MQFL-28V-3R3S [SYNQOR]

HIGH RELIABILITY DC-DC CONVERTER; 高可靠性DC-DC转换器
MQFL-28V-3R3S
型号: MQFL-28V-3R3S
厂家: SYNQOR WORLDWIDE HEADQUARTERS    SYNQOR WORLDWIDE HEADQUARTERS
描述:

HIGH RELIABILITY DC-DC CONVERTER
高可靠性DC-DC转换器

转换器 DC-DC转换器
文件: 总19页 (文件大小:844K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
MQFL-28V-3R3S  
Single Output  
HIGH RELIABILITY DC-DC CONVERTER  
16-40V  
5.5-50V  
3.3V  
30A  
89% @ 15A / 88% @ 30A  
Continuous Input  
Transient Input  
Output  
Output  
Efciency  
F
ULL
P
OWER
O
PERATION
: -55ºC
TO
+125ºC  
®
The MilQor series of high-reliability DC/DC converters  
brings SynQor’s field proven high-efficiency synchronous  
rectifier technology to the Military/Aerospace industry.  
SynQor’s innovative QorSeal™ packaging approach  
ensures survivability in the most hostile environments.  
Compatible with the industry standard format, these  
converters operate at a fixed frequency, have  
no opto-isolators, and follow conservative component  
derating guidelines. They are designed and manufactured  
to comply with a wide range of military standards.  
-HB  
-3R3S-Y  
30A  
MQFL-28V  
out @  
DC/DC CONVERTER  
in 3.3V  
28V  
Meets all -704 and -1275B under-voltage transients  
Design Process  
MQFL series converters are:  
• Designed for reliability per NAVSO-P3641-A guidelines  
D
F
ESIGNED & MANUFACTURED IN THE USA  
EATURING OR -REL SSEMBLY  
EALH  
Q
S
I
A
• Designed with components derated per:  
— MIL-HDBK-1547A  
Features  
— NAVSO P-3641A  
• Fixed switching frequency  
• No opto-isolators  
• Parallel operation with current share  
• Remote sense  
• Clock synchronization  
• Primary and secondary referenced enable  
Qualification Process  
MQFL series converters are qualified to:  
• MIL-STD-810F  
— consistent with RTCA/D0-160E  
• SynQor’s First Article Qualification  
• Continuous short circuit and overload protection  
• Input under-voltage lockout/over-voltage shutdown  
— consistent with MIL-STD-883F  
• SynQor’s Long-Term Storage Survivability Qualification  
• SynQor’s on-going life test  
Specification Compliance  
In-Line Manufacturing Process  
MQFL series converters (with MQME filter) are designed to meet:  
• MIL-HDBK-704-8 (A through F)  
• RTCA/DO-160E Section 16  
• MIL-STD-1275B  
• AS9100 and ISO 9001:2000 certified facility  
• Full component traceability  
• Temperature cycling  
• DEF-STAN 61-5 (part 6)/5  
• MIL-STD-461 (C, D, E)  
• RTCA/DO-160E Section 22  
• Constant acceleration  
• 24, 96, 160 hour burn-in  
• Three level temperature screening  
Product # MQFL-28V-3R3S  
Phone 1-888-567-9596  
www.synqor.com  
Doc.# 005-0005109 Rev. A  
04/14/09  
Page 1  
MQFL-28V-3R3S  
Output
:  
Current
:  
3.3V  
30A  
Technniiccaall SSppeecciiffiiccaattiioonn  
BLOCK DIAGRAM  
BOOST  
REGULATION STAGE  
ISOLATION STAGE  
CONVERTER  
SWITCHES  
AND  
7
+Vout  
CURRENT  
SENSE  
1
+Vin  
CONTROL  
2
8
INPUT  
RETURN  
OUTPUT  
RETURN  
CASE  
GATE DRIVERS  
GATE DRIVERS  
3
STABILITY  
CURRENT  
LIMIT  
12  
UVLO  
ENABLE 2  
4
MAGNETIC  
ENABLE 1  
11  
PRIMARY  
CONTROL  
SECONDARY  
CONTROL  
SHARE  
5
SYNC OUT  
DATA COUPLING  
10  
+ SENSE  
6
SYNC IN  
9
SENSE  
BIAS POWER  
CONTROL  
POWER  
TRANSFORMER  
TYPICAL CONNECTION DIAGRAM  
1
12  
11  
10  
9
+VIN  
ENA 2  
open  
means  
on  
External bulk capacitor  
2
3
4
5
6
IN RTN  
SHARE  
+ SNS  
STABILITY  
ENA 1  
+
-
MQFL  
RSTABILITY  
CSTABILITY  
+
-
Load  
28 Vdc  
- SNS  
open  
means  
on  
8
SYNC OUT  
SYNC IN  
OUT RTN  
+VOUT  
7
Product # MQFL-28V-3R3S  
Phone 1-888-567-9596  
www.synqor.com  
Doc.# 005-0005109 Rev. A  
04/14/09  
Page 2  
MQFL-28V-3R3S  
Output
:  
Current
:  
3.3V  
30A  
Technniiccaall SSppeecciiffiiccaattiioonn  
MQFL-28V-3R3S ELECTRICAL CHARACTERISTICS  
Parameter  
Min. Typ. Max. Units Notes & Conditions  
Group A  
Subgroup  
Vin=28V dc ±5%, Iout=30A, CL=0μF, free running (see Note 10)  
boost-converter non-operational unless otherwise specied  
ABSOLUTE MAXIMUM RATINGS  
Input Voltage  
Non-Operating  
60  
60  
-0.8  
-1.2  
V
V
V
V
Operating  
See Note 1  
See Note 2  
Reverse Bias (Tcase = 125ºC)  
Reverse Bias (Tcase = -55ºC)  
Isolation Voltage (I/O to case, I to O)  
Continuous  
-500  
-800  
-55  
500  
800  
135  
135  
300  
50  
V
V
°C  
°C  
°C  
V
Transient (100μs)  
Operating Case Temperature  
Storage Case Temperature  
Lead Temperature (20s)  
-65  
Voltage at ENA1, ENA2  
-1.2  
INPUT CHARACTERISTICS  
Operating Input Voltage Range  
"
16  
28  
28  
40  
50  
V
V
Continuous  
1, 2, 3  
4, 5, 6  
5.5  
Transient, 1s; see Under-Voltage Transient Prole  
Input Under-Voltage Lockout  
Turn-On Voltage Threshold  
Turn-Off Voltage Threshold  
Lockout Voltage Hysteresis  
Input Over-Voltage Shutdown  
Turn-Off Voltage Threshold  
Turn-On Voltage Threshold  
Shutdown Voltage Hysteresis  
Maximum Input Current  
See Note 3  
14.75 15.50 16.00  
13.80 14.40 15.00  
0.50  
V
V
V
1, 2, 3  
1, 2, 3  
1, 2, 3  
1.10  
1.80  
See Note 3  
54.0  
50.0  
2.0  
56.8  
51.4  
5.3  
60.0  
54.0  
8.0  
8
170  
5
V
V
V
A
mA  
mA  
mA  
mA  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
Vin = 16V; Iout = 30A  
No Load Input Current (operating)  
Disabled Input Current (ENA1)  
Disabled Input Current (ENA2)  
Input Terminal Current Ripple (pk-pk)  
OUTPUT CHARACTERISTICS  
Output Voltage Set Point (Tcase = 25ºC)  
Output Voltage Set Point Over Temperature  
Output Voltage Line Regulation  
Output Voltage Load Regulation  
Total Output Voltage Range  
Output Voltage Ripple and Noise Peak to Peak  
Operating Output Current Range  
Operating Output Power Range  
Output DC Current-Limit Inception  
Short Circuit Output Current  
Back-Drive Current Limit while Enabled  
Back-Drive Current Limit while Disabled  
Maximum Output Capacitance  
DYNAMIC CHARACTERISTICS  
Output Voltage Deviation Load Transient  
For a Pos. Step Change in Load Current  
For a Neg. Step Change in Load Current  
Settling Time (either case)  
Output Voltage Deviation Line Transient  
For a Pos. Step Change in Line Voltage  
For a Neg. Step Change in Line Voltage  
Settling Time (either case)  
Turn-On Transient  
110  
2
25  
80  
Vin = 16V, 28V, 50V  
Vin = 16V, 28V, 50V  
Bandwidth = 100kHz – 10MHz; see Figure 14  
50  
120  
3.27  
3.25  
-20  
12  
3.23  
3.30  
3.30  
0
16  
3.30  
15  
3.33  
3.35  
20  
V
V
mV  
mV  
V
mV  
A
W
A
A
A
Vout at sense leads  
1
2, 3  
"
" ; Vin = 16V, 28V, 40V; Iout=30A  
" ; Vout @ (Iout=0A) - Vout @ (Iout=30A)  
"
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
See Note 5  
22  
3.37  
60  
Bandwidth = 10MHz; CL=11μF  
0
0
31  
31  
30  
100  
42  
36  
37  
10  
10  
See Note 4  
Vout 1.2V  
43  
75  
10,000  
mA  
μF  
See Note 6  
-400  
-250  
250  
100  
mV  
mV  
μs  
Total Iout step = 15A‹-›30A, 3A‹-›15A; CL=11μF  
4, 5, 6  
4, 5, 6  
4, 5, 6  
400  
250  
"
See Note 7  
Vin step = 16V‹-›50V; CL=11μF; see Note 8  
-350  
-350  
350  
350  
500  
mV  
mV  
μs  
"
"
4, 5, 6  
4, 5, 6  
See Note 5  
250  
See Note 7  
Output Voltage Rise Time  
Output Voltage Overshoot  
Turn-On Delay, Rising Vin  
6
0
5.5  
3.0  
1.5  
10  
2
8.0  
6.0  
3.0  
ms  
%
ms  
ms  
ms  
Vout = 0.3V-›3.0V  
4, 5, 6  
See Note 5  
4, 5, 6  
4, 5, 6  
4, 5, 6  
ENA1, ENA2 = 5V; see Notes 9 & 12  
ENA2 = 5V; see Note 12  
ENA1 = 5V; see Note 12  
Turn-On Delay, Rising ENA1  
Turn-On Delay, Rising ENA2  
EFFICIENCY  
Iout = 30A (16Vin)  
84  
87  
84  
85  
83  
84  
89  
90  
88  
89  
87  
87  
16  
16  
%
%
%
%
%
%
W
W
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
Iout = 15A (16Vin)  
Iout = 30A (28Vin)  
Iout = 15A (28Vin)  
Iout = 30A (40Vin)  
Iout = 15A (40Vin)  
Load Fault Power Dissipation  
Short Circuit Power Dissipation  
32  
34  
Iout at current limit inception point; See Note 4  
Vout 1.2V  
Product # MQFL-28V-3R3S  
Phone 1-888-567-9596  
www.synqor.com  
Doc.# 005-0005109 Rev. A  
04/14/09  
Page 3  
MQFL-28V-3R3S  
Output
:  
Current
:  
3.3V  
30A  
Technniiccaall SSppeecciiffiiccaattiioonn  
MQFL-28V-3R3S ELECTRICAL CHARACTERISTICS (Continued)  
Parameter  
Min. Typ. Max. Units Notes & Conditions  
Group A  
Subgroup  
Vin=28V dc ±5%, Iout=30A, CL=0μF, free running (see Note 10)  
boost-converter non-operational unless otherwise specied  
ISOLATION CHARACTERISTICS  
Isolation Voltage  
Dielectric strength  
Input RTN to Output RTN  
Any Input Pin to Case  
500  
500  
500  
100  
100  
V
V
1
1
1
1
1
1
Any Output Pin to Case  
Isolation Resistance (in rtn to out rtn)  
Isolation Resistance (any pin to case)  
Isolation Capacitance (in rtn to out rtn)  
FEATURE CHARACTERISTICS  
Switching Frequency (free running)  
Synchronization Input  
V
MΩ  
MΩ  
nF  
44  
500  
550  
600  
kHz  
1, 2, 3  
Frequency Range  
500  
2.0  
-0.5  
20  
600  
10  
0.8  
80  
kHz  
V
V
%
1, 2, 3  
1, 2, 3  
1, 2, 3  
Logic Level High  
Logic Level Low  
Duty Cycle  
See Note 5  
Synchronization Output  
Pull Down Current  
Duty Cycle  
20  
25  
mA  
%
VSYNC OUT = 0.8V  
Output connected to SYNC IN of other MQFL unit  
See Note 5  
See Note 5  
75  
Enable Control (ENA1 and ENA2)  
Off-State Voltage  
Module Off Pulldown Current  
On-State Voltage  
Module On Pin Leakage Current  
Pull-Up Voltage  
0.8  
V
μA  
V
μA  
V
1, 2, 3  
See Note 5  
1, 2, 3  
See Note 5  
1, 2, 3  
80  
2
Current drain required to ensure module is off  
20  
4.5  
Imax drawn from pin allowed, module on  
See Figure A  
3.2  
4.0  
BOOST-CONVERTER OPERATION  
Input Voltage Arming Value  
Switching Frequency  
Input Terminal Current Ripple (RMS)  
Total Converter Efciency  
Iout = 15A (10Vin)  
17.5  
600  
18.0  
670  
1
18.8  
740  
V
kHz  
A
1, 2, 3  
1, 2, 3  
Vin = 16V; Iout = 30A  
85  
87  
87  
%
%
%
1, 2, 3  
1, 2, 3  
1, 2, 3  
Iout = 15A (16Vin)  
Iout = 30A (16Vin)  
RELIABILITY CHARACTERISTICS  
Calculated MTBF (MIL-STD-217F2)  
GB @ Tcase = 70ºC  
3
2200  
390  
TBD  
10 Hrs.  
3
AIF @ Tcase = 70ºC  
10 Hrs.  
3
Demonstrated MTBF  
10 Hrs.  
WEIGHT CHARACTERISTICS  
Device Weight  
79  
g
Electrical Characteristics Notes  
1. Converter will undergo input over-voltage shutdown.  
2. Derate output power to 50% of rated power at Tcase = 135ºC (see Figure 5).  
3. High or low state of input voltage must persist for about 200μs to be acted on by the lockout or shutdown circuitry.  
4. Current limit inception is dened as the point where the output voltage has dropped to 90% of its nominal value.  
5. Parameter not tested but guaranteed to the limit specied.  
6. Load current transition time 10μs.  
7. Settling time measured from start of transient to the point where the output voltage has returned to ±1% of its nal value.  
8. Line voltage transition time 100μs.  
9. Input voltage rise time 250μs.  
10. Operating the converter at a synchronization frequency above the free running frequency will cause the converter’s efciency to be slightly reduced  
and it may also cause a slight reduction in the maximum output current/power available. For more information consult the factory.  
11. SHARE pin outputs a power failure warning pulse during a fault condition. See Current Share section of the Control Features description.  
12. After a disable or fault event, module is inhibited from restarting for 300ms. See Shut Down section of the Control Features description.  
13. Only the ES and HB grade products are tested at three temperatures. The C grade products are tested at one temperature. Please refer to the  
Construction and Environmental Stress Screening Options table for details.  
14. These derating curves apply for the ES- and HB- grade products. The C- grade product has a maximum case temperature of 100ºC and a maximum  
junction temperature rise of 20ºC above Tcase.  
Product # MQFL-28V-3R3S  
Phone 1-888-567-9596  
www.synqor.com  
Doc.# 005-0005109 Rev. A  
04/14/09  
Page 4  
MQFL-28V-3R3S  
Output
:  
Current
:  
3.3V  
30A  
Technniiccaall SSppeecciiffiiccaattiioonn  
Under-Voltage Transient Profile  
Boost-Converter is armed when Vin  
exceeds this value  
V
ARM (~18 V)  
Boost-Converter Operational Area  
dV 0.1V  
VIN  
dt  
μs  
5.5 V  
0
1.5  
15  
Time (s)  
Under-Voltage Transient Profile showing when the boost-converter is guaranteed to be operational. The boost-converter must  
first be armed by having V > VARM. A new under-voltage transient can occur after a delay equal to four times the duration  
IN  
of the previous transient if the boost-converter is rearmed.  
Note:  
This Under-Voltage Transient Profile is designed to comply (with appropiate margins) with all initial-engagement surges, start-  
ing or cranking voltage transients and under-voltage surges specified in:  
• MIL-STD-704-8 (A through F)  
• RTCA/DO-160E  
• MIL-STD-1275B  
• DEF-STAN 61-5 (part 6)/5 (operational portions)  
Product # MQFL-28V-3R3S  
Phone 1-888-567-9596  
www.synqor.com  
Doc.# 005-0005109 Rev. A  
04/14/09  
Page 5  
MQFL-28V-3R3S  
Output
:  
Current
:  
3.3V  
30A  
Technniiccaall SSppeecciiffiiccaattiioonn  
100  
95  
90  
85  
80  
75  
70  
65  
60  
100  
95  
90  
85  
80  
75  
70  
65  
60  
16 Vin  
16 Vin  
28 Vin  
40 Vin  
28 Vin  
40 Vin  
-55ºC  
25ºC  
125ºC  
0
3
6
9
12  
15  
18  
21  
24  
27  
30  
Load Current (A)  
Case Temperature (ºC)  
Figure 1: Efciency at nominal output voltage vs. load current for  
Figure 2: Efciency at nominal output voltage and 60% rated power vs.  
minimum, nominal, and maximum input voltage at Tcase=25°C.  
case temperature for input voltage of 16V, 28V, and 40V.  
20  
18  
16  
14  
12  
10  
8
20  
18  
16  
14  
12  
10  
8
6
6
16 Vin  
16 Vin  
4
4
2
0
28 Vin  
28 Vin  
40 Vin  
40 Vin  
2
0
-55ºC  
25ºC  
125ºC  
0
3
6
9
12  
15  
18  
21  
24  
27  
30  
Load Current (A)  
Case Temperature (ºC)  
Figure 3: Power dissipation at nominal output voltage vs. load current  
for minimum, nominal, and maximum input voltage at Tcase=25°C.  
Figure 4: Power dissipation at nominal output voltage and 60% rated  
power vs. case temperature for input voltage of 16V, 28V, and 40V.  
4
3.5  
3
35  
30  
25  
20  
15  
10  
5
117  
100  
83  
67  
50  
33  
17  
0
2.5  
2
1.5  
1
Tjmax = 105ºC  
Tjmax = 125ºC  
Tjmax = 145ºC  
0.5  
28 Vin  
0
0
0
3
6
9
12  
15  
18  
21  
24  
27  
30  
33  
36  
39  
25  
45  
65  
85  
105  
125 135 145  
Load Current (A)  
Case Temperature (ºC)  
Figure 6: Output voltage vs. load current showing typical current  
limit curves.  
Figure 5: Output Current / Output Power derating curve as a  
function of Tcase and the Maximum desired power MOSFET junction  
temperature at Vin = 28V (see Note 14).  
Product # MQFL-28V-3R3S  
Phone 1-888-567-9596  
www.synqor.com  
Doc.# 005-0005109 Rev. A  
04/14/09  
Page 6  
MQFL-28V-3R3S  
Output
:  
Current
:  
3.3V  
30A  
Technniiccaall SSppeecciiffiiccaattiioonn  
Figure 7: Turn-on transient at full resistive load and zero output  
capacitance initiated by ENA1. Input voltage pre-applied. Ch 1:  
Vout (1V/div). Ch 2: ENA1 (5V/div).  
Figure 8: Turn-on transient at full resistive load and 10mF output  
capacitance initiated by ENA1. Input voltage pre-applied. Ch 1:  
Vout (1V/div). Ch 2: ENA1 (5V/div).  
Figure 10: Turn-on transient at full resistive load and zero output  
capacitance initiated by Vin. ENA1 and ENA2 both previously high.  
Ch 1: Vout (1V/div). Ch 2: Vin (10V/div).  
Figure 9: Turn-on transient at full resistive load and zero output  
capacitance initiated by ENA2. Input voltage pre-applied. Ch 1:  
Vout (1V/div). Ch 2: ENA2 (5V/div).  
Figure 11: Output voltage response to step-change in load current  
50%-100%-50% of Iout (max). Load cap: 1μF ceramic cap and  
10μF, 100mΩ ESR tantalum cap. Ch 1: Vout (200mV/div). Ch 2: Iout  
(20A/div).  
Figure 12: Output voltage response to step-change in load current 0%-  
50%-0% of Iout (max). Load cap: 1μF ceramic cap and 10μF, 100mΩ  
ESR tantalum cap. Ch 1: Vout (200mV/div). Ch 2: Iout (20A/div).  
Product # MQFL-28V-3R3S  
Phone 1-888-567-9596  
www.synqor.com  
Doc.# 005-0005109 Rev. A  
04/14/09  
Page 7  
MQFL-28V-3R3S  
Output
:  
Current
:  
3.3V  
30A  
Technniiccaall SSppeecciiffiiccaattiioonn  
See Fig. 16  
See Fig. 15  
iC  
MQME  
Filter  
MQFL  
Converter  
VOUT  
VSOURCE  
10µF,  
1µF  
ceramic  
100m  
ESR  
Ω
capacitor  
capacitor  
Figure 14: Test set-up diagram showing measurement points for  
Input Terminal Ripple Current (Figure 15) and Output Voltage Ripple  
(Figure 16).  
Figure 13: Output voltage response to step-change in input voltage  
(16V - 50V - 16V). Load cap: 10μF, 100mΩ ESR tantalum cap and 1μF  
ceramic cap. Ch 1: Vout (200mV/div). Ch 2: Vin (20V/div).  
Figure 15: Input terminal current ripple, ic, at full rated output current  
and nominal input voltage with SynQor MQ lter module (50mA/div).  
Bandwidth: 20MHz. See Figure 14.  
Figure 16: Output voltage ripple, Vout, at nominal input voltage and  
rated load current (20mV/div). Load capacitance: 1F ceramic capacitor  
and 10F tantalum capacitor. Bandwidth: 10MHz. See Figure 14.  
Figure 17: Rise of output voltage after the removal of a short circuit  
across the output terminals. Ch 1: Vout (1V/div). Ch 2: Iout  
(20A/div).  
Figure 18: SYNC OUT vs. time, driving SYNC IN of a second SynQor  
MQFL converter. Ch1: SYNC OUT: (1V/div).  
Product # MQFL-28V-3R3S  
Phone 1-888-567-9596  
www.synqor.com  
Doc.# 005-0005109 Rev. A  
04/14/09  
Page 8  
MQFL-28V-3R3S  
Output
:  
Current
:  
3.3V  
30A  
Technniiccaall SSppeecciiffiiccaattiioonn  
0.1  
0
-10  
-20  
-30  
-40  
-50  
-60  
-70  
-80  
-90  
-100  
0.01  
0.001  
16Vin  
28Vin  
40Vin  
16Vin  
28Vin  
40Vin  
0.0001  
10  
100  
1,000  
Hz  
10,000  
100,000  
10  
100  
1,000  
Hz  
10,000  
100,000  
Figure 20: Magnitude of incremental forward transmission  
Figure 19: Magnitude of incremental output impedance  
(FT = vout/vin) for minimum, nominal, and maximum input voltage at  
full rated power.  
(Zout = vout/iout) for minimum, nominal, and maximum input  
voltage at full rated power.  
100  
10  
0
10  
-10  
-20  
1
-30  
16Vin  
0.1  
28Vin  
40Vin  
16Vin  
-40  
-50  
28Vin  
40Vin  
0.01  
10  
100  
1,000  
Hz  
10,000  
100,000  
10  
100  
1,000  
Hz  
10,000  
100,000  
Figure 22: Magnitude of incremental input impedance (Zin = vin/iin)  
for minimum, nominal, and maximum input voltage at full rated power.  
Figure 21: Magnitude of incremental reverse transmission (RT =  
iin/iout) for minimum, nominal, and maximum input voltage at full  
rated power.  
Figure 24: High frequency conducted emissions of MQFL-28-05S,  
5Vout module at 120W output with MQFL-28-P lter, as measured  
with Method CE102. Limit line shown is the ‘Basic Curvefor all  
applications with a 28V source.  
Figure 23: High frequency conducted emissions of standalone  
MQFL-28-05S, 5Vout module at 120W output, as measured with Method  
CE102. Limit line shown is the ‘Basic Curvefor all applications with a  
28V source.  
Product # MQFL-28V-3R3S  
Phone 1-888-567-9596  
www.synqor.com  
Doc.# 005-0005109 Rev. A  
04/14/09  
Page 9  
MQFL-28V-3R3S  
Output
:  
Current
:  
3.3V  
30A  
Technniiccaall SSppeecciiffiiccaattiioonn  
The MQFL converter’s control circuit does not implement an output  
over-voltage limit or an over-temperature shutdown.  
BASIC OPERATION AND FEATURES  
The MQFL DC/DC converter uses a two-stage power conversion  
topology. The first, or regulation, stage is a buck-converter that  
keeps the output voltage constant over variations in line, load,  
and temperature. The second, or isolation, stage uses transformers  
to provide the functions of input/output isolation and voltage  
transformation to achieve the output voltage required.  
The following sections describe the use and operation of additional  
control features provided by the MQFL converter.  
UNDER-VOLTAGE TRANSIENTS  
The MQFL-28V series of DC/DC converters incorporate a special  
“boost-converter” stage that permits the converters to deliver full  
power through transients where its input voltage falls to as low as  
5.5V. Normally, the boost-converter is non-operational, and the  
converter’s input voltage is passed directly to its pre-regulation  
stage (see the Block Diagram). When an under-voltage transient  
occurs, the boost-converter becomes operational, and it steps-up  
the input voltage to a value greater than 16V so that the nominal  
output voltage can be sustained.  
In the MQFL-28V series of converters the regulation stage is  
preceeded by a boost-converter that permits these converters  
to operate through various Military and Aircraft under-voltage  
transients. Further discussion of this feature can be found later in  
these notes.  
Both the regulation and the isolation stages switch at a fixed  
frequency for predictable EMI performance. The isolation stage  
switches at one half the frequency of the regulation stage, but due  
to the push-pull nature of this stage it creates a ripple at double its  
switching frequency. As a result, both the input and the output of  
the converter have a fundamental ripple frequency of about 550  
kHz in the free-running mode.  
It is important to note that the boost-converter stage must first  
become “armed” before it can become operational. This “arming”  
occurs when the converter’s input voltage exceeds approximately  
18V. The boost-converter then becomes operational whenever the  
input voltage drops below the arming voltage, and it will remain  
operational as long as the input voltage remains within the region  
shown in the Under-Voltage Transient Profile. If the input voltage  
drops below this transient profile, the boost-converter stage is not  
guaranteed to continue operating (it may, but it will protect itself  
from excessive stresses). Once the boost-converter stops operating,  
the converter’s input voltage will be reconnected directly to the  
input of the pre-regulator stage. The output voltage will therefore  
collapse unless the input voltage is 16V, or greater.  
Rectification of the isolation stage’s output is accomplished with  
synchronous rectifiers. These devices, which are MOSFETs with a  
very low resistance, dissipate far less energy than would Schottky  
diodes. This is the primary reason why the MQFL converters have  
such high efficiency, particularly at low output voltages.  
Besides improving efficiency, the synchronous rectifiers permit  
operation down to zero load current. There is no longer a need  
for a minimum load, as is typical for converters that use diodes  
for rectification. The synchronous rectifiers actually permit a  
negative load current to flow back into the converter’s output  
terminals if the load is a source of short or long term energy. The  
MQFL converters employ a “back-drive current limit” to keep this  
negative output terminal current small.  
Note: the boost-converter will not become re-armed for the  
next transient unless the input voltage once again exceeds  
approximately 18V.  
The transient profile shown in the Under-Voltage Transient Profile  
is designed to comply (with appropriate margins) with all initial-  
engagement surges, starting or cranking voltage transients, and  
under-voltage surges specified in:  
There is a control circuit on both the input and output sides of the  
MQFL converter that determines the conduction state of the power  
switches. These circuits communicate with each other across the  
isolation barrier through a magnetically coupled device. No opto-  
isolators are used.  
• MIL-STD-704-8 (A through F)  
• RTCA/DO-160E  
• MIL-STD-1275B  
A separate bias supply provides power to both the input and  
output control circuits. Among other things, this bias supply  
permits the converter to operate indefinitely into a short circuit and  
to avoid a hiccup mode, even under a tough start-up condition.  
• DEF-STAN 61-5 (Part 6)/5 (operational portions)  
Any input voltage transient that fits within the Under-Voltage  
Transient Profile can be repeated after a delay that is at least four  
times longer than the duration of the previous transient.  
An input under-voltage lockout feature with hysteresis is provided,  
as well as an input over-voltage shutdown. There is also  
an output current limit that is nearly constant as the load  
impedance decreases to a short circuit (i.e., there is not fold-  
back or fold-forward characteristic to the output current under this  
condition). When a load fault is removed, the output voltage rises  
exponentially to its nominal value without an overshoot.  
During the time when the boost-converter stage is operational, the  
converter’s efficiency is reduced and the input ripple current is  
increased. The lower the input voltage, the more these parameters  
are affected.  
Product # MQFL-28V-3R3S  
Phone 1-888-567-9596  
www.synqor.com  
Doc.# 005-0005109 Rev. A  
04/14/09  
Page 10  
MQFL-28V-3R3S  
Output
:  
Current
:  
3.3V  
30A  
Technniiccaall SSppeecciiffiiccaattiioonn  
Usually the converter has an EMI filter upstream of it, and the  
source voltage is connected to the input of this EMI filter. When,  
during compliance testing, the source voltage goes low during  
an under-voltage transient, the input to the converter will go even  
lower. This is because the inductance of the EMI filter (as well  
as the parasitic source inductance) will cause an oscillatory ring  
with the bulk capacitor. With the bulk capacitor that is present in  
an MQME-28 filter, the peak of this under-voltage ring may be  
approximately 2 volts if the source voltage drops to 6V (it will be  
smaller than this at a higher transient source voltage due to the  
lower current drawn by the converter). As a result, it is necessary  
to add extra bulk capacitor across the converter’s input pins if the  
source voltage is going to drop to 6V, as it does for MIL-STD-704(A)  
or MIL-STD 1275B. It is recommended that a 100µF/0.25Ω ESR  
capacitor be connected across the input pins of the converter be  
used as a starting point. For MIL-STD-704(B-F), where the source  
voltage drops to only 7V, a 47µF hold-up capacitor would be a  
good starting point. The exact amount of capacitance required  
depends on the application (source inductance, load power, rate  
of fall of the source voltage, etc). Please consult the factory if  
further assistance is required.  
when the converter is inhibited through the ENA1 pin, the bias  
supply is also turned off, whereas this supply remains on when  
the converter is inhibited through the ENA2 pin. A higher input  
standby current therefore results in the latter case.  
Both enable pins are internally pulled high so that an open  
connection on both pins will enable the converter. Figure A shows  
the equivalent circuit looking into either enable pins. It is TTL  
compatible.  
SHUT DOWN: The MQFL converter will shut down in response  
5.6V  
82K  
1N4148  
PIN 4  
(or PIN 12)  
ENABLE  
TO ENABLE  
CIRCUITRY  
250K  
125K  
2N3904  
Because input system stability is harder to maintain as the  
input voltage gets lower, the MQFL-28V series converters are  
designed to give external access to the voltage node between the  
boost-converter and the pre-regulator stages. This access, at the  
“STABILITY” pin (pin 3), permits the user to add a stabilizing bulk  
capacitor with series resistance to this node. Since the voltage at  
this node stays above 16V, the amount of capacitance required  
is much less than would be required on the converter’s input pins  
where the voltage might drop as low as 5.5V. It is recommended  
that a 22µF capacitor with an ESR of about 1Ω be connected  
between the STABILITY pin and the INPUT RETURN pin (pin  
2). Without this special connection to the internal node of the  
converter, a 300µF stabilizing bulk capacitor would have been  
required across the converter’s input pins.  
PIN 2  
(or PIN 8)  
IN RTN  
Figure A: Equivalent circuit looking into either the ENA1 or ENA2  
pins with respect to its corresponding return pin.  
to only four conditions: ENA1 input low, ENA2 input low, VIN  
input below under-voltage lockout threshold, or VIN input above  
over-voltage shutdown threshold. Following a shutdown event,  
there is a startup inhibit delay which will prevent the converter  
from restarting for approximately 300ms. After the 300ms delay  
elapses, if the enable inputs are high and the input voltage is  
within the operating range, the converter will restart. If the VIN  
input is brought down to nearly 0V and back into the operating  
range, there is no startup inhibit, and the output voltage will rise  
according to the “Turn-On Delay, Rising Vin” specification.  
Another advantage of the STABILITY pin is that it provides a  
voltage source that stays above 16V when the under-voltage  
transient occurs. This voltage source might be useful for other  
circuitry in the system.  
REMOTE SENSE: The purpose of the remote sense pins is to  
correct for the voltage drop along the conductors that connect the  
converter’s output to the load. To achieve this goal, a separate  
conductor should be used to connect the +SENSE pin (pin 10)  
directly to the positive terminal of the load, as shown in the  
connection diagram. Similarly, the –SENSE pin (pin 9) should be  
connected through a separate conductor to the return terminal of  
the load.  
CONTROL FEATURES  
ENABLE: The MQFL converter has two enable pins. Both must  
have a logic high level for the converter to be enabled. A logic  
low on either pin will inhibit the converter.  
The ENA1 pin (pin 4) is referenced with respect to the converter’s  
input return (pin 2). The ENA2 pin (pin 12) is referenced with  
respect to the converter’s output return (pin 8). This permits the  
converter to be inhibited from either the input or the output side.  
NOTE: Even if remote sensing of the load voltage is not desired, the  
+SENSE and the -SENSE pins must be connected to +Vout (pin 7)  
and OUTPUT RETURN (pin 8), respectively, to get proper regulation  
of the converter’s output. If they are left open, the converter will  
have an output voltage that is approximately 200mV higher than  
its specified value. If only the +SENSE pin is left open, the output  
voltage will be approximately 25mV too high.  
Regardless of which pin is used to inhibit the converter, the  
regulation and the isolation stages are turned off. However,  
Product # MQFL-28V-3R3S  
Phone 1-888-567-9596  
www.synqor.com  
Doc.# 005-0005109 Rev. A  
04/14/09  
Page 11  
MQFL-28V-3R3S  
Output
:  
Current
:  
3.3V  
30A  
Technniiccaall SSppeecciiffiiccaattiioonn  
Inside the converter, +SENSE is connected to +Vout with a resistor  
value from 100Ω to 301Ω, depending on output voltage, and  
–SENSE is connected to OUTPUT RETURN with a 10Ω resistor.  
5V  
5K  
It is also important to note that when remote sense is used,  
the voltage across the converter’s output terminals (pins 7 and  
8) will be higher than the converter’s nominal output voltage  
due to resistive drops along the connecting wires. This higher  
voltage at the terminals produces a greater voltage stress on the  
converter’s internal components and may cause the converter to  
fail to deliver the desired output voltage at the low end of the  
input voltage range at the higher end of the load current and  
temperature range. Please consult the factory for details.  
TO SYNC  
CIRCUITRY  
PIN 6  
PIN 2  
SYNC IN  
5K  
IN RTN  
Figure B: Equivalent circuit looking into the SYNC IN pin with  
respect to the IN RTN (input return) pin.  
SYNCHRONIZATION: The MQFL converter’s regulation and  
isolation stage switching frequencies can be synchronized to an  
external frequency source that is in the 500 kHz to 600 kHz range.  
The boost-converter stage is free-running at about 670 kHz while  
it is operational, and is not affected by synchronization signals. A  
pulse train at the desired frequency should be applied to the SYNC  
IN pin (pin 6) with respect to the INPUT RETURN (pin 2). This pulse  
train should have a duty cycle in the 20% to 80% range. Its low  
value should be below 0.8V to be guaranteed to be interpreted  
as a logic low, and its high value should be above 2.0V to be  
guaranteed to be interpreted as a logic high. The transition time  
between the two states should be less than 300ns.  
5V  
5K  
SYNC OUT  
FROM SYNC  
CIRCUITRY  
PIN 5  
IN RTN  
PIN 2  
OPEN COLLECTOR  
OUTPUT  
Figure C: Equivalent circuit looking into SYNC OUT pin with  
respect to the IN RTN (input return) pin.  
If the MQFL converter is not to be synchronized, the SYNC IN pin  
should be left open circuit. The converter will then operate in its  
free-running mode at a frequency of approximately 550 kHz.  
CURRENT SHARE: When several MQFL converters are placed  
in parallel to achieve either a higher total load power or N+1  
redundancy, their SHARE pins (pin 11) should be connected  
together. The voltage on this common SHARE node represents the  
average current delivered by all of the paralleled converters. Each  
converter monitors this average value and adjusts itself so that its  
output current closely matches that of the average.  
If, due to a fault, the SYNC IN pin is held in either a logic low  
or logic high state continuously, the MQFL converter will revert  
to its free-running frequency.  
The MQFL converter also has a SYNC OUT pin (pin 5). This  
output can be used to drive the SYNC IN pins of as many as  
ten (10) other MQFL converters. The pulse train coming out  
of SYNC OUT has a duty cycle of 50% and a frequency that  
matches the switching frequency of the converter with which it  
is associated. This frequency is either the free-running frequency  
if there is no synchronization signal at the SYNC IN pin, or the  
synchronization frequency if there is.  
Since the SHARE pin is monitored with respect to the OUTPUT  
RETURN (pin 8) by each converter, it is important to connect all of  
the converters’ OUTPUT RETURN pins together through a low DC  
and AC impedance. When this is done correctly, the converters  
will deliver their appropriate fraction of the total load current to  
within +/- 10% at full rated load.  
Whether or not converters are paralleled, the voltage at the  
SHARE pin could be used to monitor the approximate average  
current delivered by the converter(s). A nominal voltage of 1.0V  
represents zero current and a nominal voltage of 2.2V represents  
the maximum rated current, with a linear relationship in between.  
The internal source resistance of a converter’s SHARE pin signal is  
2.5 kΩ. During an input voltage fault or primary disable event, the  
SHARE pin outputs a power failure warning pulse. The SHARE pin  
will go to 3V for approximately 14ms as the output voltage falls.  
The SYNC OUT signal is available only when the voltage at the  
STABILITY pin (pin 3) is above approximately 12V and when  
the converter is not inhibited through the ENA1 pin. An inhibit  
through the ENA2 pin will not turn the SYNC OUT signal off.  
NOTE: An MQFL converter that has its SYNC IN pin driven by  
the SYNC OUT pin of a second MQFL converter will have its  
start of its switching cycle delayed approximately 180 degrees  
relative to that of the second converter.  
NOTE: Converters operating from separate input filters with  
reverse polarity protection (such as the MQME-28-T filter) with  
their outputs connected in parallel may exhibit hiccup operation  
at light loads. Consult factory for details.  
Figure B shows the equivalent circuit looking into the SYNC  
IN pin. Figure C shows the equivalent circuit looking into the  
SYNC OUT pin.  
Product # MQFL-28V-3R3S  
Phone 1-888-567-9596  
www.synqor.com  
Doc.# 005-0005109 Rev. A  
04/14/09  
Page 12  
MQFL-28V-3R3S  
Output
:  
Current
:  
3.3V  
30A  
Technniiccaall SSppeecciiffiiccaattiioonn  
OUTPUT VOLTAGE TRIM: If desired, it is possible to increase  
the MQFL converter’s output voltage above its nominal value. To  
do this, use the +SENSE pin (pin 10) for this trim function instead  
of for its normal remote sense function, as shown in Figure D.  
In this case, a resistor connects the +SENSE pin to the –SENSE  
pin (which should still be connected to the output return, either  
remotely or locally). The value of the trim resistor should be chosen  
according to the following equation or from Figure E:  
100,000  
10,000  
1,000  
100  
Vnom  
Rtrim = 100 x  
[
Vout – Vnom – 0.025  
]
where:  
Vnom = the converter’s nominal output voltage,  
Vout = the desired output voltage (greater than Vnom), and  
Rtrim is in Ohms.  
0.00  
0.06  
0.12  
0.18  
0.24  
0.30  
0.36  
Increase in Vout (V)  
As the output voltage is trimmed up, it produces a greater voltage  
stress on the converter’s internal components and may cause  
the converter to fail to deliver the desired output voltage at the  
low end of the input voltage range at the higher end of the load  
current and temperature range. Please consult the factory for  
details. Factory trimmed converters are available by request.  
Figure E: Output Voltage Trim Graph  
INPUT OVER-VOLTAGE SHUTDOWN: The MQFL converter  
also has an over-voltage feature that ensures the converter will be  
off if the input voltage is too high. It also has a hysteresis and time  
delay to ensure proper operation.  
INPUT UNDER-VOLTAGE LOCKOUT: The MQFL converter has  
an under-voltage lockout feature that ensures the converter will be  
off if the input voltage is too low. This lockout only appears when  
the boost-converter is not operating. The threshold of input voltage  
at which the converter will turn on is higher that the threshold at  
which it will turn off. In addition, the MQFL converter will not  
respond to a state of the input voltage unless it has remained in  
BACK-DRIVE CURRENT LIMIT: Converters that use MOSFETs as  
synchronous rectifiers are capable of drawing a negative current  
from the load if the load is a source of short- or long-term energy.  
This negative current is referred to as a “back-drive current”.  
Conditions where back-drive current might occur include paralleled  
converters that do not employ current sharing, or where the current  
share feature does not adequately ensure sharing during the  
startup or shutdown transitions. It can also occur when converters  
having different output voltages are connected together through  
that state for more than about 200µs. This hysteresis and the delay  
ensure proper operation when the source impedance is high or in  
a noisy environment.  
1
12  
+VIN  
ENA 2  
2
3
4
5
6
11  
External bulk capacitor  
RSTABILITY  
IN RTN  
SHARE  
10  
STABILITY  
ENA 1  
+SNS  
+
28 Vdc  
RTRIM  
MQFL  
9
-SNS  
8
open  
means  
on  
SYNC OUT  
SYNC IN  
OUT RTN  
Load  
7
+VOUT  
CSTABILITY  
+
Figure D: Typical connection for output voltage trimming.  
Product # MQFL-28V-3R3S  
Phone 1-888-567-9596  
www.synqor.com  
Doc.# 005-0005109 Rev. A  
04/14/09  
Page 13  
MQFL-28V-3R3S  
Output
:  
Current
:  
3.3V  
30A  
Technniiccaall SSppeecciiffiiccaattiioonn  
either explicit or parasitic diodes that, while normally off, become  
conductive during startup or shutdown. Finally, some loads, such  
as motors, can return energy to their power rail. Even a load  
capacitor is a source of back-drive energy for some period of time  
during a shutdown transient.  
When the converter is mounted on a metal plate, the plate will  
help to make the converter’s case bottom a uniform temperature.  
How well it does so depends on the thickness of the plate and  
on the thermal conductance of the interface layer (e.g. thermal  
grease, thermal pad, etc.) between the case and the plate. Unless  
this is done very well, it is important not to mistake the plate’s  
temperature for the maximum case temperature. It is easy for  
them to be as much as 5-10ºC different at full power and at high  
temperatures. It is suggested that a thermocouple be attached  
directly to the converter’s case through a small hole in the plate  
when investigating how hot the converter is getting. Care must  
also be made to ensure that there is not a large thermal resistance  
between the thermocouple and the case due to whatever adhesive  
might be used to hold the thermocouple in place.  
To avoid any problems that might arise due to back-drive current,  
the MQFL converters limit the negative current that the converter  
can draw from its output terminals. The threshold for this back-drive  
current limit is placed sufficiently below zero so that the converter  
may operate properly down to zero load, but its absolute value  
(see the Electrical Characteristics) is small compared to the  
converter’s rated output current.  
THERMAL CONSIDERATIONS: The suggested Power Derating  
Curves for this converter as a function of the case temperature and  
the maximum desired power MOSFET junction temperature are on  
the figure pages. All other components within the converter are  
cooler than its hottest MOSFET, which at full power is no more  
than 20ºC higher than the case temperature directly below this  
MOSFET.  
INPUT SYSTEM INSTABILITY: This condition can occur  
because any DC/DC converter appears incrementally as a  
negative resistance load. A detailed application note titled  
“Input System Instability” is available on the SynQor website  
which provides an understanding of why this instability arises,  
and shows the preferred solution for correcting it.  
The Mil-HDBK-1547A component derating guideline calls for a  
maximum component temperature of 105ºC. The power derating  
figure therefore has one power derating curve that ensures this  
limit is maintained. It has been SynQor’s extensive experience  
that reliable long-term converter operation can be achieved  
with a maximum component temperature of 125ºC. In extreme  
cases, a maximum temperature of 145ºC is permissible, but not  
recommended for long-term operation where high reliability is  
required. Derating curves for these higher temperature limits are  
also included in the power derating figure. The maximum case  
temperature at which the converter should be operated is 135ºC.  
Product # MQFL-28V-3R3S  
Phone 1-888-567-9596  
www.synqor.com  
Doc.# 005-0005109 Rev. A  
04/14/09  
Page 14  
MQFL-28V-3R3S  
Output
:  
Current
:  
3.3V  
30A  
Technniiccaall SSppeecciiffiiccaattiioonn  
CONSTRUCTION AND ENVIRONMENTAL STRESS SCREENING OPTIONS  
ES-Grade  
(-55 ºC to +125 ºC)  
(Element Evaluation)  
HB-Grade  
(-55 ºC to +125 ºC)  
(Element Evaluation)  
Consistent with  
MIL-STD-883F  
C-Grade  
(-40 ºC to +100 ºC)  
Screening  
Internal Visual  
Yes  
No  
Yes  
Yes  
*
Condition B  
(-55 ºC to +125 ºC)  
Condition C  
(-65 ºC to +150 ºC)  
Temperature Cycle  
Method 1010  
Constant  
Acceleration  
Method 2001  
(Y1 Direction)  
Condition A  
(5000g)  
No  
500g  
Method 1015  
Load Cycled  
Burn-in  
• 10s period  
24 Hrs @ +125 ºC  
96 Hrs @ +125 ºC  
160 Hrs @ +125 ºC  
• 2s @ 100% Load  
• 8s @ 0% Load  
Method 5005  
(Group A)  
Final Electrical Test  
+25 ºC  
-45, +25, +100 ºC  
Full QorSeal  
-55, +25, +125 ºC  
Full QorSeal  
Mechanical Seal,  
Thermal, and Coating  
Process  
Full QorSeal  
External Visual  
2009  
Yes  
Yes  
*
Construction Process  
QorSeal  
QorSeal  
QorSeal  
* Per IPC-A-610 (Rev. D) Class 3  
MilQor converters and filters are offered in four variations of construction technique and environmental stress screening options. The  
three highest grades, C, ES, and HB, all use SynQor’s proprietary QorSeal™ Hi-Rel assembly process that includes a Parylene-C coating  
of the circuit, a high performance thermal compound filler, and a nickel barrier gold plated aluminum case. Each successively higher  
grade has more stringent mechanical and electrical testing, as well as a longer burn-in cycle. The ES- and HB-Grades are also con-  
structed of components that have been procured through an element evaluation process that pre-qualifies each new batch of devices.  
Product # MQFL-28V-3R3S  
Phone 1-888-567-9596  
www.synqor.com  
Doc.# 005-0005109 Rev. A  
04/14/09  
Page 15  
MQFL-28V-3R3S  
Output
:  
Current
:  
3.3V  
30A  
Technniiccaall SSppeecciiffiiccaattiioonn  
0.093  
[2.36]  
0.250 [6.35]  
+VIN  
ENA 2  
1
12  
IN RTN  
SHARE  
2
11  
1.50 [38.10]  
0.200 [5.08]  
TYP. NON-CUM.  
STABILITY  
+SNS  
-SNS  
3
4
5
6
10 1.260  
MQFL-28V-3R3S-X-HB  
DC/DC CONVERTER  
28Vin 3.3Vout @ 30A  
[32.00]  
ENA 1  
9
8
7
MADE IN USA  
OUT RTN  
+VOUT  
SYNC OUT  
SYNC IN  
0.040 [1.02]  
PIN  
S/N 0000000 D/C 3205-301 CAGE 1WX10  
2.50 [63.50]  
2.76 [70.10]  
3.00 [76.20]  
0.050 [1.27]  
0.220 [5.59]  
0.128 [3.25]  
2.96 [75.2]  
0.228 [5.79]  
0.390 [9.91]  
Case X  
0.093  
[2.36]  
0.250 [6.35]  
+VIN  
ENA 2  
1
12  
11  
0.200 [5.08]  
TYP. NON-CUM.  
IN RTN  
STABILITY  
SHARE  
2
3
4
5
6
1.50 [38.10]  
MQFL-28V-3R3S-U-HB  
DC/DC CONVERTER  
28Vin 3.3Vout @ 30A  
+SNS  
-SNS  
10 1.260  
[32.00]  
ENA 1  
9
8
7
OUT RTN  
+VOUT  
SYNC OUT  
SYNC IN  
MADE IN USA  
0.040 [1.02]  
PIN  
S/N 0000000 D/C 3205-301 CAGE 1WX10  
0.42  
[10.7]  
2.50 [63.50]  
2.76 [70.10]  
3.00 [76.20]  
0.050 [1.27]  
0.220 [5.59]  
0.128 [3.25]  
2.80 [71.1]  
Case U  
0.390 [9.91]  
NOTES  
PIN DESIGNATIONS  
1)  
2)  
Pins 0.040” (1.02mm) diameter  
Pin Function  
Pin Function  
Pins Material: Copper  
Finish: Gold over Nickel plate  
1
2
3
4
5
6
Positive input  
Input return  
Stability  
7
8
9
Positive output  
Output return  
- Sense  
3)  
All dimensions in inches (mm) Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm)  
x.xxx +/-0.010 in. (x.xx +/-0.25mm)  
4)  
5)  
6)  
Weight: 2.8 oz (78.5 g) typical  
Enable 1  
10 + Sense  
11 Share  
Workmanship: Meets or exceeds IPC-A-610C Class III  
Print Labeling on Top Surface per Product Label Format Drawing  
Sync output  
Sync input  
12 Enable 2  
Product # MQFL-28V-3R3S  
Phone 1-888-567-9596  
www.synqor.com  
Doc.# 005-0005109 Rev. A  
04/14/09  
Page 16  
MQFL-28V-3R3S  
Output
:  
Current
:  
3.3V  
30A  
Technniiccaall SSppeecciiffiiccaattiioonn  
0.300 [7.62]  
0.140 [3.56]  
1.15 [29.21]  
0.250 [6.35]  
TYP  
0.250 [6.35]  
1
2
3
4
5
6
+VIN  
12  
ENA 2  
0.200 [5.08]  
TYP. NON-CUM.  
2.00  
[50.80]  
IN RTN  
STABILITY  
SHARE  
+SNS  
11  
10  
9
MQFL-28V-3R3S-Y-HB  
DC/DC CONVERTER  
28Vin 3.3Vout @ 30A  
1.50  
[38.10]  
-SNS  
ENA 1  
OUT RTN  
+VOUT  
SYNC OUT  
SYNC IN  
MADE IN USA  
8
1.750  
[44.45]  
S/N 0000000 D/C 3205-301 CAGE 1WX10  
7
0.040 [1.02]  
PIN  
0.050 [1.27]  
0.220 [5.59]  
1.750 [44.45]  
2.50 [63.50]  
0.375 [9.52]  
2.96 [75.2]  
0.228 [5.79]  
0.390 [9.91]  
Case Y  
Case Z  
(variant of Y)  
Case W  
(variant of Y)  
0.250 [6.35]  
0.250 [6.35]  
0.200 [5.08]  
0.200 [5.08]  
TYP. NON-CUM.  
TYP. NON-CUM.  
0.040 [1.02]  
PIN  
0.040 [1.02]  
PIN  
0.420 [10.7]  
0.050 [1.27]  
0.220 [5.59]  
0.220 [5.59]  
0.050 [1.27]  
0.36 [9.2]  
2.80 [71.1]  
0.525 [13.33]  
0.390  
[9.91]  
0.390  
[9.91]  
0.525 [13.33]  
2.80 [71.1]  
PIN DESIGNATIONS  
Pin Function Pin Function  
NOTES  
1)  
Pins 0.040” (1.02mm) diameter  
2)  
Pins Material: Copper  
1
2
3
4
5
6
Positive input  
Input return  
Stability  
Enable 1  
Sync output  
Sync input  
7
8
9
Positive output  
Output return  
- Sense  
Finish: Gold over Nickel plate  
All dimensions in inches (mm) Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm)  
x.xxx +/-0.010 in. (x.xx +/-0.25mm)  
Weight: 2.8 oz (78.5 g) typical  
Workmanship: Meets or exceeds IPC-A-610C Class III  
Print Labeling on Top Surface per Product Label Format Drawing  
3)  
4)  
5)  
6)  
10 + Sense  
11 Share  
12 Enable 2  
Product # MQFL-28V-3R3S  
Phone 1-888-567-9596  
www.synqor.com  
Doc.# 005-0005109 Rev. A  
04/14/09  
Page 17  
MQFL-28V-3R3S  
Output
:  
Current
:  
3.3V  
30A  
Technniiccaall SSppeecciiffiiccaattiioonn  
MilQor Converter FAMILY MATRIX  
The tables below show the array of MQFL converters available. When ordering SynQor converters, please ensure that you use  
the complete part number according to the table in the last page. Contact the factory for other requirements.  
Single Output  
Dual Output †  
28V  
1.5V  
1.8V  
2.5V  
3.3V  
5V  
6V  
7.5V  
9V  
12V  
(12S)  
15V  
(15S)  
±5V  
(05D)  
±12V  
(12D)  
±15V  
(15D)  
Full Size  
(1R5S) (1R8S) (2R5S) (3R3S) (05S)  
(06S) (7R5S) (09S)  
(28S)  
MQFL-28  
16-40Vin Cont.  
24A  
Total  
10A  
Total  
8A  
Total  
40A  
40A  
40A  
40A  
40A  
40A  
40A  
40A  
40A  
40A  
40A  
40A  
40A  
40A  
40A  
30A  
30A  
30A  
30A  
30A  
24A  
24A  
20A  
20A  
24A  
20A  
20A  
17A  
17A  
20A  
16A  
16A  
13A  
13A  
16A  
13A  
13A  
11A  
11A  
13A  
10A  
10A  
8A  
8A  
8A  
4A  
4A  
16-50Vin 1s Trans.*  
Absolute Max Vin = 60V  
MQFL-28E  
16-70Vin Cont.  
16-80Vin 1s Trans.*  
Absolute Max Vin =100V  
24A  
Total  
10A  
Total  
8A  
Total  
MQFL-28V  
16-40Vin Cont.  
5.5-50Vin 1s Trans.*  
Absolute Max Vin = 60V  
20A  
Total  
8A  
Total  
6.5A  
Total  
6.5A  
6.5A  
8A  
3.3A  
3.3A  
4A  
MQFL-28VE  
16-70Vin Cont.  
5.5-80Vin 1s Trans.*  
Absolute Max Vin = 100V  
20A  
Total  
8A  
Total  
6.5A  
Total  
8A  
MQFL-270  
155-400Vin Cont.  
155-475Vin 0.1s Trans.*  
Absolute Max Vin = 550V  
24A  
Total  
10A  
Total  
8A  
Total  
10A  
Single Output  
Dual Output †  
28V  
1.5V  
1.8V  
2.5V  
3.3V  
5V  
6V  
7.5V  
9V  
12V  
(12S)  
15V  
(15S)  
±5V  
(05D)  
±12V  
(12D)  
±15V  
(15D)  
Half Size  
(1R5S) (1R8S) (2R5S) (3R3S) (05S)  
(06S) (7R5S) (09S)  
(28S)  
MQHL-28 (50W)  
16-40Vin Cont.  
16-50Vin 1s Trans.*  
Absolute Max Vin = 60V  
10A  
Total  
4A  
Total  
3.3A  
Total  
20A  
20A  
20A  
20A  
20A  
20A  
15A  
15A  
10A  
10A  
8A  
8A  
6.6A  
6.6A  
5.5A  
5.5A  
4A  
4A  
3.3A  
3.3A  
1.8A  
1.8A  
MQHL-28E (50W)  
16-70Vin Cont.  
16-80Vin 1s Trans.*  
Absolute Max Vin =100V  
10A  
Total  
4A  
Total  
3.3A  
Total  
MQHR-28 (25W)  
16-40Vin Cont.  
16-50Vin 1s Trans.*  
Absolute Max Vin = 60V  
5A  
Total  
2A  
Total  
1.65A  
Total  
10A  
10A  
10A  
10A  
10A  
10A  
7.5A  
7.5A  
5A  
5A  
4A  
4A  
3.3A  
3.3A  
2.75A  
2.75A  
2A  
2A  
1.65A  
1.65A  
0.9A  
0.9A  
MQHR-28E (25W)  
16-70Vin Cont.  
16-80Vin 1s Trans.*  
Absolute Max Vin =100V  
5A  
Total  
2A  
Total  
1.65A  
Total  
Check with factory for availability.  
Product # MQFL-28V-3R3S  
Phone 1-888-567-9596  
www.synqor.com  
Doc.# 005-0005109 Rev. A  
04/14/09  
Page 18  
MQFL-28V-3R3S  
Output
:  
Current
:  
3.3V  
30A  
Technniiccaall SSppeecciiffiiccaattiioonn  
PART NUMBERING SYSTEM  
The part numbering system for SynQor’s MilQor DC-DC converters follows the format shown in the table below.  
Output Voltage(s)  
Input  
Model  
Name  
Package Outline/  
Pin Conguration  
Screening  
Grade  
Voltage  
Range  
Single  
Output  
Dual  
Output  
1R5S  
1R8S  
2R5S  
3R3S  
05S  
06S  
7R5S  
09S  
28  
28E  
28V  
28VE  
U
X
Y
W
Z
C
ES  
HB  
MQFL  
MQHL  
MQHR  
05D  
12D  
15D  
270  
12S  
15S  
28S  
Example:  
MQFL-28V-3R3S–Y–ES  
APPLICATION NOTES  
A variety of application notes and technical white papers can be downloaded in pdf format from the SynQor website.  
PATENTS  
SynQor holds the following patents, one or more of which might apply to this product:  
5,999,417  
6,927,987  
6,222,742  
7,050,309  
6,545,890  
7,072,190  
6,577,109  
7,085,146  
6,594,159  
7,119,524  
6,731,520  
7,269,034  
6,894,468  
7,272,021  
6,896,526  
7,272,023  
Contact SynQor for further information:  
Phone:  
978-849-0600  
Warranty  
SynQor offers a two (2) year limited warranty. Complete warranty  
information is listed on our website or is available upon request from  
SynQor.  
Toll Free: 888-567-9596  
Fax:  
978-849-0602  
E-mail:  
Web:  
mqnbofae@synqor.com  
www.synqor.com  
Information furnished by SynQor is believed to be accurate and reliable.  
However, no responsibility is assumed by SynQor for its use, nor for any  
infringements of patents or other rights of third parties which may result  
from its use. No license is granted by implication or otherwise under any  
patent or patent rights of SynQor.  
Address: 155 Swanson Road  
Boxborough, MA 01719  
USA  
Product # MQFL-28V-3R3S  
Phone 1-888-567-9596  
www.synqor.com  
Doc.# 005-0005109 Rev. A  
04/14/09  
Page 19  

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