313808--1 [TE]

Cumulative Trauma Disorders can result from the prolonged use ofmanually powered hand tools.;


型号：	313808--1
厂家：	TE CONNECTIVITY
描述：	Cumulative Trauma Disorders can result from the prolonged use ofmanually powered hand tools.
文件：	总7页 (文件大小：210K)
中文：	中文翻译
下载：	下载PDF数据表文档文件

Instruction Sheet

Terminating Head 58336-1 for

AMPMODU* MTE Connectors

408-9359

11 APR 11 Rev C

PROPER USE GUIDELINES

Cumulative Trauma Disorders can resultfrom the prolonged use ofmanually powered hand tools. Hand tools are intended for occasional use and low volume

applications. A wide selection of powered application equipment for extended-use, production operations is available.

Contract Drag

Feed Pawl

Feed Arm

Strip Guide

Feed Adjustment

Screw

Wire Guide

Adjuster (Insertion Rod)

for Wire Inserter Depth

Adjustment

Head Body

AMPMODU MTE CONTACT HOUSING ASSEMBLIES

PIN HOUSINGS

RECEPTACLE HOUSINGS

WIRE

SIZE,

AWG

HOUSING

ASSEMBLY

TYPE

SHROUDED,

LATCHING/

POLARIZED

POLARIZED/

LATCHING

RIBBED

PLAIN

103947

103948

103949

103658

103659

103894

103944

103945

103946

103661

103660

103893

103953

103954

103955

103656

103657

103896

103950

103951

103952

103654

103655

103895

103959

103960

103961

103640

103641

103897

103956

103957

103958

103645

103644

103734

103971

103972

103973

103649

103650

103901

103968

103969

103970

103652

103651

103900

103977

103978

103979

103684

103685

103903

103974

103975

103976

103687

103686

103902

Strip Form

IndividualD

Strip Form

IndividualD

30--26

26--22

DThe head will not terminate individual housing assemblies of less than six positions.

Figure 1

Dimensions on this sheet are in metric units [with

U.S. customary units in brackets]. Figures and

illustrations are for reference only and are not

drawn to scale.

1. INTRODUCTION

NOTE

This instruction sheet covers operation and

maintenance of Terminating Head 58336--1, which is

used to terminate contacts in AMPMODU MTE

contact housing assemblies. Read these instructions

thoroughly before using the head.

Reasons for reissue of this sheet are provided in

Section 8, REVISION SUMMARY.

E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company TOOLING ASSISTANCE CENTER 1--800--722--1111 This controlled document is subject to change.

1 of 7

PRODUCT INFORMATION 1--800--522--6752

For latest revision and Regional Customer Service,

TE logo is a trademark.

visit our website at www.te.com

LOC B

*Trademark. Other product names, logos, or company names might be trademarks of their respective owners.

408-9359

the terminating position. The feed adjustment screw

regulates the travel of the feed pawl which advances

the contact to the terminating position. Make this

adjustment as follows:

2. DESCRIPTION

The terminating head is designed for use in Manual

Handle Assembly 58074--1 (408--6790), Pneumatic

Handle Assembly 58075--1 (408--6789), Pneumatic

Power Bench Assembly 58338--1 (408--9393), and

the Electric Bench Machine 931800--1 (409--5746).

Note that the pneumatic handle assembly is designed

to operate at air pressure between 276--483 kPa

[40--70 psi].

1. Obtain a housing assembly. Refer to the chart in

Figure 1.

2. Squeeze the tool trigger (pneumatic handle

assembly or cam handle (manual handle) and push

the housing assembly against the wire inserter.

The head, when installed in either handle assembly,

terminates wires in the single--row AMPMODU MTE

contact housing assemblies listed in Figure 1. Refer

to Instruction Sheet 408--6919 for a complete

description of the AMPMODU MTE Connectors. Note

that even though the head terminates both strip--form

and individual housing assemblies, it does not

terminate individual housing assemblies of less than

six positions.

3. Release the trigger or cam handle; the housing

assembly will be indexed to the first contact

position.

4. Squeeze the trigger or cam handle until the feed

pawl clicks; then release the trigger or handle. The

housing assembly should have advanced to the

next contact position.

5. Squeeze cam handle until the wire inserter is

partially extended but does not touch the insulation

barrel supports. If using a pneumatic handle

assembly, reduce air pressure to 0 kPa [0 psi],

squeeze the trigger, and increase air pressure until

the wire inserter is partially extended. Refer to

Figure 2.

Wires are terminated using the Insulation

Displacement Technique, which inserts unstripped

wire into a slotted contact beam to form a reliable

electrical connection between the wire and the

contact.

After the head is inserted into the tool handle

assembly, the head serves as a guide for the housing

assemblies during termination. Features of the head

and their functions are as follows:

Feed Pawl

Contact

Wire Inserter -- forces wire into two slotted beams

of the contact and provides support for the contact

beams when insertion force is applied to the wire.

Adjuster (Insertion Rod) -- is a piston for, and

regulates travel of, the wire inserter.

Feed Pawl -- advances contact carrier strip to the

terminating position.

Feed Arm -- driven by the retraction of the inserter,

the feed arm drives the feed pawl.

Wire Inserter

Contact Drag -- keeps the contact carrier strip in

the strip guide and prevents the connector from

moving out of position after the feed pawl

advances it.

Guide Strip -- aligns and supports the contact

carrier strip.

Feed Adjustment Screw

Feed Adjustment Screw -- regulates position of

contact relative to the wire inserter.

Figure 2

6. To advance the contact, turn the feed

adjustment screw COUNTERCLOCKWISE. To

back up the contact, turn feed adjustment screw

CLOCKWISE while pulling back on the carrier

strip.

3. ADJUSTMENTS

3.1. Feed Adjustment

The insulation barrel supports on the contact must be

centered on the wire inserter when the contact is in

7. Repeat Steps 4 through 6 as necessary.

2 of 7

Rev C

408-9359

3. If the wire is still not inserted deeply enough,

3.2. Wire Insertion Depth

repeat Steps 1 and 2, until proper insertion depth is

obtained or the air pressure is set to 483 kPa

[70 psi]. If proper insertion depth is not obtained at

483 kPa [70 psi], reduce the air pressure to

276 kPa [40 psi] and follow the preceding

A. Wire Too Deep in Contact Slot

1. Remove the head and turn the adjuster 1/6--turn

CLOCKWISE (See Figure 3). This will reduce the

wire insertion depth by approximately 0.20 mm

[.008 in.].

procedure for the manual handle assembly.

4. TERMINATION PROCEDURE

2. Make a test termination according to the

procedure given in Section 4, TERMINATION

PROCEDURE, and inspect the termination in

accordance with Section 5, INSPECTION.

Readjust if required.

Discrete wire, jacketed cable with individual insulated

conductors, and ribbon cable can be terminated in the

head. See Figure 5 for required preparation for the

various types.

Keep these things in mind when terminating wire in

contact housing assemblies;

NOTE: 1/6 Turn

Equals 0.20 mm

[.008 in.] Adjustment

A. Individual housing assemblies of less than six

positions cannot be terminated in the head. If you

need to terminate one housing assembly which has

less than six positions, (e.g., when making repairs),

you can use a strip--form housing assembly,

terminate the first housing assembly on the strip,

push the carrier strip through the head, and break

the housing assembly off the carrier strip. The

remaining housing assemblies on the strip can be

terminated in the same way as needed.

Turn CLOCKWISE

to Reduce Wire

Insertion Depth

B. When terminating 6-- through 9--position

individual housing assemblies, you must use

another housing assembly to push the housing

assembly against the wire inserter. Remove the

“pusher” housing assembly before terminating any

wires.

Adjuster

Turn

COUNTERCLOCKWISE for

Deeper Wire Insertion

C. The following insulation diameters must be

observed:

Manual Handle Assembly 58074--1

0.76--1.37 mm [.030--.054 in.]

Figure 3

Pneumatic Handle Assembly 58075--1

0.76--1.14 mm [.030--.045 in.]

B. Wire Not Deep Enough in Contact Slot

Pneumatic Power Bench Assembly 58338--1

0.76--1.37 mm [.030--.054 in.]

Electric Bench Machine 931800--1

0.76--1.37 mm [.030--.054 in.]

Manual Handle Assembly

1. Remove the head and turn the adjuster 1/6--turn

COUNTERCLOCKWISE (See Figure 3). This will

increase wire insertion depth by approximately

0.20 mm [.008 in.].

D. When terminating wire with an insulation

diameter of less than 1.02 mm [.040 in.], make

sure that the wire is straight and that it is aligned

with the wire slot.

2. Make a test termination according to the

procedure given in Section 4, TERMINATION

PROCEDURE, and inspect the termination in

accordance with Section 5, INSPECTION.

Readjust if required.

E. When terminating wire with an insulation

diameter of less than 1.02 mm [.040 in.], lower

yields will be experienced.

Pneumatic Handle Assembly

The termination procedure follows, (see Figure 4):

1. Refer to the table in Figure 1 and select a

housing assembly for the wire size to be

terminated. Make sure the contacts are properly

seated in the housing assembly with each contact

locking lance in a preload window, each preload

forward stop at the back of the housing assembly,

and the carrier strip properly interlocked.

1. Increase the air pressure by 69 kPa [10 psi],

and make a test termination according to the

procedure given in Section 4, TERMINATION

PROCEDURE.

2. Check the termination in accordance with

Section 5, INSPECTION.

Rev C

3 of 7

408-9359

Wire

1.37 [.054] Max.

(Conductor Insulation)

Wire Slot

Wire Guide

Left Side

of Head

Slit

Length

Cable

Jacket

Housing Advances

in This Direction

Only

Ribbon Cable

Cam Handle

Wire

Strip

Ratchet Pawl

(See Instruction Sheet

408-6790)

Length

Jacketed Cable

Individual Insulated Wires

Manual or Pneumatic

Tool Handle Assembly

(Manual Shown)

CABLE PREPARATION LENGTHS

WIRE

SIZE,

AWG

JACKETED

DISCRETE

RIBBON

CABLE

(Slit Length)

Figure 4

CABLE

WIRE

(Cable Jacket)

2. Prepare the wire, if required, as shown in

Figure 5.

No Preparation

50.8 [2.000]G

Required

22--30

50.8 [2.000]G

GTypical values only. Actual length depends on cable size, size of connector, and

3. Squeeze and hold the trigger (pneumatic

handle) or cam handle (manual handle). Align the

tabs on the carrier strip with the slots in the strip

guide in the terminating head, and push the carrier

strip against the wire inserter.

specific application.

Figure 5

The terminated housing assembly must be

CAUTION

removed from the terminating head before the

next housing assembly to be terminated is

inserted into the head.

4. Release the trigger; the product will be indexed

to the first position.

The connector may be fed manually through the

terminating head without squeezing the trigger or

cam handle of the handle assembly.

NOTE

5. Insert an unstripped wire into the wire slot until it

bottoms on the tool base.

10. Grasp the carrier strip which connects the

terminated contacts and bend it downward to a 90

angle, and then upward until it snaps off. See

Figure 6.

6. Center the wire in the wire slot. Squeeze the

trigger or cam handle until the ratchet releases.

7. Release the trigger or cam handle. The wire

inserter will retract and the housing assembly will

advance to the next position.

Be careful not to bend contacts during carrier

CAUTION

strip removal. Contacts may be mass -inserted

(with 8 -position and smaller housings) before the

carrier strip is removed. The carrier strip may be

removed as described in Step 10. Do not exceed

the 90 maximum bend dimension. With either

contact insertion method, it is very important to

make sure that each contact is locked into

position as described in Step 12.

8. Repeat Steps 5, 6, and 7 until all contacts have

been terminated.

9. Remove the housing assembly from the right

side of the head by grasping the wires as close to

the head as possible.

4 of 7

Rev C

408-9359

contact(s) per Instruction Sheet 408--6919,

packaged with the connector.

Preload Window

4. Make sure the insulation barrel is closed to

secure the insulation of the wire, and that the

preload forward stop is formed over to allow

contact insertion.

Locking

Lance

Window

The insulation barrel does not have to be

NOTE

wrapped tightly around the insulation. The

purpose of the insulation barrel is to prevent the

wire from being lifted from the wire channel.

6. TOOL CERTIFICATION

Locking Lance Seated

Against Housing Window

The procedures that follow have been established to

ensure the quality and reliability of the terminating

tools. A brief check should be made daily, and a more

detailed inspection should be scheduled by your

Quality Control Group.

6.1. User Maintenance

Each user should be made aware of, and responsible

for the following:

1. Remove dust, moisture, and other contaminants

using a clean brush or a soft, lint--free cloth. Do not

use objects that could damage the tool.

Carrier Strip

90

2. Make sure all components are in place and are

properly secured. If not, return the tool to your

supervisor.

WARNING: Use care, carrier strip may have sharp edges.

Figure 6

3. Squeeze and release the trigger or cam handle

to be sure the mechanism inside the body moves

freely and does not bind.

11. Inspect each termination according to the

procedures given in Section 5, TERMINATION.

6.2. Quality Control Maintenance

12. If all terminations are acceptable, grasp each

wire and gently push forward to insert the contacts

completely into the housing assembly. Refer to

Figure 6. Pull back lightly on the wire to ensure that

the locking lance is engaged.

Regular inspections should be performed by your

Quality Control personnel, and a record of quality

control inspections should remain with the personnel

responsible for the tool. We recommend one

inspection a month; however, operator training and

skill, amount of use, ambient working conditions, and

your company’s standards are all factors to consider

when establishing inspection frequency.

5. INSPECTION

Figure 7 illustrates properly and improperly terminated

contacts. Each view gives a brief description of the

termination.

These inspections should be performed in the

following sequence:

Inspect each termination as follows:

1. Remove any accumulated film with a suitable

cleaning agent that will not affect paint or

polycarbonate plastic.

1. Make sure that the wire is located in the contact

slot as shown in Figure 7.

2. Make sure all components are in place and are

tightly secured.

2. Make sure that the wire extends beyond the

front contact slot (minimum dimension is given in

Figure 7).

3. Make a few test terminations and inspect the

termination as instructed in Section 5,

INSPECTION.

3. Make sure that the contact wire channel is not

deformed. If damage is apparent, replace the

Rev C

5 of 7

408-9359

Insulation Barrel Supports

0.51 [.020] Min.

AMPMODU MTE Contact

(Not Terminated, Preloaded

in Housing, Typical)

Contact

Housing

(Ref)

Preload Window

GOOD

Top of Wire

Barrel Slot

Top of Wire

Barrel Slot

Top of Conductor

0.10 [.004] Max.

Shall be Below

Top of Wire Barrel

Slot

1.98 [.078]

Max.

1.98 [.078]

Max.

1.98 [.078]

Max.

SOLID WIRE

Note: Wire Bundle Dia is Approx. 0.76

[.030] for 22 AWG, 7-Strand Wire.

7-STRAND WIRE

Except No. 22 AWG with

Insulation Dia. 1.14 [.045]

22 AWG 7-STRAND WIRE

With Insulation Dia

1.14 [.045] Only

0.51 [.020]

Min.

1.98 [.078]

Max.

Wire Pushed

Over

Insulation Pierced

by Insulation Barrel

Supports

One, or Both, Insulation

Barrel Supports Not

Folded Over

Wire Not

Seated

Wire Too

Short

Wire Too

Long

ACCEPTABLE

UNACCEPTABLE

Figure 7

For customer repair service, contact a TE

Representative at 1--800--526--5136.

7. REPAIR

Customer--replaceable parts are provided in Figure 8.

A complete inventory should be stocked and

controlled to prevent lost time when replacement of

parts is necessary. Order replacement parts through

your TE Representative, or call 1--800--526--5142, or

send a facsimile of your purchase order to

717--986--7605 or write to:

8. REVISION SUMMARY

Revisions to this document include:

S Updated document to corporate requirements

S Changed wire guide in all instances

CUSTOMER SERVICE (038--035)

TYCO ELECTRONICS CORPORATION

PO BOX 3608

S Changed part number from 1--21002--8 to

HARRISBURG PA 17105--3608

1--21002--7 and description in table in Figure 8

6 of 7

Rev C

408-9359

66.55

[2.620]

18 19 20

66.55

[2.620]

Weight: 0.227 kg [8 oz.]

91.95 [3.620]

REPLACEMENT PARTS

DESCRIPTION

QTY PER

ASSEMBLY

ITEM

PART NUMBER

313811--1

2--22285--6

313809--1

21986--6

FINGER, Feed

SPRING, Extension

ARM, Feed

RING, Retaining

PIN, Pivot

313812--1

313808--1

1--21002--7

313805--1

313807--1

2--21008--1

2--21000--3

313810--1

1--22279--6

21028--6

GUIDE, Strip

SCREW, Btn Hd Cap, 6--32 x .38 L

HEAD, Finished

GUIDE, Wire

SETSCREW, Skt, 4--40 x .250 L

SCREW, Skt Hd Cap

DRAG, Contact

SPRING, Compression

PIN, Slotted Spring

313806--1

2--25022--2

3--21028--2

312148--5

5--22488--6

312149--1

INSERTER, Wire

SPRING, Compression

PIN, Slotted Spring

ROD, Inserter

SPRING, Compression

ADJUSTER, Inserter Rod

Figure 8

Rev C

7 of 7

313808--1 [TE]

相关型号：

313809--1

31381-1000

313810--1

313811--1

313812--1

31386-2001

31387-2002

31387-2003

31387-2014

31387-2032

31387-2034

31387-4001