PFH05W28-100-EVK-S1 [TDK]
附件;
| 型号： | PFH05W28-100-EVK-S1 |
| 厂家： | 
TDK ELECTRONICS |
| 描述： | 附件 |
| 文件： | 总21页 (文件大小：6479K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
TDK-Lambda
PFH500F-SERIES
EVALUATION BOARD INSTRUCTION MANUAL
PFH05W Evaluation Board Instruction
Manual for PFH500F AC-DC Power Modules
BEFORE USING THE POWER SUPPLY UNIT
Be sure to read and understand this instruction manual thoroughly before using this product. Pay attention to all cautions and
warnings before using this product. Incorrect usage could lead to an electrical shock, damage to the unit or a fire hazard.
DANGER
Never use this product in locations where flammable gas or ignitable substances are present. There are potential risks of igniting
these substances caused by arcing.
WARNING
• Do not touch this product or its internal components while circuit is live, or shortly after shut down. There may be
high voltage or high temperature present and you may receive an electric shock or burn.
• While this product is operating, keep your hands and face away from it as you may be injured by an unexpected situation.
• Do not make unauthorized changes to this product, otherwise you may receive an electric shock. It will also void the product
warranty.
• Do not drop or insert anything into the product. It might lead to a failure, fire or electric shock.
• Do not use this product if abnormal conditions such as emission of smoke and/or abnormal smell, etc… are present. It might lead
to fire and/or electric shock. In such cases, please contact TDK-Lambda. Do not attempt to repair by yourself, as it is dangerous
for the user.
• Do not operate these products in the presence of condensation. It might lead to fire or electric shock.
CAUTION
• This power supply is designed and manufactured for use within an end product such that it is accessible only to trained SERVICE
ENGINEERS.
• Confirm that the connections to input/output terminals, and signal terminals are correct as specified in this instruction manual
before turning on the power.
• Input voltage, Output current, Output power, ambient temperature, case temperature, and ambient humidity should be kept within
the specifications, otherwise the product may be damaged.
• Do not operate or store this product in an environment where condensation can occur. Waterproof treatment or special storage
and handling is necessary.
• The equipment has been evaluated for use in a Pollution Degree 2 environment.
• Do not use this product in environment with a strong electromagnetic field, corrosive gas or conductive substances.
• For applications, which require very high reliability, such as nuclear related equipment, medical equipment, traffic control
equipment, etc., it is necessary to provide a fail-safe mechanism in the end equipment.
• Do not inject abnormal voltages into the output terminals or signal terminals of this product. The injection of reverse voltage or
over voltage exceeding nominal output voltage into these terminals can damage the internal components of the product.
• Never operate the product under over-current or short circuit conditions. Failure or other damage may occur.
• The output voltage of this power supply unit is considered to be a hazardous energy level (The voltage is 2V or more and the
electric power is 240W or more). It must not be made accessible to users. Protection must be provided for Service Engineers
against indirect contact with the output terminals and/or to prevent tools being dropped across them. While working on this product,
the AC input power must be switched off, and the input, output, +VBus, and -VBus terminal voltages should be at a safe level.
• The application circuits and their parameters are for reference only. Be sure to verify effectiveness of these circuits and their
parameters before finalizing the circuit design.
• Use a Fast-Blow external fuse to each module to ensure safe operation and compliance with the safety standards to which it is
approved. The recommended input fuse rating within the instructions is as follows: 10A, 250V fast acting fuse. The breaking
capacity and voltage rating of this fuse may be subject to the end use application.
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PFH500F-SERIES
EVALUATION BOARD INSTRUCTION MANUAL
CAUTION
• This information in this document is subject to change without prior notice. Please refer to the latest version of the data sheet,
etc., for the most up-to date specifications of the product.
• No part of this document may be copied or reproduced in any form without prior written consent TDK-Lambda.
PFH Evaluation Kit with PFH05W Evaluation Test Board
Reference Documents:
1.) PFH Instruction Manual
2.) PFH PMBus Specification Customer Release
3.) PFH500F-## Evaluation Report (## - denotes output voltage of PFH500F AC-DC module: “28” = 28 Vdc)
4.) PFH GUI Interface
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PFH500F-SERIES
EVALUATION BOARD INSTRUCTION MANUAL
Table of Contents
BEFORE USING THE POWER SUPPLY UNIT.............................................................................................................. 1
1.0
1.1
2.0
2.1
Ordering Information.................................................................................................................................................. 4
Evaluation Kit Description....................................................................................................................................... 4
Getting Started............................................................................................................................................................ 5
Test Equipment....................................................................................................................................................... 5
Test Setup ............................................................................................................................................................... 6
Test Points............................................................................................................................................................... 8
PMBus and Remote On/Off Functions.................................................................................................................... 9
Setting the PMBus Address...................................................................................................................................10
Turning PFH Module On/Off .................................................................................................................................11
Electrical Schematic Drawing....................................................................................................................................12
Bill of Material...........................................................................................................................................................13
Board Files.................................................................................................................................................................14
2.2
2.3
2.4
2.5
2.6
3.0
4.0
5.0
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PFH500F-SERIES
EVALUATION BOARD INSTRUCTION MANUAL
1.0 Ordering Information
Rated Output
Voltage
Series
Option Code
Evaluation Kit
# of Modules
S1
PFH05W
##
-
1*0
-
EVK
-
12V
28V
48V
100 – Non Droop
1D0 – Droop Mode for
Current Share
Single
1.1 Evaluation Kit Description
Rated
Output
Voltage
(Vdc)
Rated
Evaluation Kit Part
Number
PFH500F Module
Installed
Rated
Input
Output
Current
(A)
Droop
Mode **
PFH500F-12-100-R
PFH500F-12-1D0-R
PFH500F-28-100-R
PFH500F-28-1D0-R
PFH500F-48-100-R
PFH500F-48-1D0-R
12
12
28
28
48
48
42.0
42.0
18.0
18.0
10.5
10.5
No
Yes
No
PFH05W12-100-EVK-S1
PFH05W12-1D0-EVK-S1
PFH05W28-100-EVK-S1
PFH05W28-1D0-EVK-S1
PFH05W48-100-EVK-S1
PFH05W48-1D0-EVK-S1
85-265
Vac
50/60 Hz
Yes
No
Yes
* Consult sales for Evaluation Kits that offer 400Hz input line frequency operation.
** For simplified paralleling to support higher power or redundant applications, use Droop Mode.
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PFH500F-SERIES
EVALUATION BOARD INSTRUCTION MANUAL
2.0 Getting Started
PFH05W##-100-EVK-S1 & PFH05W##-1D0-EVK-S1 Evaluation Boards
NOTE: ## - Denotes output voltage of PFH modules (e.g. “28” for 28Vdc)
2.1 Test Equipment
1.) AC Voltage Source: Capable of single-phase output, AC voltage range 85 VAC - 265 VAC, 47 Hz - 63 Hz,
adjustable. AC Source should be adequately sized to support the PFH module’s operation.
2.) DC Multimeter: Capable of 0V to 500V input range.
3.) Output Load: DC load capable of 60 VDC or greater, DC Load current up to 42A or greater (12V/42A, 28V/18A, or
48V/10.5A), and 500 W or greater, with display such as load current and load power.
4.) Fan: Some airflow is required to be directed across the mounted heatsink of the PFH module.
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EVALUATION BOARD INSTRUCTION MANUAL
2.2 Test Setup
1.) Electrical Input Connections:
CONN1:
CONN2:
CONN3:
LINE, Input Line Connection
NEUT, Input Neutral Connection
EGND, Earth Ground Connection
NOTE: Refer to the PFH Datasheet for specific module’s AC Input Current requirement when
sizing wire gauge and cable length.
2.) Electrical Output Connection:
CONN5
CONN4
+Vout, Output Load Connections
(Red Cable)
-Vout, Output Load Return Connections
(Black Cable)
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PFH500F-SERIES
EVALUATION BOARD INSTRUCTION MANUAL
WARNING
Make sure ALL input and output cables are de-energized before making electrical connections to the Evaluation Test
Board
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EVALUATION BOARD INSTRUCTION MANUAL
2.3 Test Points
1.) Secondary Test Points:
TP201
TP204
TP202
TP203
Vout+, Monitor Output Voltage
Vout(-), Monitor Output Voltage return
RS(+), Output Remote Sense (+) connection
TRIM, Trim Test connection
WARNING HAZARDOUS VOLTAGE
2.) Primary Test Points:
TP103
TP104
+BUS, Monitor 400Vdc
-BUS, Monitor 400Vdc return
TP101
TP102
LINE, Monitor AC Line Input
NEUT, Monitor AC Neutral Input
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PFH500F-SERIES
EVALUATION BOARD INSTRUCTION MANUAL
2.4 PMBus and Remote On/Off Functions
1.) PMBus Connections (J301)
Pin #:
Description:
Not Used
1
2
Not Used
3
Not Used
4
Not Used
USB 3.3Vdc1
5
6
SGND
7
Not Used
8
PMBus Alert
PMBus Clock
PMBus Data
9
10
NOTE:
1. 3.3Vdc is supplies by the interface module
To communicate with the PFH module via PMBus, use the Texas Instruments Interface Adapter EVM
(P/N#: USB-TO-GPIO). This adapter is available through normal distribution channels.
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PFH500F-SERIES
EVALUATION BOARD INSTRUCTION MANUAL
WARNING When AC voltage is applied to the Evaluation Test Board the 450V bulk capacitors ARE energized at ALL
time
2.) Remote On/Off (SW200)
SW200, Will either turn the module On or put it into Standby
3.) Auxiliary Voltage (DS301)
4.) Power Good (DS300)
DS301, The LED will Turn-On when the 450Vdc bulk capacitors
are energized above 70Vdc
DS300, The LED will Turn-On once the module’s output has
been Turned-On
5.) Test Points
TP301
TP302
Monitor Auxiliary Voltage
Monitor Power Good Signal
2.5 Setting the PMBus Address
•
The PMBus address setting on the Evaluation Test Board comes with the Factory default setting, Address: 0x19
(Hex) (R318 is not populated & R319 is populated with 1.00K)
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EVALUATION BOARD INSTRUCTION MANUAL
2.6 Turning PFH Module On/Off
1.) Before applying AC voltage to the module make sure,
a. The surface under the test fixture is a non-conductive surface
b. Securely connect Input and Output cables to the test board
c. Securely connect all monitoring devices to test board
WARNING When AC voltage is applied to the Evaluation Test Board the 450V bulk capacitors ARE energized at
ALL time
2.) Apply AC input voltage to test fixture
a. AC input voltage range 100Vac – 265Vac
b. AC input voltage range < 100Vac, output load is de-rated 6.7W/V
c. Once AC input voltage is applied, Auxiliary Voltage LED (DS301) will Turn-On
3.) Turning On PFH module can be accomplished 1 of 2 ways,
i. Remote On/Off
ii. PMBus
a. The method chosen to turn On PFH has to be the SAME method to turn Off PFH
i.
Example: If Remote On/Off turns On PFH, then PMBus cannot turn it Off, only Remote On/Off
can turn Off PFH.
b. Method 1: Toggle Remote On/Off,
I.
Remote On/Off switch (SW200) On – Will turn PFH On
Remote On/Off switch (SW200) Off – Will turn PFH Off.
II.
c. Method 2: PMBus,
I.
Write CMD 0x01, Byte 0x80 – Turns PFH On
Write CMD 0x01, Byte 0x00 – Turn PFH Off
II.
d. Once PFH is turned On, Power Good LED (DS300) will turn On
e. When PFH is turned Off, Power Good LED (DS300) will turn Off
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PFH500F-SERIES
EVALUATION BOARD INSTRUCTION MANUAL
3.0 Electrical Schematic Drawing
1
2
3
6
5
4
1
2
3
6
5
4
1
2
2
1
F u 1 . 0
2 1 2 C
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
2
F u 7 . 4
9 0 2 C
F u 7 . 4
8 0 2 C
F u 7 . 4
7 0 2 C
F u 7 . 4
6 0 2 C
F u 7 . 4
5 0 2 C
F u 7 . 4
4 0 2 C
F u 7 . 4
3 0 2 C
F u 7 . 4
2 0 2 C
F u 0 7 4
1 0 2 C
F u 0 7 4
0 0 2 C
1
2
1
1
2
2
1
2
D N G _ S U B M P
T L A _ S U B M P
K L C _ S U B M P
A T A D _ S U B M B
1 D D A _ S U B M P
2 D D A _ S U B M P
s a i B _ x u A
1 1
5 1
3 1
4 1
7 1
6 1
2 1
0 1
h s u r n I
8 1
9 1
2
1
) - ( s u b V
1
1
1
2
2
2
+
+
d o o G r w P
) + ( s u b V
0 2
1
2
2
1
1
2
d n G E
1 2
2
1
F u 2 . 2
4 0 1 C
1
2
K 0 7 4
2 0 1 R
1
2
1
2
2
1
F u 1
3 0 1 C
1
2
1
2
1
2
F u 1
0 0 1 C
1
2
4
5
6
3
2
1
4
5
6
3
2
1
4
5
6
3
2
1
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4.0 Bill of Material
Part Reference
BMPR1 BMPR2
BMPR3 BMPR4
BMPR5 BMPR6
C100 C103
C101 C102
C104
Mfr Part Number1
Value
Rubber
Bumper
1uF
Description
Voltage
Mfr1
SJ-5027 (BLACK)
Bumper, Rubber, 0.63" Dia x 0.31"
Film Capacitor,305V, X2 Cap
Film Capacitor,305V, Y2 Cap
Film Capacitor,305V, X2 Cap
3M
B32923C3105M2040
CS45-E2GA332M-NKA
B32923C3225M1040
250V
250V
250V
TDK
TDK
TDK
3.3nF
2.2uF
C105 C106
C213 C214
C107 C108
C2001 C2011
C2002 C2012
C202 C203
C204 C205
C206 C207
C208 C209
C212 C221
C222 C223
C301
CS45-B2GA471K-NKA
B43508B5477M007
EEUFC2A471
470pF
470uF
470uF
1500uF
Film Capacitor,305V, Y2 Cap
250V
450V
100V
25V
TDK
TDK
Electrolytic Capacitor, 450V, 35X40
Electrolytic Capacitor, 100V, 16X40
Electrolytic Capacitor, 25V, 16X40
Panasonic
Panasonic
EEUFC1E152S
C3225X7S2A475K200AB
C2012X7R2A104K125AA
C3216X7R2A105MT
C2012X7R1E105KT
PFH500F-##-1*0-R
4.7uF
0.1uF
1.0uF
1.0uF
Ceramic Capacitor, 100V, 1210, 4.7uF
Ceramic Capacitor, 100V, 0805
Ceramic Capacitor,100V, 1206, 1.0uF
Ceramic Capacitor, 25V, 0805
AC/DC Module, 504W
100V
100V
100V
25V
TDK
TDK
TDK
TDK
TDK
CM1013
CONN1 CONN2
CONN3 CONN4
CONN5
8196
CRH01
PC Screw Terminal
PN Diode, Single Package, SMT
CR100
CRH01
TOSHIBA
Chicago
DS300 DS301
F100 F101
F102
5381H5
1A1907-03
312010
5381H5
1A1907-03
312010
LED, Green, Thru Hole
Fuse, Fuse holder, PWB
Fuse, 10A Fuse, Fast-Blow
Miniature Lamp
BUSSMANN
Littlefuse
TI_USB_PMB
US
J301
K100
N2510-60XX
JVN1A-12V-F
ARA00499
ZB00511
.100" x .100" Four-Wall Header
RELAY SPST
3m
Panasonic
TDK-Lambda
JVN1A-12V-F
6.3mH
L100 L102
PWB100
R100
Com Ind, 6325uH, Thru Hole
PWB, (n) oz. Cu, .062"
Res,22.0,1.6W
ZB00511
22.0
A5MC-220J
250V
UCHIHASHI
R102 R103
R104
R200
SPR2C474J
RK73Z2ATTE
RK73H2ATTE1001F
470K
0
1.00K
Res,470K,2.0W
Res,0,2.0A,70C,0805
Res,1.00K,0.125W,100ppm,70C,0805
250V
N/A
150V
KOA SPEER
KOA SPEER
KOA SPEER
R300 R301
R311 R312
R313
RK73H2ATTE1501F
1.50K
Res,1.50K,0.125W,100ppm,70C,0805
150V
KOA SPEER
R315 R316
R317
R318
RK73H2ATTE30R1F
N/A
30.1
Omit
Res,30.1,0.125W,100ppm,70C,0805
Res,Omit,0805
150V
N/A
150V
KOA SPEER
N/A
R319
SW200
RK73H2ATTE1001F
T101SHCQE
1.00K
SPDT
Res,1.00K, 0.125W,100ppm,70C,0805
SPDT two position switch vertical (On None On)
KOA SPEER
C&K
TP101 TP102
TP104 TP204
TP103 TP201
TP202
Keystone
Electronics
Keystone
Electronics
Keystone
Electronics
5011
5010
5014
5011
5010
5014
Test Point, Black, Thru Hole
Test Point, Red, Thru Hole
Test Point, Yellow, Thru Hole
TP203 TP301
TP302
NOTE:
1. Output capacitors used on PFH05W28-100-EVK-S1 & PFH05W48-100-EVK-S1
2. Output capacitors used on PFH05W12-100-EVK-S1
3. ## - Denotes output voltage of (e.g. “28” for 28Vdc) and * denotes either Droop (1D0) or Non-Droop (100)
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PFH500F-SERIES
EVALUATION BOARD INSTRUCTION MANUAL
5.0 Board Files
FIGURE 1 Top side Component Placement
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PFH500F-SERIES
EVALUATION BOARD INSTRUCTION MANUAL
FIGURE 2 Top Layer (Etch 1)
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EVALUATION BOARD INSTRUCTION MANUAL
FIGURE 3 Internal Layer (Etch 2)
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FIGURE 4 Internal Layer (Etch 3)
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FIGURE 5 Bottom Layer (Etch 4)
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EVALUATION BOARD INSTRUCTION MANUAL
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FIGURE 6 Bottom side Component Placement
FIGURE 7 Circuit Outline
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