226484-2 [TE]

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools.;
226484-2
型号: 226484-2
厂家: TE CONNECTIVITY    TE CONNECTIVITY
描述:

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools.

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Instruction Sheet  
TNC COAXICON* Connector  
Crimping Tools and Dies  
408-2235  
28 SEP 12 Rev C  
PROPER USE GUIDELINES  
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use  
and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available.  
BULKHEAD  
JACK  
RIGHT-ANGLE  
PLUG  
CRIMPING  
TOOL  
CRIMPING  
DIES‡  
CABLE  
PLUG  
JACK  
331109  
331109-1†  
331109-2†  
1-332292-7  
1-332292-8†  
1-332292-9†  
331133  
331133-1†  
226484-1†  
226484-2  
RG 304  
69811  
220006-1  
‡For use in Hand Tool 69710 or Pneumatic Tool 69365. †Engineering controlled.  
Figure 1  
3. Push crimp end back under braid so that the  
braid passes over and around the support sleeve.  
Apply sufficient pressure to cause the cable  
dielectric to bottom against the dielectric of the  
crimp end. See Figure 2. Twist the crimp end  
slightly to ensure bottoming.  
1. INTRODUCTION  
The Series TNC Connectors listed in Figure 1 are  
used with Hand Tool 69811, with Dies 220006-1 in  
Hand Tool 69710, or Pneumatic Tool 69365.  
2. CRIMP END ASSEMBLY  
4. Slide the ferrule forward and over the braid on the  
crimp end as far as it will go. Crimp end is now  
ready to be crimped. See Figure 2.  
1. Slip the ferrule on the cable, then strip the cable  
and flair braid as shown in Figure 2.  
2. Insert stripped conductor into the wire barrel on  
the crimp end. Twist crimp end slightly to ease entry  
of wire.  
3. CRIMPING PROCEDURE  
3.1. Hand Tool 69811  
1. Open crimping dies by closing the tool handles  
until the CERTI-CRIMP* hand crimping tool ratchet  
control releases. Note that once the ratchet is  
engaged, the handles cannot be opened until they  
are fully closed.  
Plug or Jack  
11.13 [.438]  
Crimp End  
2.39  
[.094]  
11.13  
[.438]  
Braid Ferrule  
Wire  
Barrel  
Support  
Sleeve  
2. The crimping tools have double sets of dies, see  
Figure 3, to crimp the braid ferrule and wire barrel of  
the jack or plug crimp end. Ferrule and wire barrel  
are crimped at the same time.  
Flared Braid Goes Over and  
Around Support Sleeve  
3. Place the crimp end in the crimping dies as  
shown in Figure 3.  
Crimp End Dielectric  
Wire Barrel of Plug or  
Jack Crimp End Will  
Bottom in Crimping Die  
Apply Sufficient Pressure to Cause  
Cable Dielectric to Bottom Against  
Dielectric of Crimp End  
Cable Dielectric  
Push Ferrule Over Braid, Ferrule  
Bottoms Against Shoulder  
Braid Ferrule Will  
Bottom on Upper Braid  
Ferrule Crimping Die  
Shoulder  
Assembly Now Ready  
to be Crimped  
Figure 3  
Figure 2  
©2012 Tyco Electronics Corporation, a TE Connectivity Ltd. company TOOLING ASSISTANCE CENTER 1-800-722-1111 This controlled document is subject to change.  
1 of 2  
All Rights Reserved  
*Trademark  
PRODUCT INFORMATION 1-800-522-6752  
For latest revision and Regional Customer Service,  
visit our website at www.te.com  
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or company names may be trademarks of their respective owners.  
408-2235  
4. Make certain that the wire barrel and braid ferrule  
of the crimp end are resting firmly on the crimping  
dies. See Figure 3.  
4. JACK AND PLUG ASSEMBLY  
1. Assemble the jack crimp end and jack body as  
shown in Figure 6.  
5. Hold the assembly in place and close the handles  
until the CERTI-CRIMP hand crimping tool ratchet  
control releases to complete the crimp.  
3.2. Interchangeable Dies  
Jack Crimp End  
Jack Body  
Series TNC COAXICON crimping dies are used in  
tools 69710 and 69365. Read the instructions shipped  
with the tools for information concerning die insertion  
and general tool performance, then proceed as  
follows:  
Crimped Ferrule  
1. Place the crimping dies in tool.  
2. The die assemblies have double sets of crimping  
dies similar to those in hand tools. See Figure 4.  
Die  
Holding  
Screws  
Assembled Jack  
Figure 6  
2. Assemble the plug crimp end and plug body in  
the same manner as shown for the jack assembly.  
See Figure 7.  
Moving  
Stationary  
Die  
Die  
Plug Crimp End  
Figure 4  
3. Place the jack or plug crimp end in the crimping  
dies as shown in Figure 5.  
Crimped Ferrule  
Plug Body  
Wire Barrel Bottoms  
in Crimping Die  
Assembled Plug  
Braid Ferrule Rests Firmly  
on Ferrule Crimping Die  
Figure 7  
3. Use a wrench on flats to tighten. A torque of 1.70  
to 2.26 N•m [15 to 20 in.-lbs] is suggested.  
Figure 5  
4. Make certain the wire barrel and braid ferrule of  
the crimp end are resting firmly on the crimping  
dies. See Figure 5. Hold the assembly in place and  
complete the crimp.  
5. REVISION SUMMARY  
Updated document to corporate requirements  
Reactivated document  
2 of 2  
Rev C  

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