WRF1212S-3WR2 [RSG]

Ultra-Miniature SIP Package;
WRF1212S-3WR2
型号: WRF1212S-3WR2
厂家: RSG ELECTRONIC COMPONENTS GMBH    RSG ELECTRONIC COMPONENTS GMBH
描述:

Ultra-Miniature SIP Package

文件: 总7页 (文件大小:658K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
FEATURES  
WRE_S - 3WR2 & WRF_S - 3WR2 Series  
3WWIDE INPUT, ISOLATED & REGULATED  
DUAL/SINGLE OUTPUT DC-DC CONVERTER  
Ultra-Miniature SIP Package  
2:1 wide input voltage range  
Temperature range: -40°C ~ +85°C  
3KVDC isolation  
Short circuit protection(automatic recovery)  
External On/Off control  
High power density  
APPLICATION  
The WRE_S-3WR2  
& WRF_S-3WR2 Series are  
Patent Protected RoHS  
specially designed for applications where a wide range input  
voltage power supplies are isolated from the input power  
supply in a distributed power supply system on a circuit  
board. For these DC-DC converters, You can reduce the  
design point of failure and save the development of micro  
power supplys manpower, material and time costs, also  
better ensure product quality stability, protect safety and  
reliability of the end of products.  
PART NUMBER SYSTEM  
WRF1205S-3WR2  
Rated Power  
Package Style  
Output Voltage  
Input Voltage  
These products apply to where:  
1) Input voltage range 2:1;  
Product Series  
2) 3KVDC input and output isolation;  
3) Regulated and low ripple noise is required.  
Such as: industrial control, telecommunication etc.  
SELECTION GUIDE  
Input Current (mA)(Typ.)  
Output Current (mA)  
Max.  
Input Voltage(VDC)  
Reflected  
Ripple  
Current  
Efficiency  
(%, Typ.)  
@Max.  
Load  
Output  
Voltage  
(VDC)  
Capacitive  
Load  
Nominal  
@Max.  
@No  
Load  
Model  
Max.  
Min.  
Max.  
(Range)  
(mA, Typ.)  
Load  
676  
650  
650  
685  
676  
650  
676  
321  
317  
313  
278  
329  
317  
305  
302  
309  
158  
155  
151  
151  
141  
155  
151  
151  
151  
151  
(µF)  
WRE0505S-3WR2  
WRE0512S-3WR2  
WRE0515S-3WR2  
WRF0505S-3WR2  
WRF0509S-3WR2  
WRF0512S-3WR2  
WRF0515S-3WR2  
WRE1205S-3WR2  
WRE1212S-3WR2  
WRE1215S-3WR2  
WRF1203S-3WR2  
WRF1205S-3WR2  
WRF1209S-3WR2  
WRF1212S-3WR2  
WRF1215S-3WR2  
WRF1224S-3WR2  
WRE2405S-3WR2  
WRE2409S-3WR2  
WRE2412S-3WR2  
WRE2415S-3WR2  
WRF2403S-3WR2  
WRF2405S-3WR2  
WRF2409S-3WR2  
WRF2412S-3WR2  
WRF2415S-3WR2  
WRF2424S-3WR2  
±5  
±12  
±15  
5
±250  
±104  
±83  
±13  
±5  
±4  
25  
14  
10  
8
1000  
74  
77  
77  
73  
74  
77  
74  
78  
79  
80  
75  
76  
79  
82  
83  
81  
79  
81  
83  
83  
74  
81  
83  
83  
83  
83  
470  
330  
5
11  
500  
40  
30  
2200  
1000  
680  
(4.5-9)  
9
278  
12  
15  
±5  
±12  
±15  
3.3  
5
208  
167  
470  
±300  
±125  
±100  
758  
±15  
±6  
±5  
38  
30  
17  
13  
10  
6
1000  
470  
330  
2700  
2200  
1000  
680  
12  
(9-18)  
20  
20  
30  
600  
9
333  
12  
15  
24  
±5  
±9  
±12  
±15  
3.3  
5
250  
200  
470  
125  
330  
±300  
±167  
±125  
±100  
758  
±15  
±8  
±6  
±5  
38  
30  
17  
13  
10  
6
1000  
680  
470  
330  
2700  
2200  
1000  
680  
24  
(18-36)  
40  
7
110  
600  
9
333  
12  
15  
24  
250  
200  
470  
125  
330  
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WRE_S-3WR2 & WRF_S-3WR2 2013.07.26-A/3 Page 1 of 7  
WRE4805S-3WR2  
WRE4812S-3WR2  
WRE4815S-3WR2  
WRF4803S-3WR2  
WRF4805S-3WR2  
WRF4812S-3WR2  
WRF4815S-3WR2  
WRF4824S-3WR2  
±5  
±12  
±15  
3.3  
5
±300  
±125  
±100  
758  
±15  
±6  
±5  
38  
30  
13  
10  
6
79  
76  
76  
70  
82  
78  
75  
77  
1000  
470  
79  
82  
82  
75  
76  
80  
84  
82  
330  
2700  
2200  
680  
48  
(36-75)  
80  
7
45  
600  
12  
250  
15  
200  
470  
24  
125  
330  
Note:. Absolute maximum rating without damage on the converter, but it isn't recommended;  
. For dual output converter, the given value is the same for each output.  
INPUT SPECIFICATIONS  
Item  
Test Conditions  
Min.  
-0.7  
-0.7  
-0.7  
-0.7  
3.5  
4.5  
11  
Typ.  
--  
Max.  
12  
Unit  
5V input  
12V input  
24V input  
48V input  
5V input  
--  
25  
Input Surge Voltage (1sec. max.)  
--  
50  
--  
100  
4.5  
9
VDC  
4
12V input  
24V input  
48V input  
8
Start-up Voltage  
16  
33  
18  
24  
36  
Input Filter  
Ctrl*  
C Filter  
Ctrl open or be insulated  
Connect high level voltage, and ensure the current into Ctrl to be 5-10mA  
Models ON  
Models OFF  
Note: *Please refer to "DESIGN CONSIDERATIONS" as the direction for use of Ctrl.  
OUTPUT SPECIFICATIONS  
Item  
Test Conditions  
Min.  
--  
Typ.  
±1  
Max.  
±3  
Unit  
%
Output Voltage Accuracy  
5% to 100% load  
Input voltage range  
--  
±1.5  
±0.5  
±0.2  
±0.6  
0.5  
±5  
No-load Output Voltage Accuracy  
Output Voltage Balance  
Dual output, balanced loads  
Full load, Input voltage from low to high  
5% to 100% load  
--  
±1  
Line Regulation  
--  
±0.5  
±1  
Load Regulation  
--  
Transient Recovery Time  
Transient Response Deviation  
Temperature coefficient  
--  
3
ms  
25% load step change  
100% load  
--  
±2.5  
±0.02  
30  
±5  
%
--  
±0.03  
45  
%/°C  
--  
Ripple  
20MHz Bandwidth  
mVp-p  
--  
50  
100  
Noise  
Output Short Circuit Protection  
Continuous, automatic recovery  
Note: .The max. no-load output voltage accuracy for WRF1203S-3WR2 and WRF4803S-3WR2 is ±8%;  
. Ripple and noise tested with "parallel cable" method. See detailed operation instructions at DC-DC application notes;  
The max. output ripple for WRE2405S-3WR2 is 65mVp-p.  
COMMON SPECIFICATIONS  
Item  
Test Conditions  
Min.  
3000  
1000  
--  
Typ.  
--  
Max.  
--  
Unit  
VDC  
MΩ  
Isolation Voltage  
Isolation Resistance  
Isolation Capacitance  
Input-Output, Tested for 1 minute, leakage current less than 1 mA  
Input-Output, Test at 500VDC  
--  
--  
Input-Output, 100KHz/0.1V  
30  
250  
--  
50  
--  
pF  
Switching Frequency(PFM Mode) 100% load, nominal input voltage  
--  
KHz  
MTBF  
MIL-HDBK-217F@25  
1000  
--  
K hours  
Case Material  
Weight  
PlasticUL94-V0)  
4.9 --  
--  
g
ENVIRONMENTAL SPECIFICATIONS  
Item  
Test Conditions  
Min.  
--  
Typ.  
Max.  
95  
Unit  
%
Storage Humidity  
Operating Temperature  
Non condensing  
--  
--  
Power derating (above85, see Figure 5)  
-40  
85  
°C  
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WRE_S-3WR2 & WRF_S-3WR2 2013.07.26-A/3 Page 2 of 7  
Storage Temperature  
Temp. rise at full load  
Lead Temperature  
Cooling  
-55  
--  
--  
25  
--  
125  
--  
°C  
Ta=25°C  
1.5mm from case for 10 seconds  
--  
300  
Free air convection  
EMC SPECIFICATIONS  
CE  
CISPR22/EN55022 CLASS BRecommended Circuit Refer to Figure1-or Figure 3)  
CISPR22/EN55022 CLASS B (Recommended Circuit Refer to Figure1-or Figure 3)  
EMI  
RE  
ESD  
RS  
IEC/EN61000-4-2  
Contact ±4KV/ Air ±8KV  
perf. Criteria B  
IEC/EN61000-4-3  
IEC/EN61000-4-4  
IEC/EN61000-4-4  
IEC/EN61000-4-5  
IEC/EN61000-4-6  
10V/m  
perf. Criteria A  
perf. Criteria B  
perf. Criteria B  
perf. Criteria B  
perf. Criteria A  
±2KV  
Recommended Circuit Refer to Figure1-)  
Recommended Circuit Refer to Figure 3)  
EFT  
±4KV  
EMS  
Surge  
CS  
±2KV  
Recommended Circuit Refer to Figure1-or Figure 3)  
3 Vr.m.s  
Voltage dips, short and  
interruptions immunity  
IEC/EN61000-4-29 0%-70%  
perf. Criteria B  
EMC RECOMMENDED CIRCUIT  
LDM1  
LDM2  
FUSE  
Vin  
Vin  
+Vo  
D1  
R
+
Ctrl  
Ctrl EUT  
LO AD  
C1  
C2  
CY  
MO V  
TVS  
C0  
Cd  
G ND  
G ND  
-Vo  
(0V)  
(Figure1)  
Recommended external circuit parameters:  
Model  
FUSE  
MOV  
LDM1  
TVS  
C0  
Vin:12V  
Vin:24V  
Vin:48V  
Vin5V  
Choose according to practical input current  
--  
--  
--  
--  
S14K35  
56μH  
S14K60  
56μH  
SMCJ13A  
SMCJ28A  
680μF/25V  
4.7μF/50V  
SMCJ48A  
330μF/50V  
SMCJ90A  
330μF/100V  
4.7μF/100V  
680μF/16V  
C1  
LDM2  
C2  
12μH  
4.7μF/50V  
4.7μF/100V  
CY  
1nF/3KV  
D1  
RB160M-60/1A  
VC -VD -1.0  
Follows:  
R =  
-300  
R
IC  
Cd  
47nF/100V  
Note: 1.In Figure 1, part  
is EMS recommended external circuit, part is EMI recommended external circuit. Choose according to requirements;  
2. VC is the voltage to GND from Ctrl, VD is the forward conduction voltage drop of D1,IC is the current through Ctrl pin which is normally 5-10mA, the external  
circuit of Ctrl is as shown in figure1-;  
3. If there is no recommended parameters, the model no require the external component.  
EMC RECOMMENDED CIRCUIT PCB LAYOUT  
DUAL  
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WRE_S-3WR2 & WRF_S-3WR2 2013.07.26-A/3 Page 3 of 7  
SINGLE  
(Figure 2)  
Note: The pad space between input and output GND (CY) must2mm.  
EMC MODULE APPLICATION CIRCUIT  
FUSE  
C
+Vo  
-Vo  
Vin  
+Vin  
-Vin  
+Vin  
FT-A/BX1D  
-Vin  
EUT  
D1  
Cd  
R
Ctrl  
+
+Vo  
-Vo  
Ctrl  
Load  
GND  
(0V)  
FT-A/BX1D is MORNSUNs EFT suppresser  
For Nominal Voltage<48V, C330uF/50V  
For Nominal Voltage =48V, C330uF/100V  
(Figure 3)  
EMC MODULE RECOMMENDED CIRCUIT PCB LAYOUT  
DUAL  
SINGLE  
(Figure 4)  
EMI TEST WAVEFORM (RECOMMENDED CIRCUIT REFER TO FIGURE 1-)  
WRE2415S-3WR2 CE(Class B, Positive line)  
WRE2415S-3WR2 CE(Class B, Negative line)  
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WRE_S-3WR2 & WRF_S-3WR2 2013.07.26-A/3 Page 4 of 7  
WRF1205S-3WR2 CE(Class B, Negative line)  
WRF1205S-3WR2 CE(Class B, Positive line)  
PRODUCT TYPICAL PERFORMANCE CURVE  
Temperature Derating Graph  
120  
100  
80  
60  
Safe Operating Area  
40  
20  
0
-40  
105120  
85  
0
40  
Ambient Temp.(  
)  
(Figure 5)  
Efficiency VS Input Voltage curve  
Efficiency VS Output Load curve  
WRE2415S-3WR2  
(Full Load)  
(Vin=Vin-nominal)  
WRE2415S-3WR2  
100  
90  
80  
70  
60  
50  
40  
30  
20  
10  
0
100  
95  
90  
85  
80  
75  
70  
65  
60  
55  
10 20 30 40 50 60 70 80 90 100  
50  
18 20 22 24 26 28 30 32 34 36  
Total Output Current (%)  
Input Voltage(V)  
Efficiency VS Input Voltage curve  
Efficiency VS Output Load curve  
(Full Load)  
WRF1205S-3WR2  
(Vin=Vin-nominal)  
WRF1205S-3WR2  
100  
95  
90  
85  
80  
75  
70  
65  
60  
55  
50  
100  
90  
80  
70  
60  
50  
40  
30  
20  
10  
0
9
10 11 12 13 14 15 16 17 18  
10 20 30 40 50 60 70 80 90 100  
Input Voltage(V)  
Total Output Current (%)  
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WRE_S-3WR2 & WRF_S-3WR2 2013.07.26-A/3 Page 5 of 7  
OUTLINE DIMENSIONS,RECOMMENDED FOOTPRINT & PACKAGING  
TEST CONFIGURATIONS  
Input Reflected-Ripple Current Test Setup  
Input reflected-ripple current is measured with an inductor Lin and Capacitor Cin to simulate the source impedance.  
Oscilloscope  
Lin  
Current  
Probe  
Load  
Cin  
DC  
DC  
Lin(4.7µH)  
Cin(220µF, ESR < 1.0Ω at 100 KHz)  
DESIGN CONSIDERATIONS  
1) Requirement on output load  
To ensure this module can operate efficiently and reliably, during operation, the minimum output load could not be less than 5% of the full load,  
otherwise output ripple maybe increase dramatically. If the actual output power is very small, please connect a resistor with proper resistance at the  
output end in parallel to increase the load, suppose to use the resistance of 5% rated power, or use our companys products with a lower rated output  
power.  
2) Recommended circuit  
All the WRE_S-3WR2 & WRF_S-3WR2 series have been tested according to the following recommended test circuit before leaving the factory  
(see Figure 6).  
If you want to further decrease the input/output ripple, you can increase a capacitance-values properly or choose capacitors with low ESR.  
However, the capacitance of the output filter capacitor must be proper. If the capacitance is too big, a startup problem might arise. For every channel  
of output, provided the safe and reliable operation is ensured, the greatest capacitance of its filter capacitor must be less than the Max. Capacitive  
Load.  
General: Cin1:  
5V&12V  
24V&48V  
100μF  
10μF  
47μF  
1μF  
Cin2: 5V&12V  
24V&48V  
Lin:  
4.7μH~12μH  
Cs:  
10μF~22μF  
Cout: 100μF(Typ.)  
Lout:  
Cd:  
2.2μH~10μH  
47nF/100V  
Single output  
Dual output  
Lin  
Lin  
Lout  
2
2
1
6
8
6
Vin  
Vin  
+Vo  
0V  
+Vo  
0V  
Cin1  
Cin2  
Cout  
Cout  
Cin1 Cin2  
7
8
Cout  
Lout  
Cs  
1
-Vo  
GND  
GND  
Vc  
7
Cd  
D1 Ic  
Cd  
D1 Ic  
R
R
3
3
Vc  
(Figure 6)  
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WRE_S-3WR2 & WRF_S-3WR2 2013.07.26-A/3 Page 6 of 7  
3) Ctrl Terminal  
When open or high impedance, the converter works well; When this pin is high, the converter shut down. It should be note that the input current  
should be between 5-10mA, exceeding the maximum 20mA will cause permanent damage to the converter. The value of R can be derived as follows:  
VC -VD -1.0  
R =  
-300  
IC  
For Detailed parameter, please refer to "EMC RECOMMENDED CIRCUIT".  
4) Input current  
When it is used in unregulated power supply, be sure that the fluctuating range of the power supply and the rippled voltage do not exceed the  
module standard. Input current of power supply should afford the flash startup average current of this kind of DC/DC module (Figure 7).  
General: Vin:5V  
Iave =1110mA  
Vin:12V Iave =640mA  
Vin:24V Iave =325mA  
Vin:48V Iave =160mA  
Iave  
Input Voltage  
Range  
Input Voltage (V)  
(Figure 7)  
5) It is not recommended to increase the output power capability by connecting two or more converters in parallel. The product is not  
hot-swappable  
Note:  
1. Min. load shouldn't be less than 5%, otherwise ripple maybe increased dramatically. If the product operates under min. load, it may not be  
guaranteed to meet all specifications listed. Operation under minimum load will not damage the converter.  
2. Recommended Dual output models unbalanced load is ≤±5%, if the product operates >±5%, it may not be guaranteed to meet all specifications  
listed. Please contact our technical support for more details.  
3. Max. Capacitive Load is tested at input voltage range and full load.  
4. All specifications measured at Ta=25°C, humidity<75%, nominal input voltage and rated output load unless otherwise specified.  
5. In this datasheet, all test methods are based on our corporate standards.  
6. All characteristics are for listed models, and non-standard models may perform differently. Please contact our technical support for more details.  
7. Please contact our technical support for any specific requirement.  
8. Specifications of this product are subject to changes without prior notice.  
MORNSUN Science & Technology Co.,Ltd.  
Address: No. 5, Kehui St. 1, Kehui development center, Science Ave., Guangzhou Science City, Luogang district, Guangzhou, P.R.China.  
Tel: 86-20-38601850  
Fax: 86-20-38601272  
E-mail: info@mornsun.cn  
Http://www.mornsun-power.com  
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WRE_S-3WR2 & WRF_S-3WR2 2013.07.26-A/3 Page 7 of 7  

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