SP6139EU-L [SIPEX]

Wide Input, 1.3MHz Synchronous PWM Controller; 宽输入, 1.3MHz同步PWM控制器
SP6139EU-L
型号: SP6139EU-L
厂家: SIPEX CORPORATION    SIPEX CORPORATION
描述:

Wide Input, 1.3MHz Synchronous PWM Controller
宽输入, 1.3MHz同步PWM控制器

稳压器 开关式稳压器或控制器 电源电路 开关式控制器 光电二极管
文件: 总13页 (文件大小:147K)
中文:  中文翻译
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®
Advanced  
SP6139  
Wide Input, 1.3MHz Synchronous PWM Controller  
FEATURES  
2.5V to 20V Step Down Achieved Using Dual Input  
VCC  
GL  
10  
9
1
2
3
4
5
BST  
GH  
SP6139  
Small 10-Pin MSOP Package  
GND  
VFB  
8
SWN  
SS  
Up to 15A Ouput Capability  
10 Pin MSOP  
7
Highly Integrated Design, Minimal Components  
UVLO Detects Both VCC and VIN  
6
COMP  
UVIN  
Short Circuit Protection with Auto-Restart  
On-Board 1.5sink (2source) NFET Drivers  
Programmable Soft Start  
Now Available in Lead Free Packaging  
APPLICATIONS  
DSL Modems  
Fast Transient Response  
High Efficiency: Greater than 94% Possible  
A Synchronous Start-Up into a Pre-Charged Output  
Set-Top Boxes  
12V VIN Point of Load Apps.  
DESCRIPTION  
The SP6139 is a synchronous step-down switching regulator controller optimized for high efficiency. The part is  
designed to be especially attractive for dual supply, 12V step down with 5V used to power the controller. This lower VCC  
voltage minimizes power dissipation in the part. The SP6139 is designed to drive a pair of external NFETs using a fixed  
1.3MHz frequency, PWM voltage mode architecture. Protection features include UVLO, thermal shutdown and output  
short circuit protection. The SP6139 is available in the cost and space saving 10-pin MSOP.  
TYPICAL APPLICATION CIRCUIT  
V
IN  
12V  
C1  
22µF  
16V  
8
7
V
= 5V @ 30mA  
CC  
Si4922DY  
8.3A, 18m  
QT  
2
GND  
C1, C2  
RLF  
3.0,5%  
1
Ceramic  
1210  
X5R  
CBST  
L1 SD25-2R2  
2.2µH @ 2.8A  
DCR=31mΩ  
0.1µF  
U1  
DBST  
V
V
IN  
OUT  
MBR0530  
R5  
5
6
3.3V @ 2A  
RZ3  
1
2
3
4
5
10  
9
Bead  
VCC  
SP6139  
BST  
2.26k, 1%  
CVCC  
10µF  
C3  
47µF  
6.3V  
C4  
47µF  
6.3V  
GND 3  
GL  
GH  
SWN  
SS  
Si4922DY  
8.3A, 18mΩ  
R1  
QB  
4
8
GND  
VFB  
68.1k, 1%  
CZ3  
220pF  
R3  
150k, 1%  
6.3V  
7
SS  
0.8V  
3
6
COMP  
UVIN  
CVCC  
Ceramic  
8050  
UV  
IN  
CSS  
47nF  
GND2  
CZ2  
RZ2  
R2  
21.5k, 1%  
1.2nF 12.7k, 1%  
CP1  
R4  
100k, 1%  
X5R  
C3, C4  
Ceramic  
1210  
CF1  
100pF  
39pF  
X5R  
Date: 12/20/04  
SP6139 Wide Input, 1.3MHz Synchronous PWM Controller  
© Copyright 2004 Sipex Corporation  
1
ABSOLUTE MAXIMUM RATINGS  
These are stress ratings only and functional operation of the device at  
these ratings or any other above those indicated in the operation sections  
of the specifications below is not implied. Exposure to absolute maximum  
rating conditions for extended periods of time may affect reliability.  
Peak Output Current < 10us  
GH,GL ............................................................................................. 2A  
Storage Temperature .................................................. -65°C to 150°C  
Power Dissipation .......................................................................... 1W  
Lead Temperature (Soldering, 10 sec) ...................................... 300°C  
ESD Rating .......................................................................... 2kV HBM  
Thermal Resistance ............................................................. 41.9°C/W  
VCC .................................................................................................. 7V  
BST ............................................................................................... 27V  
BST-SWN ......................................................................... -0.3V to 7V  
SWN ................................................................................... -1V to 20V  
GH ......................................................................... -0.3V to BST+0.3V  
GH-SWN ......................................................................................... 7V  
All other pins .......................................................... -0.3V to VCC+0.3V  
ELECTRICAL CHARACTERISTICS  
Unless otherwise specified: -40°C < TAMB < 85°C, 4.5V < VCC < 5.5V, BST=VCC,SWN = GND = 0V, UVIN = 3.0V, CVCC  
=
10µF, CCOMP = 0.1µF, CGH = CGL = 3.3nF, CSS = 50nF, Typical measured at VCC=5V. The denotes the specifications  
which apply over the full operating temperature range, unless otherwise specified.  
PARAMETER  
MIN  
TYP  
MAX UNITS  
CONDITIONS  
QUIESCENT CURRENT  
VCC Supply Current  
1.5  
0.2  
mA  
VFB =0.9V (No switching)  
VFB =0.9V (No switching)  
BST Supply Current  
0.4  
mA  
PROTECTION: UVLO  
VCC UVLO Start Threshold  
VCC UVLO Stop Threshold  
VCC UVLO Hysteresis  
UVIN Start Threshold  
UVIN Stop Threshold  
UVIN Hysteresis  
4.00  
3.80  
4.25  
4.05  
200  
2.5  
4.5  
4.4  
V
V
mV  
V
2.3  
2.0  
2.65  
2.35  
2.2  
V
300  
mV  
ERROR AMPLIFIER REFERENCE  
Error Amplifier Reference  
0.792 0.800  
0.788 0.800  
0.808  
0.812  
V
V
2X Gain Config., Measure COMP/2  
Error Amplifier Reference  
Over Line and Temperature  
Error Amplifier Transconductance  
Error Amplifier Gain  
6
60  
150  
150  
50  
4
ms  
dB  
No Load  
COMP Sink Current  
µA  
VFB = 0.9V, COMP = 0.9V  
VFB = 0.7V, COMP = 2.2V  
VFB = 0.8V  
COMP Source Current  
VFB Input Bias Current  
Internal Pole  
µA  
200  
nA  
MHz  
V
COMP Clamp  
2.5  
-2  
VFB=0.7V, TA = 25°C  
COMP Clamp Temp. Coefficient  
mV/°C  
CONTROL LOOP: PWM COMPARATOR, RAMP & LOOP DELAY PATH  
Ramp Amplitude  
RAMP Offset  
0.92  
1.1  
1.1  
1.28  
180  
1.5  
V
V
TA = 25°C, RAMP COMP  
until GH starts switching  
RAMP Offset Temp. Coefficient  
GH Minimum Pulse Width  
-2  
90  
97  
mV/°C  
ns  
Maximum Controllable Duty Ratio  
92  
%
Maximum Duty Ratio Measured just  
before pulse skipping begins  
Maximum Duty Ratio  
100  
1.1  
%
Valid for 20 Cycles  
Internal Oscillator Frequency  
1.3  
MHz  
Date: 12/20/04  
SP6139 Wide Input, 1.3MHz Synchronous PWM Controller  
© Copyright 2004 Sipex Corporation  
2
ELECTRICAL CHARACTERISTICS  
Unless otherwise specified: 0°C < TAMB < 70°C, 4.5V < VCC < 5.5V, BST=VCC,SWN = GND = 0V, UVIN = 3.0V, CVCC = 10µF,  
C
COMP = 0.1µF, CGH = CGL = 3.3nF, CSS = 50nF, Typical measured at VCC=5V. The denotes the specifications which  
apply over the full operating temperature range, unless otherwise specified.  
PARAMETER  
MIN  
TYP  
MAX UNITS  
CONDITIONS  
TIMERS: SOFTSTART  
SS Charge Current:  
SS Discharge Current:  
10  
µA  
1
mA  
Fault Present, SS = 0.2V  
PROTECTION: SHORT CIRCUIT & THERMAL  
Short Circuit Threshold Voltage  
Hiccup Timeout  
0.2  
0.25  
50  
0.3  
V
Measured VREF (0.8V) - VFB  
VFB = 0V  
ms  
Number of Allowable Clock Cycles  
at 100% Duty Cycle  
20  
Cycles  
VFB = 0.7V  
Minimum GL Pulse After 20 Cycles  
Thermal Shutdown Temperature  
Thermal Recovery Temperature  
Thermal Hysteresis  
0.5  
145  
135  
10  
Cycles  
°C  
VFB = 0.7V  
°C  
°C  
OUTPUT: NFET GATE DRIVERS  
GH & GL Rise Times  
35  
30  
45  
20  
50  
50  
40  
70  
30  
ns  
ns  
Measured 10% to 90%  
GH & GL Fall Times  
Measured 90% to 10%  
GL to GH Non Overlap Time  
SWN to GL Non Overlap Time  
GH & GL Pull Down Resistance  
ns  
GH & GL Measured at 2.0V  
Measured SWN = 100mV to GL = 2.0V  
ns  
K  
PIN DESCRIPTION  
PIN # PIN NAME DESCRIPTION  
1
2
3
4
VCC  
Bias Supply Input. Connect to external 5V supply. Used to power internal circuits and  
low side gate driver.  
GL  
High current driver output for the low side NFET switch. It is always low if GH is high or  
during a fault. Resistor pull down ensure low state at low voltage.  
GND  
VFB  
Ground Pin. The control circuitry of the IC and lower power driver are referenced to this  
pin. Return separately from other ground traces to the (-) terminal of COUT  
.
Feedback Voltage and Short Circuit Detection pin. It is the inverting input of the Error  
Amplifier and serves as the output voltage feedback point for the Buck Converter. The  
output voltage is sensed and can be adjusted through an external resistor divider.  
Whenever VFB drops 0.25V below the positive reference, a short circuit fault is detected  
and the IC enters hiccup mode.  
5
COMP  
Output of the Error Amplifier. It is internally connected to the non-inverting input of the  
PWM comparator. An optimal filter combination is chosen and connected to this pin and  
either ground or VFB to stabilize the voltage mode loop.  
6
7
UVIN  
SS  
UVLO input for VIN voltage. Connect a resistor divider between VIN and UVIN to set  
minimum operating voltage.  
Soft Start. Connect an external capacitor between SS and GND to set the soft start rate  
based on the 10µA source current. The SS pin is held low via a 1mA (min) current during  
all fault conditions.  
8
9
SWN  
GH  
Lower supply rail for the GH high-side gate driver. Connect this pin to the switching node  
at the junction between the two external power MOSFET transistors.  
High current driver output for the high side NFET switch. It is always low if GL is high or  
during a fault. Resistor pull down ensure low state at low voltage.  
10  
BST  
High side driver supply pin. Connect BST to the external boost diode and capacitor as  
shown in the Typical Application Circuit on page 1. High side driver is connected between  
BST pin and SWN pin.  
Date: 12/20/04  
SP6139 Wide Input, 1.3MHz Synchronous PWM Controller  
© Copyright 2004 Sipex Corporation  
3
FUNCTIONAL DIAGRAM  
5
COMP  
100% Protection Logic  
CLR  
FAULT  
PULSES  
COUNT 20  
V
10  
9
BST  
CC  
CLOCK  
CLK  
RESET  
PWM LOOP  
Gm ERROR AMPLIFIER  
VFBINT  
V
DOMINANT  
GH  
Gm  
FAULT  
R
VPOS  
SYNCHRONOUS  
DRIVER  
QPWM  
V
FB  
8
2
SWN  
GL  
CC  
Q
V
CC  
FAULT  
S
10 µA  
7
1.2 MHZ  
CLK  
SOFTSTART INPUT  
POS REF  
SS  
RAMP = 1.1V  
CLOCK PULSE GENERATOR  
FAULT  
0.4 V  
GL HOLD OFF  
SS  
0.8V  
1.7 V  
REFERENCE  
CORE  
1.7 V  
V
1
CC  
REF OK  
3
GND  
ASYNC. STARTUP  
COMPARATOR  
THERMAL  
SHUTDOWN  
SET  
DOMINANT  
145 ˚C ON  
135 ˚C OFF  
S
HICCUP FAULT  
REF OK  
Q
SHORT CIRCUIT  
DETECTION  
+
FAULT  
0.25 V  
+ -  
VPOS  
-
R
VFBINT  
+
VCC  
POWER FAULT  
4.25 V ON  
4.05 V OFF  
VCC UVLO  
-
+
-
2.50 VON  
2.20 V OFF  
VIN UVLO  
CLK  
6
UVIN  
COUNTER  
CLR  
200ms Delay  
REF OK  
THERMAL AND SHORT CIRCUIT PROTECTION  
UVLO COMPARATORS  
THEORY OF OPERATION  
General Overview  
The SP6139 is a fixed frequency, voltage mode,  
synchronousPWMcontrolleroptimizedforhigh  
efficiency. The part has been designed to be  
especially attractive for split plane applications  
utilizing 5V to power the controller and 2.5V to  
20V for step down conversion.  
The SP6139 contains two unique control fea-  
tures that are very powerful in distributed appli-  
cations. First, asynchronous driver control is  
enabled during start up to prohibit the low side  
NFET from pulling down the output until the  
high side NFET has attempted to turn on. Sec-  
ond, a 100% duty cycle timeout ensures that the  
low side NFET is periodically enhanced during  
extended periods at 100% duty cycle. This guar-  
antees the synchronized refreshing of the BST  
capacitor during very large duty ratios.  
The heart of the SP6139 is a wide bandwidth  
transconductance amplifier designed to accom-  
modate Type II and Type III compensation  
schemes. A precision 0.8V reference present on  
the positive terminal of the error amplifier per-  
mits the programming of the output voltage  
down to 0.8V via the VFB pin. The output of the  
error amplifier, COMP, compared to a 1.1V  
peak-to-peak ramp is responsible for trailing  
edgePWMcontrol.ThisvoltagerampandPWM  
control logic are governed by the internal oscil-  
lator that accurately sets the PWM frequency to  
1.3MHz.  
The SP6139 also contains a number of valuable  
protectionfeatures.Aprogrammableinput(VIN)  
UVLO allows a user to set the exact value at  
which the conversion voltage is at a safe point to  
begin down conversion, and an internal VCC  
UVLO ensures that the controller itself has  
enough voltage to properly operate. Other pro-  
Date: 12/20/04  
SP6139 Wide Input, 1.3MHz Synchronous PWM Controller  
© Copyright 2004 Sipex Corporation  
4
THEORY OF OPERATION  
Hiccup  
tection features include thermal shutdown and  
short-circuit detection. In the event that either a  
thermal, short-circuit, or UVLO fault is de-  
tected, the SP6139 is forced into an idle state  
where the output drivers are held off for a finite  
period before a re-start is attempted.  
Uponthedetectionofapower,thermal,orshort-  
circuit fault, the SP6139 is forced into an idle  
state for 100mS (typical). The SS and COMP  
pins are immediately pulled low, and the gate  
drivers are held off for the duration of the  
timeout period. Power and thermal faults have  
toberemovedbeforearestartmaybeattempted,  
whereas,ashort-circuitfaultisinternallycleared  
shortly after the fault latch is set. Therefore, a  
restartattemptisguaranteedevery100mS(typi-  
cal) as long as the short-circuit condition per-  
sists.  
Under Voltage Lock Out (UVLO)  
The SP6139 contains two separate UVLO com-  
parators to monitor the bias (VCC) and conver-  
sion (VIN) voltages independently. The VCC  
UVLO threshold is internally set to 4.25V,  
whereas the VIN UVLO threshold is program-  
mable through the UVIN pin. When the UVIN  
pinisgreaterthan2.5V, theSP6139ispermitted  
to start up pending the removal of all other  
faults. Both the VCC and VIN UVLO compara-  
tors have been designed with hysteresis to pre-  
vent noise from resetting a fault.  
Thermal and Short-Circuit  
Protection  
Because the SP6139 is designed to drive large  
NFETs running at high current, there is a chance  
that either the controller or power converter will  
become too hot. Therefore, an internal thermal  
shutdown (145°C) has been included to prevent  
the IC from malfunctioning at extreme tempera-  
tures.  
Soft Start  
“Soft Start” is achieved when a power converter  
ramps up the output voltage while controlling  
the magnitude of the input supply source cur-  
rent. In a modern step down converter, ramping  
up the positive terminal of the error amplifier  
controls soft start. As a result, excess source  
current can be defined as the current required to  
charge the output capacitor.  
A short-circuit detection comparator has also  
been included in the SP6139 to protect against  
the accidental short or sever build up of current  
at the output of the power converter. This com-  
parator constantly monitors the positive and  
negative terminals of the error amplifier, and if  
the VFB pin ever falls more than 250mV (typi-  
cal) below the positive reference, a short-circuit  
fault is set. Because the SS pin overrides the  
internal 0.8V reference during soft start, the  
SP6139 is capable of detecting short-circuit  
faults throughout the duration of soft start as  
well as in regular operation.  
IVIN = COUT * DVOUT / DTSoft-start  
The SP6139 provides the user with the option to  
program the soft start rate by tying a capacitor  
from the SS pin to GND. The selection of this  
capacitor is based on the 10uA pull up current  
present at the SS pin and the 0.8V reference  
voltage. Therefore, the excess source can be  
redefined as:  
Error Amplifier and Voltage Loop  
Asstatedbefore, theheartoftheSP6139voltage  
error loop is a high performance, wide band-  
width transconductance amplifier. Because of  
the amplifier’s current limited (+/-150µA)  
transconductance, there are many ways to com-  
pensate the voltage loop or to control the COMP  
pin externally. If a simple, single pole, single  
IVIN = COUT * DVOUT *10µA / (CSS * 0.8V)  
Date: 12/20/04  
SP6139 Wide Input, 1.3MHz Synchronous PWM Controller  
© Copyright 2004 Sipex Corporation  
5
THEORY OF OPERATION  
zero response is required, then compensation  
can be a simple as an RC to ground. If a more  
complex compensation is required, then the  
amplifier has enough bandwidth (45° at 4 MHz)  
andenoughgain(60dB)torunTypeIIIcompen-  
sation schemes with adequate gain and phase  
margins at cross over frequencies greater than  
50kHz.  
GATE DRIVER TEST CONDITIONS  
90%  
GH(GL)  
10%  
FALL TIME  
2V  
90%  
RISE TIME  
2V  
GL(GH)  
10%  
NON-OVERLAP  
The common mode output of the error amplifier  
is 0.9V to 2.2V. Therefore, the PWM voltage  
ramp has been set between 1.1V and 2.2V to  
ensureproper0%to100%dutycyclecapability.  
The voltage loop also includes two other very  
importantfeatures. Oneisanasynchronousstart  
up mode. Basically, the GL driver can not turn  
on unless the GH driver has attempted to turn on  
or the SS pin has exceeded 1.7V. This feature  
prevents the controller from “dragging down”  
the output voltage during startup or in fault  
modes. The second feature is a 100% duty cycle  
timeout that ensures synchronized refreshing of  
the BST capacitor at very high duty ratios. In the  
event that the GH driver is on for 20 continuous  
clock cycles, a reset is given to the PWM flip  
flop half way through the 21st cycle. This forces  
GL to rise for the remainder of the cycle, in turn  
refreshing the BST capacitor.  
V(BST)  
GH  
Voltage  
V(SWN)  
V(VCC)  
GL  
Voltage  
0V  
V(VIN)  
SWN  
Voltage  
-0V  
-V(Diode) V  
V(VIN)+V(VCC)  
BST  
Voltage  
V(VCC)  
TIME  
Gate Drivers  
The SP6139 contains a pair of powerful 2  
SOURCE and 1.5SINK drivers. These state  
of the art drivers are designed to drive external  
NFETs capable of handling up to 30A. Rise,  
fall,andnon-overlaptimeshaveallbeenminized  
to achieve maximum efficiency. All drive pins  
GH, GL & SWN are monitored continuously to  
ensure that only one external NFET is ever on at  
any given time.  
Date: 12/20/04  
SP6139 Wide Input, 1.3MHz Synchronous PWM Controller  
© Copyright 2004 Sipex Corporation  
6
APPLICATIONS INFORMATION  
Inductor Selection  
IPP  
IPEAK = IOUT (max)  
+
2
There are many factors to consider in selecting  
the inductor including cost, efficiency, size and  
EMI. In a typical SP6139 circuit, the inductor is  
chosen primarily for value, saturation current  
andDCresistance.Increasingtheinductorvalue  
will decrease output voltage ripple, but degrade  
transientresponse. Lowinductorvaluesprovide  
the smallest size, but cause large ripple currents,  
poor efficiency and more output capacitance to  
smooth out the larger ripple current. The induc-  
tor must also be able to handle the peak current  
at the switching frequency without saturating,  
and the copper resistance in the winding should  
be kept as low as possible to minimize resistive  
power loss. A good compromise between size,  
loss and cost is to set the inductor ripple current  
tobewithin20%to40%ofthemaximumoutput  
current.  
and provide low core loss at the high switching  
frequency. Low cost powdered iron cores have  
a gradual saturation characteristic but can intro-  
duce considerable ac core loss, especially when  
the inductor value is relatively low and the  
ripple current is high. Ferrite materials, on the  
other hand, are more expensive and have an  
abrupt saturation characteristic with the induc-  
tance dropping sharply when the peak design  
current is exceeded. Nevertheless, they are pre-  
ferred at high switching frequencies because  
they present very low core loss and the design  
only needs to prevent saturation. In general,  
ferrite or molypermalloy materials are better  
choice for all but the most cost sensitive appli-  
cations.  
The switching frequency and the inductor oper-  
ating point determine the inductor value as fol-  
lows:  
The power dissipated in the inductor is equal to  
the sum of the core and copper losses. To mini-  
mizecopperlosses,thewindingresistanceneeds  
to be minimized, but this usually comes at the  
expense of a larger inductor. Core losses have a  
more significant contribution at low output cur-  
rent where the copper losses are at a minimum,  
and can typically be neglected at higher output  
currentswherethecopperlossesdominate.Core  
loss information is usually available from the  
magnetic vendor.  
VOUT (VIN (max) VOUT  
)
L =  
VIN (max) FS Kr IOUT (max)  
where:  
Fs = switching frequency  
Kr = ratio of the ac inductor ripple current to the  
maximum output current  
The peak to peak inductor ripple current is:  
Thecopperlossintheinductorcanbecalculated  
using the following equation:  
PL(Cu) = IL2(RMS) RWINDING  
VOUT (VIN (max) VOUT  
)
IPP  
=
VIN(max) FS L  
where IL(RMS) is the RMS inductor current that  
can be calculated as follows:  
2
1
3
IPP  
IOUT(max)  
IL(RMS) = IOUT(max) 1 +  
Once the required inductor value is selected, the  
proper selection of core material is based on  
peak inductor current and efficiency require-  
ments. The core must be large enough not to  
saturate at the peak inductor current  
(
)
Date: 12/20/04  
SP6139 Wide Input, 1.3MHz Synchronous PWM Controller  
© Copyright 2004 Sipex Corporation  
7
APPLICATIONS INFORMATION  
FS = Switching Frequency  
D = Duty Cycle  
OUT = Output Capacitance Value  
Output Capacitor Selection  
The required ESR (Equivalent Series Resis-  
tance) and capacitance drive the selection of the  
type and quantity of the output capacitors. The  
ESR must be small enough that both the resis-  
tive voltage deviation due to a step change in the  
load current and the output ripple voltage do not  
exceed the tolerance limits expected on the  
output voltage. During an output load transient,  
the output capacitor must supply all the addi-  
tional current demanded by the load until the  
SP6139CU adjusts the inductor current to the  
new value.  
C
Input Capacitor Selection  
The input capacitor should be selected for ripple  
current rating, capacitance and voltage rating.  
The input capacitor must meet the ripple current  
requirement imposed by the switching current.  
In continuous conduction mode, the source cur-  
rent of the high-side MOSFET is approximately  
a square wave of duty cycle VOUT/VIN. Most of  
this current is supplied by the input bypass  
capacitors. The RMS value of input capacitor  
current is determined at the maximum output  
current and under the assumption that the peak  
Therefore the capacitance must be large enough  
so that the output voltage is help up while the  
inductor current ramps up or down to the value  
corresponding to the new load current. Addi-  
tionally, the ESR in the output capacitor causes  
a step in the output voltage equal to the current.  
Because of the fast transient response and inher-  
ent100%and0%dutycyclecapabilityprovided  
by the SP6139CU when exposed to output load  
transient, the output capacitor is typically cho-  
sen for ESR, not for capacitance value.  
to peak inductor ripple current is low, it is given  
by:  
ICIN(rms) = I  
OUT(max) D(1 - D)  
The worse case occurs when the duty cycle D is  
50% and gives an RMS current value equal to  
I
OUT/2.  
Select input capacitors with adequate ripple  
current rating to ensure reliable operation.  
The output capacitor’s ESR, combined with the  
inductor ripple current, is typically the main  
contributor to output voltage ripple. The maxi-  
mum allowable ESR required to maintain a  
specifiedoutputvoltageripplecanbecalculated  
by:  
The power dissipated in the input capacitor is:  
P
= IC2IN (rms) RESR(CIN)  
CIN  
RESR ≤ ∆VOUT  
IPK-PK  
This can become a significant part of power  
losses in a converter and hurt the overall energy  
transfer efficiency. The input voltage ripple  
primarily depends on the input capacitor ESR  
and capacitance. Ignoring the inductor ripple  
current, the input voltage ripple can be deter-  
mined by:  
where:  
VOUT = Peak to Peak Output Voltage Ripple  
IPK-PK = Peak to Peak Inductor Ripple Current  
The total output ripple is a combination of the  
ESR and the output capacitance value and can  
be calculated as follows:  
I
OUT (MAX )VOUT (VIN VOUT )  
VIN = Iout(max) RESR(CIN )  
+
2
FSCINVIN  
2 + (IPPRESR  
)
IPP (1 – D)  
2
VOUT  
=
COUTFS  
(
)
Date: 12/20/04  
where:  
SP6139 Wide Input, 1.3MHz Synchronous PWM Controller  
© Copyright 2004 Sipex Corporation  
8
APPLICATIONS INFORMATION  
The capacitor type suitable for the output capac-  
itors can also be used for the input capacitors.  
The total power losses of the top MOSFET are the  
sum of switching and conduction losses. For syn-  
chronous buck converters of efficiency over 90%,  
allow no more than 4% power losses for high or  
low side MOSFETs. For input voltages of 3.3V  
and 5V, conduction losses often dominate switch-  
ing losses. Therefore, lowering the RDS(ON) of the  
MOSFETs always improves efficiency even  
though it gives rise to higher switching losses due  
to increased Crss.  
However, exercise extra caution when tantalum  
capacitorsareconsidered.Tantalumcapacitorsare  
known for catastrophic failure when exposed to  
surge current, and input capacitors are prone to  
such surge current when power supplies are con-  
nected “live” to low impedance power sources.  
MOSFET Selection  
The losses associated with MOSFETs can be  
divided into conduction and switching losses.  
Conduction losses are related to the on resistance  
of MOSFETs, and increase with the load current.  
Switching losses occur on each on/off transition  
when the MOSFETs experience both high current  
and voltage. Since the bottom MOSFET switches  
current from/to a paralleled diode (either its own  
bodydiodeoraSchottkydiode),thevoltageacross  
theMOSFETisnomorethan1Vduringswitching  
transition. As a result, its switching losses are  
negligible. The switching losses are difficult to  
quantify due to all the variables affecting turn on/  
off time. However, the following equation pro-  
vides an approximation on the switching losses  
associatedwiththetopMOSFETdrivenbySP6139.  
Top and bottom MOSFETs experience unequal  
conduction losses if their on time is unequal. For  
applicationsrunningatlargeorsmalldutycycle, it  
makes sense to use different top and bottom  
MOSFETs. Alternatively, parallel multiple  
MOSFETs to conduct large duty factor.  
RDS(ON) variesgreatlywiththegatedrivervoltage.  
The MOSFET vendors often specify RDS(ON) on  
multiple gate to source voltages (VGS), as well as  
provide typical curve of RDS(ON) versus VGS. For  
5Vinput,usetheRDS(ON) specifiedat4.5VVGS.At  
the time of this publication, vendors, such as  
Fairchild, Siliconix and International Rectifier,  
havestartedtospecifyRDS(ON) atVGS lessthan3V.  
This has provided necessary data for designs in  
which these MOSFETs are driven with 3.3V and  
made it possible to use SP6139 in 3.3V only  
applications.  
PSH (max) =12CrssVIN (max)IOUT (max)FS  
where  
Crss = reverse transfer capacitance of the top  
MOSFET  
Thermal calculation must be conducted to ensure  
the MOSFET can handle the maximum load cur-  
rent. The junction temperature of the MOSFET,  
determined as follows, must stay below the maxi-  
mum rating.  
Switching losses need to be taken into account for  
high switching frequency, since they are directly  
proportional to switching frequency. The conduc-  
tion losses associated with top and bottom  
MOSFETs are determined by:  
PMOSFET (max)  
TJ(max) =TA(max)  
+
CH (max) = RDS (ON )IOUT (max)2 D  
Rθ  
P
JA  
where  
P
= RDS(ON )IOUT (max)2(1D)  
CL(max)  
TA(max) = maximum ambient temperature  
PMOSFET(max) = maximum power dissipa-  
tion of the MOSFET  
where  
PCH(max) = conduction losses of the high side  
MOSFET  
R
ΘJA = junction to ambient thermal resistance.  
PCL(max) = conduction losses of the low side  
R
ΘJA of the device depends greatly on the board  
MOSFET  
layout, as well as device package. Significant  
RDS(ON) = drain to source on resistance.  
Date: 12/20/04  
SP6139 Wide Input, 1.3MHz Synchronous PWM Controller  
© Copyright 2004 Sipex Corporation  
9
APPLICATIONS INFORMATION  
diode is equal to input voltage, and the diode  
must be able to handle the peak current equal to  
the maximum load current.  
thermalimprovementcanbeachievedinthemaxi-  
mum power dissipation through the proper design  
of copper mounting pads on the circuit board. For  
example, in a SO-8 package, placing two 0.04  
square inches copper pad directly under the pack-  
age, without occupying additional board space,  
can increase the maximum power from approxi-  
mately 1 to 1.2W. For DPAK package, enlarging  
thetapmountingpadto1squareinchesreducesthe  
RΘJA from 96°C/W to 40°C/W.  
The power dissipation of the Schottky diode is  
determined by  
P
DIODE = 2VFIOUTTNOLFS  
where  
Schottky Diode Selection  
TNOL = non-overlap time between GH and GL.  
VF = forward voltage of the Schottky diode.  
When paralleled with the bottom MOSFET, an  
optional Schottky diode can improve efficiency  
and reduce noises. Without this Schottky diode,  
the body diode of the bottom MOSFET con-  
ducts the current during the non-overlap time  
when both MOSFETs are turned off. Unfortu-  
nately, the body diode has high forward voltage  
and reverse recovery problem. The reverse re-  
covery of the body diode causes additional  
switching noises when the diode turns off. The  
Schottky diode alleviates these noises and addi-  
tionally improves efficiency thanks to its low  
forward voltage. The reverse voltage across the  
Loop Compensation Design  
The open loop gain of the whole system can be  
divided into the gain of the error amplifier,  
PWM modulator, buck converter output stage,  
and feedback resistor divider. In order to cross-  
over at the selected frequency FCO, the gain of  
the error amplifier has to compensate for the  
attenuation caused by the rest of the loop at this  
frequency.  
Type III Voltage Loop  
Compensation  
GAMP (s) Gain Block  
PWM Stage  
GPWM Gain  
Block  
Output Stage  
GOUT (s) Gain  
Block  
VIN  
(SRz2Cz2+1)(SR1Cz3+1)  
(SRESRCOUT+ 1)  
+
_
VREF  
(Volts)  
VOUT  
(Volts)  
VRAMP_PP  
SR1Cz2(SRz3Cz3+1)(SRz2Cp1+1)  
[S^2LCOUT+S(RESR+RDC) COUT+1]  
Notes: RESR = Output Capacitor Equivalent Series Resistance.  
RDC = Output Inductor DC Resistance.  
VRAMP_PP = SP6132 Internal RAMP Amplitude Peak to Peak Voltage.  
Condition: Cz2 >> Cp1 & R1 >> Rz3  
Output Load Resistance >> RESR & RDC  
Voltage Feedback  
GFBK Gain Block  
R2  
(R1 R2)  
VREF  
VOUT  
or  
+
VFBK  
(Volts)  
SP6134 Voltage Mode Control Loop with Loop Dynamic  
Date: 12/20/04  
SP6139 Wide Input, 1.3MHz Synchronous PWM Controller  
© Copyright 2004 Sipex Corporation  
10  
APPLICATIONS INFORMATION  
The goal of loop compensation is to manipulate  
loopfrequencyresponsesuchthatitsgaincrosses  
When the output capacitors are of a Ceramic  
Type,theSP6139CUEvaluationBoardrequires  
a Type III compensation circuit to give a phase  
boostof180°inordertocounteracttheeffectsof  
an under damped resonance of the output filter  
at the double pole frequency.  
over 0db at a slope of -20db/dec. The first step  
of compensation design is to pick the loop  
crossover frequency. High crossover frequency  
is desirable for fast transient response, but often  
jeopardizes the system stability. Crossover fre-  
quency should be higher than the ESR zero but  
less than 1/5 of the switching frequency. The  
ESR zero is contributed by the ESR associated  
with the output capacitors and can be deter-  
mined by:  
Gain  
(dB)  
Error Amplify Gain  
Bandwidth Product  
Condition:  
C22 >> CP1, R1 >> RZ3  
1
20 Log (RZ2/R1)  
ƒZ(ESR)  
=
2π COUT RESR  
Frequency  
(Hz)  
The next step is to calculated the complex con-  
jugate poles contributed by the LC output filter,  
Bode Plot of Type III Error Amplify Compensation.  
1
ƒP(LC)  
=
2π L COUT  
INDUCTORS - SURFACE MOUNT  
Inductor Specification  
Inductance  
(uH)  
Manufacturer/Part No.  
Series R  
m  
ISAT  
(a)  
Size  
LxW(mm)  
Inductor Type  
Manufaturer  
Website  
Ht.(mm)  
2.7  
2.7  
3.3  
Easy Magnet SC5018-2R7M  
TDK RLF 12560T-2R7N110  
Coilcraft DO5010P-332HC  
4.30  
4.50  
8.60  
12.0  
12.2  
17.0  
12.6x12.6  
12.5x12.8  
14.7x15.2  
4.5  
6.0  
8.0  
Shielded Ferrite Core  
Shielded Ferrite Core  
Unshielded Ferrite Core  
inter-technical.com  
tdk.com  
coilcraft.com  
1.2  
1.2  
1.5  
1.9  
Easy Magnet SC5018-1R2M  
Inter-Technical SC4015-1R2M  
Coilcraft DO5010P-152HC  
TDK RLF 12560T-1R9N120  
1.96  
4.37  
4.00  
3.60  
20.0  
17.0  
25.0  
13.2  
12.6x12.6  
10.0x10.0  
14.7x15.2  
12.5x12.8  
4.5  
3.8  
8.0  
6.0  
Shielded Ferrite Core  
Shielded Ferrite Core  
Unshielded Ferrite Core  
Shielded Ferrite Core  
inter-technical.com  
inter-technical.com  
coilcraft.com  
tdk.com  
CAPACITORS -SURFACE MOUNT  
Capacitance  
(uF)  
Manufacturer/Part No.  
ESR  
(max)  
Ripple Current  
(A)@45°C  
Size  
Voltage  
(V)  
Capacitor  
Type  
Manufaturer  
Website  
LxW(mm) Ht.(mm)  
22  
47  
TDK C3225X5R1C226M  
TDK C3225X5ROJ476M  
0.002  
4.00  
4.00  
3.2x2.5  
3.2x2.5  
2.0  
2.5  
16.0  
6.3  
X5R Ceramic  
X5R Ceramic  
tdk.com  
tdk.com  
0.002  
MOSFET - Surface Mount  
MOSFET  
Manufacturer/Part No.  
RDS (on)  
(max)  
ID Current  
(A)  
Qg  
nC(Typ)  
Qg  
nC(Max)  
Voltage Foot Print  
(V)  
Manufaturer  
Website  
N-Channel  
N-Channel  
N-Channel  
Fairchild Semi FDS6676S  
Fairchild Semi FD7088N3  
Vishay Si4336DY  
0.006  
0.005  
0.004  
14.50  
21.10  
25.0  
43  
37  
32  
60.0  
30.0  
30.0  
30.0  
SO-8  
SO-8  
SO-8  
fairchildsemi.com  
fairchildsemi.com  
vishay.com  
48.0  
50.0  
Note: Components highlighted in Bold are those used on the SP6134 Evaluation Board.  
Table 1. Input and Output Stage Components Selection Charts.  
Date: 12/20/04  
SP6139 Wide Input, 1.3MHz Synchronous PWM Controller  
© Copyright 2004 Sipex Corporation  
11  
PACKAGE: 10 PIN MSOP  
D
e1  
Ø1  
R1  
R
E/2  
Gauge Plane  
L2  
E
E1  
Ø
Ø1  
Seating Plane  
L
L1  
1
2
e
Pin #1 indentifier must be indicated within this shaded area (D/2 * E1/2)  
B
B
10 Pin MSOP JEDEC MO-187 (BA) Variation  
MIN  
NOM  
MAX  
SYMBOL  
A
A1  
A2  
b
-
0
0.75  
0.17  
0.08  
-
-
1.1  
0.15  
0.95  
0.27  
0.23  
0.85  
-
-
c
D
3.00 BSC  
A2  
A
E
4.90 BSC  
E1  
e
3.00 BSC  
0.50 BSC  
b
A1  
e1  
L
2.00 BSC  
0.4  
0.6  
0.8  
L1  
L2  
N
R
R1  
ø
0.95 REF  
0.25 BSC  
b
-
10  
-
-
-
-
-
-
-
8º  
15º  
WITH PLATING  
0.07  
0.07  
0º  
ø1  
0º  
c
Note: Dimensions in (mm)  
BASE METAL  
Section B-B  
Date: 12/20/04  
SP6139 Wide Input, 1.3MHz Synchronous PWM Controller  
© Copyright 2004 Sipex Corporation  
12  
ORDERING INFORMATION  
Package  
Part Number  
Temperature  
Topmark  
SP6139EU........................-40°C to +85°C...................SP6139EU ........................... 10 Pin MSOP  
SP6139EU/TR..................-40°C to +85°C...................SP6139EU ........................... 10 Pin MSOP  
Available in lead free packaging. To order add "-L" suffix to part number.  
Example: SP6139EU/TR = standard; SP6139EU-L/TR = lead free  
/TR = Tape and Reel  
Pack quantity is 2,500 for MSOP.  
CLICK HERE TO ORDER SAMPLES  
Corporation  
ANALOGEXCELLENCE  
Sipex Corporation  
Headquarters and  
Sales Office  
233 South Hillview Drive  
Milpitas, CA 95035  
TEL: (408) 934-7500  
FAX: (408) 935-7600  
Sipex Corporation reserves the right to make changes to any products described herein. Sipex does not assume any liability arising out of the  
application or use of any product or circuit described herein; neither does it convey any license under its patent rights nor the rights of others.  
Date: 12/20/04  
SP6139 Wide Input, 1.3MHz Synchronous PWM Controller  
© Copyright 2004 Sipex Corporation  
13  

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