843996-4 [TE]

Extraction/Lance Reset;
843996-4
型号: 843996-4
厂家: TE CONNECTIVITY    TE CONNECTIVITY
描述:

Extraction/Lance Reset

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Instruction Sheet  
Extraction/Lance Reset  
Tools 843477-[ ], and  
843996-2, -3, -4, and -5  
408-9453  
19 APR 11 Rev E  
PROPER USE GUIDELINES  
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use  
and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available.  
Lance  
Release  
Tip  
Lance  
Reset  
Angle  
Lance  
Reset  
Angle  
17°  
Tool 843996-2, -  
21°  
Lance  
Reset  
3,-4, and -5  
Tool 843477-[ ]  
Portion  
Locking  
Lance  
Flat (Nontapered) Tip  
Tapered Tip  
Mod IV, IV.v, or  
Mod V Contact with  
Old-Style Locking  
Lance  
Mod IV, IV.v, or Mod V Contact  
with New-Style Locking Lance  
Mini Tandem  
Spring Contact  
Tandem Spring  
Contact  
Figure 1  
in Figure 1 and Figure 2. The 843477-[ ] tools are used  
with contacts having the old style locking lance design  
and 843996-2, -3, -4, and -5 tools are used with the  
contacts with the new style locking lance design.  
1. INTRODUCTION  
This instruction sheet describes the use of Extraction/  
Lance Reset Tools 843477-[ ] and 843996-2, -3, -4,  
and -5. These tools are designed to remove MTE*,  
Mod IV, Tandem Spring, and Mini Tandem Spring  
contacts from housings and reset the overly  
Read these instructions thoroughly before attempting  
to remove any contacts or resetting the locking lances.  
depressed contact locking lances of the removed  
contact (see Figure 1). The two tool types are basically  
the same except for the lance reset angles. The reset  
angle of tool 843477-[ ] is 21° and the reset angle of  
tool 843996-2, -3, -4, and -5 is 17°. This is to  
All dimensions are in millimeters [followed by  
inches in brackets]. Figures and illustrations are for  
reference only and are not drawn to scale.  
NOTE  
i
accommodate the different designs of the locking  
lances of Mod IV, Mod IV.v, Mod V contacts, as shown  
©2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company TOOLING ASSISTANCE CENTER 1-800-722-1111 This controlled document is subject to change.  
1 of 4  
All Rights Reserved  
*Trademark  
PRODUCT INFORMATION 1-800-522-6752  
For latest revision and Regional Customer Service,  
visit our website at www.te.com  
LOC B  
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.  
408-9453  
Locking  
Lance  
Cavity  
AMPMODU*  
Mod IV Housing  
AMOMODU  
MTE Housing  
Mod IV  
Contact  
(Typ)  
Locking  
Lance  
Cavity  
Back of Housing  
Locking  
Lance  
Locking  
Lance  
Preloaded  
Window  
Back of Housing  
Contact  
Tandem Spring or Mini  
Tandem Spring Contact (Typ  
Note: Contacts shown are typical except the Mini Tandem Spring contacts are used with Mini Tandem spring housings ONLY. Also Mini  
Tandem Spring are oriented as shown in Figure 3 View B., before insertion into the housing. Refer to Catalog 1307819 for Mod IV,  
Tandem Spring contacts, and Mini Spring contacts.  
Figure 2  
Reasons for revision of this document can be found in  
Section 6, REVISION SUMMARY.  
have a tapered tip to facilitate removal of the contact  
(see Figure 3, View B).  
Since Mod IV housings will accept contacts with  
both the old style and the new style locking lance,  
NOTE  
3. EXTRACTION PROCEDURE  
the selection of the correct tool depends on which  
contact is being extracted. Information about the  
contacts and housings can be found in Catalog  
1307819. Contacts with the old style locking lances  
will gradually be phased out.  
If extracting Mod IV, Mod IV.v, or Mod V contacts, first  
determine whether the contact has an old style or a  
new style locking lance. Then select the tool  
recommended for your particular contact. Use  
Figure 2 when extracting MTE, tandem spring, or mini  
tandem spring contacts. When you are sure you have  
the correct tool for your particular application, proceed  
to Paragraph 3.1 or 3.2.  
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2. DESCRIPTION  
Each tool features a handle marked with the specific  
part number, a contact lance release tip, a locking  
lance reset portion, and a tool stop. The contact lance  
release tip depresses the contact locking lance to  
allow extraction of the contact. The tool stop prevents  
over-insertion of the tip. The lance reset portion  
repositions an overly depressed locking lance to the  
proper height - assuring retention of the contact in the  
housing.  
3.1. Extraction Tools 843477-1, -2, -3, -4 and Tools  
843996-2, -3, -4 (Figure 3, View A)  
Tools represented in View A of Figure 3 release the  
locking lance from the top of the housing cavity as  
shown.  
The tip of the locking lance will be visible in  
housings requiring these tools.  
NOTE  
Generally, all tools except tools 843477-5 and 843996-  
5 can be classified as top release tools in that - during  
the extraction process - they are inserted into the top  
of the housing to depress the locking lance from the  
top, as shown in Figure 3, View A. On the other hand,  
tools 843477-5 and 843996-5 are called side release  
tools. Although they are inserted from the top (see  
View B, Figure 3), each side release tool is designed  
for a contact which is retained in the housing with its  
locking lance lodged into the side of the housing  
cavity. Housings of this style are called side release  
housings. Note that tools 843477-5 and 843996-5  
i
These steps are recommended:  
1. Orient the wide part of tip with the narrow part of  
locking lance cavity.  
2. Insert tool tip into BACK of lance cavity until tool  
stop bottoms on housing.  
3. Holding tool in position, grip wire and pull contact  
out of housing.  
4. Remove tool from housing.  
2 of 4  
Rev E  
408-9453  
5. Repeat Steps 1 through 4 for AMPMODU MTE  
housings when contact reaches preload window  
(see Figure 2).  
retention in the housing. Check compatibility of the  
contact and tool; then proceed as follows:  
1. Orient the reset tip so the taper is facing the  
locking lance.  
3.2. Extraction Tools 843477-5 and 843996-5  
(Figure 3, View B)  
2. Keep the reset tip flat against the receptacle box  
and slide it toward the base of the locking lance until  
it bottoms.  
Tools 843477-5 and 843996-5 release the locking  
lance from the side of the housing cavity.  
3. Remove tool tip and contact will be ready for re-  
insertion into the housing.  
The edge of the locking lance will be visible in  
housings requiring this tool.  
NOTE  
Damaged product should not be used. If a  
damaged contact is evident, it should be cut from  
the wire and replaced with a new one. If a damaged  
housing is evident, it should be replaced.  
i
CAUTION  
Proceed as follows:  
!
1. Align tool so that wide part of tip is oriented with  
long part of lance cavity, and tip taper is opposite  
locking lance.  
5. TOOL INSPECTION/MAINTENANCE  
Tools 843477-[ ] and 843996-[ ] should conform to the  
dimensions listed in Figure 4. It is recommended that  
each tool be inspected upon its arrival to be sure it has  
not been damaged in transit and at regularly  
2. Insert tool tip between locking lance and housing  
until the tool stop bottoms.  
3. Pull back lightly on the wire and, if necessary,  
move tool just enough to release the lance.  
scheduled intervals to be sure it remains functional.  
4. Remove the contact from the housing; then  
remove the tool.  
6. REVISION SUMMARY  
Since the previous release of this sheet, the new  
company logo has been applied.  
4. LOCKING LANCE RESET PROCEDURE  
(FIgure 3, View C)  
The tools described on this sheet are designed to  
reposition depressed locking lances to ensure  
Top Release  
Tool  
Side Release Tool  
Receptacle  
Locking  
Lance  
Tool  
Stop  
Tool  
Tip  
Edge of Locking  
Lance  
Tip  
Taper  
Flat Side  
of Locking  
Lance  
Front of  
Housing  
Lance Reset  
Portion  
Insert Tip  
Here (Back of  
Cavity)  
Insert Tip  
Here (Side of  
Cavity)  
Locking Lance  
Cavity  
View C  
View A  
View B  
Tools 843477-5 and  
843996-5 ONLY  
Tools 843477-1, -2 -3, -4 and  
Tools 843996-2, -3, -4  
Figure 3  
3 of 4  
Rev E  
408-9453  
PART NUMBER  
TOOL 843477-[ ]  
DIMENSIONS  
LANCE RESET ANGLE  
TOOL 843996-[ ]  
---  
A
B
843477-1  
843477-2  
843477-3  
843477-4  
843477-5‡  
0.46 [.018]  
0.76 [.030]  
1.02 [.040]  
1.27 [.050]  
2.79 [.110]  
843996-2  
843996-3  
843996-4  
843996-5‡  
The lance reset angle for all  
843477-[ ] tools is 21°; the lance  
reset angle for tools 843996-2,  
843996-3, -4, and -5 is 17°.  
0.81 [.032]  
‡ Tools 843477-5 and 843996-5 have a tapered tip to facilitate side removal contacts.  
Figure 4  
4 of 4  
Rev E  

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