1055477-1 [TE]

Solder Assembly Kit;
1055477-1
型号: 1055477-1
厂家: TE CONNECTIVITY    TE CONNECTIVITY
描述:

Solder Assembly Kit

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中文:  中文翻译
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Instruction Sheet  
408-8783  
Solder Assembly Kit 1055469-1  
24 AUG 11 Rev A  
5
6
4
7
3
2
1
ITEM NUMBER  
TE PART NUMBER  
1055439-1  
1055441-1  
1055440-1  
91362-3  
DESCRIPTION  
QTY PER KIT  
1
2
3
4
5
6
7
Cable Fixture Sub-Assembly  
Clamp Insert for 2.16 [.085] Cable  
Clamp Insert for 3.58 [.141] Cable  
0.81 [.032] Thick Solder Gage  
Locator Tool  
1
1 Set  
1 Set  
1
1
1
1
1055477-1  
1055476-1  
1055474-1  
Locator Tool  
Center Contact Holder  
Figure 1  
Dimensions are in metric units [with U.S. customary  
units in brackets], unless otherwise indicated.  
1. INTRODUCTION  
NOTE  
Solder Assembly Kit 1055469-1 (see Figure 1) for  
TNC and BNC Connectors contains everything  
necessary to solder TNC and BNC solder style  
connectors to 2.16 [.085] and 3.58 [.141] diameter  
semi-rigid cable.  
i
TNC SOLDER-STYLE CONNECTORS  
Connector Part Number  
Instruction Sheet  
Tool directions in this document are for reference  
only. Refer to the appropriate connector assembly  
CAUTION  
1057679-1  
408-4720  
instructions to insure proper assembly. Refer to  
Figure 2 for specific TNC solder-style connector  
assemblies and the associated instruction sheets.  
1057699-1  
1049681-1  
!
408-4722  
1057631-1  
1057697-1  
1057676-1  
408-8201  
408-8203  
408-8205  
Note that additional tools may be required for  
connector assembly. Refer to connector assembly  
instructions for required tooling.  
NOTE  
i
1313535-1  
1060840-1  
408-8206  
408-8208  
Contact customer service or refer to Catalog  
1307191 for additional information.  
1058565-1  
1063038-1  
NOTE  
i
Figure 2  
©2011 Tyco Electronics Corporation, a TE Connectivity Ltd. CompanyTOOLING ASSISTANCE CENTER 1-800-722-1111  
All Rights Reserved  
*Trademark  
This controlled document is subject to change.  
For latest revision and Regional Customer Service,  
visit our website at www.te.com  
1 of 3  
PRODUCT INFORMATION 1-800-522-6752  
LOC B  
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.  
408-8783  
4. Remove the clamp inserts from the frame after  
the positioning tool is removed.  
2. DESCRIPTION  
Solder Assembly Kit 1055469-1 contains the tooling  
required to properly solder TNC and BNC solder-style  
connectors to semi-rigid coax cable. The kit contains a  
cable fixture sub-assembly, two sets of clamp inserts  
for 2.16 [.085] and 3.58 [.141] cable, and two types of  
locators that are used to properly align the connector  
and cable. The kit also contains a solder gage for  
proper spacing of the center contact, and a center  
contact holder.  
5. Sandwich the spring in the pockets on the  
replacement clamp inserts.  
6. Place clamp inserts in the fixture frame and  
reinstall the positioning tool.  
7. Retighten positioning tool.  
8. Reinstall the thumbscrew.  
The cable fixture subassembly consists of a fixture  
frame, thumbscrew, positioning tool and spring. See  
Figure 3. When used with the proper clamp inserts the  
assembly holds and locates coaxial cable for  
soldering.  
4. TRIMMING CABLE WITH FIXTURE FRAME  
The fixture frame is equipped with six trimming holes  
designed to remove the outer jacket and cable  
dielectric. The side marked with the number 2 is for  
trimming 1.78 [.070], 2.16 [.085], and 3.58 [.141]  
cable. See Figure 3 and Figure 4. When cable is fully  
bottomed during trimming, a strip length of 2.79 [.110]  
will result. If different strip lengths are required the  
center conductor must be trimmed separately.  
3. INSTALLING/REPLACING THE CLAMP INSERT  
Clamp inserts come in sets of two. Upper and lower  
inserts are interchangeable.  
NOTE  
i
The side marked with a number the number "1" is for  
trimming cable already mounted in a connector  
housing. See the connector specific instruction sheet  
for more information.  
1. Select the appropriate clamp inserts. Refer to  
Figure 1 for the appropriate clamp inserts.  
2. Remove the cable fixture thumbscrew by rotating  
it in a counterclockwise direction.  
Trim blades are NOT included with the kit. Use a  
razor blade with 0.38 [.015] maximum thickness.  
NOTE  
3. Remove the positioning tool by rotating it in a  
counterclockwise direction.  
i
Fixture Frame  
Thumb Screw  
Positioning  
Tool  
Cable  
Spring  
Trimming Holes  
Figure 3  
2 of 3  
Rev A  
408-8783  
To avoid personal injury, be sure to observe all local  
safety practices (including the use of gloves). The  
solder gage, center contact holder, and the contact  
may be hot after soldering.  
DANGER  
STOP  
6. USING LOCATING TOOLS  
Solder Assembly Kit 1055469-1 contains two locating  
tools. Refer to the connector specific instruction sheet  
for selection of proper locator tool and assembly  
instructions.  
For 2.16  
[.085] Cable  
These tools are designed to be used with the fixture  
subassembly. To insure proper connector assembly,  
follow the instructions listed below.  
For 3.58  
[.141] Cable  
1. Place connector housing on end of cable sub-  
assembly. The subassembly refers to cable with  
center contact.  
2. Place loose connector assembly in fixture base.  
3. Nest the center contact in locator tool.  
For 1.78  
[.070] Cable  
4. Tighten the thumbscrew to secure the cable.  
5. Tighten the locator tool to seat the cable firmly.  
6. Slide connector housing over locator tool.  
Figure 4  
5. USING SOLDER GAGES AND CENTER CONTACT  
HOLDER  
7. Maintain position of housing firmly against locator  
tool.  
The center contact holder is designed to hold both  
male and female connector center contacts.  
To avoid personal injury, be sure to follow all local  
safety practices when using solder and solder  
equipment.  
DANGER  
Solder gages are used to properly space the center  
contact away from the cable dielectric. Refer to the  
connector specific instruction sheet for the appropriate  
solder gage to be used during the assembly  
procedure.  
STOP  
8. Solder according to the connector specific  
instructions.  
Center contact holders contains small amounts of  
lead. The lead is used for assembly.  
CAUTION  
Fixture should be clamped vertically in vise to keep  
housing seated against locator tool.   
NOTE  
!
i
Maximum operating temperature for the center  
contact holder is 300°C [572°F]  
NOTE  
7. REVISION SUMMARY  
Revisions to this instruction sheet include:  
i
Changed company name and logo  
3 of 3  
Rev A  

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