SKYPER42R [SEMIKRON]

IGBT Driver Core; IGBT驱动器的核心
SKYPER42R
型号: SKYPER42R
厂家: SEMIKRON INTERNATIONAL    SEMIKRON INTERNATIONAL
描述:

IGBT Driver Core
IGBT驱动器的核心

驱动器 双极性晶体管
文件: 总18页 (文件大小:618K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
SKYPER 42 R  
Absolute Maximum Ratings  
Symbol Conditions  
Values  
Unit  
Vs  
Supply voltage primary  
Input signal voltage (HIGH)  
Input signal voltage (LOW)  
Output peak current  
16  
Vs + 0.3  
GND - 0.3  
30  
V
V
ViH  
ViL  
V
IoutPEAK  
A
IoutAVmax Output average current  
150  
mA  
kHz  
fmax  
Max. switching frequency  
100  
SKYPER®  
Collector emitter voltage sense across  
the IGBT  
VCE  
1700  
100  
V
Rate of rise and fall of voltage  
secondary to primary side  
dv/dt  
kV/µs  
IGBT Driver Core  
Isolation test voltage input - output (AC,  
rms, 2s)  
Visol IO  
VisolPD  
Visol12  
4000  
1500  
1500  
V
V
V
Partial discharge extinction voltage,  
rms, QPD b 10pC  
SKYPER 42 R  
Preliminary Data  
Isolation test voltage output 1 - output 2  
(AC, rms, 2s)  
Features  
Minimum rating for external RGon  
Minimum rating for external RGoff  
Max. rating for output charge per pulse  
Operating temperature  
RGon min  
RGoff min  
Qout/pulse  
Top  
0.8  
0.8  
!
!
• Two output channels  
• Integrated potential free power supply  
• Under voltage protection  
• Drive interlock top / bottom  
• Dynamic short cirucit protection  
• Shut down input  
50  
µC  
°C  
°C  
-40 ... 85  
-40 ... 85  
Tstg  
Storage temperature  
• Failure management  
Characteristics  
• IEC 60068-1 (climate) 40/085/56, no  
condensation and no dripping water  
permitted, non-corrosive, climate class  
3K3 acc. EN60721  
Symbol Conditions  
min.  
typ.  
max.  
15.6  
800  
Unit  
Vs  
Supply voltage primary side  
14.4  
15  
V
mA  
mA  
V
ISO  
Supply current primary (no load)  
Supply current primary side (max.)  
Input signal voltage on / off  
125  
Typical Applications*  
• Driver for IGBT modules in bridge  
circuits in industrial application  
• DC bus voltage up to 1200V  
Vi  
15 / 0  
VIT+  
VIT-  
Input treshold voltage HIGH  
Input threshold voltage (LOW)  
12.3  
V
4.6  
V
Footnotes  
Input resistance (switching/HALT  
signal)  
RIN  
10  
k!  
Isolation test voltage with external high  
voltage diode  
VG(on)  
VG(off)  
fASIC  
Turn on output voltage  
15  
-8  
8
V
V
The isolation test is not performed as a  
series test at SEMIKRON  
Turn off output voltage  
Asic system switching frequency  
Input-output turn-on propagation time  
Input-output turn-off propagation time  
Error input-output propagation time  
MHz  
µs  
The driver power can be expanded to 50µC  
with external boost capacitors  
td(on)IO  
td(off)IO  
td(err)  
1.1  
1.1  
2.3  
9
µs  
Isolation coordination in compliance with  
EN50178 PD2  
µs  
tpERRRESET Error reset time  
µs  
Operating temperature is real ambient  
temperature around the driver core  
Degree of protection: IP00  
tTD  
Top-Bot interlock dead time  
2
µs  
Cps  
w
Coupling capacitance prim sec  
weight  
3
pF  
g
MTBF  
2.1  
106h  
This is an electrostatic discharge sensitive device (ESDS), international standard IEC 60747-1,  
Chapter IX  
* The specifications of our components may not be considered as an assurance of component  
characteristics. Components have to be tested for the respective application. Adjustments may  
be necessary. The use of SEMIKRON products in life support appliances and systems is  
subject to prior specification and written approval by SEMIKRON. We therefore strongly  
recommend prior consultation of our staff.  
Driver Core  
© by SEMIKRON  
Rev. 5 – 05.04.2011  
1
SKYPER® 42 R  
Technical Explanations  
Revision  
Status:  
Prepared by:  
05  
preliminary  
Johannes Krapp  
This Technical Explanation is valid for the following parts:  
Related Documents:  
title:  
part number:  
date code (YYWW):  
L5054301  
>CW16  
Data Sheet SKYPER 42 R  
SKYPER® 42 R  
Content  
1.  
Introduction.............................................................................................................................................. 2  
2.  
Application and Handling Instructions.................................................................................................. 3  
General Instructions................................................................................................................................... 3  
Mechanical Instructions ............................................................................................................................. 3  
2.1.  
2.2.  
3.  
Driver Interface ........................................................................................................................................ 5  
Controller Interface – Primary Side Pinning .............................................................................................. 5  
Controller Interface – Primary Side Connection ........................................................................................ 6  
Module interface – Secondary Side........................................................................................................... 7  
Module interface – Secondary Side Connection ....................................................................................... 8  
Power supply - Primary.............................................................................................................................. 9  
Gate driver signals – Primary .................................................................................................................... 9  
Shut Down Input (SDI) - Primary............................................................................................................. 10  
Gate resistors - Secondary...................................................................................................................... 10  
External Boost Capacitors (BC) -Secondary........................................................................................... 11  
3.1.  
3.2.  
3.3.  
3.4.  
3.5.  
3.6.  
3.7.  
3.8.  
3.9.  
4.  
Protection features................................................................................................................................ 11  
Failure Management................................................................................................................................ 11  
Under Voltage Protection of driver power supply (UVP) ......................................................................... 12  
Short Pulse Suppression (SPS) .............................................................................................................. 12  
Dead Time generation (Interlock TOP / BOT) (DT)................................................................................. 12  
Dynamic Short Circuit Protection by VCEsat monitoring (DSCP) ........................................................... 13  
4.1.  
4.2.  
4.3.  
4.4.  
4.5.  
5.  
Electrical Characteristic........................................................................................................................ 15  
Driver Performance.................................................................................................................................. 15  
Insulation ................................................................................................................................................. 15  
5.1.  
5.2.  
6.  
7.  
Environmental Conditions.................................................................................................................... 16  
Marking................................................................................................................................................... 17  
1
2011-04-04 – Rev05  
© by SEMIKRON  
SKYPER® 42 R  
Please note:  
Unless otherwise specified, all values in this technical explanation are typical values. Typical values are the average values expected in  
large quantities and are provided for information purposes only. These values can and do vary in different applications. All operating  
parameters should be validated by user’s technical experts for each application.  
1. Introduction  
The SKYPER 42 core constitutes an interface between IGBT modules and the controller. This core is a half  
bridge driver. Basic functions for driving, potential separation and protection are integrated in the driver. Thus it  
can be used to build up a driver solution for IGBT modules. SKYPER 42 R is developed for systems in the  
power range of 1 MVA – 8 MVA.  
Two output channels  
SKYPER 42 R  
Up to 50 µC gate charge  
Integrated potential free power supply for the secondary side  
Short Pulse Suppression (SPS)  
Under Voltage Protection (UVP)  
Drive interlock (dead time) top / bottom (DT)  
Dynamic Short Circuit Protection (DSCP) by VCE monitoring and  
direct switch off  
Shut Down Input (SDI)  
Failure Management  
Expandable by External Boost Capacitors (BC)  
DC bus voltage up to 1200V  
Block diagram of SKYPER 42 R  
2
2011-04-04 – Rev05  
© by SEMIKRON  
SKYPER® 42 R  
2. Application and Handling Instructions  
2.1. General Instructions  
Please provide for static discharge protection during handling. As long as the driver is not completely  
assembled, the input terminals have to be short-circuited. Persons working with devices have to wear a  
grounded bracelet. Any synthetic floor coverings must not be statically chargeable. Even during  
transportation the input terminals have to be short-circuited using, for example, conductive rubber.  
Worktables have to be grounded. The same safety requirements apply to MOSFET- and IGBT-modules.  
When first operating a newly developed circuit, SEMIKRON recommends to apply low collector voltage and  
load current in the beginning and to increase these values gradually, observing the turn-off behaviour of the  
free-wheeling diode and the turn-off voltage spikes generated across the IGBT. An oscillographic control will  
be necessary. Additionally, the case temperature of the module has to be monitored. When the circuit works  
correctly under rated operation conditions, short-circuit testing may be done, starting again with low collector  
voltage.  
2.2. Mechanical Instructions  
Dimensions – 69 x 80 x 19 + Holes – bottom view  
3
2011-04-04 – Rev05  
© by SEMIKRON  
SKYPER® 42 R  
For integrating the SKYPER 42 R driver core in to an inverter system an adaptor board has to be built.  
SEMIKRON offers a wide range of adaptor boards, e.g. for SEMiX, Semitrans or SKiM modules.  
SEMIKRON offers in addition a customer specific adaptor board on demand. Please contact your  
responsible sales for further information.  
Adaptor boards for SKYPER 42 R  
SKYPER 42 R can be plugged or soldered on the adaptor board.  
Soldering Hints  
The temperature of the solder must not exceed 260°C, and solder time must not exceed 10 seconds.  
The ambient temperature must not exceed the specified maximum storage temperature of the driver.  
The solder joints should be in accordance to IPC A 610 Revision D (or later) - Class 3 (Acceptability of Electronic Assemblies) to  
ensure an optimal connection between driver core and printed circuit board.  
The driver is not suited for hot air reflow or infrared reflow processes.  
Use of Support Posts  
The connection between driver core and printed circuit  
board should be mechanical reinforced by using support  
posts.  
The driver board has got three holes for supports posts.  
Using support posts with external screw thread improves  
mechanical assembly.  
Product information of suitable support posts and  
distributor contact information is available at e.g.  
http://www.richco-inc.com or http://www.ettinger.de.  
4
2011-04-04 – Rev05  
© by SEMIKRON  
SKYPER® 42 R  
3. Driver Interface  
3.1.  
Controller Interface – Primary Side Pinning  
Connectors  
Connector X10, X11 (RM2,54, 10pin)  
0,25mm unless otherwise noted  
PIN  
Signal  
Function  
Specification  
X10:01  
Reserved  
X10:02  
X10:03  
Reserved  
LOW = NO ERROR; open  
collector output; max. 30V / 15mA  
(external pull up resistor  
necessary)  
PRIM_nERROR_OUT ERROR output  
5V logic; LOW active;  
High Max = 3,8V;  
Low Min = 1,5V;  
X10:04  
PRIM_nERROR_IN  
ERROR input  
X10:05  
X10:06  
PRIM_PWR_GND  
PRIM_PWR_GND  
GND for power supply and GND for digital signals  
GND for power supply and GND for digital signals  
Digital 15 V; 10 kOhm impedance;  
LOW = TOP switch off;  
HIGH = TOP switch on  
X10:07  
X10:08  
PRIM_TOP_IN  
PRIM_BOT_IN  
Switching signal input (TOP switch)  
Digital 15 V; 10 kOhm impedance;  
LOW = BOT switch off;  
HIGH = BOT switch on  
Switching signal input (BOTTOM switch)  
Stabilised +15V 4%  
Stabilised +15V 4%  
X10:09  
X10:10  
PRIM_PWR_15P  
PRIM_PWR_15P  
Reserved  
Drive core power supply  
Drive core power supply  
X11:01,  
02, 05-08  
X11:03,  
PRIM_PWR_GND  
GND for power supply and GND for digital signals  
04,09,10  
5
2011-04-04 – Rev05  
© by SEMIKRON  
SKYPER® 42 R  
3.2.  
Controller Interface – Primary Side Connection  
Application example  
Pins X10:01-02 and X11:01-02; X11:05-08 are reserved. Do not connect. Non binding recommendation for: RERROR=4,75k; CFILTER=1nF.  
A capacitor is connected to the input of the gate driver to obtain high noise immunity. With current limited line  
drivers, this capacitor can cause a small delay of a few ns. The capacitors have to be placed as close to the  
gate driver interface as possible.  
Signal cable should be placed as far away as possible from power terminals, power cables, ground cables,  
DC-link capacitors and all other noise sources.  
Control signal cable should not run parallel to power cable. The minimum distance between control signal  
cable and power cable should be 30cm and the cables should cross vertically only.  
It is recommended that all cables be kept close to ground (e.g. heat sink or the likes).  
In noise intensive applications, it is recommended that shielded cables or fibre optic interfaces be used to  
improve noise immunity.  
Use a low value capacitor (1nF) between signal and power supply ground of the gate driver for differential-  
mode noise suppression.  
6
2011-04-04 – Rev05  
© by SEMIKRON  
SKYPER® 42 R  
3.3.  
Module interface – Secondary Side  
Connectors  
Connector X100 / X200 (RM2,54, 10pin)  
0,25mm unless otherwise noted  
PIN  
Signal  
Function  
Specification  
X100:01  
SEC_TOP_VCE_CFG  
Input reference voltage adjustment for Vce monitoring TOP  
X100:02  
X100:03  
X100:04  
X100:05  
X100:06  
X100:07  
X100:08  
X100:09  
X100:10  
X200:01  
X200:02  
X200:03  
X200:04  
X200:05  
X200:06  
X200:07  
X200:08  
X200:09  
X200:10  
SEC_TOP_VCE_IN  
SEC_TOP_15P  
Input VCE monitoring TOP  
Output power supply for external buffer capacitors  
Output power supply for external buffer capacitors  
GND for power supply and GND for digital signals  
Switch on signal TOP IGBT  
Stabilised +15V  
Stabilised +15V  
SEC_TOP_15P  
SEC_TOP_GND  
SEC_TOP_IGBT_ON  
SEC_TOP_GND  
GND for power supply and GND for digital signals  
SEC_TOP_IGBT_OFF Switch off signal TOP IGBT  
SEC_TOP_8N  
Output power supply for external buffer capacitors  
Stabilised -7V  
Stabilised -7V  
SEC_TOP_8N  
Output power supply for external buffer capacitors  
Input reference voltage adjustment for Vce monitoring BOT  
Input VCE monitoring BOT  
SEC_BOT_VCE_CFG  
SEC_BOT_VCE_IN  
SEC_BOT_15P  
Output power supply for external buffer capacitors  
Output power supply for external buffer capacitors  
GND for power supply and GND for digital signals  
Switch on signal BOT IGBT  
Stabilised +15V  
Stabilised +15V  
SEC_BOT_15P  
SEC_BOT_GND  
SEC_BOT_IGBT_ON  
SEC_BOT_GND  
GND for power supply and GND for digital signals  
SEC_BOT_IGBT_OFF Switch off signal BOT IGBT  
SEC_BOT_8N  
SEC_BOT_8N  
Output power supply for external buffer capacitors  
Stabilised -7V  
Stabilised -7V  
Output power supply for external buffer capacitors  
7
2011-04-04 – Rev05  
© by SEMIKRON  
SKYPER® 42 R  
3.4.  
Module interface – Secondary Side Connection  
Application example  
SKYPERꢁ42ꢁR  
USERꢁINTERFACE  
X100:01ꢁReferenceꢁforꢁVCE  
X100:02ꢁInputꢁVCE  
ErrorꢁProcessingꢁTOP  
X100:03;04ꢁPSꢁforꢁBC,+15V  
ꢂ VCEꢁmonitoring  
18,2k  
337pF  
RGON  
X100:05ꢁGND  
X
1
0
0
X100:08ꢁSwitchꢁon  
X100:07ꢁGND  
PowerꢁDriver  
TOP  
RGOFF  
X100:09ꢁSwitchꢁoff  
10k  
Power  
Supply  
TOP  
16ꢃF  
16ꢃF  
X100:09;10ꢁPSꢁforꢁBC,ꢂ7V  
Power  
Supply  
BOT  
X200:01ꢁReferenceꢁforꢁVCE  
X200:02ꢁInputꢁVCE  
X200:03;04ꢁPSꢁforꢁBC,+15V  
18,2k  
337pF  
RGON  
X
2
0
0
X200:05ꢁGND  
PowerꢁDriver  
BOT  
X200:08ꢁSwitchꢁon  
X200:07ꢁGND  
RGOFF  
X200:09ꢁSwitchꢁoff  
10k  
ErrorꢁProcessingꢁBOT  
16ꢃF  
ꢂ VCEꢁmonitoring  
16ꢃF  
X200:09;10ꢁPSꢁforꢁBC,ꢂ7V  
Application example for 1200V IGBT, VCEref=6,7V, tBL=2,3µs, Qout/pulse = 4µC.  
Any parasitic inductances within the DC-link have to be minimized. Overvoltages may be absorbed by C- or  
RCD-snubbers between main terminals (plus and minus) of the power module.  
Make power patterns short and thick to reduce stray inductance and stray resistance.  
The connecting leads between gate driver and IGBT module must be kept as short as possible (max. 20cm).  
Gate wiring for top and bottom IGBT or other phases must not be bundled together.  
It is recommended that a 10kresistor (RGE) be placed between the gate and emitter. If wire connection is  
used, do not place the RGE between printed circuit board and IGBT module. RGE has to be placed very close  
to the IGBT module.  
Use a suppressor diode (back-to-back Zener diode) between gate and emitter. The diode has to be placed  
very close to the IGBT module.  
The use of a capacitor (CGE) between gate and emitter can be advantageous, even for high-power IGBT  
modules and parallel operation. The CGE should be approximately 10% of the CGE of the IGBT used. The  
CGE has to be placed very close to the IGBT module.  
Current loops must be avoided.  
External boost capacitors must be placed as close to the gate driver as possible in order to minimize parasitic  
inductance.  
8
2011-04-04 – Rev05  
© by SEMIKRON  
SKYPER® 42 R  
3.5.  
Power supply - Primary  
Requirements of the auxiliary power supply  
Regulated power supply  
Please note:  
+15V 4%  
150ms  
Do not apply switching  
signals during power on  
reset.  
Maximum rise time of auxiliary power supply  
Power on reset completed after  
56ms  
The same power supply used for SKYPER 32 can be taken  
The supplying switched mode power supply may not be turned-off for a short time as consequence of  
its current limitation. Its output characteristic needs to be considered. Switched mode power supplies  
with fold-back characteristic or hiccup-mode can create problems if no sufficient over current margin is  
available. The voltage has to rise continuously.  
If the power supply is able to provide a higher current, a peak current will flow in the first instant to  
charge up the input capacitances on the driver. Its peak current value will be limited by the power  
supply and the effective impedances (e.g. distribution lines), only.  
The driver error signal PRIM_nERROR_OUT is operational after 56ms. Without any error present, the  
error signal will be reset.  
To assure a high level of system safety the TOP and BOT signal inputs should stay in a defined state  
(OFF state, LOW) during driver turn-on time. Only after the end of the power-on-reset, IGBT switching  
operation shall be permitted.  
3.6.  
Gate driver signals – Primary  
The signal transfer to each IGBT is made with pulse transformers, used for switching on and switching off of the  
IGBT. The inputs have a Schmitt Trigger characteristic and a positive / active high logic (input HIGH = IGBT on;  
input LOW = IGBT off).  
It is mandatory to use circuits which switch active to +15V and 0V. Pull up and open collector output stages  
must not be used for TOP / BOT control signals. It is recommended choosing the line drivers according to the  
demanded length of the signal lines. The duty cycle of the driver can be adjusted between 0 – 100%. It is not  
permitted to apply switching pulses shorter than 1µs.  
TOP / BOT Input  
A capacitor is connected to the input  
to obtain high noise immunity. This  
capacitor can cause for current  
limited line drivers a little delay of few  
ns, which can be neglected. The  
capacitors have to be placed as  
close as possible to the driver  
interface.  
9
2011-04-04 – Rev05  
© by SEMIKRON  
SKYPER® 42 R  
3.7.  
Shut Down Input (SDI) - Primary  
The shut down input / error input signal can gather error signals of other hardware components for switching off  
the IGBT (input HIGH = no turn-off; input LOW = turn-off).  
Connection SDI  
Hints  
A LOW signal at PRIM_nERROR_IN will set the error latch and  
force the output PRIM_nERROR_OUT into HIGH state.  
Switching pulses from the controller will be ignored.  
The SDI function can be disabled by no connection or  
connecting to 5V.  
3.8.  
Gate resistors - Secondary  
The output transistors of the driver are MOSFETs. The sources of the MOSFETs are separately connected to  
external terminals in order to provide setting of the turn-on and turn-off speed of each IGBT by the external  
resistors RGon and RGoff. As an IGBT has input capacitance (varying during switching time) which must be  
charged and discharged, both resistors will dictate what time must be taken to do this. The final value of the  
resistance is difficult to predict, because it depends on many parameters as DC link voltage, stray inductance of  
the circuit, switching frequency and type of IGBT.  
Connection RGon, RGoff  
Application Hints  
The gate resistor influences the switching time, switching losses,  
dv/dt behaviour, etc. and has to be selected very carefully. The  
gate resistor has to be optimized according to the specific  
application.  
By increasing RGon the turn-on speed will decrease. The reverse  
peak current of the free-wheeling diode will diminish.  
By increasing RGoff the turn-off speed of the IGBT will decrease.  
The inductive peak over voltage during turn-off will diminish.  
In order to ensure locking of the IGBT even when the driver  
supply voltage is turned off, a resistance (RGE) has to be  
integrated.  
Tpically, IGBT modules with a large current rating will be driven  
with smaller gate resistors and vice versa.  
Te value of gate resistors will be between the value indicated in  
the IGBT data sheet and roughly twice this value.  
In most applications, the turn-on gate resistor RG(on) is  
smaller than the turn-off gate resistor RG(off).  
Depending on the individual parameters, RG(off) can be roughly  
twice the RG(on) value.  
Place the gate resistances for turn-on and turn-off close  
together.  
Please note:  
Do not connect the terminals SEC_TOP_IGBT_ON with SEC_TOP_IGBT_OFF and SEC_BOT_IGBT_ON  
with SEC_BOT_IGBT_OFF, respectively.  
10  
2011-04-04 – Rev05  
© by SEMIKRON  
SKYPER® 42 R  
3.9.  
External Boost Capacitors (BC) -Secondary  
The rated gate charge of the driver may be increased by additional boost capacitors to drive IGBT with large  
gate capacitance.  
Connection External Boost Capacitors  
Dimensioning of Cboost  
SKYPER 42 R has internal gate capacitors of 2.5 µC  
Using external capacitors:  
4µF = 1µC  
The boost capacitors on C15 and C-8 should be chosen with the  
same values  
Please consider the maximum rating four output charge per  
pulse of the gate driver.  
The external boost capacitors should be connected as close as  
possible to the gate driver and to have low inductance.  
4. Protection features  
4.1.  
Failure Management  
Any error detected will set the error latch and force the output PRIM_nERROR_OUT into HIGH state. Switching  
pulses from the controller will be ignored. Connected and switched off IGBTs remain turned off. The switched  
off IGBTs remain turned off.  
The output PRIM_nERROR_OUT is an open collector output. For the error evaluation an external pull-up-  
resistor is necessary pulled-up to the positive operation voltage of the control logic (LOW signal = no error  
present, wire break safety is assured).  
Open collector error transistor  
Application hints  
An external resistor to the controller logic high level is required.  
The resistor has to be in the range of V / Imax < Rpull_up < 10k.  
Rest when TOP/BOT signals set to low for tpERRRESET > 9µs  
PRIM_nERROR_OUT can operate to maximum 30V and can  
switch a maximum of 15mA.  
Example:  
For V = +15V the needed resistor should be in the range  
Rpull_up = (15V/15mA) … 10k1k… 10k.  
Please note:  
The error output PRIM_ERROR_OUT is not short circuit proof.  
11  
2011-04-04 – Rev05  
© by SEMIKRON  
SKYPER® 42 R  
4.2.  
Under Voltage Protection of driver power supply (UVP)  
The internally detected supply voltage of the driver has an under voltage protection.  
Supply voltage  
UVP level  
Regulated +15V 4%  
Typ 13,5V  
If the internally detected supply voltage of the driver falls below this level, the IGBTs will be switched off (IGBT  
driving signals set to LOW). The input side switching signals of the driver will be ignored. The error memory will  
be set, and the output PRIM_nERROR_OUT changes to the HIGH state.  
4.3.  
Short Pulse Suppression (SPS)  
This circuit suppresses short turn-on and off-pulses of incoming signals. This way the IGBTs are protected  
against spurious noise as they can occur due to bursts on the signal lines. Pulses shorter than 625ns are  
suppressed and all pulses longer than 750ns get through for 100% probability. Pulses with a length in-between  
625ns and 750ns can be either suppressed or get through.  
Pulse pattern – SPS  
short pulses  
PRIM_TOP/BOT_INꢁ(HIGH)  
PRIM_TOP/BOT_INꢁ(LOW)  
SEC_TOP/BOT_IGBT_ON  
SEC_TOP/BOT_IGBT_OFF  
4.4.  
Dead Time generation (Interlock TOP / BOT) (DT)  
The DT circuit prevents, that TOP and BOT IGBT of one half bridge are switched on at the same time (shoot  
through). The dead time is not added to a dead time given by the controller. Thus the total dead time is the  
maximum of "built in dead time" and "controller dead time". It is possible to control the driver with one switching  
signal and its inverted signal.  
Please note:  
The generated dead time is fixed at 2 µs and cannot be changed. Please contact your resonsible sales engineer for customization.  
Pulse pattern – DT  
The total propagation delay of the driver is the sum of  
interlock dead time (tTD) and driver input output signal  
propagation delay (td(on;off)IO) as shown in the pulse pattern.  
Moreover the switching time of the IGBT chip has to be taken  
into account (not shown in the pulse pattern).  
In case both channel inputs (PRIM_TOP_IN and  
PRIM_BOT_IN) are at high level, the IGBTs will be turned off.  
If only one channel is switching, there will be no interlock  
dead time.  
Please note:  
No error message will be generated when overlap of switching signals occurs.  
12  
2011-04-04 – Rev05  
© by SEMIKRON  
SKYPER® 42 R  
4.5.  
Dynamic Short Circuit Protection by VCEsat monitoring (DSCP)  
The DSCP monitors the collector-emitter voltage VCE of the IGBT during its on-state.  
The reference voltage VCEref may dynamically be adapted to the IGBTs switching behaviour. Immediately after  
turn-on of the IGBT, a higher value is effective than in steady state. VCEstat is the steady-state value of VCEref and  
is adjusted to the required maximum value for each IGBT by an external resistor RCE. It may not exceed 10V.  
The time constant for the delay (exponential shape) of VCEref may be controlled by an external capacitor CCE. It  
controls the blanking time tbl which passes after turn-on of the IGBT before the VCEsat monitoring is activated.  
Reference Voltage (VCEref) Characteristic  
After tbl has passed, the VCE monitoring will be triggered as soon as VCE > VCEref and will turn off the IGBT. The  
error memory will be set, and the output PRIM_nERROR_OUT changes to the HIGH state. Possible failure  
modes are shows in the following pictures.  
Short circuit during operation  
Turn on of IGBT too slow *  
Short circuit during turn on  
* or adjusted blanking time too short  
13  
2011-04-04 – Rev05  
© by SEMIKRON  
SKYPER® 42 R  
Dimensioning of RCE and CCE  
R
Conf  
10kΩ + R  
U
R
:= 10.5V⋅  
(
Detect.1200V.Typ Conf  
)
)
Conf  
5.62  
10.5V  
V :=  
10.5V  
V :=  
1
2
6.62  
5.62  
V = 8.914V  
V = 1.868V  
1
2
R
Conf  
U
R
:= V ⋅  
V  
(
Detect.1700V.Typ Conf  
1
2
10kΩ + R  
Conf  
t
t
t
:= t  
t := 5.62kΩ⋅33pF  
D
D
Durchlauf.Komparator  
1
1
9  
9  
t
= 185.46× 10  
s
1
= 440× 10  
s
R
10kΩ  
15V U  
R
(
Detect.1200V.Typ Conf  
)
Conf  
R
, C  
:=  
:=  
C  
+ t ln  
+ t  
+ t  
(
Ausblend.1200VTyp Conf Conf  
)
)
Conf  
Conf  
1
D
D
10.5V U  
R
R
+ 10kΩ  
(
Detect.1200V.Typ Conf  
)
)
Conf  
R
10kΩ  
15V U  
R
(
Detect.1700V.Typ Conf  
)
Conf  
t
R
, C  
C  
+ t ln  
(
Ausblend.1700VTyp Conf Conf  
1
10.5V U  
R
R
+ 10kΩ  
(
Detect.1700V.Typ Conf  
Conf  
(
)
18.2kΩ = 6.777V  
U
t
Detect.1200V.Typ  
6  
(
)
18.2k, 337pF = 2.31× 10  
s
Ausblend.1200VTyp  
If the DSCP function is not used, for example during the experimental phase, SEC_TOP_VCE_IN must be connected with  
SEC_TOP_GND for disabling SCP @ TOP side and SEC_BOT_VCE_IN must be connected with SEC_BOT_GND for disabling SCP @  
BOT side.  
The high voltage during IGBT off state is blocked by a high voltage diode.  
Connection High Voltage Diode  
Characteristics  
Reverse blocking voltage of the diode shall be higher than the  
used IGBT.  
Reverse recovery time of the fast diode shall be lower than VCE  
rising of the used IGBT.  
Forward voltage of the diode: 1,5V @ 2mA forward current  
(Tj=25°C).  
A collector series resistance RVCE (1k/ 0,4W) must be  
connected for 1700V IGBT operation.  
14  
2011-04-04 – Rev05  
© by SEMIKRON  
SKYPER® 42 R  
5. Electrical Characteristic  
5.1. Driver Performance  
The driver is designed for application with half bridges or single modules and a maximum gate charge per pulse  
< 100C (2,5µC on the driver). The charge necessary to switch the IGBT is mainly depending on the IGBT’s chip  
size, the DC-link voltage and the gate voltage. This correlation is shown in module datasheets. It should,  
however, be considered that the driver is turned on at +15V and turned off at -8V. Therefore, the gate voltage  
will change by 22V during each switching procedure. The medium output current of the driver is determined by  
the switching frequency and the gate charge.  
Calculation Switching Frequency  
Maximum Switching Frequency @ different Gate Charges @ Tamb=25°C  
100 kHz  
IoutAVmax  
fmax  
=
80 kHz  
60 kHz  
40 kHz  
20 kHz  
0 kHz  
QGE  
fmax  
IoutAVmax  
QGE  
:
Maximum switching frequency *  
Maximum output average current  
Gate charge of the driven IGBT  
:
:
* @ Tamb=25°C  
1 µC  
10 µC  
gate charge  
100 µC  
5.2. Insulation  
Magnetic transformers are used for insulation between gate driver primary and secondary side. The transformer  
set consists of pulse transformers which are used bidirectional for turn-on and turn-off signals of the IGBT and  
the error feedback between secondary and primary side, and a DC/DC converter. This converter provides a  
potential separation (galvanic separation) and power supply for the two secondary (TOP and BOT) sides of the  
driver. Thus, external transformers for external power supply are not required.  
Creepage and Clearance Distance  
mm  
12,2  
8
Creepage Distance Primary to Secondary (Reinforced according to EN50178)  
Clearance Distance Primary to Secondary (Reinforced according to EN50178)  
Creepage Distance Secondary to Secondary (according to EN50178)  
Clearance Distance Secondary to Secondary (according to EN50178)  
6,1  
4,1  
Insulation parameters  
Rating  
Climatic Classification Pollution Degree (PD)  
Maximum altitude (above sea level)  
Overvoltage category (according to EN50178)  
Isolation resistance test, Prim-Sec  
Rated insulation voltage (EN60664-1)  
PD2  
2000 meter above sea  
OVC 3  
4000 VDC/AC, rms,2s  
8 kV Kat. III  
15  
2011-04-04 – Rev05  
© by SEMIKRON  
SKYPER® 42 R  
6. Environmental Conditions  
Environmental Condition  
Operating temperature  
Storage temperature  
Norm / Standard  
Parameter  
-40.. +85 °C  
-40.. +85 °C  
DIN 45930  
CECC 50012  
VDV 150  
DIN 5510  
prEN 100  
High humidity  
Flammability  
85 °C, 85%  
Heavy flammable materials only  
RoHS / WEEE / China RoHS  
EMC Condition  
Norm / Standard  
Parameter  
DIN EN 61000-4-2  
DIN EN 61800-3  
DIN EN 61000-4-4  
DIN EN 61800-3  
DIN EN 61000-4-3  
DIN EN 61800-3  
DIN EN 61000-4-3  
DIN EN 61800-3  
6 kV contact discharge /  
8 kV air discharge  
ESD  
Burst  
2kV on adaptor board for signal lines  
30V/m  
30MHz – 1000 MHz  
Immunity against external interference  
Immunity against conducted interference  
20V  
150kHz – 80MHz  
Conditions  
Values (max.)  
Sinusoidal 20Hz … 500Hz, 5g, 2h per axis (x, y, z)  
Vibration  
Random 20Hz … 2000Hz, 5g, 2 h per axis (x, y, z)  
6000 Shocks (6 axis; +-x, +-y, +-z, 1000 shocks per axis), 30g, 18ms  
Shock  
- Connection between driver core and printed circuit board mechanical reinforced by using  
support posts.  
16  
2011-04-04 – Rev05  
© by SEMIKRON  
SKYPER® 42 R  
7. Marking  
Every driver core is marked. The marking contains the following items.  
DISCLAIMER  
SEMIKRON reserves the right to make changes without further notice herein to improve reliability, function or design.  
Information furnished in this document is believed to be accurate and reliable. However, no representation or warranty is  
given and no liability is assumed with respect to the accuracy or use of such information. SEMIKRON does not assume  
any liability arising out of the application or use of any product or circuit described herein. Furthermore, this technical  
information may not be considered as an assurance of component characteristics. No warranty or guarantee expressed  
or implied is made regarding delivery, performance or suitability. This document supersedes and replaces all information  
previously supplied and may be superseded by updates without further notice.  
SEMIKRON products are not authorized for use in life support appliances and systems without the express written  
approval by SEMIKRON.  
www.SEMIKRON.com  
17  
2011-04-04 – Rev05  
© by SEMIKRON  

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