310647-2 [TE]

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools.;


型号：	310647-2
厂家：	TE CONNECTIVITY
描述：	Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools.
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中文：	中文翻译
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Instruction Sheet

Application and Maintenance for

Crimping Die Assembly 220195-1

408-2833

28 APR 11 Rev B

PROPER USE GUIDELINES

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use

and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available.

Braid Termination

Barrel

InsulationSupport

Barrel

Indenter

Tab

Braid Termination

Tab Bent 90 °

Anvil

TERMINAL

DIE ASSEMBLY PART

NUMBER

CABLE

PART NUMBER

STYLE

RG-58

RG-59

226854-1

226855-1

Strip With Solder Tab

220195-1

Figure 1

insulation support barrel. The Braid-Pic terminals

designed for braid termination only have a rectangular

tab which - after crimping - must be bent to a 90° angle

for insertion into a pc board. (Both the center contact

of the cable and the tab are then wave soldered,

permanently attaching the terminal/cable assembly to

the pc board.)

1. INTRODUCTION

Crimping Die Assembly 220195-1 is designed to be

used in THE PRO-CRIMPER* III Hand Tool Frame

354940-1 to crimp the Braid-Pic terminals shown in

Figure 1. Read these instructions thoroughly before

using the die assembly.

For detailed information on the use and maintenance

of PRO-CRIMPER III Hand Tool Frame 354940-1,

refer to Instruction Sheet 408-9930, which is packaged

with the tool frame.

3. INSTALLING DIE ASSEMBLY

1. Open the tool handles and remove the two die

retaining screws from the tool jaws.

All dimensions on this sheet are in millimeters [with

inch equivalents in brackets]. Figures and

illustrations are for identification only and are not

drawn to scale.

NOTE

2. Orient the die assembly with the hand tool as

shown in Figure 2.

3. Insert the die retaining screws through the jaws

and dies, and tighten the screws just enough to hold

the dies in place. Do not tighten the screws

completely at this time.

Reasons for reissue are provided in Section 10,

REVISION SUMMARY.

4. Insert a piece of paper between the dies. (The

paper will help align the dies when the handles are

squeezed.)

2. DESCRIPTION

The die assembly consists of an indenter (upper die)

and an anvil (lower die). The indenter is installed in the

stationary portion of the tool head and the anvil is

installed in the moving portion.

5. .Carefully close the tool handles, making sure

that the anvils and crimpers align properly. Continue

closing the tool handles until the ratchet in the tool

frame has engaged sufficiently to hold the anvils

When closed, the die assembly forms two crimping

sections. One section is an F-crimp for the braid

termination barrel; the other is an O-crimp for the

*Trademark



This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.te.com

1 of 4

PRODUCT INFORMATION 1-800-522-6752

LOC B

TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.

408-2833

and crimpers in place, then tighten both die

retaining screws.

To remove the dies, close the tool handles until the

ratchet releases, then remove the two die retaining

screws and slide the dies out of the tool jaws

Braid Termination Barrel

Figure 4

4. Place the terminal-cable assembly between the

dies with the cable extending away from you, as

shown in Figure 5.

Figure 2

4. CABLE PREPARATION AND CRIMPING PROCEDURE

Braid Termination

Section of Dies

1. .Strip the cable as shown in Figure 3.

2. Select a terminal and then place the stripped

cable into the braid termination section of the

terminal, using a straight downward motion. Make

sure that the braid seats in the "pic-type" braid-

termination barrel and that the outer insulation fits

into the support barrel. See Figure 4.

Figure 5

5. Squeeze the tool handles together until the

ratchet releases, completing the crimp. Make sure

the terminal-cable assembly remains in place during

the process.

NOTE: Not to Scale

6. Bend the tab of the crimped terminal

approximately 90° as shown in Figure 6.

7. Using the pc board layout shown in Figure 7, drill

holes to accept the bent tab.

7.94 ± .79

[.312 ± .031]

5. CRIMP HEIGHT INSPECTION

101.6 [4.00]

(Max)

Crimp height inspection is performed using a

micrometer with a modified anvil commonly referred to

as a crimp height comparator. Refer to Instruction

Sheet 408-7424 for detailed information on obtaining

and using crimp height comparators.

Figure 3

3. Pick up the hand tool and squeeze the handles

together until the ratchet releases, allowing the

crimping dies to spread apart. Then orient the tool

so that the insulation crimp (O-crimp) faces you and

squeeze the handles slightly to partially close the

dies.

To inspect the crimp height, proceed as follows:

1. Refer to Figure 8 and select the correct terminal

for the wire being used.

2 of 4

Rev B

408-2833

3. Using a crimp height comparator, measure the

braid barrel crimp height as shown in Figure 8. If the

crimp height conforms to that shown in the chart,

the tool is considered dimensionally correct. If not,

refer to Section 6, CRIMP HEIGHT ADJUSTMENT,

for information on adjusting the crimp height.

Crimped Braid

Terminatiomn

For additional information concerning the use of the

crimp height comparator, refer to instruction sheet

408-7424.

6. CRIMP HEIGHT ADJUSTMENT (FIGURE 9)

1. Remove the lockscrew from the ratchet

adjustment wheel.

Figure 6

2. With a screwdriver, adjust the ratchet wheel from

the locator side of the tool.

3. Observe the ratchet adjustment wheel. If a tighter

crimp is required, rotate the adjustment wheel

COUNTERCLOCKWISE to a higher-numbered

setting. If a looser crimp is required, rotate the

adjustment wheel CLOCKWISE to a lower-

numbered setting.

4. Replace the lockscrew.

5. Make a sample crimp and measure the crimp

height. If the dimension is acceptable, replace and

secure the lockscrew. If the dimension is

unacceptable, continue to adjust the ratchet, and

again measure a sample crimp.

97 mm 9.038 In. [Dia]

(Use No. 62 Drill]

Figure 7

Screwdriver

Position Point on

Center of Barrel

Opposite Seam

Modified

Ratchet

Adjusatment

Wheel

Anvil

PART NUMBER

CRIMP HEIGHT “A” (In. [mm])

BRAID

SECTION

INSUL SPT

SECTION

DIE ASSY

TERMINAL

226854-1

226855-1

3.99 to 4.11

[.157 to .162]

5.3 ± .3

[.21 (±.01)]

Lockscrew (Ref)

220195-1

4.24 to 4.37

[.167 to .172]

6.6 ± .3

[.26 (±.01)]

Figure 9

Figure 8

7. MAINTENANCE

2. Refer to Section 4, CABLE PREPARATION AND

CRIMPING PROCEDURE, and crimp the terminal

accordingly.

Ensure that the dies are clean by wiping them with a

clean, soft cloth. Remove any debris with a clean, soft

brush. Do not use objects that could damage the dies.

When the dies are not in use, mate them and store the

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Rev B

408-2833

dies in a clean, dry area. Store the tool with the

handles closed to prevent objects from becoming

lodged within the jaws.

Available separately, PRO-CRIMPER III Repair Kit

679221-1 includes a replacement nut and a variety of

pins, rings, screws, and springs for use on the PRO-

CRIMPER II Hand Tool Frame.

8. VISUAL INSPECTION

Order the repair kit and replaceable parts through your

TE representative, or call 1-800-526-5142, or send a

facsimile of your purchase order to 1-717-986-7605, or

write to:

The crimping dies should be inspected on a regular

basis to ensure that they have not become worn or

damaged. Inspect the crimp sections for flattened,

chipped, worn, or broken areas. If damage or

abnormal wear is evident, the dies must be replaced.

See Section 9, REPLACEMENT.

CUSTOMER SERVICE (038-035)

TYCO ELECTRONICS CORPORATION

PO BOX 3608

HARRISBURG PA 17105-3608

9. REPLACEMENT

Customer-replaceable parts are shown in Figure

10. If the dies are damaged or worn excessively,

they must be replaced.

10. REVISION SUMMARY

Since the previous release of this instruction sheet,

the new company logo has been applied.

PART NUMBERS

INDENTER

DIE ASSEMBLY

ANVIL

220195-1

310646-2

310647-2

Figure 10

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Rev B

310647-2 [TE]

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