SP7651_07 [SIPEX]

Wide Input Voltage Range 3Amp 900kHz Buck Regulator; 宽输入电压范围3Amp至900kHz降压型稳压器
SP7651_07
型号: SP7651_07
厂家: SIPEX CORPORATION    SIPEX CORPORATION
描述:

Wide Input Voltage Range 3Amp 900kHz Buck Regulator
宽输入电压范围3Amp至900kHz降压型稳压器

稳压器
文件: 总15页 (文件大小:1035K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
Solved by  
SP7651  
TM  
Wide Input Voltage Range 3Amp  
900kHz Buck Regulator  
FEATURES  
2.5V to 20V Step Down Achieved Using Dual Input  
Output Voltage down to 0.8V  
SP7651  
DFN PACKAGE  
7mm x 4mm  
P
GND  
GND  
GND  
26  
1
3A Output Capability (Up to 5A with Air Flow)  
Built in Low RDSON Power FETs (40 mΩ typ)  
Highly Integrated Design, Minimal Components  
900 kHz Fixed Frequency Operation  
UVLO Detects Both VCC and VIN  
LX  
LX  
LX  
BOTTOM VIEW  
25  
24  
P
2
3
4
Heatsink Pad 1  
Connect to Lx  
Pin 27  
P
GND  
23  
22  
LX  
5
VFB  
V
CC  
GND  
GND  
GND  
BST  
NC  
6
7
8
21  
20  
COMP  
UVIN  
GND  
SS  
Over Temperature Protection  
Heatsink Pad 2  
Connect to GND  
Short Circuit Protection with Auto-Restart  
Wide BW Amp Allows Type II or III Compensation  
Programmable Soft Start  
19  
18  
Pin 28  
9
10  
11  
12  
17  
V
IN  
Fast Transient Response  
Heatsink Pad 3  
Connect to VIN  
16  
15  
14  
V
IN  
IN  
LX  
High Efficiency: Greater than 92% Possible  
Asynchronous Start-Up into a Pre-Charged Output  
Small 7mm x 4mm DFN Package  
V
LX  
Pin 29  
13  
V
IN  
LX  
U.S. Patent #6,922,04ꢀ  
DESCRIPTION  
The SP7651 is a high voltage synchronous step-down switching regulator optimized for high efficiency. The part  
is designed to be especially attractive for dual supply, ꢀ2V step down with 5V used to power the controller. This  
lower VCC voltage minimizes power dissipation in the part. The SP765ꢀ is designed to provide a fully integrated  
buck regulator solution using a fixed 900kHz frequency, PWM voltage mode architecture. Protection features  
include UVLO, thermal shutdown and output short circuit protection. The SP765ꢀ is available in the space saving  
7mm X 4mm DFN package.  
TYPICAL APPLICATION CIRCUIT  
Uꢀ  
SP7651  
Lꢀ  
2
26  
25  
24  
23  
22  
2ꢀ  
20  
ꢀ9  
ꢀ8  
ꢀ7  
ꢀ6  
ꢀ5  
ꢀ4  
PGND  
PGND  
PGND  
GND  
VFB  
LX  
LX  
VOUT  
3.3V  
0-3A  
4.7uH, Irate=3.87A  
Rꢁ3  
7.ꢀ5k,  
1%  
Rꢁ2  
Cꢁ2  
3
LX  
+5V  
VCC  
ꢀ5k,1%  
ꢀ,000pF  
C3  
22uF  
6.3V  
4
LX  
Rꢀ  
CPꢀ  
5
68.ꢀk,ꢀ%  
VCC  
GND  
GND  
GND  
BST  
NC  
Cꢁ3  
22pF  
6
ꢀ50pF  
COMP  
UVIN  
GND  
SS  
CVCC  
2.2uF  
7
CFꢀ  
ꢀ00pF  
ENABLE  
8
DBST  
9
RSET  
2ꢀ.5k,ꢀ%  
ꢀ0  
ꢀꢀ  
ꢀ2  
ꢀ3  
SD101AWS  
VIN  
CSS  
ꢀ5nF  
(note 2)  
VIN  
LX  
CBST  
6800pF  
VIN  
LX  
VIN  
LX  
VIN  
12V  
fs=900Khz  
Notes:  
1. U1 Bottom-Side Layout should  
have three contacts isolated from  
one another: Vin, SWNODE, and GND.  
Cꢀ  
22uF  
16V  
GND  
2. RSET=54.48/(Vout-0.8V) (KOhm)  
Rev J: 3/ꢀ4/07  
SP765ꢀ Wide Input Voltage Range 3A, 900kHz, Buck Regulator  
© Copyright 2007 Sipex Corporation  
ABSOLUTE MAXIMUM RATINGS  
These are stress ratings only and functional operation of the device at these ratings or any other above those indicated in the operation sections  
of the specifications below is not implied. Exposure to absolute maximum rating conditions for extended periods of time may affect reliability.  
All other pins............................................................-0.3V to VCC+0.3V  
VCC .................................................................................................. 7V  
VIN.................................................................................................. 22V  
ILX .................................................................................................... 5A  
BST................................................................................................ 35V  
LX-BST...............................................................................-0.3V to 7V  
LX........................................................................................-ꢀV to 20V  
Storage Temperature................................................... -65°C to 150°C  
Power Dissipation..................................................... Internally Limited  
ESD Rating........................................................................... 2kV HBM  
Thermal Resistance ΟJC........................................................... 5°C/W  
ELECTRICAL CHARACTERISTICS  
Unless otherwise specified: -40°C < TAMB < 85°C, -40°C< Tj <125°C, 4.5V < VCC < 5.5V, 3V< Vin < 20V, BST=LX + 5V,  
LX = GND = 0.0V, UVIN = 3.0V, CVCC = ꢀµF, CCOMP = 0.ꢀµF, CSS = 50nF, Typical measured at VCC = 5V.  
The denotes the specifications which apply over the full temperature range, unless otherwise specified.  
PARAMETER  
MIN.  
TYP.  
MAX.  
UNITS  
CONDITIONS  
QUIESCENT CURRENT  
Vcc Supply Current (No switching)  
Vcc Supply Current (switching)  
BST Supply Current (No switching)  
BST Supply Current (switching)  
PROTECTION: UVLO  
ꢀ.5  
8
3
ꢀ2  
0.4  
6
mA  
mA  
mA  
mA  
Vfb =0.9V  
0.2  
4
Vfb =0.9V  
Vcc UVLO Start Threshold  
Vcc UVLO Hysteresis  
4.00  
ꢀ00  
2.3  
4.25  
200  
2.5  
4.5  
300  
2.65  
400  
V
mV  
V
UVIN Start Threshold  
UVIN Hysteresis  
200  
300  
mV  
µA  
UVIN Input Current  
UVIN= 3.0V  
ERROR AMPLIFIER REFERENCE  
2X Gain Config., Measure  
Vfb; Vcc =5 V, T=25°C  
Error Amplifier Reference  
0.792  
0.788  
0.800  
0.808  
0.8ꢀ2  
V
Error Amplifier Reference  
Over Line and Temperature  
Error Amplifier Transconductance  
Error Amplifier Gain  
0.800  
6
V
mA/V  
dB  
60  
No Load  
COMP Sink Current  
ꢀ50  
ꢀ50  
50  
µA  
Vfb =0.9V, COMP= 0.9V  
Vfb =0.7V, COMP= 2.2V  
Vfb = 0.8V  
COMP Source Current  
Vfb Input Bias Current  
Internal Pole  
µA  
200  
nA  
4
MHz  
V
COMP Clamp  
2.5  
-2  
Vfb =0.7V, TA=25¼C  
COMP Clamp Temp. Coefficient  
mV/°C  
Rev J: 3/ꢀ4/07  
SP765ꢀ Wide Input Voltage Range 3A, 900kHz, Buck Regulator  
© Copyright 2007 Sipex Corporation  
2
ELECTRICAL CHARACTERISTICS  
Unless otherwise specified: -40°C < TAMB < 85°C, -40°C<Tj<125°C, 4.5V < VCC < 5.5V, 3V<Vin<20V, BST=LX + 5V, LX = GND =  
0.0V, UVIN = 3.0V, CVCC = ꢀµF, CCOMP = 0.ꢀµF, CSS = 50nF, Typical measured at VCC = 5V.  
The denotes the specifications which apply over the full temperature range, unless otherwise specified.  
PARAMETER  
MIN. TYP.  
MAX. UNITS  
CONDITIONS  
CONTROL LOOP: PWM COMPARATOR, RAMP & LOOP DELAY PATH  
Ramp Amplitude  
RAMP Offset  
0.92  
ꢀ.ꢀ  
ꢀ.ꢀ  
ꢀ.28  
ꢀ80  
990  
V
V
TA = 25°C, RAMP COMP  
until GH starts Switching  
RAMP Offset Temp. Coefficient  
GH Minimum Pulse Width  
-2  
mV/°C  
90  
ns  
Maximum Duty Ratio Measured  
just before pulsing begins  
Maximum Controllable Duty Ratio  
92  
97  
%
Maximum Duty Ratio  
ꢀ00  
8ꢀ0  
%
Valid for 20 cycles  
Internal Oscillator Ratio  
TIMERS: SOFTSTART  
SS Charge Current:  
900  
ꢀ0  
kHz  
µA  
SS Discharge Current:  
PROTECTION: Short Circuit & Thermal  
Short Circuit Threshold Voltage  
Hiccup Timeout  
mA  
Fault Present, SS = 0.2V  
0.2  
0.25  
200  
0.3  
V
Measured Vref (0.8V) - VFB  
Vfb = 0.5V  
ms  
Number of Allowable Clock Cycles at  
100% Duty Cycle  
20  
Cycles  
Minimum GL Pulse After 20 Cycles  
Thermal Shutdown Temperature  
Thermal Recovery Temperature  
Thermal Hysteresis  
0.5  
ꢀ45  
ꢀ35  
ꢀ0  
Cycles  
°C  
Vfb = 0.7V  
Vfb = 0.7V  
°C  
°C  
OUTPUT: POWER STAGE  
Vcc = 5V ; Iout = 3A  
Tamb = 25°C  
High Side Rdson  
40  
40  
mΩ  
Vcc = 5V ; Iout = 3A  
Tamb = 25°C  
Synchronous FET Rdson  
mΩ  
Maximum Output Current  
3
A
Rev J: 3/ꢀ4/07  
SP765ꢀ Wide Input Voltage Range 3A, 900kHz, Buck Regulator  
© Copyright 2007 Sipex Corporation  
3
PIN DESCRIPTION  
Pin #  
ꢀ-3  
Pin Name Description  
Pgnd  
Ground connection for the synchronous rectifier  
4,8,ꢀ9-2ꢀ  
GND  
Ground Pin. The control circuitry of the IC and lower power driver are refer-  
enced to this pin. Return separately from other ground traces to the (-) terminal  
of Cout.  
5
6
Vfb  
Feedback Voltage and Short Circuit Detection pin. It is the inverting input of the  
Error Amplifier and serves as the output voltage feedback point for the Buck  
Converter. The output voltage is sensed and can be adjusted through an exter-  
nal resistor divider. Whenever Vfb drops 0.25V below the positive reference, a  
short circuit fault is detected and the IC enters hiccup mode.  
COMP  
Output of the Error Amplifier. It is internally connected to the inverting input of  
the PWM comparator. An optimal filter combination is chosen and connected  
to this pin and either ground or Vfb to stabilize the voltage mode loop.  
7
9
UVIN  
SS  
UVLO input for Vin voltage. Connect a resistor divider between Vin and UVin to  
set minimum operating voltage.  
Soft Start. Connect an external capacitor between SS and GND to set the soft  
start rate based on the ꢀ0µA source current. The SS pin is held low via a ꢀmA  
(min) current during all fault conditions.  
ꢀ0-ꢀ3  
Vin  
Input connection to the high side N-channel MOSFET. Place a decoupling  
capacitor between this pin and Pgnd.  
ꢀ4-ꢀ6,23-26  
LX  
NC  
Connect an inductor between this pinand Vout  
ꢀ7  
ꢀ8  
No Connect  
BST  
High side driver supply pin. Connect BST to the external boost diode and ca-  
pacitor as shown in the Typical Application Circuit on page ꢀ. High side driver  
is connected between BST pin and SWN pin.  
22  
Vcc  
Input for external 5V bias supply  
THEORY OF OPERATION  
General Overview  
that accurately sets the PWM frequency to  
900kHz.  
The SP7651 is a fixed frequency, voltage  
mode, synchronous PWM regulator opti-  
mized for high efficiency. The part has been  
designed to be especially attractive for split  
plane applications utilizing 5V to power the  
controller and 2.5V to 20V for step down  
conversion.  
The SP765ꢀ contains two unique control  
features that are very powerful in distributed  
applications.First,asynchronousdrivercon-  
trol is enabled during startup, to prohibit the  
low side NFET from pulling down the output  
until the high side NFET has attempted to  
turn on. Second, a 100% duty cycle timeout  
ensuresthatthelowsideNFETisperiodically  
enhanced during extended periods at 100%  
dutycycle.Thisguaranteesthesynchronized  
refreshing of the BST capacitor during very  
large duty ratios.  
TheheartoftheSP765isawidebandwidth  
transconductance amplifier designed to ac-  
commodate Type II and Type III compensa-  
tion schemes. A precision 0.8V reference,  
present on the positive terminal of the error  
amplifier, permits the programming of the  
output voltage down to 0.8V via the VFB pin.  
The output of the error amplifier, COMP,  
which is compared to a ꢀ.ꢀV peak-to-peak  
ramp, is responsible for trailing edge PWM  
control.Thisvoltageramp,andPWMcontrol  
logic are governed by the internal oscillator  
The SP765ꢀ also contains a number of  
valuableprotectionfeatures.Programmable  
UVLO allows the user to set the exact VIN  
value at which the conversion voltage can  
Rev J: 3/ꢀ4/07  
SP765ꢀ Wide Input Voltage Range 3A, 900kHz, Buck Regulator  
© Copyright 2007 Sipex Corporation  
4
THEORY OF OPERATION  
safely begin down conversion, and an inter-  
nal VCC UVLO ensures that the controller  
itselfhasenoughvoltagetoproperlyoperate.  
Other protection features include thermal  
shutdown and short-circuit detection. In the  
event that either a thermal, short-circuit, or  
UVLOfaultisdetected,theSP765isforced  
intoanidlestatewheretheoutputdriversare  
held off for a finite period before a re-start  
is attempted.  
Thermal and Short-Circuit  
Protection  
Because the SP765ꢀ is designed to drive  
largeoutputcurrent,thereisachancethatthe  
power converter will become too hot. There-  
fore, an internal thermal shutdown (145°C)  
has been included to prevent the IC from  
malfunctioning at extreme temperatures.  
A short-circuit detection comparator has  
also been included in the SP765ꢀ to protect  
against an accidental short at the output  
of the power converter. This comparator  
constantly monitors the positive and nega-  
tive terminals of the error amplifier, and if  
the VFB pin falls more than 250mV (typical)  
below the positive reference, a short-circuit  
faultisset.BecausetheSSpinoverridesthe  
internal 0.8V reference during soft start, the  
SP765ꢀ is capable of detecting short-circuit  
faults throughout the duration of soft start as  
well as in regular operation.  
Soft Start  
“Soft Start” is achieved when a power con-  
verter ramps up the output voltage while  
controlling the magnitude of the input sup-  
ply source current. In a modern step down  
converter, ramping up the positive terminal  
of the error amplifier controls soft start. As a  
result,excesssourcecurrentcanbedefined  
as the current required to charge the output  
capacitor.  
IVIN = COUT * (∆VOUT / ∆TSOFT-START  
)
Handling of Faults:  
The SP765ꢀ provides the user with the op-  
tion to program the soft start rate by tying  
a capacitor from the SS pin to GND. The  
selection of this capacitor is based on the  
ꢀ0µA pullup current present at the SS pin  
and the 0.8V reference voltage. Therefore,  
the excess source can be redefined as:  
Upon the detection of power (UVLO), ther-  
mal, or short-circuit faults, the SP765ꢀ is  
forced into an idle state where the SS and  
COMP pins are pulled low and the NFETS  
are held off. In the event of UVLO fault, the  
SP765ꢀ remains in this idle state until the  
UVLO fault is removed. Upon the detection  
of a thermal or short-circuit fault, an internal  
200ms timer is activated. In the event of a  
short-circuit fault, a re-start is attempted im-  
mediately after the 200ms timeout expires.  
Whereas, when a thermal fault is detected  
the200msdelaycontinuouslyrecyclesanda  
re-startcannotbeattempteduntilthethermal  
fault is removed and the timer expires.  
IVIN = COUT * (∆VOUT *ꢀ0µA / (CSS * 0.8V)  
Under Voltage Lock Out (UVLO)  
The SP765ꢀ contains two separate UVLO  
comparatorstomonitortheinternalbias(VCC  
)
andconversion(VIN)voltagesindependently.  
The VCC UVLO threshold is internally set  
to 4.25V, whereas the VIN UVLO threshold  
is programmable through the UVIN pin.  
When the UVIN pin is greater than 2.5V,  
the SP765ꢀ is permitted to start up pend-  
ing the removal of all other faults. Both the  
VCC and VIN UVLO comparators have been  
designed with hysteresis to prevent noise  
from resetting a fault.  
Error Amplifier and Voltage Loop  
Since the heart of the SP765ꢀ voltage error  
loop is a high performance, wide bandwidth  
transconductance amplifier, great care  
shouldbetakentoselecttheoptimalcompen-  
sation network. Because of the amplifier’s  
Rev J: 3/ꢀ4/07  
SP765ꢀ Wide Input Voltage Range 3A, 900kHz, Buck Regulator  
© Copyright 2007 Sipex Corporation  
5
THEORY OF OPERATION  
current- limited (+/-ꢀ50µA) transconduc-  
tance, there are many ways to compensate  
the voltage loop or to control the COMP pin  
externally. Ifasimple,singlepole,singlezero  
responseisdesired,thencompensationcan  
be as simple as an RC circuit to Ground. If  
a more complex compensation is required,  
then the amplifier has enough bandwidth  
(45° at 4 MHz) and enough gain (60dB) to  
runTypeIIIcompensationschemeswithad-  
equategainandphasemarginsatcrossover  
frequencies greater than 50kHz.  
V
BST  
GH  
Voltage  
V
SWN  
V(V  
CC)  
GL  
Voltage  
0V  
V(V  
)
IN  
SWN  
Voltage  
-0V  
-V(Diode) V  
The common mode output of the error am-  
plifier is 0.9V to 2.2V. Therefore, the PWM  
voltageramphasbeensetbetween.ꢀVand  
2.2Vtoensureproper0%to100%dutycycle  
capability. The voltage loop also includes  
two other very important features. One is  
asynchronous startup mode. Basically, the  
synchronous rectifier cannot turn on unless  
the high side NFET has attempted to turn  
on or the SS pin has exceeded ꢀ.7V. This  
featurepreventsthecontrollerfromdragging  
down” the output voltage during startup or in  
fault modes. The second feature is a 100%  
dutycycletimeoutthatensuressynchronized  
refreshing of the BST capacitor at very high  
duty ratios. In the event that the high side  
NFET is on for 20 continuous clock cycles,  
a reset is given to the PWM flip-flop half  
way through the 21st cycle. This forces GL  
to rise for the cycle, in turn refreshing the  
BST capacitor.  
V(V )+V(V  
)
CC  
IN  
BST  
Voltage  
V(V  
)
CC  
TIME  
Setting Output Voltages  
The SP765ꢀ can be set to different output  
voltages. The relationship in the following  
formula is based on a voltage divider from  
the output to the feedback pin VFB, which is  
settoaninternalreferencevoltageof0.80V.  
Standard 1% metal film resistors of surface  
mount size 0603 are recommended.  
Vout = 0.80V ( Rꢀ / R2 + ꢀ ) =>  
Power MOSFETs  
Rꢀ  
R2=  
[(Vout /0.80V) -ꢀ]  
TheSP765containsapairofintegratedlow  
resistance N MOSFETs designed to drive  
up to 3A of output current. Maximum output  
currentcouldbelimitedbythermallimitations  
of a particular application. The SP765ꢀ  
incorporates a built-in over-temperature  
protection to prevent internal overheating.  
Where R1 = 68.1KΩ and for Vout = 0.80V  
setting, simply remove R2 from the board.  
Furthermore, one could select the value  
of the Rꢀ and R2 combination to meet the  
exact output voltage setting by restricting  
R1 resistance range such that 50KΩ < R1 <  
100KΩ for overall system loop stability.  
Rev J: 3/ꢀ4/07  
SP765ꢀ Wide Input Voltage Range 3A, 900kHz, Buck Regulator  
© Copyright 2007 Sipex Corporation  
6
APPLICATIONS INFORMATION  
Ipp  
2
Inductor Selection  
Ipeak= iout(max) +  
There are many factors to consider in se-  
lectingtheinductor, including:corematerial,  
inductance vs. frequency, current handling  
capability, efficiency, size and EMI. In a typi-  
cal SP765ꢀ circuit, the inductor is chosen  
primarily by operating frequency, saturation  
current and DC resistance. Increasing the  
inductor value will decrease output voltage  
ripple, but degrade transient response. Low  
inductorvaluesprovidethesmallestsize,but  
cause large ripple currents, poor efficiency  
and require more output capacitance to  
smooth out the larger ripple current. The  
inductor must be able to handle the peak  
current at the switching frequency without  
saturating, and the copper resistance in the  
winding should be kept as low as possible to  
minimize resistive power loss. A good com-  
promisebetweensize, lossandcostistoset  
the inductor ripple current to be within 20%  
to 40% of the maximum output current.  
...andprovidelowcorelossatthehighswitch-  
ingfrequency.Lowcostpowdered-ironcores  
are inappropriate for 900kHz operation  
.
Gappedferriteinductorsarewidelyavailable  
for consideration. Select devices that have  
operating data shown up to ꢀMHz. Ferrite  
materials, on the other hand, are more  
expensive and have an abrupt saturation  
characteristic with the inductance dropping  
sharply when the peak design current is  
exceeded. Nevertheless, they are preferred  
at high switching frequencies because they  
present very low core loss and the design  
only needs to prevent saturation. In general,  
ferrite or molypermalloy materials will be  
used with the SP765ꢀ.  
Optimizing Efficiency  
Thepowerdissipatedintheinductorisequal  
to the sum of the core and copper losses. To  
minimize copper losses, the winding resis-  
tance needs to be minimized, but this usu-  
ally comes at the expense of using a larger  
inductor.Corelosseshaveamoresignificant  
contribution at low output current where the  
copper losses are at a minimum, and can  
typically be neglected at higher output cur-  
rents where the copper losses dominate.  
Core loss information is usually available  
from the magnetics vendor. Proper inductor  
selection can affect the resulting power sup-  
ply efficiency by more than 15-20%!  
The switching frequency and the inductor  
operatingpointdeterminetheinductorvalue  
as follows:  
Vout (Vin(max) - Vout)  
Vin(max) fs Kr Iout(max)  
L=  
where:  
Fs = switching frequency  
Kr = ratio of the AC inductor ripple current  
to the maximum output current  
The copper loss in the inductor can be cal-  
culated using the following equation:  
The peak-to-peak inductor ripple current  
is:  
PL(cu)=i2L(rms) rwinding  
Vout(Vin(max) - Vout)  
Ipp=  
Vin(max) fs L  
where IL(RMS) is the RMS inductor current  
that can be calculated as follows:  
Once the required inductor value is se-  
lected, the proper selection of core mate-  
rial is based on peak inductor current and  
efficiency requirements. The core must be  
large enough not to saturate at the peak  
inductor current...  
2
Ipp  
3
IL(rms)=iout(max) 1 + ( Iout(max))  
Rev J: 3/ꢀ4/07  
SP765ꢀ Wide Input Voltage Range 3A, 900kHz, Buck Regulator  
© Copyright 2007 Sipex Corporation  
7
APPLICATIONS INFORMATION  
FS = Switching Frequency  
Output Capacitor Selection  
The required ESR (Equivalent Series Re-  
sistance) and capacitance drive the selec-  
tion of the type and quantity of the output  
capacitors. The ESR must be small enough  
that both the resistive voltage deviation due  
to a step change in the load current and  
the output ripple voltage do not exceed  
the tolerance limits expected on the output  
voltage. During an output load transient,  
the output capacitor must supply all the ad-  
ditional current demanded by the load until  
the SP7651 adjusts the inductor current to  
the new value.  
D = Duty Cycle  
COUT = Output Capacitance Value  
Input Capacitor Selection  
The input capacitor should be selected for  
ripple current rating, capacitance and volt-  
age rating. The input capacitor must meet  
the ripple current requirement imposed  
by the switching current. In continuous  
conduction mode, the source current of  
the high-side MOSFET is approximately  
a square wave of duty cycle VOUT/VIN.  
Most of this current is supplied by the  
input bypass capacitors. The RMS value  
of input capacitor current is determined at  
the maximum output current and under the  
assumption that the peak-  
In order to maintain VOUT, the capacitance  
must be large enough so that the output  
voltage is held up while the inductor current  
ramps up or down to the value correspond-  
ing to the new load current. Additionally, the  
ESR in the output capacitor causes a step  
in the output voltage equal to the current.  
Because of the fast transient response and  
inherent 100% to 0% duty cycle capability  
provided by the SP765ꢀ when exposed to  
anoutputloadtransient,theoutputcapacitor  
is typically chosen for ESR, not for capaci-  
tance value.  
to-peak inductor ripple current is low; it is given  
by:  
ICIN(rms) = IOUT(max) D(ꢀ - D)  
The worse case occurs when the duty cycle  
D is 50% and gives an RMS current value  
equal to IOUT/2. Select input capacitors with  
adequate ripple current rating to ensure reli-  
able operation.  
The ESR of the output capacitor, combined  
with the inductor ripple current, is typically  
the main contributor to output voltage ripple.  
The maximum allowable ESR required to  
maintain a specified output voltage ripple  
can be calculated by:  
The power dissipated in the input capaci-  
tor is:  
Pon= i2on(rms) resr(cin)  
This can become a significant part of power  
losses in a converter and hurt the overall  
energy transfer efficiency. The input volt-  
age ripple primarily depends on the input  
capacitor ESR and capacitance. Ignoring  
the inductor ripple current, the input voltage  
ripple can be determined by:  
Vout  
Resr ≤  
Ipk-pk  
where:  
∆VOUT = Peak-to-Peak Output Voltage  
Ripple  
∆Vin=iout(max) resr(cin) +  
IPK-PK = Peak-to-Peak Inductor Ripple Cur-  
rent  
Iout(max) Vout (Vin-Vout)  
The total output ripple is a combination of  
the ESR and the output capacitance value  
and can be calculated as follows:  
2
FscinVin  
The capacitor type suitable for the output  
capacitors can also be used for the input ca-  
pacitors. However, exercise extra caution  
2
IPP (ꢀ – D)  
2
∆VOUT  
=
(
)
+ (IPPRESR)  
COUTFS  
Rev J: 3/ꢀ4/07  
SP765ꢀ Wide Input Voltage Range 3A, 900kHz, Buck Regulator  
© Copyright 2007 Sipex Corporation  
8
APPLICATIONS INFORMATION  
systemstability.Crossoverfrequencyshould  
be higher than the ESR zero but less than  
ꢀ/5 of the switching frequency. The ESR  
zero is contributed by the ESR associated  
with the output capacitors and can be de-  
termined by:  
whentantalumcapacitorsareused.Tantalum  
capacitorsareknownforcatastrophicfailure  
when exposed to surge current, and input  
capacitors are prone to such surge current  
when power supplies are connected “live”  
to low impedance power sources.  
Loop Compensation Design  
ƒꢁ(ESR)  
=
.
The open loop gain of the whole system  
can be divided into the gain of the error  
amplifier, PWM modulator, buck converter  
output stage, and feedback resistor divider.  
In order to cross over at the selected fre-  
quency FCO, the gain of the error amplifier  
compensates for the attenuation caused by  
the rest of the loop at this frequency. The  
goal of loop compensation is to manipulate  
loop frequency response such that its gain  
crosses over 0db at a slope of -20db/dec.  
The first step of compensation design is to  
pick the loop crossover frequency.  
2π COUT RESR  
The next step is to calculate the complex  
conjugate poles contributed by the LC  
output filter,  
ƒP(LC)  
=
.
2π  
L COUT  
When the output capacitors are Ceramic  
type, theSP765EvaluationBoardrequires  
aTypeIIIcompensationcircuittogiveaphase  
boostof180°inordertocounteracttheeffects  
of an underdamped resonance of the output  
filter at the double pole frequency.  
High crossover frequency is desirable for  
fasttransientresponse,butoftenjeopardizes  
the higher than the ESR zero but less than  
ꢀ/5 of the switching frequency. The ESR  
zero is contributed by the ESR associated  
with the output capacitors and can be de-  
termined by:  
Type III V oltage Loop  
Compensation  
G AMP (s) Gain Block  
PWM Stage  
G PWM Gain  
Block  
Output Stage  
G OUT (s) Gain  
Block  
(SRz2Cz2+1)(SR1Cz3+1)  
VIN  
(SR  
COUT + 1)  
ESR  
VREF  
(Volts)  
+
_
VOUT  
(Volts)  
SR1Cz2(SRz3Cz3+1)(SRz2Cp1+1)  
VRAMP_PP  
[S^2LC  
+S(R ESR +R DC) C OUT +1]  
OUT  
Notes: R  
= Output Capacitor Equivalent Series Resistance.  
ESR  
RDC = Output Inductor DC Resistance.  
VRAMP_PP = SP6132 Internal RA MP Amplitude Peak to Peak V oltage.  
Condition: Cz2 >> Cp1 & R1 >> Rz3  
Output Load Resistance >> R  
& R  
DC  
ESR  
Voltage Feedback  
G FBK Gain Block  
R2  
R 2  
VREF  
VOUT  
or  
(R  
)
1
+
VFBK  
(Volts)  
SP765ꢀ Voltage Mode Control Loop with Loop Dynamic  
Definitions:  
R
R
R
ESR = Output Capacitor Equivalent Series Resistance  
DC = Output Inductor DC Resistance  
RAMP_PP = SP765ꢀ internal RAMP Amplitude Peak-to-Peak Voltage  
Rev J: 3/ꢀ4/07  
SP765ꢀ Wide Input Voltage Range 3A, 900kHz, Buck Regulator  
© Copyright 2007 Sipex Corporation  
9
APPLICATIONS INFORMATION  
Gain  
(dB)  
Error Amplifier Gain  
Bandwidth Product  
Condition:  
C22 >> CP1, R1 >> RZ3  
20 Log (RZ2/R1)  
Frequency  
(Hz)  
Bode Plot of Type III Error Amplifier Compensation.  
CP1  
RZ2  
CZ2  
RZ3  
CZ3  
V
OUT  
5
VFB  
-
R1  
68.1k, 1%  
6
+
COMP  
R
SET  
CF1  
+
0.8V  
-
R
-0.8)  
=54.48/ (V  
(kΩ)  
SET  
OUT  
Type III Error Amplifier Compensation Circuit  
Rev J: 3/ꢀ4/07  
SP765ꢀ Wide Input Voltage Range 3A, 900kHz, Buck Regulator  
© Copyright 2007 Sipex Corporation  
ꢀ0  
APPLICATIONS INFORMATION  
data was taken for still air, not with  
forced air. If forced air is used, some  
improvement in thermal resistance  
would be seen.  
SP765X Thermal Resistance  
The SP765X family has been tested with a  
variety of footprint layouts along with differ-  
entcopperareaandthermalresistancehas  
been measured. The layouts were done on  
4 layer FR4 PCB with the top and bottom  
layers using 3oz copper and the power and  
ground layers using ꢀoz copper.  
SP765X Thermal Resistance  
For the Minimum footprint, only about 0.ꢀ  
square inch of 3 ounces of copper was  
used on the top or footprint layer, and this  
layer had no vias to connect to the 3 other  
layers. For the Medium footprint, about 0.7  
square inches of 3 ounces of copper was  
used on the top layer, but vias were used  
to connect to the other 3 layers. For the  
Maximum footprint, about ꢀ.0 square inch  
of 3 ounces of copper was used on the top  
layer and many vias were used to connect  
to the 3 other layers.  
4 Layer Board:  
Top Layer 3ounces Copper  
GND Layer 1ounce Copper  
Power Layer ꢀounce Copper  
Bottom Layer 3ounces Copper  
Minimum Footprint: 44°C/W  
Top Layer: 0.ꢀ square inch  
No Vias to other 3 Layers  
Medium Footprint: 36°C/W  
Top Layer: 0.7 square inch  
Vias to other 3 Layers  
Maximum Footprint: 36°C/W  
Top Layer: ꢀ.0 square inch  
Vias to other 3 Layers  
Theresultsshowthatonlyabout0.7square  
inches of 3 ounces of copper on the top  
layer and vias connecting to the 3 other  
layers are needed to get the best thermal  
resistance of 36°C/W. Adding area on the  
top beyond the 0.7 square inches did not  
reduce thermal resistance.  
Using a minimum of 0.ꢀ square inches of  
(3 ounces of) Copper on the top layer with  
no vias connecting to the 3 other layers  
produced a thermal resistance of 44°C/W.  
This thermal impedance is only 22% higher  
thanthemediumandlargefootprintlayouts,  
indicating that space constrained designs  
canstillbenefitthermallyfromthePowerblox  
familyofICs. Thisindicatesthataminimum  
footprint of 0.ꢀ square inch, if used on a  
4 layer board, can produce 44°C/W ther-  
mal resistance. This approach is still very  
worthwhile if used in a space constrained  
design.  
The following page shows the footprint  
layouts from an ORCAD file. The thermal  
Rev J: 3/ꢀ4/07  
SP765ꢀ Wide Input Voltage Range 3A, 900kHz, Buck Regulator  
© Copyright 2007 Sipex Corporation  
ꢀꢀ  
Rev J: 3/ꢀ4/07  
SP765ꢀ Wide Input Voltage Range 3A, 900kHz, Buck Regulator  
© Copyright 2007 Sipex Corporation  
ꢀ2  
TYPICAL PERFORMANCE CHARACTERISITICS  
Rev J: 3/ꢀ4/07  
SP765ꢀ Wide Input Voltage Range 3A, 900kHz, Buck Regulator  
© Copyright 2007 Sipex Corporation  
ꢀ3  
PACꢀAGE: 26 PIN DFN  
Rev J: 3/ꢀ4/07  
SP765ꢀ Wide Input Voltage Range 3A, 900kHz, Buck Regulator  
© Copyright 2007 Sipex Corporation  
ꢀ4  
ORDERING INFORMATION  
Part Number  
SP765ꢀER  
Package Code  
DFN26  
RoHS  
MIN. Temp. (°C)  
MAX. Temp.(°C)  
Status  
Active  
Active  
Active  
Active  
Pack Quantity  
Bulk  
-40  
-40  
-40  
-40  
85  
85  
85  
85  
SP765ꢀER/TR  
SP765ꢀER-L  
SP765ꢀER-L/TR  
DFN26  
500 Tape & Reel  
Bulk  
DFN26  
DFN26  
500 Tape & Reel  
Sipex Corporation  
Headquarters and  
Sales Office  
233 South Hillview Drive  
Milpitas, CA 95035  
TEL: (408) 934-7500  
FAX: (408) 935-7600  
Sipex Corporation reserves the right to make changes to any products described herein. Sipex does not assume any liability arising out of the applica-  
tion or use of any product or circuit described herein; neither does it convey any license under its patent rights nor the rights of others.  
Rev J: 3/ꢀ4/07  
SP765ꢀ Wide Input Voltage Range 3A, 900kHz, Buck Regulator  
© Copyright 2007 Sipex Corporation  
ꢀ5  

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