58425-3 [TE]
75-Ohm Hex Crimp;
| 型号： | 58425-3 |
| 厂家： | 
TE CONNECTIVITY |
| 描述： | 75-Ohm Hex Crimp 连接器 连接器支架 |
| 文件： | 总4页 (文件大小：293K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Instruction Sheet
75-Ohm Hex Crimp
Die Assemblies
58425-[ ] and 58436-[ ]
408-9657
14 OCT 11 Rev E
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use
and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available.
Hand Tool Frame
354940-1
Stationary Jaw
Anvil Die
Die Assemblies 58425-[ ]
and 58436-[ ]
Indenter Die
Moving Jaw
Figure 1
2. DESCRIPTION (Figure 1)
1. INTRODUCTION
This instruction sheet covers the use and maintenance
of Crimping Dies 58425-[ ] and58436-[ ] (in their
various configurations - denoted by the dash number
following the base part number), used in PRO-
CRIMPER III Hand Tool Frame 354940-1. The dies
crimp 75-Ohm Hex Crimp BNC and TNC plug
connectors onto coaxial cable.
Each die assembly consists of an indenter die and an
anvil die. When closed, the dies form either two or
three crimping chambers (depending on type) which
crimp the center contact and ferrule of the connector
onto the coaxial cable. Each die is held in the tool by a
single screw.
3. DIE INSTALLATION
Reasons for reissue of this sheet are provided in
Section 7, REVISION SUMMARY.
1. Close the tool handles until the ratchet releases
and then allow them to open fully.
All dimensions are in millimeters [with inches in
brackets]. Figures and illustrations are for
NOTE
2. See Figure 1 for normal orientation of the dies.
Insert the dies inside the tool jaws and align the
retaining screw holes.
reference only and are not drawn to scale.
i
3. Thread the retaining screws into the holes and
carefully close the tool handles. Tighten the screws
with the appropriate hex wrench.
©2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company TOOLING ASSISTANCE CENTER 1-800-722-1111
All Rights Reserved
*Trademark
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com
1 of 4
PRODUCT INFORMATION 1-800-522-6752
LOC B
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.
408-9657
Insert Center Contact
into Partially Closed
Crimping Dies
Flange on End of Center
Contact Butts Against Die
Center Contact
Slipped Over
Center Conductor
Flange on End
of Contact
Crimping Die
Ferrule
(Ref)
Figure 3
Damaged product should not be used. If a
damaged contact or ferrule is evident, it should be
cut from the wire and replaced with a new one. Do
NOT reterminated contact or ferrules.
CAUTION
Figure 2
!
4. CRIMPING PROCEDURE
4.1. Center Contact
5. INSPECTION
1. Prepare the connector and the cable according to 5.1. Visual Inspection
the instructions packaged with the connector.
Inspection of the crimping dies should be made on a
regular basis to ensure that they have not become
worn or damaged. Inspect the crimp sections for
flattened, chipped, worn, or broken areas. If damage
or abnormal wear is evident, the dies must be
2. Slide the center contact onto the center
conductor of the cable; then insert the contact
assembly into the center contact crimp section of
the die. See Figure 2.
replaced. Refer to Section 6, PARTS REPLACEMENT.
Make sure that the flange on the end of the center
contact butts against the crimping die. See
Figure 3.
NOTE
Crimping Ferrule
i
3. Crimp the center contact by holding the cable in
place; then close the tool handles until the ratchet
releases.
Crimping Die
(Ref)
Shoulder on
Connector Body
Butts Against Die
4.2. Ferrule
1. Insert the crimped center contact into the
connector body until the cable dielectric butts
against the dielectric inside of the connector body.
The flared braid will then fit around the support
sleeve of the connector body.
Ferrule on Anvil
of Crimping Die
2. Slide the ferrule forward over the braid until the
ferrule butts against the shoulder on the connector
body.
Typical RF
Connector
(Ref)
3. Place the ferrule on the appropriate anvil of the
die assembly so that the shoulder on the connector
body is butted against the die. See Figure 4.
Figure 4
4. Holding the assembly in place, close the tool
handles until the ratchet releases.
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Rev E
408-9657
Die 58425-[ ]
Die 58436-[ ]
CHAMBER CRIMP DIMENSION ±0.10 [.004]
DIE ASSEMBLY
PART NUMBER
“A"
“B”
“C”
“D”
---
58425-1
58425-2
58425-3
58436-1
58436-2
58436-3
58436-4
1.07 [.042] (Square)
5.41 [.213] (Hex)
3.25 [.128] (Hex)
3.84 [.151] (Hex)
5.41 [.213] (Hex)
2.54 [.100] (Hex)
3.84 [.151] (Hex)
3.73 [.147] (Hex)
6.48 [.255] (Hex)
4.52 [.178] (Hex)
8.23 [.324] (Hex)
6.48 [.255] (Hex)
8.23 [.324] (Hex)
4.52 [.178] (Hex)
4.52 [.178] (Hex)
1.07 [.042] (Square)
---
1.07 [.042] (Square)
---
---
---
---
---
1.73 [.068] (Hex)
1.73 [.068] (Hex)
1.73 [.068] (Hex)
1.73 [.068] (Hex)
Figure 5
If the crimp cannot be made to conform to the
dimensions provided in the appropriate product
application specification, the tool and/or dies are
defective and must be replaced.
5.2. Measuring Die Opening
The die assembly will perform correctly as long as:
(1) the product specified is correct for the application,
(2) the specific die assembly is used, (3) the die
assembly has been measured to ensure that the
openings are correct, and (4) the tool has been
adjusted correctly.
Other dies of the PRO-CRIMPER hand tool series
may be used in this tool; however, the ratchet
NOTE
adjustment wheel may require adjustment to
achieve acceptable crimp height.
i
Figure 5 provides information on die opening sizes.
6. PARTS REPLACEMENT
5.3. Ratchet Adjustment
Customer-replaceable parts are shown in Figure 1.
Available separately, epair Kit 679221-1 includes a
variety of pins, rings, screws, and springs. If the dies
are damaged or worn excessively, they must be
replaced. Order the repair kit and replaceable parts
through your TE Representative, or call 1-800-526-
5142, or send a facsimile of your purchase order to 1-
717-986-7605, or write to:
The tool frame assembly ratchet mechanism features
an adjustment wheel with eight settings. The
adjustment wheel controls the amount of handle
pressure exerted on the tool jaws and crimping dies
during crimping. If the crimp is not acceptable, adjust
the ratchet as follows:
1. Sufficiently loosen the screw at the ratchet
adjustment wheel so that the wheel can be rotated
above the post that engages the teeth in the wheel.
CUSTOMER SERVICE (038-035)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
2. If the crimp is too loose, turn the wheel to a
higher notch (for example, if the wheel is set at
notch no. 5, move the wheel to notch no. 6). If the
crimp is too tight, move the wheel to a lower notch.
HARRISBURG PA 17105-3608
7. REVISION SUMMARY
3. Tighten the screw at the ratchet adjustment
wheel.
Revisions to this instruction sheet include:
• Changed company name and logo
3 of 4
Rev E
408-9657
This Tooling is also Compatible with Die Assemblies 58425-[ ] and 58436-[ ]
PRO-CRIMPER III Hand Tool Frame 354940-1
SDE-SA Hand Tool 9-1478240-0
(Instruction Sheet 408-8851)
(Instruction Sheet 408-9930)
SDE Bench Terminator 1490076-2
(Customer Manual 409-10052)
626 Adapter 679304-1
(Instruction Sheet 408-4070)
Electro-Hydraulic (BT 3500 Battery-Hydraulic)
Hand Tool Kits 2031400-[ ]
Closed Head Assembly 2031460-1
“C”-Head Assembly 2031450-1
(Instruction Sheet 408-10311)
(Instruction Sheet 408-10312)
(Customer Manual 409-10095)
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Rev E
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