2-21002-8 [TE]
This instruction sheet provides application instructions, maintenance, and inspection procedures for PIDG STRATO-THERM;
| 型号： | 2-21002-8 |
| 厂家： | 
TE CONNECTIVITY |
| 描述： | This instruction sheet provides application instructions, maintenance, and inspection procedures for PIDG STRATO-THERM |
| 文件： | 总5页 (文件大小：315K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Instruction Sheet
PIDG* STRATO-THERM
Terminal Crimping Dies
1976976-1 and 1976977-1
408-10228
21 NOV 13 Rev B
2. Loosen the set screw in the yoke.
3. Insert the shank of the nest into the yoke and
tighten the set screw.
Moving
Die
4. Extend the ram until the set screw is visible.
5. Loosen the set screw in the ram.
6. Insert the shank of the indenter into the ram and
tighten the set screw.
Color-Code
7. Return the ram to the down position.
8. Pivot the latch arm and yoke toward each other
until the locking flange secures the latch arm to the
yoke.
2.2. Die Removal
1. Pivot the latch arm away from the yoke to open
the head.
2. Loosen the set screw in the yoke and remove the
nest.
Stationary
Die
Locator
3. Raise the ram to “full-up” position.
4. Loosen the set screw in the ram and remove the
indenter.
Figure 1
1. INTRODUCTION
2.3. Wire Stripping and Crimping Procedure
A. Wire Stripping
This instruction sheet provides application
instructions, maintenance, and inspection procedures
for PIDG STRATO-THERM Terminal Crimping Dies
1976976-1 and 1976977-1 used in Battery Tool
1901343-[ ]. These dies will crimp
PIDG STRATO-THERM Terminals with a wire size
range of 12-10 AWG.
Strip the wires to the dimensions provided in Figure 2.
NOTE
NOTE
i
Refer to Paragraph 2.4 for die insulation crimp
adjustment.
Basic instructions on the use of these dies, die
adjustments, wire preparation, etc. are provided in
Section 2, INSTRUCTIONS.
B. Crimping Procedure
DANGER
Avoid personal injury. When operation the tool, exercise
caution while holding terminals or wire near the crimping
area.
Section 3, MAINTENANCE and INSPECTION
PROCEDURES enables you to establish and maintain
a die certification program.
1. Select the proper terminal for the wire to be
crimped.
The dies are coated with oil to prevent rust and
corrosion. With this oil from the dies, particularly from
the crimping area. Instructions for the Battery Tool
1901343-[ ] are found in Instruction Sheet 408-10070.
2. Place the terminal in the stationary die as shown
in Figure 3.
NOTE
NOTE
i
NOTE
NOTE
i
Dimensions in this instruction sheet are in millimeters
[with inches in brackets]. Figures and illustrations are for
reference only and are not drawn to scale.
Dies will not accommodate terminals with tongue widths
exceeding 11.91 mm [.469 in.].
3. Jog the ram by pulsing the trigger until the
moving die retains, but does not deform the
terminal.
2. INSTRUCTIONS
2.1. Die Insertion
4. Insert a stripped wire into the terminal until the
wire butts against the locator.
1. Pivot the latch arm away from the yoke to open
the crimping head.
©2013 Tyco Electronics Corporation, a TE Connectivity Ltd. company TOOLING ASSISTANCE CENTER 1-800-722-1111 This controlled document is subject to change.
1 of 5
All Rights Reserved
*Trademark
PRODUCT INFORMATION 1-800-522-6752
For latest revision and Regional Customer Service,
visit our website at www.te.com
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or company names may be trademarks of their respective owners.
408-10228
NOTE
7. If the wire pulls out, use the following procedure
to set the insulation crimp adjustment to the next
tighter position.
NOTE
i
Do not turn or twist the wire or terminal during insertion.
a. First, loosen the insulation crimper screw.
5. Hold the wire in place while activating the tool to
complete the crimp.
b. Then, turn the lower insulation adjustment
spacer 905 so that it fits between the insulation
crimper and the die. The No. 2 will appear on the
corner of the spacer.
6. The ram should automatically retract when the
crimping cycle is complete. The terminal can be
removed after the ram has retracted.
c. Repeat the test crimp, and adjust the die as
necessary until the desired insulation grip is
obtained.
Wire Strip
Length
Insulation Barrel
Wire Barrel
8. With both adjustment spacers placed between
the die and the die holder, the die is set in its tightest
insulation crimping position. The No. 1 will appear
on the corner of the top spacer.
2.5. Color and Dot Code
Note that the dies and terminals are color-coded
according to wire size for easy identification. See
Figure 2. When the terminals are properly crimped in
the correct dies, 1 dot or 2 dots (depending on wire
size), will appear embossed on the top and bottom of
the terminal. See Figure 3.
Crimp Dot Code
Finished Crimp
WIRE STRIP
LENGTH
NOTE: To locate PIDG
STRATO-THERM Terminals,
pull locator down slightly.
DIE PART
NUMBER
WIRE SIZE
(AWG)
COLOR AND
DOT CODE
Min.
Max.
1976977-1
1976976-1
12
10
1 Dot (White)
1 Dot (Black)
5.56
[.219] [.250]
6.35
Terminal Barrel
Rests Against
Locator
Figure 2
2.4. Insulation Crimp Adjustment
Locator
1. The insulation crimping section of the moving die
has three crimp positions: 1-Tight, 2-Medium, and
3-Loose.
Insulation Crimping
Section of Die
Wire Barrel
Crimping
Section of Die
2. Turn both insulation crimp adjustment spacers so
that they fit into the notch in the side of the die. See
Figure 1. This is the No. 3 or loose position. (The
insulation crimper screw must be loosened to make
this adjustment.)
Figure 3
CAUTION
3. Turn the insulation crimper screw enough to hold
the die firmly in place. The insulation crimper screw
will be tightened after completing steps 5 and 6.
Damaged product should not be used. If a damaged
product is evident, it should be cut from the wire and
replaced with a new one. Do NOT reterminate terminals.
4. Insert the unstripped wire into ONLY the
insulation barrel position of the terminal.
3. MAINTENANCE AND INSPECTION PROCEDURE
5. Make a test crimp (refer to Paragraph 2.3.B for
crimping procedure). Close the die on the terminal
and hold the die in the bottomed position. Tighten
the insulation crimper screw while the dies are
bottomed, then complete the crimping cycle.
TE Connectivity recommends that a maintenance
inspection program be performed periodically. This is
necessary to ensure that continued use of the dies will
result in the same dependable and uniform
terminations for which the dies were designed.
6. Remove the terminal from the dies, and check
the insulation grip as follows: bend the wire back
and force once. The terminal sleeve should retain
the grip on the wire insulation.
TE recommends an initial frequency of inspection of
once a month. This frequency may be adjusted to suit
requirements through experience. The frequency of an
inspection is dependent upon:
2 of 5
Rev B
408-10228
• The care, amount of use, and handling of the dies
• The type and size of the products applied
• The degree of operator skill
Pitted
Chipped Edge
• The presence of abnormal amounts of dust and
dirt
• User-established standards
With proper maintenance and inspection, these dies
will give years of satisfactory service.
Broken Corner
All TE dies are thoroughly inspected before being
shipped from the factory, however, since there is a
possibility of die damage during shipment, TE
recommends that new dies be inspected in
accordance with Section 3 when received in your
plant.
Figure 4
3.3. Die Closure Inspection
Every TE die set is inspected and tested for proper die
closure before being shipped from the factory. An
inspection should, however, be performed periodically
to measure the die closure.
3.1. Cleaning
Do not allow deposits of dirt, grease, and foreign
matter to accumulate in the die closure area and on
the bottoming surfaces of the dies. These deposits
may prevent the dies from bottoming fully and may
also cause excessive wear in the die closure surfaces,
thereby affecting the quality of the crimp. The dies
should be wiped clean frequently with a clean, soft
cloth.
The die closure inspection is accomplished using the
GO, NO-GO plug gages. A suggested plug gage
design of the GO, NO-GO dimensions of the plug
gage members are provided in Figure 5.
The following procedure is recommended for
measuring the die closures:
3.2. Visual Inspection
1. Remove traces of oil or dirt from the die crimping
areas, and plug gage members.
Visually inspect the die closure surfaces for broken,
chipped, or pitted conditions. Although dies may gage
within permissible limits, worn or damaged die closure
surfaces are objectionable and can affect the quality of
the crimp. Examples of possible damaged die
surfaces are shown in Figure 4.
2. Turn both insulation adjustment spacers of the
moving die so that they fit into the notch in the side
of the die. See Figure 1. The die is now set in the
No. 3 or loose position. This will provide access to
the wire barrel dies for plug gaging.
NO-GO Dimension
GO Dimension
Wire Barrel Die
Closure Configurations
50.8 [2.00] Min. Typ
NO-GO Dimension
GO Dimension
Insulation Barrel Die
Closure Configurations
“W”
6.35 [.250] Typ
WIRE BARREL CRIMP CHAMBER
INSULATION BARREL CRIMP CHAMBER
DIE SET
GO
NO-GO
GO
NO-GO
WIDTH (W)
3.683-3.691
[.1450-.1453]
3.782-3.785
[.1489-.1490]
1.067-1.074
[.0420-.0423]
1.471-1.473
[.0579-.0580]
1976977-1
1976976-1
6.63 [.261]
4.775-4.783
[.1880-.1883]
4.874-4.877
[.1919-.1920]
1.676-1.684
[.0660-.0663]
2.080-2.083
[.0819-.0820]
8.43 [.332]
Figure 5
3 of 5
Rev B
408-10228
3. Insert both dies in the tool die holders.
9. Insert the moving die into the tool die holder.
4. Some dies need to be removed from the hand
tool to gage the wire barrel dies. The position of the
locator and the insulation die prevent gaging the
wire barrel in the tool. Remove the complete die
assembly and rotate the locator 1805. This will allow
access to the wire barrel die. The complete die can
then be placed in a vise with light pressure for
gaging.
10. With the wire barrel dies bottomed, check the
insulation crimp die closure using the proper plug
gage in the same manner as steps 6 and 7. See
Figure 6, Detail B.
11. If both the wire barrel and insulation die closures
meet the GO, NO-GO gage conditions, the dies
may be considered dimensionally correct.
12. If you find that the crimp die closures do not
conform with the GO, NO-GO gage conditions,
contact your local TE Representative.
5. With the wire barrel dies bottomed, check the
wire barrel crimp die closure using the proper plug
gage. Hold the gage in a straight alignment with the
die closure and carefully try to insert, without forcing
the GO member, and then the NO-GO member. See
Figure 6, Detail A. The GO member must pass
completely through the insulation and wire barrel
crimp die closures.
4. REPLACEMENT PARTS
A complete inventory of customer-replaceable parts
for each die set assembly should be stocked and
controlled to prevent lost time when replacement of
parts is necessary. See Figure 7. Order replacement
parts through your local TE Representative, or call
1-800-526-5142, or send a facsimile of your purchase
order to 1-717-986-7605, or write to:
6. The NO-GO member may enter partially, but
must not pass completely through the wire barrel
crimp die closure. See Figure 6, Detail A.
7. Remove the moving die from the tool die holder.
CUSTOMER SERVICE (038-035)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
8. Reposition the insulation adjustment spacers in
the No. 1 position. Refer to Paragraph 2.4 for
insulation crimp position adjustment procedures.
HARRISBURG PA 17105-3608
Inspection of Wire Barrel Crimping Dies (Detail A)
Inspection of Insulation Barrel Crimping Dies (Detail A)
Wire Barrel Dies
Bottomed, but Not
Under Pressure
Adjustment Spacers
in No. 1 Position
Adjustment Spacers
in No. 3 Position
Wire Barrel Gage Must Pass
Through the Insulation Crimp
Die Closure to Enter Wire
Barrel Crimp Die Closure
Insulation
Dies
“GO” Gage Must Pass Completely Through Die Closure
“GO” Gage Must Pass Completely Through Die Closure
“NO-GO” Gage May Enter Partially, but Must
Not Pass Completely Through the Die Closure
“NO-GO” Gage May Enter Partially, but Must
Not Pass Completely Through the Die Closure
Figure 6
4 of 5
Rev B
408-10228
Tools and dies may also be returned to evaluation and
repair. For repair service, contact a TE Representative
at 1-800-526-5136.
5. REVISION SUMMARY
• Changed die set part number in table in Figure 7
6
12
8
5
3
9
11
1
10
2
13
4
7
DIE SET NUMBERS
1976977-1
ITEM
QTY PER
DIE SET
DESCRIPTION
NO.
1976976-1
3-45932-1
2031532-1
2-45931-9
1976979-1
576771-5
1976978-1
21949-1
1
2
ANVIL, Insulation
BARREL NUT
1
1
1
1
1
1
2
1
1
1
2
1
1
1-45932-8
2031532-1
2-45931-3
1976979-2
576771-5
1976978-2
21949-1
3
INDENTER, Insulation
INDENTER, STRATO-THERM
LOCATOR
4
5
6
NEST, STRATO-THERM
PIN, Spring
7
8
SPACER, Ins
306027-6
306027-7
2-305832-9
7-59683-4
2-21002-6
2-21002-2
1-306027-0
306027-9
2-305832-9
7-59683-4
2-21002-8
2-21002-4
9
SPACER, Ins
10
11
12
13
SPACER, Locator
SPRING
SCREW, 10-32
SCREW, 8-32
Figure 7
5 of 5
Rev B
相关型号：
2-21002-9
THE REPLACEMENT OCEAN STYLE APPLICATOR HAS THE SAME TERMINATOR/PRESS INTERFACE AS APPLICATOR
TE
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