SP6120BEY-L/TR [SIPEX]

Switching Controller, Voltage-mode, 2A, 550kHz Switching Freq-Max, PDSO16, ROHS COMPLIANT, MO-153AB, TSSOP-16;
SP6120BEY-L/TR
型号: SP6120BEY-L/TR
厂家: SIPEX CORPORATION    SIPEX CORPORATION
描述:

Switching Controller, Voltage-mode, 2A, 550kHz Switching Freq-Max, PDSO16, ROHS COMPLIANT, MO-153AB, TSSOP-16

开关 光电二极管
文件: 总22页 (文件大小:212K)
中文:  中文翻译
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®
SP6120  
Low Voltage, AnyFETTM, Synchronous,Buck Controller  
Ideal for 2A to 10A, High Performance, DC-DC Power Converters  
FEATURES  
Optimized for Single Supply, 3V - 5.5V Applications  
High Efficiency: Greater Than 95% Possible  
"AnyFETTM" Technology: Capable Of Switching Either  
PFET Or NFET High Side Switch  
Selectable Discontinuous or Continuous Conduction  
Mode For Use In Battery Or Bus Applications  
Fast Transient Response  
N/C  
ENABLE  
ISP  
1
2
3
4
5
6
7
8
16  
15  
14  
13  
12  
11  
10  
9
BST  
GH  
SWN  
GND  
PGND  
GL  
SP6120  
ISN  
16 Pin TSSOP  
VFB  
COMP  
SS  
VCC  
PROG  
ROSC  
16-Pin TSSOP, Small Size  
Accurate 1% Reference Over Line, Load and Temperature  
Accurate 10% Frequency  
Now Available in Lead Free Packaging  
APPLICATIONS  
DSP  
Microprocessor Core  
I/O & Logic  
Industrial Control  
Distributed Power  
Low Voltage Power  
Accurate, Rail to Rail, 43mV, Over-Current Sensing  
Resistor Programmable Frequency  
Resistor Programmable Output Voltage  
Capacitor Programmable Soft Start  
Low Quiescent Current: 950µA, 10µA in Shutdown  
Hiccup Over-Current Protection  
DESCRIPTION  
The SP6120 is a fixed frequency, voltage mode, synchronous PWM controller designed to work  
fromasingle5Vor3.3Vinputsupply. Sipex'sunique"AnyFETTM" TechnologyallowstheSP6120  
tobeusedforresolvingamultitudeofprice/performancetrade-offs. ItisseparatedfromthePWM  
controller market by being the first controller to offer precision, speed, flexibility, protection and  
efficiency over a wide range of operating conditions.  
TYPICAL APPLICATIONS CIRCUIT  
PMOS High Side Drive  
NMOS High Side Drive  
PROG = GND  
3.3V  
MBR0530  
3.3V  
PROG = V  
V
CC  
V
IN  
IN  
C
C
IN  
IN  
C
BST  
1µF  
NC  
®®  
BST  
GH  
NC  
®®  
330µF x 2  
BST  
GH  
330µF x 2  
ENABLE  
QT1  
ENABLE  
ISP  
ENABLE  
QT  
ENABLE  
ISP  
CS  
CS  
RS  
RS  
22.1k  
L1  
SWN  
GND  
22.1k  
L1  
SWN  
GND  
39nF  
1.9V  
1A to 8A  
1.9V  
39nF  
SP6120  
SP6120  
1A to 8A  
ISN  
V
ISN  
V
OUT  
OUT  
2.5µH  
2.5µH  
V
PGND  
GL  
V
FB  
PGND  
GL  
FB  
QB  
COMP  
SS  
DS  
QB  
C
OUT  
470µF x 3  
COMP  
SS  
DS  
C
OUT  
470µF x 3  
RF  
5.23k  
RF  
5.23k  
RZ  
15k  
V
IN  
V
V
RZ  
15k  
V
CC  
IN  
CC  
C
SS  
0.33µF  
CP  
R
CP  
PROG  
R
OSC  
PROG  
OSC  
C
100pF  
SS  
0.33µF  
100pF  
CV  
2.2µF  
CV  
CC  
2.2µF  
CC  
R
OSC  
RI  
10k  
RI  
10k  
R
OSC  
CZ  
4.7nF  
CZ  
4.7nF  
18.7k  
18.7k  
QT, QB = FAIRCHILD FDS6690A  
QT1 = FAIRCHILD FDS6375 (PMOS only)  
L1 = PANASONIC ETQP6F2R5SFA  
DS = STMICROELECTRONICS STPS2L25U  
CIN = SANYO 6TPB330M  
COUT = SANYO 4TPB470M  
Date: 1/21/05  
SP6120 Low Voltage, AnyFETTM, Synchronous, Buck Controller  
© Copyright 2005 Sipex Corporation  
1
ABSOLUTE MAXIMUM RATINGS  
These are stress ratings only and functional operation  
of the device at these ratings or any other above those  
indicated in the operation sections of the specifications  
below is not implied. Exposure to absolute maximum  
rating conditions for extended periods of time may  
affect reliability.  
Peak Output Current < 10µs  
GH, GL ............................................................................. 2A  
Operating Temperature Range  
SP6120C ................................................ 0°C to +70°C  
SP6120E .............................................. -40°C to +85°C  
Junction Temperature, TJ .......................................... +125°C  
Storage Temperature Range ....................... -65˚C to +150˚C  
Power Dissipation  
VCC .................................................................................... 7V  
BST ............................................................................. 13.2V  
BST-SWN......................................................................... 7V  
SWN ....................................................................... -1V to 7V  
GH .......................................................... -0.3V to BST +0.3V  
GH-SWN .......................................................................... 7V  
All Other Pins ...........................................-0.3V to VCC +0.3V  
ESD Rating ............................................................ 2kV HBM  
ELECTRICAL CHARACTERISTICS  
Unless otherwise specified: 3.0V < VCC <5.5V, 3.0V < BST < 13.2, ROSC = 18.7k, CCOMP = 0.1µF, CSS = 0.1µF, ENABLE = 3V,  
CGH = CGL = 3.3nF, VFB = 1.25V, ISP = ISN = 1.25V, SWN = GND = PGND = 0V, -40°C < TAMB <85°C (Note 1)  
PARAMETER  
CONDITIONS  
MIN  
TYP  
MAX  
UNITS  
QUIESCENT CURRENT  
V
CC Supply Current  
No Switching  
ENABLE = 0V  
No Switching  
-
-
-
0.95  
5
1.8  
20  
20  
mA  
µA  
µA  
VCC Supply Current (Disabled)  
BST Supply Current  
1
ERROR AMPLIFIER  
Error Amplifier Transconductance  
COMP Sink Current  
600  
35  
µS  
µA  
V
FB = 1.35V, COMP = 0.5V, No  
15  
15  
65  
65  
Faults  
COMP Source Current  
VFB = 1.15V, COMP = 1.6V  
35  
3
µA  
MOhm  
nA  
COMP Output Impedence  
VFB Input Bias Current  
-
60  
100  
REFERENCE  
Error Amplifier Reference  
Trimmed with Error Amp in Unity  
Gain  
1.238  
1.250  
1.262  
V
V
FB 3% Low Comparator  
FB 3% High Comparator  
|-3|  
3
%VREF  
%VREF  
V
OSCILLATOR & DELAY PATH  
Oscillator Frequency  
Oscillator Frequency #2  
Duty Ratio  
270  
450  
300  
500  
330  
550  
kHz  
kHz  
R
OSC = 10.2kOhm  
Loop In Control -100% DC  
possible  
95  
%
V
ROSC Voltage  
Information Only - Moves with  
Oscillator Trim  
0.65  
Minimum GH Pulse Width  
VCC > 4.5V, Ramp up COMP  
Voltage > 0.6V until GH starts  
Switching  
120  
ns  
Date: 1/21/05  
SP6120 Low Voltage, AnyFETTM, Synchronous, Buck Controller  
© Copyright 2005 Sipex Corporation  
2
ELECTRICAL CHARACTERISTICS  
Unless otherwise specified: 3.0V < VCC <5.5V, 3.0V < BST < 13.2, ROSC = 18.7k, CCOMP = 0.1µF, CSS = 0.1µF, ENABLE = 3V,  
CGH = CGL = 3.3nF, VFB = 1.25V, ISP = ISN = 1.25V, SWN = GND = PGND = 0V, -40°C < TAMB <85°C (Note 1)  
PARAMETER  
CONDITIONS  
MIN  
TYP  
MAX  
UNITS  
SOFTSTART  
µA  
µA  
µA  
V
SS Charge Current  
SS Discharge Current  
COMP Discharge Current  
COMP Clamp Voltage  
SS Ok Threshold  
SS Fault Reset  
V
V
V
V
SS = 1.5V  
25  
2
50  
5
70  
7
SS = 1.5V  
COMP = 0.5V, Fault Initiated  
FB < 1.0V, VSS = 2.5V  
200  
2.1  
1.8  
0.2  
2.1  
500  
2.4  
2.0  
0.25  
2.4  
-
2.8  
2.2  
0.3  
2.8  
V
V
SS Clamp Voltage  
V
OVER CURRENT & ZERO CURRENT COMPARATORS  
Over Current Comparator Threshold  
Voltage  
Rail to Rail Common Mode Input  
32  
-
43  
54  
mV  
ISN, ISP Input Bias Current  
Zero Current Comparator Threshold  
ENABLE/UVLO  
60  
2
250  
nA  
VISP - VISN  
mV  
V
V
V
CC Start Threshold  
CC Stop Threshold  
CC Hysteresis  
2.75  
2.65  
2.85  
2.75  
100  
1.1  
4
2.95  
2.9  
V
V
mV  
V
Enable Threshold  
Enable Pin Source Current  
GATE DRIVER  
0.65  
0.6  
1.45  
9
µA  
GH Rise Time  
VCC > 4.5V  
VCC > 4.5V  
VCC > 4.5V  
VCC > 4.5V  
VCC > 4.5V  
VCC > 4.5V  
-
-
-
-
40  
40  
40  
40  
60  
60  
110  
110  
110  
110  
ns  
ns  
ns  
ns  
ns  
ns  
GH Fall Time  
GL Rise Time  
GL Fall Time  
GH to GL Non-Overlap Time  
GL to GH Non-Overlap Time  
Note 1: Specifications to -40°C are guaranteed by design, characterization and correlation with statistical process control.  
Date: 1/21/05  
SP6120 Low Voltage, AnyFETTM, Synchronous, Buck Controller  
© Copyright 2005 Sipex Corporation  
3
PIN DESCRIPTION  
PIN  
NUMBER  
NAME  
FUNCTION  
SP6120  
N/C  
No Connection  
1
TTL compatible input with internal 4uA pullup. Floating or Venable> 1.5V  
will enable the part, Venable < 0.65V disables part.  
ENABLE  
2
3
4
Current Sense Positive Input: Rail to Rail Input for Over-Current Detection,  
43mV threshold with 10µs (typ) response time.  
ISP  
ISN  
Current Sense Negative Input: Rail to Rail input for Over-Current  
Detection.  
Feedback Voltage Pin: Inverting input of the error amplifier and serves as  
the output voltage feedback point for the buck converter. The output  
voltage is sensed and can be adjusted through an external resistor divider.  
VFB  
5
6
Error Amplifier Compensation Pin: A lead lag network is typically  
connected to this pin to compensate the feedback loop. This pin is  
clamped by the SS voltage and is limited to 2.8V maximum.  
COMP  
Soft Start Programming Pin: This pin sources 50µA on start-up. A 0.01µF  
to 1µF capacitor on this pin is typically enough capacitance to soft start a  
power supply. In addition, hiccup mode timing is controlled by this pin  
through the 5µA discharge current. The SS voltage is clamped to 2.7V  
maximum.  
SS  
7
8
9
Frequency Programming Pin: A resistor to ground is used to program  
frequency. Typical values - 18,700 Ohms, 300kHz; 10,200 Ohms, 500kHz.  
ROSC  
Programming Pin:  
PROG = GND; MODE = NFET/CONTINOUS  
PROG = 68kto GND; MODE = NFET/DISCONTINOUS  
PROG = VCC; MODE = PFET/CONTINOUS  
PROG = 68kto VCC; MODE = PFET/DISCONTINOUS  
PROG  
I.C. Supply Pin: ESD structures also hooked to this pin. Properly bypass  
this pin to PGND with a low ESL/ESR ceramic capacitor.  
VCC  
GL  
10  
11  
12  
13  
14  
Synchronous FET Driver: 1nF/20ns typical drive capability.  
Power Ground Pin: Used for Power Stage. Connect Directly to GND at  
I.C. pins for optimal performance.  
PGND  
GND  
SWN  
Ground Pin: Main ground pin for I.C.  
Switch Node Reference: High side MOSFET driver reference. Can also be  
tied to GND for low voltage applications.  
HIgh Side MOSFET Driver: Can be NFET or PFET depending on Program  
Mode. 1nF/20ns typical drive capability. Maximum voltage rating is  
referenced to SWN.  
GH  
15  
16  
BST  
High Side Driver Supply Pin.  
Date: 1/21/05  
SP6120 Low Voltage, AnyFETTM, Synchronous, Buck Controller  
© Copyright 2005 Sipex Corporation  
4
BLOCK DIAGRAM  
SS  
+
V
FB 3% Low ENABLE  
2V  
-
VFB  
Continuous/  
Discontinuous  
-
3%  
ON 100%  
Program  
Logic  
+
-
+
Window  
Comparator  
Logic  
9
PROG  
NFET/PFET  
1.25V  
3%  
Reference  
2
ENABLE  
GND  
OFF 100%  
-
+
-
VFB  
+
BST  
GH  
16  
15  
13  
GM  
Error Amplifier  
RESET  
Dominant  
SS  
+
-
PWM Latch  
Driver  
Logic  
-
Synchronous  
Driver  
14 SWN  
11 GL  
VFB  
5
R
+
QPWM  
Q
S
12  
8
PGND  
ROSC  
COMP  
VCC  
6
10  
0.65V  
ICHARGE  
1V RAMP  
UVLO  
-
F (kHz) = 5.7E6/ROSC ()  
2.85 VON  
2.75 VOFF  
Set Dominant  
+
Fault Latch  
S
Soft Start  
& Hiccup Logic  
ISP  
ISN  
3
4
+
OVC  
FAULT  
Q
x 10  
+
TOFF  
10µs  
-
R
-
430mV  
-
7
SS  
+
-
250mV  
Zero crossing detect  
+
APPLICATION SCHEMATIC  
NMOS High Side Drive  
PROG = GND  
MBR0530  
3.3V  
V
IN  
C
C
B
IN  
C
BST  
1µF  
1µF  
®®  
330µF x 2  
NC  
BST  
GH  
ENABLE  
QT  
ENABLE  
ISP  
CS  
RS  
22.1k  
SWN  
GND  
1.9V  
1A to 8A  
39nF  
SP6120  
L1  
ISN  
V
OUT  
2.5µH  
V
PGND  
GL  
FB  
QB  
COMP  
SS  
DS  
C
OUT  
470µF x 3  
RF  
5.23k  
RZ  
15k  
V
V
IN  
CC  
C
SS  
0.33µF  
CP  
100pF  
R
PROG  
OSC  
CV  
CC  
2.2µF  
RI  
10k  
R
18.7k  
OSC  
CZ  
4.7nF  
Figure 1. Schematic 3.3V to 1.9V Power Supply  
CIN = SANYO 6TPB330M  
COUT = SANYO 4TPB470M  
QT, QB = FAIRCHILD FDS6690A  
L1 = PANASONIC ETQP6F2R5SFA  
DS = STMICROELECTRONICS STPS2L25U  
Date: 1/21/05  
SP6120 Low Voltage, AnyFETTM, Synchronous, Buck Controller  
© Copyright 2005 Sipex Corporation  
5
TYPICAL PERFORMANCE CHARACTERISTICS  
Refer to circuit in Figure 1 with VIN = 3.3V; VOUT = 1.9V, ROSC = 18.7k, and TAMB = +25°C unless otherwise noted.  
100  
90  
80  
70  
60  
50  
1.925  
1.920  
1.915  
1.910  
1.905  
1.900  
1.895  
1.890  
1.885  
1.880  
1.875  
0
2
4
6
8
10  
0
1
2
3
4
5
Load Current (A)  
Output Current (A)  
Figure 2. Efficiency vs. Output Current  
Figure 3. Load Regulation  
VOUT  
VOUT  
Gate High  
Gate High  
IOUT(1A/div)  
IOUT(5A/div)  
Figure 5. Load Step Response: 0.4A to 7A  
Figure 4. Load Step Response: 0.4A to 2A  
V
OUT  
V
OUT  
V
IN  
V
IN  
Soft Start  
Soft Start  
I
(1A/div)  
IN  
I
(5A/div)  
OUT  
Figure 6. Start-Up Response: 5A Load  
Figure 7. Overcurrent: 9A Load  
Date: 1/21/05  
SP6120 Low Voltage, AnyFETTM, Synchronous, Buck Controller  
© Copyright 2005 Sipex Corporation  
6
TYPICAL PERFORMANCE CHARACTERISTICS: Continued  
Unless otherwise specified: VCC = BST = ENABLE = 3.3V, ROSC = 18.7k, CCOMP = 0.1µF, CSS = 0.1µF, CGH = CGL = 3.3nF, VFB = 1.25V,  
ISP = ISN = 1.25V, SWN = GND = PGND = 0V, TAMB = 25°C.  
0.30  
48  
46  
0.20  
0.10  
0.00  
44  
42  
40  
-0.10  
-0.20  
38  
-40  
-15  
10  
35  
60  
85  
-40  
-15  
10  
35  
60  
85  
Temperature (°C)  
Temperature (°C)  
Figure 8. Error Amplifier Reference vs. Temperature  
Figure 9. Overcurrent Comparator Threshold Voltage  
vs. Temperature  
-44  
-45  
-46  
-47  
5.25  
5.20  
5.15  
5.10  
5.05  
5.00  
-40  
-15  
10  
35  
60  
85  
-40  
-15  
10  
35  
60  
85  
Temperature (°C)  
Temperature (°C)  
Figure 11. SS Discharge Current vs. Temperature with  
VSS = 1.5V  
Figure 10. SS Charge Current vs. Temperature with  
VSS = 1.5V  
3.6  
3.4  
3.2  
3.0  
2.8  
2.6  
-2.2  
-2.4  
-2.6  
-2.8  
-3.0  
-3.2  
-40  
-15  
10  
35  
60  
85  
-40  
-15  
10  
35  
60  
85  
Temperature (°C)  
Temperature (°C)  
Figure 12. VFB 3% High Comparator vs. Temperature  
Figure 13. VFB 3% Low Comparator vs. Temperature  
Date: 1/21/05  
SP6120 Low Voltage, AnyFETTM, Synchronous, Buck Controller  
© Copyright 2005 Sipex Corporation  
7
TYPICAL PERFORMANCE CHARACTERISTICS: Continued  
Unless otherwise specified: VCC = BST = ENABLE = 3.3V, ROSC = 18.7k, CCOMP = 0.1µF, CSS = 0.1µF, CGH = CGL = 3.3nF, VFB = 1.25V,  
ISP = ISN = 1.25V, SWN = GND = PGND = 0V, TAMB = 25°C.  
2.900  
2.875  
2.850  
2.825  
2.850  
2.825  
2.800  
2.775  
2.750  
2.800  
-40  
-15  
10  
35  
60  
85  
-40  
-15  
10  
35  
60  
85  
Temperature (°C)  
Temperature (°C)  
Figure 14. VCC Start Threshold vs. Temperature  
Figure 15. VCC Stop Threshold vs. Temperature  
800  
700  
600  
500  
400  
300  
200  
302  
301  
300  
299  
298  
-40  
-15  
10  
35  
60  
85  
5
10  
15  
20  
25  
30  
Temperature (°C)  
R
(k)  
OSC  
Figure 17. Oscillator Frequency vs. ROSC with VCC = 5V  
and CGH = CGL = Open.  
Figure 16. Oscillator Frequency vs. Temperature  
THEORY OF OPERATIONS  
General Overview  
The SP6120 is a constant frequency, voltage  
mode PWM controller for low voltage, DC/DC  
step down converters. It has a main loop where  
an external resistor (ROSC) sets the frequency  
andthedriveriscontrolledbythecomparisonof  
an error amp output (COMP) and a 1V ramp  
signal. The error amp has a transconductance of  
600µS, an output impedance of 3 M, an inter-  
nal pole at 2 MHz and a 1.25V reference input.  
Although the main control loop is capable of 0%  
and 100% duty cycle, its response time is lim-  
itedbytheexternalcomponentselection.There-  
fore, a secondary loop, including a window  
comparator positioned 3% above and below the  
reference, has been added to insure fast re-  
sponse to line and load transients. A unique  
“Ripple & Frequency Independent” algorithm,  
added to the secondary loop, insures that the  
window comparator does not interfere with the  
main loop during normal operation. In addition  
to receiving driver commands from the main  
and secondary loops, the Driver Logic is also  
controlled by the Programming Logic, Fault  
Logic and Zero Crossing Comparator. The Pro-  
gramming Logic tells the Driver Logic whether  
thecontrollerisusingaPFETorNFEThighside  
Date: 1/21/05  
SP6120 Low Voltage, AnyFETTM, Synchronous, Buck Controller  
© Copyright 2005 Sipex Corporation  
8
THEORY OF OPERATIONS: Continued  
Soft Start  
(see figures on next page)  
driver as well as whether the controller is oper-  
ating in continuous or discontinuous mode. The  
Fault Logic holds the high and low side drivers  
off if VCC dips below 2.75V, if an over current  
conditionexists,orifthepartisdisabledthrough  
the ENABLE pin. The Zero Crossing Compara-  
tor turns the lower driver off if the conduction  
current reaches zero and the Driver Logic has  
made an attempt to turn the lower driver on and  
the Programming Logic is set for discontinuous  
mode. Lastly, the 4drivers have internal gate  
non-overlap circuitry and are designed to drive  
MOSFETs associated with converter designs in  
the 5A to 10A range. Typically the high side  
driver is referenced to the SWN pin; further  
improving the efficiency and performance of  
the converter.  
Soft start is required on step-down controllers to  
prevent excess inrush current through the power  
train during start-up. Typically this is managed  
by sourcing a controlled current into a program-  
ming capacitor (on the SS pin) and then using  
the voltage across this capacitor to slowly ramp  
up either the error amp reference or the error  
amp output (COMP). The control loop creates  
narrow width driver pulses while the output  
voltage is low and allows these pulses to in-  
crease to their steady-state duty cycle as the  
output voltage increases to its regulated value.  
As a result of controlling the inductor  
volt*second product during start-up, inrush cur-  
rent is also controlled.  
The presence of the output capacitor creates  
extracurrentdrawduringstart-up. Simplystated,  
dVOUT/dt requires an average sustained current  
in the output capacitor and this current must be  
considered while calculating peak inrush cur-  
rent and over current thresholds. Since the  
SP6120  
ENABLE  
Low quiescent mode or “Sleep Mode” is initi-  
ated by pulling the ENABLE pin below 650mV.  
The ENABLE pin has an internal 4µA pull-up  
current and does not require any external inter-  
face for normal operation. If the ENABLE pin  
isdrivenfromavoltagesource, thevoltagemust  
be above 1.45V in order to guarantee proper  
“awake” operation. Assuming that VCC is above  
2.85V, the SP6120 transitions from “Sleep  
Mode” to “Awake Mode” in about 20µs to 30µs  
and from “Awake Mode” to “Sleep Mode” in a  
few microseconds. SP6120 quiescent current in  
sleep mode is 20µA maximum. During Sleep  
Mode, the high side and low side MOSFETs are  
turned off and the COMP and SS pins are held  
low.  
Soft Start: (continued)  
ramps up the error amp reference voltage, an  
expression for the output capacitor current can  
be written as:  
ICOUT = (COUT/CSS) * (VOUT/1.25) * 50µA  
As the figure shows, the SS voltage controls a  
variety of signals. First, provided all the exter-  
nal fault conditions are removed, the fault latch  
is reset and the SS cap begins to charge. When  
the SS voltage reaches around 0.3V, the error  
amp reference begins to track the SS voltage  
while maintaining the 0.3V differential. As the  
SS voltage reaches 0.7V, the driver begins to  
switch the high side and low side MOSFETs  
with narrow pulses in an effort to keep the  
converter output regulated. As the error amp  
referencerampsupward,thedriverpulseswiden  
untilasteadystatevalueisreached. Thebump”  
in the inductor current transfer curve is indica-  
tive of excess charge current incurred due to the  
UVLO  
Assuming that the ENABLE pin is either pulled  
high or floating, the voltage on the VCC pin then  
determines operation of the SP6120. As VCC  
rises, the UVLO block monitors VCC and keeps  
the high side and low side MOSFETs off and the  
COMPandSSpinslowuntilVCC reaches2.85V.  
If no faults are present, the SP6120 will initiate  
a soft start when VCC exceeds 2.85V. Hysteresis  
(about 100mV) in the UVLO comparator pro-  
vides noise immunity at start-up.  
Date: 1/21/05  
SP6120 Low Voltage, AnyFETTM, Synchronous, Buck Controller  
© Copyright 2005 Sipex Corporation  
9
THEORY OF OPERATIONS: Continued  
finitepropagationdelayofthecontroller. When  
the SS voltage reaches 2.0V, the secondary loop  
including the 3% window comparator is en-  
abled. Lastly, theSSvoltageisclampedat2.4V,  
ending the soft start charge cycle.  
Restart will occur just like a normal soft start  
cycle.  
However, if a fault occurs during the soft start  
charge cycle, the FAULT latch is immediately  
set, turning off the high side and low side  
MOSFETs. The MOSFETs remain off during  
the remainder of the charge cycle and subse-  
quentdischargecycleoftheSScapacitor. Again,  
provided there are no external fault conditions,  
the FAULT latch will be reset when the SS  
voltage reaches 250 mV.  
Hiccup Mode  
When the converter enters a fault mode, the  
driverholdsthehighsideandlowsideMOSFETs  
off for a finite period of time. Provided the part  
is enabled, this time is set by the discharge of the  
SS capacitor. The discharge time is roughly 10  
times the charge interval thereby giving the  
power supply plenty of time to cool during an  
over current fault. The driver off-time is pre-  
dominantly determined by the discharge time.  
Over Current Protection  
The SP6120 over current protection scheme is  
designed to take advantage of three popular  
detectionschemes:SenseResistor, TraceResis-  
tor or Inductor Sense. Because the detection  
threshold is only 43mV, both trace resistor and  
inductor sense become attractive protection  
schemes. The inductor sense scheme adds no  
additional dc loss to the converter and is an  
excellent alternative to Rdson based schemes;  
providing continuous current sensing and flex-  
ibleMOSFETselection. Aninternal, 10µsfilter  
conditions the over current signal from tran-  
sients generated during load steps. In addition,  
because the over current inputs, ISP and ISN,  
are capable of rail to rail operation, the SP6120  
provides excellent over current protection dur-  
2.4V  
2.0V  
SS Voltage  
0.7V  
0.25V  
0V  
dVSS/dt = 50µA/CSS  
Error Amplifier  
VOUT = V(Eamp REF)* (1+RF/RI)  
Reference  
Voltage  
1.25V  
0V  
ILOAD  
Inductor Current  
ing conditions where VIN approaches VOUT  
.
0V  
V(VCC  
)
43mV  
FAULT  
Reset Voltage  
V(ISP) - V(ISN)  
0V  
0V  
2.4V  
2.0V  
V(VCC  
)
SWN  
Voltage  
SS Voltage  
250mV  
0V  
0V  
V(VCC  
)
V(VCC  
)
3% Low  
Enable Voltage  
FAULT Voltage  
0V  
TIME  
0V  
Date: 1/21/05  
SP6120 Low Voltage, AnyFETTM, Synchronous, Buck Controller  
© Copyright 2005 Sipex Corporation  
10  
THEORY OF OPERATIONS: Continued  
Zero Crossing Detection  
Insomeapplications,itmaybeundesirabletohave  
negative conduction current in the inductor. This  
situation happens when the ripple current in the  
inductorishigherthantheloadcurrent. Therefore,  
the SP6120 provides an option for “discontinu-  
ous” operation. If the Program Logic (see next  
section) is set for discontinuous mode, then the  
DriverLogiclooksattheZeroCrossingCompara-  
tor and the state of the lower gate driver. If the low  
side MOSFET was “on” and V(ISP)-V(ISN) < 0  
then the low side MOSFET is immediately turned  
off and held off until the high side MOSFET is  
turned “on”. When the high side MOSFET turns  
“on” , the Driver Logic is reset. The following  
figuresshowcontinuousanddiscontinuousopera-  
tion for a converter with an NFET high side  
MOSFET.  
Continuous  
Load  
Current  
0A  
GH, GL  
Voltage  
0V  
0V  
Discontinuous  
Load  
Current  
0A  
Discontinuous vs. Continuous Mode  
The discontinuous mode is used when better light  
load efficiency is desired, for example in portable  
applications. Additionally, for power supply se-  
quencing in some applications the DC-DC con-  
verter output is pre-charged to a voltage through a  
switch at start-up, and discontinuous operation  
would be required to prevent reverse inductor  
current from discharging the pre-charge voltage.  
Thecontinuousmodeispreferableforlowernoise  
andEMIapplicationssincethediscontinuousmode  
can cause ringing of the switch node voltage when  
it turns both switches off. Another example where  
continuous mode could be required is one where  
theinductorhasanextrawindingusedforanover-  
windingregulatorandthuscontinuousconduction  
isnecessarytoproducethissecondoutputvoltage.  
GH, GL  
Voltage  
0V  
0V  
TIME  
Program Logic: continued  
the voltage drop across the resistor signals the  
SP6120toputtheDriverLogicindiscontinuous”  
mode. With one pin and a 68kresistor, the  
SP6120 can be configured for a variety of operat-  
ing modes:  
Program Logic  
The Program pin (PROG) of the SP6120 adds a  
new level of flexibility to the design of DC/DC  
converters. A10µAcurrentflowseitherintoorout  
of the Program pin depending on the initial poten-  
tialpresentedtothepin.Ifnoresistorispresent,the  
ProgramLogicsimplylooksatthepotentialonthe  
pin, sets the mode to “continuous” and programs  
NFETorPFEThighsidedriveaccordingly. Ifthe  
68kresistor is present,  
PROGRAM LOGIC TRUTH TABLE  
PROGRAM PIN  
Short to GND  
68 kto GND  
Short to VCC  
NFET OR PFET  
NFET  
MODE  
Continuous  
Discontinuous  
Continuous  
Discontinous  
NFET  
PFET  
68 kto VCC  
PFET  
Date: 1/21/05  
SP6120 Low Voltage, AnyFETTM, Synchronous, Buck Controller  
© Copyright 2005 Sipex Corporation  
11  
THEORY OF OPERATIONS: Continued  
Secondary Loop (continued)  
The NFET/PFET programmability is for the  
high side MOSFET. When designing DC/DC  
converters, it is not always obvious when to use  
an NFET with a charge pump or a simple PFET  
forthehighsideMOSFET. Often,thecontroller  
has to be changed, making performance evalu-  
ations difficult. This difficulty is worsened by  
the limited availability of true low voltage con-  
trollers. In addition, by also programming the  
mode,continuousordiscontinuous,switchmode  
powerdesignsthataresuccessfulinbusapplica-  
tions can now find homes in portable applica-  
tions.  
any additional loops, the current peak and val-  
ley are determined by the edges associated with  
the on-time in the main loop. The set pulse  
corresponding to the start of an on-time indi-  
cates a current valley and the reset pulse corre-  
sponding to the end of an on-time indicates a  
current peak. In effect, the main loop deter-  
mines the status of the secondary loop.  
Notice that the output voltage appears to coast  
towardtheregulatedvalueduringperiodswhere  
the main loop would be telling the drivers to  
Secondary Loop (3% Window Comparator)  
DSP, microcontroller and microprocessor ap-  
plications have very strict supply voltage re-  
quirements. In addition, the current require-  
ments to these devices can change drastically.  
Linear regulators, typically the workhorse for  
DC/DC step-down, do a great job managing  
accuracy and transient response at the expense  
of efficiency. On the other hand, PWM switch-  
ing regulators typically do a great job managing  
efficiency at the expense of output ripple and  
line/load step response. The trick in PWM  
controller design is to emulate the transient  
response of the linear regulator.  
MAX  
DC Load  
Current  
MIN  
0A  
Output  
Voltage  
VOUT  
.
Of course improving transient response should  
be transparent to the power supply designer.  
Very often this is not the case. Usually the very  
circuitry that improves the controllers transient  
response adversely interferes with the main  
PWM loop or complicates the board level de-  
sign of the power converter.  
Reset  
Main Loop  
Set  
V(VCC  
)
TheSP6120handlesline/loadtransientresponse  
in a new way. First, a window comparator  
detects whether the output voltage is above or  
below the regulated value by 3%. Then, a  
proprietary “Ripple & Frequency Independent”  
algorithm synchronizes the output of the win-  
dow comparator with the peak and valley of the  
inductor current waveform. 3% low detection is  
synchronized with inductor current peak; 3%  
high detection is synchronized with the inductor  
current valley. However, in order to eliminate  
3% High  
Latch On  
0V  
V(VCC  
)
3% Low  
Latch On  
0V  
TIME  
Date: 1/21/05  
SP6120 Low Voltage, AnyFETTM, Synchronous, Buck Controller  
© Copyright 2005 Sipex Corporation  
12  
THEORY OF OPERATIONS: Continued  
driver waveforms for the 5V, high side NFET  
design.  
switch. It is during this interval that the 3%  
windowcomparatorhastakencontrolawayfrom  
the main loop. The main loop regains control  
only if the output voltage crosses through its  
regulated value. Also notice where the 3%  
comparator takes over. The output voltage is  
considered “high” only if the trough of the ripple  
is above 3%. The output voltage is considered  
“low” only if the peak of the ripple is below 3%.  
By managing the secondary loop in this fashion,  
the SP6120 can improve the transient response  
of high performance power converters without  
causing strange disturbances in low to moderate  
performance systems.  
As with all synchronous designs, care must be  
taken to ensure that the MOSFETs are properly  
chosen for non-overlap time, peak current capa-  
bility and efficiency.  
GATE DRIVER TEST CONDITONS  
5V  
90%  
GH (GL)  
FALL TIME  
2V  
10%  
5V  
90%  
RISE TIME  
2V  
Driver Logic  
GH (GL)  
10%  
Signals from the PWM latch (QPWM), Fault  
latch (FAULT), Program Logic, Zero Crossing  
Comparator, and 3% Window Comparators all  
flow into the Driver Logic. The following is a  
truth table for determining the state of the GH  
and GL voltages for given inputs:  
NON-OVERLAP  
V(BST)  
GH  
Voltage  
DRIVER LOGIC TRUTH TABLE  
0V  
FAULT  
1
1
0
1
0
1
0
0
0
0
0
0
0
0
0
0
0
0
V(VCC  
)
QPWM or  
3% COMP  
X
X
GL  
NFET/PFET  
CONT/DISC  
ZERO CROSS  
GH  
N
X
X
0
P
X
X
1
N
X
X
1
P
X
X
0
N
C
X
0
P
C
X
1
N
D
0
P
D
0
N
D
1
P
D
1
Voltage  
0V  
V(VCC = VIN  
)
0
1
0
1
GL  
0
0
0
0
1
1
1
1
0
0
SWN  
Voltage  
The QPWM and 3% Comparators are grouped  
together because 3% Low is the same as QPWM  
= 1 and 3% High is the same as QPWM = 0.  
~0V  
~V(Diode) V  
~2V(VIN  
)
BST  
Voltage  
Output Drivers  
The driver stage consists of one high side, 4Ω  
driver, GH and one low side, 4, NFET driver,  
GL. As previously stated, the high side driver  
can be configured to drive a PFET or an NFET  
highsideswitch. Thehighsidedrivercanalsobe  
configured as a switch node referenced driver.  
Due to voltage constraints, this mode is manda-  
tory for 5V, single supply, high side NFET  
applications.Thefollowingfigureshowstypical  
~V(VIN  
)
TIME  
Date: 1/21/05  
SP6120 Low Voltage, AnyFETTM, Synchronous, Buck Controller  
© Copyright 2005 Sipex Corporation  
13  
APPLICATIONS INFORMATION  
Inductor Selection  
duce considerable ac core loss, especially when  
the inductor value is relatively low and the  
ripple current is high. Ferrite materials, on the  
other hand, are more expensive and have an  
abrupt saturation characteristic with the induc-  
tance dropping sharply when the peak design  
current is exceeded. Nevertheless, they are pre-  
ferred at high switching frequencies because  
they present very low core loss and the design  
only needs to prevent saturation. In general,  
ferrite or molypermalloy materials are better  
choice for all but the most cost sensitive appli-  
cations.  
There are many factors to consider in selecting  
the inductor including cost, efficiency, size and  
EMI. In a typical SP6120 circuit, the inductor is  
chosen primarily for value, saturation current  
andDCresistance.Increasingtheinductorvalue  
will decrease output voltage ripple, but degrade  
transient response. Low inductor values pro-  
vide the smallest size, but cause large ripple  
currents, poor efficiency and more output ca-  
pacitance to smooth out the larger ripple cur-  
rent. The inductor must also be able to handle  
the peak current at the switching frequency  
without saturating, and the copper resistance in  
the winding should be kept as low as possible to  
minimize resistive power loss. A good compro-  
mise between size, loss and cost is to set the  
inductor ripple current to be within 20% to 40%  
of the maximum output current.  
The power dissipated in the inductor is equal to  
the sum of the core and copper losses. To mini-  
mizecopperlosses,thewindingresistanceneeds  
to be minimized, but this usually comes at the  
expense of a larger inductor. Core losses have a  
more significant contribution at low output cur-  
rent where the copper losses are at a minimum,  
and can typically be neglected at higher output  
currentswherethecopperlossesdominate.Core  
loss information is usually available from the  
magnetic vendor.  
The switching frequency and the inductor oper-  
ating point determine the inductor value as  
follows:  
VOUT (VIN (max) VOUT  
)
L =  
VIN (max) FS Kr IOUT (max)  
where:  
Thecopperlossintheinductorcanbecalculated  
using the following equation:  
FS = switching frequency  
Kr = ratio of the ac inductor ripple current to  
the maximum output current  
PL(Cu) = IL2(RMS) RWINDING  
where IL(RMS) is the RMS inductor current that  
can be calculated as follows:  
The peak to peak inductor ripple current is:  
VOUT (VIN (max) VOUT  
)
2
1
3
IPP  
IOUT(max)  
IPP  
=
IL(RMS) = IOUT(max) 1 +  
VIN(max) FS L  
(
)
Oncetherequiredinductorvalueisselected, the  
proper selection of core material is based on  
peak inductor current and efficiency require-  
ments.  
The core material must be large enough not to  
saturate at the peak inductor current  
Output Capacitor Selection  
The required ESR (Equivalent Series Resis-  
tance) and capacitance drive the selection of the  
type and quantity of the output capacitors. The  
ESR must be small enough that both the resis-  
tive voltage deviation due to a step change in the  
load current and the output ripple voltage do not  
exceed the tolerance limits expected on the  
output voltage. During an output load transient,  
the output capacitor must supply all the addi-  
tional current demanded by the load until the  
IPP  
IPEAK = IOUT (max)  
+
2
and provide low core loss at the high switching  
frequency. Low cost powdered iron cores have  
a gradual saturation characteristic but can intro-  
Date: 1/21/05  
SP6120 Low Voltage, AnyFETTM, Synchronous, Buck Controller  
© Copyright 2005 Sipex Corporation  
14  
APPLICATIONS INFORMATION: Continued  
KemetT510surfacemountcapacitorsarepopu-  
lartantalumcapacitorsthatworkwellinSP6120  
applications. POSCAP from Sanyo is a solid  
electrolytic chip capacitor that has low ESR and  
high capacitance. For the same ESR value,  
POSCAP has lower profile compared with tan-  
talum capacitor.  
SP6120 adjusts the inductor current to the new  
value. Therefore the capacitance must be large  
enough so that the output voltage is held up  
while the inductor current ramps up or down to  
the value corresponding to the new load current.  
Additionally, the ESR in the output capacitor  
causes a step in the output voltage equal to the  
ESR value multiplied by the change in load  
current. Because of the fast transient response  
and inherent 100% and 0% duty cycle capabil-  
ity provided by the SP6120 when exposed to  
output load transient, the output capacitor is  
typically chosen for ESR, not for capacitance  
value.  
Input Capacitor Selection  
The input capacitor should be selected for ripple  
current rating, capacitance and voltage rating.  
The input capacitor must meet the ripple current  
requirement imposed by the switching current.  
In continuous conduction mode, the source cur-  
rent of the high-side MOSFET is approximately  
a square wave of duty cycle VOUT/VIN. Most of  
this current is supplied by the input bypass  
capacitors. The RMS value of input capacitor  
current is determined at the maximum output  
current and under the assumption that the peak  
to peak inductor ripple current is low, it is given  
by:  
The output capacitor’s ESR, combined with the  
inductor ripple current, is typically the main  
contributor to output voltage ripple. The maxi-  
mum allowable ESR required to maintain a  
specifiedoutputvoltageripplecanbecalculated  
by:  
VOUT  
RESR  
ICIN(rms) = I  
OUT(max) D(1 - D)  
IPP  
The worse case occurs when the duty cycle D is  
50% and gives an RMS current value equal to  
IOUT /2. Select input capacitors with adequate  
ripple current rating to ensure reliable opera-  
tion.  
where:  
VOUT = peak to peak output voltage ripple  
IPP = peak to peak inductor ripple current  
The total output ripple is a combination of the  
ESR and the output capacitance value and can  
be calculated as follows:  
The power dissipated in the input capacitor is:  
P
= IC2IN (rms) RESR(CIN)  
CIN  
VOUT  
=
2 + (IPPRESR  
)
This can become a significant part of power  
losses in a converter and hurt the overall energy  
transfer efficiency.  
IPP (1 – D)  
2
COUTFS  
(
)
where:  
The input voltage ripple primarily depends on  
the input capacitor ESR and capacitance. Ignor-  
ing the inductor ripple current, the input voltage  
ripple can be determined by:  
FS = switching frequency  
D = duty cycle  
COUT = output capacitance value  
I
OUT (MAX )VOUT (VIN VOUT )  
Recommended capacitors that can be used ef-  
fectively in SP6120 applications are: low-ESR  
aluminum electrolytic capacitors, OS-CON ca-  
pacitors that provide a very high performance/  
size ratio for electrolytic capacitors and low-  
ESR tantalum capacitors. AVX TPS series and  
VIN = Iout(max) RESR(CIN )  
+
2
FSCINVIN  
The capacitor type suitable for the output ca-  
pacitors can also be used for the input capaci-  
tors.However,exerciseextracautionwhentanta-  
Date: 1/21/05  
SP6120 Low Voltage, AnyFETTM, Synchronous, Buck Controller  
© Copyright 2005 Sipex Corporation  
15  
APPLICATIONS INFORMATION: Continued  
lum capacitors are considered. Tantalum capaci-  
tors are known for catastrophic failure when ex-  
posed to surge current, and input capacitors are  
prone to such surge current when power supplies  
are connected ‘live’ to low impedance power  
sources.Certaintantalumcapacitors,suchasAVX  
TPS series, are surge tested. For generic tantalum  
capacitors, use 2:1 voltage derating to protect the  
input capacitors from surge fall-out.  
The total power losses of the top MOSFET are the  
sum of switching and conduction losses. For syn-  
chronous buck converters of efficiency over 90%,  
allow no more than 4% power losses for high or  
low side MOSFETs. For input voltages of 3.3V  
and 5V, conduction losses often dominate switch-  
ing losses. Therefore, lowering the RDS(ON) of the  
MOSFETs always improves efficiency even  
though it gives rise to higher switching losses due  
to increased Crss.  
MOSFET Selection  
Top and bottom MOSFETs experience unequal  
conduction losses if their on time is unequal. For  
applicationsrunningatlargeorsmalldutycycle, it  
makes sense to use different top and bottom  
MOSFETs. Alternatively, parallel multiple  
MOSFETs to conduct large duty factor.  
The losses associated with MOSFETs can be  
divided into conduction and switching losses.  
Conduction losses are related to the on resistance  
of MOSFETs, and increase with the load current.  
Switching losses occur on each on/off transition  
when the MOSFETs experience both high current  
and voltage. Since the bottom MOSFET switches  
current from/to a paralleled diode (either its own  
bodydiodeoraSchottkydiode),thevoltageacross  
theMOSFETisnomorethan1Vduringswitching  
transition. As a result, its switching losses are  
negligible. The switching losses are difficult to  
quantify due to all the variables affecting turn on/  
off time. However, the following equation pro-  
vides an approximation on the switching losses  
associatedwiththetopMOSFETdrivenbySP6120.  
RDS(ON) variesgreatlywiththegatedrivervoltage.  
The MOSFET vendors often specify RDS(ON) on  
multiple gate to source voltages (VGS), as well as  
provide typical curve of RDS(ON) versus VGS. For  
5Vinput,usetheRDS(ON) specifiedat4.5VVGS.At  
the time of this publication, vendors, such as  
Fairchild, Siliconix and International Rectifier,  
havestartedtospecifyRDS(ON) atVGS lessthan3V.  
This has provided necessary data for designs in  
which these MOSFETs are driven with 3.3V and  
made it possible to use SP6120 in 3.3V only  
applications.  
PSH (max) =12CrssVIN (max)IOUT (max)FS  
where  
Crss = reverse transfer capacitance of the top  
Thermal calculation must be conducted to ensure  
the MOSFET can handle the maximum load cur-  
rent. The junction temperature of the MOSFET,  
determined as follows, must stay below the maxi-  
mum rating.  
MOSFET  
Switching losses need to be taken into account for  
high switching frequency, since they are directly  
proportional to switching frequency. The conduc-  
tion losses associated with top and bottom  
MOSFETs are determined by:  
PMOSFET (max)  
TJ(max) =TA(max)  
+
Rθ  
CH (max) = RDS (ON )IOUT (max)2 D  
JA  
P
where  
P
= RDS(ON )IOUT (max)2(1D)  
CL(max)  
TA(max) = maximum ambient temperature  
PMOSFET(max) = maximum power dissipa-  
tion of the MOSFET  
where  
PCH(max) = conduction losses of the high side  
R
ΘJA = junction to ambient thermal resistance.  
MOSFET  
PCL(max) = conduction losses of the low side  
R
ΘJA of the device depends greatly on the board  
MOSFET  
layout, as well as device package. Significant  
RDS(ON) = drain to source on resistance.  
Date: 1/21/05  
SP6120 Low Voltage, AnyFETTM, Synchronous, Buck Controller  
© Copyright 2005 Sipex Corporation  
16  
APPLICATIONS INFORMATION: Continued  
Loop Compensation Design  
thermalimprovementcanbeachievedinthemaxi-  
mum power dissipation through the proper design  
of copper mounting pads on the circuit board. For  
example, in a SO-8 package, placing two 0.04  
square inches copper pad directly under the pack-  
age, without occupying additional board space,  
can increase the maximum power from approxi-  
mately 1 to 1.2W. For DPAK package, enlarging  
the tap mounting pad to 1 square inches reduces  
the RΘJA from 96°C/W to 40°C/W.  
The goal of loop compensation is to manipulate  
loopfrequencyresponsesuchthatitsgaincrosses  
over 0db at a slope of –20db/dec. The SP6120  
has a transconductance error amplifier and re-  
quires the compensation network to be con-  
nected between the COMP pin and ground, as  
shown in Figure 18.  
The first step of compensation design is to pick  
the loop crossover frequency. High crossover  
frequencyisdesirableforfasttransientresponse,  
but often jeopardize the system stability. Since  
the SP6120 is equipped with 3% window com-  
parator that takes over the control loop on tran-  
sient, the crossover frequency can be selected  
primarily to the satisfaction of system stability.  
Crossover frequency should be higher than the  
ESR zero but less than 1/5 of the switching  
frequency. The ESR zero is contributed by the  
ESR associated with the output capacitors and  
can be determined by:  
Schottky Diode Selection  
When paralleled with the bottom MOSFET, an  
optional Schottky diode can improve efficiency  
and reduce noises. Without this Schottky diode,  
the body diode of the bottom MOSFET conducts  
thecurrentduringthenon-overlaptimewhenboth  
MOSFETsareturnedoff. Unfortunately,thebody  
diode has high forward voltage and reverse recov-  
ery problem. The reverse recovery of the body  
diodecausesadditionalswitchingnoiseswhenthe  
diode turns off. The Schottky diode alleviates  
these noises and additionally improves efficiency  
thanks to its low forward voltage. The reverse  
voltage across the diode is equal to input voltage,  
and the diode must be able to handle the peak  
current equal to the maximum load current.  
1
fZ(ESR)  
=
2πCOUTRESR  
Crossover frequency of 20kHz is a sound first  
try if low ESR tantalum capacitors or poscaps  
are used at the output. The next step is to calcu-  
late the complex conjugate poles contributed by  
the LC output filter,  
The power dissipation of the Schottky diode is  
determined by  
1
fP(LC)  
=
P
DIODE = 2VFIOUTTNOLFS  
2π√ LCOUT  
where  
The open loop gain of the whole system can be  
divided into the gain of the error amplifier,  
PWM modulator, buck converter, and feedback  
resistor divider. In order to crossover at the  
selected frequency fco, the gain of the error  
amplifier has to compensate for the attenuation  
caused by the rest of the loop at this frequency.  
In the RC network shown in Figure 18, the  
product of R1 and the error amplifier  
transconductance determines this gain. There-  
fore, R1 can be determined from the following  
equation that takes into account the typical error  
amplifier transconductance, reference voltage  
and PWM ramp built into the SP6120.  
TNOL = non-overlap time between GH and GL.  
VF = forward voltage of the Schottky diode.  
®®  
COMP  
R1  
C2  
SP6120  
C1  
1300VOUT fCO fZ(ESR)  
R1 =  
Figure 18. The RC network connected to the COMP pin  
provides a pole and a zero to control loop.  
2
VIN fP(LC)  
Date: 1/21/05  
SP6120 Low Voltage, AnyFETTM, Synchronous, Buck Controller  
© Copyright 2005 Sipex Corporation  
17  
APPLICATIONS INFORMATION: Continued  
Current Sense  
In Figure 18, R1 and C1 provides a zero fZ1  
whichneedstobeplacedatorbelowfP(LC). If fZ1  
is made equal to fP(LC) for convenience, the  
value of C1 can be calculated as  
The SP6120 allows sensing current using the  
inductor, PCB trace or current-sense resistor.  
Inductor-sense utilizes the voltage drop across  
the ESR of the inductor, while PCB trace and  
current-sense resistor introduce additional re-  
sistance in series with the inductor. The resis-  
tance of the sense element determines the  
overcurrent protection threshold as follows,  
1
C1 =  
2πfP(LC)R1  
The optional C2 generates a pole fP1 with R1 to  
cut down high frequency noise for reliable op-  
eration. This pole should be placed one decade  
higher than the crossover frequency to avoid  
erosion of phase margin. Therefore, the value of  
the C2 can be derived from  
43mV  
RSEN  
ILIM  
=
RSEN = current-sense resistance which can be  
implemented as ESR of the inductor, trace or  
discrete resistor.  
1
C2 =  
Themaximumpowerdissipationonthecurrent-  
20πfCOR1  
sense element is:  
Figure 19 illustrates the overall loop frequency  
response and frequency of each pole and zero.  
Tofine-tunethecompensation, itisnecessaryto  
physically measure the frequency response us-  
ing a network analyzer.  
2
P
= IOUT(max) RSEN  
SEN  
For the inductor-sense scheme shown in the  
application circuit, RS and CS are used to repli-  
catethesignalacrosstheESRoftheinductor.RS  
and CS can be looked at as a low pass filter  
whose output represents the DC differential  
voltage between the switch node and the output.  
At steady state, this voltage happens to be the  
output current times the ESR of the inductor. In  
addition, if the following relationship is satisfied,  
Gain  
-20db/dec  
L
ESR  
= RSCS  
-40db/dec  
Loop  
the output of the RsCs filter represents the exact  
voltage across the ESR, including the ripple.  
Since the SP6120’s hiccup overcurrent protec-  
tion scheme is intended to safeguard sustained  
overload conditions, the DC portion of the cur-  
rent signal is more of interest. Therefore, design-  
ing the RSCS time constant higher than L/ESR  
provides reliable current sense against any pre-  
mature triggering due to noise or any transient  
conditions. Pick Rs between 10k and 100k, and  
Cs can be determined by:  
-20db/dec  
f
-20db/dec  
-20db/dec  
Error Amplifier  
f
L
1
f
f
f
f
CO  
f
P1  
CS = 2  
Z1 P(LC)  
Z(ESR)  
ESR RS  
HerethetimeconstantofRSCS istwicethevalue  
of L/ESR.  
Figure 19. Frequency response of a stable system and its  
error amplifier.  
Date: 1/21/05  
SP6120 Low Voltage, AnyFETTM, Synchronous, Buck Controller  
© Copyright 2005 Sipex Corporation  
18  
APPLICATIONS INFORMATION: Continued  
Output Voltage Programming  
In some applications, it may be desirable to  
extend the current sense capability of a given  
RSEN element (usually the inductor ESR) be-  
yond the limit set by the 43mV threshold.  
As shown in Figure 21(A), the voltage divider  
connecting to the VFB pin programs the output  
voltage according to  
A straight forward way to do this would be to  
add a resistor RS2 in parallel with CS, creating a  
voltage divider with RS. This changes the rela-  
tionship with RS and CS to be  
R1  
R2  
VOUT = 1.25( 1 +  
)
where 1.25V is the internal reference voltage.  
SelectR2intherangeof10kto100k, andR1can  
be calculated using  
L
1
CS = 2  
ESR RS //RS2  
Using a voltage divider across the inductor, the  
new relationship becomes:  
R2(VOUT – 1.25)  
R1 =  
1.25  
43mV RS + RS2  
ILIM  
=
ESR  
RS2  
For output voltage less than 1.25V, a simple  
circuit shown in Figure 21(B) can be used in  
which VREF is an external voltage reference  
greater than 1.25V. For simplicity, use the same  
resistor value for R1 and R2, then R3 is deter-  
mined as follows,  
To calculate RS2, the formula becomes  
ILIMESR  
43mV  
RS2 = RS  
– 1  
(
/
)
ISP  
ISN  
R
S2  
(VREF – 1.25)R1  
R3 =  
R
S
2.5 – VOUT  
C
S
L
SWN  
V
OUT  
ESR  
Figure 20: Current Sensing  
VOUT > 1.25V  
VOUT < 1.25V  
VREF  
R3  
®®  
®®  
R1  
R1  
VFB  
VFB  
SP6120  
SP6120  
R2  
R2  
A
B
Figures 21(A), a voltage divider connected to the VFB pin programs the output voltageand 21(B), a simple circuit using  
one external voltage reference programs the output voltages to less than 1.25V.  
Date: 1/21/05  
SP6120 Low Voltage, AnyFETTM, Synchronous, Buck Controller  
© Copyright 2005 Sipex Corporation  
19  
APPLICATIONS INFORMATION: Continued  
Layout Guideline  
5. Connect the PGND pin close to the source of  
the bottom MOSFET, and the SWN pin to the  
source of the top MOSFET. Minimize the  
trace between GH/GL and the gates of the  
MOSFETs. All of these requirements reduce  
the impedance driving the MOSFETs. This is  
especiallyimportantforthebottomMOSFET  
that tends to turn on through its miller capaci-  
tor when the switch node swings high.  
PCB layout plays a critical role in proper func-  
tionoftheconvertersandEMIcontrol. Inswitch  
mode power supplies, loops carrying high di/dt  
give rise to EMI and ground bounces. The goal  
of layout optimization is to identify these loops  
and minimize them. It is also crucial on how to  
connect the controller ground such that its op-  
eration is not affected by noise. The following  
guideline should be followed to ensure proper  
operation.  
6. Minimize the loop composed of input capaci-  
tors, top/bottom MOSFETs and Schottky di-  
ode, This loop carries high di/dt current. Also  
increase the trace width to reduce copper  
losses.  
1. A ground plane is recommended for mini-  
mizing noises, copper losses and maximizing  
heat dissipation.  
7. Maximize the trace width of the loop con-  
necting the inductor, output capacitors,  
Schottky diode and bottom MOSFET.  
2. Connectthegroundoffeedbackdivider,com-  
pensationcomponents, oscillatorresistorand  
soft-start capacitor to the GND pin of the IC.  
Then connect this pin as close as possible to  
the ground of the output capacitor.  
3. The VCC bypass capacitor should be right  
next to the Vcc and GND pin.  
4. The traces connecting to feedback resistor  
andcurrentsensecomponentsshouldbeshort  
andfarawayfromtheswitchnode,andswitch-  
ing components.  
Date: 1/21/05  
SP6120 Low Voltage, AnyFETTM, Synchronous, Buck Controller  
© Copyright 2005 Sipex Corporation  
20  
PACKAGE: PLASTIC THIN SMALL  
OUTLINE  
(TSSOP)  
E2  
E1  
D
A
Ø
A1  
L
e
B
DIMENSIONS  
in inches (mm)  
16–PIN  
Minimum/Maximum  
- /0.043  
(- /1.10)  
A
0.002/0.006  
(0.05/0.15)  
A1  
B
0.007/0.012  
(0.19/0.30)  
0.193/0.201  
(4.90/5.10)  
D
0.169/0.177  
(4.30/4.50)  
E1  
e
0.026 BSC  
(0.65 BSC)  
0.126 BSC  
(3.20 BSC)  
E2  
L
0.020/0.030  
(0.50/0.75)  
0°/8°  
Ø
Date: 1/21/05  
SP6120 Low Voltage, AnyFETTM, Synchronous, Buck Controller  
© Copyright 2005 Sipex Corporation  
21  
ORDERING INFORMATION  
Operating Temperature Range Package Type  
Model  
SP6120CY ............................................... 0˚C to +70˚C ........................................ 16-Pin TSSOP  
SP6120CY/TR ......................................... 0˚C to +70˚C ....................................... 16-Pin TSSOP  
SP6120EY .............................................. -40˚C to +85˚C ...................................... 16-Pin TSSOP  
SP6120EY/TR......................................... -40˚C to +85˚C ..................................... 16-Pin TSSOP  
Available in lead free packaging. To order add "-L" suffix to part number.  
Example: SP6120EY/TR = standard; SP6120EY-L/TR = lead free  
/TR = Tape and Reel  
Pack quantity is 2,500 for 16-pin TSSOP.  
Corporation  
ANALOGEXCELLENCE  
Sipex Corporation  
Headquarters and  
Sales Office  
233 South Hillview Drive  
Milpitas, CA 95035  
TEL: (408) 934-7500  
FAX: (408) 935-7600  
Sipex Corporation reserves the right to make changes to any products described herein. Sipex does not assume any liability arising out of the  
application or use of any product or circuit described herein; neither does it convey any license under its patent rights nor the rights of others.  
Date: 1/21/05  
SP6120 Low Voltage, AnyFETTM, Synchronous, Buck Controller  
© Copyright 2005 Sipex Corporation  
22  

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