6-1394723-4
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Connectivity Systems for PV Manufacturers
Building a greener tomorrow
TE Connectivity is committed to bringing the promise of
renewable energy to the world. The SOLARLOK product offering
provides a simple and reliable interconnection of solar systems.
TE has worked with leaders in the solar industry to lower costs,
increase reliability, and devise new and innovative ways to
create and apply solar products.
Early involvement pays
off in competition advantage
With approximately 7,000 engineers and 11 global design centers,
plus manufacturing facilities in approximately 25 countries, we put
a premium on innovation when it comes to helping companies solve
tough design problems. Talking to us early on in your design cycle
will give you the full benefit of our expertise.
In short, we can help you achieve a sustainable competitive
advantage. Whether it’s showing you the best existing products,
offering a value added solution or designing a new product,
our commitment to advanced engineering and world-class
manufacturing delivers innovation that can advance any solar
project. Our Electronic Components segment is a world leader
in passive electronic components, including connectors and
interconnect systems, relays, switches, circuit protection devices,
touchscreens, sensors, and wire and cable. TE’s ability to serve
your present and future requirements is realized through the
synergies of a strong R&D program and our expertise in materials
science, product design and process engineering, all supported by
our network of 5000-plus knowledgeable, sales representatives
and customer service personnel.
We can help you:
Shorten the design cycle
Reduce costs
Increase reliability
Design for manufacturability
TE Global Design Centers
1 : Harrisburg, PA : USA
2 : Greensboro/Winston-Salem, NC : USA
3 : Menlo Park, CA : USA
4 : Wilsonville, OR : USA
5 : Eatontown, NJ : USA
6 : Kawasaki, Japan
7 : Bensheim, Germany
8 : Shanghai, China
9 : Kessel-Lo, Belgium
10 : s’Hertogenbosch, Netherlands
11 : Kyungsan, Korea
Solar Manufacturing Facilities
A : Trutnov, Czech Republic
B : Greensboro, NC : USA
C : Empalme, Mexico
D : Hermosilla, Mexico
E : DongGuann, China
F : Shanghai, China
G : QingDao, China
SOLARLOK Connectivity Systems for PV Manufacturers
Mechanical, Environmental and Electrical Testing Capabilities
Force-deflection curves are generated to verify that
spring contact properties meet design criteria.
Contact resistance and temperature rise are measured
and recorded automatically. These parameters help to
establish/verify current carrying capacity, and de-rating
curves. Test samples are isolated to minimize the
influence of external variables such as air movement.
Components/assemblies are exposed to cold, heat,
moisture, and temperature change. Thermal shock
is accomplished with the 2-chamber method.
Environmental chambers operate from -70°C to +180°C
enabling simulation of real-world conditions.
Slow-motion bending and vibration testing simulates
line movements in the wire, stressing the crimped
termination. Industrial atmospheres are generated
with a gas mixture of SO2, H2S, NO2 and Cl2.
3D X-ray computer tomography provides high
resolution three-dimensional non-destructive
analysis capability.
Dimensions are in inches and millimeters unless otherwise specified.
Values in brackets are standard equivalents. Dimensions are shown
for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752
Canada: +1-905-475-6222
Mexico: +52 (0) 55-1106-0800
Latin/S. America: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
te.com/solar
2
Catalog 3-1773458-7 | Issue Date 04/2011
SOLARLOK Connectivity Systems for PV Manufacturers
Manufacturing Capabilities
The Trutnov, Czech Republic facility offers a repeatable manufacturing process which
produces a 100% automatically inspected and electrically tested junction box. For quality
control purposes, each junction jox is “laser etched” with a unique serial number.
TE manufactures the
SOLARLOK product
line on state of the
art manufacturing
equipment.
Our electrical test equipment has four independent heads to automatically test each
connection rail and diode in the popular four rail junction box. Assembly equipment
automatically verifies the production of the cable assemblies and attachment to the junction
box. The true position of the contact in the mating coupler housing and proper torque of
the screw nut are some of the critical process checks made to each unit. A vision system
is incorporated into the junction box assembly equipment. Polarization and molded
features are inspected by the same vision system to contribute to the production of
a quality product and a repeatable manufacturing process.
The SOLARLOK product is currently manufactured in Europe, Asia and the USA.
TE Manufacturing Facility in Trutnov, Czech Republic
Dimensions are in inches and millimeters unless otherwise specified.
Values in brackets are standard equivalents. Dimensions are shown
for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752
Canada: +1-905-475-6222
Mexico: +52 (0) 55-1106-0800
Latin/S. America: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
te.com/solar
3
Catalog 3-1773458-7 | Issue Date 04/2011
SOLARLOK Connectivity Systems for PV Manufacturers
The SOLARLOK Product Concept
System Features
Junction Box
•ꢀVariable wiring options
•ꢀSimple, fast and cost-effective assembly
•ꢀFlat, low profile design
•ꢀHigh current carrying capacity
•ꢀGood thermal balance
•ꢀConnectorized or direct wire configurations
•ꢀUp to four outputs possible
•ꢀUp to six internal rails
•ꢀCustomer-specific solutions
•ꢀTÜV and UL approved
Cable Couplers
•ꢀSimple on-site processing
•ꢀMating safety provided by keyed housings
•ꢀSemi-automatic assembly capability possible
•ꢀMultiple plugging and unplugging cycles
•ꢀAccomodates solar cable with different
insulation diameters
•ꢀHigh current carrying capacity
•ꢀWide temperature operating range
•ꢀTÜV and UL approved
Market expansion of the formerly regulated
energy supply sector, increased global
environmental awareness and governments
committing themselves to more stringent
environmental targets have opened up new
opportunities for the photovoltaic industry.
The junction box concept is based on a flexible,
open system structure, which allows serial as well
as parallel interconnection via direct wire connect
or separable connectors. Within the junction box,
up to six termination places rails are available for
photovoltaic foil connection. If required by the
customer, the junction box can be delivered
pre-configured with diodes, jumpers, plug
connectors, and solar cable pigtails.
Solar Cable
•ꢀDual wall insulation
Having served a niche market in the past, the
photovoltaics industry now has the opportunity
to move into mass production, realizing
economies of scale and gaining a greater
market share of the world’s energy mix.
•ꢀElectron beam cross-linked
•ꢀExcellent resistance to U.V., water,
ozone, fluids, salt, general weathering
The male and female cable couplers were
designed for high voltage and high current-
carrying capacity in addition to the well-
•ꢀExcellent resistance to abrasion
•ꢀHalogen free, flame retardant, low toxicity
•ꢀVery low smoke emissions
TE has contributed to the establishment of this
environmentally-friendly technology with the
introduction of its SOLARLOK connector system.
established IP 67 sealing requirement in the
photovoltaic industry. Mating safety is provided
by polarity keyed housings, fully shrouded
contacts, reliable high cycle life, and a squeeze
to release connection system. In addition, a wide
temperature range and fulfillment of worldwide
standards for photovoltaic connection systems
complement the robust product specification.
•ꢀExcellent flexibility and stripping performance
•ꢀTemperature Rating : –40°C up to +125°C
•ꢀNominal Voltage : Vo/V 1800/3000 VAC,
The SOLARLOK connector system delivers a
flexible system solution for easy and reliable
interconnections from photovoltaic modules to
the DC/AC converter. The entire system concept
is based on cost-effective and reliable processing
of individual interconnection system components.
This significantly reduces installation costs of
the solar energy system.
2600 VDC
•ꢀTest Voltage : 6KV, 50Hz, 5min
≥
•ꢀBending Radius : 5 x outer diameter
•ꢀTÜV and UL approved
Dimensions are in inches and millimeters unless otherwise specified.
Values in brackets are standard equivalents. Dimensions are shown
for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752
Canada: +1-905-475-6222
Mexico: +52 (0) 55-1106-0800
Latin/S. America: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
te.com/solar
4
Catalog 3-1773458-7 | Issue Date 04/2011
SOLARLOK Connectivity Systems for PV Manufacturers
Table of Contents
Junction Boxes Large Junction Box : Serial Interconnection..............................................................page : 8
5-Rail Junction Box : Serial Interconnection .............................................................page : 9
Medium Junction Box : Serial Interconnection.......................................................page : 10
Medium Junction Box : Serial Interconnection : Special Versions.................... page : 11
Small Junction Box : Serial Interconnection............................................................ page : 12
Decentralized 2-Rail Junction Box : Serial Interconnection ..............................page : 13
Junction Boxes for Building Integrated PV Applications (BIPV) ....................page : 14
Straddle Edge Junction Box..........................................................................................page : 15
Labels HM : High Tack Metallized Polyester Labels.............................................................page : 16
HW : White Polyester Labels......................................................................................... page : 17
Grounding System Grounding System : Grounding Bolt...........................................................................page : 18
Grounding System : Grounding Clip...........................................................................page : 19
Connectors Cable Coupler : Standard Line.....................................................................................page : 20
Cable Coupler : Slim Line................................................................................................ page : 21
Contacts ............................................................................................................................... page : 22
T-Branch Connector.........................................................................................................page : 23
DC Converter Receptacle ..............................................................................................page : 24
AC Inverter Connector....................................................................................................page : 25
Solar Cable Solar Cables ................................................................................................................ page : 26-27
Wiring Example with Extension Cables ...................................................................page : 28
Interconnection Examples.......................................................................................page : 30-31
Tooling Application Tooling....................................................................................................page : 32-33
Guidelines Assembly and Installation Guidelines ................................................................ page : 34-37
Numerical Index..........................................................................................................page : 38-40
Dimensions are in inches and millimeters unless otherwise specified.
Values in brackets are standard equivalents. Dimensions are shown
for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752
Canada: +1-905-475-6222
Mexico: +52 (0) 55-1106-0800
Latin/S. America: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
te.com/solar
5
Catalog 3-1773458-7 | Issue Date 04/2011
Junction Box
Female Cable Coupler
Male Cable Coupler
Solar Wire
SOLARLOK Connectivity Systems for PV Manufacturers
Large Junction Box : Serial Interconnection
Top View
Side View
Technical Data
Materials
Socket and Pin Contacts : CuZn
Housing : PPO (polyphenylene oxide),
weatherproof against UV radiation ozone
Contact Rail : Bright tin over copper
Electrical Features
Withstanding Voltage : 1000 V DC
Current Rating : Up to 25 A
Protection Class : ||
H : 25 mm
(with lid)
W : 150 mm
Mechanical Features
Junction Box with Mounted Cable and Connectors
Rated Current
Temperature Range : -40°C to + 105°C
Wire Size Range : Up to 12 AWG, 4 mm2
Protection Degree : IP 65, closed
Wire Size
(IEC 61215, Edition 2)
(Ampere)
Cable Length
(mm)
Part Number
Contact Rails Diodes
(mm2)
AWG
1740300-2
1987294-2
1987254-2
1740077-1
1740077-3
on request
6
6
6
4
4
4
5
5
5
3
3
3
6.0
8.5
1,000
1,000
1,000
1,000
1,000
1,000
4.0
4.0
4.0
4.0
4.0
4.0
12
12
12
12
12
12
13.0
6.0
8.5
Standards
UL approved
TÜV approved to IEC 61215 ed. 2 approved
13.0
Junction Box with Connector Outlet
Rated Current
(IEC 61215, Edition 2)
(Ampere)
Part Number
Contact Rails Diodes
3-1394723-0
6-1394735-5
6-1394723-4
2-1394723-4
on request
6
6
6
4
4
4
5
5
5
3
3
3
6.0
8.5
13.0
6.0
8.5
5-1394723-3
13.0
Junction box with
extended wiring space
Special Versions
Rated Current
Cable
Wire Size
Contact
Rails
(IEC 61215, Edition 2) Length
Part Number
Diodes
(Ampere)
(mm) (mm2) AWG
Comments
1987988-1
1987987-1
6
6
5
5
8.5
1,000
1,000
4.0
4.0
12
12
Junction box with
extended wiring space
13.0
Standard mounting on the panel with silicone glue (approved types see application specification). Optional with
double-sided adhesive tape (specifications of the adhesive tape can be found in the datasheets of the manufacturer)
Dimensions are in inches and millimeters unless otherwise specified.
Values in brackets are standard equivalents. Dimensions are shown
for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752
Canada: +1-905-475-6222
Mexico: +52 (0) 55-1106-0800
Latin/S. America: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
te.com/solar
8
Catalog 3-1773458-7 | Issue Date 04/2011
SOLARLOK Connectivity Systems for PV Manufacturers
5-Rail Junction Box : Serial Interconnection
Top View
Side View
Technical Data
Materials
Socket and Pin Contacts : CuZn
Housing : PPO (polyphenylene oxide),
weatherproof against UV radiation ozone
Contact Rail : Bright tin over copper
Electrical Features
Withstanding Voltage : 1000 V DC
Current Rating : Up to 25 A
Protection Class : ||
W : 140 mm
H : 22.5 mm
Wire Size
Junction Box with Mounted Cable and Connectors
Mechanical Features
Rated Current
Temperature Range : -40°C to + 105°C
Wire Size Range : Up to 12 AWG, 4 mm2
Protection Degree : IP 65, closed
Contact
Rails
(IEC 61215, Edition 2)
(Ampere)
Cable Length
(mm)
Part Number
Diodes
(mm2)
AWG
1987858-3
1987982-3
5
5
4
4
8.5
1,000
1,000
4.0
4.0
12
12
13.0
Standards
UL approved
TÜV approved to IEC 61215 ed. 2 approved
Junction Box with Connector Outlet
Rated Current
(IEC 61215, Edition 2)
(Ampere)
Part Number
ContactRails
Diodes
on request
on request
5
5
4
4
8.5
13.0
Dimensions are in inches and millimeters unless otherwise specified.
Values in brackets are standard equivalents. Dimensions are shown
for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752
Canada: +1-905-475-6222
Mexico: +52 (0) 55-1106-0800
Latin/S. America: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
te.com/solar
9
Catalog 3-1773458-7 | Issue Date 04/2011
SOLARLOK Connectivity Systems for PV Manufacturers
Medium Junction Box : Serial Interconnection
Top View
Side View
Technical Data
Materials
Socket and Pin Contacts : CuZn
Housing : PPO (polyphenylene oxide),
weatherproof against UV radiation ozone
Contact Rail : Bright tin over copper
Lid : Impact resistant P.C.
Electrical Features
Withstanding Voltage : 1000 V DC
Current Rating : Up to 25 A
Protection Class : ||
W : 115 mm
H : 22.5 mm
Wire Size
Junction Box with Mounted Cable and Connectors
Rated Current
Mechanical Features
(IEC 61215, Edition 2)
(Ampere)
Cable Length
(mm)
Part Number
Contact Rails Diodes
(mm2)
AWG
Temperature Range : -40°C to + 105°C
Wire Size Range : Up to 12 AWG, 4mm2
Protection Degree : IP 65, closed
1987002-4
1740699-6
1740971-2
4
4
4
3
3
3
6.0
8.5
1,000
1,000
1,000
4.0
4.0
4.0
12
12
12
13.0
Standards
UL approved
TÜV approved to IEC 61215 ed. 2 approved
Junction Box with Connector Outlet
Rated Current
(IEC 61215, Edition 2)
(Ampere)
Part Number
Contact Rails Diodes
1987003-3
1740700-1
1740972-1
4
4
4
3
3
3
6.0
8.5
13.0
Dimensions are in inches and millimeters unless otherwise specified.
Values in brackets are standard equivalents. Dimensions are shown
for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752
Canada: +1-905-475-6222
Mexico: +52 (0) 55-1106-0800
Latin/S. America: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
te.com/solar
10
Catalog 3-1773458-7 | Issue Date 04/2011
SOLARLOK Connectivity Systems for PV Manufacturers
Medium Junction Box : Serial Interconnection : Special Versions
Top View
Side View
Technical Data
W : 115 mm
H : 22.5 mm
Junction Box with Mounted Cable and Connectors
Rated Current
Cable
Wire Size
Contact
Rails
(IEC 61215, Edition 2) Length
Part Number
3-1740699-9
3-1740699-8
1987994-1
Diodes
(Ampere)
8.5
(mm) (mm2) AWG
Comments
Male contact (neutral)
right, left closed
4
4
4
4
3
3
3
3
1,000
1,000
1,000
1,000
4.0
4.0
4.0
4.0
12
12
12
12
Female contact (neutral)
left, right closed
8.5
Male contact (neutral)
right, left closed
13.0
Female contact (neutral)
left, right closed
1987995-1
13.0
Top View
Side View
W : 115 mm
H : 22.5 mm
Inside Style
Rated Current
Cable
Wire Size
Contact
Rails
(IEC 61215, Edition 2) Length
Part Number
Diodes
(Ampere)
(mm) (mm2) AWG
Comments
1740657-8
4
4
3
3
8.5
1,000
1,000
4.0
4.0
12
12
with mounted cable
with mounted cable
1-1740657-2
13.0
Dimensions are in inches and millimeters unless otherwise specified.
Values in brackets are standard equivalents. Dimensions are shown
for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752
Canada: +1-905-475-6222
Mexico: +52 (0) 55-1106-0800
Latin/S. America: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
te.com/solar
11
Catalog 3-1773458-7 | Issue Date 04/2011
SOLARLOK Connectivity Systems for PV Manufacturers
Small 3-Rail Junction Box : Serial Interconnection
Top View
Side View
Technical Data
Materials
Socket and Pin Contacts : CuZn
Housing : PPO (polyphenylene oxide),
weatherproof against UV radiation ozone
Contact Rail : Bright tin over copper
Lid : Impact resistant P.C.
Electrical Features
Withstanding Voltage : 1000 V DC
Current Rating : Up to 25 A
Protection Class : ||
W : 90 mm
H : 22 mm
Wire Size
Junction Box with Mounted Cable and Connectors
Rated Current
Mechanical Features
(IEC 61215, Edition 2)
(Ampere)
Cable Length
(mm)
Part Number
Contact Rails Diodes
(mm2)
AWG
Temperature Range : -40°C to +105°C
Wire Size Range : Up to 12 AWG, 4mm2
Protection Degree : IP 65, closed
1740425-5
1987252-6
1987252-1
3
3
3
2
2
2
6.5
10.5
14.0
1,000
1,000
1,000
4.0
4.0
4.0
12
12
12
Standards
UL approved
TÜV approved to IEC 61215 ed. 2 approved
Juncation Box with Connector Outlet
Rated Current
(IEC 61215, Edition 2)
(Ampere)
Part Number
Contact Rails Diodes
1418867-6
1987459-1
1987771-1
3
3
3
2
2
2
6.5
10.5
14.0
Dimensions are in inches and millimeters unless otherwise specified.
Values in brackets are standard equivalents. Dimensions are shown
for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752
Canada: +1-905-475-6222
Mexico: +52 (0) 55-1106-0800
Latin/S. America: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
te.com/solar
12
Catalog 3-1773458-7 | Issue Date 04/2011
SOLARLOK Connectivity Systems for PV Manufacturers
Decentralized 2-Rail Junction Box : Serial Interconnection
Technical Data
Materials
Housing : PPO (polyphenylene oxide)
Electrical Features
Current Rating : 9A
Withstanding Voltage : 1000 V DC
Mechanical Features
Temperature Range : -40°C to + 105°C
Wire Size Range : Up to 12 AWG, 4 mm2
90.0
94.5
84.5
90.0
84.5
94.5
Standards
UL approved
TÜV approved to IEC 61215 ed. 2 approved
(VDE 0126-5)
48.0
48.0
48.0
Feature & Benefits
•ꢀLow profile, only 18.5 mm
•ꢀSeparated diodes in
18.5
18.5
18.5
separate boxes
•ꢀProven solderless spring clip
termination technique
•ꢀ2 position style for lay out flexibility
Product Offering
Part Numbers
2134417-1
•ꢀDecentralized position saves on
the length of connecting cable
Description
2 Rail Junction Box : PLUS
2 Rail Junction Box : CENTER
2 Rail Junction Box : MINUS
•ꢀDecentralized position saves on
the length of X-connect
2134417-2
2134417-3
•ꢀConnectorized style (mates with
Slim Line Connector System)
Dimensions are in inches and millimeters unless otherwise specified.
Values in brackets are standard equivalents. Dimensions are shown
for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752
Canada: +1-905-475-6222
Mexico: +52 (0) 55-1106-0800
Latin/S. America: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
te.com/solar
13
Catalog 3-1773458-7 | Issue Date 04/2011
SOLARLOK Connectivity Systems for PV Manufacturers
Junction Boxes for Building Integrated PV Applications (BIPV)
Top View
Side View
12.5
Technical Data
Materials
Contact Plate : CuFe
105.8
Pin Contact : Silver plated CuSn
15.5
Electrical Features
8.5
Withstanding Voltage : 1000 V DC
14.0
Mechanical Features
Wire Size Range : Up to 12 AWG, 4.0 mm2
Protection Degree : IP 67
Wing Edge Junction Box
Standards
Rated Current
TÜV approved
(IEC 61215, Edition 2)
Part Number
1-1987293-4
Diodes
(Ampere)
Connection Type
with slim line connector system (see page 15)
1
12
Note: The cable assemblies for wing-edge junction box are available upon request.
Feature & Benefits
•ꢀSuitable solution for
NOTE : This product is not permitted for use in the USA.
automatic lamination
•ꢀFor crystalline applications
•ꢀConnectorized junction box
termination allows for easy and
reliable field installations
Dimensions are in inches and millimeters unless otherwise specified.
Values in brackets are standard equivalents. Dimensions are shown
for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752
Canada: +1-905-475-6222
Mexico: +52 (0) 55-1106-0800
Latin/S. America: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
te.com/solar
14
Catalog 3-1773458-7 | Issue Date 04/2011
SOLARLOK Connectivity Systems for PV Manufacturers
Straddle Edge Junction box
Technical Data
Materials
Housing : PPO (polyphenylene oxide),
UV F1 rated material
Electrical Features
Rated Current : 11A (crystalline)
and 3A (thin film)
Voltage : 1000V DC
Mechanical Features
Temperature Range : -40°C to + 85°C
Protection Level : IP 67
Application Cable : 2.5 mm2 and 4.0 mm2
131
Standards
TÜV approved
10
37.2
52.7
52.7
Features & Benefits
•ꢀFor both crystalline and thin film
10
10
10
10
applications
•ꢀOne of the smallest edge junction
boxes on the market
•ꢀModular design can meet various size
module application requirements
Straddle Edge Junction Box
•ꢀConnectorized junction box
termination allows for easy and
reliable field installations
Rated Current
(IEC 61215, Edition 2)
(Ampere)
Part Number
1971569-1
Description
Diodes
Connection Type
SOLARLOK straddle edge
junction box (11A)
Specific Connector System
1
1
11
3
SOLARLOK straddle edge
junction box (3A)
Specific Connector System
1971569-2
Note: The cable assemblies for straddle edge junction boxes are available upon request
Accessories
Part Number
Note : Connection of foil
by soldering.
Description
Plus Socket Connector
Minus Socket Connetcor
End Socket Connector
1971131-1
1971131-2
1971133-1
Required potting material please
see application specification.
Dimensions are in inches and millimeters unless otherwise specified.
Values in brackets are standard equivalents. Dimensions are shown
for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752
Canada: +1-905-475-6222
Mexico: +52 (0) 55-1106-0800
Latin/S. America: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
te.com/solar
15
Catalog 3-1773458-7 | Issue Date 04/2011
SOLARLOK Connectivity Systems for PV Manufacturers
HM : High tack metallized polyester labels
(for indoor and outdoor applications)
HM is a thermal transfer printable metalized polyester film with a high tack permanent acrylic
adhesive. The labels are designed for application to rough surfaces or where increased adhesion
is required. The high tack adhesion of HM will bond to most demanding surfaces, including
textured and contoured surfaces.
Label Width
Label Height
Horizontal Repeat Vertical Repeat
Web Width
Pack.
Qty.
Product Order
# AC
(mm) (inches) (mm) (inches) (mm)
(inches)
0.25
0.45
0.48
0.437
0.662
0.625
0.85
0.875
1.1
(mm) (inches) (mm) (inches)
HM-064064-25-8A 25000 12
6.4
8.9
0.25
0.35
0.375
0.375
0.5
0.5
0.75
0.75
1
6.4
4.7
0.25
0.186
0.315
0.375
0.437
0.5
0.25
0.45
0.25
0.5
1
6.4
11.4
12.2
11.1
16.8
15.9
21.6
22.2
27.9
27.9
27.9
--
9.5
7.9
0.375
0.313
0.5
82.2
60.6
64.3
82.1
3.24
2.386
2.531
3.23
3.38
3.25
3.54
2.736
3.436
3.44
3.44
1.488
1.75
HM-089047-10-8A
10000
5
5
7
5
5
4
3
3
3
3
1
HM-095080-25-8A 25000
9.5
8
12.7
12.7
14.3
15.9
9.5
HM-095095-10-8A
HM-127111-10-8A
HM-127127-10-8A
HM-191064-10-8A
HM-191114-15-8A
HM-254064-10-8A
HM-254127-10-8A
HM-254254-10-8A
HM-318097-10-8A
HM-381064-10-8A
HM-381127-5-8A
HM-381191-5-8A
HM-381381-2.5-8A
HM-381635-5-8A
10000
10000
10000
10000
15000
10000
10000
10000
10000
10000
5000
9.5
9.5
0.5
Technical Data
Applications
12.7
12.7
19.1
11.1
0.563
0.625
0.375
0.579
0.375
0.666
1.125
86
12.7
6.4
82.6
89.9
69.5
87.3
87.4
87.4
37.8
44.5
88.2
87.6
88.9
84.7
50.4
50.4
56.9
56.9
57.2
56.9
54
•ꢀRacks and Panels
(including back of solar panels)
19.1
11.4
6.4
14.7
9.5
25.4
25.4
25.4
31.8
38.1
38.1
38.1
38.1
38.1
44.5
44.5
50.8
50.8
50.8
50.8
50.8
76.2
76.2
101.6
101.6
101.6
•ꢀElectronic device and
equipment labeling
1
12.7
25.4
9.7
1.1
16.9
28.6
12.7
9.5
1
1.1
•ꢀGeneral purpose label applications
1.25
1.5
1.5
1.5
1.5
1.5
1.75
1.75
2
0.38
0.25
0.5
0.75
1.5
--
0.5
1
6.4
--
--
0.375
0.625
0.875
1.607
2.625
0.375
1.875
0.375
0.625
1.125
Temperature Range
2
2
2
2
1
12.7
19.1
44.2
43.2
44.5
40.6
--
1.738
1.7
15.9
22.2
40.8
66.7
9.5
3.472
3.45
3.5
Operating Temperature
: –40°C to +150°C (–40°F to +302°F)
5000
2500
38.1
63.5
6.4
1.75
1.6
Minimum Application Temperature
: 10°C (50°F)
5000
2.5
3.338
1.986
1.986
2.24
2.24
2.25
2.24
2.13
HM-445064-10-8A 10000
HM-445445-2-8A
2000
HM-508064-10-8A 10000
0.25
1.75
0.25
0.5
1
--
1
44.5
6.4
--
--
47.6
9.5
Specifications and Certifications
1
--
--
TE Technical Data Sheet
: TTDS-075
: UL 969, File MH17292
HM-508127-5-8A
HM-508254-5-8A
HM-508318-2.5-8A
HM-508508-3-8A
HM-762381-2.5-8A
HM-762508-2.5-8A
HM-101508-2.5-8A
HM-101635-2.5-8A
HM-101101-1.3-8A
5000
5000
2500
3000
2500
2500
2500
2500
1300
1
2
12.7
25.4
31.8
50.8
38.1
50.8
50.8
63.5
101.6
--
--
15.9
28.6
34.9
54.6
41.3
54
1
2
--
--
1
2
1.25
2
--
--
1.375
2.15
1
2
--
--
Printer Information
1
3
1.5
--
--
1.625
2.125
2.15
82.3
82.6
104.1
107.7
104.1
3.24
3.24
4.1
TE Printer
: TE3124 (Thermal transfer)
: T312 (Thermal transfer)
1
3
2
--
--
1
4
2
--
--
54.6
66.7
104.8
1
4
2.5
--
--
2.625
4.125
4.24
4.1
TE Ribbons
: 1330-0607
1
4
4
--
--
Part Number Example
HM - 127508 - 10 - 8A
NOTE : For reliable print
performance and durability,
use with Tyco Electronics
1330-0607 series ribbon.
Metallized
Pack Size
Label Height (mm)
Label Width (mm)
Product Family
Dimensions are in inches and millimeters unless otherwise specified.
Values in brackets are standard equivalents. Dimensions are shown
for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752
Canada: +1-905-475-6222
Mexico: +52 (0) 55-1106-0800
Latin/S. America: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
te.com/solar
16
Catalog 3-1773458-7 | Issue Date 04/2011
SOLARLOK Connectivity Systems for PV Manufacturers
HW : High Tack White Polyester Labels
HW is a white thermal transfer printable polyester film with a high tack - permanent acrylic
adhesive,designed for application to multiple surface types where increased adhesion
is required. The high tack adhesion of HW will bond to most demanding surfaces, including
textured and contoured surfaces.
Label Width
Label Height
Horizontal Repeat Vertical Repeat
Web Width
Pack.
Qty.
Product Order
# AC
(mm) (inches) (mm) (inches) (mm)
(inches)
(mm) (inches) (mm) (inches)
HW-064064-25-9
HW-080080-10-9
HW-089047-10-9
HW-095095-10-9
HW-114040-25-9
HW-127032-10-9
HW-127064-10-9
HW-127111-10-9
HW-127127-10-9
HW-165051-25-9
HW-171171-10-9
HW-178095-10-9
HW-191064-10-6
HW-191064-10-9
HW-203127-10-9
HW-229064-10-9
HW-254064-10-9
HW-254097-10-9
HW-254127-10-4
HW-254254-10-9
HW-318064-10-9
HW-318097-10-9
HW-381064-10-9
HW-381127-5-9
25000
10000
10000
10000
25000
10000
10000
10000
10000
25000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
5000
12
8
5
7
6
5
6
5
5
4
5
4
4
4
4
3
3
3
3
3
1
6.4
8.0
0.250
0.315
6.4
8.0
4.7
0.250
0.315
6.4
9.9
11.4
11.1
0.25
0.39
0.45
0.437
0.45
0.75
0.6
0.662
0.625
0.7
0.774
0.75
0.85
0.85
0.9
1.125
1.1
9.5
13.3
7.9
0.375
0.525
0.313
0.500
0.282
0.250
0.375
0.563
0.625
0.325
0.800
0.500
0.375
0.375
0.625
0.375
0.375
0.500
0.666
1.125
82.2
83.3
60.6
64.3
74.6
94.6
95.3
86.0
82.6
75.8
101.8
80.9
89.9
89.9
94.6
86.0
95.3
87.4
87.4
87.4
37.9
37.9
44.5
88.2
87.6
50.4
66.0
56.9
57.2
3.240
3.280
2.386
2.531
8.9
0.350
0.375
0.450
0.500
0.500
0.500
0.500
0.650
0.674
0.700
0.750
0.750
0.800
0.900
1.000
1.000
1.000
1.000
1.250
0.185
9.5
9.5
0.375
0.158
12.7
7.1
11.4
4.0
3.2
11.4
19.1
15.2
16.8
15.9
17.8
19.7
19.1
21.6
21.6
22.9
28.6
27.9
27.9
27.9
27.9
--
2.936
3.736
3.750
3.380
3.250
2.990
4.006
3.190
3.540
3.540
3.730
3.390
3.750
3.440
3.440
3.440
1.490
1.490
1.750
12.7
12.7
12.7
12.7
16.5
17.1
0.126
6.4
Technical Data
Applications
6.4
11.1
0.252
0.437
0.500
0.200
0.674
0.375
0.250
0.250
0.500
0.250
0.250
0.380
0.500
1.000
0.250
0.380
0.250
0.500
0.750
0.400
0.690
0.250
0.375
0.500
1.000
1.250
9.5
14.3
15.9
8.3
12.7
5.1
•ꢀEnclosures, Racks and Panels
(including back of solar panels)
17.1
20.3
12.7
9.5
17.8
9.5
•ꢀElectronic device and equipment
labeling
19.1
6.4
6.4
12.7
6.4
6.4
9.7
19.1
9.5
20.3
22.9
25.4
25.4
25.4
25.4
31.8
31.8
38.1
38.1
38.1
44.5
47.8
50.8
50.8
50.8
50.8
50.8
52.3
69.9
69.9
76.2
76.2
76.2
15.9
9.5
•ꢀGeneral purpose label applications
9.5
1.1
12.7
16.9
28.6
9.5
Temperature Range
Operating Temperature
: –40°C to +150°C (–40°F to +302°F)
12.7
25.4
6.4
9.7
1.1
1.1
--
0.375
0.500
0.375
0.625
0.875
0.500
0.962
0.375
0.500
0.625
1.125
1
1.250
--
-
12.7
9.5
Minimum Application Temperature
: 10°C (50°F)
1
1.500
1.500
1.500
1.750
6.4
12.7
19.1
10.2
17.5
6.4
9.5
--
--
2
2
1
44.2
43.2
--
1.74
1.7
15.9
22.2
12.7
24.4
9.5
3.470
3.450
1.986
2.600
2.240
2.250
2.240
2.250
2.240
2.290
3.000
3.000
3.130
HW-381191-5-9
5000
HW-445102-5-9
HW-478175-5-9
HW-508064-10-9
HW-508095-5-9
HW-508127-5-9
HW-508254-5-9
HW-508318-2.5-9
HW-523841-1.5-9
HW-699191-5-9
HW-699254-5-9
HW-762127-1-9
5000
--
Specifications and Certifications
TE Technical Data Sheet
: TTDS-076
5000
1
1.880
2.000
2.000
2.000
2.000
2.000
2.060
2.750
2.750
3.000
3.000
3.000
--
--
10000
5000
1
--
--
1
--
--
12.7
15.9
28.6
34.9
88.9
23.3
28.6
129.5
28.6
54.0
5000
1
12.7
25.4
31.8
84.1
19.1
25.4
127.0
25.4
50.8
--
--
56.9
57.2
: UL 969, File MH17292
5000
1
--
--
2500
1
--
--
1.375
56.9
58.2
76.2
76.2
79.4
82.3
82.6
1500
1
3.310
--
--
3.500
0.917
1.125
Printer Information
TE Printer
: TE3124 (Thermal transfer)
: T312 (Thermal transfer)
5000
1
0.750
1.000
5.000
1.000
2.000
--
--
5000
1
--
--
1000
1
--
--
5.100
1.125
HW-762254-5-9
HW-762508-2.5-9
5000
1
--
--
3.240
3.240
2500
1
--
--
2.125
TE Ribbons
: 1330-0607
Part Number Example
HW - 127508 - 10 - 9
Note : Label can
be flood-coated
to meet any color
in the PMS book.
Inquire with TE
customer service.
White
Pack Size
NOTE : For reliable print
performance and durability,
use with Tyco Electronics
1330-0607 series ribbon.
Label Height (mm)
Label Width (mm)
Product Family
Dimensions are in inches and millimeters unless otherwise specified.
Values in brackets are standard equivalents. Dimensions are shown
for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752
Canada: +1-905-475-6222
Mexico: +52 (0) 55-1106-0800
Latin/S. America: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
te.com/solar
17
Catalog 3-1773458-7 | Issue Date 04/2011
SOLARLOK Connectivity Systems for PV Manufacturers
Grounding System : Grounding Bolt
Technical Data
Materials
Connector & Hardware
: Stainless Steel (Passivated)
Electrical Features
Short Term Current Test (UL 467)
: 6 AWG = 1530A (6 seconds)
: 8 AWG = 1180A (4 seconds)
: 10 AWG = 750A (4 seconds)
: 12 AWG = 470A (4 seconds)
Mechanical Features
Securness Test (ul 486A-B)
: 6 AWG = 18lbs (30 minutes)
: 8 AWG = 8lbs (30 minutes)
: 10 AWG = 5lbs (30 minutes)
: 12 AWG = 5lbs (30 minutes)
Product Offering
Part Number
2058729-1
2106831-1
Description
6-12 AWG
Thread
Dim “A”
.380
Package Quantity
#8-32 UNC
#10-32 UNF
100
100
Long Shank 6-12 AWG
.700
Pull out Test (ul 486A-B)
: 6 AWG = 100lbs (1 minute)
: 8 AWG = 90lbs (1 minute)
: 10 AWG = 80lbs (1 minute)
: 12 AWG = 70lbs (1 minute)
*Instruction Sheet : 408-10262
Dimensions
Application Tooling
Flex socket wrench or wrenches
Top View
Side View
Bottom View
A
Standards
Ul 467 listed
UL File #E69905
A requirement for UL 1703
solar panel listing
CSA C22.2 No. 41-07
Edge Features
Features & Benefits
•ꢀRugged and compact hex bolt design
made from stainless steel.
•ꢀQuick and easy mounting procedures.
•ꢀBottom edge feature cuts through
the annodized aluminum surface
when securing the hex bolt to
the module frame.
•ꢀStandard tooling can be used
with the hex nuts.
Dimensions are in inches and millimeters unless otherwise specified.
Values in brackets are standard equivalents. Dimensions are shown
for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752
Canada: +1-905-475-6222
Mexico: +52 (0) 55-1106-0800
Latin/S. America: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
te.com/solar
18
Catalog 3-1773458-7 | Issue Date 04/2011
SOLARLOK Connectivity Systems for PV Manufacturers
Grounding System : Grounding Clip
Technical Data
Materials
Housing : Durable PBT 30% glass filled
polyester. Material is outdoor & UV rated
Contact : High conductivity, copper
Electrical Features
Meets the tough requirements of
photovoltaic grounding applications
and the 2008 National Electrical Code.
Mechanical Features
Meets the tough requirements for
grounding applications for solid
copper wire.
Product Offering
12 AWG applications will withstand
70lbs pull while the 10 AWG
applications will withstand 80lbs pull
Part Number
Screw
Nut
Package Quantity
Wire Size
1954381-1
1954381-2
1954381-3
1954381-4
1954381-5
#10-32 Thread Cutting
#8-32 Pan Head
None
100
100
100
100
100
10-12 AWG
10-12 AWG
10-12 AWG
10-12 AWG
6 mm2
#8-32
#8-32 Star Washer Nut
none
#8-32 Pan Head
Application Tooling
#8-32 Long Shark
#10-32 Thread Cutting
No special tooling is required -- only
flathead screwdrivers and channel
lock pliers (optional)
none
*Instruction Sheet : 408-10160
3 Easy Steps to Ground Your PV System
Standards
Ul 467 listed
UL File #E69905
A requirement for UL 1703
solar panel listing
CSA C22.2 No. 41-07
Dimensions
Features & Benefits
•ꢀProduct comes as an assembled kit that
includes an attachment screw
#8-32 Pan
Head Screw
•ꢀContact design provides 4 points of
contact to the ground wire for high
reliability
32.5
•ꢀProduct is easy to install with simple
tools that are readily available
16.8
•ꢀRemoval of the installed ground wire
requires a screwdriver, this meeting the
tooled extration requirements
24.5
#10-32 Thread
Cutting Screw
•ꢀRoHS compliant
94.5
Closed Position
10.0
Dimensions are in inches and millimeters unless otherwise specified.
Values in brackets are standard equivalents. Dimensions are shown
for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752
Canada: +1-905-475-6222
Mexico: +52 (0) 55-1106-0800
Latin/S. America: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
te.com/solar
19
Catalog 3-1773458-7 | Issue Date 04/2011
SOLARLOK Connectivity Systems for PV Manufacturers
Cable Coupler : Standard Line
Female Cable Coupler (kit with screw-machined contact)
Gen 3 Seal Part Number Gen 2 Seal Part Number
Cable Outer Diameter
5.5 mm to 8.0 mm
Cable Outer Diameter
4.5 mm to 6.0 mm
Wire Size
mm2
AWG
Keying
Package Quantity
1394462-1
4-1394462-6
4-1394462-8
6-1394462-3
4-1394462-7
4-1394462-9
6-1394462-4
2.5
4.0
6.0
2.5
4.0
6.0
14
12
10
14
12
10
Plus
Plus
100
100
100
100
100
100
1394462-3
5-1394462-5
1394462-2
1394462-4
5-1394462-6
Plus
Minus
Minus
Minus
Technical Data
Electrical Features
Current Rating
: Up to 25 A
Withstanding Voltage : 1000 V DC
Contact Resistance : 1 mΩ typical
Mechanical Features
Dimensions : Diameter 18 mm (.71 inch)
Protection Degree : IP 67, mated
Contact Finish : Silver plated
Standards
UL approved
TÜV approved
Male Cable Coupler (kit with screw-machined contact)
Gen 3 Seal Part Number Gen 2 Seal Part Number
Cable Outer Diameter
5.5 mm to 8.0 mm
Cable Outer Diameter
4.5 mm to 6.0 mm
Wire Size
mm2
AWG
Keying
Package Quantity
1394461-1
1394461-7
2.5
4.0
6.0
2.5
4.0
6.0
2.5
4.0
6.0
14
12
10
14
12
10
14
12
10
Plus
Plus
100
100
100
100
100
100
100
100
100
1394461-3
7-1394461-0
7-1394461-3
1394461-8
6-1394461-5
1394461-2
Plus
Minus
Minus
Minus
Neutral
Neutral
Neutral
1394461-4
6-1394461-6
6-1394461-1
6-1394461-2
6-1394461-4
7-1394461-1
7-1394461-4
6-1394461-3
7-1394461-2
7-1394461-5
Technical Data
Electrical Features
Current Rating : Up to 25 A
Withstanding Voltage : 1000 V DC
Contact Resistance : 1 mΩ typical
Mechanical Features
Dimensions : Diameter 18 mm (.71 inch)
Protection Degree : IP 67, mated
Contact Finish : Silver plated
Standards
UL approved
TÜV approved
Dimensions are in inches and millimeters unless otherwise specified.
Values in brackets are standard equivalents. Dimensions are shown
for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752
Canada: +1-905-475-6222
Mexico: +52 (0) 55-1106-0800
Latin/S. America: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
te.com/solar
20
Catalog 3-1773458-7 | Issue Date 04/2011
SOLARLOK Connectivity Systems for PV Manufacturers
Cable Coupler : Slim Line
Female Cable Coupler (kit with screw-machined contact)
Wire Size
mm2
AWG
Part Number
Keying
Package Quantity
1987559-1
2.5
4.0
2.5
4.0
14
12
14
12
Plus
Plus
100
100
100
100
1-1987559-1
1987559-2
1-1987559-2
Minus
Minus
Female Cable Coupler (without contact : only housing and sealing)
Technical Data
Electrical Features
Wire Size
mm2
AWG
Part Number
Keying
Package Quantity
Current Rating
: Up to 25 A
Withstanding Voltage : 1000 V DC
1987287-1
1987287-2
--
--
--
--
Plus
2,500
2,500
Minus
Contact Resistance : 1 mΩ typical
Mechanical Features
Dimensions : Diameter 18 mm (.71 inch)
Protection Degree : IP 67, mated
Contact Finish : Silver plated
Standards
UL pending
TÜV approved
Male Cable Coupler (kit with screw-machined contact)
Wire Size
mm2
AWG
Part Number
Keying
Package Quantity
1987558-1
2.5
4.0
2.5
4.0
2.5
4.0
14
12
14
12
14
12
Plus
Plus
100
100
100
100
100
100
1-1987558-1
1987558-2
1-1987558-2
1987558-3
1-1987558-3
Minus
Minus
Neutral
Neutral
Technical Data
Electrical Features
Male Cable Coupler (without contact : only housing and sealing)
Current Rating : Up to 25 A
Withstanding Voltage : 1000 V DC
Contact Resistance : 1 mΩ typical
Wire Size
mm2
AWG
Part Number
Keying
Package Quantity
1987286-4
1987286-5
1987286-6
--
--
--
--
--
--
Plus
Minus
Neutral
2,500
2,500
2,500
Mechanical Features
Dimensions : Diameter 18 mm (.71 inch)
Protection Degree : IP 67, mated
Contact Finish : Silver plated
Standards
UL pending
TÜV approved
Dimensions are in inches and millimeters unless otherwise specified.
Values in brackets are standard equivalents. Dimensions are shown
for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752
Canada: +1-905-475-6222
Mexico: +52 (0) 55-1106-0800
Latin/S. America: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
te.com/solar
21
Catalog 3-1773458-7 | Issue Date 04/2011
SOLARLOK Connectivity Systems for PV Manufacturers
Replacement Contacts
Female Contacts (Screw-Machined)
Technical Data
Materials
Material : Copper alloy, silver plated
Part Number
Wire Size (mm2)
Wire Size (AWG)
Package Quantity
Contact : Silver plated, copper alloy
1987281-1
1987281-2
1987281-3
2.5
4.0
6.0
AWG 14
AWG 12
AWG 10
100
100
100
Electrical Features
Current Rating
: Up to 25 A
24.5
4.1
Male Contacts (Screw-Machined)
Material : Copper alloy, silver plated
Part Number
Wire Size (mm2)
Wire Size (AWG)
Package Quantity
1987280-1
1987280-2
1987280-4
2.5
4.0
6.0
AWG 14
AWG 12
AWG 10
100
100
100
26.75
4.1
Dimensions are in inches and millimeters unless otherwise specified.
Values in brackets are standard equivalents. Dimensions are shown
for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752
Canada: +1-905-475-6222
Mexico: +52 (0) 55-1106-0800
Latin/S. America: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
te.com/solar
22
Catalog 3-1773458-7 | Issue Date 04/2011
SOLARLOK Connectivity Systems for PV Manufacturers
T-Branch Connector
Parallel Interconnection using T-Branch Connector
(Male-to-Male)
Part Number
Keying
Package Quantity
1534611-1
1534611-2
Plus
20
Minus
20
* TÜV and UL approved
Parallel Interconnection using T-Branch Connector
(Female-to-Male)
Part Number
Keying
Package Quantity
1740277-1
1740277-2
Plus
20
Minus
20
* TÜV and UL approved
Safety Clips (Optional)
Part Number
Description
Package Quantity
1534226-1
Pivoted
100
NEC 2008/USA UTE C15-712/
France
2106207-1*
100
*Instruction Sheet : 408-10296
Female Housing : with strap
Female Housing : no strap
Connector Dust Covers
Part Number
Description
Package Quantity
1987423-1
1394739-1
1987424-1
1987419-1
Female housing cover with strap
100
100
100
100
Male housing cover with strap
Female housing no strap
Male housing no strap
Note : Dust cap are reusable
Male Housing : with strap
Male Housing : no strap
Dimensions are in inches and millimeters unless otherwise specified.
Values in brackets are standard equivalents. Dimensions are shown
for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752
Canada: +1-905-475-6222
Mexico: +52 (0) 55-1106-0800
Latin/S. America: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
te.com/solar
23
Catalog 3-1773458-7 | Issue Date 04/2011
SOLARLOK Connectivity Systems for PV Manufacturers
DC Converter Receptacle
Technical Data
Electrical Features
Current Rating : Up to 25 A
Withstanding Voltage : 1000 V DC
Contact Resistance : ≤ 5 mΩ, mΩ typical
Mechanical Features
Dimensions : Diameter 18 mm (.71 inch)
Temperature Range : -40°C to +105°C
Protection Degree : IP 67, mated
Contact Finish : Silver plated
With O-Ring and Metal Nut
(kit with screw-machined contact)
Wire Size
Part Number
mm2
AWG
Keying
Package Quantity
Standard
1394738-1
1394738-3
1394738-9
1394738-2
1394738-4
1-1394738-0
2120382-1
2120382-3
2120382-5
2120382-2
2120382-4
2120382-6
2.5
4.0
6.0
2.5
4.0
6.0
2.5
4
14
12
10
14
12
10
14
12
10
14
12
10
Plus
Plus
100
100
100
100
100
100
100
100
100
100
100
100
TÜV
TÜV
TÜV
TÜV
TÜV
TÜV
UL
Plus
Minus
Minus
Minus
Plus
Plus
UL
6
Plus
UL
2.5
4
Minus
Minus
Minus
UL
UL
6
UL
With Flat Seal and Plastic Nut
(kit with screw-machined contact)
Wire Size
Part Number
mm2
AWG
Keying
Flat Seal Color Package Quantity
Standard
1740210-1
1740210-3
1740210-5
1740210-2
1740210-4
1740210-6
1740210-7
1740210-9
1-1740210-1
1740210-8
1-1740210-0
1-1740210-2
2.5
4.0
6.0
2.5
4.0
6.0
2.5
4.0
6.0
2.5
4.0
6.0
14
12
10
14
12
10
14
12
10
14
12
10
Plus
Plus
Black
Black
Black
Black
Black
Black
Red
100
100
100
100
100
100
100
100
100
100
100
100
TÜV
TÜV
TÜV
TÜV
TÜV
TÜV
TÜV
TÜV
TÜV
TÜV
TÜV
TÜV
Plus
Minus
Minus
Minus
Plus
Standards
TÜV approved
UL Listed
Plus
Red
Plus
Red
Minus
Minus
Minus
Blue
Blue
Blue
Dimensions are in inches and millimeters unless otherwise specified.
Values in brackets are standard equivalents. Dimensions are shown
for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752
Canada: +1-905-475-6222
Mexico: +52 (0) 55-1106-0800
Latin/S. America: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
te.com/solar
24
Catalog 3-1773458-7 | Issue Date 04/2011
SOLARLOK Connectivity Systems for PV Manufacturers
AC Inverter Connector
Technical Data
Electrical Features
Current Rating : 25 A per Pole
Voltage Rating : 400 V
Mechanical Features
Protection Degree : IP67 (mated)
No. of Positions : 5 Poles
Temperature Range : -40°C up to +50°C
Wire Size Range : 2.5 mm2 - 6.0 mm2
Standards
Approvals VDE Certified
Panel Mount Plug
Cable Length
Part Number
Nut
(5 x 4.0 mm2)
Package Quantity
1740483-1
1740483-2
Metal
200 mm
200 mm
24
24
Plastic
Free Hanging Receptacle
Cable Length
(5 x 4.0 mm2)
Part Number
1740479-1
Nut
Package Quantity
--
--
24
Complete Sets
Cable Length
(5 x 4.0 mm2)
Part Number
Nut
Package Quantity
1740493-1
1740493-2
Metal
200 mm
200 mm
24
24
Plastic
Dimensions are in inches and millimeters unless otherwise specified.
Values in brackets are standard equivalents. Dimensions are shown
for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752
Canada: +1-905-475-6222
Mexico: +52 (0) 55-1106-0800
Latin/S. America: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
te.com/solar
25
Catalog 3-1773458-7 | Issue Date 04/2011
SOLARLOK Connectivity Systems for PV Manufacturers
Solar Cable : Global TÜV and UL 4703
Technical Data
Material
Conductor : Stranded tin plated copper
Insulation : Electron beam
cross-linked polyolefin
Sheath : Electron beam cross-linked
halogen free polyolefin
Color : Black, Blue, Red
Electrical Features
Voltage Rating
(as per TÜV requirement
600/1000 VAC, 1800 V DC)
: 1800/3000 VAC
As part of expanding the SOLARLOK product line, TE produces wire that is designed to meet
the harsh environmental conditions typical of photovoltaic installations. The flexible, dual wall,
halogen free and cross linked solar wire offers long term stability with TÜV UL approval. Its
outstanding features include: high resistance against environmental conditions such as humidity,
UV-radiation and ozone. In addition, it has excellent resistance to abrasion and temperature
extremes. The wire has a high dielectric withstanding voltage and due to its fine-stranded,
tin plated copper conductor, it is easy to handle, bend, route, and to strip.
: 2600 VDC
Wire Size Range
: 2.5 mm2 (AWG 14)
: 4.0 mm2 (AWG 12)
: 6.0 mm2 (AWG 10)
Standards
Global TÜV and UL 4703
TÜV certified according to 2PfG
1169/08.2007 (PV1-F) : RG0021060
Cross Section
Conductor
Reel
Package
(m)
Diameter
(mm)
Weight
(kg/km)
Max
Color
Part Number
Construction
no. x mm
mm2 AWG
Diameter
(mm)
UL certified according to UL Outline 4703
(PV wire, type ZKLA) : E317230
2.5
4.0
6.0
2.5
4.0
6.0
2.5
4.0
6.0
2.5
4.0
6.0
2.5
4.0
6.0
2.5
4.0
6.0
14
12
10
14
12
10
14
12
10
14
12
10
14
12
10
14
12
10
50 x 0,26
56 x 0,31
84 x 0,31
50 x 0,26
56 x 0,31
84 x 0,31
50 x 0,26
56 x 0,31
84 x 0,31
50 x 0,26
56 x 0,31
84 x 0,31
50 x 0,26
56 x 0,31
84 x 0,31
50 x 0,26
56 x 0,31
84 x 0,31
1.95
2.50
3.05
1.95
6,65 +0,15/-0,1
6,90 +/-0,10
62.5
75.8
95.5
62.5
75.8
95.5
62.5
75.8
95.5
62.5
75.8
95.5
62.5
75.8
95.5
62.5
75.8
95.5
500
500
500
100
100
100
500
500
500
100
100
100
500
500
500
100
100
100
956297-4
956298-4
956299-4
1-956297-4
1-956298-4
1-956299-4
956297-5
Fire Performance : IEC 60332-1-2, UL 1581
1080/VW1, EN 50267-2-1/2, EN 50305
7,35 +0,3/-0,25
6,65 +0,15/-0,1
6,90 +/-0,10
Black
Conductor : IEC 60228 class 5 (stranded
and flexible tin plated copper wire)
2.50
3.05
1.95
7,35 +0,3/-0,25
6,65 +0,15/-0,1
6,90 +/-0,10
Features & Benefits
•ꢀTÜV and UL approved
2.50
3.05
1.95
956298-5
956299-5
1-956297-5
1-956298-5
1-956299-5
956297-6
956298-6
956299-6
1-956297-6
1-956298-6
1-956299-6
7,35 +0,3/-0,25
6,65 +0,15/-0,1
6,90 +/-0,10
Red
•ꢀDual wall insulation
2.50
3.05
1.95
•ꢀElectron beam cross-linked
•ꢀExcellent resistance to abrasion
7,35 +0,3/-0,25
6,65 +0,15/-0,1
6,90 +/-0,10
•ꢀHalogen free, flame retardant,
low toxicity
2.50
3.05
1.95
7,35 +0,3/-0,25
6,65 +0,15/-0,1
6,90 +/-0,10
Blue
•ꢀExcellent flexibility and stripping
performance
•ꢀWire size from 2.5 mm2 up to 6.0 mm2
2.50
3.05
7,35 +0,3/-0,25
Dimensions are in inches and millimeters unless otherwise specified.
Values in brackets are standard equivalents. Dimensions are shown
for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752
Canada: +1-905-475-6222
Mexico: +52 (0) 55-1106-0800
Latin/S. America: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
te.com/solar
26
Catalog 3-1773458-7 | Issue Date 04/2011
SOLARLOK Connectivity Systems for PV Manufacturers
Solar Cable : Type USE-2
Technical Data
Electrical Features
Voltage Rating : 600 V DC
Mechanical Features
Operating Temperature : up to +90°C
Standards
UL certified to 854 (USE-2) : 10-14 AWG
UL File E314122 and E314123
USE-2 approved solar cable – for the North American market UL approved cable is offered
in 10 through 14 AWG. This cable is approved for USE-2, XHHW-2, RHW-2, or RHH. Sunlight,
gasoline, and petroleum resistance make this an ideal cable for any solar installation in
North America. A high strand count increases the flexibility and tinned copper wire strands
ease the use of this cable.
Features & Benefits
•ꢀInsulation provides resistance
to U.V., water, ozone, fluids, salt,
gasoline, and petroleum general
weathering
•ꢀHigh strand count conductor
provides flexibility and
stripping performanc
Type USE-2 (For US Installation), UL Approved Cable
Cross Section
AWG
Diameter
(inch)
Reel Package
(ft)
Color
Part Number
•ꢀMultiple cable diameters available
14
14
14
12
12
12
10
10
10
0.17
0.17
0.17
0.19
0.19
0.19
0.21
0.21
0.21
7,500
1986166-1
1986166-2
1986166-3
1986165-1
1986165-2
1986165-3
1986164-1
1986164-2
1986164-3
500
2,500
7,500
500
Black
2,500
7,500
500
2,500
Dimensions are in inches and millimeters unless otherwise specified.
Values in brackets are standard equivalents. Dimensions are shown
for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752
Canada: +1-905-475-6222
Mexico: +52 (0) 55-1106-0800
Latin/S. America: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
te.com/solar
27
Catalog 3-1773458-7 | Issue Date 04/2011
SOLARLOK Connectivity Systems for PV Manufacturers
Wiring Example with Extension Cables
Male Cable Coupler (+)
1394461-3
Female Cable Coupler (+)
1394462-3
Male Cable Coupler (-)
1394461-4
Female Cable Coupler (-)
1394462-4
Female Cable Coupler (+)
1394462-3
Female Cable Coupler (+)
1394462-3
Inverter
Female Cable Coupler (-)
1394462-4
Female Cable Coupler (-)
1394462-4
Female Cable Coupler (-)
1394462-4
Female Cable Coupler (+)
1394462-3
Configuration Example at 4.0 mm2
Cable Assembly
Part Numbers for Cable Length
5 m
Cable Assembly Version
1 m
3 m
10 m
20 m
1987376-1
1-1987376-1
2-1987376-1
3-1987376-1
4-1987376-1
1987376-2
1-1987376-2
2-1987376-2
3-1987376-2
4-1987376-2
1987376-3
1987376-4
1-1987376-4
2-1987376-4
3-1987376-4
4-1987376-4
1987376-5
1-1987376-3
1-1987376-5
2-1987376-5
3-1987376-5
4-1987376-5
2-1987376-3
3-1987376-3
4-1987376-3
More variants (cable length, wire diameter, color) upon request.
Dimensions are in inches and millimeters unless otherwise specified.
Values in brackets are standard equivalents. Dimensions are shown
for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752
Canada: +1-905-475-6222
Mexico: +52 (0) 55-1106-0800
Latin/S. America: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
te.com/solar
28
Catalog 3-1773458-7 | Issue Date 04/2011
SOLARLOK Connectivity Systems for PV Manufacturers
Engineering Notes
Dimensions are in inches and millimeters unless otherwise specified.
Values in brackets are standard equivalents. Dimensions are shown
for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752
Canada: +1-905-475-6222
Mexico: +52 (0) 55-1106-0800
Latin/S. America: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
te.com/solar
29
Catalog 3-1773458-7 | Issue Date 04/2011
SOLARLOK Connectivity Systems for PV Manufacturers
Interconnection Examples
Serial Interconnection for Junction Boxes with Cable Glands
(4.0 mm2 / 12 AWG Wiring)
1394462-4
1394461-4
6-1394461-2
1394462-3
1394462-4
1394738-4
1394462-3
1394738-3
DC/AC Converter
Dimensions are in inches and millimeters unless otherwise specified.
Values in brackets are standard equivalents. Dimensions are shown
for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752
Canada: +1-905-475-6222
Mexico: +52 (0) 55-1106-0800
Latin/S. America: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
te.com/solar
30
Catalog 3-1773458-7 | Issue Date 04/2011
SOLARLOK Connectivity Systems for PV Manufacturers
Interconnection Examples (continued)
Serial Interconnection for Junction Boxes with Plug Connectors
(4.0 mm2 / 12 AWG Wiring)
1394462-4
1394462-3
1394462-3
1394462-4
1394462-4
1394462-3
1394738-4
1394738-3
DC/AC Converter
Dimensions are in inches and millimeters unless otherwise specified.
USA: 1-800-522-6752
Canada: +1-905-475-6222
Mexico: +52 (0) 55-1106-0800
Latin/S. America: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
te.com/solar
31
Values in brackets are standard equivalents. Dimensions are shown
for reference purposes only. Specifications subject to change.
Catalog 3-1773458-7 | Issue Date 04/2011
SOLARLOK Connectivity Systems for PV Manufacturers
Application Tooling
Cable Assembly
Tooling Specs
Hand Crimp Tool
for Screw Machine Contacts
Includes Crimp Head & Locator
PN : 1-1579004-1 (1.5 mm2 & 2.5 mm2)
: 1-1579004-2 (4.0 mm2 & 6.0 mm2)
Extraction Tool
(suitable for all wire sizes)
PN : 1102855-3
Insulator Stripper
Includes length stop for all wire size
(Suitable for our Solar Cable)
PN : 4-1579002-2 (1.5 mm2, 2.5 mm2,
4.0 mm2 and 6.0 mm2)
SOLARLOK Electric
Terminator CS 200
Base Machine : PN : 539630-1
Electrical Terminator CS 200
for Screw Machine Contacts
Adaptor for Crimp Head
PN : 1579000-4
Crimp Head
(1.5 mm2 and 2.5 mm2)
PN : 7-1579001-8
Crimp Head
(4.0 mm2 and 6.0 mm2)
PN : 7-1579001-9
Crimp Head (AWG 10)
PN : 8-1579001-2
Crimp Head (AWG 12)
PN : 5-1579001-5
Dimensions are in inches and millimeters unless otherwise specified.
Values in brackets are standard equivalents. Dimensions are shown
for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752
Canada: +1-905-475-6222
Mexico: +52 (0) 55-1106-0800
Latin/S. America: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
te.com/solar
32
Catalog 3-1773458-7 | Issue Date 04/2011
SOLARLOK Connectivity Systems for PV Manufacturers
Application Tooling (continued)
Junction Box
Assembly Tooling
Wire Spring Clamp Tool
PN : 1579007-2
Dioden/Jumper Spring
Clamp Tool
PN : 1579007-5
Foil Spring Clamp Tools
6 Rail Large Box (Shown)
PN : 1579007-3
5 Rail (Not Shown)
PN : 1740969-3
4 Rail Medium Box (Not Shown)
PN : 1740969-1
3 Rail Small Box (Not Shown)
PN : 1740969-2
Connector Assembly Tooling
Hexagon Spanner Head for
torque Wrench
PN : 523229-1
Torque Wrench,
PN : 2161345-1
Field Service Kit
SOLARLOK INSTALLER
STARTER KIT
Part Number : 1534858-1
(Metric Wire)
Part Number : 5-1579010-4
Included in Kit:
Included in Kit:
Hand Crimp Tool
PN : 1-1579004-2
Hand Crimp Tool
PN : 1-1579004-2
Extraction Tool
PN : 1102855-3
Extraction Tool
PN : 1102855-3
Insulation Stripper
PN : 4-1579002-2
•ꢀ20 Cable Coupler
(Housings, Plus and Minus coded)
*Cable outer diameter 5.5 mm to 8.0 mm
•ꢀ100 Cable Coupler
(Housings, Plus and Minus coded)
*Cable outer diameter 5.5 mm to 8.0 mm
•ꢀCrimp Contacts
(6.0 mm2)
•ꢀCrimp Contacts
•ꢀSOLARLOK Field Manual
•ꢀInstruction Sheets
(4.0 mm2 and 6.0 mm2)
•ꢀPinch ring
•ꢀSeals
Dimensions are in inches and millimeters unless otherwise specified.
Values in brackets are standard equivalents. Dimensions are shown
for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752
Canada: +1-905-475-6222
Mexico: +52 (0) 55-1106-0800
Latin/S. America: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
te.com/solar
33
Catalog 3-1773458-7 | Issue Date 04/2011
SOLARLOK Connectivity Systems for PV Manufacturers
Assembly and Installation Guidelines
SOLARLOK plug connectors
ATTENTION : This connector is to be used only to interconnect firmly fixed cables
DO NOT DISCONNECT UNDER LOAD : Current path should only be disconnected
using approved disconnect devices.
SOLARLOK component cable can be labeled with label PN : 1718077-1.
(DO NOT DISCONNECT UNDER LOAD)
PROTECT AGAINST SHOCK : Ensure that conductors and their associated
connectors are separated from opposite polarity components.
Mounting and installation must be done by qualified and trained staff considering
all applying safety regulations. Failure to follow all instructions in Application
Specification 114-18488 (available at www.tycoelectronics.com/documents), including
using only approved TE tooling (if applicable), can result in improper installation
and/or crimping which is dangerous and may cause or contribute to electrical fires.
Should be used only by individuals with proper training and experience.
IMPORTANT NOTE
General Comments Any kind of pollution (dust, oil, humidity, etc.) during the assembly process or to the unmated
connector can degrade contact and connector performance. This applies in particular to the
seals and the crimping of the contacts. A clean assembly environment is essential.
Termination of the Cable
Wires and Crimping of
the Contacts
•ꢀSOLARLOK connectors use different crimp contacts for various wire gauges.
•ꢀPossible wire gauges are 2.5 mm2, 4.0 mm2, and 6.0 mm2, AWG 14, AWG 12 and AWG 10.
•ꢀThe tools to be used are selected based upon the wire gauge.
•ꢀFor the application specification, please refer to specification #114-18488.
3.1 Handling When assembling the connectors, the following sequence must be followed:
of the Connectors
1 : Stripping the wire to 9 +/- 1mm without damaging the strands
(please refer to application specification #114-74013)
Fig.1
Dimensions are in inches and millimeters unless otherwise specified.
Values in brackets are standard equivalents. Dimensions are shown
for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752
Canada: +1-905-475-6222
Mexico: +52 (0) 55-1106-0800
Latin/S. America: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
te.com/solar
34
Catalog 3-1773458-7 | Issue Date 04/2011
SOLARLOK Connectivity Systems for PV Manufacturers
Assembly and Installation Guidelines (continued)
3.1 Handling of the
2 : Insert the stripped wire into the wire crimp barrel until it stops.
Connectors (continued)
3 : While holding the wire in place, squeeze tool handles together until ratchet releases.
Fig. 2
4 : Push contact with cable into the connector housing (include seal/pinch ring
combination and backshell) until you hear the contact is locked into position.
To verify contact engagement, give a gentle pull back on the cable to be sure
the contact is locked.
“CLICK”
Fig. 3
5 : Tighten backshell nut to 1.3 +0.2 Nm.
(For tooling, please refer to page 33, item 5)
Fig. 4
Dimensions are in inches and millimeters unless otherwise specified.
Values in brackets are standard equivalents. Dimensions are shown
for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752
Canada: +1-905-475-6222
Mexico: +52 (0) 55-1106-0800
Latin/S. America: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
te.com/solar
35
Catalog 3-1773458-7 | Issue Date 04/2011
SOLARLOK Connectivity Systems for PV Manufacturers
Assembly and Installation Guidelines (continued)
3.2 Connector Latching
When mating the SOLARLOK connectors, ensure the following:
1 : Connectors labeled with a plus or minus are keyed and can only be mated to
similarly marked and keyed connectors.
CAUTION : THE “NEUTRAL” DESIGNATED PIN CONNECTORS INCORPORATE
NO KEYING FEATURES AND MUST ONLY BE USED FOR SERIAL INTERCONNECTION
OF PHOTOVOLTAIC MODULES. THE NEUTRAL PRODUCT SHOULD NOT BE USED
WHERE MAINTAINING POLARITY IS CRITICAL.
2 : The polarity of the “neutral” connector should be labeled with
Part Number : 1394725-1 or 1394725-2.
3 : The connector system is fully latched only when the latches are flush with the
mating connectors. After the connector is fully latched, the optional latch locking
clip may be snapped, with a click, into place.
Fig. 5
(female connector)
3.3 Disconnecting
CAUTION : DO NOT DISCONNECTED UNDER LOAD.
Disconnect circuit load before unplugging connectors by using approved devices
(DC main switch, inverter connector and other devices). Cable assemblies should
be labeled with part number : 1394470-1.
Fig. 6
1 : The locking mechanism is opened by depressing the latches.
2 : Pull out the connectors. While depressing the latches, disconnect the
connector by pulling the connector halves apart.
Dimensions are in inches and millimeters unless otherwise specified.
Values in brackets are standard equivalents. Dimensions are shown
for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752
Canada: +1-905-475-6222
Mexico: +52 (0) 55-1106-0800
Latin/S. America: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
te.com/solar
36
Catalog 3-1773458-7 | Issue Date 04/2011
SOLARLOK Connectivity Systems for PV Manufacturers
Assembly and Installation Guidelines (continued)
Application Examples
Fig. 7 : Serial (Wire Diagram)
Fig. 8 : Parallel (Wire Diagram)
Storage
See product specification 108-18701
Tooling
Find available tools for the contact crimping on page 32 (please specify the required wire
gauge). An extraction tool (part number 1102855-3) is needed to disassemble the connector
components. The tool is used to unlock the contact retention features, after which the
contact can be removed and re-used one time if necessary.
Technical Description
Fig. 9
Dimensions are in inches and millimeters unless otherwise specified.
Values in brackets are standard equivalents. Dimensions are shown
for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752
Canada: +1-905-475-6222
Mexico: +52 (0) 55-1106-0800
Latin/S. America: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
te.com/solar
37
Catalog 3-1773458-7 | Issue Date 04/2011
SOLARLOK Connectivity Systems for PV Manufacturers
PV Manufacturers Numerical Index
Part Number
HM-064064-25-8A
HM-089047-10-8A
HM-095080-25-8A
HM-095095-10-8A
HM-127111-10-8A
Page
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
17
17
17
17
Part Number
HW-114040-25-9
HW-127032-10-9
HW-127064-10-9
HW-127111-10-9
Page
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
Part Number
HW-762508-2.5-9
956297-4
Page
17
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
20
20
20
20
20
20
20
20
20
20
20
20
20
20
956297-5
956297-6
HW-127127-10-9
HW-165051-25-9
HW-171171-10-9
HW-178095-10-9
HW-191064-10-6
HW-191064-10-9
HW-203127-10-9
HW-229064-10-9
HW-254064-10-9
HW-254097-10-9
HW-254127-10-4
HW-254254-10-9
HW-318064-10-9
HW-318097-10-9
HW-381064-10-9
HW-381127-5-9
HW-381191-5-9
1-956297-4
1-956297-5
1-956297-6
956298-4
HM-127127-10-8A
HM-191064-10-8A
HM-191114-15-8A
HM-254064-10-8A
HM-254127-10-8A
HM-254254-10-8A
HM-318097-10-8A
HM-381064-10-8A
HM-381127-5-8A
956298-5
956298-6
1-956298-4
1-956298-5
1-956298-6
956299-4
HM-381191-5-8A
956299-5
HM-381381-2.5-8A
HM-381635-5-8A
HM-445064-10-8A
HM-445445-2-8A
HM-508064-10-8A
HM-508127-5-8A
HM-508254-5-8A
HM-508318-2.5-8A
HM-508508-3-8A
HM-762381-2.5-8A
HM-762508-2.5-8A
HM-101508-2.5-8A
HM-101635-2.5-8A
HM-101101-1.3-8A
HW-064064-25-9
HW-080080-10-9
HW-089047-10-9
HW-095095-10-9
956299-6
1-956299-4
1-956299-5
1-956299-6
1394461-1
1394461-2
HW-445102-5-9
HW-478175-5-9
HW-508064-10-9
HW-508095-5-9
HW-508127-5-9
HW-508254-5-9
HW-508318-2.5-9
HW-523841-1.5-9
HW-699191-5-9
HW-699254-5-9
HW-762127-1-9
1394461-3
1394461-4
1394461-7
1394461-8
6-1394461-1
6-1394461-2
6-1394461-3
6-1394461-4
6-1394461-5
6-1394461-6
7-1394461-0
7-1394461-1
HW-762254-5-9
Dimensions are in inches and millimeters unless otherwise specified.
Values in brackets are standard equivalents. Dimensions are shown
for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752
Canada: +1-905-475-6222
Mexico: +52 (0) 55-1106-0800
Latin/S. America: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
te.com/solar
38
Catalog 3-1773458-7 | Issue Date 04/2011
SOLARLOK Connectivity Systems for PV Manufacturers
PV Manufacturers Numerical Index (Continued)
Part Number
7-1394461-2
7-1394461-3
7-1394461-4
7-1394461-5
1394462-1
Page
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
8
Part Number
1740077-3
1740210-1
Page
8
Part Number
1740940-4
1740969-1
1740969-2
1740969-3
1740971-2
1740972-1
1954381-1
1954381-2
1954381-3
1954381-4
1954381-5
1971569-1
1971569-2
1971131-1
Page
22
33
33
33
10
10
19
24
24
24
24
24
24
24
24
24
24
24
24
23
23
8
1740210-2
1740210-3
1740210-4
1740210-5
1740210-6
1740210-7
1740210-8
1740210-9
1-1740210-0
1-1740210-1
1-1740210-2
1740277-1
1394462-2
1394462-3
1394462-4
4-1394462-6
4-1394462-7
4-1394462-8
4-1394462-9
5-1394462-5
5-1394462-6
6-1394462-3
6-1394462-4
2-1394723-4
3-1394723-0
5-1394723-3
6-1394723-4
6-1394735-5
1394738-1
19
19
19
19
15
15
15
1740277-2
1740300-2
1740425-5
1740479-1
1740483-1
1740483-2
1740493-1
1740493-2
1740657-8
1740658-1
1740699-6
3-1740699-9
1-1740657-2
3-1740699-8
1740700-1
1740939-2
1740939-4
1740939-5
1740940-3
1971131-2
15
1971133-1
15
12
1986164-1
1986164-2
1986164-3
1986165-1
1986165-2
1986165-3
1986166-1
1986166-2
1986166-3
1987002-4
1987003-3
1987252-6
1987252-1
1987254-2
1987280-1
1987280-2
1987280-4
27
27
27
27
27
27
27
27
27
10
10
12
8
25
25
25
25
25
11
8
8
8
24
24
24
24
24
24
24
12
1394738-2
1394739-1
11
1394738-3
10
11
1394738-4
1394738-9
1-1394738-0
1418867-6
11
11
10
22
22
22
22
12
1534611-1
23
23
23
8
8
1534611-2
22
22
22
1534226-1
1740077-1
Dimensions are in inches and millimeters unless otherwise specified.
Values in brackets are standard equivalents. Dimensions are shown
for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752
Canada: +1-905-475-6222
Mexico: +52 (0) 55-1106-0800
Latin/S. America: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
te.com/solar
39
Catalog 3-1773458-7 | Issue Date 04/2011
SOLARLOK Connectivity Systems for PV Manufacturers
PV Manufacturers Numerical Index (Continued)
Tooling
Part Number
1987281-1
Page
22
22
22
21
Part Number
4-1987376-3
4-1987376-4
4-1987376-5
1987419-1
Page
28
28
28
23
23
12
21
21
21
21
21
21
21
21
21
21
12
9
Part Number
Page
13
2134417-2
2134417-3
1987281-2
13
1987281-3
174969-1
33
1987286-4
1987286-5
1987286-6
1987287-1
523229-1
33
21
1987423-1
1987459-1
1987558-1
1987558-2
1987558-3
1-1987558-1
1-1987558-2
1-1987558-3
1987559-1
1987559-2
1-1987559-1
1-1987559-2
1987771-1
539630-1
32
21
1102855-3
1-1579004-1
1-1579004-2
1534858-1
32,33
32,33
32,33
33
21
1987287-2
1987293-3
1-1987293-4
1987294-2
1987376-1
21
16
14
1579000-4
8-1579001-2
5-1579001-5
7-1579001-8
7-1579001-9
4-1579002-2
1579007-2
1579007-3
1579007-5
5-1579010-4
1740969-2
1740969-3
2161345-1
32
8
32
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
32
1987376-2
1987376-3
1987376-4
1987376-5
1-1987376-1
1-1987376-2
1-1987376-3
1-1987376-4
1-1987376-5
2-1987376-1
2-1987376-2
2-1987376-3
2-1987376-4
2-1987376-5
3-1987376-1
3-1987376-2
3-1987376-3
3-1987376-4
3-1987376-5
4-1987376-1
4-1987376-2
32
32
32,33
33
33
1987858-3
1987982-3
1987994-1
1987995-1
1987987-1
1987988-1
2058729-1
2106831-1
33
9
33
11
33
11
33
33
8
8
18
18
23
24
24
24
24
24
24
13
2106207-1
2120382-1
2120382-3
2120382-5
2120382-2
2120382-4
2120382-6
2134417-1
Dimensions are in inches and millimeters unless otherwise specified.
Values in brackets are standard equivalents. Dimensions are shown
for reference purposes only. Specifications subject to change.
USA: 1-800-522-6752
Canada: +1-905-475-6222
Mexico: +52 (0) 55-1106-0800
Latin/S. America: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
te.com/solar
40
Catalog 3-1773458-7 | Issue Date 04/2011
We are a leading manufacturer of electronic components and
solutions for solar energy. Our growing presence in the photovoltaic
and solar thermal industry is backed by our innovative, extensive
and high quality products to meet your individual needs.
FOR MORE INFORMATION
TE Technical Support Center
Internet
USA:
te.com/help
+1 (800) 522-6752
Canada:
Mexico
+1 (905) 475-6222
+52 (0) 55-1106-0800
+54 (0) 11-4733-2200
+49 (0) 6251-133-1999
+44 (0) 800-267666
+33 (0) 1-3420-8686
+31 (0) 73-6246-999
+86 (0) 400-820-6015
Latin/S. America:
Germany:
UK:
France:
Netherlands:
China:
Part numbers in this brochure are RoHS Compliant*, unless marked otherwise.
*as defined www.te.com/leadfree
te.com
© 2011 Tyco Electronics Corporation, a TE Connectivity Ltd. company. All Rights Reserved.
3-1773458-7 CIS FP 3M 04/2011
SOLARLOK, TE Connectivity, TE connectivity (logo) and TE (logo) are trademarks.
Other logos, product and/or company names might be trademarks of their respective owners.
While TE has made every reasonable effort to ensure the accuracy of the information in this brochure, TE does not guarantee that it is
error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE
reserves the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied
warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a
particular purpose. The dimensions in this catalog are for reference purposes only and are subject to change without notice. Specifications
are subject to change without notice. Consult TE for the latest dimensions and design specifications.
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| 6-141-W | ETC | High-Speed Interconnect Technology | 获取价格 |
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