1--601967--5 [TE]
Application Tooling for Screw-Machine Contacts;型号: | 1--601967--5 |
厂家: | TE CONNECTIVITY |
描述: | Application Tooling for Screw-Machine Contacts |
文件: | 总17页 (文件大小:235K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
Instruction Sheet
Application Tooling for
Screw-Machine Contacts
408-7516
10 Mar 11 Rev E
PROPER USE GUIDELINES
Cumulative Trauma Disorders can resultfrom the prolonged use ofmanually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended-use, production operations is available.
Tooling for Loose-Piece Contacts
Reasons for reissue of this instruction sheet are
provided in Section 7, REVISION SUMMARY.
4/8-Indent Hand Crimping Tool
Insertion/Extraction
(Typ, Requires Positioner or
Turret Head)
Tool (Typ)
2. DESCRIPTION
The screw--machine contacts are supplied in
loose--piece for manual (4/8--indent hand crimping
tools) application and tape mounted for power
assisted (machine) application. Insertion and
extraction tools are used to insert contacts into and
extract contacts from connectors. See Figure 1.
Extraction Tool (Typ)
The military uses a standardized numbering system
which pertains to the tools that are qualified to military
specifications (spec). Refer to Figure 2 for a
cross--reference of these tools.
Tooling for Tape Mounted Contacts
Description
Part Number
601966--1
601967--1
608651--1
601966--2
601966--4
601966--5
601966--6
601966--8
601967--2
1--601967--2
Military Spec
MIL--C--22520/2--01
MIL--C--22520/1--01
-- -- --
AMP-TAPETRONIC* 4/8 Indent Stripper
Terminator 599406-[ ] (Requires Funnel)
4/8--Indent Hand
Crimping Tool
MIL--C--22520/2--02
MIL--C--22520/2--06
MIL--C--22520/2--08
MIL--C--22520/2--09
MIL--C--22520/2--23
MIL--C--22520/1--02
MIL--C--22520/1--11
Positioner or
Turret Head
MIL--I--81969/1--01
or MS3156--22
91066--1
91067--1
91067--2
MIL--I--81969/1--04
Insertion/Extraction
Tool
MIL--I--81969/1--02
or MS3156--20
Figure 1
MIL--I--81969/1--03
or MS3156--16
91066--3
1. INTRODUCTION
445147--1
58284--1
MIL--C--81969/28--02
MIL--C--81969/28--03
This instruction sheet covers tooling selections for
crimping, inserting, and extracting screw--machine
contacts, and manual application procedures.
Application procedures for the other tools are
packaged with the tool. Read these instructions
thoroughly before making any selections.
Extraction Tool
MIL--C--81969/28--01
or MS3178--001
91074--1
Figure 2
Dimensions in this instruction sheet are in
millimeters [with inches in brackets]. Figures and
illustrations are for reference only and are not
drawn to scale.
NOTE
Refer to Figure 3 for proper contact and tooling
combination. Read the chart from the left page across
to the right page.
i
E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company TOOLING ASSISTANCE CENTER 1--800--722--1111 This controlled document is subject to change.
1 of 17
All Rights Reserved
PRODUCT INFORMATION 1--800--522--6752
For latest revision and Regional Customer Service,
TE logo is a trademark.
visit our website at www.te.com
LOC B
*Trademark. Other product names, logos, or company names might be trademarks of their respective owners.
408-7516
CONTACT
Pin
WIRE
TOOL
SELECTOR
SETTING
Size
(AWG)
Strip
Length
Product Line
Size
Socket
Military Spec
28
26
24
28
26
24
24
22
20
24
22
20
18
16
32
30
28
26
24
28
26
24
22
20
24
22
20
18
2
2
3
2
2
3
1
2
3
1
2
3
4
5
1
1
2
2
3
2
2
3
2
3
1
2
3
4
201607
—
201609
—
5.16 [.203]
5.16 [.203]
5.16 [.203]
5.16 [.203]
201353
—
—
20
201582
201584--6
200334
—
200331
201589
—
—
6.35 [.250]
5.16 [.203]
—
201554
—
—
—
201334
Type II Contact
For Multimate
Connectors
5.16 [.203]
—
201332
—
—
—
201611
5.16 [.203]
5.16 [.203]
5.16 [.203]
6.35 [.250]
—
201613
—
201578
—
—
201580
201328
—
—
—
—
200679
201330
204188
16
—
—
—
200681
200333
16
18
16
18
16
14
32
30
5
4
5
4
5
5
1
1
202507
—
—
—
—
202508
6.35 [.250]
5.16 [.203]
200336
200333
—
201570
201555
—
201568
—
—
—
—
201554
Figure 3 (Cont’d)
2 of 17
Rev E
408-7516
Tooling for Loose Piece Contacts Tooling for Tape Mounted Contacts
CONNECTOR
Military Spec
INSERTION
TOOL
EXTRACTION
TOOL
Positioner or
Turret Head
Hand Crimping
Tool
Machine
Funnel
58305--1 or
601967-- 1
200893--2 or
91002-- 1
1--601967--5
1--601967--5
1--601967--5
—
—
—
—
—
—
305183
305183
305183
305183
58305--1 or
601967-- 1
200893--2 or
91002-- 1
—
—
—
—
—
—
58305--1 or
601967-- 1
200893--2 or
91002-- 1
58305--1 or
601967-- 1
200893--2 or
91002-- 1
1--601967--5
1--601967--6
45098 or
601967--1
200893--2 or
91002--1
—
—
—
—
—
—
305183
305183
58305--1 or
601967--1
200893--2 or
91002--1
1--601967--5
1--601967--6
1--601967--5
1--601967--6
1--601967--5
58305--1 or
601967-- 1
200893--2 or
91002-- 1
—
—
—
305183
58305--1 or
601967-- 1
200893--2 or
91002-- 1
—
—
—
—
—
—
—
—
—
305183
305183
305183
1--601967--6
1--601967--5
1--601967--5
58305--1 or
601967--1
200893--2 or
91002--1
58305--1 or
601967-- 1
200893--2 or
91002-- 1
1--601967--6
1--601967--6
45098 or
601967-- 1
200893--2 or
91002-- 1
—
—
—
—
—
—
305183
305183
1--601967--6
1--601967--5
90136--1 or
601967--1
200893--2 or
91002--1
200893--2 or
91002--1
45098 or
1--601967--6
—
—
—
—
—
305183
305183
601967-- 1
—
1--601967--6
1--601967--5
58305--1 or
601967--1
200893--2 or
91002--1
—
Figure 3 (Cont’d)
Rev E
3 of 17
408-7516
CONTACT
Pin
WIRE
TOOL
SELECTOR
SETTING
Size
(AWG)
Strip
Length
Product Line
Size
Socket
Military Spec
28
26
24
26
24
24
22
20
18
16
18
18
16
2
2
3
2
3
1
2
3
4
5
4
4
5
—
—
201609
—
5.16 [.203]
5.16 [.203]
5.16 [.203]
5.16 [.203]
201332
201328
—
—
200679
Type II Contact
For Multimate
Connectors
200681
200336
204274
202507
204219
200333
—
—
—
—
—
—
—
16
—
—
5.16 [.203]
5.16 [.203]
5.16 [.203]
202508
202725
202726
5
18
201570
201645
—
—
—
—
—
—
5
5
5
1
1
2
2
1
2
3
4
5
6
7
14
201568
32
30
28
202123
202124
—
—
3.18 [.125]
Type VII Contact
For Subminiature
Connectors
26
22
20
30
28
204092
—
—
3.18 [.125]
4.78 [.188]
26
24
24
Type XIII Contact
For Terminal
Junction (TJG)
Modules
22
203669--4
—
20
Figure 3 (Cont’d)
This wire size is not recommended for use in the machine.
Refer to the instruction sheet (408--series) packaged with the contact for wire strip length.
4 of 17
Rev E
408-7516
Tooling for Loose Piece Contacts Tooling for Tape Mounted Contacts
CONNECTOR
Military Spec
INSERTION
TOOL
EXTRACTION
TOOL
Positioner or
Turret Head
Hand Crimping
Tool
Machine
Funnel
58305--1 or
601967-- 1
200893--2 or
91002-- 1
1--601967--5
1--601967--5
1--601967--5
—
—
—
—
—
—
305183
305183
305183
305183
58305--1 or
601967--1
200893--2 or
91002--1
—
—
—
—
—
—
58305--1 or
601967-- 1
200893--2 or
91002-- 1
45098 or
601967--1
200893--2 or
91002--1
1--601967--6
1--601967--6
45098 or
601967-- 1
200893--2 or
91002--1
—
—
—
305183
1--601967--5
1--601967--6
45098 or
601967--1
1--601967--6
1--601967--5
45098 or
200893--2 or
91002-- 1
—
—
—
—
305183
601967-- 1
1--601966--0
601966--1
599406--7
1--125905--1
91005--2
91004--2
1--601966--0
-- 601966--2
601966--1
601966--1
599406--7
599406--7
—
—
—
—
—
—
H—H
H—H
Figure 3 (Cont’d)
H Military Spec MIL--I--81969/14
Rev E
5 of 17
408-7516
CONTACT
Pin
WIRE
TOOL
SELECTOR
SETTING
Size
(AWG)
Strip
Length
Product Line
Size
Socket
Military Spec
24
22
20
24
22
20
20
18
16
2
3
4
2
3
4
4
5
5
203840
—
—
—
4.78 [.188]
4.78 [.188]
6.35 [.250]
20
Type XV
For ARINC
Front Release
AM, AD, and
AAP Connectors
203841
—
—
—
16
22
203884
26
24
3
3
4
3
3
4
4
5
5
6
7
5
6
7
4
5
6
4
5
6
4
5
6
7
8
7
8
204873
—
MIL--C--39029/11--144
3.96 [.156]
22
26
24
—
—
205103
205904
—
MIL--C--39029/12--148
—
3.96 [.156]
3.96 [.156]
3.96 [.156]
22
30
28
24
22
204938
MIL--C--39029/11--145
20
—
—
205116
—
MIL--C--39029/12--149
MIL--C--39029/12--149
24
22
20
3.96 [.156]
3.96 [.156]
6.35 [.250]
6.35 [.250]
Type XVII
For ARINC
Rear Release
RM Connectors
20
30
28
205791
204978
—
206887
—
—
26
20
18
MIL--C--39029/11--146
MIL--C--39029/12--150
16
16
12
20
18
205117
16
14
205763--5
—
—
—
—
6.35 [.250]
6.35 [.250]
12
14
205851--2
12
Figure 3 (Cont’d)
This wire size is not recommended for use in the machine.
6 of 17
Rev E
408-7516
Tooling For Loose Piece Contacts Tooling For Tape Mounted Contacts
CONNECTOR
Military Spec
INSERTION
TOOL
EXTRACTION
TOOL
Positioner or
Turret Head
Hand Crimping
Tool
Machine
Funnel
-- 601967--2
-- 601967--2
-- 601967--2
-- 601966--8
601967--1
601967--1
601967--1
601966--1
599406--5
125905--8
MIL--C--81659
MIL--C--8165
MIL--C--81659
MIL--C--81659
91039--1
91039--1
91039--3
91066--1
91040--1
91040--1
91040--3
91066--1
599406--5
599406--5
599406--7
125905--8
125905--6
1--125905--2
-- 601966--8
-- 601966--8
-- 601966--5
601966--1
601966--1
601966--1
599406--7
599406--7
599406--7
1--125905--2
1--125905--2
—
—
91066--1
91066--1
91067--2
91066--1
91066--1
91067--2
125905-- 1
(Max Insulation
Dia 1.98 [.078])
MIL--C--81659
125905-- 1
-- 601966--5
-- 601966--5
-- 601967--2
-- 601967--2
601966--1
601966--1
601967--1
601967--1
599406--7
599406--7
599406--5
599406--5
(Max Insulation
Dia 1.98 [.078])
—
91067--2
91067--2
91066--3
91066--3
91067--2
91067--2
91066--3
91066--3
—
—
MIL--C--81659
—
125905--6
125905--6
—
-- 601967--2
-- 601967--2
601967--1
601967--1
—
—
MIL--C--81659
MIL--C--81659
—
—
445147--1
445147--1
—
Figure 3 (Cont’d)
Rev E
7 of 17
408-7516
CONTACT
Pin
WIRE
TOOL
SELECTOR
SETTING
Size (AWG,
See Note)
Strip
Product Line
Size
Socket
51781--1
—
Military Spec
Length
0
—
—
—
RG 214/U
—
—
8
Semi--Rigid
141
225837--1
(408--2348--02)
1
3
—
225831--1
—
—
—
—
—
—
—
RG 214/U
—
8
(408--2348--02)
RG 141/U,
58C/U
226053--1
—
(408--2348--01)
RG 214/U,
213/U
225792--1
225792--3
225791--1
225791--2
—
8
(408--2348--01)
RG 58C/U,
141A/U
—
(408--2348--01)
RG 58C/U,
141/U
225790--1
225790--2
225790--3
5
COAXICON*
Contact For
ARINC Coaxial
Connectors
(408--2348)
RG 233/U,
142/U
5
(408--2348)
5
Semi--Rigid
141
—
—
—
—
5
(408--2348)
225790--4
—
RG 180B/U
RG 58C/U
RG 233/U
5
(408--2348)
—
225796--1
225796--2
—
5
7
9
(408--2348--01)
—
—
—
—
5
RG 58C/U,
141A/U
225935--1
—
5
(408--2348--03)
Semi--Rigid
141
225936--1
5
(408--2348--03)
26
24
22
26
24
22
24
22
20
24
22
20
3
3
4
3
3
4
5
6
7
5
6
7
208262
—
—
—
—
—
—
3.96 [.156]
3.96 [.156]
3.96 [.156]
3.96 [.156]
22
20
208264
—
ARINC 600
208265
—
208267
Figure 3 (Cont’d)
Refer to the instruction sheet (408--series) packaged with the contact for wire strip length.
Note: Unless otherwise specified
8 of 17
Rev E
408-7516
Tooling for Loose Piece Contacts Tooling for Tape Mounted Contacts
CONNECTOR
Military Spec
INSERTION
TOOL
EXTRACTION
TOOL
Positioner or
Turret Head
Hand Crimping
Tool
Machine
Funnel
—
—
—
—
69646
—
—
—
—
—
—
91040--7
—
601966--1 and
220066--1
—
220015--1
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
601966--1 and
220066--1
1--601966--8
—
220015--1
—
601966--1 and
220066--1
—
—
601966--1 and
220066--1
91074--1
91074--1
91074--1
91074--1
—
1--601966--6
1--601966--6
1--601966--6
1--601966--6
2--601966--6
1--601966--6
1--601966--6
1--601966--6
601966--1 and
220066--1
601966--1 and
220066--1
601966--1 and
220066--1
601966--1 and
220066--1
601966--1 and
220066--1
—
601966--1 and
220066--1
91074--1
91074--1
601966--1 and
220066--1
601966--8
601966--8
601966--5
601966--5
601966--1
601966--1
601966--1
601966--1
599406--7
599406--7
599406--7
599406--7
1--125905--2
1--125905--2
125905--1
—
—
—
—
91066--1
91066--1
91067--2
91067--2
91066--1
91066--1
91067--2
91067--2
125905-- 1
(Max Insulation
Dia 1.98 [.078])
Figure 3 (Cont’d)
This positioner is used with Tool 601966--1
This tool crimps only the center contact of the pin or socket
This tool crimps only the ferrule of the pin or socket
Rev E
9 of 17
408-7516
CONTACT
Pin
WIRE
TOOL
SELECTOR
SETTING
Size (AWG,
See Note)
Strip
Product Line
ARINC 600
TRIAXIAL
Size
Socket
Military Spec
Length
204978
208268
213122
—
—
—
—
—
—
20
18
16
20
18
16
14
12
14
12
4
5
6
4
5
6
7
8
7
8
6.35 [.250]
16
—
208270
—
6.35 [.250]
6.35 [.250]
208271
213123
—
—
—
—
12
8
—
208273
222191
—
—
6.35 [.250]
—
MIL--C--39029--95 and
MIL--C--39029--96
222190
206496
—
—
28
26
28
26
28
26
24
22
28
26
24
22
28
26
24
22
28
26
24
22
20
3
4
3
4
1
2
3
4
1
2
3
4
1
2
3
4
5
6
5
6
7
—
—
3.96 [.156]
—
206496
—
3.96 [.156]
3.96 [.156]
204370
MIL--C--39029/58--360
MIL--C--39029/57--354
—
22D
Type XVII
For AMPLIMITE*
HDD Connectors
—
—
204351
206071
3.96 [.156]
3.96 [.156]
206794
205089
206795
—
—
3.96 [.156]
3.56 [.140]
20
MIL--C--39029/64--369
Figure 3 (Cont’d)
Note: Unless otherwise specified
10 of 17
Rev E
408-7516
Tooling for Loose Piece Contacts Tooling for Tape Mounted Contacts
CONNECTOR
Military Spec
INSERTION
TOOL
EXTRACTION
TOOL
Positioner or
Turret Head
Hand Crimping
Tool
Machine
Funnel
601967--2
601967--1
599406--5
125905--6
—
91066--3
91066--3
601967--2
601967--1
601967--1
599406--5
—
125905--6
—
—
—
91066--3
—
91066--3
1--601967--2
445147--1
1--601967--2
—
601967--1
608650--1
601966--1
—
—
—
—
—
MIL--C--83527
—
—
—
445147--1
58284--1
91067--1
601966--6
601966--4
599406--7
599406--7
125905--2
125905--2
91067--1
91067--1
601966--1
601966--1
—
91067--1
91067--1
601966--6
601966--4
601966--4
599406--7
599406--7
599406--7
125905--2
125905--2
MIL--C--24308
91067--1
91067--1
91067--1
601966--1
601966--1
MIL--C--24308
91067--1
91067--1
125905--2
—
—
601966--5
601966--5
601966--1
601966--1
599406--7
599406--7
—
91067--2
91067--2
91067--2
91067--2
125905--1
MIL--C--24308
Figure 3 (Cont’d)
Rev E
11 of 17
408-7516
CONTACT
Pin
WIRE
TOOL
SELECTOR
SETTING
Size
(AWG)
Strip
Length
Product Line
SIZE
Socket
Military Spec
24
22
5
6
7
7
7
5
6
7
7
6
1
1
8
6
7
6
1
2
3
4
4
5
5
6
5
6
7
4
5
6
6
7
—
1218266--1
—
205090
MIL--C--39029/63--368
3.56 [.140]
3.56 [.140]
3.56 [.140]
20
Type XVII
For AMPLIMITE
HDD Connectors
18
18
24
20
1218267--1
206793
—
—
22
20
211159--1
211159--2
211161--1
211161--2
—
—
8
9.53 [.375]
9.53 [.375]
9.53 [.375]
9.53 [.375]
10
12
212007--1
212013--1
213552
212008--1
212014--1
—
—
—
—
14
AMPLIMITE
Power 8 Contact
8
16
18
8
10
28
26
—
204351--1
MIL--C--39029/57--354
3.96 [.156]
3.18 [.125]
3.96 [.156]
24
22
22
28
26
861211 or
863260
—
—
—
—
24
22
LGH* Contact
24
22
—
867782
20
6.35 [.250]
6.35 [.250]
20
18
—
—
867328
861080
MIL--C--39029/12--150
—
16
16
22 (2)
16
4.78 [.188]
Figure 3 (Cont’d)
19--strand wire
Use two size 22 AWG wires
12 of 17
Rev E
408-7516
Tooling for Loose Piece Contacts Tooling for Tape Mounted Contacts
CONNECTOR
Military Spec
INSERTION
TOOL
EXTRACTION
TOOL
Positioner or
Turret Head
Hand Crimping
Tool
Machine
Funnel
601966--5
601966--5
601966--5
601966--1
601966--1
601966--1
599406--7
125905--1
—
—
—
91067--2
91067--2
91067--2
91067--2
91067--2
91067--2
—
—
599406--7
125905--1
608651--2
608651--2
608668--2
608651--3
608651--1
608651--1
608668--1
608651--1
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
318813--1
318813--1
318813--1
318813--1
601966--4
601966--1
—
—
—
—
—
—
—
—
601966--1
601966--1
—
—
—
—
—
—
—
—
—
—
601967--2
601967--1
601967--1
—
—
—
—
91067--1
91066--3
91067--1
91066--3
—
H—H
Figure 3 (End)
H Military Spec MIL--C--22520/1--05
Rev E
13 of 17
408-7516
refer to the data plate on the positioner. Pull the
selector knob and turn to the proper setting.
3. TOOLING ASSEMBLY
3.1. Installing Positioner
The tool handles must be fully opened when
changing the positioner selector setting;
otherwise, damage to the tool will occur.
CAUTION
Refer to Figure 4, and proceed as follows:
!
1. Squeeze the tool handles together, then allow
the handles to FULLY open.
3.2. Installing Turret Head
The tool handles must be fully opened when
installing the positioner; otherwise, damage to
the tool will occur.
CAUTION
Refer to Figure 5, and proceed as follows:
1. Squeeze the tool handles together, then allow
the handles to FULLY open.
!
The tool handles must be fully opened when
installing the positioner; otherwise, damage to
the tool will occur.
CAUTION
2. Insert the post of the positioner into the hole in
the back of the tool. Make sure that the bayonet
pin enters the slot in the retainer ring of the tool.
!
2. Depress the turret trigger to release the turret
from the index position (the turret should be
extended).
Installing Positioner
Bayonet
Pin
Outer
Rim
Installing Turret Head
Positioner
Post
Turret Trigger
Retainer Ring
(Hidden)
Turret in Locked
Position
Back of
Turret Head
Safety
Clip
Data
Plate
Positioner
Installed
Selector Knob
and Dial
Data
Plate
Turret
Extended
Socket Head Cap
Screw (2 Places)
Index
Mark
Ratchet
Retainer Ring
(Hidden)
Turret Head
Installed
Back of Tool
Selector Knob
and Dial
Tool Handles
Figure 4
3. Firmly grip the outer rim of the positioner and
push until the spring inside the positioner is
depressed, then rotate the positioner clockwise
until it stops.
Back of Tool
4. Insert the tool safety clip into the retainer ring to
lock the positioner in place.
Tool Handles
5. Determine the selector setting according to the
contact size and wire size listed in Figure 3 (or
Figure 5
14 of 17
Rev E
408-7516
3. Place the back of the turret head over the
retainer ring on the back of the tool. Make sure that
the turret head is seated, then tighten the two
socket head cap screws of the turret head.
5. MAINTENANCE AND INSPECTION
5.1. Daily Maintenance
Each operator should be aware of, and responsible
for, the following steps of daily maintenance, to
ensure continuous quality and reliability of each tool.
4. Rotate the turret until the positioner marked with
the desired contact size is aligned with the index
mark.
1. Remove dust, moisture, and other contaminants
with a clean brush, or soft, lint--free cloth. DO NOT
use objects that could damage the tool.
5. Press the turret until it is in the locked position.
2. When the tool is not in use, keep the handles
closed, and store the tool in a clean, dry area.
6. Determine the selector setting according to the
contact size and wire size listed in Figure 3. Pull
the selector knob and turn to the proper setting.
5.2. Gaging the Die Opening (Indenters)
The tool handles must be fully opened when
changing the positioner selector setting;
otherwise, damage to the tool will occur.
CAUTION
This inspection requires the use of a plug gage
conforming to the dimensions provided in Figure 7.
For plug gages used for periodic general inspection,
see Figure 8. To gage the die opening, proceed as
follows:
!
4. CRIMPING PROCEDURE
1. Remove traces of oil or dirt from the die opening
and plug gage.
These tools have a ratchet which ensures proper
NOTE
crimping of the contacts. Once engaged, the
ratchet will NOT release until the tool handles are
FULLY closed.
2. Fully close tool handles; then hold in this
position. DO NOT force beyond initial contact.
i
3. Insert GO element into the die opening; but do
not force it. The GO element must pass through
the length of the die opening. See Figure 9.
1. Strip the wire according to the wire size listed in
Figure 3.
4. In the same manner, try to insert the NO--GO
element into the die opening. The NO--GO element
may enter partially, but must not pass completely
through the length of the die opening. See
Figure 9.
2. Squeeze the tool handles together, then allow
the handles to FULLY open.
3. Insert the mating end of the contact into the
indenter from the FRONT of the tool until the
contact bottoms. Refer to Figure 6.
CAUTION
Be careful NOT to crimp the gage element.
!
Indenter
If the die opening conforms to the gage inspection,
the tool may be considered dimensionally correct and
should be lubricated with a THIN coat of any good
SAE 20 motor oil. If the die opening does NOT
conform to the gage inspection, the tool must be
returned for further evaluation and repair.
Mating End
of Contact
Nameplate
(Ref)
For additional information regarding the use of a plug
gage, refer to 408--7424.
5.3. Crimp Height Inspection
Front of Tool
Allowances for tool stresses and relaxation of
contact material were calculated into the crimp
height measurements for military specified
contacts only.
NOTE
Figure 6
i
4. Insert the wire into the contact wire barrel. While
holding the wire in place, squeeze the tool handles
until the ratchet releases. Allow the handles to
open.
This inspection requires the use of a micrometer, or
equivalent, as shown in Figure 10. It is recommended
using the micrometer (Dial Micrometer 27--9) which
may be purchased from:
5. Remove the crimped contact from the tool.
Inspect the contact according to the applicable
application specification (114--series).
B.C. Ames Company
Lexington Street
Waltham, MA 02154
Rev E
15 of 17
408-7516
Suggested Plug Gage Design
NO-GO Dia
Gaging the Die Opening
GO Dia
Die
Opening
6.35 [.250] Min Typ
GO
NO-GO
Element
Element
GAGE ELEMENT
DIAMETER +0.003 [.0001]
TOOL
SELECTOR
SETTING
TOOL
(Military Spec)
GO element must pass
completely through the die
opening.
NO -GO element may enter
partially, but must not pass
completely through the die
opening.
GO
NO-GO
1
2
0.33 [.013]
0.41 [.016]
0.48 [.019]
0.56 [.022]
0.66 [.026]
0.76 [.030]
0.86 [.034]
0.46 [.018]
0.53 [.021]
0.61 [.024]
0.69 [.027]
0.79 [.031]
0.89 [.035]
0.99 [.039]
3
Figure 9
4
601966--1
(MIL-C-22520/2-01)
5
6
To inspect the crimp height, proceed as follows:
7
D8S
1
D0.99 [.039]S D1.12 [.044]S
1. Crimp the contact according to Section 3,
CRIMPING PROCEDURE.
1.78 [.070]
1.91 [.075]
2.03 [.080]
2.03 [.080]
2.16 [.085]
2.29 [.090]
2
2. Measure across opposite indents in the contact,
then rotate the contact 90 degrees, and measure
again. See Figure 10. DO NOT go beyond initial
contact as this could cause a depression and result
in an inaccurate reading.
3
D4S
5
D2.16 [.085]S D2.41 [.095]S
608651--1
2.34 [.092]
2.51 [.099]
2.74 [.108]
3.00 [.118]
0.71 [.028]
0.81 [.032]
0.91 [.036]
2.59 [.102]
2.77 [.109]
3.00 [.118]
3.25 [.128]
0.84 [.033]
0.94 [.037]
1.04 [.041]
6
7
Crimp Height Inspection
8
1
Crimped
Contact
2
3
601967--1
(MIL-C-22520/1-01)
and 608668-1
D4S
5
D0.99 [.039]S D1.12 [.044]S
1.14 [.045]
1.32 [.052]
1.50 [.059]
1.73 [.068]
1.27 [.050]
1.45 [.057]
1.63 [.064]
1.85 [.073]
Crimp
Height
6
7
CRIMP HEIGHT
TOOL
8
TOOL 601966-1
Military Spec
TOOL 601967-1
Military Spec
MIL-C-22520/1-01
SELECTOR
SETTING
S Use for periodic general inspection. The plug gages listed in
Figure 8 conform to these gage element diameters.
MIL-C-22520/2-01
Figure 7
1
2
3
4
5
6
7
8
0.406--0.533 [.016--.021] 0.813--0.940 [.032--.037]
0.483--0.610 [.019--.024] 0.914--1.041 [.036--.041]
0.559--0.686 [.022--.027] 1.016--1.143 [.040--.045]
0.635--0.762 [.025--.030] 1.092--1.219 [.043--.048]
0.737--0.864 [.029--.034] 1.245--1.372 [.049--.054]
0.838--0.965 [.033--.038] 1.422--1.549 [.056--.061]
0.940--1.067 [.037--.042] 1.600--1.727 [.063--.068]
1.067--1.194 [.042--.047] 1.829--1.956 [.072--.077]
For Periodic General Inspection
TOOL
SELECTOR
SETTING
PLUG GAGE
TOOL
(Military Spec)
601966--1
601967--1
608668--1
608651--1
8
4
4
4
601968--1
(MIL-- C-- 22520/3-- 01)
601968--3
Figure 8
Figure 10
16 of 17
Rev E
408-7516
3. Check the height of the crimped contact against
the crimp height dimensions shown in Figure 10. If
the crimp height conforms to that shown, the tool is
considered dimensionally correct. Lubricate the
tool with a thin coat of any good SAE 20 motor oil
and return it to service.
7. REVISION SUMMARY
S Updated document to corporate requirements.
6. REPLACEMENT AND REPAIR
Order replacement parts through your TE
Representative, or call 1--800--526--5142, or send a
facsimile of your purchase order to 717--986--7605, or
write to:
CUSTOMER SERVICE (038--035)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
HARRISBURG PA 17105--3608
For customer repair service, contact a TE
Representative at 1--800--526--5136.
Rev E
17 of 17
相关型号:
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