peak flux density of  
4200 Gauss at maximum current limit. The turns ratio should be  
chosen for a reflected voltage (VOR) no greater than 135 V when  
using a Zener clamp, or 150 V (max) when using RCD clamp  
with current limit reduction with line voltage (overload  
protection).  
Output Diode  
The output diode is selected for peak inverse voltage, output  
current, and thermal conditions in the application (including  
heatsinking, air circulation, etc.). The higher DCMAX of  
TOPSwitch-GX along with an appropriate transformer turns  
ratio can allow the use of a 60 V Schoktty diode for higher  
efficiency on output voltages as high as 15 V (see Figure 41. A  
12 V, 30 W design using a 60 V Schottky for the output diode).  
For designs where operating current is significantly lower than  
the default current limit, it is recommended to use an externally  
set current limit close to the operating peak current to reduce  
peak flux density and peak power (see Figure 20 and 34). In  
most applications, the tighter current limit tolerance, higher  
Bias Winding Capacitor  
Due to the low frequency operation at no-load a 1µF bias  
winding capacitor is recommended.  
80  
70  
60  
50  
40  
30  
20  
-10  
0
TOPSwitch-II (no jitter)  
Soft-Start  
Generally a power supply experiences maximum stress at start-  
up before the feedback loop achieves regulation. For a period  
of 10 ms the on-chip soft-start linearly increases the duty cycle  
from zero to the default DCMAX at turn on. In addition, the  
primary current limit increases from 85% to 100% over the  
same period. This causes the output voltage to rise in an orderly  
manner allowing time for the feedback loop to take control of  
the duty cycle. This reduces the stress on the TOPSwitch-GX  
MOSFET, clamp circuit and output diode(s), and helps prevent  
transformersaturationduringstart-up. Alsosoft-startlimitsthe  
amount of output voltage overshoot, and in many applications  
eliminates the need for a soft-finish capacitor.  
EN55022B (QP)  
EN55022B (AV)  
-10  
-20  
0.15  
1
10  
30  
Frequency (MHz)  
Figure 46a. TOPSwitch-II Full Range EMI Scan  
(100 kHz, no jitter)  
EMI  
80  
The frequency jitter feature modulates the switching frequency  
over a narrow band as a means to reduce conducted EMI peaks  
associated with the harmonics of the fundamental switching  
frequency. This is particularly beneficial for average detection  
mode. AscanbeseeninFigure46, thebenefitsofjitterincrease  
with the order of the switching harmonic due to an increase in  
frequency deviation.  
70  
60  
TOPSwitch-GX (with jitter)  
50  
40  
30  
20  
-10  
0
The FREQUENCY pin of TOPSwitch-GX offers a switching  
frequency option of 132 kHz or 66 kHz. In applications that  
require heavy snubbers on the drain node for reducing high  
frequency radiated noise (for example, video noise sensitive  
applications such as VCR, DVD, monitor, TV, etc.), operating  
at66kHzwillreducesnubberlossresultinginbetterefficiency.  
Also, in applications where transformer size is not a concern,  
use of the 66 kHz option will provide lower EMI and higher  
efficiency. Note that the second harmonic of 66 kHz is still  
below 150 kHz, above which the conducted EMI specifications  
get much tighter.  
EN55022B (QP)  
EN55022B (AV)  
-10  
-20  
0.15  
1
10 30  
Frequency (MHz)  
Figure 46b. TOPSwitch-GX Full Range EMI Scan (132 kHz,  
with jitter) with Identical Circuitry and  
Conditions.  
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TOP242-249  
switching frequency and soft-start features of TOPSwitch-GX  
contribute to a smaller transformer when compared to  
TOPSwitch-II.  
Y-Capacitor  
The Y-capacitor should be connected close to the secondary  
outputreturnpin(s)andthepositiveprimaryDCinputpinofthe  
transformer.  
Standby Consumption  
Frequency reduction can significantly reduce power loss at  
lightornoload,especiallywhenaZenerclampisused. Forvery  
low secondary power consumption use a TL431 regulator for  
feedback control. Alternately, switching losses can be  
significantly reduced by changing from 132 kHz in normal  
operation to 66 kHz under light load conditions.  
Heat Sinking  
The tab of the Y package (TO-220) is internally electrically  
tied to the SOURCE pin. To avoid circulating currents, a heat  
sink attached to the tab should not be electrically tied to any  
primary ground/source nodes on the PC board.  
When using a P (DIP-8), G (SMD-8) or R (TO-263) package,  
acopperareaunderneaththepackageconnectedtotheSOURCE  
pins will act as an effective heat sink. On double sided boards  
(Figure 49), top side and bottom side areas connected with vias  
can be used to increase the effective heat sinking area.  
TOPSwitch-GX Layout Considerations  
AsTOPSwitch-GXhasadditionalpinsandoperatesatmuch  
higher power levels compared to previous TOPSwitch  
families, the following guidelines should be carefully  
followed.  
In addition, sufficient copper area should be provided at the  
anode and cathode leads of the output diode(s) for heat sinking.  
Primary Side Connections  
Use a single point (Kelvin) connection at the negative terminal  
of the input filter capacitor for TOPSwitch-GX source pin and  
biaswindingreturn.Thisimprovessurgecapabilitiesbyreturning  
surge currents from the bias winding directly to the input filter  
capacitor.  
In Figures 47, 48 and 49 a narrow trace is shown between the  
output rectifier and output filter capacitor. This trace acts as a  
thermal relief between the rectifier and filter capacitor to  
prevent excessive heating of the capacitor.  
Quick Design Checklist  
The CONTROL pin bypass capacitor should be located as  
close as possible to the SOURCE and CONTROL pins and its  
SOURCE connection trace should not be shared by the main  
MOSFET switching currents. All SOURCE pin referenced  
components connected to the MULTI-FUNCTION, LINE-  
SENSEorEXTERNALCURRENTLIMITpinsshouldalsobe  
located closely between their respective pin and SOURCE.  
OnceagaintheSOURCEconnectiontraceofthesecomponents  
should not be shared by the main MOSFET switching currents.  
It is very critical that SOURCE pin switching currents are  
returned to the input capacitor negative terminal through a  
seperate trace that is not shared by the components connected  
to CONTROL, MULTI-FUNCTION, LINE-SENSE or  
EXTERNAL CURRENT LIMIT pins. This is because the  
SOURCE pin is also the controller ground reference pin.  
As with any power supply design, all TOPSwitch-GX designs  
should be verified on the bench to make sure that components  
specifications are not exceeded under worst case conditions.  
The following minimum set of tests is strongly recommended:  
1. Maximum drain voltage Verify that peak VDS does not  
exceed675Vathighestinputvoltageandmaximumoverload  
output power. Maximum overload output power occurs  
when the output is overloaded to a level just before the  
power supply goes into auto-restart (loss of regulation).  
2. MaximumdraincurrentAtmaximumambienttemperature,  
maximum input voltage and maximum output load, verify  
drain current waveforms at start-up for any signs of  
transformer saturation and excessive leading edge current  
spikes. TOPSwitch-GX has a leading edge blanking time of  
220 ns to prevent premature termination of the on-cycle.  
Verify that the leading edge current spike is below the  
allowed current limit envelope (see Figure 52) for the drain  
current waveform at the end of the 220 ns blanking period.  
Any traces to the M, L or X pins should be kept as short as  
possible and away from the DRAIN trace to prevent noise  
coupling. LINE-SENSE resistor (R1 in figures 47-49) should  
be located close to the M or L pin to minimize the trace length  
on the M or L pin side.  
3. Thermal check At maximum output power, minimum  
input voltage and maximum ambient temperature, verify  
that temperature specifications are not exceeded for  
TOPSwitch-GX, transformer, output diodes and output  
capacitors. Enough thermal margin should be allowed for  
In addition to the 47 µF CONTROL pin capacitor, a high  
frequency bypass capacitor in parallel may be used for better  
noise immunity. The feedback optocoupler output should also  
be located close to the CONTROL and SOURCE pins of  
TOPSwitch-GX.  
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TOP242-249  
Maximize hatched copper  
Safety Spacing  
areas (  
) for optimum  
heat sinking  
Y1-  
Capacitor  
+
Output Rectifier  
Output Filter Capacitor  
HV  
-
Input Filter Capacitor  
T
r
PRI  
SEC  
BIAS  
a
n
s
f
PRI  
S
S
D
o
r
m
e
r
TOPSwitch-GX  
BIAS  
TOP VIEW  
S
S
C
M
Opto-  
coupler  
R1  
DC  
Out  
-
+
R2  
PI-2670-042301  
Figure 47. Layout Considerations for TOPSwitch-GX using P or G Packages.  
Safety Spacing  
Y1-  
Maximize hatched copper  
+
Capacitor  
areas (  
) for optimum  
heat sinking  
Input Filter Capacitor  
HV  
Output Rectifier  
Output Filter Capacitor  
-
T
r
SEC  
a
n
s
f
TOPSwitch-GX  
D
o
r
X
L
m
e
r
C
TOP VIEW  
Opto-  
coupler  
R1  
Heat Sink  
DC  
Out  
-
+
PI-2669-042301  
Figure 48. Layout Considerations for TOPSwitch-GX using Y Package.  
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TOP242-249  
Output Filter Capacitors  
Solder Side  
Safety Spacing  
Component Side  
Y1-  
+
Capacitor  
TOP VIEW  
HV  
-
T
PRI  
r
a
n
s
f
Input Filter  
Capacitor  
PRI  
SEC  
o
r
R1a - 1c  
m
e
r
BIAS  
D
S
X
L
DC  
-
+
Out  
C
Opto-  
coupler  
Maximize hatched copper  
areas(  
) for optimum  
heat sinking  
TOPSwitch-GX  
PI-2734-043001  
Figure 49. Layout Considerations for TOPSwitch-GX using R Package.  
Design Tools  
the part-to-part variation of the RDS(ON)of TOPSwitch-GXas  
specified in the data sheet. The margin required can either  
be calculated from the tolerances or it can be accounted for  
by connecting an external resistance in series with the  
DRAIN pin and attached to the same heatsink, having a  
resistance value that is equal to the difference between the  
measured RDS(ON) of the device under test and the worst case  
maximum specification.  
Up to date information on design tools can be found at the  
Power Integrations Web site: www.powerint.com  
E
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33  
TOP242-249  
ABSOLUTE MAXIMUM RATINGS(1)  
LINE SENSE Pin Voltage ................................ -0.3 to 9 V  
CURRENT LIMIT Pin Voltage ..................... -0.3 to 4.5 V  
MULTI-FUNCTION Pin Voltage .................... -0.3 to 9 V  
FREQUENCY Pin Voltage............................... -0.3 to 9 V  
Storage Temperature ..................................... -65 to 150 °C  
Operating Junction Temperature (2) ............... -40 to 150 °C  
Lead Temperature (3) ............................................... 260 °C  
DRAIN Voltage ............................................ -0.3 to 700 V  
DRAIN Peak Current: TOP242 ...............................0.72 A  
TOP243 ...............................1.44 A  
TOP244 ...............................2.16 A  
TOP245 ...............................2.88 A  
TOP246 ...............................4.32 A  
TOP247 ...............................5.76 A  
TOP248 ...............................7.20 A  
TOP249 ...............................8.64 A  
Notes:  
1. All voltages referenced to SOURCE, TA = 25 °C.  
2. Normally limited by internal circuitry.  
3. 1/16" from case for 5 seconds.  
CONTROL Voltage .......................................... -0.3 to 9 V  
CONTROL Current ...............................................100 mA  
THERMAL IMPEDANCE  
Thermal Impedance: Y Package (θJA)(1) ............... 70 °C/W  
Notes:  
(θJC)(2) ................ 2 °C/W  
1. Free standing with no heatsink.  
2. Measured at the back surface of tab.  
3. Soldered to 0.36 sq. inch (232 mm2), 2oz. (610 gm/m2) copper clad.  
4. Soldered to 1 sq. inch (645 mm2), 2oz. (610 gm/m2) copper clad.  
5. Measured on the SOURCE pin close to plastic interface.  
P or G Package:  
(θJA) ...... 45 °C/W (3); 35 °C/W (4)  
(θJC)(5) ......................... 11 °C/W  
Conditions  
(Unless Otherwise Specified)  
See Figure 53  
Parameter  
Symbol  
Min  
Typ Max  
Units  
SOURCE = 0 V; TJ = -40 to 125 °C  
CONTROL FUNCTIONS  
FREQUENCY Pin  
124  
132  
66  
140  
Switching  
IC = 3 mA;  
TJ = 25 °C  
Connected to SOURCE  
fOSC  
Frequency  
kHz  
FREQUENCY Pin  
Connected to CONTROL  
61.5  
70.5  
(average)  
Duty Cycle at  
DC(ONSET)  
ONSET of Fre-  
10  
30  
%
quency Reduction  
Switching  
Frequency near  
0% Duty Cycle  
132 kHz Operation  
66 kHz Operation  
fOSC (DMIN)  
kHz  
15  
4
132 kHz Operation  
66 kHz Operation  
Frequency Jitter  
Deviation  
f  
kHz  
Hz  
2
Frequency Jitter  
Modulation Rate  
fM  
250  
IL IL (DC) or IM IM(DC)  
IL or IM = 190 µA  
75  
28  
78  
38  
83  
50  
Maximum Duty  
Cycle  
IC = ICD1  
DCMAX  
tSOFT  
%
ms  
TJ = 25 °C; DCMIN to DCMAX  
10  
15  
Soft Start Time  
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TOP242-249  
Conditions  
(Unless Otherwise Specified)  
See Figure 53  
Parameter  
Symbol  
Min  
Typ Max  
Units  
SOURCE = 0 V; TJ = -40 to 125 °C  
CONTROL FUNCTIONS (cont.)  
PWM Gain  
DCreg  
IC = 4 mA; TJ = 25 °C  
-28  
-23  
-18  
%/mA  
PWM Gain  
Temperature Drift  
%/mA/°C  
-0.01  
See Note A  
1.2  
1.6  
2.0  
2.6  
3.0  
4.0  
TOP242-245  
External Bias  
Current  
lB  
lC(OFF)  
ZC  
mA  
See Figure 7  
TOP246-249  
TOP242-245  
TOP246-249  
6.0  
6.6  
7.0  
8.0  
CONTROL  
Current at 0%  
Duty Cycle  
TJ = 25 °C  
mA  
Dynamic  
Impedance  
IC = 4 mA; TJ = 25 °C  
See Figure 51  
10  
15  
22  
Dynamic  
0.18  
Impedance  
%/°C  
kHz  
Temperature Drift  
Control Pin  
Internal Filter Pole  
7
SHUTDOWN/AUTO-RESTART  
VC = 0 V  
VC = 5 V  
-5.0  
-3.0  
-3.5  
-1.8  
-2.0  
-0.6  
Control Pin  
lC (CH)  
mA  
TJ = 25 °C  
Charging Current  
Charging Current  
Temperature Drift  
0.5  
5.8  
See Note A  
%/°C  
Auto-restart Upper  
VC(AR)U  
V
V
V
Threshold Voltage  
Auto-restart Lower  
Threshold Voltage  
VC(AR)L  
4.5  
0.8  
4.8  
1.0  
5.1  
Auto-restart  
VC(AR)hyst  
Hysteresis Voltage  
Auto-restart Duty  
DC(AR)  
4
8
%
Cycle  
Auto-restart  
f(AR)  
1.0  
Hz  
Frequency  
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TOP242-249  
Conditions  
(Unless Otherwise Specified)  
See Figure 53  
Parameter  
Symbol  
Min  
Typ Max  
Units  
SOURCE = 0 V; TJ = -40 to 125 °C  
MULTI-FUNCTION (M), LINE-SENSE (L) AND EXTERNAL CURRENT LIMIT (X) INPUTS  
Line Under-Voltage  
Threshold Current  
and Hysteresis  
(M or L Pin)  
µA  
µA  
Threshold  
Hysteresis  
44  
50  
30  
54  
lUV  
TJ = 25 °C  
TJ = 25 °C  
Line Over-Voltage  
or Remote ON/  
Threshold  
Hysteresis  
µA  
µA  
210  
225  
240  
IOV  
OFF Threshold  
Current and Hys-  
teresis (M or L Pin)  
8
L Pin Voltage  
Threshold  
VL(TH)  
V
0.5  
-35  
1.0  
-27  
5
1.6  
-20  
Remote ON/OFF  
Negative Threshold  
Current and Hyster-  
esis (M or X Pin)  
Threshold  
Hysteresis  
µA  
µA  
TJ = 25 °C  
IREM (N)  
IL (SC) or  
IM (SC)  
L or M Pin Short  
Circuit Current  
µA  
300  
400  
520  
VL, VM = VC  
IX (SC) or  
IM (SC)  
-300  
-110  
1.90  
2.30  
1.26  
1.18  
1.24  
1.13  
-240  
-90  
-180  
-70  
Normal Mode  
Auto-restart Mode  
lL or lM = 50 µA  
X or M Pin Short  
Circuit Current  
VX, VM = 0 V  
µA  
2.50  
2.90  
1.33  
1.24  
1.31  
1.19  
3.00  
3.30  
1.40  
1.30  
1.39  
1.25  
L or M Pin Voltage  
(Positive Current)  
VL, VM  
VX  
V
lL or lM = 225 µA  
lX = -50 µA  
lX = -150 µA  
lM = -50 µA  
lM = -150 µA  
X Pin Voltage  
(Negative Current)  
V
V
M Pin Voltage  
(Negative Current)  
VM  
Maximum Duty  
Cycle Reduction  
Onset Threshold  
Current  
IL (DC) or  
IM (DC)  
µA  
40  
60  
75  
TJ = 25 °C  
Maximum Duty  
Cycle Reduction  
Slope  
IL > IL(DC) or IM > IM (DC)  
%/µA  
0.25  
X, L or M Pin  
See Figure 70  
VDRAIN = 150 V  
TJ = 25 °C  
0.6  
1.0  
1.0  
1.6  
Remote OFF  
DRAIN Supply  
Current  
Floating  
ID(RMT)  
mA  
L or M Pin Shorted  
to CONTROL  
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36  
TOP242-249  
Conditions  
(Unless Otherwise Specified)  
See Figure 53  
Parameter  
Symbol  
Min  
Typ  
Max  
Units  
SOURCE = 0 V; TJ = -40 to 125 °C  
MULTI-FUNCTION (M), LINE-SENSE (L) AND CURRENT LIMIT (I) INPUTS (cont)  
From Remote On to Drain Turn-On  
tR(ON)  
Remote ON Delay  
2.5  
µs  
µs  
See Note B  
Minimum Time Before Drain Turn-On  
to Disable Cycle  
Remote OFF  
Setup Time  
tR(OFF)  
2.5  
See Note B  
FREQUENCY INPUT  
FREQUENCY Pin  
Threshold Voltage  
VF  
IF  
2.9  
40  
V
See Note B  
VF = VC  
FREQUENCY Pin  
Input Current  
10  
100  
µA  
CIRCUIT PROTECTION  
TOP242 P/G  
Internal; di/dt=90 mA/µs  
TOP242 Y/R  
0.418  
0.697  
0.45  
0.75  
0.481  
0.802  
See Note C  
TJ= 25 °C  
TOP243 P/G Internal; di/dt=150 mA/µs  
TJ= 25 °C  
See Note C  
TOP243 Y/R  
Internal; di/dt=180 mA/µs  
0.837  
0.930  
0.90  
1.00  
0.963  
1.070  
TJ= 25 °C  
See Note C  
TOP244 P/G  
TJ= 25 °C  
Internal; di/dt=200 mA/µs  
See Note C  
TOP244 Y/R  
Internal; di/dt=270 mA/µs  
Self Protection  
Current Limit  
ILIMIT  
1.256  
1.674  
2.511  
3.348  
4.185  
5.022  
1.35  
1.80  
2.70  
3.60  
4.50  
5.40  
1.445  
1.926  
2.889  
3.852  
4.815  
5.778  
A
TJ= 25 °C  
See Note C  
TOP245 Y/R  
TJ= 25 °C  
Internal; di/dt=360 mA/µs  
See Note C  
Internal; di/dt=540 mA/µs  
See Note C  
TOP246 Y/R  
TJ= 25 °C  
Internal; di/dt=720 mA/µs  
TOP247 Y/R  
TJ= 25 °C  
See Note C  
TOP248 Y/R  
TJ= 25 °C  
Internal; di/dt=900 mA/µs  
See Note C  
Internal;di/dt=1080 mA/µs  
TOP249 Y/R  
TJ= 25 °C  
See Note C  
0.75 x  
ILIMIT(MIN)  
85 VAC  
(Rectified Line Input)  
See  
Note B  
Initial Current Limit  
IINIT  
A
0.6 x  
ILIMIT(MIN)  
265 VAC  
(Rectified Line Input)  
See Fig. 52  
Leading Edge  
Blanking Time  
ns  
tLEB  
220  
IC = 4 mA  
TJ = 25 °C  
E
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37  
TOP242-249  
Conditions  
(Unless Otherwise Specified)  
See Figure 53  
Parameter  
Symbol  
Min  
Typ Max  
Units  
SOURCE = 0 V; TJ = -40 to 125 °C  
CIRCUIT PROTECTION (cont)  
tIL(D)  
ns  
°C  
°C  
V
IC = 4 mA  
100  
Current Limit Delay  
Thermal Shutdown  
Temperature  
130  
140  
150  
Thermal Shutdown  
Hysteresis  
75  
Power-up Reset  
Threshold Voltage  
1.75  
3.0  
4.25  
VC(RESET)  
Figure 53, S1 Open  
OUTPUT  
TJ = 25 °C  
15.6  
25.7  
7.80  
12.9  
5.20  
8.60  
3.90  
6.45  
2.60  
4.30  
1.95  
3.22  
1.56  
2.58  
1.30  
2.15  
18.0  
30.0  
9.00  
15.0  
6.00  
10.0  
4.50  
7.50  
3.00  
5.00  
2.25  
3.75  
1.80  
3.00  
1.50  
2.50  
TOP242  
ID = 50 mA  
TJ = 100 °C  
TJ = 25 °C  
TJ = 100 °C  
TJ = 25 °C  
TJ = 100 °C  
TJ = 25 °C  
TJ = 100 °C  
TOP243  
ID = 100 mA  
TOP244  
ID = 150 mA  
TOP245  
ID = 200 mA  
ON-State  
Resistance  
RDS(ON)  
TJ = 25 °C  
TJ = 100 °C  
TJ = 25 °C  
TJ = 100 °C  
TJ = 25 °C  
TJ = 100 °C  
TJ = 25 °C  
TJ = 100 °C  
TOP246  
ID = 300 mA  
TOP247  
ID = 400 mA  
TOP248  
ID = 500 mA  
TOP249  
ID = 600 mA  
VL, VM = Floating; IC = 4mA  
VDS = 560 V; TJ = 125 °C  
Off-State  
IDSS  
400  
µA  
Current  
VL, VM = Floating; IC = 4mA  
ID = 100 µA; TJ = 25 °C  
Breakdown  
BVDSS  
700  
V
Voltage  
Rise  
tR  
100  
50  
ns  
ns  
Time  
Measured in a Typical  
Flyback Converter Application  
Fall  
Time  
tF  
E
7/01  
38  
TOP242-249  
Conditions  
(Unless Otherwise Specified)  
See Figure 53  
Parameter  
Symbol  
Min  
Typ Max  
Units  
SOURCE = 0 V; TJ = -40 to 125 °C  
SUPPLY VOLTAGE CHARACTERISTICS  
DRAIN Supply  
Voltage  
See Note D  
36  
V
Shunt Regulator  
Voltage  
IC = 4 mA  
VC(SHUNT)  
5.60  
5.85  
50  
6.10  
V
Shunt Regulator  
Temperature Drift  
ppm/°C  
Output  
MOSFET Enabled  
VL, VM = 0 V  
TOP 242-245  
TOP 246-249  
1.0  
1.2  
1.6  
2.2  
2.5  
3.2  
lCD1  
Control Supply/  
Discharge Current  
mA  
Output  
MOSFET Disabled  
VL, VM = 0 V  
lCD2  
0.3  
0.6  
1.3  
NOTES:  
A. For specifications with negative values, a negative temperature coefficient corresponds to an increase in  
magnitude with increasing temperature, and a positive temperature coefficient corresponds to a decrease in  
magnitude with increasing temperature.  
B. Guaranteed by characterization. Not tested in production.  
C. For externally adjusted current limit values, please refer to Figure 55 (Current Limit vs. External Current Limit  
Resistance) in the Typical Performance Characteristics section.  
D. It is possible to start up and operate TOPSwitch-GX at DRAIN voltages well below 36 V. However, the  
CONTROL pin charging current is reduced, which affects start-up time, auto-restart frequency, and auto-restart  
duty cycle. Refer to Figure 67, the characteristic graph on CONTROL pin charge current (IC) vs. DRAIN voltage  
for low voltage operation characteristics.  
E
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39  
TOP242-249  
t
2
t
1
HV  
90%  
90%  
t
t
DRAIN  
VOLTAGE  
1
2
D =  
10%  
0 V  
PI-2039-033001  
Figure 50. Duty Cycle Measurement.  
t
(Blanking Time)  
LEB  
120  
100  
80  
1.3  
1.2  
1.1  
1.0  
0.9  
0.8  
0.7  
0.6  
0.5  
0.4  
0.3  
0.2  
0.1  
I
@ 85 VAC  
INIT(MIN)  
60  
I
@ 265 VAC  
INIT(MIN)  
40  
I
I
@ 25 °C  
@ 25 °C  
LIMIT(MAX)  
LIMIT(MIN)  
Dynamic  
Impedance  
1
=
Slope  
20  
0
0
0
2
4
6
8
10  
0
1
2
3
4
5
6
7
8
CONTROL Pin Voltage (V)  
Figure 51. CONTROL Pin I-V Characteristic.  
Time (µs)  
Figure 52. Drain Current Operating Envelope.  
Y or R Package (X and L Pin)  
P or G Package (M Pin)  
0-100 kΩ  
S1  
470 Ω  
5 W  
0-100 kΩ  
S5  
5-50 V  
M
5-50 V  
0-60 kΩ  
40 V  
L
D
CONTROL  
470 Ω  
C
TOPSwitch-GX  
S2  
F
X
S
S4  
0-15 V  
S3  
47 µF  
0.1 µF  
0-60 kΩ  
NOTES: 1. This test circuit is not applicable for current limit or output characteristic measurements.  
2. For P and G packages, short all SOURCE pins together.  
PI-2631-033001  
Figure 53. TOPSwitch-GX General Test Circuit.  
E
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40  
TOP242-249  
BENCH TEST PRECAUTIONS FOR EVALUATION OF ELECTRICAL CHARACTERISTICS  
The following precautions should be followed when testing  
TOPSwitch-GX by itself outside of a power supply. The  
schematic shown in Figure 53 is suggested for laboratory  
testing of TOPSwitch-GX.  
restart mode, there is only a 12.5% chance that the CONTROL  
pin oscillation will be in the correct state (drain active state) so  
that the continuous drain voltage waveform may be observed.  
It is recommended that the VC power supply be turned on first  
and the DRAIN pin power supply second if continuous drain  
voltage waveforms are to be observed. The 12.5% chance of  
being in the correct state is due to the divide-by-8 counter.  
Temporarily shorting the CONTROL pin to the SOURCE pin  
will reset TOPSwitch-GX, which then will come up in the  
correct state.  
When the DRAIN pin supply is turned on, the part will be in the  
auto-restartmode. TheCONTROLpinvoltagewillbeoscillating  
at a low frequency between 4.8 and 5.8 V and the drain is turned  
on every eighth cycle of the CONTROL pin oscillation. If the  
CONTROL pin power supply is turned on while in this auto-  
Typical Performance Characteristics  
PI-2653-033001  
1.1  
1.0  
0.9  
0.8  
0.7  
0.6  
0.5  
0.4  
0.3  
Scaling Factors:  
200  
TOP242:  
.45  
TOP243 P/G: .75  
TOP243 Y/R: .90  
180  
160  
140  
TOP244 P/G:  
1
TOP244 Y/R: 1.35  
TOP245 Y/R: 1.80  
TOP246 Y/R: 2.70  
TOP247 Y/R: 3.60  
TOP248 Y/R: 4.50  
TOP249 Y/R: 5.40  
120  
100  
80  
60  
0.2  
40  
-250  
-200  
-150  
-100  
-50  
0
IM (µA)  
Figure 54. Current Limit vs. MULTI-FUNCTION Pin Current.  
PI-2652-033001  
1.1  
1.0  
0.9  
200  
180  
Scaling Factors:  
TOP242:  
.45  
TOP243 P/G: .75  
TOP243 Y/R: .90  
TOP244 P/G:  
TOP244 Y/R: 1.35  
TOP245 Y/R: 1.80  
TOP246 Y/R: 2.70  
TOP247 Y/R: 3.60  
TOP248 Y/R: 4.50  
TOP249 Y/R: 5.40  
160  
140  
0.8  
1
Maximum  
0.7  
Minimum  
120  
100  
80  
0.6  
Typical  
0.5  
0.4  
0.3  
Maximum and minimum levels  
are based on characterization.  
60  
40  
0.2  
0
5K  
10K  
15K  
External Current Limit Resistor RIL ()  
Figure 55. Current Limit vs. External Current Limit Resistance.  
20K  
25K  
30K  
35K  
40K  
45K  
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TOP242-249  
Typical Performance Characteristics (cont.)  
1.2  
1.0  
0.8  
0.6  
0.4  
1.1  
1.0  
0.9  
0.2  
0
-50 -25  
0
25 50 75 100 125 150  
-50 -25  
0
25 50 75 100 125 150  
Junction Temperature (°C)  
Junction Temperature (°C)  
Figure 56. Breakdown Voltage vs. Temperature.  
Figure 57. Frequency vs. Temperature.  
1.2  
1.0  
0.8  
0.6  
0.4  
0.2  
1.2  
1.0  
0.8  
0.6  
0.4  
0.2  
0
0
-50 -25  
0
25 50 75 100 125 150  
-50 -25  
0
25 50 75 100 125 150  
Junction Temperature (°C)  
Junction Temperature (°C)  
Figure 59. External Current Limit vs. Temperature  
Figure 58. Internal Current Limit vs. Temperature.  
with RIL =12 k.  
1.2  
1.0  
1.2  
1.0  
0.8  
0.6  
0.4  
0.2  
0
0.8  
0.6  
0.4  
0.2  
0
-50 -25  
0
25 50 75 100 125 150  
-50 -25  
0
25 50 75 100 125 150  
Junction Temperature (°C)  
Junction Temperature (°C)  
Figure 60. Overvoltage Threshold vs. Temperature.  
Figure 61. Under-Voltage Threshold vs. Temperature.  
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TOP242-249  
Typical Performance Characteristics (cont.)  
6.0  
1.6  
1.4  
1.2  
1.0  
0.8  
0.6  
0.4  
0.2  
VX = 1.33 - IXx 0.66 kΩ  
-200 µA IX -25 µA  
5.5  
5.0  
4.5  
4.0  
3.5  
3.0  
2.5  
2.0  
0
0
100  
200  
300  
400  
-240  
-180  
-120  
-60  
0
LINE-SENSE Pin Current (µA)  
EXTERNAL CURRENT LIMIT Pin Current (µA)  
Figure 62b. EXTERNAL CURRENT LIMIT Pin Voltage  
vs. Current.  
Figure 62a. LINE-SENSE Pin Voltage vs. Current.  
1.6  
6
5
4
3
VM = 1.37 - IMx 1 kΩ  
1.4  
-200 µA  
IM -25 µA  
1.2  
1.0  
0.8  
0.6  
0.4  
0.2  
0
2
See  
Expanded  
Version  
1
0
-300 -250 -200 -150 -100 -50  
0
-300 -200 -100  
0
100 200 300 400 500  
MULTI-FUNCTION Pin Current (µA)  
MULTI-FUNCTION Pin Current (µA)  
Figure 63a. MULTI-FUNCTION Pin Voltage vs. Current.  
Figure 63b. MULTI-FUNCTION Pin Voltage vs.  
Current (Expanded).  
1.2  
1.0  
0.8  
0.6  
0.4  
0.2  
1.2  
1.0  
0.8  
0.6  
0.4  
0.2  
0
0
-50 -25  
0
25 50 75 100 125 150  
-50 -25  
0
25 50 75 100 125 150  
Junction Temperature (°C)  
Junction Temperature (°C)  
Figure 64. Control Current Out at 0% Duty Cycle vs.  
Temperature.  
Figure 65. Max. Duty Cycle Reduction Onset Threshold  
Current vs. Temperature.  
E
7/01  
43  
TOP242-249  
Typical Performance Characteristics (cont.)  
6
I vs. DRAIN VOLTAGE  
C
2
VC = 5 V  
5
1.6  
1.2  
4
TCASE = 25 °C  
TCASE = 100 °C  
3
Scaling Factors:  
TOP249 1.00  
TOP248 0.83  
TOP247 0.67  
TOP246 0.50  
TOP245 0.33  
TOP244 0.25  
TOP243 0.17  
TOP242 0.08  
0.8  
0.4  
0
2
1
0
0
2
4
6
8
10 12 14 16 18 20  
0
20  
40  
60  
80  
100  
DRAIN Voltage (V)  
DRAIN Voltage (V)  
Figure 66. Output Characteristics.  
Figure 67. IC vs. DRAIN Voltage.  
10000  
600  
Scaling Factors:  
TOP249 1.00  
500  
TOP248 0.83  
TOP247 0.67  
Scaling Factors:  
TOP246 0.50  
1000  
100  
10  
TOP249 1.00  
TOP248 0.83  
TOP247 0.67  
TOP246 0.50  
TOP245 0.33  
TOP244 0.25  
TOP243 0.17  
TOP242 0.08  
400  
TOP245 0.33  
TOP244 0.25  
TOP243 0.17  
300  
200  
100  
0
TOP242 0.08  
0
100 200 300 400 500 600  
0
100 200 300 400 500 600  
Drain Voltage (V)  
DRAIN Voltage (V)  
Figure 69. DRAIN Capacitance Power.  
Figure 68. COSS vs. DRAIN Voltage.  
1.2  
1.0  
0.8  
0.6  
0.4  
0.2  
0
-50  
0
50  
100  
150  
Junction Temperature (°C)  
Figure 70. Remote OFF DRAIN Supply Current  
vs. Temperature.  
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7/01  
44  
TOP242-249  
PART ORDERING INFORMATION  
TOPSwitch Product Family  
GX Series Number  
Package Identifier  
G
P
Plastic Surface Mount DIP  
(242, 243 & 244 only)  
Plastic DIP  
Y
Plastic TO-220-7C  
R
Plastic TO-263-7C (available only with TL option)  
Package/Lead Options  
Blank Standard Configurations  
TOP 242 G - TL  
TL  
Tape & Reel, (G Package: 1 k min., R Package: 750 min.)  
TO-220-7C  
.165 (4.19)  
.185 (4.70)  
.400 (10.16)  
.415 (10.54)  
.045 (1.14)  
.055 (1.40)  
.146 (3.71)  
.156 (3.96)  
.108 (2.74) REF  
.236 (5.99)  
.260 (6.60)  
+
.570 (14.48)  
REF.  
.467 (11.86)  
.487 (12.37)  
7° TYP.  
.670 (17.02)  
REF.  
.860 (21.84)  
.880 (22.35)  
.095 (2.41)  
.115 (2.92)  
PIN 1 & 7  
PIN 2 & 4  
.026 (.66)  
.032 (.81)  
.040 (1.02)  
.060 (1.52)  
PIN 1  
.010 (.25) M  
.015 (.38)  
.020 (.51)  
.040 (1.02)  
.060 (1.52)  
.050 (1.27) BSC  
.150 (3.81) BSC  
.190 (4.83)  
.210 (5.33)  
.050 (1.27)  
.050 (1.27)  
Notes:  
1. Controlling dimensions are inches. Millimeter  
dimensions are shown in parentheses.  
2. Pin numbers start with Pin 1, and continue  
from left to right when viewed from the front.  
3. Dimensions do not include mold flash or  
other protrusions. Mold flash or protrusions  
shall not exceed .006 (.15mm) on any side.  
4. Minimum metal to metal spacing at the pack-  
age body for omitted pin locations is .068  
inch (1.73 mm).  
.050 (1.27)  
.050 (1.27)  
.180 (4.58)  
.200 (5.08)  
.100 (2.54)  
PIN 1  
PIN 7  
.150 (3.81)  
.150 (3.81)  
5. Position of terminals to be measured at a  
location .25 (6.35) below the package body.  
6. All terminals are solder plated.  
MOUNTING HOLE PATTERN  
Y07C  
PI-2644-040501  
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45  
TOP242-249  
DIP-8B  
D S .004 (.10)  
Notes:  
1. Package dimensions conform to JEDEC specification  
MS-001-AB (Issue B 7/85) for standard dual-in-line (DIP)  
package with .300 inch row spacing.  
-E-  
2. Controlling dimensions are inches. Millimeter sizes are  
shown in parentheses.  
3. Dimensions shown do not include mold flash or other  
protrusions. Mold flash or protrusions shall not exceed  
.006 (.15) on any side.  
.245 (6.22)  
.255 (6.48)  
4. Pin locations start with Pin 1, and continue counter-clock-  
wise to Pin 8 when viewed from the top. The notch and/or  
dimple are aids in locating Pin 1. Pin 6 is omitted.  
5. Minimum metal to metal spacing at the package body for  
the omitted lead location is .137 inch (3.48 mm).  
6. Lead width measured at package body.  
Pin 1  
-D-  
.375 (9.53)  
.385 (9.78)  
7. Lead spacing measured with the leads constrained to be  
perpendicular to plane T.  
.057 (1.45)  
.063 (1.60)  
(NOTE 6)  
.128 (3.25)  
.132 (3.35)  
0.15 (.38)  
MINIMUM  
-T-  
SEATING  
PLANE  
.010 (.25)  
.015 (.38)  
.125 (3.18)  
.135 (3.43)  
.300 (7.62) BSC  
(NOTE 7)  
.100 (2.54) BSC  
.048 (1.22)  
.053 (1.35)  
T E D S .010 (.25) M  
P08B  
.300 (7.62)  
.390 (9.91)  
.014 (.36)  
.022 (.56)  
PI-2551-101599  
SMD-8B  
Notes:  
Heat Sink is 2 oz. Copper  
As Big As Possible  
D S .004 (.10)  
1. Controlling dimensions are  
inches. Millimeter sizes are  
shown in parentheses.  
2. Dimensions shown do not  
include mold flash or other  
protrusions. Mold flash or  
protrusions shall not exceed  
.006 (.15) on any side.  
3. Pin locations start with Pin 1,  
and continue counter-clock  
Pin 8 when viewed from the  
top. Pin 6 is omitted.  
-E-  
.372 (9.45)  
.388 (9.86)  
.245 (6.22)  
.255 (6.48)  
.420  
.010 (.25)  
E S  
.046 .060 .060 .046  
4. Minimum metal to metal  
spacing at the package body  
for the omitted lead location  
is .137 inch (3.48 mm).  
5. Lead width measured at  
package body.  
6. D and E are referenced  
datums on the package  
body.  
.080  
Pin 1  
Pin 1  
-D-  
.086  
.186  
.286  
.100 (2.54) (BSC)  
.375 (9.53)  
.385 (9.78)  
Solder Pad Dimensions  
.057 (1.45)  
.063 (1.60)  
(NOTE 5)  
.128 (3.25)  
.132 (3.35)  
.004 (.10)  
.032 (.81)  
.037 (.94)  
.048 (1.22)  
°
°
.009 (.23)  
0 - 8  
.036 (0.91)  
.044 (1.12)  
.004 (.10)  
.012 (.30)  
.053 (1.35)  
G08B  
PI-2546-040501  
E
7/01  
46  
TOP242-249  
TO-263-7C  
.396 (10.06)  
.415 (10.54)  
.245 (6.22)  
min.  
.045 (1.14)  
.055 (1.40)  
.055 (1.40)  
.066 (1.68)  
.225 (5.72)  
min.  
.326 (8.28)  
.336 (8.53)  
.580 (14.73)  
.620 (15.75)  
.000 (0.00)  
.010 (0.25)  
.208 (5.28)  
Ref.  
.090 (2.29)  
.110 (2.79)  
-A-  
.010 (0.25)  
LD #1  
.017 (0.43)  
.023 (0.58)  
.026 (0.66)  
.032 (0.81)  
.100 (2.54)  
Ref.  
.050 (1.27)  
°
°
8 -  
0
.315 (8.00)  
Solder Pad  
Dimensions  
.165 (4.19)  
.185 (4.70)  
.380 (9.65)  
.004 (0.10)  
Notes:  
.638 (16.21)  
1. Package Outline Exclusive of Mold Flash & Metal Burr.  
2. Package Outline Inclusive of Plating Thickness.  
3. Foot Length Measured at Intercept Point Between  
Datum A Lead Surface.  
.128 (3.25)  
R07C  
.050 (1.27)  
.038 (0.97)  
4. Controlling Dimensions are in Inches. Millimeter  
Dimensions are shown in Parentheses.  
PI-2664-040501  
E
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47  
TOP242-249  
Revision  
Date  
Notes  
-
D
E
11/00  
1) Added R package (D2PAK).  
7/01  
2) Corrected abbreviations (s = seconds).  
3) Corrected x-axis units in Figure 11 (µA).  
4) Added missing external current limit resistor in Figure 25 (RIL).  
5) Corrected spelling.  
6) Added caption for Table 4.  
7) Corrected Breakdown Voltage parameter condition (TJ = 25 °C)  
8) Corrected font sizes in figures.  
9) Figure 40 replaced.  
10) Corrected schematic component values in Figure 44.  
For the latest updates, visit our Web site: www.powerint.com  
Power Integrations reserves the right to make changes to its products at any time to improve reliability or manufacturability.  
Power Integrations does not assume any liability arising from the use of any device or circuit described herein, nor does it  
convey any license under its patent rights or the rights of others.  
The PI Logo, TOPSwitch, TinySwitch and EcoSmart are registered trademarks of Power Integrations, Inc.  
©Copyright 2001, Power Integrations, Inc.  
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Power Integrations, Inc.  
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San Jose, CA 95138 USA  
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Power Integrations (Europe) Ltd.  
Centennial Court  
Easthampstead Road  
Bracknell  
TAIWAN  
CHINA  
Power Integrations  
International Holdings, Inc.  
17F-3, No. 510  
Chung Hsiao E. Rd.,  
Sec. 5,  
Power Integrations  
International Holdings, Inc.  
Rm# 1705, Bao Hua Bldg.  
1016 Hua Qiang Bei Lu  
Shenzhen, Guangdong 518031  
China  
Main:  
+1 408-414-9200  
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United Kingdom  
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E
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48  

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