SMCS6M40-10-1Z [SENSITRON]
Brushless DC Motor Controller, 60A, PDFP43;![SMCS6M40-10-1Z](http://pdffile.icpdf.com/pdf2/p00267/img/icpdf/SMCS6M40-25-_1604862_icpdf.jpg)
型号: | SMCS6M40-10-1Z |
厂家: | ![]() |
描述: | Brushless DC Motor Controller, 60A, PDFP43 电动机控制 光电二极管 |
文件: | 总21页 (文件大小:219K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
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SENSITRON
SMCS6M40-10-1
SMCS6M40-25-1
SEMICONDUCTOR
TECHNICAL DATA
DATA SHEET 5003, REV -
SENSORLESS BRUSHLESS DC MOTOR CONTROLLER
MODULE IN A POWER FLATPACK
(100V, 250V)/40A
FEATURES:
• Fully integrated 3-phase brushless DC motor control subsystem includes power stage, non-isolated
driver stage, and controller stage
• Up to 40A average DC bus current with up to 60VDC bus voltage, or 30A with up to 150VDC bus voltage.
• sensorless commutation
• Internal precision current sense resistor.
• Cycle by cycle current limiting.
• Fixed frequency PWM from zero speed to full speed.
• Closed-loop speed control.
• Direction input for direction reversal of motor
• Tacho output with frequency output proportional to speed
• Soft start input with adjustable starting time.
• Under-voltage shutdown for the 15V VCC.
• Duty-cycle is limited to 99% .
• Current limit reference for programmable over-current limit.
• DC bus current sense amplifier.
• Two Quadrant Mode of Operation.
• MOSFET Output Stage, with lowest Rdson.
• Hermetic or non-hermetic device (3.10" x 2.10" x 0.385")
• Hermetic Device Part # (SMCS6MXX-XX)
• Non-Hermetic Device Part # (SMCS6MXX-XX-1)
APPLICATIONS:
• Fans and Pumps
DESCRIPTION:
SMCS6MXX-XX is an, integrated three-phase sensorless brushless DC motor controller/driver subsystems
housed in a 43 Pin power flatpack. SMCS6MXX-XX is a completely self-contained motor controller that
converts an analog input command signal into a motor speed. SMCS6MXX-XX is best used as a two
quadrant speed controller for controlling/driving fans, pumps, and motors in applications which require small
size.
SMCS6MXX-XX is available with MOSFET power stage for DC bus voltage from 28V to 160V, and with IGBT
power stage for DC 300V DC bus systems
The small size of the complete subsystem is ideal for aerospace, military, high-end industrial, and medical
applications.
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SENSITRON
SMCS6M40-10-1
SMCS6M40-25-1
SEMICONDUCTOR
TECHNICAL DATA
DATA SHEET 5003, REV -
ABSOLUTE MAXIMUM RATINGS
Characteristic
Maximum
Operating DC Bus Supply Voltage
SMCS6M40-10-1
60 V
SMCS6M40-25-1
Maximum Peak DC Bus Supply Voltage
SMCS6M40-10-1,
150 V
100 V
SMCS6M40-25-1
250 V
40 A
30 A
RMS Output Motor Current
for SMCS6M40-10-1
SMCS6M40-25-1
Instantaneous Peak Output Current
for SMCS6M40-10-1
60 A
40 A
SMCS6M40-25-1
+15V Supply Voltage
+17 V
Logic Input Voltage
Operating & Storage Junction Temperature
Power Devices Thermal Resistance RthjC
-0.3 V to +5.5 V
-55 oC to +150 oC
0.60 oC/W
for SMCS6M40-XX-1
Pin-to-Case Voltage Isolation, at room conditions
Lead Soldering Temperature, 10 seconds maximum, 0.125” from case
* Tcase = 25° C
600V DC
300°C
Recommended Operating Conditions (TC=25 oC)
Characteristic
Maximum
Operating Supply Voltage
SMCS6M40-10-1,
50 V
SMCS6M40-25-1
130 V
RMS Output Motor Current
+15V Supply Voltage
for SMCS6M40-10-1, TC=80oC 30 A
for SMCS6M40-25-1, TC=80oC 25A
+ 15 V +/-10%
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SENSITRON
SMCS6M40-10-1
SMCS6M40-25-1
SEMICONDUCTOR
TECHNICAL DATA
DATA SHEET 5003, REV -
MIN.
TYP.
MAX.
UNITS
PARAMETER SYMBOL CONDITIONS (NOTE 1)
Power Output Section
Drain-Source Leakage Current IDss at 0.8VDss
Diode Forward Voltage VF at IF = 40 A
Diode Reverse Recovery Time trr IF = 40A, di/dt = -100A/usec,
SMCS6M40-10-1
250
1.0
uA
V
100
200
nSec
SMCS6M40-25-1
Drain-to-Source On-Resistance Rds(on) ID =40A
5
SMCS6M40-10-1
mΩ
60
Device, SMCS6M40-25-1
VCC =15V Note (2)
Control Section
Control Supply Current Icc at Vcc =15V
Turn-On Threshold Vcc(+) Tc over operating range
40
11.5
mA
V
8.0
10.0
5V Reference Section
Output Voltage Vref, at 30mA load
Output Current Io
4.7
-
5.0
-
5.3
30
V
mA
Current-Sense Amplifier Section
Amplifier Voltage Gain
18
0.45
20
0.5
22
0.55
mV/A
V
Over-current detection voltage
Gain variation is +/- 5% over temperature range from –40oC to 125oC.
Logic Input Section
Dir in, LA,Ov-Lap, Fm High-Level Input Voltage Threshold
Dir in, LA, Ov-Lap, Fm Low-Level Input Voltage Threshold
Fsc High-Level Input Voltage Threshold
Fsc Low-Level Input Voltage Threshold
Fsc Middle-Level Input Voltage Threshold
3.5
-
4
-
2
-
-
-
-
-
V
V
V
V
V
1.5
-
1
2.5
3
Tachometer & Start Outputs
Output High Level Voh , Io = -500uA
Output Low Level Vol, Io = 500uA
4.5
-
-
-
5.0
0.50
V
V
PWM Section
13
15
17
kHz
PWM Frequency Fs
SPECIFICATION NOTES:
1- All parameters specified for Ta = 2oC, Vcc = +15Vdc, and all Phase Outputs unloaded. All negative currents shown are
sourced by (flow from) the Pin under test.
2- Pulse Test: Pulse Width < 300 µSec, Duty Cycle < 2%.
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SENSITRON
SMCS6M40-10-1
SMCS6M40-25-1
SEMICONDUCTOR
TECHNICAL DATA
DATA SHEET 5003, REV -
Fig. 2: Mechanical Outline For Hermetic Package, SMCS6MXX-XX
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SENSITRON
SMCS6M40-10-1
SMCS6M40-25-1
SEMICONDUCTOR
TECHNICAL DATA
DATA SHEET 5003, REV -
•
•
•
•
•
For Option B part number is SMCS6MXX-XX-1B, for Option C part number is SMCS6MXX-XX-1C.
Base plate flatness less than 0.010”.
Screw and washer size #4.
Mounting torque 4 in-lb
It is recommended to use thermal grease but not thermal pads.
Fig. 3: Mechanical Outline For Plastic Case Package, SMCS6MXX-XX-1
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SENSITRON
SMCS6M40-10-1
SMCS6M40-25-1
SEMICONDUCTOR
TECHNICAL DATA
DATA SHEET 5003, REV -
PIN OUT
PIN
NAME
DESCRIPTION
NUMBER
The +15V power supply connection for the controller. Under-voltage
lockout keeps all outputs off for Vcc below 9 to 10.5V. The return of +15V
is Pin 3. The input current requirement is 30mA without any external
loads on Pin 6. Recommended input range is 14V min, 15.5V max.
+15V supply should be an isolated power supply in high voltage
applications above 28V DC bus.
2
+15V Input
Return for +15V supply, and +5V output
Reference ground for all control signals of the device.
All bypass capacitors and compensation components must be connected
3,4,21,22
Signal Gnd as close as possible to signal ground Pins.
This ground is internally connected to the +VDC Rtn.
It is preferred not to have external connection between Signal Gnd and
+VDC Rtn at Pins 27 and 28.
+5V Output. . The maximum output current is 30mA. The return of +5V is
Pin 3. This Pin should be bypassed to Gnd with 3-5µF capacitor. The
range of this output is 4.7V to 5.3V.
VDD
(+5V
Output)
6
8
Forced Commutation Frequency Select Input
Low :
Middle :
Fsc = 2.5 Hz
Fsc = 5 Hz
Fsc
Vin
High or open : Fsc = 10 Hz
This pin has a pull-up resistor of 15K.
Speed Command Input (Duty Cycle Control Input)
0 ≤ Vin ≤ Vin (L): Output off
Vin (L) ≤ Vin ≤ Vin (H): Set the PWM duty cycle according to the analog
input.
Vin (H) ≤ Vin ≤ VDD: Duty cycle = 100% (63/64)
0.8V < Vin (L) <1.2 V, 1.0V typical
9
3.8V < Vin (H) <4.2 V, 4.0V typical
This pin has a pull-down resistor of 100K.
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SENSITRON
SMCS6M40-10-1
SMCS6M40-25-1
SEMICONDUCTOR
TECHNICAL DATA
DATA SHEET 5003, REV -
PIN OUT (continued)
Startup Ramp (Soft Start)
Set a startup commutation time and duty cycle ramp-up.
Connect this pin to a capacitor to set the ramp-up time.
The capacitor charge current Isc is
2.6uA < Isc <5.0 uA, 3.8uA typical
This pin is internally connected to C2 of 0.1uF.
The ramp-up time duration, is given by
Vin.C2
Startup
Ramp
10
tr =
sec
3.8
where C2 is the total capacitance connected to Pin 10, in uF, and Vin is
the speed command voltage applied at Pin 9 in volts.
The ram-up time duration depends on the motor and its load. It should be
optimized experimentally.
Rotation direction input
High : Reverse rotation (A → C → B)
Low or open : Forward rotation (A → B → C)
The pin has a pull-up resistor of 10K.
11
Dir-in
It is not safe to reverse the direction of rotation when the motor is
running at high speed. First reduce the command input, then
reverse direction when the motor speed is very low.
This Pin together with Pin 8, set an upper limit of the maximum
commutation frequency.
Fsc = Low
Fm = Low ,
Maximum commutation frequency Fm = 162
Fm = High or Open , Maximum commutation frequency Fm = 325
12
Fm
Fsc = High or Middle
Fm =Low ,
Maximum commutation frequency Fm = 1302
Fm = High or Open , Maximum commutation frequency Fm = 2604
The pin has a pull-up resistor of 15K.
Tachometer Output
Variable frequency output proportional to the motor speed. The pulse
duty cycle is 50%. There are 3 pulses every 360 electrical degrees. The
number of pulses per motor revolutions is P*3/2. The Tachometer output
frequency is
Tachometer
Output
13
P.n
ft =
Hz
40
Where P is the number of poles, n is the motor speed in rpm.
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SENSITRON
SMCS6M40-10-1
SMCS6M40-25-1
SEMICONDUCTOR
TECHNICAL DATA
DATA SHEET 5003, REV -
PIN OUT (continued)
DC excitation time setting pins
When Vin ≥ 1 V (typ.), the START pin goes low to start DC excitation.
The duration of the DC excitation mode is given by tdc
14
15
Start
Tdc = 0.69. R1. C1 sec
Dci
LA
After the Dci pin reaches VDD/2, the controller moves from DC excitation
to forced commutation mode.
The lead angle control input.
The lead angle settings are:
LA (Low) Lead angle 7.5 degrees
LA (High) Lead angle 15 degrees
The pin has a pull-down resistor of 100K.
16
17
Overlap Commutation Angle Select
Low: Overlap commutation
High: 120° commutation
Ov-Lap
Ph-FB
Ph-Ref
TP
This pin has a pull-up resistor of 100K.
Motor back EMF feedback information. This input is used to optimize
back EMF sensing together with the Ph-Ref input at Pin 19
18
19
20
Keep This pin floating.
Motor back EMF reference input
Keep This pin floating.
This is for factory testing
Keep This pin floating.
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SENSITRON
SMCS6M40-10-1
SMCS6M40-25-1
SEMICONDUCTOR
TECHNICAL DATA
DATA SHEET 5003, REV -
PIN OUT (continued)
Over-current Limit Adjustment.
Connect a resistor Rg Kohms between Pins 23 and 22 to decrease the
current amplifier gain and increase peak current limit. The current
amplifier gain attenuation due to Rg will be
Rg
Kc =
23
Ioc-Ref
2Rg + 49.9
The output signal gain at Pin 25 will be 0.02*KC V/A.
The internal over-current shutdown threshold is 0.5V
Current Sense Amplifier Output for external monitoring.
This pin is internally connected to the over-current comparator for cycle-
by-cycle current limiting.
25
Iso
NC
It is recommended to have the over-current limit 20-30% higher than the
target peak motor current.
The gain of Iso is internally set to 0.020 V/A.
1,5,7,24,26
Not Connected
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SENSITRON
SMCS6M40-10-1
SMCS6M40-25-1
SEMICONDUCTOR
TECHNICAL DATA
DATA SHEET 5003, REV -
PIN OUT (continued)
27, 28
31, 32
+VDC Return
Motor supply DC bus return. Both terminals shall be used.
Phase C Output Phase C terminals. Both terminals shall be used.
36, 37
41, 42
Phase B Output Phase B terminals. Both terminals shall be used.
Phase A Output Phase A terminals. Both terminals shall be used.
These pins are the source terminals of the three arms of the three-
Source Terminal phase bridge. These Pins shall be shorted together externally using
a low impedance bus to minimize power loss, as shown in Fig. 15.
29, 30, 34,
35, 39, 40
DC Bus Positive Input.
33, 38, 43
Case
+VDC
NC
All terminals shall be used. +VDC bus should be bypassed to +VDC
Rtn with adequately voltage-rated low ESR capacitor.
Not connected
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SENSITRON
SMCS6M40-10-1
SMCS6M40-25-1
SEMICONDUCTOR
TECHNICAL DATA
DATA SHEET 5003, REV -
Application Information
Operation
SMCS6MXX-XX uses back EMF sensing for rotor position detection. The position detection is done in
synchronization with the PWM signal. Positional variation occurs in connection with the frequency of
the PWM signal.
Fig. 5. illustrates the back EMF detection.
High Side Gate
Drive Signal
Low Side Gate
Drive Signal
Motor Terminal
Voltage
Fig. 4. High side Gate drive, Low Side Gate drive, and Motor Terminal Voltage
PWM Signal
Back EMF
Voltage
Reference
Voltage
Position Detection Signal
Fig. 5. Back EMF and Rotor Position Detection
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SENSITRON
SMCS6M40-10-1
SMCS6M40-25-1
SEMICONDUCTOR
TECHNICAL DATA
DATA SHEET 5003, REV -
Startup operation
When the motor is stationary, there is no back-EMF and the motor position is unknown. On
receiving an analog voltage command input, the rotor is aligned to a known position in DC
excitation mode for a period (tdc), during which the Dci pin voltage decreases to half VDD level.
The time constant for the period is determined by C1 and R1. After that, switching
occurs to forced commutation mode represented by (tf). The duty cycles for DC excitation and
forced commutation modes are determined according to the ramp pin voltage. The ramp duration
is determined by C2.
An external capacitor, in parallel with C1, sets the times that the controller stays in DC excitation
and forced commutation modes. Those times vary depending on the motor type and motor loading.
Thus, they must be adjusted experimentally.
When the number of turn of a motor is more than forced commutation frequency, the motor
switches to sensorless mode. The PWM duty cycle for sensorless mode after the ramp-up time is
determined by the Vin value.
Fig. 6: Controller Startup Timing
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SENSITRON
SMCS6M40-10-1
SMCS6M40-25-1
SEMICONDUCTOR
TECHNICAL DATA
DATA SHEET 5003, REV -
Speed Control Input
An analog voltage applied to the Vin, Pin 9, is converted by the 6-bit AD converter to control the
PWM duty cycle.
0 < Vin < Vin (L), PWM Duty cycle = 0%
Vin (L) < Vin < Vin (H), PWM Duty Cycle according to Fig. 7 (1/64 to 63/64)
Vin (H) < Vin < VDD, PWM Duty cycle = 100% (63/64)
Fig. 7: PWM Duty Cycle vs Input Command
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SENSITRON
SMCS6M40-10-1
SMCS6M40-25-1
SEMICONDUCTOR
TECHNICAL DATA
DATA SHEET 5003, REV -
Fault protection
When a signal indicating the following faults is applied to the internal back EMF sensing, the output
transistors are disabled. After time toff, about one second, the motor is restarted. This operation is
repeated as long as a fault is detected.
• The maximum commutation frequency is exceeded.
• The rotation speed falls below the forced commutation frequency.
Fig. 8: Fault Detection & Re-Start
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SENSITRON
SMCS6M40-10-1
SMCS6M40-25-1
SEMICONDUCTOR
TECHNICAL DATA
DATA SHEET 5003, REV -
Two Quadrant Mode Of Operation Of BDC Motor
Fig. 9 illustrates the four possible quadrants of operation for a BDC motor. Two-quadrant mode refers
to a motor operating in quadrants I and III. With a two-quadrant BDC motor, friction is the only force to
decelerate the load.
Two-quadrant mode, modulates only the high-side devices of the output power stage, as shown in
Fig. 4. The current paths within the output stage during the PWM on and off times are illustrated in
Fig. 10. During the on time, both switches S1 and S4 are on, the current flows through both switches
and the motor winding. During the PWM cycle off time, the upper switch S1 is shut off, and the motor
current circulates through the lower switch S4 and D2. The motor is assumed to be operated in
quadrants I or III. During direction reversal in quadrants II and IV, the motor current path is as shown
in Fig. 11.
Two-quadrant mode of operation is the most efficient mode, because the controller and motor
switching losses are minimized. Also, EMI emission is minimum with two-quadrant mode of operation.
The limitation of two-quadrant mode of operation is, it is not safe to reverse motor direction at high
speed.
In four-quadrant mode, both upper and lower switches are modulated. Motor current always decays
during off time, eliminating any uncontrolled circulating current. In addition, the current always flows
through the current sense resistor. For servo system applications, refer to SMCT6MXX-XX, or
SMCT6GXX-XX motor controllers.
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SENSITRON
SMCS6M40-10-1
SMCS6M40-25-1
SEMICONDUCTOR
TECHNICAL DATA
DATA SHEET 5003, REV -
Cycle-by-cycle
Current limiting is provided internally by an over-current comparator.
A current monitoring output is provided at Pin 25.
A user adjustable over-current limit reference input is provided at Pin 23.
The over-current reference adjustment procedure is described in the Pin Description section.
Closed Loop Speed Control
The motor speed is directly proportional to the input analog command at Pin 9. However, speed
regulation is poor in open loop systems. For tight speed regulation, a closed loop speed control can
be implemented as shown in Fig. 12.
A tachometer can be used to provide speed feedback information, and an error amplifier to close the
speed loop.
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SENSITRON
SMCS6M40-10-1
SMCS6M40-25-1
SEMICONDUCTOR
TECHNICAL DATA
DATA SHEET 5003, REV -
Motor Terminals Connection
Since the rotor position detection is done through the phases, the phase IDs are irrelevant. Any motor
terminal connection to the controller with the sequence ABC, or BCA, or CAB will results in the same
direction of rotation as long as the controller direction input is not changed. A motor terminal
connection sequence of the opposite as CBA, or BAC, or ACB will result in a reversed rotation.
Fig. 12. Closed Loop Speed Control
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SENSITRON
SMCS6M40-10-1
SMCS6M40-25-1
SEMICONDUCTOR
TECHNICAL DATA
DATA SHEET 5003, REV -
Lead Angle Control
The motor runs with a lead angle of 0° in forced commutation mode at startup. After switching to
natural commutation, the lead angle automatically changes to the value set by the LA pin.
VA
VB
VC
Back
EMF
LA = 0 o
GAH
GAL
GBH
GBL
GCH
GCL
LA = 7.5 o
GAH
GAL
GBH
GBL
GCH
GCL
LA = 15 o
GAH
GAL
GBH
GBL
GCH
GCL
Fig. 13: Lead angle control
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SENSITRON
SMCS6M40-10-1
SMCS6M40-25-1
SEMICONDUCTOR
TECHNICAL DATA
DATA SHEET 5003, REV -
Overlap Commutation
When Over-Lap (Pin 17) = high, the controller is configured to allow for 120° commutation. When
Over-Lap (Pin 17)= low, it is configured to allow for overlap commutation. In overlap commutation,
there is an overlap period during which both the outgoing transistor and incoming transistor are
conducting (as shown in the shaded areas). This period varies according to the lead angle.
VA
VB
VC
Back
EMF
LA = 7.5 o
GAH
GAL
GBH
GBL
GCH
GCL
LA = 15 o
GAH
GAL
GBH
GBL
GCH
GCL
Fig. 14: Overlap commutation
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SENSITRON
SMCS6M40-10-1
SMCS6M40-25-1
SEMICONDUCTOR
TECHNICAL DATA
DATA SHEET 5003, REV -
DC Bus Filtering
To minimize the circuit parasitic inductance effect on the power stage, the layout of Fig. 15 is
suggested. C1, and C2 are 0.5µF to 1µF ceramic capacitors, connected across the DC bus as
close as possible to the controller. Also, a bulk low ESR capacitor C3 with adequately voltage-
rating shall be used.
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SENSITRON
SMCS6M40-10-1
SMCS6M40-25-1
SEMICONDUCTOR
TECHNICAL DATA
DATA SHEET 5003, REV -
PART NUMBER/SELECTOR GUIDE TABLE
Part Number
Operating DC
Bus Supply
Voltage
Peak
DC Bus
Voltage
100
100
250
250
RMS
Output
Current
40
Instantaneous Rds(on) Hermetic
Peak Output
Current
60
?
ID =40A
SMCS6M40-10-Z
SMCS6M40-10-1Z
SMCS6M40-25-Z
SMCS6M40-25-1Z
60
60
150
150
5
5
Yes
No
40
30
30
60
40
40
60
60
Yes
No
where Z is the lead bend option
Cleaning Process for (SMCS6M40-XX-1):
Suggested precaution following cleaning procedure:
If the parts are to be cleaned in an aqueous based cleaning solution, it is recommended that the parts be baked
immediately after cleaning. This is to remove any moisture that may have permeated into the device during the cleaning
process. For aqueous based solutions, the recommended process is to bake for at least 2 hours at 125oC.
Do not use solvents based cleaners.
Soldering Procedure:
Recommended soldering procedure
Signal pins 1 to 26: 210C for 10 seconds max
Power pins 27 to 43: 260C for 10 seconds max.
DISCLAIMER:
1- The information given herein, including the specifications and dimensions, is subject to change without prior notice to improve product
characteristics. Before ordering, purchasers are advised to contact the Sensitron Semiconductor sales department for the latest version of the
datasheet(s).
2- In cases where extremely high reliability is required (such as use in nuclear power control, aerospace and aviation, traffic equipment, medical
equipment , and safety equipment) , safety should be ensured by using semiconductor devices that feature assured safety or by means of users’
fail-safe precautions or other arrangement .
3- In no event shall Sensitron Semiconductor be liable for any damages that may result from an accident or any other cause during operation of
the user’s units according to the datasheet(s). Sensitron Semiconductor assumes no responsibility for any intellectual property claims or any
other problems that may result from applications of information, products or circuits described in the datasheets.
4- In no event shall Sensitron Semiconductor be liable for any failure in a semiconductor device or any secondary damage resulting from use at
a value exceeding the absolute maximum rating.
5- No license is granted by the datasheet(s) under any patents or other rights of any third party or Sensitron Semiconductor.
6- The datasheet(s) may not be reproduced or duplicated, in any form, in whole or part, without the expressed written permission of Sensitron
Semiconductor.
7- The products (technologies) described in the datasheet(s) are not to be provided to any party whose purpose in their application will hinder
maintenance of international peace and safety nor are they to be applied to that purpose by their direct purchasers or any third party. When
exporting these products (technologies), the necessary procedures are to be taken in accordance with related laws and regulations.
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