STK732C [SANYO]

15 V Single Output MOS Chopper Regulator; 15 V单路输出MOS斩波稳压器
STK732C
型号: STK732C
厂家: SANYO SEMICON DEVICE    SANYO SEMICON DEVICE
描述:

15 V Single Output MOS Chopper Regulator
15 V单路输出MOS斩波稳压器

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Ordering number : EN4533B  
Thick Film Hybrid IC  
STK732C  
15 V Single Output MOS Chopper Regulator  
Overview  
Features  
The STK732C is a chopper type step-down dedicated  
15 V single output regulator that uses a power MOSFET  
as its switching element. The STK732C covers the 2 A  
and higher current regions, regions that are difficult to  
handle with three terminal step-down regulators. As  
compared with earlier chopper regulator products that  
used bipolar transistors, the efficiency of the STK732C  
has been further improved by the adoption of MOSFET  
technology, and use of the STK732C enables further  
miniaturization and increased performance in the end  
product since it corresponds to the adoption of a  
dedicated switching controller IC. Furthermore, due to  
the development of a unique MOS drive circuit, the  
STK732C can be used with a single power supply input.  
The STK732C can prove useful when standardizing and  
rationalizing power supply circuit design, since it can  
handle a wide range of power supply circuits in a  
number of applications, either as the secondary side  
regulator in a switching power supply or as the output  
regulator following AC transformer rectification.  
• IMST substrate (insulated metal substrate technology)  
• High efficiency realized by the adoption of MOSFET  
technology.  
• An auxiliary drive power supply is no longer required  
due to the development of a unique NMOS FET drive  
circuit. This means that the STK732C can be used  
with a single power supply, thus allowing  
simplification of the input system.  
• Built-in reverse going linear overload characteristic  
curve overcurrent protection circuit  
• Ground line handling is eased even in multi-output  
power supply structures due to placement of the  
overcurrent detection resistor on the plus line.  
• The STK732C’s separate excitation oscillator  
structure provides high stability in the switching  
frequency.  
• A built-in cutoff function allows an external signal to  
switch the output on and off.  
• The STK732C’s switching operating frequency is set  
at 85 kHz, which minimizes beating when used in a  
multiple output structure with STK730 type (5 V  
output, 125 kHz) products.  
Applications  
• Power supplies in printers and other office equipment  
• Power supplies in robots and other factory automation  
related equipment  
Package Dimensions  
unit: mm  
• Power supplies in VCRs and other consumer products  
• Secondary side regulators in switching power supplies  
4137  
[STK732C]  
SANYO Electric Co.,Ltd. Semiconductor Bussiness Headquarters  
TOKYO OFFICE Tokyo Bldg., 1-10, 1 Chome, Ueno, Taito-ku, TOKYO, 110 JAPAN  
61096HA (OT)/82793YO (OT)No. 4533-1/6  
STK732C  
Specifications  
Maximum Ratings at Ta = 25°C  
Parameter  
Maximum DC input voltage  
Maximum output current  
Thermal resistance  
Symbol  
Condition  
Rating  
60  
Unit  
V
V
(DC) max  
IN  
I
max  
O
5/10 pk  
3.5  
A
θj-c  
°C/W  
°C  
Junction temperature  
Tj max  
150  
Operating substrate temperature  
Storage temperature  
Tc max  
105  
°C  
T
–30 to +105  
°C  
stg  
Electrical Characteristics at Ta = 25°C, for the specified test circuit  
Rating  
typ  
Parameter  
Symbol  
Condition  
Unit  
min  
max  
15.3  
25  
Output voltage setting  
Ripple voltage  
V
O
V
V
V
V
V
V
V
V
(DC) = 35 V, I = 1 A  
O
14.7  
15.0  
V
mVrms  
mV/V  
mV/A  
A
IN  
IN  
IN  
IN  
IN  
IN  
IN  
IN  
Vrp  
(DC) = 35 V, I = 1 A  
O
Input regulation  
Reg-IN  
Reg-L  
(DC) = 20 to 45 V, I = 1 A  
O
20  
Load regulation  
(DC) = 35 V, I = 0.5 to 5 A  
O
40  
Overcurrent protection start current  
Efficiency  
I
(DC) = 35 V  
10  
OCP  
η
(DC) = 35 V, I = 2.5 A  
O
90  
85  
%
Operating frequency  
Output voltage temperature coefficient  
f
(DC) = 35 V, I = 1 A  
O
kHz  
%/°C  
V
T
(DC) = 35 V, I = 1 A  
O
0.01  
CVO  
Cutoff voltage  
(Pin 12 input voltage)  
Output on  
Output off  
3
0
20  
Voff  
0.8  
V
Peak Current  
Block Diagram  
No. 4533-2/6  
STK732C  
Test Circuit  
C1  
C2  
C3  
C4  
C5  
220 µF/63 V  
1000 µF/25 V  
0.1 µF/50 V  
1 µF/50 V  
L1  
Rs1  
R1  
200 µH (HP-054/TOKIN)  
0.05  
10 Ω  
1000 pF  
Note: Since pin 5 is grounded to the substrate, the noise level and other characteristics may be adversely affected if the heat sink is connected to the FG or  
GND lines. If this is a problem either make the heat sink floating or use an insulating sheet.  
P, VO, η – VIN  
P, VO, η – IO  
Input voltage, VIN – V  
Output current, IO – A  
VO, f – Tc  
Substrate temperature, Tc – °C  
No. 4533-3/6  
STK732C  
Thermal Design  
The power dissipating sections of a power supply block consist of the power transistor (PTR), the flywheel diode  
(FWD), the choke coil, and the current detection resistor. Of these, the components that are incorporated in the hybrid IC  
itself are the PTR and the FWD.  
Taking PT to be the power dissipated in the PTR and PF to be the power dissipated in the FWD, the power dissipation  
Pd for the whole hybrid IC and the heat sink thermal resistance θc-a can be expressed as follows.  
Pd = (PT + PF)  
[W]  
Tc – Ta  
θc-a =  
[°C/W]  
Pd  
Tc: Substrate temperature (105°C, maximum)  
Ta: IC ambient temperature  
The junction temperature, Tj, of each element can be expressed as follows.  
Tj = PD × θj-c + Tc  
[°C]  
PD: Power loss for each element (PT, PF)  
θj-c: The junction/case thermal resistance of each element  
Thermal design consists of deriving the heat sink thermal resistance θc-a that satisfies the two thermal conditions, i.e.,  
the maximum IC substrate temperature Tc max (105°C) and the maximum junction temperature Tj max for each  
semiconductor device, and then implementing that thermal resistance. Since thermal dissipation is greatly influenced by  
the ambient temperature, the structure of the equipment itself, and other factors, ample margins must be included in the  
thermal design to take them into account.  
The figure below left shows the relationship between area and thermal resistance when an aluminum plate is used in the  
thermal design. The radiation characteristics of an aluminum plate can be improved by painting the surface in black. This  
can reduce the thermal resistance by 20% for a given surface area.  
θc-a – S  
Pd – IO  
Heat sink area, S – cm2  
Output current, IO – A  
θj-c and Tj max for the STK732C  
Parameter  
PTR (FET)  
FWD (FRD)  
θj-c  
Tj max  
150°C  
150°C  
3.5°C/W  
6.9°C/W  
No. 4533-4/6  
STK732C  
Notes on PC Board Production  
• Capacitor C1 should be placed as close as possible to the pin 10 input in the layout. (This is to prevent voltage drops in  
the input lines and pattern. Also, a separate smoothing capacitor is required if the input is a direct current input using  
rectified and smoothed AC.)  
• Capacitor C2 should be placed as close as possible to the load in the layout. (This is to compensate for voltage drops  
due to load fluctuations.)  
• Pins 2 and 5 are voltage sensing lines, and should be connected close to the load, i.e., close to C2. (This is to  
compensate for voltage drops in the pattern.)  
• Pins 3 and 4 should be directly connected to the two terminals of the current detection resistor Rs1. (This is to prevent  
detection based on pattern resistances.)  
• Pin 6 should be connected to the capacitor C1 ground using a thick, short line to reduce the related loop area. (This is  
to reduce switching spikes.)  
• Power lines, i.e., lines that carry current, should be made as wide as possible in the pattern.  
• When a ripple suppression LC filter is added, connect it at the location indicated by dotted lines in the figure. The  
sensing line from pin 2 should be connected to the same position (the C2 location) as it is when no filter is used.  
• C5 and R1, which are used to reduce switching spikes, should be connected as close as possible to the IC pins.  
• Locations where multiple pins are used (pins 7 and 8, and pins 9 and 10) must be connected in the printed circuit  
pattern.  
Output On/Off Control (cutoff)  
The on/off control function uses pin 12. When pin 12 is at the low level, the output will be cut off.  
No. 4533-5/6  
STK732C  
Choke Coil L1  
1. The inductance value shown in the test circuit diagram is for times when the current is zero, and therefore is a  
reference value. Circuit operation should be checked in the actual mounted configuration of the final product.  
2. The inductor L1 should be a product that can handle the high frequencies used in a switching power supply.  
3. Be sure to use an inductor with appropriate rated current and magnetic saturation specifications.  
Current Detection Resistor Rs1  
1. Since this resistor carries large currents, its power dissipation must be taken into consideration.  
2. Manufacturing variations in the resistor value can change the overcurrent protection circuit’s operating point.  
Two Output Power Supply Structural Example (connecting to an STK730)  
Note: It is possible for STK730 input ripple currents to cause L1 to vibrate audibly and adversely influence the 15 V system. If such problems occur, an  
inductor can be inserted at the point marked with dotted lines in the figure to form an LC filter.  
Caution: Step down chopper power supplies can generate an overvoltage on the output side equivalent to the input  
voltage if there is an assembly error on the PC board or if the IC fails. Therefore we strongly recommend the  
use of a crowbar or other overvoltage protection circuit in power supply designs.  
No products described or contained herein are intended for use in surgical implants, life-support systems, aerospace  
equipment, nuclear power control systems, vehicles, disaster/crime-prevention equipment and the like, the failure of  
which may directly or indirectly cause injury, death or property loss.  
Anyone purchasing any products described or contained herein for an above-mentioned use shall:  
Accept full responsibility and indemnify and defend SANYO ELECTRIC CO., LTD., its affiliates, subsidiaries and  
distributors and all their officers and employees, jointly and severally, against any and all claims and litigation and all  
damages, cost and expenses associated with such use:  
Not impose any responsibility for any fault or negligence which may be cited in any such claim or litigation on  
SANYO ELECTRIC CO., LTD., its affiliates, subsidiaries and distributors or any of their officers and employees  
jointly or severally.  
Information (including circuit diagrams and circuit parameters) herein is for example only; it is not guaranteed for  
volume production. SANYO believes information herein is accurate and reliable, but no guarantees are made or implied  
regarding its use or any infringements of intellectual property rights or other rights of third parties.  
This catalog provides information as of November, 1997. Specifications and information herein are subject to  
change without notice.  
No. 4533-6/6  

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