679074--1 [TE]

Reasons for reissue of this instruction sheet are provided in Section 6, REVISION SUMMARY.;
679074--1
型号: 679074--1
厂家: TE CONNECTIVITY    TE CONNECTIVITY
描述:

Reasons for reissue of this instruction sheet are provided in Section 6, REVISION SUMMARY.

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Instruction Sheet  
Connector-Specific Kit 679167-1 for  
AMP-LATCH* System 50 Receptacle Connectors  
408-9872  
18 Mar 11 Rev E  
Connector-Specific Kit  
Lower Insert  
Locators  
Upper Tool  
Cable Stop  
Typical Application  
Manual Arbor Frame  
Assembly 91085-2 (Ref)  
Base Assembly Universal  
Arbor Tool 768338-2  
Guard (Ref)  
Figure 1  
Dimensions in this instruction sheet are in  
millimeters [followed by inches in brackets].  
1. INTRODUCTION  
NOTE  
This instruction sheet covers the installation and  
setup procedures for Connector--Specific Kit  
679167--1. The connector--specific kit is used with  
Base Assembly Universal Arbor Tool 768338--2  
(408--9875) and Manual Arbor Frame Assembly  
91085--2 (408--7777) (shown in Figure 1) or  
Pneumatic Auto--Cycle Unit 91112--3 (408--6732) to  
terminate AMP--LATCH System 50 receptacle  
connectors onto cable.  
i
2. DESCRIPTION (Figure 1)  
The connector--specific kit consists of an upper tool, a  
lower insert, two locators, and a cable stop. The  
upper tool is secured to the upper tool mount and  
applies an even force over the length of the connector  
during termination. The locators and the lower insert  
properly align the connector for termination.  
Refer to instruction sheets (given in parenthesis)  
supplied with the tool for tooling information. For  
information on AMP--LATCH connectors, contact  
PRODUCT INFORMATION at the number at the  
bottom of this page.  
3. CABLE REQUIREMENT  
The receptacle connectors accept 0.64 [.025]  
centerline ribbon cable with solid or stranded  
conductors size 30 AWG or stranded conductors size  
32 AWG (7 strands/40 AWG). Refer to Figure 2 for  
recommended cable dimensions.  
Reasons for reissue of this instruction sheet are  
provided in Section 6, REVISION SUMMARY.  
E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company  
TOOLING ASSISTANCE CENTER 1--800--722--1111 This controlled document is subject to change.  
1 of 3  
All Rights Reserved  
PRODUCT INFORMATION 1--800--522--6752  
For latest revision and Regional Customer Service,  
visit our website at www.te.com  
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks.  
*Trademark. Other logos, product and/or Company names may be trademarks of their respective owners.  
LOC B  
408-9872  
0.76  
[.030]  
Max  
1. Slide the upper tool onto the upper tool mount  
B
A
as shown in Figure 3.  
2. Slide the lower insert into the slot of the lower  
tooling assembly and secure it with the two  
setscrews. See Figure 3.  
3. Install the locators onto the lower insert as  
shown in Figure 3. Secure the locators with the  
socket head cap screws just enough to hold them  
in place.  
0.32  
[.013]  
(Ref)  
0.15 [.006] Min  
Insulation Thickness  
4. Install the cable stop (supplied with the  
connector--specific kit) onto the lower tooling  
assembly as shown in Figure 3. Secure the cable  
stop with the thumbscrew after it is properly  
positioned.  
0.64+0.05 [.025+.002] (Typ)  
Not to Accumulate Over Width of Cable  
NUMBER OF  
CONDUCTORS  
“N”  
DIMENSION  
A
B
[(N--1)¢0.64] +0.18 mm  
[(N--1)¢.025] +.007 in.  
Upper Tool  
Mount  
10--60  
61--72  
73--100  
Upper Tool  
[(N--1)¢0.64] +0.20 mm  
[(N--1)¢.025] +.008 in.  
(N¢0.64) +0.13 mm  
(N¢.025) +.005 in.  
Cable Stop  
[(N--1)¢0.64] +0.23 mm  
[(N--1)¢.025] +.009 in.  
Setscrew  
(2 Places)  
Socket Head  
Cap Screws  
Figure 2  
The cable must be cut 90_ (refer to Application  
Specification 114 -25029 for tolerance) to the  
edge of the cable; otherwise, an improper  
termination will result. It is suggested that a  
guillotine -type cable cutter be used, such as  
Carpenter Model 95, which can be purchased  
from: Carpenter Manufacturing Co., Inc.  
Fairgrounds Drive  
CAUTION  
Locator  
(2  
Places)  
!
Note: Guard Removed for Clarity  
Lower Insert  
Figure 3  
Manlius, NY 13207  
Cable assemblies manufactured by TE contain  
ribbon cable meeting the requirements of  
Drawing 57013 (solid conductors) or Drawing  
57131 (stranded conductors). The receptacle  
connectors are available in various sizes from 20  
to 100 positions. If you choose to assemble your  
own cable assemblies using these connectors, it  
is recommended using a cable of equal or  
superior quality.  
NOTE  
4.2. Setup  
1. Open the cable clamp assembly.  
i
2. Slide the cable through the connector; then  
insert the connector (cover up) into the lower insert  
and between the locators. See Figure 4.  
3. Position the cable so that the cable end is  
positioned against the cable stop and the cable  
conductors are positioned in the flutes of the fluted  
plate.  
4. INSTALLATION AND SETUP  
4.1. Installation  
These procedures are typical for the manual arbor  
frame assembly and the pneumatic auto--cycle unit.  
Before installing the connector--specific kit, install the  
base assembly universal arbor tool onto the frame  
assembly as described in 408--9875.  
The cable conductors must stay in the same  
flutes for the entire length of the fluted plate.  
NOTE  
i
When using the pneumatic auto -cycle unit,  
DISCONNECT the air from the main air valve.  
4. Slide locators against the connector; then  
secure the locators with the socket head cap  
screws. The connector must fit securely between  
the locators, as shown in Figure 4.  
DANGER  
2 of 3  
Rev E  
408-9872  
5. REPLACEMENT AND REPAIR  
Figure 5 lists customer--replaceable parts for the  
connector--specific kit. To purchase kits or  
replacement parts, contact your local Representative,  
or call 1--800--526--5142, or send a facsimile of your  
order to 1--717--986--7605, or write to:  
Connector Positioned  
(Cover Up) in Lower Insert  
and Between Locators  
Cable Stop  
CUSTOMER SERVICE (38--35)  
TYCO ELECTRONICS CORPORATION  
PO BOX 3608  
Locators Positioned  
Against Connector  
HARRISBURG, PA 17105--3608  
1
Cable Guides  
Positioned Against Cable  
2
Note: Guard Removed for Clarity  
Figure 4  
5. Slide the cable guide (located on the side of the  
cable with the registration mark) against the cable  
and secure it with the thumbscrew. Slide the other  
cable guide against the cable and secure it with the  
thumbscrew. See Figure 4.  
4
3
6. Slide the cable guide (located on the side of the  
cable with the registration mark) against the cable  
and secure it with the thumbscrew. Slide the other  
cable guide against the cable and secure it with the  
thumbscrew. See Figure 4.  
PART  
QTY  
ITEM  
DESCRIPTION  
UPPER TOOL  
NUMBER  
PER KIT  
1
2
3
4
679100--2  
679074--1  
679075--1  
679069--3  
1
1
2
1
Before terminating any connectors, re -install the  
front guard on the frame assembly. When using  
the pneumatic auto -cycle unit, reconnect the air  
supply to the main air valve.  
DANGER  
INSERT, Lower  
LOCATOR  
STOP, Cable  
7. Perform a test termination and inspect the  
connector to ensure that the cable conductors are  
properly aligned with the contacts. If available, use  
a tester to inspect the termination or remove the  
connector cover and inspect the termination with a  
microscope. Refer to 408--9875 for termination  
procedure and 114--25029 for termination height  
dimension.  
SCREW, Socket Head Cap,  
1--21000--40  
2
4--40¢.380--in. Long  
Figure 5  
6. REVISION SUMMARY  
Revisions to this instruction sheet include:  
S Updated document to corporate requirements.  
Rev E  
3 of 3  

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