313350-2 [TE]
Tooling Assemblies;
| 型号： | 313350-2 |
| 厂家： | 
TE CONNECTIVITY |
| 描述： | Tooling Assemblies |
| 文件： | 总4页 (文件大小：104K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Instruction Sheet
Crimping Die Assemblies 224027-1 and -2
for Use with 626 Pneumatic
Tooling Assemblies
408-4153
21 Mar 11 Rev B
Die Holding
Screw
Wire and Receptacle
~
Moving Die
(Indenter)
Terminal Loaded
This Side
Stationary
Die (Anvil)
Wire Strip
Length: 7.94 [.313]
NOTE: Use Wire With Stranded Conductors Only.
PART NUMBERS
WIRE
TERMINAL
HOUSING
COLOR
SIZE
TERMINALS
CRIMPING
DIE ASSEMBLY
224027--1
(AWG)
STRIP
4--520447--2
4--520447--2
LOOSE-PIECE
4--520448--2
4--520448--2
10
12
Yellow
Yellow
224027--2
Figure 1
packaged with the pneumatic tool, for information
concerning die assembly installation and general
performance of the pneumatic tool.
1. INTRODUCTION
This instruction sheet covers the use of Crimping Die
Assemblies 224027--1 and --2 which are designed for
use in 626 Pneumatic Tooling Assemblies to crimp
the Ultra--Fast Fully Insulated FASTON* receptacle
terminals listed in Figure 1.
Reasons for reissue are provided in Section 7,
REVISION SUMMARY.
2. DESCRIPTION
All dimensions on this instruction sheet are in
metric units [with U.S. customary units in
brackets].
NOTE
Each die assembly consists of a stationary die (anvil)
and a moving die indenter. The stationary die features
a die holding screw, applicable wire size markings,
and the part number of the die assembly. The moving
die features a die holding screw, the part number of
the die assembly, and “Ultra--Fast” marking for the
type of terminal it is designed to crimp.
i
NOTE
This die assembly requires Adapter Holder
189928 -1 and Straight Action Crimper 217200 -1
to operate in the 626 Pneumatic Tooling System.
i
This sheet also covers terminal and wire
A terminal locator/stop (locator) is an integral part of
each die assembly. The locator is designed to serve
as a terminal stop, positioning the terminal properly
between the dies for crimping.
specifications, maintenance and inspection
procedures, and general performance of the crimping
die assemblies. Read customer manual 409--5862,
E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company
TOOLING ASSISTANCE CENTER 1--800--722--1111 This controlled document is subject to change.
1 of 4
All Rights Reserved
PRODUCT INFORMATION 1--800--522--6752
For latest revision and Regional Customer Service,
visit our website at www.te.com
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks.
*Trademark. Other logos, product and/or Company names may be trademarks of their respective owners.
LOC B
408-4153
3. INSTALLATION AND REMOVAL OF STRAIGHT
5. MAINTENANCE AND INSPECTION
ACTION CRIMPER (Figure 1)
To avoid personal injury, ALWAYS disconnect air
supply from pneumatic tool before performing
maintenance or inspection.
DANGER
Before installing the straight action crimper, refer to
customer manual 409--5862 for instructions on
installing the appropriate tool holder assembly
(including cam) on the pneumatic tool. After the
appropriate tool holder assembly has been installed,
proceed as follows:
TE recommends that a maintenance and inspection
program be performed periodically to ensure
dependable and uniform terminations.
Frequency of inspection should be adjusted to suit
your requirements through experience. Frequency of
inspection depends on:
Removal is the reverse of installation.
NOTE
i
1. The care, amount of use, and handling of the
crimping head.
To prevent personal injury, ALWAYS disconnect
the main air supply and electrical supply (if
applicable) of the pneumatic tool before installing
or removing the straight action crimper.
DANGER
2. The type and size of the product crimped.
3. The degree of operator skill.
4. The presence of abnormal amounts of dust
and dirt.
DO NOT operate pneumatic tool without the
straight action crimper and the proper die
assembly installed. After straight action crimper is
installed, make sure that the quick pins are
FULLY tightened to avoid personal injury and
damage to the tool.
DANGER
5. Your own established standards.
Each die assembly is thoroughly inspected before
packaging. Since there is a possibility of damage
during shipment, new die assemblies should be
inspected immediately upon arrival at your facility.
1. Remove quick pins from tool holder assembly.
Refer to Figure 1, a typical instruction sheet
408--4105.
5.1. Daily Maintenance
It is recommended that each operator of the dies be
made aware of — and responsible for — the following
three steps of daily maintenance:
2. Slide the straight action crimper into tool holder
assembly, aligning the threaded holes on the
crimper with the threaded quick pin holes on the
holder.
1. Remove dust, dirt, and other contaminants with
a clean brush, or a soft, lint--free cloth. Do NOT
use objects that could damage the dies.
3. After crimper is properly aligned in the tool
holder assembly, insert and tighten the quick pins.
2. Make certain the dies are protected with a THIN
coat of any good SAE 20 motor oil. Do NOT oil
excessively.
TE Connectivity recommends using
Loctite{ No. 242 removable threadlock, or
equivalent, to prevent the quick pins from
loosening.
NOTE
3. When the dies are not in use, mate them and
store in a clean, dry area.
i
5.2. Periodic Inspection
Regular inspections should be performed by quality
control personnel. A record of scheduled inspections
should remain with the dies and/or be supplied to
supervisory personnel responsible for the dies.
Though recommendations call for at least one
inspection a month, the inspection frequency should
be based on the amount of use, ambient working
conditions,operator training and skill, and established
company standards. These inspections should be
performed in the following sequence:
4. CRIMPING PROCEDURES
Refer to the table in Figure 1 and check the selected
wire, loose--piece terminal, and crimping die assembly
for compatibility. Strip the wire to the length indicated
— do NOT cut or nick the wire strands.
Install the die assembly, position terminal and
wire,and perform the crimping procedure as
instructed in 409--5862, packaged with 626
Pneumatic Tool.
5.3. Visual Inspection
1. Remove all lubrication and accumulated film by
immersing the dies in a suitable commercial
degreaser that will not affect paint or plastic
material.
Make certain all surfaces of the dies are protected
with a THIN coat of any good SAE 20 motor oil. Do
NOT oil excessively.
{ Trademark of Loctite Corporation
2 of 4
Rev B
408-4153
1
7
3
Die Part
Number
Marked
Here
5
2
4
6
33.32
[1.312]
15.82
[.623]
23.77
[.936]
REPLACEMENT PARTS
DESCRIPTION
WEIGHT
(Per Assembly)
ITEM NO.
PART NO.
QTY PER ASSY
1
2
3
4
5
6
7
313350--1
2--306131--2
306592--3
313351--1
313352--1
1--21046--3
313350--2
ANVIL, For Die Assembly, 224027--1
SCREW, Die Holding
SCREW
1
1
1
1
1
2
1
43 g [1.5 oz.]
(Approximate)
INDENTER
LOCATOR
RING, Retaining
ANVIL, For Die Assembly 224027--2
Figure 2
2. Make sure all die holding screws, retaining
rings, and die components are in place. Refer to
the parts listed in Figure 2 if replacements are
necessary.
Disconnect air supply and remove adapter holder
and straight action crimper, with dies, from
tooling assembly.
DANGER
1. Mate the dies until it is evident that they have
bottomed. Hold the dies in this position.
3. Check components for wear. Remove and
replace worn components.
2. Align the GO element with the appropriate
crimping chamber. Push element straight into the
crimping chamber without using force. The GO
element must pass completely through the
crimping chamber as shown in Figure 3.
4. Inspect the crimp area for flattened, chipped,
cracked, worn, or broken areas. If damage is
evident, the dies must be repaired before returning
them to service (see Section 6, REPLACEMENT
AND REPAIR).
3. Now align the NO--GO element and try to insert
it straight into the same crimping chamber. The
NO--GO element may start entry but must not pass
completely through as shown in Figure 3.
5.4. Gaging the Crimped Chamber
If the crimping chamber conforms to the gage
inspection, the dies are considered dimensionally
correct and should be lubricated with a THIN coat of
SAE 20 motor oil. If not, the dies must be repaired
This inspection requires the use of a plug gage
conforming to the diameters shown in Figure 3. TE
does not manufacture or market these gages.
Rev B
3 of 4
408-4153
before returning them to service (see Section 6,
REPLACEMENT AND REPAIR).
6. REPLACEMENT AND REPAIR
For additional information concerning the use of a
plug gage, refer to instruction sheet 408--7424.
Replacement parts are listed in Figure 2. Parts other
than those listed in Figure 2 should be replaced by TE
to ensure quality and reliability of the tool. Order
replacement parts through your TE Representative, or
call 1--800--526--5142, or send a facsimile of your
purchase order to 1--717--986--7605, or write to:
Suggested Plug Gage Design
GO
NO-GO
Dim.
Dim.
CUSTOMER SERVICE (038--035)
TYCO ELECTRONICS CORPORATION
P.O. BOX 3608
Crimping
Chamber
HARRISBURG, PA 17105--3608
For tool repair service, please contact a TE
Representative at 1--800--526--5136.
GO Element
NO-GO Element
GO element must pass
completely through the
die closure.
NO -GO element may enter
partially, but must not pass
completely through the
die closure.
7. REVISION SUMMARY
ELEMENT DIAMETER
DIE ASSEMBLY
PART NUMBER
GO
NO-GO
Since the previous release of this sheet, the following
changes were made:
224027--1
224027--2
2.464 [.0970]
2.337 [.0920]
2.616 [.1030]
2.489 [.0980]
S Updated document to corporate requirements.
Figure 3
4 of 4
Rev B
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