SPDPXXD28ER [SENSITRON]

Programmable DC Solid State Power Controller Module; 可编程直流固态功率控制器模块
SPDPXXD28ER
型号: SPDPXXD28ER
厂家: SENSITRON    SENSITRON
描述:

Programmable DC Solid State Power Controller Module
可编程直流固态功率控制器模块

功率控制 控制器
文件: 总13页 (文件大小:482K)
中文:  中文翻译
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SENSITRON  
SEMICONDUCTOR  
SPDPXXD28ER SERIES  
TECHNICAL DATA  
DATASHEET 5023, Rev -  
Programmable DC Solid State Power Controller Module  
Description:  
These Solid State Power Controller (SSPC) Modules are designed to operate without any heatsink  
requirements. They are microcontroller-based Solid State Relays rated up to 30A designed to be used in high  
reliability 28V DC applications. These modules have integrated current sensing with no derating over the full  
operating temperature range. These modules are the electronic equivalent to electromechanical circuit  
breakers with isolated control and status. This series is supplied in 6 SSPC families, with each family being  
programmable over a 5:1 current range.  
SPDP05D28ER: Programmable from 1A to 5A  
SPDP10D28ER: Programmable from 2A to 10A  
SPDP15D28ER: Programmable from 3A to 15A  
SPDP20D28ER: Programmable from 4A to 20A  
SPDP25D28ER: Programmable from 5A to 25A  
SPDP30D28ER: Programmable from 6A to 30A  
Compliant Documents & Standards:  
MIL-STD-1275B, Notice1  
MIL-STD-704F  
Characteristics of 28 Volt DC Electrical Systems in Military Vehicles-4/20/04  
Aircraft Electrical Power Characteristics 12 March 2004  
MIL-STD-217F, Notice 2  
Reliability Prediction of Electronic Equipment 28 Feb 1995  
Module Features:  
No additional heat sinking or external cooling required!  
Extremely Low Power, No Derating Over the Full Temperature Range  
Low Weight (20 gms)  
Same Pin Out as Industry Standard SSPCs in a Smaller Outline  
Epoxy Shell Construction  
Solid State Reliability  
High Power Density  
Electrical Features (SPDPxxD28ER Series):  
28VDC Input with Very Low Voltage Drop; 64mV, typ. @15A for SPDP25D28ER  
True I2t Protection up to 10X rating with Nuisance Trip Suppression  
Instant Trip Protection (50 µsec typ) for Loads Above 10X rating  
Unlimited Interrupt Capability; Repetitive Fault Handling Capability  
Thermal Memory  
Internally Generated Isolated Supply to Drive the Switch  
Low Bias Supply Current: 25 mA typ @ 5V DC  
High Control Circuit Isolation: 750V DC Control to Power Circuit  
Soft Turn-On to Reduce EMC Issues  
EMI Tolerant  
Module Reset with a Low Level Signal; Reset Circuit is Trip-Free  
TTL/CMOS Compatible, Optically Isolated, Input and Outputs  
Schmitt-Trigger Control Input for Noise Immunity  
221 West Industry Court Deer Park, NY 11729-4681 Phone (631) 586 7600 Fax (631) 242 9798 •  
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SENSITRON  
SEMICONDUCTOR  
SPDPXXD28ER SERIES  
TECHNICAL DATA  
DATASHEET 5023, Rev -  
Table 1 - Electrical Characteristics (at 25 oC and Vbias = 5.0V DC unless otherwise specified)  
Control & Status (TTL/CMOS Compatible)  
5.0V DC Nominal, 6.5V DC Absolute Maximum  
4.5V to 5.5 VDC  
BIAS (Vcc)  
25 mA typ  
30 mA, max  
BIAS (Vcc) Current  
Voh=3.7V, min, at Ioh=-20mA  
GATE Status, Load Status Signals  
Vol=0.4V, max, at Iol=20mA  
CONTROL Signal  
VT+ (Positive-going input threshold voltage)  
T(Negative-going input threshold voltage)  
VT Hysteresis (VT+ VT)  
Reset  
2.0V, min, 3.5V, max  
1.2V, min, 2.3V, max  
0.6V, min, 1.4V, max  
Cycle CONTROL Signal  
V
Power  
Input Voltage – Continuous  
0 to 40V DC, 55V DC Absolute Maximum  
+600V or –600V Spike (< 10 µs)  
See Table 5  
– Transient  
Power Dissipation  
See Table 5  
See Figure 1, Trip Curve  
Current  
Max Voltage Drop  
See Table 5  
Max current without tripping  
110% min  
Trip time  
See Figure 1, Trip Curve  
110 µsec typ  
110 usec typ  
50 usec typ  
Output Rise Time (turn ON)  
Output Fall Time under normal turn-off  
Output Fall Time under Fault  
Min Load Requirement  
Nil  
Protection  
Short Circuit Protection  
Unlimited  
Instant Trip  
800%, min; 1200%, max  
Table 2 - Physical Characteristics  
Temperature  
Operating Temperature  
Storage Temperature  
TA = -55 °C to +100 °C  
TA = -55 °C to +125 °C  
Environmental  
Up to 30,000 ft  
Altitude  
Can be installed in an unpressurized area  
1.825”L x 1.25”W x 0.38”H  
Any  
Case Dimensions  
Operating Orientation  
Weight  
20 grams typ  
MTBF (Estimate: MIL STD 217F)  
1.1 Mhrs at 25°C Full load  
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SENSITRON  
SEMICONDUCTOR  
SPDPXXD28ER SERIES  
TECHNICAL DATA  
DATASHEET 5023, Rev -  
Figure 1 - Trip Curve  
Figure 2 - Timing Diagram  
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SENSITRON  
SEMICONDUCTOR  
SPDPXXD28ER SERIES  
TECHNICAL DATA  
DATASHEET 5023, Rev -  
Table 3 - Signal Timing – (-55 oC to 100 oC @ LINE = 28V DC)  
Parameter  
Symbol Min  
t0  
t1  
Max  
1
200  
200  
1
Units  
ms  
µs  
CONTROL to GATE Status Delay for Turn On  
Turn ON Delay  
Load Current Rise Time  
Turn ON to LOAD Status Delay  
CONTROL to GATE Status Delay for Turn Off  
Turn OFF Delay  
t2  
t3  
t4  
t5  
t6  
t7  
50  
50  
µs  
ms  
ms  
µs  
µs  
ms  
1
200  
200  
1
Load Current Fall Time  
Turn OFF to LOAD Delay  
Note: Current Fall Time from trip dependent on magnitude of overload  
Figure 3 - Mechanical Dimensions  
All dimensions are in inches  
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SENSITRON  
SEMICONDUCTOR  
SPDPXXD28ER SERIES  
TECHNICAL DATA  
DATASHEET 5023, Rev -  
Table 4 - Pin Definitions  
Pin Number Pin Name  
Function  
1
2
BIAS  
GND  
+5V DC Supply  
5V Return  
3
4
5
6
GATE Status  
LOAD Status  
CONTROL Input  
LINE  
Switch Status  
Load Current Detection  
On/Off Control  
+28V DC Supply  
7
8
9
GAINRET  
PWRGND  
GAIN  
Internally connected to LOAD (pin 10)  
28V Return  
Gain Adjust  
10  
LOAD  
Load Connection  
Table 5 – Individual Model Ratings  
SPDP05D28ER  
SPDP05D28ER Set for  
SPDP05D28ER Set for  
2.5 Amp Rating  
SPDP05D28ER Set for  
1.0 Amp Rating  
1.0A  
5 Amp Rating  
5A  
Current Rating @ 100OC  
2.5A  
0.18W typ @ 0.6A 25OC  
0.19W max @ 1A 25OC  
0.19W max @ 1A 100OC  
9mV typ @ 0.6A 25OC  
15mV max @ 1A 25OC  
17mV max @ 1A 100OC  
0.21W typ @ 1.5A 25OC  
0.27W max @ 2.5A 25OC  
0.28W max @ 2.5A 100OC  
22mV typ @ 1.5A 25OC  
36mV max @ 2.5A 25OC  
42mV max @ 2.5A 100OC  
0.31W typ @ 3A 25OC  
0.54W max @ 5A 25OC  
0.59W max @ 5A 100OC  
44mV typ @ 3A 25OC  
73mV max @ 5A 25OC  
83mV max @ 5A 100OC  
Power Dissipation  
(including Control Power)  
Max Voltage Drop  
SPDP10D28ER  
SPDP10D28ER Set for  
2.0 Amp Rating  
SPDP10D28ER Set for  
5 Amp Rating  
SPDP10D28ER Set for  
10 Amp Rating  
Current Rating @ 100OC  
2.0A  
5A  
10A  
0.19W typ @ 1.2A 25OC  
0.21W max @ 2A 25OC  
0.22W max @ 2A 100OC  
11mV typ @ 1.2A 25OC  
19mV max @ 2A 25OC  
23mV max @ 2A 100OC  
0.26W typ @ 3A 25OC  
0.41W max @ 5A 25OC  
0.47W max @ 5A 100OC  
29mV typ @ 3A 25OC  
48mV max @ 5A 25OC  
58mV max @ 5A 100OC  
0.52W typ @ 6A 25OC  
1.13W max @ 10A 25OC  
1.34W max @ 10A 100OC  
57mV typ @ 6A 25OC  
95mV max @ 10A 25OC  
117mV max @ 10A 100OC  
Power Dissipation  
(including Control Power)  
Max Voltage Drop  
SPDP15D28ER  
SPDP15D28ER Set for  
3.0 Amp Rating  
SPDP15D28ER Set for  
7.5 Amp Rating  
SPDP15D28ER Set for  
15 Amp Rating  
Current Rating @ 100OC  
3.0A  
7.5A  
15A  
0.20W typ @ 1.8A 25OC  
0.24W max @ 3A 25OC  
0.26W max @ 3A 100OC  
14mV typ @ 1.8A 25OC  
23mV max @ 3A 25OC  
29mV max @ 3A 100OC  
0.33W typ @ 4.5A 25OC  
0.60W max @ 7.5A 25OC  
0.72W max @ 7.5A 100OC  
34mV typ @ 4.5A 25OC  
56mV max @ 7.5A 25OC  
73mV max @ 7.5A 100OC  
0.78W typ @ 9A 25OC  
1.87W max @ 15A 25OC  
2.35W max @ 15A 100OC  
68mV typ @ 9A 25OC  
113mV max @ 15A 25OC  
145mV max @ 15A 100OC  
Power Dissipation  
(including Control Power)  
Max Voltage Drop  
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SENSITRON  
SEMICONDUCTOR  
SPDPXXD28ER SERIES  
TECHNICAL DATA  
DATASHEET 5023, Rev -  
SPDP20D28ER  
SPDP20D28ER Set for  
SPDP20D28ER Set for  
SPDP20D28ER Set for  
20 Amp Rating  
4.0 Amp Rating  
4.0A  
10 Amp Rating  
10A  
Current Rating @ 100OC  
20A  
0.21W typ @ 2.4A 25OC  
0.26W max @ 4A 25OC  
0.28W max @ 4A 100OC  
13mV typ @ 2.4A 25OC  
21mV max @ 4A 25OC  
26mV max @ 4A 100OC  
0.36W typ @ 6A 25OC  
0.70W max @ 10A 25OC  
0.83W max @ 10A 100OC  
32mV typ @ 6A 25OC  
53mV max @ 10A 25OC  
65mV max @ 10A 100OC  
0.93W typ @ 12A 25OC  
2.28W max @ 20A 25OC  
2.80W max @ 20A 100OC  
63mV typ @ 12A 25OC  
105mV max @ 20A 25OC  
131mV max @ 20A 100OC  
Power Dissipation  
(including Control Power)  
Max Voltage Drop  
SPDP25D28ER  
SPDP25D28ER Set for  
5.0 Amp Rating  
SPDP25D28ER Set for  
12.5 Amp Rating  
12.5A  
SPDP25D28ER Set for  
25 Amp Rating  
Current Rating @ 100OC  
5.0A  
25A  
0.21W typ @ 3A 25OC  
0.28W max @ 5A 25OC  
0.31W max @ 5A 100OC  
13mV typ @ 3A 25OC  
21mV max @ 5A 25OC  
28mV max @ 5A 100OC  
0.41W typ @ 7.5A 25OC  
0.84W max @ 12.5A 25OC  
1.13W typ @ 15A 25OC  
2.84W max @ 25A 25OC  
Power Dissipation  
(including Control Power)  
1.04W max @ 12.5A 100OC 3.64W max @ 25A 100OC  
32mV typ @ 7.5A 25OC  
64mV typ @ 15A 25OC  
Max Voltage Drop  
53mV max @ 12.5A 25OC  
107mV max @ 25A 25OC  
69mV max @ 12.5A 100OC 139mV max @ 25A 100OC  
SPDP30D28ER  
SPDP30D28ER Set for SPDP30D28ER Set for  
SPDP30D28ER Set for  
30 Amp Rating  
6.0 Amp Rating  
6.0A  
15 Amp Rating  
15A  
Current Rating @ 100OC  
30A  
0.23W typ @ 3.6A 25OC  
0.33W max @ 6A 25OC  
0.37W max @ 6A 100OC  
15mV typ @ 3.6A 25OC  
26mV max @ 6A 25OC  
33mV max @ 6A 100OC  
0.52W typ @ 9A 25OC  
1.13W max @ 15A 25OC  
1.42W max @ 15A 100OC  
38mV typ @ 9A 25OC  
64mV max @ 15A 25OC  
83mV max @ 15A 100OC  
1.55W typ @ 18A 25OC  
4.01W max @ 30A 25OC  
5.16W max @ 30A 100OC  
77mV typ @ 18A 25OC  
123mV max @ 30A 25OC  
166mV max @ 30A 100OC  
Power Dissipation  
(including Control Power)  
Max Voltage Drop  
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SENSITRON  
SEMICONDUCTOR  
SPDPXXD28ER SERIES  
TECHNICAL DATA  
DATASHEET 5023, Rev -  
Figure 5 - Electrical Block Diagram  
GAIN GAIN RTN  
Description  
Figure 5 shows the block diagram of the SPDPXXD28ER SSPC Series. It uses a SN74LVC3G14 device for  
digital I/O. This TTL compatible device has a Schmitt-Trigger input to minimize the effects of noise on the input.  
Its outputs can each drive more than 10 standard TTL loads. It’s also compatible with CMOS inputs and  
outputs. The SN74LVC3G14 is isolated from the remainder of the module circuitry by three optocouplers.  
The block labeled “Control & Protection Circuitry” gets power from the DC-DC converter and is referenced to the  
output of the SSPC. This block contains an amplifier to gain up the voltage developed across the sense  
resistor. It also contains a microcontroller with on-board timers, A/D converter, clock generator and independent  
watchdog timer. The microcontroller implements a precision I2t protection curve as well as an Instant Trip  
function to protect the wiring and to protect itself. It performs all of the functions of multiple analog comparators  
and discrete logic in one high-reliability component.  
The “Control & Protection Circuitry” block also has the ability to adjust the current rating of each model of the  
SPDPXXD28ER Series over a 5:1 range. If the “Gain” terminal is left open, the SSPC will be set for maximum  
rating which is 25 Amps for the SPDP25D28ER, 10 Amps for the SPDP10D28ER and so on. If the “Gain”  
terminal is connected directly to the “Gain Return” terminal, the SSPC will be set for 1/5 of the maximum rating.  
Furthermore, a resistor connected between the “Gain” terminal and the “Gain Return” terminal will set a rating  
between maximum and 1/5 of maximum. See Figures 10 – 12 for the relationship between rating and resistor  
value for each model.  
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SENSITRON  
SEMICONDUCTOR  
SPDPXXD28ER SERIES  
TECHNICAL DATA  
DATASHEET 5023, Rev -  
The code programmed in the microcontroller acquires the output of the internal A/D converter, squares the  
result and applies it to a simulated RC circuit. It checks the output of the simulated circuit to determine whether  
or not to trip (turn off the power Mosfets). Because the microcontroller simulates an analog RC circuit, the  
SSPC has ‘thermal memory’. That is, it trips faster if there had been current flowing prior to the overload than if  
there hadn’t been current flowing. This behavior imitates thermal circuit breakers and better protects the  
application’s wiring since the wiring cannot take as much an overload if current had been flowing prior to the  
overload.  
The watchdog timer operates from its own internal clock so a failure of the main clock will not stop the watchdog  
timer. The code programmed in the microcontroller will periodically reset the watchdog timer preventing it from  
timing out. If the code malfunctions for any reason, the watchdog timer is not reset and it times out. When the  
watchdog timer times out, it resets the microcontroller. Since the code is designed to detect levels and not  
edges, the output of the module, and therefore the output of the SPDPXXD28ER, immediately reflects the  
command on its input.  
The Power Mosfets used in the SPDPXXD28ER Series have been selected for very low Rds(on) and results in  
low voltage drop and low power dissipation. In most applications, the SPDPXXD28ER will be operated at 50 –  
60% of rated current to provide a safety margin. As can be seen in Table 1, when the SPDP25D28ER is  
operated at 15 Amps, 60% of rated current, it only dissipates 1.0 Watt at room temperature. No heat sinking is  
required for this condition. However, if the SPDP25D28ER is to be operated at maximum rating and/or at  
elevated temperatures, the dissipation can exceed 4 Watts and heat sinking is required. Some heat sinking can  
be accomplished by adding copper area to the LINE and LOAD pins, a heatsink can be epoxy attached to the  
surface of the module or a flat copper or aluminum heatsink can be sandwiched between the SPDP25D28ER  
and the printed circuit board using a thermal pad to maximize heat transfer. Each application should be  
evaluated at maximum expected constant current. The lower current models in the SPDPXXD28ER Series do  
not require heat sinking under all conditions.  
For overloads, no heat sinking is required provided the SPDPXXD28ER Series is allowed some time to cool  
down. The SPDPXXD28ER has sufficient thermal mass that the temperature will rise only a few degrees under  
the worst-case overload. Repetitive overloads should be avoided. When the SPDPXXD28ER reports a trip  
condition, the controller driving the SPDPXXD28ER should allow no more than four repetitions and then allow  
thirty seconds to cool down before trying to turn on again.  
The SPDPXXD28ER will trip on overloads in the ALWAYS TRIP region shown in Figure 1 and will never trip  
when in the NEVER TRIP region. The SPDPXXD28ER can be reset by bringing the CONTROL pin to a logic  
low. When the CONTROL pin is brought back to logic high, the SPDPXXD28ER will turn back on. If the  
overload is still present, the SPDPXXD28ER will trip again. Cycling the 5 Volt BIAS power will also reset the  
SPDPXXD28ER. If the CONTROL pin is at logic high when the BIAS power is cycled, the SPDPXXD28ER will  
turn back on when the BIAS power is re-applied.  
Status Outputs  
The LOAD and GATE status outputs of the SPDPXXD28ER show whether or not the load is drawing current  
and Power Mosfet switch is on. A logic high on the LOAD status output shows that the load draws < 5% of rated  
load and a logic low shows that the load draws > 15% of rated current. A load that draws between 5% and 15%  
of rated current could result in either a high or low logic level on the LOAD status output. Logic high on the  
GATE output indicates that the Power Mosfet switch is on while a logic low indicates that the switch is off.  
As can be seen in Table 6, of the 8 possible states for the combination of CONTROL, LOAD and GATE, only 3  
states represent valid SSPC operation. The other 5 states indicate either a failed SSPC or, more likely, a short  
to ground or a short to the BIAS supply of one of the logic outputs. By comparing the CONTROL input with the  
LOAD and GATE outputs, the user can determine whether or not the load is supposed to be ON (GATE),  
whether or not it’s drawing current (GATE) and whether or not the LOAD and GATE outputs are valid responses  
to the CONTROL input.  
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SENSITRON  
SEMICONDUCTOR  
SPDPXXD28ER SERIES  
TECHNICAL DATA  
DATASHEET 5023, Rev -  
Table 6 – CONTROL, LOAD & GATE Truth Table  
State CONTROL LOAD  
GATE  
Comments  
1
2
3
4
5
6
7
8
L
L
L
L
H
H
H
H
L
L
H
H
L
L
H
H
L
H
L
H
L
H
L
SSPC failure or shorted LOAD output to ground  
SSPC failure  
Normal OFF condition  
SSPC failure or shorted GATE output to BIAS supply  
SSPC failure or shorted GATE output to ground  
Normal ON condition with load current > 15% rated current  
Tripped  
H
Normal ON condition with load current < 5% rated current  
Wire Size  
MIL-W-5088L has a chart the shows wire size as a function of wire temperature and current. This chart is for a  
single copper wire in free air. For an ambient temperature of 70 oC, the chart allows an 18-gauge wire to handle  
o
o
25 Amps continuously at a wire temperature of 200 C – a wire temperature rise of 130 C. For a wire  
temperature limited to 150 oC, the chart requires a 16-gauge wire and for a wire temperature of 105 oC, the chart  
requires a 14-gauge wire.  
Amendment 1 of MIL-W-5088L has a table for copper wire in a bundle, group or harness with condition on the  
number of wires, percent of total harness capacity, etc. This table shows that a 12 gauge wire is necessary for  
200 oC operation, 10-gauge for 150 oC and 8-gauge for 105 oC.  
MIL-W-5088L has various figures showing derating for harnesses as a function of the number of current carrying  
conductors for different altitudes. MIL-W-5088L only specifies wire for DC or RMS AC conditions, not for  
transient or overload conditions. MIL-W-5088L and its amendment should be consulted to determine minimum  
wire sizes for other currents and conditions.  
For transient or overload conditions, the transient or overload happens so quickly that heat is not transferred  
from the wire to the surroundings. The heat caused by the I2R heating of the wire causes the temperature to  
rise at a linear rate controlled by the heat capacity of the wire. The equation for this linear rise in temperature,  
with respect to time, can be solved as: I2t = constant. Every wire has an I2t rating that’s dependent on the  
temperature rise allowed and the diameter of the wire. If the I2t rating of the SSPC or circuit breaker is less than  
the I2t rating of the wire, then the SSPC or circuit breaker can protect the wire. The maximum I2t rating for the  
SPD2P05D28ER is 7.45 x 103 Amp2-Seconds. Every wire size in the paragraphs above has an I2t rating that  
exceeds the SPDP25D28ER I2t rating for the temperature rises stated. Therefore, to select a wire size, it’s  
simply a matter of determining the maximum temperature rise of the application and deciding whether or not the  
wire will be in a bundle and use the information above. Similarly, the I2t ratings for the SPDP12D28ER and  
SPDP05D28ER are 1.72 x 103 Amp2-Seconds and 300 Amp2-Seconds, respectively.  
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SENSITRON  
SEMICONDUCTOR  
SPDPXXD28ER SERIES  
TECHNICAL DATA  
DATASHEET 5023, Rev -  
Application Connections  
The SPDPXXD28ER Series may be configured as a high-side or low-side switch and may be used in positive or  
negative supply applications.  
Figure 6 – High-Side Switch, Positive Supply  
Figure 6 shows the connections as a high-side switch with a positive power supply.  
GAIN GAIN RTN  
Figure 7 – Low-Side Switch, Positive Supply  
Figure 7 shows a low-side switch with a negative power supply. Note that the PWRGND pin is now connected  
to the LINE pin (see Rise/Fall Time paragraph below for more information on the PWRGND pin).  
GAIN  
GAIN RTN  
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SENSITRON  
SEMICONDUCTOR  
SPDPXXD28ER SERIES  
TECHNICAL DATA  
DATASHEET 5023, Rev -  
Figures 8 and Figure 9 show negative supply high-side switch and low-side switch implementations. Again,  
note the connection of the PWRGND pin.  
Figure 8 – High Side Switch, Negative Supply  
GAIN GAIN RTN  
Figure 9 – Low Side Switch, Negative Supply  
GAIN GAIN RTN  
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SENSITRON  
SEMICONDUCTOR  
SPDPXXD28ER SERIES  
TECHNICAL DATA  
DATASHEET 5023, Rev -  
Rise Time & Fall Time  
The rise and fall times of the SPDPXXD28ER are pre-set at the factory for a nominal 100µS with a LINE supply  
of 28VDC (see Table 3 for min/max limits). The rise and fall times will vary linearly with supply voltage. The  
PWRGND pin is used to control the rise and fall times. If the PWRGND pin is left open, the rise and fall times  
will be about 50uS. Leaving the PWRGND pin open can be useful when a faster rise or fall time is desirable.  
With the PWRGND pin connected as in Figures 6 through 9, the SPDPXXD28ER, when set for a 25 Amp rating,  
can turn on into a capacitive load of 440uF, min, 880uF, typ, without tripping for any power supply voltage within  
the ratings. The capacitive load capability is proportional to current rating and can be therefore easily calculated  
for each model and setting in the SPDPXXD28ER Series.  
Wiring and Load Inductance  
Wiring inductance can cause voltage transients when the SPDPXXD28ER is switched off due to an overload.  
Generally, these transients are small but must be considered when long wires are used on either the LINE or  
LOAD pins or both. A 10 foot length of wire in free air will cause a transient voltage of about 10 Volts when the  
SPDP25D28ER trips at an Instant Trip level of 250 Amps. At the rated load current of 25 Amps, the voltage  
transient will be about 1 Volt. If longer wire lengths are used, a transient suppressor may be used at the LINE  
pin and a power diode may be used at the LOAD pin so that the total voltage between the LINE and LOAD pins  
is less than 50 Volts.  
When powering inductive loads, the negative voltage transient at the LOAD pin can cause the voltage between  
LINE and LOAD to exceed the SPDPXXD28ER rating of 50 Volts and a power diode from the LOAD pin to  
ground must be used. The cathode of the power diode is connected to the LOAD pin with the anode connected  
to ground. The power diode must be able to carry the load current when the SPDPXXD28ER switches off.  
Voltage transients due to wiring or load inductance are proportional to the operating current. Therefore,  
transients are less of a problem for the SPDP12D28ER and SPDP05D28ER Models and even the  
SPDP25D28ER Model when set to a 12.5 Amp rating.  
Paralleling  
For example, putting two SPDP25D28ERs in parallel will not double the rating to 50 Amps. Due to differences  
in the Rds(on) of the Power Mosfets in the SSPCs, the current will not share equally. In addition, there are unit-to-  
unit differences in the trip curves so that two SPDP25D28ERs in parallel may possibly trip at 35 Amps. Also,  
both SPDP25D28ERs will not trip together; the SPDP25D28ER carrying the higher current will trip first followed  
by the other SPDP25D28ER. Multiple SPDP25D28ERs may be used in parallel as long as these complexities  
are appreciated. Due not parallel different models of this series as the current sharing will not be predictable.  
Board Layout  
The current-carrying power circuit should be kept well away from the control circuit and other low-level circuits in  
the system. It’s unlikely, but possible, that magnetic coupling could affect the control circuit when turning normal  
loads on and off. However, in the case of an overload, the magnetic coupling could be 10 times greater than  
with normal loads. Effects of such coupling could cause ‘chattering’ when turning on and off, oscillation, and the  
possibility of turning the SPDPXXD28ER back on after an overload. The SPDPXXD28ER Series is a Trip-Free  
device. Once tripped it will not turn back on until reset and commanded on again. Reset is accomplished by  
bringing the CONTROL pin low and turning the SSPC back on is accomplished by bringing the CONTROL pin  
high. Sufficient magnetic coupling between the current-carrying power circuit and the control circuit can negate  
the Trip-Free characteristic.  
MIL-STD-704F and MIL-STD-1275B  
These standards cover the characteristics of the electrical systems in Military Aircraft and Vehicles. The  
SPDPXXD28ER Series meets all of the requirements of MIL-STD-704F including Normal, Emergency,  
Abnormal and Electric Starting conditions with the Ripple, Distortion Factor and Distortion Spectrum defined in  
the standard. The SPDPXXD28ER Series also meets all of the requirements of MIL-STD-1275B including  
operation with Battery and Generator, Generator Only and Battery Only for all of the conditions described in the  
standard including Cranking, Surges, Spikes and Ripple. In addition, the SPDPXXD28ER Series can withstand  
+ 600 V spikes for 10µS. This capability is beyond that required by the standards cited above.  
221 West Industry Court Deer Park, NY 11729-4681 Phone (631) 586 7600 Fax (631) 242 9798 •  
World Wide Web - http://www.sensitron.com E-Mail Address - sales@sensitron.com Page 12  
SENSITRON  
SEMICONDUCTOR  
SPDPXXD28ER SERIES  
TECHNICAL DATA  
DATASHEET 5023, Rev -  
Figure 10 – SPDPxxD28ER  
Rating vs. “Gain” and “Gain Return” Terminals  
100.00%  
90.00%  
80.00%  
70.00%  
60.00%  
50.00%  
40.00%  
30.00%  
20.00%  
10.00%  
0.00%  
10  
100  
1000  
10000  
100000  
Proramming Resistor  
DISCLAIMER:  
1- The information given herein, including the specifications and dimensions, is subject to change without prior notice to improve product  
characteristics. Before ordering, purchasers are advised to contact the Sensitron Semiconductor sales department for the latest version of the  
datasheet(s).  
2- In cases where extremely high reliability is required (such as use in nuclear power control, aerospace and aviation, traffic equipment, medical  
equipment , and safety equipment) , safety should be ensured by using semiconductor devices that feature assured safety or by means of users’  
fail-safe precautions or other arrangement .  
3- In no event shall Sensitron Semiconductor be liable for any damages that may result from an accident or any other cause during operation of  
the user’s units according to the datasheet(s). Sensitron Semiconductor assumes no responsibility for any intellectual property claims or any  
other problems that may result from applications of information, products or circuits described in the datasheets.  
4- In no event shall Sensitron Semiconductor be liable for any failure in a semiconductor device or any secondary damage resulting from use at  
a value exceeding the absolute maximum rating.  
5- No license is granted by the datasheet(s) under any patents or other rights of any third party or Sensitron Semiconductor.  
6- The datasheet(s) may not be reproduced or duplicated, in any form, in whole or part, without the expressed written permission of Sensitron  
Semiconductor.  
7- The products (technologies) described in the datasheet(s) are not to be provided to any party whose purpose in their application will hinder  
maintenance of international peace and safety nor are they to be applied to that purpose by their direct purchasers or any third party. When  
exporting these products (technologies), the necessary procedures are to be taken in accordance with related laws and regulations.  
221 West Industry Court Deer Park, NY 11729-4681 Phone (631) 586 7600 Fax (631) 242 9798 •  
World Wide Web - http://www.sensitron.com E-Mail Address - sales@sensitron.com Page 13  

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