ACT94MB35AA-3025_技术文档

Summary

ACT

1

Introduction

2

Synoptic

3

Technical characteristics

Part-numbering system

Arrangements

4

5

6

Receptacles

7

8

Plug / Panel seal

Mating and unmating dimensions

Mounting cutouts

Contacts and Tools

9

10-11

Introduction

ACT

The Deutsch ACT is

a

high performance composite connector qualified to MIL-DTL-38999. What Deutsch

Defense/Aerospace does better than anyone else is make wire termination devices for demanding applications.

Deutsch utilized its unprecedented achievements in the area of defense/aerospace composite technology enabling us to

design and produce the latest version of MIL-DTL-38999 connectors.

The superior design of the ACT deliberately took into consideration the connector, its contacts, and the respective strain

reliefs to favorably influence intra-system life-cycle performance and costs.

I Performance

The total performance of the ACT connector is matched by individual components within the system. For example, the

use of composite materials has increased the durability of the connector housing and coupling mechanism to 1500 cycles.

Deutsch developed an extended life MIL-C-39029 contact to meet the increased performance requiremets of today’s sys-

tems.

I Superior corrosion resistance

The ACT eliminates the largest contributing factor in advanced systems malfunction... corrosion, which is the main cause

of mechanical, electrical, and electromagnetic connector degradation. Electromotive force differentials between many

dissimilar metals found in connectors and accessories produce galvanic action. The ACT eliminates these dissimilar metals

resulting in an interconnection system that withstands over 2000 hours of salt spray.

1

Synoptic

ACT

SEALED receptacles

TYPE 90

4 holes square flange

mounting

Plug

TYPE 96

TYPE 94

Single hole mounting

2

Technical characteristics

ACT

Mechanical

Shell

I

Material

Plating

: Composite

: W - Olive drab cadmium,

M - Nickel coating

Insert

Material

: Thermoplastic and fluorinated silicone elastomer

: fluoronited silicone elastomer

: Copper alloy

Flat gasket and o’ring Material

Contact

Material

Plating

Type

: Gold

: Crimp type or printed circuit pin (consult us)

: Size 22 D: 44 N

Retention

Size 20

Size 16

Size 12

:

67 N

111 N

Size 8 : 111 N

Vibrations

: As per MIL-DTL-38999

Physical shocks

Durability

: 300 g, 3 ms in the 3 axes

: 1500 coupling and uncoupling cycles

Climatics

Service temperature

I

: Cadmium plating - 65° C to + 175° C

: Nickel plating

- 65° C to + 200° c

Thermal shocks

Sealing

: As per MIL-DTL-38999

: Leakage ≤ 16 cm3/h on mated connecting under 2,1 bars

Salt spray resistance

: 2000 hours, class W as per MIL-DTL-38999

2000 hours class M, as per MIL-DTL-38999

Electrical

Withstanding voltage

I

at sea level : Service M : 1300 V

Service I : 1800 V

Service II : 2300 V

at 21000 m altitude : Mated connector

Service M : 800 V

Unmated connector

Service M

Service I

: 350 V

: 400 V

: 500 V

Service I : 1000 V

Service II : 1000 V

Service II

Insulation resistance (Ambiant temperature)

Voltage drop

: 5000 MΩ to 25° C and 65 % HR max.

: size 22 : test to

5

Amp. = 73 millivolts max.

Size 20 : test to 7,5 Amp. = 55 millivolts max.

Size 16 : test to 12 Amp. = 49 millivolts max.

Size 12 : test to 23 Amp. = 42 millivolts max.

Size 8 : test to 46

Amp. = 26 millivolts max.

Shielding

: As per MIL-DTL-38999

Contacts current Diameter over

Permitted wire

Sizes

section in mm²

Size

Sealed

Insulation sheath

in mm

version

22

20

16

12

8

5

A

0,76 to 1,37

1,01 to 2,10

1,65 to 2,77

2,46 to 3,61

4,50 to 5,80

0,095 to 0,38

0,21 to 0,60

0,60 to 1,34

1,91 to 3,18

5,30 to 8,98

7,5 A

13 A.

23 A.

46 A.

For more information, see MIL-DTL-38999 series III

3

Part numbering system

ACT

DEUTSCH System

I

Contact type

P : Male contact

S

: Female contact

Special modifications

A : Without male contact

B : Without female contact 500 cycles contact.

U : Male PCB contact

M : Female PCB contact

3025 : Standard gold

Shell type

Square flange receptacle : 90

* Single hole mounting receptacle : 94

Plug : 96

Shell size

A - B - C - D - E - F

- G - H - J

Consult factory for

availability

ACT

90

*

J

B-35

*

N

*

Arrangements

(See page 5)

Connector type

Finish

Key orientation

* N - A - B - C - D - E

Olive drab cadmium : W

Nickel coating : M

The square flange receptacle is never delivered with panel seal. For ordering panel seals see page 9.

For standard contacts delivered with the connector, see page 10.

MIL-DTL-38999 SYSTEM

I

Contact type

P : Male contact 500 cycles

: Female contact 500 cycles

H : Male, extended life 1500 cycles contact

S

Shell type

Square flange receptacle : 20

** Single hole mounting receptacle : 24

Plug : 26

J

: Female, extended life 1500 cycles

contact

Shell size

A - B - C - D - E - F

- G - H - J

A : Without male contact

B : Without female contact

D38999

20

*

J

19

P

N

Model of designation

Arrangements

(See page 5)

Finish

Key orientation

* N - A - B - C - D - E

Olive drab cadmium : J

Nickel coating : M

* Consult factory for availability

** Consult factory for current QPL listing.

4

Arrangements

ACT

Male insert viewed from front face.

B

A

Disposition B-99

Disposition B-98

Disposition A-35

Disposition A-98

Disposition B-02

Disposition B-05

Disposition B-35

Disposition C-04

7 contacts size 20

6 contacts size 20

6 contacts size 22

3 contacts size 20

2 contacts size 16

5 contacts size 20

13 contacts size 22

4 contacts size 16

Disposition C-08

Disposition C-35

Disposition C-98

Disposition D-05

Disposition D-15

14 contacts size 20

1 contacts size 16

Disposition D-18

Disposition D-19

Disposition D-35

8 contacts size 20

22 contacts size 22

10 contacts size 20

5 contacts size 16

18 contacts size 20

19 contacts size 20

37 contacts size 22

1

6

17

30

11

Disposition D-97

8 contacts size 20

4 contacts size 16

Disposition E-02

38 contacts size 22

1 contacts size 8

Disposition E-06

Disposition E-08

Disposition E-26

Disposition E-35

Disposition E-99

21 contacts size 20

2 contacts size 16

Disposition F-11

6 contacts size 12

8 contacts size 16

26 contacts size 20

55 contacts size 22

11 contacts size 16

Disposition F-32

Disposition F-35

Disposition G-11

Disposition G-16

Disposition G-35

79 contacts size 22

Disposition G-39

Disposition G-41

Disposition G-75

32 contacts size 20

66 contacts size 22

11 contacts size 12

16 contacts size 16

2 contacts size 16

37 contacts size 20

41 contacts size 20

4 contacts size 8

29

24

64

22

72

79

16

7

46

85

94

1

74

18

81

82

32

67

41 59

42 60

H

33

26

68

76

19

99

93

6

53

15

84

21

28

78

Disposition H-21

Disposition H-35

Disposition H-53

Disposition H-55

55 contacts size 20

Disposition J-04

Disposition J-7

Disposition J-8

21 contacts size 16

100 contacts size 22

53 contacts size 20

48 contacts size 20

8 contacts size 16

97 contacts size 22

2 contacts size 8

8 contacts size 8

q

_

n_

o_

m__

q

_

w^_

k_

h^_

c_

v_

x_

i_

j_

r_

f_

d_

y_

u_

Disposition J-61

Disposition J-19

Disposition J-20

Disposition J-24

12 contacts size 16

12 contacts size 12

Disposition J-29

29 contacts size 16

Disposition J-35

128 contacts size 22

Disposition J-43

23 contacts size 20

20 contacts size 16

*

61 contacts size 20

19 contacts size 12

10 contacts size 20

13 contacts size 16

4 contacts size 12

3 contacts size 8

t_

u_

s_

r_

a_

c_

v_

q

_

b_

q

_

n_

z^_

w^_

m__

d_

y_

x_

e_

k_

g_

h^_

f

_

Disposition J-90

*

Sold less contacts tools, and sealing plugs

40 contacts size 20

4 contacts size 16

2 contacts size 8

Arrangements is not currently a MIL-DTL-38999 specification, please refer to MIL-STD-1560

5

Receptacles

ACT

I Square flange - TYPE 90

B

E

31,50 max.

D

C1

C2

E

Ø R Ø S

F

G

13,20 max.

5

13,20 max.

0,1

13,50

31,50 max.

PP

P

With PCB contacts

Contact

Size

R

+ 0

S

Size

B

C1

C2

.

D

E

F

G

P

PP

Mass

..

.

0,3

max.

0,05

0,1

0,2

max.

- 0,05

A

B

C

D

E

23,80 18,26 15,09 19,50 3,65 15,75 11,90

26,20 20,62 18,26 19,50 3,65 18,90 14,90

28,60 23,01 20,62 19,50 3,65 22,10 17,90

31,00 24,61 23,01 19,50 3,65 25,25 21,90

33,30 26,97 24,61 19,50 3,65 29,95 24,90

36,50 29,36 26,97 19,50 3,65 31,55 27,90

39,70 31,75 29,36 18,70 4,35 34,70 30,90

42,90 34,93 31,75 18,70 4,35 37,90 33,90

46,00 38,10 34,93 18,70 4,35 41,10 36,90

3,25

3,91

5,49

4,93

6,15

8,00

11,00

14,00

18,00

23,00

26,00

31,00

36,00

43,00

22

20

16

10,5

1,5

2,6

0,7.

1,15

P/N PCB contacts, page 11

F

G

H

J

I Single hole mounting - TYPE 94

32,50 max.

B

E

22,60 max.

M

Ø R Ø S

F

G

0,6

5

12,06

Ø A

13,20 max.

With PCB contacts

Contact

R

S

Size

A

B

E

F

G

M

Mass

^{+ 0,7}..

- 0,1

+ 0

Size

..

0,05

0,3

0,4

0,1

max.

- 0,05

A

B

C

D

E

30,20 27,00 3,00 15,75 11,90 21,82 11,00

34,90 31,80 3,00 18,90 14,90 24,99 14,00

38,10 34,90 3,00 22,10 17,90 29,77 18,00

41,30 38,10 3,00 25,25 21,90 32,91 23,00

44,50 41,30 3,00 29,95 24,90 36,12 29,00

49,20 46,00 3,70 31,55 27,90 39,25 35,00

52,40 49,20 3,70 34,70 30,90 42,47 38,00

55,60 52,40 3,70 37,90 33,90 45,61 46,00

58,70 55,60 3,70 41,10 36,90 49,25 55,00

22

20

16

10,5

1,5

2,6

0,7.

1,15

P/N PCB contacts, page 11

F

G

H

J

6

Plug

ACT

I TYPE 96

31 max.

Size

F

G

S

Mass

max. max. max. max.

A

B

C

D

E

18,40 11,90 21,80

21,10 14,90 25,00

25,40 17,90 29,40

28,70 21,90 32,50

32,20 24,90 35,70

34,90 27,90 38,50

38,10 30,90 41,70

41,10 33,90 44,90

44,30 36,90 48,00

9,00

13,00

18,00

23,00

25,00

32,00

35,00

41,00

48,00

F

G

Ø S

F

G

H

J

Panel seal

I For square flange receptacle

E

B

C

Sealed version

C

Ø H

B

4 holes Ø T

E1 max.

Front flange mounting

Rear flange mounting

H Part-Number Size

Size Part-Number

H

B

C

E

E1

T

max. max.

0,10 max. max. max. max.

A

B

C

D

E

108-0003-10

108-0001-12

108-0001-14

108-0001-16

108-0003-18

108-0003-20

108-0003-22

108-0003-24

108-0001-25

15,40

18,40

22,70

25,90

29,10

32,30

35,40

38,60

41,10

24,30

26,70

29,10

31,30

33,70

36,90

40,10

43,30

46,00

18,30

20,60

23,00

24,60

27,00

29,40

31,75

34,90

38,10

3,00

5,92

5,16

4,87

3,30

4,30

3,90

14,10

17,20

20,40

23,60

26,80

30,60

33,50

36,30

37,70

108-0004-10

108-0004-12

108-0004-14

108-0004-16

108-0004-18

108-0001-20

108-0001-22

108-0004-24

108-0012-25

A

B

C

D

E

F

G

H

J

G

H

J

Nota : The panel seal is never delivered with receptacle. To be ordered separatly.

7

Mating and unmating dimensions

ACT

I Square flange - TYPES 90 - 96

Front mounting

38,80 max.

Type 90

Size

Coupling torque

Mating

Nm mini

Unmating

Nm max.

A

B

C

D

E

0,2

0,3

0,6

0,9

1,4

1,8

2,3

2,7

3,2

3,6

4,1

4,6

8,75 max.

53,05 max.

Rear mounting

F

35,60 max.

G

H

J

3,20 max.

Type 90

Type 96

49,85 max.

11,90 max.

I TYPE 94 - 96

2,30 to 3,10 max.

37,05 max.

1,50 to 3,20 max.

Size

Coupling torque

Mating

Nm mini

Unmating

Nm max.

Type 94

Type 96

A

B

C

D

E

0,2

0,3

0,6

0,9

1,4

1,8

2,3

2,7

3,2

3,6

4,1

4,6

F

G

H

J

8

Mounting cutouts

ACT

I For sealed receptacles - TYPE 90 - 94

Type 90

Type 94

Front panel mounting

3,20 max.

1,58 to 3,20 max.

Panel cutout

C1

Ø H

Ø H1

C1

K

V

V1

C1

H mini

H1

K

V

V1

Coupling torque

Size

+ 0,25.

- 0

+ 0,25

Front Rear

mini. mini. Nm mini Nm max

.

- 0

.

A

B

C

D

E

18,26

20,62

23,01

24,61

26,97

29,36

31,75

34,93

38,10

13,11 16,66

15,08 22,22

19,05 23,42

23,01 26,59

25,81 30,96

28,98 32,94

32,16 36,12

34,93 39,29

37,69 42,47

17,70

20,88

25,58

28,80

31,98

35,15

38,28

41,50

44,68

16,99

19,53

24,26

27,53

30,68

33,86

37,06

40,01

43,41

24,60

27,00

30,20

33,30

36,50

39,30

42,50

45,70

48,80

27,80

32,60

36,00

39,60

43,30

47,00

50,60

54,20

59,70

3,40

4,50

6,20

7,90

9,00

10,20

11,30

12,40

13,60

4,00

5,20

6,80

8,50

9,60

10,70

12,40

13,50

14,70

F

G

H

J

9

Contacts

ACT

I Standard gold 500 cycles contact (3025)

color code

Sealing plug

For contact P as per MIL-DTL 38999

Color code

1 2

Color code

3 2 1

3

L

Connector rear face

Wires strip length

Male contact

Female contact

CONTACTS

Color code

CABLES

SEALING PLUG

P/N

Commercial Type Size

Part-number

Observations

Section

mm²

AWG

wire

Ø over

sheath

Color

code

1

2

3

L

724-0001-22

724-0007-22

P

S

Orange

Orange Yellow

Blue

Black

Grey

Standard

contact

22

20

0,10 to 0,38 22 - 28 0,76 to 1,37

0,21 to 0,60 20 - 24 1,02 to 2,11

5,00 to 5,80 028-0102-22 Yellow

724-0001-20

724-0007-20

P

S

Orange

Blue

Green

Orange

Brown

Standard

contact

5,80 to 6,60 006-0893-20

5,80 to 6,60 006-0893-16

Red

724-0001-16

724-0007-16

724-0001-12

724-0007-12

P

S

P

S

Orange

Blue

Green

Blue

Yellow

Red

Green

Orange

Standard

contact

Standard

contact

16

12

0,60 to 1,34 16 - 20 1,65 to 2,77

1,93 to 3,18 12 - 14 2,46 to 3,61

Bleu

5,80 to 6,60 006-0892-12 Yellow

Green

182-0001-08

182-0003-08

P

S

Power

contact

8

5,30 to 8,98

8

4,50 to 5,80

9,20 to 9,80 182-0061-08

5,80 to 6,60 006-0893-20

-

182-0068-20

182-0009-20

P

S

Yellow

Purple

Grey

Green

Purple

Alumel

contact

20

0,21 to 0,60 20 - 24 1,02 to 2,11

Red

182-0069-20

182-0010-20

P

S

Yellow

Purple

Grey

Blue

Grey

Chromel

contact

0,21 to 0,60 20 - 24 1,02 to 2,11

0,10 to 0,38 22 - 28 0,76 to 1,37

5,80 to 6,60 006-0893-20

Red

182-0068-22

182-0009-22

P

S

Yellow

Purple

White

Brown

Green

Alumel

contact

5,00 to 5,80 028-0102-22 Yellow

22

182-0069-22

182-0010-22

P

S

Yellow

Purple

White

Red

Blue

Chromel

contact

DATABUS CONTACTS SIZE 8 (TWISTED PAIR) AS PER MIL-C 38999 SERIES I, III AND IV STANDARD

CONTACTS

CABLES

SLEEVE

TOOLS

Crimping tool

Tool

Part-number Type Size

Color

code

Types

Conduct.

max. section

Braid

Ø max.

Types

Conductor

Ferrule

Extraction

Thermosetting

and silicone

TDB-CT-HEX

Mark C

114-008 or

182-0034-03

182-0035-03

P

S

8

Brown-red

Red-red

braid simple

0,86 mm²

3,48

3,91

TDB-CT-08

M 81969/14-06

Thermosetting

and silicone

TDB-CT-HEX

Mark D

114-008 or

M 81969/14-06

182-0034-04

182-0035-04

P

S

Hight immunity

double braid

Nota : Standard contacts delivered with connector.

Size 8 and Bus contacts are delivered with protect sleeve.

I Contact 1500 cycles contact

DEUTSCH EXTENDED LIFE FINISH

Part number

Military

part number

Type

Size

Color code

1

2

3

182-0441-22

182-0447-22

MIL-C 39029/107-620

MIL-C 39029/106-614

p

S

Blue

Red

Brown

Black

Yellow

22

20

182-0441-20

182-0447-20

MIL-C 39029/107-621

MIL-C 39029/106-615

P

S

Blue

Red

Brown

Bown

Green

182-0441-16

182-0447-16

182-0441-12

182-0447-12

MIL-C 39029/107-622

MIL-C 39029/106-616

MIL-C 39029/107-623

MIL-C 39029/106-617

P

S

P

S

Blue

Red

Brown

Red

Blue

Orange

Violet

16

12

Brown

10

Tools

ACT

TOOLS

CONTACTS STANDARDISATION

MIL-C

Tool

Crimping tool

Pilot stop for

crimping tool

Insertion

Extraction

M 22520/2-09

M 22520/2-07

MIL-C 39029/58-360

MIL-C 39029/56-348

M 81969/14-01

M 15570-20

M 15570-16

M 15570-12

M 22520/2-01

M 22520/1-01

M 22520/5-01

M 22520/1-01

M 22520/2-01

MIL-C 39029/58-363

MIL-C 39029/56-351

M 22520/1-04

SP 593

MIL-C 39029/58-364

MIL-C 39029/56-352

MIL-C 39029/58-365

MIL-C 39029/56-353

Manual

M 81969/14-06

-

MIL-C 39029/87-475

MIL-C 39029/88-487

M 15570-20

M 22520/1-04

MIL-C 39029/87-476

MIL-C 39029/88-488

M 22520/2-09

M 22520/2-07

MIL-C 39029/87-471

MIL-C 39029/89-495

M 81969/14-01

M 22520/2-09

M 22520/2-07

MIL-C 39029/87-472

MIL-C 39029/89-496

SHIELDED CONTACTS

Part-number Type Size MIL-C 39029

COAXIAL Contacts

Part-number Type Size MIL-C 39029

PCB Contacts

Part-number Type

Size

182-0098-12

182-0099-12

P

S

28

52

724-0004-16

182-0013-16

182-0100-12

182-0101-12

182-0127-68

182-0128-68

P

S

P

S

P

S

76

77

102

103

59

724-0902-22

724-0902-20

724-0902-16

724-0902-12

724-0904-22

724-0904-20

724-0904-16

724-0904-12

22

20

16

12

22

20

16

12

16

12

8

P

60

S

11

Notes

ACT

CONNECTEURS ELECTRIQUES DEUTSCH

17, rue Lavoisier z.i. n° 2 B.P. 117 27091 EVREUX CEDEX 09 (FRANCE) - Tél.: +33 (0)2 32 23 57 00 - Fax : +33 (0)2 32 23 58 00

E - m a i l : c e d @ d e u t s c h . n e t

-

W e b : w w w. d e u t s c h . n e t

-

R é f . : C C 0 2 4 - 2 1 A

E d i t i o n M a r s 2 0 0 8


型号：	ACT94MB35AA-3025
厂家：	TE CONNECTIVITY
描述：	CONN RCPT HSNG MALE 13POS PNL MT
文件：	总15页 (文件大小：1151K)
中文：	中文翻译
下载：	下载PDF数据表文档文件

ACT94MB35AA-3025 [TE]

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