STR3A463HDL [SANKEN]

Off-Line PWM Controllers with Integrated Power MOSFET;
STR3A463HDL
型号: STR3A463HDL
厂家: SANKEN ELECTRIC    SANKEN ELECTRIC
描述:

Off-Line PWM Controllers with Integrated Power MOSFET

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中文:  中文翻译
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Off-Line PWM Controllers with Integrated Power MOSFET  
STR3A400HDL Series  
Data Sheet  
Description  
Package  
The STR3A400HDL series are power ICs for  
switching power supplies, incorporating a MOSFET and  
a current mode PWM controller IC.  
DIP8  
The low standby power is accomplished by the  
automatic switching between the PWM operation in  
normal operation and the burst-oscillation under light  
load conditions. The product achieves high  
cost-performance power supply systems with few  
external components.  
Not to Scale  
Selection Guide  
Electrical Characteristics  
fOSC(AVG)(typ.) = 100 kHz  
Features  
Low Thermal Resistance Package  
Improving circuit efficiency (Since the step drive  
control can keep VRM of secondary rectification  
diodes low, the circuit efficiency can be improved by  
low VF)  
Part Number  
VDSS (min.)  
700 V  
RDS(ON) (max.)  
3.2 Ω  
STR3A462HDL  
STR3A463HDL  
2.2 Ω  
Noise Reduction  
Current Mode Type PWM Control  
Soft Start Function  
Automatic Standby Function  
No Load Power Consumption < 15mW  
Operation Mode  
Normal Operation -----------------------------PWM Mode  
Light Load Operation ------------------------ Green-Mode  
Standby---------------------------- Burst Oscillation Mode  
Random Switching Function  
Output Power, POUT  
*
POUT  
(Adapter)  
AC85  
POUT  
(Open frame)  
AC85  
Part Number  
AC230V  
AC230V  
~265V  
~265V  
STR3A462HDL 31 W  
STR3A463HDL 34 W  
24 W  
42 W  
48 W  
30 W  
26 W  
34 W  
Slope Compensation Function  
Leading Edge Blanking Function  
Bias Assist Function  
* The output power is actual continues power that is measured  
at 50 °C ambient. The peak output power can be 120 to  
140 % of the value stated here. Core size, ON Duty, and  
thermal design affect the output power. It may be less than  
the value stated here.  
Protections  
Two Types of Overcurrent Protection (OCP):  
Pulse-by-Pulse, built-in compensation circuit to  
minimize OCP point variation on AC input voltage  
Overload Protection (OLP): Auto-restart  
Overvoltage Protection (OVP): Auto-restart  
Thermal Shutdown (TSD): Auto-restart with  
hysteresis  
Applications  
AC/DC adapter  
White goods  
Other SMPS  
Typical Application  
L51  
BR1  
D51  
C51  
VOUT  
T1  
VAC  
R54  
R51  
R1  
C5  
PC1  
R52  
C1  
P
R55  
D1  
S
C53  
C52 R53  
U51  
6
5
8
7
R56  
D2 R2  
D/ST D/ST  
U1  
DN/SCT D/ST  
C4  
GND  
STR3A400HDL  
D
C2  
S/OCP VCC  
FB/OLP  
4
GND  
3
1
2
C3  
ROCP  
CY  
PC1  
TC_STR3A400HDL_1_R1  
STR3A400HDL-DSE Rev.1.0  
Jul. 07, 2017  
SANKEN ELECTRIC CO.,LTD.  
http://www.sanken-ele.co.jp/en/  
1
© SANKEN ELECTRIC CO.,LTD. 2016  
 
STR3A400HDL Series  
Contents  
Description ------------------------------------------------------------------------------------------------------1  
Contents ---------------------------------------------------------------------------------------------------------2  
1. Absolute Maximum Ratings-----------------------------------------------------------------------------3  
2. Electrical Characteristics --------------------------------------------------------------------------------4  
3. Performance Curves --------------------------------------------------------------------------------------5  
3.1 Derating Curves -------------------------------------------------------------------------------------5  
3.2 MOSFET Safe Operating Area Curves---------------------------------------------------------6  
3.3 Ambient Temperature versus Power Dissipation Curves -----------------------------------6  
3.4 Transient Thermal Resistance Curves ----------------------------------------------------------7  
4. Block Diagram ---------------------------------------------------------------------------------------------8  
5. Pin Configuration Definitions---------------------------------------------------------------------------8  
6. Typical Application ---------------------------------------------------------------------------------------9  
7. Physical Dimensions ------------------------------------------------------------------------------------ 10  
8. Marking Diagram --------------------------------------------------------------------------------------- 10  
9. Operational Description ------------------------------------------------------------------------------- 11  
9.1 Startup Operation--------------------------------------------------------------------------------- 11  
9.2 Undervoltage Lockout (UVLO) ---------------------------------------------------------------- 11  
9.3 Bias Assist Function------------------------------------------------------------------------------- 11  
9.4 Soft Start Function-------------------------------------------------------------------------------- 12  
9.5 Constant Output Voltage Control-------------------------------------------------------------- 12  
9.6 Leading Edge Blanking Function -------------------------------------------------------------- 13  
9.7 Random Switching Function -------------------------------------------------------------------- 13  
9.8 Automatic Standby Function ------------------------------------------------------------------- 13  
9.9 Step Drive Control -------------------------------------------------------------------------------- 14  
9.10 Overcurrent Protection (OCP) ----------------------------------------------------------------- 14  
9.10.1 OCP Operation ------------------------------------------------------------------------------ 14  
9.10.2 OCP Input Compensation Function ----------------------------------------------------- 15  
9.10.3 Overload Protection (OLP)---------------------------------------------------------------- 15  
9.10.4 Overvoltage Protection (OVP)------------------------------------------------------------ 16  
9.10.5 Thermal Shutdown (TSD) ----------------------------------------------------------------- 16  
10. Design Notes---------------------------------------------------------------------------------------------- 17  
10.1 External Components ---------------------------------------------------------------------------- 17  
10.1.1 Input and Output Electrolytic Capacitor----------------------------------------------- 17  
10.1.2 S/OCP Pin Peripheral Circuit ------------------------------------------------------------ 17  
10.1.3 VCC Pin Peripheral Circuit--------------------------------------------------------------- 17  
10.1.4 FB/OLP Pin Peripheral Circuit ---------------------------------------------------------- 17  
10.1.5 Snubber Circuit------------------------------------------------------------------------------ 17  
10.1.6 Peripheral Circuit of Secondary-side Shunt Regulator------------------------------ 18  
10.1.7 Transformer---------------------------------------------------------------------------------- 18  
10.2 PCB Trace Layout and Component Placement --------------------------------------------- 19  
11. Pattern Layout Example------------------------------------------------------------------------------- 21  
12. Reference Design of Power Supply ------------------------------------------------------------------ 22  
Important Notes---------------------------------------------------------------------------------------------- 24  
STR3A400HDL-DSE Rev.1.0  
SANKEN ELECTRIC CO.,LTD.  
2
Jul. 07, 2017  
http://www.sanken-ele.co.jp/en/  
© SANKEN ELECTRIC CO.,LTD. 2016  
 
STR3A400HDL Series  
1. Absolute Maximum Ratings  
Current polarities are defined as follows: current going into the IC (sinking) is positive current (+); current coming  
out of the IC (sourcing) is negative current (−).  
Unless otherwise specified TA = 25 °C, 5 pin = 6 pin = 7 pin = 8 pin.  
Parameter  
Symbol  
IDPEAK  
Conditions  
Pins  
Rating  
4.0  
Units  
A
Notes  
STR3A462HDL  
STR3A463HDL  
STR3A462HDL  
STR3A463HDL  
Drain Peak Current(1)  
Single pulse  
8 1  
4.8  
ILPEAK = 1.58 A  
ILPEAK = 1.88 A  
29  
Avalanche Energy(2)(3)  
EAS  
8 1  
mJ  
41  
S/OCP Pin Voltage  
VCC Pin Voltage  
VS/OCP  
VCC  
1 3  
2 3  
4 3  
4 3  
8 3  
2 to 6  
32  
V
V
FB/OLP Pin Voltage  
FB/OLP Pin Sink Current  
D/ST Pin Voltage  
VFB  
0.3 to 14  
1.0  
V
IFB  
mA  
V
VD/ST  
1 to VDSS  
1.68  
STR3A462HDL  
STR3A463HDL  
MOSFET Power  
Dissipation(4)  
(5)  
PD1  
8 1  
W
1.76  
Control Part Power  
Dissipation  
Operating Ambient  
Temperature  
VCC × ICC  
PD2  
TOP  
2 3  
1.3  
W
40 to 125  
°C  
Storage Temperature  
Junction Temperature  
Tstg  
TJ  
40 to 125  
°C  
°C  
150  
(1) See 3.2 MOSFET Safe Operating Area Curves  
(2) See Figure 3-2 Avalanche Energy Derating Coefficient Curve  
(3) Single pulse, VDD = 99 V, L = 20 mH  
(4) See Section 3.3 Ta-PD1 Curve  
(5) When embedding this hybrid IC onto the printed circuit board (cupper area in a 15 mm × 15 mm)  
STR3A400HDL-DSE Rev.1.0  
Jul. 07, 2017  
SANKEN ELECTRIC CO.,LTD.  
http://www.sanken-ele.co.jp/en/  
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© SANKEN ELECTRIC CO.,LTD. 2016  
STR3A400HDL Series  
2. Electrical Characteristics  
Current polarities are defined as follows: current going into the IC (sinking) is positive current (+); current coming  
out of the IC (sourcing) is negative current (−).  
Unless otherwise specified TA = 25 °C, VCC = 18 V, 5 pin = 6 pin = 7 pin = 8 pin.  
Parameter  
Symbol Conditions Pins  
Min.  
Typ.  
Max.  
Units  
Notes  
Power Supply Startup Operation  
Operation Start Voltage  
Operation Stop Voltage(1)  
Circuit Current in Operation  
VCC(ON)  
VCC(OFF)  
ICC(ON)  
VST(ON)  
ICC(ST)  
2 3  
2 3  
2 3  
13.8  
7.6  
15.0  
8.5  
16.2  
9.2  
V
V
VCC = 12 V  
1.7  
3.0  
mA  
Startup Circuit Operation  
Voltage  
8 3  
2 3  
2 3  
40  
4.5  
8.0  
47  
2.5  
9.6  
55  
V
mA  
V
VCC = 13.5 V  
Startup Current  
1.2  
10.5  
Startup Current Biasing  
Threshold Voltage  
ICC=500µA  
VCC(BIAS)  
Normal Operation  
Average Switching Frequency fOSC(AVG)  
8 3  
8 3  
90  
100  
8.4  
110  
kHz  
kHz  
Switching Frequency  
Δf  
Modulation Deviation  
VCC = 12 V  
Maximum Feedback Current  
Minimum Feedback Current  
Light Load Operation  
IFB(MAX)  
IFB(MIN)  
4 3  
4 3  
110  
21  
72  
13  
40  
5  
µA  
µA  
FB/OLP Pin Starting Voltage  
of Frequency Decreasing  
FB/OLP Pin Ending Voltage  
of Frequency Decreasing  
Minimum Switching  
VFB(FDS)  
VFB(FDE)  
fOSC(MIN)  
1 − 8  
1 − 8  
5 8  
2.88  
2.48  
22  
3.60  
3.10  
30  
4.32  
3.72  
38  
V
V
kHz  
Frequency  
Standby Operation  
Oscillation Stop FB Voltage  
Protection  
VFB(OFF)  
4 3  
1.62  
1.77  
1.92  
V
Maximum ON Duty  
Leading Edge Blanking Time  
DMAX  
tBW  
8 3  
70  
75  
80  
%
ns  
330  
OCP Compensation  
Coefficient  
DPC  
DDPC  
25.8  
36  
mV/μs  
%
OCP Compensation ON Duty  
OCP Threshold Voltage at  
Zero ON Duty  
VOCP(L)  
1 3  
0.735  
0.795  
0.855  
V
OCP Threshold Voltage at  
36% ON Duty  
OCP Threshold Voltage  
VOCP(H)  
1 3  
1 3  
0.843  
0.888  
1.69  
0.933  
V
V
VOCP(LEB)  
During LEB (tBW  
)
VCC = 32 V  
VCC = 12 V  
OLP Threshold Voltage  
OLP Operation Current  
OLP Delay Time  
VFB(OLP)  
ICC(OLP)  
tOLP  
4 3  
2 3  
6.8  
7.3  
260  
75  
7.8  
V
µA  
ms  
V
55  
90  
FB/OLP Pin Clamp Voltage  
OVP Threshold Voltage  
VFB(CLAMP)  
VCC(OVP)  
4 3  
2 3  
10.5  
27.0  
11.8  
29.1  
13.5  
31.2  
V
(1)  
V
> VCC(OFF) always.  
CC(BIAS)  
STR3A400HDL-DSE Rev.1.0  
Jul. 07, 2017  
SANKEN ELECTRIC CO.,LTD.  
http://www.sanken-ele.co.jp/en/  
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© SANKEN ELECTRIC CO.,LTD. 2016  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
STR3A400HDL Series  
Parameter  
Symbol Conditions Pins  
Min.  
127  
Typ.  
145  
Max.  
Units  
°C  
Notes  
Thermal Shutdown Operating  
Temperature  
Thermal Shutdown Hysteresis  
Temperature  
Tj(TSD)  
Tj(TSD)HYS  
80  
°C  
MOSFET  
Drain-to-Source Breakdown  
Voltage  
IDS = 300 µA  
VDS = VDSS  
VDSS  
IDSS  
8 1  
8 1  
700  
V
Drain Leakage Current  
300  
3.2  
μA  
STR3A462HDL  
STR3A463HDL  
IDS = 0.4 A  
On Resistance  
RDS(ON)  
tf  
8 1  
8 1  
Ω
2.2  
Switching Time  
250  
ns  
Thermal Resistance  
Junction to Case Thermal  
Resistance(2)  
θJ-C  
18  
°C/W  
(2)  
θ
is thermal resistance between junction and case. Case temperature (TC) is measured at the center of the case top  
J-C  
surface.  
3. Performance Curves  
3.1 Derating Curves  
100  
100  
80  
60  
40  
20  
0
80  
60  
40  
20  
0
25  
50  
75  
100  
125  
150  
0
25  
50  
75  
100 125 150  
JunctionTemperature, TJ Tch (°C)  
JunctionTemperature, TJ (°C)  
Figure 3-1 SOA Temperature Derating Coefficient Curve  
Figure 3-2 Avalanche Energy Derating Coefficient Curve  
STR3A400HDL-DSE Rev.1.0  
Jul. 07, 2017  
SANKEN ELECTRIC CO.,LTD.  
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© SANKEN ELECTRIC CO.,LTD. 2016  
 
 
STR3A400HDL Series  
3.2 MOSFET Safe Operating Area Curves  
When the IC is used, the safe operating area curve should be multiplied by the temperature derating coefficient  
derived from Figure 3-1. The broken line in the safe operating area curve is the drain current curve limited by  
on-resistance.  
Unless otherwise specified, TA = 25 °C, Single pulse.  
STR3A462HDL  
STR3A463HDL  
10  
10  
0.1ms  
0.1ms  
1
1
1ms  
1ms  
0.1  
0.1  
0.01  
1
0.01  
1
10  
100  
1000  
10  
100  
1000  
Drain-to-Source Voltage (V)  
Drain-to-Source Voltage (V)  
3.3 Ambient Temperature versus Power Dissipation Curves  
STR3A462HDL  
STR3A463HDL  
2.0  
1.8  
1.6  
1.4  
1.2  
1.0  
0.8  
0.6  
0.4  
0.2  
0.0  
2.0  
1.8  
1.6  
1.4  
1.2  
1.0  
0.8  
0.6  
0.4  
0.2  
0.0  
PD1 = 1.76 W  
PD1 = 1.68 W  
0
25  
50  
75  
100  
125  
150  
0
25  
50  
75  
100  
125  
150  
Ambient Temperature, TA (°C )  
Ambient Temperature, TA (°C )  
STR3A400HDL-DSE Rev.1.0  
Jul. 07, 2017  
SANKEN ELECTRIC CO.,LTD.  
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© SANKEN ELECTRIC CO.,LTD. 2016  
STR3A400HDL Series  
3.4 Transient Thermal Resistance Curves  
STR3A462HDL  
100  
10  
1
0.1  
0.01  
1µ  
10µ  
100µ  
1m  
10m  
100m  
Time (s)  
STR3A463HDL  
10  
1
0.1  
0.01  
1µ  
10µ  
100µ  
1m  
10m  
100m  
Time (s)  
STR3A400HDL-DSE Rev.1.0  
Jul. 07, 2017  
SANKEN ELECTRIC CO.,LTD.  
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© SANKEN ELECTRIC CO.,LTD. 2016  
STR3A400HDL Series  
4. Block Diagram  
VCC  
2
D/ST  
STARTUP  
5~8  
UVLO  
REG  
OVP  
TSD  
VREG  
DRV  
PWM OSC  
S
Q
R
OCP  
VCC  
Drain Peak Current  
Compensation  
OLP  
Feedback  
Control  
S/OCP  
GND  
FB/OLP  
4
LEB  
1
3
Slope  
Compensation  
BD_STR3A400_R1  
5. Pin Configuration Definitions  
Pin  
1
Name  
Descriptions  
MOSFET source and input of Overcurrent  
Protection (OCP) signal  
Power supply voltage input for control part and  
input of Overvoltage Protection (OVP) signal  
S/OCP  
D/ST  
D/ST  
D/ST  
1
2
3
4
8
7
6
S/OCP  
VCC  
GND  
2
3
4
VCC  
GND  
Ground  
Input of constant voltage control signal and input  
of Overload Protection (OLP) signal  
FB/OLP  
FB/OLP  
D/ST  
5
5
6
7
8
D/ST  
MOSFET drain and input of startup current  
STR3A400HDL-DSE Rev.1.0  
Jul. 07, 2017  
SANKEN ELECTRIC CO.,LTD.  
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STR3A400HDL Series  
6. Typical Application  
The PCB traces D/ST pins should be as wide as possible, in order to enhance thermal dissipation.  
In applications having a power supply specified such that VDS has large transient surge voltages, a clamp snubber  
circuit of a capacitor-resistor-diode (CRD) combination should be added on the primary winding P, or a damper  
snubber circuit of a capacitor (C) or a resistor-capacitor (RC) combination should be added between the D/ST pin and  
the S/OCP pin.  
CRD clamp snubber  
L51  
BR1  
C1  
D51  
VOUT  
T1  
VAC  
R54  
R51  
R1  
C5  
PC1  
R52  
P
R55  
C51  
D1  
S
C53  
C52 R53  
U51  
6
5
8
7
R56  
D2 R2  
D/ST D/ST DN/SCT D/ST  
C4  
U1  
GND  
STR3A400HDL  
D
C2  
CRC)  
dumper snubber  
S/OCP VCC  
FB/OLP  
4
GND  
3
1
2
C3  
ROCP  
CY  
PC1  
TC_STR3A400HDL_2_R1  
Figure 6-1 Typical Application  
STR3A400HDL-DSE Rev.1.0  
Jul. 07, 2017  
SANKEN ELECTRIC CO.,LTD.  
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© SANKEN ELECTRIC CO.,LTD. 2016  
STR3A400HDL Series  
7. Physical Dimensions  
DIP8  
NOTES:  
- Dimensions in millimeters  
- Pb-free  
8. Marking Diagram  
8
3 A 4 x x H  
Part Number  
S K Y M D D L  
Lot Number:  
Y is the last digit of the year of manufacture (0 to 9)  
M is the month of the year (1 to 9, O, N, or D)  
D is a period of days:  
1
1: the first 10 days of the month (1st to 10th)  
2: the second 10 days of the month (11th to 20th)  
3: the last 1011 days of the month (21st to 31st)  
Control number  
STR3A400HDL-DSE Rev.1.0  
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STR3A400HDL Series  
The startup time of the IC is determined by C2  
capacitor value. The approximate startup time tSTART is  
calculated as follows:  
9. Operational Description  
All the characteristic values given in this section are  
typical values, unless they are specified as minimum or  
maximum. Current polarities are defined as follows:  
current going into the IC (sinking) is positive current  
(+); current coming out of the IC (sourcing) is negative  
current (−).  
 
ꢀꢀꢁꢌꢝꢆ    
ꢀꢀꢁꢃꢝꢘꢆ  
ꢅꢘꢄꢙꢘ  ꢛꢕ   
(2)  
ꢟꢠꢀꢀꢁꢅꢘꢆ  
where,  
tSTART: Startup time of the IC (s)  
VCC(INT): Initial voltage on the VCC pin (V)  
9.1 Startup Operation  
Figure 9-1 shows the circuit around the VCC pin.  
9.2 Undervoltage Lockout (UVLO)  
T1  
BR1  
Figure 9-2 shows the relationship of VCC pin voltage  
and circuit current ICC. When the VCC pin voltage  
decreases to VCC(OFF) = 8.5 V, the control circuit stops  
operation by UVLO (Undervoltage Lockout) circuit, and  
reverts to the state before startup.  
VAC  
C1  
P
5-8  
D/ST  
Circuit current, ICC  
D2 R2  
U1  
2
VCC  
D
C2  
VD  
3
Stop  
Start  
GND  
Figure 9-1. VCC Pin Peripheral Circuit  
VCC pin  
voltage  
VCCOFF)  
VCCON)  
The IC incorporates the startup circuit. The circuit is  
connected to the D/ST pin. When D/ST pin voltage  
reaches to Startup Circuit Operation Voltage  
VST(ON) = 47 V, the startup circuit starts operation.  
During the startup process, the constant current,  
ICC(ST) = 2.5 mA, charges C2 at the VCC pin. When  
VCC pin voltage increases to VCC(ON) = 15.0 V, the  
control circuit starts switching operation. During the IC  
operation, the voltage rectified the auxiliary winding  
voltage, VD, of Figure 9-1 becomes a power source to  
the VCC pin.  
After switching operation begins, the startup circuit  
turns off automatically so that its current consumption  
becomes zero. The approximate value of auxiliary  
winding voltage is about 18V, taking account of the  
winding turns of D winding so that the VCC pin voltage  
becomes Equation (1) within the specification of input  
and output voltage variation of power supply.  
Figure 9-2. Relationship between  
VCC Pin Voltage and ICC  
9.3 Bias Assist Function  
By the Bias Assist Function, the startup failure is  
prevented.  
When FB pin voltage decreases to VFB(OFF)= 1.77 V or  
less and VCC pin voltage decreases to the Startup  
Current Biasing Threshold Voltage, VCC(BIAS) = 9.6 V,  
the Bias Assist Function is activated.  
When the Bias Assist Function is activated, the VCC  
pin voltage is kept almost constant voltage, VCC(BIAS) by  
providing the startup current, ICC(ST), from the startup  
circuit. Thus, the VCC pin voltage is kept more than  
VCC(OFF)  
.
 
ꢁꢇꢈꢉꢊ        
ꢁꢇꢏꢐꢊ   
ꢀꢀ ꢂꢃꢄꢅ  
ꢀꢀ  
ꢀꢀ ꢌꢍꢎ  
Since the startup failure is prevented by the Bias  
Assist Function, the value of C2 connected to the VCC  
pin can be small. Thus, the startup time and the response  
time of the Overvoltage Protection (OVP) become  
shorter.  
(1)  
ꢑꢒꢊꢓꢔꢁ ꢆ     ꢔꢕꢖꢊꢒꢔꢁ ꢆ  
ꢀꢀ  
The operation of the Bias Assist Function in startup is  
as follows. It is necessary to check and adjust the startup  
process based on actual operation in the application, so  
that poor starting conditions may be avoided.  
STR3A400HDL-DSE Rev.1.0  
Jul. 07, 2017  
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STR3A400HDL Series  
Figure 9-3 shows the VCC pin voltage behavior  
during the startup period. After the VCC pin voltage  
increases to VCC(ON) = 15.0 V at startup, the IC starts the  
operation. Then circuit current increases and the VCC  
pin voltage decreases. At the same time, the auxiliary  
winding voltage, VD, increases in proportion to output  
voltage. These are all balanced to produce the VCC pin  
voltage.  
that the tLIM is less than tOLP = 55 ms (min.).  
Startup of IC Startup of SMPS  
VCC pin  
voltage  
Normal opertion  
tSTART  
VCC(ON)  
VCC(OFF)  
When the VCC pin voltage is decrease to  
VCC(OFF) = 8.5 V in startup operation, the IC stops  
switching operation and a startup failure occurs. When  
the output load is light at startup, the output voltage may  
become more than the target voltage due to the delay of  
feedback circuit. In this case, the FB pin voltage is  
decreased by the feedback control. When the FB pin  
voltage decreases to VFB(OFF) or less, the IC stops  
switching operation and the VCC pin voltage decreases.  
When the VCC pin voltage decreases to VCC(BIAS), the  
Bias Assist Function is activated and the startup failure  
is prevented.  
Time  
Soft start period  
approximately 8.75 ms (fixed)  
D/ST pin  
current, ID  
Limited by OCP operation  
tLIM < tOLP (min.)  
Time  
Figure 9-4. VCC and ID Behavior during Startup  
VCC pin  
voltage  
Startup success  
Target operating  
IC starts operation  
9.5 Constant Output Voltage Control  
VCC(ON)  
voltage  
Increase with rising of  
output voltage  
The IC achieves the constant voltage control of the  
power supply output by using the current-mode control  
method, which enhances the response speed and  
provides the stable operation. The FB/OLP pin voltage  
is internally added the slope compensation at the  
feedback control (see Section 4), and the target voltage,  
VCC(BIAS)  
Bias assist period  
VCC(OFF)  
Startup failure  
VSC, is generated. The IC compares the voltage, VROCP  
,
Time  
of a current detection resistor with the target voltage,  
VSC, by the internal FB comparator, and controls the  
peak value of VROCP so that it gets close to VSC, as  
shown in Figure 9-5 and Figure 9-6.  
Figure 9-3. VCC Pin Voltage during Startup Period  
9.4 Soft Start Function  
Light Load Conditions  
When load conditions become lighter, the output  
voltage, VOUT, increases. Thus, the feedback current  
from the error amplifier on the secondary-side also  
increases. The feedback current is sunk at the FB/OLP  
pin, transferred through a photo-coupler, PC1, and the  
FB/OLP pin voltage decreases. Thus, VSC decreases,  
and the peak value of VROCP is controlled to be low,  
and the peak drain current of ID decreases.  
Figure 9-4 shows the behavior of VCC pin voltage  
and drain current during the startup period.  
The IC activates the soft start circuitry during the  
startup period. Soft start time is fixed to around 8.75 ms.  
during the soft start period, overcurrent threshold is  
increased step-wisely (7 steps). This function reduces  
the voltage and the current stress of a power MOSFET  
and the secondary side rectifier diode.  
This control prevents the output voltage from  
increasing.  
Since the Leading Edge Blanking Function (see  
Section 9.6) is deactivated during the soft start period,  
there is the case that ON time is less than the leading  
edge blanking time, tBW = 330 ns.  
Heavy Load Conditions  
After the soft start period, D/ST pin current, ID, is  
limited by the Overcurrent Protection (OCP), until the  
output voltage increases to the target operating voltage.  
When load conditions become greater, the IC  
performs the inverse operation to that described above.  
Thus, VSC increases and the peak drain current of ID  
increases.  
This period is given as tLIM  
.
In case tLIM is longer than the OLP Delay Time, tOLP  
the output power is limited by the Overload Protection  
(OLP) operation.  
,
This control prevents the output voltage from  
decreasing.  
Thus, it is necessary to adjust the value of output  
capacitor and the turn ratio of auxiliary winding D so  
In the current mode control method, when the drain  
current waveform becomes trapezoidal in continuous  
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STR3A400HDL Series  
operating mode, even if the peak current level set by the  
target voltage is constant, the on-time fluctuates based  
on the initial value of the drain current.  
9.6 Leading Edge Blanking Function  
The constant voltage control of output of the IC uses  
the peak-current-mode control method.  
This results in the on-time fluctuating in multiples of  
the fundamental operating frequency as shown in Figure  
9-7. This is called the subharmonics phenomenon.  
In order to avoid this, the IC incorporates the Slope  
Compensation Function. Because the target voltage is  
added a down-slope compensation signal, which reduces  
the peak drain current as the on-duty gets wider relative  
to the FB/OLP pin signal to compensate VSC, the  
subharmonics phenomenon is suppressed.  
Even if subharmonic oscillations occur when the IC  
has some excess supply being out of feedback control,  
such as during startup and load shorted, this does not  
affect performance of normal operation.  
In peak-current-mode control method, there is a case  
that the power MOSFET turns off due to unexpected  
response of a FB comparator or Overcurrent Protection  
(OCP) circuit to the steep surge current in turning on a  
power MOSFET. In order to prevent this response to the  
surge voltage in turning-on the power MOSFET, the  
Leading Edge Blanking, tBW = 330 ns is built-in. During  
tBW  
,
the  
OCP  
threshold  
voltage  
becomes  
VOCP(LEB) = 1.69 V in order not to respond to the turn-on  
drain current surge (see Section 9.10).  
9.7 Random Switching Function  
The IC modulates its switching frequency randomly  
by superposing the modulating frequency on fOSC(AVG) in  
normal operation. This function reduces the conduction  
noise compared to others without this function, and  
simplifies noise filtering of the input lines of power  
supply.  
U1  
S/OCP  
1
FB/OLP  
4
GND  
3
PC1  
ROCP  
VROCP  
IFB  
C3  
9.8 Automatic Standby Function  
The IC has Automatic Standby Function to achieve  
higher efficiency at light load. In order to reduce the  
switching loss, the Automatic Standby Function  
automatically changes the oscillation mode to green  
mode or burst oscillation mode (see Figure 9-8).  
Figure 9-5. FB/OLP Pin Peripheral Circuit  
Target voltage including  
slope compensation  
When the output load becomes lower, FB/OLP pin  
voltage decreases. When the FB/OLP pin voltage  
decreases to VFB(FDS) = 3.60 V or less, the green mode is  
activated and the oscillation frequency starts decreasing.  
When the FB/OLP pin voltage becomes VFB(FDE) = 3.10  
V, the oscillation frequency stops decreasing. At this  
point, the oscillation frequency becomes fOSC(MIN) = 30  
kHz. When the FB/OLP pin voltage further decreases  
and becomes the standby operation point, the burst  
oscillation mode is activated. As shown in Figure 9-9,  
the burst oscillation mode consists of the switching  
period and the non-switching period. The oscillation  
frequency during the switching period is the Minimum  
Frequency, fOSC(MIN) = 30 kHz.  
VSC  
-
+
VROCP  
Voltage on both  
sides of ROCP  
FB comparator  
Drain current,  
ID  
Figure 9-6. Drain Current, ID, and FB Comparator  
Operation in Steady Operation  
Target voltage  
without slope compensation  
Switching  
frequency  
fOSC  
fOSC(AVG)  
Normal  
operation  
fOSC(MIN)  
Green mode  
Burst oscillation  
tON1  
T
tON2  
T
T
Standby power  
Output power, PO  
Figure 9-7. Drain Current, ID, Waveform  
in Subharmonic Oscillation  
Figure 9-8. Relationship between PO and fOSC  
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The IC optimally controls the gate drive of the  
internal power MOSFET (Step drive control) depending  
on the load condition. The step drive control reduces the  
surge voltage of D51 when the power MOSFET turns on  
(See Figure 9-11). Since VRM of D51 can be set to lower  
value than usual, the price reduction and the increasing  
circuit efficiency are achieved by using a diode of low  
VF.  
Switching period  
ID  
Non-switching period  
Time  
fOSC(MIN)  
Figure 9-9. Switching Waveform at Burst Oscillation  
ID  
Generally, in order to improve efficiency under light  
load conditions, the frequency of the burst mode  
becomes just a few kilohertz. Because the IC suppresses  
the peak drain current well during burst mode, audible  
noises can be reduced.  
The IC has some detection delay time. The higher the  
AC input voltage is, the steeper the slope of the drain  
current, ID is. Thus, the peak of ID at automatic standby  
mode becomes high at a high AC input voltage.  
Time  
Time  
Reducing surge voltage  
VD51  
Time  
Time  
Without step drive  
control  
With step drive  
control  
It is necessary to consider that the burst frequency  
becomes low at a high AC input.  
If VCC pin voltage decreases to VCC(BIAS) = 9.6 V  
during the transition to the burst mode, Bias Assist  
Function is activated and stabilizes the standby mode,  
because the Startup Current, ICC(ST), is provided to the  
VCC pin so that the VCC pin voltage does not decrease  
to VCC(OFF). However, if the Bias Assist Function is  
always activated during steady-state operation including  
standby mode, the power loss increases. Therefore, the  
VCC pin voltage should be more than VCC(BIAS), for  
example, by adjusting the turns ratio of the auxiliary  
winding and the secondary-side winding and/or reducing  
the value of R2 in Figure 10-2 (see Section 10.1).  
Figure 9-11. ID and VD51 Waveforms  
9.10 Overcurrent Protection (OCP)  
9.10.1 OCP Operation  
Overcurrent Protection (OCP) detects each drain peak  
current level of a power MOSFET on pulse-by-pulse  
basis, and limits the output power when the current level  
reaches to OCP threshold voltage.  
During Leading Edge Blanking Time, the OCP  
threshold voltage becomes VOCP(LEB) = 1.69 V which is  
higher than the normal OCP threshold voltage as shown  
in Figure 9-12. Changing to this threshold voltage  
prevents the IC from responding to the surge voltage in  
turning-on the power MOSFET. This function operates  
as protection at the condition such as output windings  
shorted or unusual withstand voltage of secondary-side  
rectifier diodes.  
9.9 Step Drive Control  
Figure 9-10 shows a flyback control circuit. The both  
end of secondary rectification diode (D51) is generated  
surge voltage when a power MOSFET turns on. Thus,  
VRM of D51 should be set in consideration of the surge.  
VD51  
BR1  
T1  
VAC  
tBW  
D51  
VOCP(LEB)  
P1  
S1  
C1  
C51  
VOCP’  
ID  
5-8  
D/ST  
U1  
S/OCP  
1
Surge pulse voltage width at turning-on  
Figure 9-12. S/OCP Pin Voltage  
ROCP  
Figure 9-10. Flyback Control Circuit  
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STR3A400HDL Series  
When the power MOSFET turns on, the surge voltage  
width of the S/OCP pin should be less than tBW, as  
shown in Figure 9-12. In order to prevent surge voltage,  
pay extra attention to ROCP trace layout (see Section  
10.2). In addition, if a C (RC) damper snubber of Figure  
9-13 is used, reduce the capacitor value of damper  
snubber.  
1.0  
VOCP(H)  
VOCP(L)  
CRC)  
Damper snubber  
T1  
DDPC=36%  
DMAX=75%  
0.5  
0
50  
100  
D51  
C1  
U1  
C51  
ON Duty (%)  
5~8  
Figure 9-14. Relationship between ON-duty and Drain  
Current Limit after Compensation  
D/ST  
CRC)  
Damper snubber  
S/OCP  
1
ROCP  
VOCP 'VOCP(L) DPCONTime  
Figure 9-13. Damper Snubber  
ONDuty  
VOCP(L) DPC  
(3)  
fOSC (AVG )  
9.10.2 OCP Input Compensation Function  
where,  
ICs with PWM control usually have some propagation  
delay time. The steeper the slope of the actual drain  
current at a high AC input voltage is, the larger the  
detection voltage of actual drain peak current is,  
compared to VOCP. Thus, the peak current has some  
variation depending on AC input voltage in OCP state.  
In order to reduce the variation of peak current in OCP  
state, the IC has Input Compensation Function.  
This function corrects OCP threshold voltage  
depending on the AC input voltage, as shown in Figure  
9-14.  
When the AC input voltage is low (ON Duty is broad),  
the OCP threshold voltage is controlled to become high.  
The difference of peak drain current become small  
compared with the case where the AC input voltage is  
high (ON Duty is narrow).  
VOCP(L): OCP Threshold Voltage at Zero ON Duty (V)  
DPC: OCP Compensation Coefficient (mV/μs)  
ONTime: On-time of power MOSFET (μs)  
ONDuty: On duty of power MOSFET (%)  
fOSC(AVG): Average PWM Switching Frequency (kHz)  
9.10.3 Overload Protection (OLP)  
Figure 9-15 shows the FB/OLP pin peripheral circuit,  
and Figure 9-16 shows each waveform for Overload  
Protection (OLP) operation.  
When the peak drain current of ID is limited by  
Overcurrent Protection operation, the output voltage,  
VOUT, decreases and the feedback current from the  
secondary photo-coupler becomes zero. Thus, the  
feedback current, IFB, charges C5 connected to the  
FB/OLP pin and FB/OLP pin voltage increases. When  
the FB/OLP pin voltage increases to VFB(OLP) = 7.3 V or  
more for the OLP delay time, tOLP = 75 ms or more, the  
OLP is activated, the IC stops switching operation.  
During OLP operation, the intermittent operation by  
VCC pin voltage repeats and reduces the stress of parts  
such as a power MOSFET and secondary side rectifier  
diodes.  
The compensation signal depends on ON Duty. The  
relation between the ON Duty and the OCP threshold  
voltage after compensation VOCP' is expressed as  
Equation (3). When ON Duty is broader than 36 %, the  
VOCP' becomes a constant value VOCP(H) = 0.888 V  
When the OLP is activated, the IC stops switching  
operation, and the VCC pin voltage decreases.  
During OLP operation, the Bias Assist Function is  
disabled. When the VCC pin voltage decreases to  
VCC(OFF)SKP (about 9 V), the startup current flows, and  
the VCC pin voltage increases. When the VCC pin  
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STR3A400HDL Series  
voltage increases to VCC(ON), the IC starts operation, and  
the circuit current increases. After that, the VCC pin  
voltage decreases. When the VCC pin voltage decreases  
to VCC(OFF) = 8.5 V, the control circuit stops operation.  
Skipping the UVLO operation of VCC(OFF) (see Section  
9.2), the intermittent operation makes the non-switching  
interval longer and restricts the temperature rise of the  
power MOSFET.  
voltage VOUT(OVP) in OVP condition is calculated by  
using Equation (4).  
VOUT (NORMAL )  
VOUT(OVP)  
29.1 (V)  
(4)  
VCC(NORMAL )  
where,  
VOUT(NORMAL): Output voltage in normal operation  
VCC(NORMAL): VCC pin voltage in normal operation  
When the abnormal condition is removed, the IC  
returns to normal operation automatically.  
VCC pin voltage  
VCC(OVP)  
U1  
VCC  
2
GND  
FB/OLP  
4
VCC(ON)  
VCC(OFF)  
3
D2 R2  
PC1  
Drain current,  
ID  
C5  
C4  
D
Figure 9-17. OVP Operational Waveforms  
Figure 9-15. FB/OLP Pin Peripheral Circuit  
9.10.5 Thermal Shutdown (TSD)  
Non-switching  
interval  
Non-switching  
interval  
VCC pin voltage  
VCC(ON)  
When the temperature of control circuit increases to  
Tj(TSD) = 145 °C or more, Thermal Shutdown (TSD) is  
activated.  
Figure 9-18 shows the TSD operational waveforms.  
TSD has the thermal hysteresis.  
VCC(OFF)SKP  
VCC(OFF)  
tOLP  
tOLP  
tOLP  
FB/OLP pin voltage  
VFB(OLP)  
Junction Temperature,  
Tj  
Tj(TSD)  
Tj(TSD)Tj(TSD)HYS  
Drain current,  
ID  
Bias assist  
ON  
ON  
function  
OFF  
OFF  
Figure 9-16. OLP Operational Waveforms  
VCC pin voltage  
VCC(ON)  
VCC(BIAS)  
VCC(OFF)  
9.10.4 Overvoltage Protection (OVP)  
Drain current  
ID  
When a voltage between the VCC pin and the GND  
pin increases to VCC(OVP) = 29.1 V or more, Overvoltage  
Protection (OVP) is activated, and the IC stops  
switching operation. During OVP operation, the Bias  
Assist Function is disabled, the intermittent operation by  
the UVLO is repeated (see Section 9.10.3). When the  
fault condition is removed, the IC returns to normal  
operation automatically (see Figure 9-17).  
When VCC pin voltage is provided by using auxiliary  
winding of transformer, the VCC pin voltage is  
proportional to output voltage. Thus, the VCC pin can  
detect the overvoltage conditions such as output voltage  
detection circuit open. The approximate value of output  
Figure 9-18. TSD Operational Waveforms  
When TSD is activated, and the IC stops switching  
operation. After that, VCC pin voltage decreases. When  
the VCC pin voltage decreases to VCC(BIAS), the Bias  
Assist Function is activated and the VCC pin voltage is  
kept to over the VCC(OFF)  
When the temperature reduces to less than  
.
Tj(TSD)Tj(TSD)HYS, the Bias Assist Function is disabled  
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STR3A400HDL Series  
and the VCC pin voltage decreases to VCC(OFF). At that  
time, the IC stops operation and reverts to the state  
before startup. After that, the startup circuit is activated,  
the VCC pin voltage increases to VCC(ON), and the IC  
starts switching operation again.  
In this way, the intermittent operation by the TSD and  
the UVLO is repeated while there is an excess thermal  
condition.  
10.1.3 VCC Pin Peripheral Circuit  
The value of C2 in Figure 10-1 is generally  
recommended to be 10 µF to 47 μF (see Section 9.1,  
because the startup time is determined by the value of  
C2)  
In actual power supply circuits, there are cases in  
which the VCC pin voltage fluctuates in proportion to  
the output current, IOUT (see Figure 10-2), and the  
Overvoltage Protection (OVP) on the VCC pin may be  
activated. This happens because C2 is charged to a peak  
voltage on the auxiliary winding D, which is caused by  
the transient surge voltage coupled from the primary  
winding when the power MOSFET turns off. For  
alleviating C2 peak charging, it is effective to add some  
value R2, of several tenths of ohms to several ohms, in  
series with D2 (see Figure 10-1). The optimal value of  
R2 should be determined using a transformer matching  
what will be used in the actual application, because the  
variation of the auxiliary winding voltage is affected by  
the transformer structural design.  
When the fault condition is removed, the IC returns to  
normal operation automatically.  
10. Design Notes  
10.1 External Components  
Take care to use properly rated, including derating as  
necessary and proper type of components.  
CRD clamp snubber  
BR1  
T1  
VAC  
Without R2  
VCC pin voltage  
C5 R1  
P
C1  
D1  
D2 R2  
6
5
8
7
With R2  
D/ST D/ST DN/SCT D/ST  
U1  
C4  
D
C2  
CRC)  
Damper snubber  
STR3A400HDL  
Output current, IOUT  
S/OCP VCC  
FB/OLP  
GND  
1
2
3
4
Figure 10-2. Variation of VCC Pin Voltage and Power  
C3  
ROCP  
PC1  
10.1.4 FB/OLP Pin Peripheral Circuit  
Figure 10-1. The IC Peripheral Circuit  
C3 (see Figure 10-1) is for high frequency noise  
rejection and phase compensation, and should be  
connected close to the FB/OLP pin and the GND pin.  
The value of C3 is recommended to be about 2200 pF to  
0.01 µF, and should be selected based on actual  
operation in the application.  
10.1.1 Input and Output Electrolytic  
Capacitor  
Apply proper derating to ripple current, voltage, and  
temperature rise. Use of high ripple current and low  
impedance types, designed for switch mode power  
supplies, is recommended.  
10.1.5 Snubber Circuit  
In case the serge voltage of VDS is large, the circuit  
should be added as follows (see Figure 10-1);  
10.1.2 S/OCP Pin Peripheral Circuit  
A clamp snubber circuit of a capacitor-resistor- diode  
(CRD) combination should be added on the primary  
winding P.  
A damper snubber circuit of a capacitor (C) or a  
resistor-capacitor (RC) combination should be added  
between the D/ST pin and the S/OCP pin.  
In case the damper snubber circuit is added, this  
components should be connected near D/ST pin and  
S/OCP pin.  
In Figure 10-1, ROCP is the resistor for the current  
detection. Since high frequency switching current flows  
to ROCP, choose the resistor of low inductance and high  
power dissipation capability.  
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STR3A400HDL Series  
The coupling of the winding P and the secondary  
output winding S should be maximized to reduce the  
leakage inductance.  
The coupling of the winding D and the winding S  
should be maximized.  
10.1.6 Peripheral Circuit of  
Secondary-side Shunt Regulator  
Figure 10-3 shows the secondary-side detection  
circuit with the standard shunt regulator IC (U51).  
C52 and R53 are for phase compensation. The value  
of C52 and R53 are recommended to be around 0.047 μF  
to 0.47 μF and 4.7 kΩ to 470 kΩ, respectively. They  
should be selected based on actual operation in the  
application.  
The coupling of the winding D and the winding P  
should be minimized.  
In the case of multi-output power supply, the coupling  
of the secondary-side stabilized output winding, S1, and  
the others (S2, S3) should be maximized to improve  
the line-regulation of those outputs  
Figure 10-4 shows the winding structural examples of  
two outputs.  
L51  
T1  
VOUT  
(+)  
D51  
R54  
R51  
Winding structural example (a):  
S1 is sandwiched between P1 and P2 to maximize the  
coupling of them for surge reduction of P1 and P2. D  
is placed far from P1 and P2 to minimize the coupling  
to the primary for the surge reduction of D.  
PC1  
R52  
R55  
C51  
S
C53  
Winding structural example (b)  
C52 R53  
P1 and P2 are placed close to S1 to maximize the  
coupling of S1 for surge reduction of P1 and P2.。  
D and S2 are sandwiched by S1 to maximize the  
coupling of D and S1, and that of S1 and S2. This  
structure reduces the surge of D, and improves the  
line-regulation of outputs.  
U51  
R56  
(-)  
Figure 10-3. Peripheral Circuit of Secondary-side  
Shunt Regulator (U51)  
Margin tape  
10.1.7 Transformer  
Apply proper design margin to core temperature rise  
by core loss and copper loss.  
P1 S1 P2 S2 D  
Because the switching currents contain high frequency  
currents, the skin effect may become a consideration.  
Choose a suitable wire gauge in consideration of the  
RMS current and a current density of 4 to 6 A/mm2.  
If measures to further reduce temperature are still  
necessary, the following should be considered to  
increase the total surface area of the wiring:  
Margin tape  
Winding structural example (a)  
Margin tape  
Increase the number of wires in parallel.  
Use litz wires.  
Thicken the wire gauge.  
P1 S1 D S2 S1 P2  
Margin tape  
In the following cases, the surge of VCC pin voltage  
becomes high.  
Winding structural example (b)  
The surge voltage of primary main winding, P, is high  
(low output voltage and high output current power  
supply designs)  
Figure 10-4. Winding Structural Examples  
The winding structure of auxiliary winding, D, is  
susceptible to the noise of winding P.  
When the surge voltage of winding D is high, the  
VCC pin voltage increases and the Overvoltage  
Protection (OVP) may be activated. In transformer  
design, the following should be considered;  
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STR3A400HDL Series  
(4) ROCP Trace Layout  
10.2 PCB Trace Layout and Component  
Placement  
ROCP should be placed as close as possible to the  
S/OCP pin. The connection between the power  
ground of the main trace and the IC ground should  
be at a single point ground (point A in Figure 10-5)  
Since the PCB circuit trace design and the component  
layout significantly affects operation, EMI noise, and  
power dissipation, the high frequency PCB trace should  
be low impedance with small loop and wide trace. In  
addition, the ground traces affect radiated EMI noise,  
and wide, short traces should be taken into account.  
Figure 10-5 shows the circuit design example.  
which is close to the base of ROCP  
.
(5) FB/OLP Trace Layout  
The components connected to FB/OLP pin should be  
as close to FB/OLP pin as possible. The trace  
between the components and FB/OLP pin should be  
as short as possible.  
(1) Main Circuit Trace Layout  
This is the main trace containing switching currents,  
and thus it should be as wide trace and small loop as  
possible.  
If C1 and the IC are distant from each other, placing  
a capacitor such as film capacitor (about 0.1 μF and  
with proper voltage rating) close to the transformer  
or the IC is recommended to reduce impedance of  
the high frequency current loop.  
(6) Secondary Rectifier Smoothing Circuit Trace  
Layout:  
This is the trace of the rectifier smoothing loop,  
carrying the switching current, and thus it should be  
as wide trace and small loop as possible. If this trace  
is thin and long, inductance resulting from the loop  
may increase surge voltage at turning off the power  
MOSFET. Proper rectifier smoothing trace layout  
helps to increase margin against the power MOSFET  
breakdown voltage, and reduces stress on the clamp  
snubber circuit and losses in it.  
(2) Control Ground Trace Layout  
Since the operation of the IC may be affected from  
the large current of the main trace that flows in  
control ground trace, the control ground trace should  
be separated from main trace and connected at a  
single point grounding of point A in Figure 10-5 as  
close to the ROCP pin as possible.  
(7) Thermal Considerations  
Because the power MOSFET has a positive thermal  
coefficient of RDS(ON), consider it in thermal design.  
Since the copper area under the IC and the D/ST pin  
trace act as a heatsink, its traces should be as wide as  
possible.  
(3) VCC Trace Layout:  
This is the trace for supplying power to the IC, and  
thus it should be as small loop as possible. If C2 and  
the IC are distant from each other, placing a  
capacitor such as film capacitor Cf (about 0.1 μF to  
1.0 μF) close to the VCC pin and the GND pin is  
recommended.  
STR3A400HDL-DSE Rev.1.0  
Jul. 07, 2017  
SANKEN ELECTRIC CO.,LTD.  
http://www.sanken-ele.co.jp/en/  
19  
© SANKEN ELECTRIC CO.,LTD. 2016  
STR3A400HDL Series  
(1)Main trace should be wide  
trace and small loop  
(6)Main trace of secondary side should  
be wide trace and small loop  
D51  
T1  
R1  
C5  
C1  
P
C51  
(7)Trace of D/ST pin should be  
wide for heat release  
D1  
S
5
8
7
6
D2  
R2  
D/ST D/ST DN/CST D/ST  
C4  
U1  
STR3A400HDL  
C2  
D
S/OCP VCC  
FB/OLP  
4
GND  
3
1
2
(3) Loop of the power  
supply should be small  
ROCP  
PC1  
(5)The components connected to  
FB/OLP pin should be as close  
to FB/OLP pin as possible  
C3  
A
CY  
(4)ROCP Should be as close to S/OCP pin as  
possible.  
(2) Control GND trace should be connected at a  
single point as close to the ROCP as possible  
Figure 10-5. Peripheral Circuit Example Around the IC  
STR3A400HDL-DSE Rev.1.0  
Jul. 07, 2017  
SANKEN ELECTRIC CO.,LTD.  
http://www.sanken-ele.co.jp/en/  
20  
© SANKEN ELECTRIC CO.,LTD. 2016  
STR3A400HDL Series  
11. Pattern Layout Example  
The following show the two outputs PCB pattern layout example and the schematic of circuit using STR3A400HDL  
series. The PCB pattern layout example is made usable to other ICs in common. The parts in Figure 11-2 are only used.  
Figure 11-1. PCB Circuit Trace Layout Example  
F1  
1
L1  
L51  
CN51  
VOUT1  
C10  
C11  
D1  
D4  
D2  
D3  
TH1  
T1  
D51  
C2  
C1  
R5  
R54  
R55  
R51  
C4  
R1  
C56 R62  
3
C3  
J1  
P1  
R52  
C53  
R4  
D5  
PC1  
C51  
R57  
S1  
JW52  
R53  
U51  
C52  
R56  
6
5
8
7
GND  
D/ST D/ST D/ST D/ST  
JW51  
R60  
R59  
U1  
C8  
JW53  
STR3A400HDL  
L52  
R58  
D52  
D6  
R2  
GND  
S/OCP VCC  
FB/OLP  
OUT2  
GND  
1
2
3
4
D
C5  
C57 R63  
C54  
C55  
R61  
C7  
R3  
C6  
PC1  
CN52  
C9  
Figure 11-2. Circuit Schematic for PCB Circuit Trace Layout  
STR3A400HDL-DSE Rev.1.0  
Jul. 07, 2017  
SANKEN ELECTRIC CO.,LTD.  
http://www.sanken-ele.co.jp/en/  
21  
© SANKEN ELECTRIC CO.,LTD. 2016  
 
STR3A400HDL Series  
12. Reference Design of Power Supply  
As an example, the following show the power supply specification, the circuit schematic, the bill of materials, and the  
transformer specification.  
Power Supply Specification  
STR3A463HDL  
IC  
85VAC to 265VAC  
34.8 W (40.4 W peak)  
8 V / 0.5 A  
Input voltage  
Maximum output power  
Output 1  
14 V / 2.2 A (2.6 A peak)  
Output 2  
Circuit Schematic  
See Figure 11-2  
Bill of Materials  
Recommended  
Sanken Parts  
Recommended  
Sanken Parts  
Symbol  
Part type  
Ratings(1)  
Symbol  
L51  
Part type  
Ratings(1)  
Short  
F1  
Fuse  
250 VAC , 3 A  
10 mH  
Inductor  
Inductor  
Schottky  
Schottky  
Electrolytic  
Ceramic  
(2)  
(2)  
L1  
CM inductor  
L52  
D51  
D52  
C51  
C52  
C53  
C54  
C55  
C56  
C57  
R51  
R52  
R53  
R54  
R55  
R56  
R57  
R58  
R59  
R60  
R61  
R62  
R63  
JW51  
JW52  
Short  
TH1  
D1  
D2  
D3  
D4  
D5  
D6  
C1  
C2  
C3  
C4  
C5  
C6  
C7  
C8  
C9  
C10  
C11  
R1  
R2  
R3  
R4  
R5  
PC1  
U1  
NTC thermistor Short  
60 V, 1.5 A  
100V, 10A  
680 μF, 25 V  
0.1 μF, 50 V  
680 μF, 25 V  
470 μF, 16 V  
Open  
EK16  
General  
600 V, 1 A  
EM01A  
EM01A  
EM01A  
EM01A  
SARS01  
SJPL-D2  
FMEN-210A  
(2)  
(2)  
(2)  
General  
600 V, 1 A  
600 V, 1 A  
600 V, 1 A  
800 V, 1.2 A  
200 V, 1 A  
0.1 μF, 275 V  
Open  
General  
General  
Electrolytic  
Electrolytic  
Electrolytic  
Ceramic  
General  
(2)  
(2)  
(2)  
Fast recovery  
Film, X2  
Electrolytic  
Electrolytic  
Ceramic  
(2)  
(2)  
Open  
Ceramic  
Open  
150 μF, 400 V  
1000 pF, 2 kV  
22 μF, 50 V  
0.01 μF  
General  
Open  
General  
1.5 kΩ  
(2)  
Electrolytic  
Ceramic  
General  
100 kΩ  
(2)  
(2)  
(2)  
General, 1% Open  
General, 1% Open  
General, 1% 10 kΩ  
Ceramic  
Open  
Ceramic  
15 pF, 2 kV  
2200 pF, 250 V  
Open  
Ceramic, Y1  
Ceramic  
General  
General  
General  
Open  
1 kΩ  
(2)  
(2)  
(3)  
(2)  
(2)  
(2)  
(3)  
(2)  
Ceramic  
Open  
6.8 kΩ  
Metal oxide  
General  
330 kΩ, 1 W  
10 Ω  
General, 1% 39 kΩ  
General  
General  
General  
Open  
Open  
Open  
Short  
Short  
Short  
(2)  
(2)  
General  
0.56 Ω, 1 W  
47 Ω, 1 W  
Open  
General  
Metal oxide  
Photo-coupler  
IC  
PC123 or equiv  
STR3A463HDL JW53  
Shunt  
regulator  
See  
VREF = 2.5 V  
TL431 or equiv  
TL431or  
equiv  
T1  
Transformer  
U51  
the specification  
(1) Unless otherwise specified, the voltage rating of capacitor is 50 V or less and the power rating of resistor is 1/8 W or less.  
(2) It is necessary to be adjusted based on actual operation in the application.  
(3) Resistors applied high DC voltage and of high resistance are recommended to select resistors designed against electromigration or  
use combinations of resistors in series to reduce applied voltage to each of them, according to the requirement of the application.  
STR3A400HDL-DSE Rev.1.0  
Jul. 07, 2017  
SANKEN ELECTRIC CO.,LTD.  
http://www.sanken-ele.co.jp/en/  
22  
© SANKEN ELECTRIC CO.,LTD. 2016  
STR3A400HDL Series  
Transformer Specification  
Primary inductance, LP: 460 μH  
Core size: EER-28S  
Al-value: 373 nH/N2 (Center gap of about 0.25 mm)  
Winding specification  
Number of  
turns (T)  
Wire diameter  
(mm)  
Winding  
Primary winding  
Primary winding  
Symbol  
P1  
Construction  
Single-layer, solenoid  
winding  
Single-layer, solenoid  
winding  
18  
φ 0.30  
φ 0.30  
P2  
18  
Auxiliary winding  
Output 1 winding  
Output 1 winding  
Output 2 winding  
Output 2 winding  
D
6
3
3
2
2
φ 0.20  
Space winding  
S1-1  
S1-2  
S2-1  
S2-2  
φ 0.4 × 2  
φ 0.4 × 2  
φ 0.4 × 2  
φ 0.4 × 2  
Solenoid winding  
Solenoid winding  
Solenoid winding  
Solenoid winding  
4mm  
2mm  
VDC  
14V  
P2  
P1  
P1  
S2-1  
S1-1  
S2-2  
S1-2  
S2-2 S1-2  
D
S1-1  
S2-1  
P2  
Drain  
VCC  
8V  
D
Bobbin  
GND  
Core  
GND  
Cross-section view  
: Start at this pin  
STR3A400HDL-DSE Rev.1.0  
Jul. 07, 2017  
SANKEN ELECTRIC CO.,LTD.  
http://www.sanken-ele.co.jp/en/  
23  
© SANKEN ELECTRIC CO.,LTD. 2016  
STR3A400HDL Series  
Important Notes  
All data, illustrations, graphs, tables and any other information included in this document (the Information) as to Sanken’s  
products listed herein (the “Sanken Products”) are current as of the date this document is issued. The Information is subject to any  
change without notice due to improvement of the Sanken Products, etc. Please make sure to confirm with a Sanken sales  
representative that the contents set forth in this document reflect the latest revisions before use.  
The Sanken Products are intended for use as components of general purpose electronic equipment or apparatus (such as home  
appliances, office equipment, telecommunication equipment, measuring equipment, etc.). Prior to use of the Sanken Products,  
please put your signature, or affix your name and seal, on the specification documents of the Sanken Products and return them to  
Sanken. When considering use of the Sanken Products for any applications that require higher reliability (such as transportation  
equipment and its control systems, traffic signal control systems or equipment, disaster/crime alarm systems, various safety  
devices, etc.), you must contact a Sanken sales representative to discuss the suitability of such use and put your signature, or affix  
your name and seal, on the specification documents of the Sanken Products and return them to Sanken, prior to the use of the  
Sanken Products. The Sanken Products are not intended for use in any applications that require extremely high reliability such as:  
aerospace equipment; nuclear power control systems; and medical equipment or systems, whose failure or malfunction may result  
in death or serious injury to people, i.e., medical devices in Class III or a higher class as defined by relevant laws of Japan  
(collectively, the “Specific Applications”). Sanken assumes no liability or responsibility whatsoever for any and all damages and  
losses that may be suffered by you, users or any third party, resulting from the use of the Sanken Products in the Specific  
Applications or in manner not in compliance with the instructions set forth herein.  
In the event of using the Sanken Products by either (i) combining other products or materials or both therewith or (ii) physically,  
chemically or otherwise processing or treating or both the same, you must duly consider all possible risks that may result from all  
such uses in advance and proceed therewith at your own responsibility.  
Although Sanken is making efforts to enhance the quality and reliability of its products, it is impossible to completely avoid the  
occurrence of any failure or defect or both in semiconductor products at a certain rate. You must take, at your own responsibility,  
preventative measures including using a sufficient safety design and confirming safety of any equipment or systems in/for which  
the Sanken Products are used, upon due consideration of a failure occurrence rate and derating, etc., in order not to cause any  
human injury or death, fire accident or social harm which may result from any failure or malfunction of the Sanken Products.  
Please refer to the relevant specification documents and Sankens official website in relation to derating.  
No anti-radioactive ray design has been adopted for the Sanken Products.  
The circuit constant, operation examples, circuit examples, pattern layout examples, design examples, recommended examples, all  
information and evaluation results based thereon, etc., described in this document are presented for the sole purpose of reference of  
use of the Sanken Products.  
Sanken assumes no responsibility whatsoever for any and all damages and losses that may be suffered by you, users or any third  
party, or any possible infringement of any and all property rights including intellectual property rights and any other rights of you,  
users or any third party, resulting from the Information.  
No information in this document can be transcribed or copied or both without Sanken’s prior written consent.  
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Unless otherwise agreed in writing between Sanken and you, Sanken makes no warranty of any kind, whether express or implied,  
including, without limitation, any warranty (i) as to the quality or performance of the Sanken Products (such as implied warranty  
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In the event of using the Sanken Products, you must use the same after carefully examining all applicable environmental laws and  
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RoHS Directive, so as to be in strict compliance with such applicable laws and regulations.  
You must not use the Sanken Products or the Information for the purpose of any military applications or use, including but not  
limited to the development of weapons of mass destruction. In the event of exporting the Sanken Products or the Information, or  
providing them for non-residents, you must comply with all applicable export control laws and regulations in each country  
including the U.S. Export Administration Regulations (EAR) and the Foreign Exchange and Foreign Trade Act of Japan, and  
follow the procedures required by such applicable laws and regulations.  
Sanken assumes no responsibility for any troubles, which may occur during the transportation of the Sanken Products including  
the falling thereof, out of Sanken’s distribution network.  
Although Sanken has prepared this document with its due care to pursue the accuracy thereof, Sanken does not warrant that it is  
error free and Sanken assumes no liability whatsoever for any and all damages and losses which may be suffered by you resulting  
from any possible errors or omissions in connection with the Information.  
Please refer to our official website in relation to general instructions and directions for using the Sanken Products, and refer to the  
relevant specification documents in relation to particular precautions when using the Sanken Products.  
All rights and title in and to any specific trademark or tradename belong to Sanken and such original right holder(s).  
DSGN-CEZ-16003  
STR3A400HDL-DSE Rev.1.0  
Jul. 07, 2017  
SANKEN ELECTRIC CO.,LTD.  
http://www.sanken-ele.co.jp/en/  
24  
© SANKEN ELECTRIC CO.,LTD. 2016  

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