2234800-1 [TE]
APPLICATION TOOLING FOR RAYCHEM HEAT SHRINK PRODUCTS FROM TE CONNECTIVITY;
| 型号： | 2234800-1 |
| 厂家： | 
TE CONNECTIVITY |
| 描述： | APPLICATION TOOLING FOR RAYCHEM HEAT SHRINK PRODUCTS FROM TE CONNECTIVITY |
| 文件： | 总8页 (文件大小：2498K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
APPLICATION
TOOLING
FOR RAYCHEM HEAT SHRINK PRODUCTS
FROM TE CONNECTIVITY
TE APPLICATION TOOLING /// RAYCHEM HEAT SHRINK PRODUCTS
Quality Tooling for Raychem Heat Shrink Products
Fixture Solutions
RBK-X1 Processor
•
•
•
•
Multiple wire fixture PN: 2234710-1†
Stub fixture PN: 2234801-1
Stub splice fixture PN: 981721-000
Air cool connection box (applied with stub splice fixture
PN 981721-000) PN: 1-529533-7
† Custom tooling will be quoted separately
Production Data Solutions Ordering Information
•
Basic data collection type I: Software product, to enable
RBK-X1 to export to the directory of customer defined PC
or networked drive (+ Pro Studio EX) PN: 2367222-1 ††
Basic data collection type II software product, to enable
RBK-X1 to store production data locally in machine and export
to external storage device (USB port) PN: 2367223-1 ††
•
Technical Data
†† Special requirement of data collection will be quoted separately
•
•
•
•
•
•
Electrical supply: 220 – 240V, 50/60 Hz
Power consumption: 3A (max.)
Operating temperature: 200 - 600°C
Machine cycle time: 6 to 20 sec.
Total system noise: <80 dB
Product Features
The RBK-X1 processor is a semi-automatic unit designed
specifically for sealing wire bundles, splice terminals and ring
terminals. The RBK-X1 features long life heating elements, operator
key lock/password protection levels and individual selections for
Installation times, temperature and product size information.
Dimensions: 419 x 500 x 218 mm
•
Weight: 24 kg
Product Range/Sizes
•
•
Tubing diameter: Up to 19 mm (max)
Tubing length: Up to 70 mm (max)
The RBK-X1 offers a highly reliable PLC control, a short machine
depth to accommodate a larger front working area, low profile
and sequence processing.
Machine Ordering Information
The tool can operate in several modes:
Description
PN
RBK-X1
2234800-1
2234800-2
2234800-3
2234800-4
2234800-5
2234800-6
•
•
Stand-alone – operator sets time and temperature
RBK-X1 (CE approved)
Sequenced – preset times and temperatures can be
sequenced automatically (and can also be randomly
selected from sequence stored)
RBK-X1 w/welding machine interface
RBK-X1 w/welding machine interface (CE approved)
RBK-X1 w/connectivity package
RBK-X1 w/ connectivity package (CE approved)
Accessories Ordering information
•
Communication with upstream ultrasonic welder can
allow time and temperature to be automatically set
without operator intervention
Description
Ultrasonic welding machine interface
(field/factory upgrade)
PN
2234989-1*
RBK-X1 Operation:
The operator is able to efficiently load both machines and
minimize “dead time”. Installing splice sealing products
immediately after welding gives reduced installation time and
early possible mechanical protection for the welded joint.
Connectivity package
2369599-1**
2367220-1***
Barcode scanner (including necessary
software)
110V-220V AC transformer with US AC cord
2234986-1
The operator positions the splice sealing product centrally over
the splice joint and then locates the assembly into the gripper
mechanism. Pushing the two start buttons initiates the machine
cycle, bringing the heating chamber into place over the joint area.
The heating chamber remains in place for the set period and then
returns to the rest position. The wire assembly is automatically
ejected, with the splice sealing product installed and the joint
area sealed, insulated and strain relieved.
MES (custom only)
* Applying un-compliable ultrasonic welder may be charged separately
**Providing production data, data export capability, barcode
scanning software and welding machine interface
***In case of customer provided barcode scanner, only connectivity
package PN 2369599-1 is needed.
Calibration Solutions Ordering Information
•
•
Temperature calibration probe PN: 288869-000
Connection cable PN: 952687-000
PAGE 2
TE APPLICATION TOOLING /// RAYCHEM HEAT SHRINK PRODUCTS
Quality Tooling for Raychem Heat Shrink Products
Model 17 Belt Heater
Easy Operation
Introducing the Model 17 Belt Heater from TE. The
reliable, safer and faster alternative to heat guns for
heat shrink wire processing applications. The Model 17
is our smallest (tabletop) conveyor style processor
which provides a controlled process for a wide variety
of heat shrinkable tubing products. Double-sided
timing belts on the top and bottom of the processing
chamber draw the assemblies through a thermally
controlled infrared heat zone and through a fan-
cooled zone before depositing them safely into an
unloading bin.
Controlled Heating Zone
The Model 17 processor has two stamped foil heating
Technical Data
elements that are manufactured to a strict wattage
•
Electrical supply: (PN 2280355-3, 2280355-4) 120 VAC,
1Ø, 50/60 Hz, 20A; (PN 2280355-1) 220 VAC, 1Ø,
208-240 VAC, 15A
specification. Consistent temperatures (ambient to
650º C) are controlled by a thermocouple embedded
into the upper heating element connected to a
closed-loop temperature controller. An alarm light
illuminates whenever the actual heating element
temperature varies from the set point temperature.
•
•
•
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Heating elements: 2 ea. 1000 watt stamped foil infrared
with quartz face
Drive system: DC gear motor with closed loop motor
controller, 3-digit thumb-wheel
Speed Control
Air flow (cooling): 2 – 100 CFM fans in the upper heater
housing
The belt speed is selected using a 3-digit thumb wheel
via a closed-loop motor controller and DC gear motor.
There are clearly marked guides for aligning the
assembly as well as the tubing or device being
processed. The operator centers the assembly, then
the tubing and slides it into the belts. The belts grip
and carry the assembly through the heating and
cooling zone, depositing it into the unloading bin.
Labor costs are reduced significantly because once an
operator loads an assembly, that operator can begin
preparing another assembly. The throughput rate is
usually limited by the rate at which the operator can
load assemblies into the processor.
Conveyor belt system: Double sided timing belts; two on
each side of the processor – pitch 9.5 mm [0.375 in]
•
•
Belt speed: Up to 243 cm / min [8 ft / min]
Processor dimensions: 48 cm [19 in] W x 109 cm
[43 in] L x 37 cm [14.5 in] H
•
•
Processor weight: 41 Kg [90 lbs]
Shipping dimensions: 61 cm [24 in] W x 122 cm
[48 in] L x 56 cm [23 in] H
•
•
•
Shipping weight: 68 Kg [150 lbs]
Tubing diameter (max): Up to 19 mm [0.75 in]
Tubing length (max): Up to 90 mm [3.5 in]
Versatile Design
Product Features
The processor is designed to process a broad range of
heat-shrinkable products up to 19 mm [0.75 in] in
diameter and 90 mm [3.5 in] in length. The infrared
energy source is well-suited to efficient processing of
either single-wall or adhesive-lined tubing. Heat
output can be controlled to accommodate a wide
variety of products and substrates.
• Closed-loop time and temperature control
• Continuous controlled process
• Adaptable for different applications
• Bench-top design
• Heater operation and over temperature alarm lights
2280355-1*
2280355-3**
2280355-4**
*CE Approved
**Not available in EMEA
PAGE 3
TE APPLICATION TOOLING /// RAYCHEM HEAT SHRINK PRODUCTS
Quality Tooling for Raychem Heat Shrink Products
Model 19 Belt Heater
The Model 19 belt heater is a continuous-running
process heater suitable for installing a wide range of
heat shrinkable products.
Two pairs of timing belts grip the individual workpieces
and carry them through an infrared heating zone. The
workpieces then pass through a cooling zone before
finally being deposited into a collection bin.
The system is suited for a wide variety of workpieces
and substrates including Raychem tubing products for
ring and FASTON terminals.
The system provides excellent process control with both the
motor speed and heating elements having closed-loop
control. Other controls provide a high level of process
security and prevent unauthorized changing of parameters.
Product Features
• Process Control
– Closed-loop temperature control
– Closed-loop belt speed control
– Max/min element temperature alarm bands
– Lock-out on temperature belt speed controls to prevent
unauthorized adjustment
– Lock-out gate prevents loading of product if the element
temperature is too low and if any of the alarms activate
• Diagnostic
The standard tool CLTEQ-M19-BELT-HTR,
PN: 714529-000* will handle tubing up to 25 mm
diameter and 102 mm long. Tubing up to 178 mm long
can be handled with the use of the wide heating
element tool CLTEQM19-BELT-HTR-6IN,
PN: 075131-000*.
– Heater failure alarm
The narrow heating element tool CLTEQ-M19-
BELTHEATER-SS, PN: D43037-000* will handle solder-
sleeve devices up to 10 mm diameter and 45 mm long,
or short length tubing (less than 50 mm), where
applications require a narrow heat width.
– Drive circuit fault alarm
• Safety
– Emergency stop switch
– Cool down circuit
Technical Data
The system is provided with self-diagnostic circuits
to alert the operator or abort the process if either
a component fails or an ‘un-safe’ condition occurs.
• Electrical supply: 230 VAC 20A, 50/60 Hz single phase
• Heater power: 3160 W / 3320 W / 1760 W
depending on tool version
• Element temperature (max): 500 °C
The processor is designed to operate from a
230V 20A 50/60 Hz supply.
• Conveyor belts: Timing belts, 9.5 mm (0.37 in) pitch
• Belt speed (max): 1.5 meters (5.9 in)/minute
• Processor dimensions (W x L x H): 530 x 1350 x 450 mm
• Shipping dimensions (W x L x H): 660 x 1470 x 580 mm
• Shipping weight: 86 kg
*If in doubt, contact TE Application Tooling for advice on machine
selection.
Ordering Information
• Standard tool CLTEQ-M19-BELT-HTR
PN: 714529-000
• Wide heating element tool
CLTEQ-M19-BELT-HTR-6IN,
PN: 075131-000
Product Range
• Tubing diameter (max) 25 mm
178 mm wide heating element tool
50 mm narrow heating element tool
• Workpiece length (min) 240 mm
• Tubing diameter (max) 25 mm
• Narrow heating element tool
CLTEQ-M19-BELTHEATER-SS,
PN: D43037-0000
PAGE 4
TE APPLICATION TOOLING /// RAYCHEM HEAT SHRINK PRODUCTS
Quality Tooling for Raychem Heat Shrink Products
Model 105 Tunnel Oven
Applications
The Model 105 tunnel oven is a reliable and versatile
process heater which provides a controlled process for a
wide variety of heat shrinkable products.
It is designed as an integrated modular unit. Assemblies
are placed on the entry section of a mesh conveyor belt,
transported through the heating chamber, across a bank
of cooling fans then discharged from the rear of the
conveyor.
The upper chamber is cantilevered to permit processing
of assemblies that require only a portion of the assembly
to pass through the heat zone, and is equipped with
adjustable heat shields to maximize the oven heating
efficiency for various applications.
Product Features
• Closed-loop speed and temperature control
• Continuous controlled process
• Adaptable for different applications
• Heater operation and over-temperature alarm lights
• CE approved
Controlled Heating Zone
Two stamped foil heating elements provide consistent
temperatures (ambient to 500° C) and are controlled by a
thermocouple embedded into the upper heating element
connected to a closed-loop temperature controller.
Ordering Information
• Model 105 Tunnel Oven CLTEQ-M105-TUNNEL-OVEN,
PN: 955018-000 (Custom variations available upon request)
An alarm light illuminates whenever the actual heating
element temperature varies from the set point
temperature.
Technical Data
• Electrical supply: 210 – 240 VAC, 20 A, 50/60 Hz
• Heating elements: (2) 1500 W infrared stamped foil with
black quartz face, one top and bottom
Conveyor Speed Control
The conveyor speed is precisely set by a 3-digit drive
controller. The DC drive motor provides constant
conveyor speed at any potentiometer setting from
100 to 999 (0.2 to 5.0 ft) per minute, for precise heating
of assemblies.
• Drive system: DC gear motor with closed loop motor
controller, 3-digit thumb-wheel
• Air flow (cooling): 4 – 100 CFM fans, 2 – for upper heater
housing, 2 – for product cooling
Minimal Skill Requirements
• Operating temperature: Set point (heater surface) ambient
to 500°C; throughput = 50 to 200 °C
The open loading area of the entry section requires that
the operator simply place an assembly on the mesh
conveyor belt within the effective width of the heat zone
and collect it at the opposite end.
• Conveyor belt system: Wire mesh 70% open
• Belt speed: 6.1 – 152 cm (0.2 – 5.0 ft) per minute
• Processor dimensions (L x W x H): 99 x 68.5 x 41.7 mm
• Control box dimensions (L x W x H): 51.5 x 21.0 x 17.8 cm
• Control box weight: 7.7 kg (17 lbs)
Versatility
The processor is designed to process a broad range
of heat shrinkable products up to 76.2 mm in diameter
and infinite length. The infrared energy source is well
suited to efficient processing of either single-wall or
adhesive-lined tubing. Heat output and drive speed
can be controlled to accommodate a wide variety of
products and substrates such as HFT 5000, AP-2000,
QSZH 125 and other Raychem tubing products.
• Shipping dimensions (L x W x H): 134.6 x 116.8 x 63.5 cm
• Shipping weight: 146 kg (320 lbs)
• Tubing diameter (max): Up to 76.2 mm (3.0 in)
• Tubing length (max): 356 mm (14 in) perpendicular to belt
travel, unlimited length parallel to belt travel
PAGE 5
TE APPLICATION TOOLING /// RAYCHEM HEAT SHRINK PRODUCTS
Quality Tooling for Raychem Heat Shrink Products
IR-1891 Shuttle Machine
Ordering Information
Twin workstation heater
• IR-1891-230V-Shuttle-Retn PN: 528018-1
for multiple installation
Accessories
of short length tubing
IR-1891-Heater-Return-Kit PN: 184947-000 (for use on
products
PN: 167309-000 serial numbers 400 and above)
A range of tooling fixtures designed for previous
applications is available. Please contact TE Application
Tooling for details.
IR-1891 shuttle machine also available as an extra cooling
and fixation version. Ordering information upon request.
Product Features
The IR-1891 is suitable for the installation of a range of
Raychem heat shrinkable tubing products onto a variety of
• Automatic cycle start once heater is manually positioned
small components, e.g. ring terminals, FASTON terminals and
small connectors. The machine is provided with two
workstations and a movable heating head.
over product, which gives improved process control
(recommended for adhesive lined heat shrinkable tubing
e.g. sealing applications)
• Automatic heating head retraction at end of cycle helps
prevent damage to components
Each workstation is provided with supports for tooling fixtures
which can be specified and ordered separately. These support
the workpieces and locate the tubing products. The operator
loads the workpieces into the fixtures at one of the
workstations, confirms that the tubing product is correctly
positioned and then slides the heat head into position before
initiating the heating cycle. The operator then continues with
loading/unloading the other workstation while the heating
cycle is taking place.
• Multiple product fixture assemblies give increased
process rates
• Cooling fan above each fixture assembly maintains
holding fixture at an acceptable temperature
• CE approved
Technical Data
• Electrical supply: 230 V single phase
• Power consumption: 1600 W
• Operating temperature: 500 °C max.
The IR-1891 shuttle is provided with closed loop temperature
control and the heat head is “locked” into position by use of an
electromagnet during the heating cycle.
• Process rate: 1200/hour maximum depending on
application and operator
Once the other workstation has been loaded and the first
installation is complete, the heat head is moved into position
over the product and the next heating cycle initiated. Heating
times vary typically from 3 to 30 seconds depending on the
size and type of tubing product. Process rates up to 1200
pieces/hour can be achieved depending on the heating time
and the time taken by the operator to load/unload the
workpieces. The installation temperature/power can be varied
according to product type/size and required cycle times.
• Heating times: 3 to 20 sec. depending on application
• System noise: < 70 dB
• Dimensions – 508636-000 (L x H x D): 1100 x 650 x 500 mm
• Dimensions (L x H x D) – 613148-000 / 167309-000 /
289588-000: 1100 x 900 x 500 mm
• Base plate dimensions (L x D) – 289588-000 / 167309-
000: 1040 x 450 mm
• Base plate dimensions (L x D) – 613148-000: 1040 x 397 mm
The heating elements, which are continuously energized, are
infrared medium wave length and consist of a coiled resistance
wire contained in quartz glass tubes. The closed loop
temperature control uses similar elements but has integral
thermocouple sensors.
• Product range: Wide range of Raychem tubing products
such as all dual wall tubings, single wall tubings and
ES-Caps [maximum diameter 20 mm (0.8 in) and
maximum length 60 mm (2.0 in)]
PAGE 6
TE APPLICATION TOOLING /// RAYCHEM HEAT SHRINK PRODUCTS
Quality Tooling for Raychem Heat Shrink Products
CV-Obhat 1600 W Stub-System
• Technical Data
• Electrical supply: 220/240 V/50 Hz single phase
• Current max. load: 7A
• Compressed air supply: 400 kPa/4 bar minimum
• 6-different programmable pre-sets
• Programmable heat cycle timer: 0-99.9 sec.
• Programmable cool cycle timer: 0 - 99.9 sec. from
end of heat cycle
• Programmable cap cooling fixture timer: 0- 99.9
sec. from end of heat cycle
The CV-Obhat system is a lightweight, portable hot
air tool, used to install Raychem ES cap stub splice
sealing products and RBK ILS, QSZH, RBK VWS
in-line splice sealing products.
• Programmable board locking timer: 0 - 99.9 sec.
from end of heat cycle (board locking on during
heat cycle)
• Operating temperature: Recommended 500 °C
Product Features
• Dimensions: 380x300x180mm (15.0x11.8x7.1 in)
control box
•
Capable of producing sealed stub and in-line
splices on-board
• Weight: 15 kg- complete system (Control box +
pistol + umbilical)
•
Wire support and cap holding fixtures integral
part of pistol
• Umbilical length: 6m
•
•
Small footprint on harness board
Lightweight pistol connected to controller with
6m umbilical
• Product range: Raychem ES caps, RBK ILS tubes,
RBK VWS tubes, WSZH tubes
•
•
Audible signal at end of installation cycle
Control system incorporating audible and
visual process safety alarms
Ordering Information
•
•
•
Programmable heat cycle start temperature
Optional board locking capability
CE approved
• Stub-Splice Variant:
CV-OBHAT base unit: CH3712-000
CV-OBHAT-COOL-FIXASSY: 775072-000
CV-OBHAT-SIL-ARM-GRIP:CH3711-000
Alternatively
CV-OBHAT-MECH-GRIPPER:C58553-000
• Inline-Splice Variant:
CV-OBHAT base unit: CH3712-000
2xCV-OBHAT-SIL-ARM-GRIP: CH3711-000
Alternatively
2 x CV-OBHAT-MECH-GRIPPER: C58553-000
PAGE 7
TE APPLICATION TOOLING /// RAYCHEM HEAT SHRINK PRODUCTS
AD-3050 Seal Test Equipment
The AD-3050 seal test equipment is a manually
operated pneumatic device, intended for use as a
convenient “in process” sampling technique for
checking sealed splices.
Different combinations of in-line, end-/stub-splices
and various rꢀng terminal applications can be pressure
tested in any of the combination of fixtures (8 in total).
There is also a facility to allow leak testing of various
connectors. The tool is also intended for use as a quick
and easy sampling technique for the preliminary
selection of installation conditions where Raychem
splice protection products are used.
Ordering Information
• AD-3050-SEAL-TEST-EQ-NC PN: C82893-000
• Version with integrated timer:
TE has seen good correlation between results
obtained with the AD-3050 seal test and those
obtained through water immersion testing. However
testing in accordance with the Original Equipment
Manufacturer (OEM) specification is the only way of
confirming that the OEM specification is being met.
AD-3050-SEAL-TEST-EQ-NC-TIMER PN: 528024-1
(Timer retrofit kit available)
Product Features
• Fast determination of sealing integrity
• Multiple test fixtures
• Easy load and release of test samples
• Connector seal test port
The splice products are located in clamps which
deliver the test pressure. The product is immersed in
water and pressure is delivered through the wire(s) to
the sealed area.
• Timer adjustable from 8 – 120 seconds (only with
integrated AD-3050 Seal Test Equipment timer version)
Technical Data
• Pneumatic supply:
The test result is determined visually by looking for
bubbles in the area of the sealing product. Connectors
can also be pressure tested by adapting the separate
supply fixture to any connector type. Use of this
equipment is described in TE’s customer manual. This
equipment can also check for poke through i.e. where
individual wire strands poke through the installed heat
shrinkable sleeve, by using any applicable measure
instruments.
600 kPa / 6 bar maximum, filtered supply
200 kPa / 2 bar test pressure maximum
(Test pressure typically 50 kPa / 0.5 bar)
• Machine cycle times for seal testing: Typically 1 min.
• Total system noise: Negligible noise from air test
• Dimensions: 550 x 350 x 215 mm (21.7 x 13.8 x 8.5 in)
(excludes packing case)
• Weight: 4 kg (excludes packing case)
te.com
TE, TE Connectivity, TE connectivity (logo), FASTON and RAYCHEM are trademarks. All other logos, products and/
or company names referred to herein might be trademarks of their respective owners.
The information given herein, including drawings, illustrations and schematics which are intended for illustration
purposes only, is believed to be reliable. However, TE Connectivity makes no warranties as to its accuracy or
completeness and disclaims any liability in connection with its use. TE Connectivity‘s obligations shall only be
as set forth in TE Connectivity‘s Standard Terms and Conditions of Sale for this product and in no case will TE
Connectivity be liable for any incidental, indirect or consequential damages arising out of the sale, resale, use
or misuse of the product. Users of TE Connectivity products should make their own evaluation to determine the
suitability of each such product for the specific application.
Contact us today to learn more
E-mail (Americas): fieldservicesnorthamerica@te.com
Phone (Americas): 800-722-1111 or 717-986-3434
E-mail (EMEA):
Phone (EMEA):
TEFE1@te.com
+49-6151-607-1518
For additional information download catalog no.
2-1773452-8 from tooling.te.com
© 2020ꢁTE Connectivity Ltd. family of companiesꢁAll Rights Reserved.
2-1773452-8ꢀꢀRev C
02/20
TE APPLICATION TOOLING /// RAYCHEM HEAT SHRINK PRODUCTS
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