MCOTS-C-270-28-FT-F-M
更新时间:2024-09-18 18:57:29
品牌:SYNQOR
描述:DC-DC Regulated Power Supply Module, 1 Output, 600W, Hybrid, FULL BRICK PACKAGE-18
MCOTS-C-270-28-FT-F-M 概述
DC-DC Regulated Power Supply Module, 1 Output, 600W, Hybrid, FULL BRICK PACKAGE-18 电源模块
MCOTS-C-270-28-FT-F-M 规格参数
是否无铅: | 含铅 | 是否Rohs认证: | 不符合 |
生命周期: | Contact Manufacturer | 零件包装代码: | MODULE |
包装说明: | FULL BRICK PACKAGE-18 | 针数: | 18 |
Reach Compliance Code: | compliant | ECCN代码: | EAR99 |
风险等级: | 5.85 | 模拟集成电路 - 其他类型: | DC-DC REGULATED POWER SUPPLY MODULE |
最大输入电压: | 425 V | 最小输入电压: | 155 V |
标称输入电压: | 270 V | JESD-30 代码: | R-XXMA-P18 |
JESD-609代码: | e3 | 长度: | 119.02 mm |
最大负载调整率: | 0.3% | 功能数量: | 1 |
输出次数: | 1 | 端子数量: | 18 |
最大输出电压: | 30.8 V | 最小输出电压: | 22.4 V |
标称输出电压: | 28 V | 封装主体材料: | UNSPECIFIED |
封装形状: | RECTANGULAR | 封装形式: | MICROELECTRONIC ASSEMBLY |
峰值回流温度(摄氏度): | NOT SPECIFIED | 认证状态: | Not Qualified |
座面最大高度: | 13.08 mm | 表面贴装: | NO |
技术: | HYBRID | 端子面层: | MATTE TIN OVER NICKEL |
端子形式: | PIN/PEG | 端子位置: | UNSPECIFIED |
处于峰值回流温度下的最长时间: | NOT SPECIFIED | 最大总功率输出: | 600 W |
微调/可调输出: | YES | 宽度: | 80 mm |
Base Number Matches: | 1 |
MCOTS-C-270-28-FT-F-M 数据手册
通过下载MCOTS-C-270-28-FT-F-M数据手册来全面了解它。这个PDF文档包含了所有必要的细节,如产品概述、功能特性、引脚定义、引脚排列图等信息。
PDF下载MCOTS-C-270-28-FT
Single Output
Full-brick
MILITARY COTS DC/DC CONVERTER
155-425V
155-475V
28V
21.4A
92% @ 10.7A /91% @ 21.4A
Continuous Input Transient Input
Output
Output
Efficiency
Operation: -55°C to +100°C
The MilQor series of Mil-COTS DC-DC converters brings
SynQor’s field proven high-efficiency synchronous
rectification technology to the Military/Aerospace industry.
SynQor’s ruggedized encased packaging approach ensures
survivability in demanding environments. Compatible with
the industry standard format, these converters operate
at a fixed frequency, and follow conservative component
derating guidelines. They are designed and manufactured
to comply with a wide range of military standards.
Mil-COTS
A
@ 21.4
OUT
28V
IN
VERTER
MCOTS-C-270-28-FT-N-M-F
DC/DC CON
270 (155-425V)
Safety Features
• 4250V dc, 100 MΩ input-to-output isolation
• (see Standards and Qualifications page)
Designed and Manufactured in the USA
Operational Features
Mechanical Features
• High efficiency, 91% at full rated load current
Operating input voltage range: 155-425 V
• Industry standard full-brick pin-out configuration
• Size:
4.686” x 2.476” x .512”
Fixed frequency switching provides predictable EMI
119.0 x 62.9 x 13.0 mm
• Total weight: 9.9oz (280g)
• Flanged baseplate version available
nput under-voltage lockout/over-voltage shutdown
Output current limit and short circuit protection
nput over-voltage protection
Output over-voltage protection
Thermal shutdown
• Fully Isolated On/Off control
• Remote sense for the output voltage
• Output voltage trim range of +10%, -20%
• Active current sharing (full feature option)
• Clock synchronization (full feature option)
• Start synchronization (full feature option)
Screening/Qualification
S9100 and ISO 9001:2008 certified facility
ualification consistent with MIL-STD-883
vailable with S-Grade or M-Grade screening
re-cap inspection per IPC-610, Class III
emperature cycling per MIL-STD-883, Method 1010,
ondition B, 10 cycles
urn-In at 100C baseplate temperature
inal visual inspection per MIL-STD-2008
ull component traceability
Specification Compliance
MCOTS series converters (with an MCOTS filter) are designed to meet:
•
MIL-HDBK-704 (A-F)
RTCA/DO-160E Section 16
MIL-STD-1275 (B,D)
DEF-STAN 61-5 (Part 6)/(5 or 6)
MIL-STD-461 (C, D, E)
RTCA/DO-160E Section 22
•
•
•
•
•
Podut # MCOTSC-27028-T
Phon1-888567-9596
www.ynq
MCOTS-C-270-28-FT
Output: 28V
Current: 21.4A
Technical Specification
BLOCK DIAGRAM
REGULATION STAGE
ISOLATION STAGE
CURR ENT
SENSE
5
16-18
POSITIVE
INPUT
POSITIVE
OUTPUT
T1
T1
T2
6
T2
NEGATIVE
INPUT
13-15
NEGATIVE
OUTPUT
GATE DRIVERS
GATE CONTROL
7
VAUX
10
UVLO
OVSD
CURR ENT
LIMIT
3
OPTO-ISOLATION
TRIM
ON/OFF+
PRIMARY
CONTROL
SECONDARY
CONTROL
11
4
+ SENSE
ON/OFF-
12
SENSE
1
−
SyncIn (Full Feature Option)
8
DATA COUPLING
2
Start Sync
(Full Feature Option)
SyncOut (Full Feature Option)
9
I Share
(Full Feature Option)
TYPICAL CONNECTION DIAGRAM
Vout(+)
Vin(+)
Electrolytic
Capacitor
Vsense(+)
External
Input
Filter
Rtrim-up
or
Vin
Trim
ON/OFF
Vin(_)
Cload
Rtrim-down
Iload
Vsense(_)
Vout(_)
Product # MCOTS-C-270-28-FT
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005931 Rev. F
10/16/2013
Page 2
MCOTS-C-270-28-FT
Output: 28V
Current: 21.4A
Technical Specification
MCOTS-C-270-28-FT ELECTRICAL CHARACTERISTICS
Tb = 25 °C, Vin = 270dc unless otherwise noted; full operating temperature range is -55 °C to +100 °C baseplate temperature with appropriate power
derating. Specifications subject to change without notice.
Parameter
Min.
Typ.
Max.
Units Notes & Conditions
ABSOLUTE MAXIMUM RATINGS
Input Voltage
Non-Operating
Operating
Operating Transient Protection
Isolation Voltage
-0.5
600
425
475
V
V
V
Continuous
Continuous
1 s transient, square wave
Input to Output
4250
2300
2300
+100
+135
18
V dc
V dc
V dc
°C
°C
V
Input to Base-Plate
Output to Base-Plate
Operating Temperature
Storage Temperature
Voltage at ON/OFF input pin
-55
-65
-2
Baseplate temperature
475V transient for 1 s
INPUT CHARACTERISTICS
Operating Input Voltage Range
Input Under-Voltage Turn-On Threshold
Input Under-Voltage Turn-Off Threshold
Input Over-Voltage Turn-Off Threshold
Input Over-Voltage Turn-On Threshold
Recommended External Input Capacitance
155
146
135
496
446
270
150
140
500
453
7
425
154
145
503
460
V
V
V
V
V
µF
typical ESR 1Ω see Note 2
Input Filter Component Values (L\C)
Maximum Input Current
No-Load Input Current
.272/5.5/1.2
µF\µH\µF Internal values; see Figure E
5.6
70
20
A
mA
mA
V
Vin min; trim up; in current limit
35
10
1
Disabled Input Current
Response to Input Transient
Input Terminal Ripple Current
Recommended Input Fuse
OUTPUT CHARACTERISTICS
Output Voltage Set Point
See Figure 12
450
mA
A
RMS , Full load
Fast acting external fuse recommended
10
27.72
28.00
28.28
V
Output Voltage Regulation
Over Line
Over Load
±0.1
±0.1
±0.3
±0.3
220
%
%
mV
V
Over Temperature
-220
27.3
Total Output Voltage Range
Output Voltage Ripple and Noise
Peak-to-Peak
28.7
Over sample, line, load, temperature & life
20 MHz bandwidth; see Note 1
Full load
220
157
440
320
21.4
21.4
28.8
mV
mV
A
A
A
RMS
Full load
Operating Output Current Range
Operating Output Current Range (Start Up)
Output DC Current-Limit Inception
Output DC Current-Limit Shutdown Voltage
Back-Drive Current Limit while Enabled
Back-Drive Current Limit while Disabled
Maximum Output Capacitance
Output Voltage during Load Current Transient
Step Change in Output Current (0.1 A/µs)
Settling Time
0
0.22
22.6
Subject to thermal derating
See Application Notes
Output voltage 10% Low
25.7
14
400
4
V
mA
mA
µF
Negative current drawn from output
Negative current drawn from output
Vout nominal at full load (resistive load)
3,000
500
900
mV
µs
50% to 75% to 50% Iout max
To within 1% Vout nom
Output Voltage Trim Range
-20
10
%
Across Pins 13&18; Figure C; see Note 3
Output Voltage Remote Sense Range
Output Over-Voltage Protection
Auxiliary power
10
38.5
10
%
V
V
Across Pins 13&18
Over full temp range
Maximum current of 50mA, Referenced to Vout(–)
31.5
7
35
8
Note 1: Output is terminated with 1 µF ceramic and 15 µF low-ESR tantalum capacitors. For applications requiring reduced output voltage ripple and
noise, consult SynQor applications support (e-mail: mqnbofae@synqor.com)
Note 2: An input capacitor with series resistance is necessary to provide system stability.
Note 3: Trim-up range is limited below 10% at low line and full load.Applying more than 6.2V between trim pin and Vout(-) may damage the unit.
Product # MCOTS-C-270-28-FT
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005931 Rev. F
10/16/2013
Page 3
MCOTS-C-270-28-FT
Output: 28V
Current: 21.4A
Technical Specification
MCOTS-C-270-28-FT ELECTRICAL CHARACTERISTICS
Tb = 25 °C, Vin = 270dc unless otherwise noted; full operating temperature range is -55 °C to +100 °C baseplate temperature with appropriate power
derating. Specifications subject to change without notice.
Parameter
Min.
Typ.
Max.
Units Notes & Conditions
DYNAMIC CHARACTERISTICS
Turn-On Transient
Turn-On Time
Start-Up Inhibit Time
Output Voltage Overshoot
ISOLATION CHARACTERISTICS
Isolation Voltage (dielectric strength)
Isolation Resistance
90
400
0
ms
ms
%
Full load, Vout=90% nom.
See Figure F
Maximum Output Capacitance
360
440
4250
V dc
MΩ
pF
See Absolute Maximum Ratings
See Note 5
100
N/A
Isolation Capacitance (input to output)
TEMPERATURE LIMITS FOR POWER DERATING CURVES
Semiconductor Junction Temperature
Board Temperature
Transformer Temperature
Maximum Baseplate Temperature, Tb
FEATURE CHARACTERISTICS
125
125
125
100
°C
°C
°C
°C
Package rated to 150 °C
UL rated max operating temp 130 °C
Switching Frequency
ON/OFF Control
Off-State Voltage
On-State Voltage
350
375
400
kHz
V
2.4
-1
18
0.8
ON/OFF Control
Input Resistance
Over-Temperature Shutdown OTP Trip Point
Over-Temperature Shutdown Restart Hysteresis
EFFICIENCY
Application notes Figures A & B
Average PCB Temperature
3
125
10
kΩ
°C
°C
100% Load
50% Load
91
92
%
%
FULL FEATURE OPTION
Clock Sync
Current Share
350
375
2.2
400
kHz
V
See Note 6
Full load
RELIABILITY CHARACTERISTICS
Calculated MTBF per MIL-HDBK-217F
Calculated MTBF per MIL-HDBK-217F
6
1.2
0.120
10 Hrs. Ground Benign, 70°C Tb
6
10 Hrs. Ground Mobile, 70°C Tb
Note 5: Input to output isolation capacitance external to the module is recommended.
Note 6: Do not apply a clock signal lower than specified frequency.
STANDARDS COMPLIANCE
Parameter
Notes & Conditions
STANDARDS COMPLIANCE
UL 60950-1/R2011-12
CAN/CSA C22.2 No. 60950-1/A1:2011
EN 60950-1/A12:2011
CE Marked
Reinforced Insulation
2006/95/EC Low Voltage Directive
IEC 61000-4-2
ESD test, 8 kV - NP, 15 kV air - NP (Normal Performance)
Note: An external input fuse must always be used to meet these safety requirements. Contact SynQor for official safety certificates on new
releases or download from the SynQor website.
Product # MCOTS-C-270-28-FT
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005931 Rev. F
10/16/2013
Page 4
MCOTS-C-270-28-FT
Output: 28V
Current: 21.4A
Technical Specification
94
92
90
88
86
84
82
80
94
92
90
88
86
84
82
80
155 Vin
270 Vin
425 Vin
425 Vin
270 Vin
155 Vin
-55ºC
25ºC
100ºC
0
5
10
15
20
Case Temperature (ºC)
Load Current (A)
Figure 1: Efficiency at nominal output voltage vs. load current for
Figure 2: Efficiency at nominal output voltage and 60% rated power vs.
minimum, nominal, and maximum input voltage at 25
°C.
case temperature for minimum, nominal, and maximum input voltage.
50
40
30
20
60
50
40
30
20
10
0
155 Vin
10
425 Vin
270 Vin
155 Vin
270 Vin
425 Vin
0
-55ºC
25ºC
100ºC
0
5
10
15
20
Case Temperature (ºC)
Load Current (A)
Figure 3: Power dissipation at nominal output voltage vs. load current for
Figure 4: Power dissipation at nominal output voltage and 60% rated
minimum, nominal, and maximum input voltage at T =25
°C.
power vs. case temperature for minimum, nominal, and maximum input
voltage.
CASE
25
20
15
10
5
30.0
25.0
20.0
15.0
10.0
155 Vin
270Vin
5.0
425 Vin
0
0.0
50
60
70
80
90
100
110
120
0
5
10
15
20
25
30
Base Plate Temperature (°C)
Load Current (A)
Figure 6: Output voltage vs. load current showing typical current limit
curves. See Current Limit section in the Application Notes.
Figure 5: Maximum output current vs. base plate temperature (nominal input
voltage).
Product # MCOTS-C-270-28-FT
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005931 Rev. F
10/16/2013
Page 5
MCOTS-C-270-28-FT
Output: 28V
Current: 21.4A
Technical Specification
Figure 7: Start waveform with 1% load. Input voltage pre-applied, ON/OFF Pin
on Ch 1.
Figure 8: Turn-on transient at full resistive load and zero output capacitance
initiated by Vin. ON/OFF Pin previously low. Ch 1: Vin (100V/div). Ch 2: Vout
(10V/div).
Figure 9: Input terminal current ripple, iC, at full rated output current and
nominal input voltage (500 mA/div). Bandwidth: 25MHz. See Figure 17.
Figure 10: Output voltage ripple, Vout, at nominal input voltage and rated load
current (200 mV/div). Load capacitance: 1µF ceramic capacitor and 10µF
tantalum capacitor. Bandwidth: 25 MHz. See Figure 17.
Figure 11: Output voltage response to step-change in load current (50%-75%-
50% of Iout(max); dI/dt = 0.1 A/µs). Load cap: 1 µF ceramic and 15 µF tantalum
capacitors. Ch 3: Vout (500mV/div), Ch 2: Iout (10A/div).
Figure 12: Output voltage response to step-change in input voltage (1000V/ms).
Load cap: 100 µF electrolytic output capacitance. Ch 1: Vin (200V/div), Ch 2:
Vout (1V/div).
Product # MCOTS-C-270-28-FT
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005931 Rev. F
10/16/2013
Page 6
MCOTS-C-270-28-FT
Output: 28V
Current: 21.4A
Technical Specification
0
-10
-20
-30
-40
-50
-60
-70
-80
-90
-100
1
0.1
0.01
270Vin
270Vin
425Vin
155Vin
425Vin
155Vin
0.001
10
100
1,000
Hz
10,000
100,000
10
100
1,000
Hz
10,000
100,000
Figure 13: Magnitude of incremental output impedance (Zout = vout/iout) for
Figure 14: Magnitude of incremental forward transmission (FT = vout/vin)
minimum, nominal, and maximum input voltage at full rated power.
for minimum, nominal, and maximum input voltage at full rated power.
1000
100
-5
-15
-25
-35
10
270Vin
425Vin
155Vin
270Vin
-45
425Vin
155Vin
1
-55
10
100
1,000
Hz
10,000
100,000
10
100
1,000
Hz
10,000
100,000
Figure 16: Magnitude of incremental input impedance (Zin = vin/iin) for
Figure 15: Magnitude of incremental reverse transmission (RT = iin/iout) for
minimum, nominal, and maximum input voltage at full rated power.
minimum, nominal, and maximum input voltage at full rated power.
1 µF
ceramic capacitor
4.5 µH
source impedance
i
C
DC/DC
Converter
VOUT
VSOURCE
10 µF,
100mΩ ESR
tantalum capacitor
7 µF,ceramic capacitor
in sereis with 1Ω Resistor
Figure 17: Test set-up diagram showing measurement points for Input Terminal
Figure 18: Load current (10A/div) as a function of time (5ms/div and 100ms/div)
Ripple Current (Figure 9) and Output Voltage Ripple (Figure 10).
when the converter attempts to turn on into a 10 mΩ short circuit.
Product # MCOTS-C-270-28-FT
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005931 Rev. F
10/16/2013
Page 7
MCOTS-C-270-28-FT
Output: 28V
Current: 21.4A
Technical Specification
CONTROL FEATURES
BASIC OPERATION AND FEATURES
ON/OFF(+) and ON/OFF(-) (Pin 3 and 4) - Remote
ON/OFF: The ON/OFF inputs, Pins 3 and 4, permit the
user to turn the converter on or off. These two inputs are
fully isolated from both the input and the output side of the
power converter, allowing the user the option to manage
the converter from the input or the output end. The user’s
on/off control signal is applied between the ON/OFF(+)
pin and the ON/OFF(-) pins. Figure A details two possible
circuits for driving the ON/OFF pin. Figure B is a detailed
look of the internal ON/OFF circuitry.
REMOTE SENSE(+) and SENSE(-) (Pins 11 and 12):
The SENSE inputs correct for voltage drops along the
conductors that connect the converter’s output pins to the
load.Pin 11 should be connected to Vout(+) and Pin 12
should be connected to Vout(-) at the point on the board
This Mil-COTS converter series uses a two-stage power
conversion topology. The first stage is a buck-converter
that keeps the output voltage constant over variations
in line, load, and temperature. The second stage uses
a transformer to provide the functions of input/output
isolation and voltage step-up or step-down to achieve the
output voltage required.
Both the first stage and the second stage switch at a fixed
frequency for predictable EMI performance.The switching
frequency of second stage is half of the swithcing frequency
of first stage and locked in phase. Rectification of the
transformer’s output is accomplished with synchronous
rectifiers. These devices, which are MOSFETs with a very low
on-state resistance, dissipate far less energy than Schottky
diodes. This is the primary reason that the converter has
such high efficiency, even at very low output voltages and
very high output currents.
where regulation is desired. A remote connection at the
load can adjust for a voltage drop only as large as that
specified in this datasheet, that is
These converters are offered totally encased to withstand
harsh environments and thermally demanding applications.
Dissipation throughout the converter is so low that it does
not require a heatsink for operation in many applications;
however, adding a heatsink provides improved therma
derating performance in extreme situations.
[Vout(+) - Vout(-)] – [Vsense(+) - Vsense(-)] ≤
Sense Range % x Vout
Pins 11 and 12 must be connected for proper regulation
of the output voltage. If these connections are not made,
the converter will deliver an output voltage that is slightly
higher than its set value.
This series of converters uses the industry standard footprint
and pin-out configuration.
The voltage at the output terminals of the module will be
trimmed up by the control circuit to compensate for voltage
drops between the output pins of the module and the
remote sense point. Note that the over-voltage protection
(OVP) circuit senses the voltage at the output pins of the
module. It is possible to inadvertently trip the OVP protection
circuit if the voltage drop between the output pins and the
sense point becomes too large. Hence, the remote sensing
feature should be used only to compensate for small values
of voltage drops to avoid triggering OVP due to a line or
load transient.
On when switch is open
VIN (+)
V
OUT (+)
Opto
U1
(+)
SENSE
SENSE
+ON/OFF
-ON/OFF
5V
(-)
3.01k
R1
V
OUT (-)
VIN(-)
Pin 3
Pin 4
D1
C1
On when switch is closed
100p
VIN (+)
VOUT (+)
(+)
SENSE
SENSE
+ON/OFF
-ON/OFF
5V
Figure B: Internal ON/OFF pin circuitry
(-)
V
OUT (-)
VIN(-)
Figure A: Example of two configurations for the enable signal
Product # MCOTS-C-270-28-FT Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005931 Rev. F
10/16/2013
Page 8
MCOTS-C-270-28-FT
Output: 28V
Current: 21.4A
Technical Specification
OUTPUT VOLTAGE TRIM (Pin 10): The TRIM input
permits the user to adjust the output voltage across
the sense leads up or down according to the trim range
specifications.
100,000
10,000
1,000
100
To decrease the output voltage, the user should connect a
resistor between Pin 10 (TRIM) and Pin 12 [SENSE(-)]. For
a desired decrease of the nominal output voltage, the value
of the resistor should be:
90.9
10
- 0.909 (kΩ)
Rtrim-down = ( )
Δ%
where
1
0
1
2
3
4
5
6
7
8
9
10 11 12 13 14 15 16 17 18 19 20
% Decrease in Vout
% Increase in Vout
Vnominal – Vdesired
Δ% =
|
|
x 100%
Figure C: Trim graph for trim-up, trim down.
Vnominal
It is not necessary for the user to add capacitance at the
Trim pin. The node is internally bypassed to eliminate noise.
To increase the output voltage, the user should connect a
resistor between Pin 10 (TRIM) and Pin 11 [SENSE(+)]. For
a desired increase of the nominal output voltage, the value
of the resistor should be:
Total DC Variation of VOUT:Fortheconvertertomeetits
full specifications, the maximum variation of the dc value of
VOUT, due to both trimming and remote load voltage drops,
should not be greater than that specified for the output
voltage trim range.Note if the unit is started at no load the
output voltage may, under some conditions, regulate above
its rated value. This condition will be corrected once the
load is increased above 1%, and it will stay corrected even
if the load is lowered to zero.
1.0VOUT x (100+Δ%)
90.9
Δ%
Rtrim-up =
-
- 0.909
(kΩ)
(
)
1.225Δ%
where
Vout = Nominal Output Voltage
The trim graphs show the relationship between the trim
resistor value and the percentage decrease or increase of
the output voltage relative to thenominal output voltage
set point. The graphs also show the total range the output
voltage can be trimmed up or down.
Note: the TRIM feature does not affect the voltage at
which the output over-voltage protection circuit is triggered.
Trimming the output voltage too high may cause the over-
voltage protection circuit to engage, particularly during
transients.
m
Doc.# 005-0005931 Rev. F
10/16/2013
Page 9
MCOTS-C-270-28-FT
Output: 28V
Current: 21.4A
Technical Specification
Protection Features
Over-Temperature Shutdown: A temperature sensor
on the converter senses the average temperature of the
module. The thermal shutdown circuit is designed to turn
the converter off when the temperature at the sensed
location reaches the Over-Temperature Shutdown value.
It will allow the converter to turn on again when the
temperature of the sensed location falls by the amount of
the Over-Temperature Shutdown Restart Hysteresis value.
Input Under-Voltage Lockout: The converter is designed
to turn off when the input voltage is too low, helping avoid
an input system instability problem, described in more detail
in the application note titled “Input System Instability”
available on www.SynQor.com . The lockout circuitry is a
comparator with DC hysteresis. When the input voltage is
rising, it must exceed the typical Turn-On Voltage Threshold
value (listed on the specification page) before the converter
will turn on. Once the converter is on, the input voltage
must fall below the typical Turn-Off Voltage Threshold value
before the converter will turn off.
Output Current Limit: The output current remains
constant as the output voltage drops. However, once the
impedance of the load across the output is small enough to
make the output voltage drop below the specified Output
DC Current-Limit Shutdown Voltage, the converter turns off.
Output Over-Voltage Limit: If the voltage across the
output pins exceeds the Output Over-Voltage Protection
threshold, the converter will immediately stop switching.
This prevents damage to the load circuit due to 1) excessive
series resistance in output current path from converter
output pins to sense point, 2) a release of a short-circuit
condition, or 3) a release of a current limit condition. Load
capacitance determines exactly how high the output voltage
will rise in response to these conditions. After 400 ms the
converter will automatically restart.
The converter then enters a “auto-restart” mode where it
repeatedly turns on and off at a 2.5 Hz (nominal) frequency
until the overload condition is removed. This prevents
excessive heating of the converter or the load board.
Product # MCOTS-C-270-28-FT
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005931 Rev. F
10/16/2013
Page 10
MCOTS-C-270-28-FT
Output: 28V
Current: 21.4A
Technical Specification
APPLICATION CONSIDERATIONS
Input System Instability: This condition can occur because any dc-dc converter appears incrementally as a
negative resistance load. A detailed application note titled “Input System Instability” is available on the SynQor website
which provides an understanding of why this instability arises, and shows the preferred solution for correcting it.
Application Circuits: Figure D provides a typical circuit diagram which details the input filtering and voltage trimming.
Electrolytic
Capacitor
Vout(+)
Vin(+)
Vsense(+)
ON/OFF (+)
External
Input
Filter
Rtrim-up
Vin
Trim
or
ON/OFF (
Vin(_)
-)
Cload
Rtrim-down
Iload
Vsense(_)
Vout(_)
Figure D: Typical application circuit (negative logic unit, permanently enabled).
Input Filtering and External Capacitance: Figure E provides a diagram showing the internal input filter components.
This filter dramatically reduces input terminal ripple current, which otherwise could exceed the rating of the converter's
external electrolytic input capacitor. The recommended external input capacitance is specified in the Input Characteristics
section on the Electrical Characteristics page. More detailed information is available in the application note titled “EMI
Characteristics” on the SynQor website.
L
Vin(+)
C2
C1
Vin(_)
Figure E: Internal Input Filter Diagram (Component values listed on page 3)
Product # MCOTS-C-270-28-FT
Phone 1-888-567-9596
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Doc.# 005-0005931 Rev. F
10/16/2013
Page 11
MCOTS-C-270-28-FT
Output: 28V
Current: 21.4A
Technical Specification
Startup Inhibit Period: The Startup Inhibit Period When the ON/OFF pin goes high after t2, the Startup Inhibit
ensures that the converter will remain off for approximately Period has elapsed, and the output turns on within the
400 ms when it is shut down for any reason. For example, typical Turn-On Time.
when an output short is present the module will shutdown,
remain off for the startup inhibit period, and then attempt
to restart. This results in a 2.5Hz auto restart mode of
operation which prevents the converter from overheating.
In all, there are seven ways that the converter can be shut
Thermal Considerations: The maximum operating base-
plate temperature, T , is 100 ºC. Refer to the thermal
B
derating curve figure to see the available output current at
baseplate temperatures below 100 ºC.
A power derating curve can be calculated for any heatsink
that is attached to the base-plate of the converter. It is only
necessary to determine the thermal resistance, RTH , of the
chosen heatsink between the base-plate and theBaAmbient
air for a given airflow rate. This information is usually
available from the heatsink vendor. The following formula
can then be used to determine the maximum power the
converter can dissipate for a given thermal condition:
down, initiating a Startup Inhibit Period:
• Input Under-Voltage Lockout
• Input Over-Voltage Lockout
• Output Over-Voltage Protection
• Over Temperature Shutdown
• Current Limit
• Short Circuit Protection
• Turned off by the ON/OFF input
Figure F shows three turn-on scenarios, where a Startup
max
diss
TB - TA
=
P
RTHBA
Inhibit Period is initiated at t
0
, t1
, and t
2
:
Before time t , when the input voltage is below the UVL
0
This value of power dissipation can then be used in
conjunction with the data shown in Figure 3 to determine
the maximum load current (and power) that the converter
can deliver in the given thermal condition.
threshold, the unit is disabled by the Input Under-Voltage
Lockout feature. When the input voltage rises above the
UVL threshold, the Input Under-Voltage lockout is released,
and a Startup Inhibit Period is initiated. At the end of this
delay, the ON/OFF pin is evaluated, and since it is active,
the unit turns on.
At time t , the unit is disabled by the ON/OFF pin, and it
1
cannot be enabled again until the Startup Inhibit Period has
elapsed.
Vin
Under-Voltage
Lockout Turn-On
Threshold
ON/OFF
(Negative
logic)
ON
OFF
ON
OFF
ON
90ms
(typical turn on time)
Vout
140ms
400ms
400ms
(typical start-up)
(typical start-up
inhibit period
after shutdown)
t0
t1
t2
t
Figure F: Startup Inhibit Period (turn-on time not to scale)
Product # MCOTS-C-270-28-FT Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005931 Rev. F
10/16/2013
Page 12
MCOTS-C-270-28-FT
Output: 28V
Current: 21.4A
Technical Specification
Mechanical Diagram
1.800 [ 45.72]
1.450 [ 36.83]
1.200 [ 30.48]
.950 [ 24.13]
.550 [ 13.97]
.300 [ 7.62]
OVERALL HEIGHT
+.002
-.005
0.512
+0.05
-0.12
13.00
[
]
M3 STANDOFF
x4
SEE NOTE 9
2.486 .020 [ 63.14 0.5]
2.00 [ 50.8]
.151 ±.010
[ 3.97]
.050 [ 1.27]
SEE NOTE 5
13 14 15
12
16 17 18
11
10
9
8
7
3.900
4.20
[ 106.7]
[ 99.06]
3.750
[ 95.25]
3.600
[ 91.44]
3.450
[ 87.63]
4.200
[ 106.68 ]
4.686 .020
[ 119.02 0.5]
3.300
[ 83.82]
3.150
[ 80.01]
.243 .020
[ 6.17 0.5]
6
5
4
3
2
1
1
BOTTOMSIDE CLEARANCE
+0.007
-0.010
.250 .020 [ 6.35 0.5]
.493 .020 [ 12.52 0.5]
.150 [ 3.81]
.300 [ 7.62]
.450 [ 11.43]
.850 [ 21.59]
1.250 [ 31.75]
0.017
+0.17
-0.25
0.43
[
]
NOTES
PIN DESIGNATIONS
Function
1)
Pins 1-4, 7-12 are 0.040” (1.02mm) diameter, with 0.080” (2.03mm)
Pin
1
Name
diameter standoff shoulders.
SyncIn
Synchronization Input (full feature only)
2)
Pins 5-6, 13-18 are 0.080” (2.03 mm) diameter with 0.125”
(3.18mm) diameter standoff shoulders.
2
SyncOut
Synchronization Output (full feature only)
3
ON/OFF(+) Turn converter on and off, referenced to – ON/OFF
ON/OFF(–) Fully isolated ground
3)
4)
All Pins: Material - Copper Alloy; Finish - Matte Tin over Nickel plate
Undimensioned components are shown for visual reference only.
Applied torque per screw should not exceed 6in-lb (0.7Nm).
Baseplate flatness tolerance is 0.004" (.10mm) TIR for surface.
Weight: 9.9oz (280g) typical
4
5
Vin(+)
Vin(–)
Positive input voltage
5)
6
Negative input voltage
6)
7
Vaux
Auxiliary power, referenced to Vout(–)
Startup synchronization (full feature only)
Single wire parallel signal (full feature only)
Output voltage trim (see note 1)
Positive remote sense (see note 2)
Negative remote sense (see note 3)
Negative output voltage
7)
8
Start Sync
I Share
TRIM
8)
Workmanship: Meets or exceeds IPC-A-610 Class II
Threaded or non-threaded options available.
9
9)
10
10)
All dimensions in inches (mm)
11 SENSE(+)
12 SENSE(–)
Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm)
x.xxx +/-0.010 in. (x.xx +/-0.25mm)
13
14
15
16
17
18
Vout(–)
Vout(–)
Vout(–)
Vout(+)
Vout(+)
Vout(+)
Negative output voltage
Negative output voltage
Positive output voltage
Positive output voltage
Positive output voltage
Pin Designations Notes:
1
2
3
4
Leave TRIM pin open for nominal output voltage.
SENSE(+) should be connected to Vout(+) remotely or at converter.
SENSE(–) should be connected to Vout(–) remotely or at converter.
Pins 1, 2, 8, and 9 are populated on full feature versions only.
Product # MCOTS-C-270-28-FT
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005931 Rev. F
10/16/2013
Page 13
MCOTS-C-270-28-FT
Output: 28V
Current: 21.4A
Technical Specification
1.450[36,830]
1.200[30,480]
0.950[24,130]
0.550[13,970]
Flanged Mechanical Diagram
OVERALL HEIGHT
0.495 0.015
[12,57 0,38 ]
3.150 0.020 [80,010 0,508]
2.950 0.020 [74,930 0,508]
2.486 0.020 [63,144 0,508]
0.300[7,620]
0.050[1,270]
0.168
[4,27]
USE 4-40 OR
M3 SCREW (6x)
RECOM TORQUE
3in-lb
13
14
15
16
17 18
12
11
10
9
.13[3.3]
4.686 0.020
[119,02 0,50 ]
8
7
4.17
[105,8]
3.900
[99,060]
3.750
[95,250]
3.00
[76,2]
3.600
[91,440]
4.200
[106,680]
3.450
[87,630]
3.300
[83,820]
1.50
[38,1]
3.150
[80,010]
0.600 0.020
[15,24 0,50 ]
6
5
4
3
2
1
1
0.017 0.020
[0,43 0,50 ]
0.125
[3,18]
0.243 0.020
[6,17 0,50 ]
0.493 0.020 [12,52 0,50 ]
0.725 0.020 [18,42 0,50 ]
0.825 0.020 [20,96 0,50 ]
0.150[3,810]
0.300[7,620]
0.450[11,430]
0.850[21,590]
1.250[31,750]
NOTES
PIN DESIGNATIONS
Function
1)
Applied torque per screw should not exceed 5in-lb (0.7Nm), 3in-lb
Pin
1
Name
(0.4Nm) recommended.
SyncIn
Synchronization Input (full feature only)
2)
Pins 1-4, 7-12 are 0.040” (1.02mm) diameter, with 0.080” (2.03mm)
diameter standoff shoulders.
2
SyncOut
Synchronization Output (full feature only)
3
ON/OFF(+) Turn converter on and off, referenced to – ON/OFF
ON/OFF(–) Fully isolated ground
3)
4)
5)
6)
7)
8)
9)
Pins 5-6, 13-18 are 0.080” (2.03 mm) diameter with 0.125” (3.18mm)
All Pins: Material - Copper Alloy; Finish - Matte Tin over Nickel plate
Undimensioned components are shown for visual reference only.
Baseplate flatness tolerance is 0.010" (.25mm) TIR for surface.
Weight: 10.1oz (285g) typical
4
5
Vin(+)
Vin(–)
Positive input voltage
6
Negative input voltage
7
Vaux
Auxiliary power, referenced to Vout(–)
Startup synchronization (full feature only)
Single wire parallel signal (full feature only)
Output voltage trim (see note 1)
Positive remote sense (see note 2)
Negative remote sense (see note 3)
Negative output voltage
8
Start Sync
I Share
TRIM
Workmanship: Meets or exceeds IPC-A-610 Class II
All dimensions in inches (mm)
9
10
Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm)
11 SENSE(+)
12 SENSE(–)
x.xxx +/-0.010 in. (x.xx +/-0.25mm)
13
14
15
16
17
18
Vout(–)
Vout(–)
Vout(–)
Vout(+)
Vout(+)
Vout(+)
Negative output voltage
Negative output voltage
Positive output voltage
Positive output voltage
Positive output voltage
Pin Designations Notes:
1
2
3
4
Leave TRIM pin open for nominal output voltage.
SENSE(+) should be connected to Vout(+) remotely or at converter.
SENSE(–) should be connected to Vout(–) remotely or at converter.
Pins 1, 2, 8, and 9 are populated on full feature versions only.
Product # MCOTS-C-270-28-FT
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005931 Rev. F
10/16/2013
Page 14
MCOTS-C-270-28-FT
Output: 28V
Current: 21.4A
Technical Specification
Mil-COTS Qualification
# Tested
(# Failed)
Consistent with MIL-
STD-883F Method
Consistent with MIL-
STD-883F Method 5005
Test Name
Life Testing
Shock-Vibration
Humidity
Details
Visual, mechanical and electrical testing before, during and
after 1000 hour burn-in @ full load
Visual, mechanical and electrical testing before, during and
after shock and vibration tests
15
(0)
5
(0)
8
(0)
10
(0)
15
(0)
7
(0)
Method 1005.8
MIL-STD-202,
Methods 201A & 213B
+85˚C, 95% RH, 1000 hours, 2 minutes on / 6 hours off
Method 1004.7
Method 1010.8
Method 2003
Temperature
Cycling
500 cycles of -55˚C to +100˚C
(30 minute dwell at each temperature)
Condition A
Solderability
DMT
15 pins
-65˚C to +110˚C across full line and load specifications in
5˚C steps
2
(0)
Altitude
70,000 feet (21 km), see Note
Note: A conductive cooling design is generally needed for high altitude applications because of naturally poor convective cooling at rare atmospheres.
Mil-COTS DC-DC Converter and Filter Screening
Screening
Baseplate Operating Temperature
Storage Temperature
Pre-Cap Inspection
Temperature Cycling
Burn-In
Process Description
S-Grade
-55˚C to +100˚C
-65˚C to +135˚C
●
M-Grade
-55˚C to +100˚C
-65˚C to +135˚C
IPC-610, Class III
Method 1010, Condition B, 10 Cycles
100˚C Baseplate
●
●
12 Hours
25˚C
●
96 Hours
Final Electrical Test
Final Visual Inspection
100%
-55˚C, +25˚C, +100˚C
●
MIL-STD-2008
MILCOTS MIL-STD-810G Qualification Testing
MIL-STD-810G Test
Fungus
Method
508.6
Description
Table 508.6-I
500.5 - Procedure I
500.5 - Procedure II
500.5 - Procedure III
513.6 - Procedure II
509.5
Storage: 70,000ft. / 2 Hr. duration
Operating; 70,000ft. / 2 Hr. duration; Ambient Temperature
Storage: 8,000ft. to 40,000ft.
Operating - 15g's
Altitude
Rapid Decompression
Acceleration
Salt Fog
Storage
501.5 - Procedure I
501.5 - Procedure II
502.5 - Procedure I
502.5 - Procedure II
Storage: 135°C / 3 hrs
High Temperature
Low Temperature
Operating: 100°C / 3 hrs
Storage: -65C / 4 hrs
Operating: -55C / 3 hrs
Temperature Shock
Rain
503.5 - Procedure I - C Storage: -65C to 135C; 12 cycles
506.5 - Procedure I
512.5 - Procedure I
507.5 - Procedure II
514.6 - Procedure I
516.6 - Procedure I
516.6 - Procedure VI
514.6 - Category 14
510.5 - Procedure I
510.5 - Procedure II
Wind Blown Rain
Non-Operating
Immersion
Humidity
Aggravated cycle @ 95% RH (Figure 507.5-7 aggravated temp - humidity cycle, 15 cycles)
10-2000 Hz, PSD level of 1.5 g2/Hz(54.6grms), duration = 1 hr/axis
20g's peak, 11ms, Functional Shock (Operating no load) (saw tooth)
Bench Handling Shock
Rotary wing aircraft - helicopter, 4hrs/axis, 20g's (sine sweep from 10 - 500HZ)
Blowing Dust
Random Vibration
Shock
Sinusoidal vibration
Sand and Dust
Blowing Sand
Product # MCOTS-C-270-28-FT
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005931 Rev. F
10/16/2013
Page 15
MCOTS-C-270-28-FT
Output: 28V
Current: 21.4A
Technical Specification
Ordering Information/ Part Numbering
Example MCOTS-C-270-28-FT-N-S
Not all combinations make valid part numbers, please contact SynQor for availability. See product summary page for details.
Output
Voltage
Heatsink
Option
Screening
Level
Family
Product Input Voltage
Package
Options
N:Normal
Threaded
05:5V
[ ]:Standard
12:12V
15:15V
24:24V
28:28V
48:48V
S: S-Grade
M: M-Grade
Feature
MCOTS
C: Converter
270: 155-425V
FT:Full Brick Tera
F:Flanged
F:Full Feature
D:Normal
Non-
Threaded
APPLICATION NOTES
PATENTS
A variety of application notes and technical white papers can be downloaded
in pdf format from our website.
SynQor holds the following U.S. patents, one or more of which apply to
each product listed in this document. Additional patent applications may
be pending or filed in the future.
5,999,417
6,894,468
7,119,524
7,765,687
6,222,742
6,896,526
7,269,034
7,787,261
6,545,890
6,927,987
7,272,021
8,023,290
6,577,109
7,050,309
7,272,023
8,149,597
6,594,159
7,072,190
7,558,083
8,493,751
6,731,520
7,085,146
7,564,702
Warranty
Contact SynQor for further information and to order:
SynQor offers a two (2) year limited warranty. Complete warranty infor-
mation is listed on our website or is available upon request from SynQor.
Phone:
Toll Free: 888-567-9596
978-849-0600
Fax:
E-mail:
Web:
978-849-0602
mqnbofae@synqor.com
www.synqor.com
Information furnished by SynQor is believed to be accurate and reliable.
However, no responsibility is assumed by SynQor for its use, nor for any
infringements of patents or other rights of third parties which may result
from its use. No license is granted by implication or otherwise under any
patent or patent rights of SynQor.
Address: 155 Swanson Road
Boxborough, MA 01719
USA
Product # MCOTS-C-270-28-FT
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005931 Rev. F
10/16/2013
Page 16
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