CS5.241-S1 [PULS]
SINGLE PHASE INPUT;
| 型号： | CS5.241-S1 |
| 厂家： | 
PULS GmbH |
| 描述： | SINGLE PHASE INPUT 输入元件 |
| 文件： | 总25页 (文件大小：616K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
CS5.241, CS5.241-C1, CS5.241-S1
C-Line
24V, 5A, SINGLE PHASE INPUT
POWER SUPPLY
AC 100-120 / 200-240V Auto-select Input
Width only 32mm
Optional with Conformal Coated PC-boards (CS5.241-C1)
Optional with Spring-clamp Terminals (CS5.241-S1)
Efficiency up to 90.2%
Easy Fuse Breaking due to High Overload Peak Current
20% Output Power Reserves
Full Power Between -25°C and +60°C
Minimal Inrush Current Surge
3 Year Warranty
GENERAL DESCRIPTION
SHORT-FORM DATA
Output voltage
Adjustment range
Output current
DC 24V
24 - 28V
5A
The DIMENSION C-Line units are cost optimized power
supplies without compromising quality, reliability and
performance. The C-Line is part of the DIMENSION
power supply family, existing alongside the high
featured Q-Line.
at 24V, amb <60°C
at 24V, amb <45°C
at 28V, amb <60°C
at 28V, amb <45°C
ambient <60°C
6A
4.3A
5.1A
The CS5.241 includes all the essential basic functions and
the devices have a power reserve of 20%. This extra
current may even be used continuously at temperatures
up to +45°C.
Output power
120W
144W
< 50mVpp
ambient <45°C
20Hz to 20MHz
Output ripple
AC Input voltage
AC 100-120V /
200-240V
50-60Hz
2.0 / 1.23A
-
0.56 / 0.47
3 / 3A peak
89.4 / 90.2%
14.5 / 13.2W
10%
Auto-select input
6%
at 120 / 230Vac
not allowed
at 120 / 230Vac
at 120 / 230Vac
at 120 / 230Vac
at 120 / 230Vac
The most important features are the small size, high
efficiency and the wide temperature range.
Mains frequency
AC Input current
DC Input voltage
Power factor
AC Inrush current
Efficiency
The Auto-select input makes worldwide installation and
usage very simple. Defects or system failures caused by
wrongly set switches cannot occur.
High immunity to transients and power surges as well as
low electromagnetic emission and a large international
approval package for a variety of applications makes
this unit suitable for nearly every situation.
Losses
Temperature range -25°C to +70°C operational
Derating *)
Hold-up time
Dimensions
Weight
3W/°C
80 / 78ms
32x124x117mm WxHxD
500g / 1.1lb
+60 to +70°C
at 120 / 230Vac
ORDER NUMBERS
MARKINGS
Power Supply CS5.241
CS5.241-C1
24-28V Standard unit
With conformal coated
pc-boards
with quick-connect
spring-clamp terminals
IND. CONT. EQ.
UL 508
UL 60950-1
Marine
Class I Div 2
EMC, LVD
CS5.241-S1
Accessory
ZM1.WALL
ZM13.SIDE
Wall mount bracket
Side mount bracket
YRM2.DIODE Redundancy module
Jul. 2015 / Rev. 2.0 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
1/25
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CS5.241, CS5.241-C1, CS5.241-S1
C-Line
24V, 5A, SINGLE PHASE INPUT
INDEX
Page
Page
1. Intended Use .......................................................3
2. Installation Requirements...................................4
3. AC-Input...............................................................5
4. DC-Input...............................................................7
5. Input Inrush Current ...........................................7
6. Output .................................................................8
7. Hold-up Time.......................................................9
8. Efficiency and Power Losses..............................10
9. Lifetime Expectancy and MTBF.........................11
10. Functional Diagram...........................................11
11. Terminals and Wiring........................................12
12. Front Side and User Elements...........................13
13. EMC....................................................................14
14. Environment......................................................15
15. Protection Features...........................................16
16. Safety Features..................................................16
17. Dielectric Strength ............................................17
18. Approvals...........................................................18
19. RoHS, REACH and Other Fulfilled Standards ...18
20. Physical Dimensions and Weight..................... 19
21. Accessories ........................................................ 20
21.1. ZM1.WALL - Wall Mounting Bracket.......20
21.2. ZM13.SIDE - Side Mounting Bracket........20
21.3. Redundancy Modules...............................21
22. Application Notes............................................. 22
22.1. Peak Current Capability ...........................22
22.2. Back-feeding Loads ..................................23
22.3. External Input Protection.........................23
22.4. Parallel Use to Increase Output Power....23
22.5. Parallel Use for Redundancy....................23
22.6. Series Operation .......................................24
22.7. Inductive and Capacitive Loads................24
22.8. Charging of Batteries ...............................24
22.9. Operation on Two Phases ........................24
22.10. Use in a Tightly Sealed Enclosure ............24
22.11. Mounting Orientations ............................25
The information presented in this document is believed to be accurate and reliable and may change without notice.
No part of this document may be reproduced or utilized in any form without permission in writing from the publisher.
TERMINOLOGY, ABREVIATIONS AND DEFINITIONS
PE and
symbol
PE is the abbreviation for Protective Earth and has the same meaning as the symbol
This document uses the term “earth” which is the same as the U.S. term “ground”.
To be defined, value or description will follow later.
.
Earth, Ground
T.b.d.
AC 230V
A figure displayed with the AC or DC before the value represents a nominal voltage with
standard tolerances (usually 15%) included.
E.g.: DC 12V describes a 12V battery disregarding whether it is full (13.7V) or flat (10V)
230Vac
A figure with the unit (Vac) at the end is a momentary figure without any additional
tolerances included.
50Hz vs. 60Hz
As long as not otherwise stated, AC 100V and AC 230V parameters are valid at 50Hz mains
frequency. AC 120V parameters are valid for 60Hz mains frequency.
may
A key word indicating flexibility of choice with no implied preference.
A key word indicating a mandatory requirement.
shall
should
A key word indicating flexibility of choice with a strongly preferred implementation.
Jul. 2015 / Rev. 2.0 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
2/25
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CS5.241, CS5.241-C1, CS5.241-S1
C-Line
24V, 5A, SINGLE PHASE INPUT
1. INTENDED USE
This device is designed for installation in an enclosure and is intended for the general professional use such as in
industrial control, office, communication, and instrumentation equipment.
Do not use this power supply in equipment, where malfunction may cause severe personal injury or threaten human
life.
This device is designed for use in hazardous, non-hazardous, ordinary or unclassified locations.
The power supply does not fulfil the harmonic current standard EN61000-3-2. Do not use this power supply when the
following criteria apply:
a) the end-device is used within the European Union and
b) the end-device is connected to a public mains supply with a nominal voltage greater or equal 220Vac and
c) the power supply is:
- fitted in an end-device with an average input power greater than 75W or
- fitted in an end-device with a continuous input power greater than 75W or
- part of a lighting system.
Exception:
End-devices for professional applications with an input power > 1000W do not need to fulfill EN 61000-3-2.
Comments:
- The average input power must be determined in accordance with EN 61000-3-2.
- Industrial mains supplies with their own transformer are considered to be “non-public”.
- Where individual self-contained items of equipment are installed in a rack or case
(e.g. devices connected in parallel), they are regarded as being individually connected to the
mains supply. The rack or case need not be tested as a whole. Alternatively it is also permitted
to assess the whole rack or case. This is recommended for devices used in professional
applications with an input power greater than 1000W.
If PFC according to the Harmonics Standard EN 61000-3-2 is required, please use the QS5.241.
Jul. 2015 / Rev. 2.0 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
3/25
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CS5.241, CS5.241-C1, CS5.241-S1
C-Line
24V, 5A, SINGLE PHASE INPUT
2. INSTALLATION REQUIREMENTS
This device may only be installed and put into operation by qualified personnel.
This device does not contain serviceable parts. The tripping of an internal fuse is caused by an internal defect.
If damage or malfunction should occur during installation or operation, immediately turn power off and send unit to
the factory for inspection.
Mount the unit on a DIN-rail so that the input terminals are located on the bottom of the unit. For other mounting
orientations see de-rating requirements in this document. See chapter 24.13.
This device is designed for convection cooling and does not require an external fan. Do not obstruct airflow and do
not cover ventilation grid (e.g. cable conduits) by more than 15%!
Keep the following installation clearances: 40mm on top, 20mm on the bottom, 5mm on the left and right sides are
recommended when the device is loaded permanently with more than 50% of the rated power. Increase this clearance
to 15mm in case the adjacent device is a heat source (e.g. another power supply).
A disconnecting means shall be provided for the output of the power supplies when used in applications according to
CSA C22.2 No 107.1-01.
WARNING
Risk of electrical shock, fire, personal injury or death.
- Do not use the power supply without proper grounding (Protective Earth). Use the terminal on the input block for
earth connection and not one of the screws on the housing.
- Turn power off before working on the device. Protect against inadvertent re-powering.
- Make sure that the wiring is correct by following all local and national codes.
- Do not modify or repair the unit.
- Do not open the unit as high voltages are present inside.
- Use caution to prevent any foreign objects from entering the housing.
- Do not use in wet locations or in areas where moisture or condensation can be expected.
- Do not touch during power-on, and immediately after power-off. Hot surfaces may cause burns.
Notes for use in hazardous location areas:
The power supply is suitable for use in Class I Division 2 Groups A, B, C, D locations.
WARNING EXPLOSION HAZARDS!
Substitution of components may impair suitability for this environment. Do not disconnect the unit or operate the
voltage adjustment unless power has been switched off or the area is known to be non-hazardous.
Jul. 2015 / Rev. 2.0 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
4/25
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CS5.241, CS5.241-C1, CS5.241-S1
C-Line
24V, 5A, SINGLE PHASE INPUT
3. AC-INPUT
AC input
nom.
min.
AC 100-120V /
200-240V 10%
TN, TT or IT
90-132Vac /
180-264Vac
85-90Vac
Auto-select input
Mains network systems
AC input range
continuous operation, lower input voltage range
continuous operation, upper input voltage range
short-tem or with reduced output current, see Fig. 3-5
max. 500ms
264-300Vac
no harm to the power supply with input voltages between 132 and 180Vac
Allowed voltage L or N to earth
Input frequency
max.
nom.
typ.
300Vac
50–60Hz
75Vac
continuous, IEC 62103
6%
Turn-on voltage
Shut-down voltage
steady-state value, see Fig. 3-1
steady-state value, see Fig. 3-1
typ.
55Vac
External input protection
See recommendations in chapter 22.3.
AC 100V
2.33A
0.58
2.9
740ms
8ms
AC 120V
2.0A
AC 230V
1.23A
0.47
3.7
720ms
8ms
Input current
Power factor*)
Crest factor**)
Start-up delay
Rise time
typ.
typ.
typ.
typ.
typ.
at 24V, 5A, see Fig. 3-3
at 24V, 5A, see Fig. 3-4
at 24V, 5A
see Fig. 3-2
at 24V, 5A const. current load, 0mF
load capacitance, see Fig. 3-2
0.56
3.1
900ms
8ms
typ.
25ms
25ms
25ms
at 24V, 5A const. current load, 5mF
load capacitance,, see Fig. 3-2
Turn-on overshoot
max.
400mV
400mV
400mV
see Fig. 3-2
*) The power factor is the ratio of the true (or real) power to the apparent power in an AC circuit.
**) The crest factor is the mathematical ratio of the peak value to RMS value of the input current waveform.
Fig. 3-1 Input voltage ranges
Fig. 3-2 Turn-on behavior, definitions
Rated input ranges
Input
Voltage
POUT
max.
500ms
Upper
range
Lower
range
- 5%
Output
Voltage
VIN
264 300Vac
Start-up Rise
delay
Time
(85) 90 132
180
Jul. 2015 / Rev. 2.0 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
5/25
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CS5.241, CS5.241-C1, CS5.241-S1
C-Line
24V, 5A, SINGLE PHASE INPUT
Fig. 3-3 Input current vs. output load at 24V
Fig. 3-4 Power factor vs. output load
Power Factor, typ.
Input Current, typ.
0.65
3A
(a)
0.60
0.55
0.50
0.45
2.5
2.0
1.5
1.0
0.5
0
(b)
(a) 100Vac
(b) 120Vac
(c) 230Vac
(c)
0.40
Output Current
Output Current
5.5
6A
0.35
1
3.5
4
5.5
6A
5
1
3.5
4
1.5
2
2.5
3
4.5
1.5
2
2.5
3
4.5
5
Fig. 3-5 Input voltage derating
Allowable Output Current at 85Vac
6A
5
B
A
4
3
A... at 85Vac, continuous
B... short term
2
1
Ambient Temperature
0
30
40
50
60
70°C
Jul. 2015 / Rev. 2.0 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
6/25
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CS5.241, CS5.241-C1, CS5.241-S1
C-Line
24V, 5A, SINGLE PHASE INPUT
4. DC-INPUT
Do not operate this power supply with DC-input voltage. Use the QS5.241 unit instead.
5. INPUT INRUSH CURRENT
After turn-on of the input voltage, an active inrush limitation circuit limits the input inrush current. Virtually no input
inrush current is generated.
The charging current into the EMI suppression capacitors is disregarded in the first microseconds after switch-on.
AC 100V
10Apeak
3Apeak
AC 120V
10Apeak
3Apeak
AC 230V
10Apeak
3Apeak
Inrush current
Inrush energy
max.
typ.
max.
temperature independent
temperature independent
temperature independent
1A2s
1A2s
1A2s
Fig. 5-1 Typical input inrush current behavior
Input:
230Vac
Output:
Ambient:
24V, 5A
25°C
Input Current
Upper curve:
Input current (10A / DIV)
Medium curve: Input voltage (500V / DIV)
Input Voltage
Lower curve:
Time scale:
Output voltage (20V / DIV)
100ms / DIV
Output Voltage
Jul. 2015 / Rev. 2.0 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
7/25
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CS5.241, CS5.241-C1, CS5.241-S1
C-Line
24V, 5A, SINGLE PHASE INPUT
6. OUTPUT
Output voltage
nom.
min.
max.
typ.
max.
max.
max.
nom.
nom.
nom.
nom.
nom.
nom.
24V
Adjustment range
24-28V
30V***)
24.1V
70mV
100mV
50mVpp
5A
6A*)
3.75A
4.3A
guaranteed
at clockwise end position of potentiometer
0.2%, at full load, cold unit,
90-132 / 180-300Vac
static value, 0A Æ 5A; see Fig. 6-1
20Hz to 20MHz, 50Ohm
Factory settings
Line regulation
Load regulation
Ripple and noise voltage
Output current
at 24V, ambient temperature <60°C, see Fig. 6-1
at 24V, ambient temperature <45°C
at 24V and 70°C ambient temperature
at 28V, ambient temperature <60°C, see Fig. 6-1
at 28V, ambient temperature <45°C, see Fig. 6-1
at 28V and 70°C ambient temperature
5.1A*)
3.2A
Reduce output current linearly between +45°C and +70°C
Output power
nom.
nom.
120W
144W*)
continuously available
Power Boost® *)
Overload behavior
Short-circuit current
continuous current see Fig. 6-1
min.
max.
typ.
10A**)
load impedance <200mOhm, see Fig. 6-1
load impedance <200mOhm, see Fig. 6-1
included inside the power supply
14A**)
Output capacitance
1 800μF
*)
Power Boost
This power/ current is continuously allowed up to an ambient temperature of 45°C.
Above 45°C, do not use this power/ current longer than a duty cycle of 10% and/ or not longer than 1 minute every 10 minutes.
Discharge current of output capacitors is not included.
**)
***)
This is the maximum output voltage which can occur at the clockwise end position of the potentiometer due to tolerances. It is not a
guaranteed value which can be achieved. The typical value is about 28.5V.
Fig. 6-1 Output voltage vs. output current,
typ.
Output Voltage
Adjustment
Range
28V
24
20
16
12
8
4
0
Output Current
0
2
4
6
8
10 12A
Jul. 2015 / Rev. 2.0 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
8/25
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CS5.241, CS5.241-C1, CS5.241-S1
C-Line
24V, 5A, SINGLE PHASE INPUT
7. HOLD-UP TIME
AC 100V
109ms
87ms
50ms
39ms
AC 120V
165ms
135ms
80ms
63ms
62ms
AC 230V
161ms
128ms
78ms
62ms
63ms
Hold-up Time
typ.
min.
typ.
min.
typ.
min.
at 24V, 2.5A, see Fig. 7-1
at 24V, 2.5A, see Fig. 7-1
at 24V, 5A, see Fig. 7-1
at 24V, 5A, see Fig. 7-1
at 24V, 6A, see Fig. 7-1
at 24V, 6A, see Fig. 7-1
37ms
30ms
49ms
50ms
Fig. 7-1 Hold-up time vs. input voltage
Fig. 7-2 Shut-down behavior, definitions
Hold-up Time
a) 24V 2,5A typ.
b) 24V 2,5A min.
c) 24V 5A typ.
d) 24V 5A min.
e) 24V 6A min.
a
a
Zero Transition
150ms
125
100
75
b
c
b
Input
Voltage
c
d
e
d
e
- 5%
Output
Voltage
50
25
Hold-up Time
Input Voltage
0
85 100 120
180
230Vac
Note: At no load, the hold-up time can be up to several seconds. The green DC-OK lamp is on during this time.
Jul. 2015 / Rev. 2.0 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
9/25
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CS5.241, CS5.241-C1, CS5.241-S1
C-Line
24V, 5A, SINGLE PHASE INPUT
8. EFFICIENCY AND POWER LOSSES
AC 100V
AC 120V
89.4%
89.0%
AC 230V
90.2%
89.9%
Efficiency
typ.
typ.
typ.
88.8%
88.5%
86.5%
at 24V, 5A
at 24V, 6A (Power Boost)
Average efficiency*)
Power losses
87.2%
87.8%
25% at 1.25A, 25% at 2.5A,
25% at 3.75A. 25% at 5A
typ.
typ.
typ.
typ.
1.9W
9.1W
15.3W
2.0W
8.8W
14.5W
1.7W
8.2W
13.2W
at 24V, 0A
at 24V, 2.5A
at 24V, 5A
at 24V, 6A (Power Boost)
18.7W
17.8W
16.1W
*) The average efficiency is an assumption for a typical application where the power supply is loaded with 25% of the nominal load for 25%
of the time, 50% of the nominal load for another 25% of the time, 75% of the nominal load for another 25% of the time and with 100%
of the nominal load for the rest of the time.
Fig. 8-1 Efficiency vs. output current at 24V,
Fig. 8-2 Losses vs. output current at 24V, typ.
typ
Efficiency
Power Losses
(a)
(b)
(c)
91%
18W
15
12
9
90
89
(c)
(b)
(a)
88
(a) 100Vac
(a) 100Vac
(b) 120Vac
(c) 230Vac
(b) 120Vac
87
6
(c) 230Vac
86
3
Output Current
Output Current
85
0
1
2
3
4
5
6A
0
1
2
3
4
5
6A
Fig. 8-3 Efficiency vs. input voltage at 24V,
Fig. 8-4 Losses vs. input voltage at 24V, 5A,
5A, typ.
typ.
Efficiency
Power Losses
91%
18W
90.5
90.0
89.5
89.0
88.5
15
12
9
6
3
Input Voltage
Input Voltage
88.0
0
85
120
155
190
225 260Vac
85
120
155
190
225 260Vac
Jul. 2015 / Rev. 2.0 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
10/25
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CS5.241, CS5.241-C1, CS5.241-S1
C-Line
24V, 5A, SINGLE PHASE INPUT
9. LIFETIME EXPECTANCY AND MTBF
AC 100V
135 000h*)
283 000h*)
52 000h
AC 120V
AC 230V
144 000h*)
408 000h*)
72 000h
Lifetime expectancy*)
128 000h
363 000h*)
58 000h
163 000h*)
34 000h
at 24V, 2.5A and 40°C
at 24V, 2.5A and 25°C
at 24V, 5A and 40°C
at 24V, 5A and 25°C
at 24V, 6A and 40°C
at 24V, 6A and 25°C
at 24V, 5A and 40°C
at 24V, 6A and 40°C
at 24V, 5A and 25°C
146 000h*)
204 000h*)
27 000h
76 000h
638 000h
542 000h
1 077 000h
552 000h
42 000h
96 000h
120 000h*)
869 000h
739 000h
1 495 000h
574 000h
MTBF**) SN 29500, IEC 61709
MTBF**) MIL HDBK 217F
661 000h
562 000h
1 111 000h
546 000h
at 24V, 5A and 40°C;
Ground Benign GB40
497 000h
788 000h
491 000h
775 000h
517 000h
800 000h
at 24V, 6A and 40°C;
Ground Benign GB40
at 24V, 5A and 25°C;
Ground Bening GB25
*) The Lifetime expectancy shown in the table indicates the minimum operating hours (service life) and is determined by the lifetime
expectancy of the built-in electrolytic capacitors. Lifetime expectancy is specified in operational hours and is calculated according to the
capacitor’s manufacturer specification. The manufacturer of the electrolytic capacitors only guarantees a maximum life of up to 15 years
(131 400h). Any number exceeding this value is a calculated theoretical lifetime which can be used to compare devices.
**) MTBF stands for Mean Time Between Failure, which is calculated according to statistical device failures, and indicates reliability of a
device. It is the statistical representation of the likelihood of a unit to fail and does not necessarily represent the life of a product.
The MTBF figure is a statistical representation of the likelihood of a device to fail. A MTBF figure of e.g. 1 000 000h means that
statistically one unit will fail every 100 hours if 10 000 units are installed in the field. However, it can not be determined if the failed unit
has been running for 50 000h or only for 100h.
10. FUNCTIONAL DIAGRAM
Fig. 10-1 Functional diagram
Output
Voltage
Regulator
VOUT
+
+
-
-
Input
Rectifier
&
Inrush
Limiter
L
N
Input Fuse
&
Input Filter
Power
Converter
Output
Filter
Output
Over-
115/230V
Auto
DC
ok
Voltage
Protection
Select
Jul. 2015 / Rev. 2.0 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
11/25
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CS5.241, CS5.241-C1, CS5.241-S1
C-Line
24V, 5A, SINGLE PHASE INPUT
11. TERMINALS AND WIRING
The terminals are IP20 Finger safe constructed and suitable for field- and factory wiring.
CS5.241, CS5.241-C1
Screw terminals
0.5-6mm2
0.5-4mm2
CS5.241-S1
Type
Solid wire
Stranded wire
Quick-connect spring-clamp terminals
0.5-6mm2
0.5-4mm2
American Wire Gauge
Max. wire diameter
Wire stripping length
Screwdriver
Recommended tightening torque
Pull-out force
AWG20-10
2.8mm (including ferrules)
7mm / 0.28inch
3.5mm slotted or cross-head No 2
1Nm, 9lb.in
according to UL 486E
AWG20-10
2.8mm (including ferrules)
10mm / 0.4inch
not required
not applicable
according to UL 486E
Instructions:
a) Use appropriate copper cables that are designed for minimum operating temperatures of:
60°C for ambient up to 45°C and
75°C for ambient up to 60°C minimum
90°C for ambient up to 70°C minimum.
b) Follow national installation codes and installation regulations!
c) Ensure that all strands of a stranded wire enter the terminal connection!
d) Do not use the unit without PE connection.
e) Unused terminal compartments should be securely tightened.
f) Ferrules are allowed.
Jul. 2015 / Rev. 2.0 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
12/25
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24V, 5A, SINGLE PHASE INPUT
12. FRONT SIDE AND USER ELEMENTS
Fig. 12-1 Front side
CS5.241, CS5.241-C1
Fig. 12-2 Front side
CS5.241-S1
A
Input Terminals
CS5.241, CS5.241-C1 with screw terminals
CS5.241-S1 with spring-clamp terminals
N, L
Line input
PE (Protective Earth) input
B
Output Terminals (screw terminals, two
pins per pole)
+
–
Positive output
Negative (return) output
C
Output voltage potentiometer
Open the flap to adjust the output voltage.
Factory set: 24.1V
D
DC-OK LED (green)
On, when the voltage on the output
terminals is >21V
Jul. 2015 / Rev. 2.0 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
13/25
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24V, 5A, SINGLE PHASE INPUT
13. EMC
The power supply is suitable for applications in industrial environment as well as in residential, commercial and light
industry environment. Restrictions apply on public mains (PFC), see chapter 1 for more information.
A detailed EMC report is available on request.
EMC Immunity
According generic standards: EN 61000-6-1 and EN 61000-6-2
Electrostatic discharge
EN 61000-4-2
contact discharge
air discharge
8kV
15kV
Criterion A
Criterion A
Electromagnetic RF field
Fast transients (Burst)
EN 61000-4-3
EN 61000-4-4
80MHz-2.7GHz
10V/m
Criterion A
input lines
output lines
4kV
2kV
Criterion A
Criterion A
Surge voltage on input
Surge voltage on output
EN 61000-4-5
EN 61000-4-5
L Æ N
L Æ PE, N Æ PE
2kV
4kV
Criterion A
Criterion A
+ Æ -
+ / - Æ PE
500V
1kV
Criterion A
Criterion A
Conducted disturbance
Mains voltage dips
EN 61000-4-6
EN 61000-4-11
0.15-80MHz
10V
0Vac, 20ms
40Vac, 200ms
70Vac, 500ms
0Vac, 20ms
Criterion A
0% of 100Vac
40% of 100Vac
70% of 100Vac
0% of 200Vac
40% of 200Vac
70% of 200Vac
Criterion A
Criterion C
Criterion A
Criterion A
Criterion C
Criterion A
80Vac, 200ms
140Vac, 500ms
Voltage interruptions
Powerful transients
Criterions:
EN 61000-4-11
VDE 0160
5000ms
750V, 1.3ms
Criterion C
Criterion A
over entire load range
A: Power supply shows normal operation behavior within the defined limits.
B: Temporary voltage dips possible. No change in operation mode.
C: Temporary loss of function is possible. Power supply may shut-down and restarts by itself. No damage or hazards for the power supply
will occur.
EMC Emission
According generic standards: EN 61000-6-4
Conducted emission
input lines
EN 55011, EN 55022, FCC Part 15, CISPR 11, CISPR 22
Class B
Conducted emission
output lines**)
IEC/CISPR 16-1-2, IEC/CISPR 16-2-1
limits for DC power port
according EN 61000-6-3 not
fulfilled
Radiated emission
Harmonic input current
EN 55011, EN 55022
EN 61000-3-2
Class B
not fulfilled at output currents
above 2.7A
fulfilled*)
Voltage fluctuations, flicker EN 61000-3-3
This device complies with FCC Part 15 rules.
Operation is subjected to following two conditions: (1) this device may not cause harmful interference, and (2) this
device must accept any interference received, including interference that may cause undesired operation.
*) tested with constant current loads, non pulsing
**) for information only, not mandatory for EN 61000-6-3
Switching frequency
175kHz to 225kHz
100kHz to 130kHz
Main converter, input voltage dependent at 24V, 2.5A
Main converter, input voltage dependent at 24V, 5A
Jul. 2015 / Rev. 2.0 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
14/25
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CS5.241, CS5.241-C1, CS5.241-S1
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24V, 5A, SINGLE PHASE INPUT
14. ENVIRONMENT
Operational temperature*)
Storage temperature
Output de-rating
-25°C to +70°C (-13°F to 158°F)
-40°C to +85°C (-40°F to 185°F)
1.6W/°C
3W/°C
5 to 95% r.h.
reduce output power according Fig. 14-1
for storage and transportation
45°C to 60°C (113°F to 140°F)
60°C to 70°C (140°F to 158°F)
IEC 60068-2-30
IEC 60068-2-6
Humidity**)
Vibration sinusoidal
2-17.8Hz: 1.6mm; 17.8-500Hz: 2g***)
2 hours / axis***)
Shock
30g 6ms, 20g 11ms***)
IEC 60068-2-27
3 bumps / direction, 18 bumps in total
Altitude
0 to 2000m (0 to 6 560ft)
without any restrictions
2000 to 6000m (6 560 to 20 000ft)
reduce output power or ambient temperature,
see Fig. 14-2
IEC 62103, EN 50178, overvoltage category II
Altitude de-rating
7.5W/1000m or 5°C/1000m
> 2000m (6500ft), see Fig. 14-2
Over-voltage category
III
II
IEC 62103, EN 50178, altitudes up to 2000m
altitudes from 2000m to 6000m
Degree of pollution
LABS compatibility
2
IEC 62103, EN 50178, not conductive
The unit does not release any silicone or other LABS-critical substances and is suitable for
use in paint shops.
*) Operational temperature is the same as the ambient or surrounding temperature and is defined as the air temperature 2cm below the
unit.
**) Do not energize while condensation is present
***) Tested in combination with DIN-Rails according to EN 60715 with a height of 15mm and a thickness of 1.3mm and standard orientation.
Fig. 14-1 Output current vs. ambient temp.
Fig. 14-2 Output current vs. altitude
Allowable Output
short te
Allowable Output
rm
short
Current at 24V
Current at 24V
term
6A
6A
C
B
continu
ous
5
4
3
2
1
5
A
4
3
2
A... Tamb
B... Tamb
C... Tamb
< 60°C
< 50°C
< 40°C
1
Ambient Temperature
20 40
Altitude
0
0
-25
0
60 70°C
0
2000
4000
6000m
Jul. 2015 / Rev. 2.0 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
15/25
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24V, 5A, SINGLE PHASE INPUT
15. PROTECTION FEATURES
Output protection
Electronically protected against overload, no-load and short-circuits*)
Output over-voltage protection
typ. 35Vdc
max. 39Vdc
In case of an internal power supply defect, a redundant
circuit limits the maximum output voltage. The output
shuts down and automatically attempts to restart.
Degree of protection
IP 20
EN/IEC 60529
Caution: For use in a controlled environment according
to CSA 22.2 No 107.1-01.
Penetration protection
Over-temperature protection
Input transient protection
Internal input fuse
> 3.5mm
yes
MOV (Metal Oxide Varistor)
e.g. screws, small parts
Output shut-down with automatic restart
included
not user replaceable
*) In case of a protection event, audible noise may occur.
16. SAFETY FEATURES
Input / output separation*)
SELV
PELV
IEC/EN 60950-1
IEC/EN 60204-1, EN 50178, IEC 62103, IEC 60364-4-41
double or reinforced insulation
Class of protection
I
PE (Protective Earth) connection required
Isolation resistance
PE resistance
Touch current (leakage current)
> 5MOhm
< 0.1Ohm
input to output, 500Vdc
between housing and PE terminal
100Vac, 50Hz, TN-,TT-mains / IT-mains
120Vac, 60Hz, TN-,TT-mains / IT-mains
230Vac, 50Hz, TN-,TT-mains / IT-mains
110Vac, 50Hz, TN-,TT-mains / IT-mains
132Vac, 60Hz, TN-,TT-mains / IT-mains
264Vac, 50Hz, TN-,TT-mains / IT-mains
typ. 0.24mA / 0.58mA
typ. 0.35mA / 0.80mA
typ. 0.40mA / 0.87mA
max. 0.36mA / 0.67mA
max. 0.53mA / 0.96mA
max. 0.60mA / 1.09mA
Jul. 2015 / Rev. 2.0 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
16/25
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24V, 5A, SINGLE PHASE INPUT
17. DIELECTRIC STRENGTH
The output voltage is floating and has no ohmic connection to the ground. Type and factory tests are conducted by
the manufacturer. Field tests may be conducted in the field using the appropriate test equipment which applies the
voltage with a slow ramp (2s up and 2s down). Connect all input-terminals together as well as all output poles before
conducting the test. When testing, set the cut-off current settings to the value in the table below.
Fig. 17-1 Dielectric strength
A
B
C
Type test
Factory test
Field test
60s
5s
2500Vac
2500Vac
2000Vac
> 10mA
3000Vac
2500Vac
2000Vac
> 10mA
500Vac
500Vac
500Vac
> 20mA
Input
5s
L
N
Cut-off current setting
B
Output
+
A
To fulfil the PELV requirements according to EN60204-1 § 6.4.1,
we recommend that either the + pole, the – pole or any other
part of the output circuit shall be connected to the protective
earth system. This helps to avoid situations in which a load starts
unexpectedly or can not be switched off when unnoticed earth
faults occur.
-
Earth, PE
C
Jul. 2015 / Rev. 2.0 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
17/25
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24V, 5A, SINGLE PHASE INPUT
18. APPROVALS
EC Declaration of Conformity
The CE mark indicates conformance with the
- EMC directive 2004/108/EC and the
- Low-voltage directive (LVD) 2006/95/EC
IEC 60950-1
2nd Edition
CB Scheme,
Information Technology Equipment
UL 508
Listed for use as Industrial Control Equipment;
U.S.A. (UL 508) and Canada (C22.2 No. 107-1-01);
E-File: E198865
IND. CONT. EQ.
UL 60950-1
2nd Edition
Recognized for use as Information Technology Equipment,
Level 5; U.S.A. (UL 60950-1) and Canada (C22.2 No. 60950-1);
E-File: E137006
Applicable for altitudes up to 2000m.
ANSI / ISA 12.12.01-2007
Class I Div 2
(except CS5.241-C1)
Recognized for use in Hazardous Location Class I Div 2 T3
Groups A,B,C,D systems; U.S.A. (ANSI / ISA 12.12.01-2007) and
Canada (C22.2 No. 213-M1987)
Marine
GL (Germanischer Lloyd) classified
Environmental category: C, EMC2
Marine and offshore applications
ABS (American Bureau for Shipping) PDA
EAC TR Registration
Registration for the Eurasian Customs Union market
(Russia, Kazakhstan, Belarus)
19. ROHS, REACH AND OTHER FULFILLED STANDARDS
RoHS Directive
Directive 2011/65/EU of the European Parliament and the
Council of June 8th, 2011 on the restriction of the use of
certain hazardous substances in electrical and electronic
equipment.
REACH Directive
Directive 1907/2006/EU of the European Parliament and the
Council of June 1st, 2007 regarding the Registration,
Evaluation, Authorisation and Restriction of Chemicals
(REACH)
Jul. 2015 / Rev. 2.0 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
18/25
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24V, 5A, SINGLE PHASE INPUT
20. PHYSICAL DIMENSIONS AND WEIGHT
Width
Height
Depth
32mm 1.26’’
124mm 4.88’’
117mm 4.61’’
The DIN-rail height must be added to the unit depth to calculate the total required
installation depth.
Weight
500g / 1.1lb
DIN-Rail
Use 35mm DIN-rails according to EN 60715 or EN 50022 with a height of 7.5 or 15mm.
Housing material
Body: Aluminium alloy
Cover: zinc-plated steel
Installation clearances
See chapter 2
Fig. 20-1 Front view
Fig. 20-2 Side view
CS5.241, CS5.241-C1
CS5.241-S1
Jul. 2015 / Rev. 2.0 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
19/25
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24V, 5A, SINGLE PHASE INPUT
21. ACCESSORIES
21.1. ZM1.WALL - WALL MOUNTING BRACKET
This bracket is used to mount the power
supply onto a flat surface without utilizing a DIN-Rail.
21.2. ZM13.SIDE - SIDE MOUNTING BRACKET
This bracket is used to mount Dimension units sideways with or without utilizing a DIN-Rail. The two aluminum
brackets and the black plastic slider of the unit must be detached so that the steel brackets can be installed.
For sideway DIN-rail mounting, the removed aluminum brackets and the black plastic slider need to be mounted on
the steel bracket.
Side mounting with DIN-rail brackets
Side mounting without DIN-rail brackets
Jul. 2015 / Rev. 2.0 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
20/25
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24V, 5A, SINGLE PHASE INPUT
21.3. REDUNDANCY MODULES
YRM2.DIODE – (2x 10A Inputs, 1x 20A output)
The YRM2.DIODE is a dual redundancy module, which can be used to build redundant
systems. It is equipped with two input channels, which are individually decoupled by
utilizing diodes.
The YRM2.DIODE does not require an additional auxiliary voltage and is self-powered even
in case of a short circuit across the output.
The YRM2.DIODE has a monitoring circuit included and is the perfect solution when the
power supply has no DC-OK function. Two LEDs and two relay contacts signal when one of
the two DC-input voltages is not in range due to a non-functioning or disconnected power
supply.
Due to the compact design, the unit is very slender and only requires 32mm width on the
DIN-rail.
Fig. 21-1 Typical 1+1 Redundant configuration for 5A load current
Failure
Monitor
+
-
+ -
+
+
+ +
24V, 5A
- -
- -
IN 1 IN 2 IN 1 IN 2
24V, 5A
CS5
CS5
YRM2.DIODE
Power Supply
Power Supply
OUT
L
N PE
L N PE
+
-
optional
I
I
5A
Load
L
N
PE
Jul. 2015 / Rev. 2.0 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
21/25
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24V, 5A, SINGLE PHASE INPUT
22. APPLICATION NOTES
22.1. PEAK CURRENT CAPABILITY
The unit can deliver peak currents (up to several milliseconds) which are higher than the specified short term currents.
This helps to start current demanding loads. Solenoids, contactors and pneumatic modules often have a steady state
coil and a pick-up coil. The inrush current demand of the pick-up coil is several times higher than the steady-state
current and usually exceeds the nominal output current (including the PowerBoost). The same situation applies when
starting a capacitive load.
The peak current capability also ensures the safe operation of subsequent circuit breakers of load circuits. The load
branches are often individually protected with circuit breakers or fuses. In case of a short or an overload in one branch
circuit, the fuse or circuit breaker need a certain amount of over-current to open in a timely manner. This avoids
voltage loss in adjacent circuits.
The extra current (peak current) is supplied by the power converter and the built-in large sized output capacitors of
the power supply. The capacitors get discharged during such an event, which causes a voltage dip on the output. The
following two examples show typical voltage dips:
Fig. 22-1 Peak load with 2x the nominal
Fig. 22-2 Peak load with 5x the nominal
current for 50ms, typ.
current for 5ms, typ.
Output
Voltage
Output
Voltage
24V
24V
18.5V
20V
10A
25A
Output
Current
Output
Current
0A
0A
10ms/DIV
1ms/DIV
10A Peak load (resistive) for 50ms
25A Peak load (resistive) for 5ms
Output voltage dips from 24V to 18.5V.
Output voltage dips from 24V to 20V.
Peak current voltage dips
typ.
typ.
typ.
from 24V to 18.5V at 10A for 50ms, resistive load
from 24V to 22V
from 24V to 20V
at 25A for 2ms, resistive load
at 25A for 5ms, resistive load
Jul. 2015 / Rev. 2.0 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
22/25
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24V, 5A, SINGLE PHASE INPUT
22.2. BACK-FEEDING LOADS
Loads such as decelerating motors and inductors can feed voltage back to the power supply. This feature is also called
return voltage immunity or resistance against Back- E.M.F. (Electro Magnetic Force).
This power supply is resistant and does not show malfunctioning when a load feeds back voltage to the power supply.
It does not matter whether the power supply is on or off.
The maximum allowed feed-back-voltage is 35Vdc. The absorbing energy can be calculated according to the built-in
large sized output capacitor which is specified in chapter 6.
22.3. EXTERNAL INPUT PROTECTION
The unit is tested and approved for branch circuits up to 20A. An external protection is only required if the supplying
branch has an ampacity greater than this. Check also local codes and local requirements. In some countries local
regulations might apply.
If an external fuse is necessary or utilized, minimum requirements need to be considered to avoid nuisance tripping of
the circuit breaker. A minimum value of 10A B- or 6A C-Characteristic breaker should be used.
22.4. PARALLEL USE TO INCREASE OUTPUT POWER
The power supply shall not be used in parallel to increase the output current.
22.5. PARALLEL USE FOR REDUNDANCY
Power supplies can be paralleled for redundancy to gain higher system availability. Redundant systems require a
certain amount of extra power to support the load in case one power supply unit fails. The simplest way is to put two
power supplies in parallel. This is called a 1+1 redundancy. In case one power supply unit fails, the other one is
automatically able to support the load current without any interruption, see also chapter 22.4.
Please note: This simple way to build a redundant system does not cover failures such as an internal short circuit in
the secondary side of the power supply. In such a case, the defective unit becomes a load for the other power supplies
and the output voltage can no longer be maintained. This can be avoided by utilizing redundancy modules, which
have decoupling devices (diodes or MOSFETs) included. Further information and wiring configurations can be found in
chapter 21.3.
Recommendations for building redundant power systems:
a) Use separate input fuses for each power supply.
b) Monitor the individual power supply units.
Therefore, use the DC-OK relay contact of the YRM2.DIODE.
c)
It is desirable to set the output voltages of all units to the same value ( 100mV) or leave it at the factory setting.
Jul. 2015 / Rev. 2.0 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
23/25
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24V, 5A, SINGLE PHASE INPUT
22.6. SERIES OPERATION
Power supplies of the same type can be connected in series for higher
output voltages. It is possible to connect as many units in series as needed,
providing the sum of the output voltage does not exceed 150Vdc. Voltages
with a potential above 60Vdc are no longer SELV and can be dangerous.
Such voltages must be installed with a protection against touching.
Unit A
AC
+
-
DC
+
Load
Earthing of the output is required when the sum of the output voltage is
above 60Vdc.
Unit B
AC
+
-
-
Avoid return voltage (e.g. from a decelerating motor or battery) which is
applied to the output terminals.
Earth
(see notes)
DC
Keep an installation clearance of 15mm (left / right) between two power
supplies and avoid installing the power supplies on top of each other. Do
not use power supplies in series in mounting orientations other than the standard mounting orientation (input
terminals on bottom of the unit).
Pay attention that leakage current, EMI, inrush current, harmonics will increase when using multiple power supplies.
22.7. INDUCTIVE AND CAPACITIVE LOADS
The unit is designed to supply any kind of loads, including capacitive and inductive loads.
22.8. CHARGING OF BATTERIES
The power supply shall not be used to charge batteries. Choose power supplies of the QS-Series for charging batteries.
Power Supply
L1
22.9. OPERATION ON TWO PHASES
AC
internal
fuse
The power supply can also be used on two-phases of a three-phase-system. A
phase-to-phase connection is allowed as long as the supplying voltage is
L
N
Fuse
L3
below 240V+10%
.
PE
DC
L2
22.10.USE IN A TIGHTLY SEALED ENCLOSURE
When the power supply is installed in a tightly sealed enclosure, the temperature inside the enclosure will be higher
than outside. In such situations, the inside temperature defines the ambient temperature for the power supply.
The following measurement results can be used as a reference to estimate the temperature rise inside the enclosure.
The power supply is placed in the middle of the box, no other heat producing items are inside the box
Enclosure:
Load:
Input:
Rittal Typ IP66 Box PK 9516 100, plastic, 110x180x165mm
24V, 4A; (=80%) load is placed outside the box
230Vac
Temperature inside enclosure:
44.3°C (in the middle of the right side of the power supply with a distance of 2cm)
Temperature outside enclosure: 23.3°C
Temperature rise:
21.0K
Jul. 2015 / Rev. 2.0 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
24/25
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24V, 5A, SINGLE PHASE INPUT
22.11.MOUNTING ORIENTATIONS
Mounting orientations other than the input terminals on the bottom require a reduction in continuous output power
or a limitation in the maximum allowed ambient temperature. The amount of reduction influences the lifetime
expectancy of the power supply. Therefore, two different derating curves for continuous operation can be found
below:
Curve A1
Curve A2
Recommended output current.
Max allowed output current (results in approximately half the lifetime expectancy of A1).
Fig. 22-3
Output Current
Mounting
Orientation A
(Standard
6A
5
4
3
A1
OUTPUT
orientation)
Power
Supply
2
1
0
Ambient Temperature
40
50
INPUT
60°C
60°C
60°C
60°C
60°C
10
20
30
Fig. 22-4
Mounting
Orientation B
(Upside down)
Output Current
6A
T
P U I N
A2
A1
5
4
3
2
1
S u p p l y
P o w e r
O U T P U T
Ambient Temperature
40
50
0
10
20
30
Fig. 22-5
Output Current
6A
Mounting
Orientation C
(Table-top
mounting)
5
4
3
2
1
A2
A1
Ambient Temperature
40
50
0
10
20
30
Fig. 22-6
Mounting
Orientation D
(Horizontal cw)
Output Current
6A
5
4
3
2
1
A2
A1
Ambient Temperature
40
50
0
10
20
30
Fig. 22-7
Mounting
Orientation E
(Horizontal ccw)
Output Current
6A
5
4
3
2
1
A2
A1
Ambient Temperature
40
50
0
10
20
30
Jul. 2015 / Rev. 2.0 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
25/25
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相关型号：
CS5012-BD7
ADC, Successive Approximation, 12-Bit, 1 Func, 1 Channel, Serial, Parallel, Word Access, CMOS, CDIP40, CERAMIC, DIP-40
CIRRUS
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