DJT10E11-5HN-LC [TE]

CONN RCPT HSNG MALE 5POS PNL MT;
DJT10E11-5HN-LC
型号: DJT10E11-5HN-LC
厂家: TE CONNECTIVITY    TE CONNECTIVITY
描述:

CONN RCPT HSNG MALE 5POS PNL MT

文件: 总16页 (文件大小:2178K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
TE Connectivity DEUTSCH DJT Series  
MIL-DTL-38999 Series I Connectors  
INTERMATEABLE WITH SOURIAU CONNECTORS  
AND ALL MIL-DTL-38999 SERIES I  
TE DEUTSCH DJT series MIL-DTL-38999 series I connectors  
offer high density contact arrangements in a miniature metal  
circular connector. DJT connectors meet MIL-38999 and were  
originally designed as military and aerospace components. The  
TE DEUTSCH DJT series is now being used in many applications  
requiring extremely reliable interconnections. These TE DEUTSCH  
connectors are quick-mating, environmentally-sealed, triple-lead  
threaded, have a self-locking coupling, and are EMI-RFI-shielded.  
A variety of D38999 backshells are available. For full product  
details on the TE DEUTSCH DJT series MIL-DTL-38999 series I  
connectors, please see the specifications below.  
APPLICATIOꢀS  
• High-performance military aircraft  
• Commercial aircraft  
• Communications equipment  
• Armored personnel carriers & tanks  
• High temperature industrial equipment  
• Missiles  
• Shipboard  
FEATURES  
• High Reliability  
• Outstanding EMI/RFI Shielding Protection  
• High Density  
• Self Locking Connector Systems  
• MIL-DTL-38999  
• Scoop-Proof Contact Protection  
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.  
Specifications subject to change.  
45  
TECHNICAL  
SPECIFICATIONS  
MATERIALS AND FINISHES  
Shell  
Aluminium alloy  
Bayonet Pins  
Shell Plating  
Contacts  
Passivated stainless steel per QQ-S-763  
Electroless nickel and olive drab chromate over nickel  
Copper alloy  
Contact Platings  
Insulator  
50u" gold plated  
Rigid plastic dielectric  
Seals  
Fluorinated silicone based elastomer  
Beryllium copper  
Grounding Springs  
ELECTRICAL DATA  
Wire Range Sizes  
12-28AWG  
Insulation Resistance 5000 Megaohms minimum at 77ºF (25ºC)  
Contact Resistance of mated contacts end to end  
CONTACT SIZE  
MAXIMUM MILLIVOLT DROP  
22D  
20  
40  
35  
25  
25  
16  
12  
Test Voltage ac rms  
SEA LEVEL  
100,000 FEET ALTITUDE  
SERVICE  
RATING  
MATED  
1300  
UNMATED  
1300  
MATED  
800  
UNMATED  
M
N
I
200  
200  
200  
200  
1000  
1800  
2300  
1000  
1800  
2300  
600  
1000  
1000  
II  
Opertaing Voltage  
SERVICE RATING  
N
M
I
II  
900VAC/1250VDC  
Operating Voltage  
300VAC/450VDC  
400VAC/500VDC  
600VAC/850VDC  
Current Rating  
MAX. CURRENT FOR  
POTENTIAL DROP MILLIVOLT  
AT 77ºF (25ºC)  
WIRE SIZE  
CONTACT SIZE  
TEST IN AMPS  
24  
20  
20  
16  
14  
12  
20  
20  
16  
16  
12  
12  
3
<45  
<55  
<45  
<50  
<45  
<50  
7.5  
7.5  
13  
17  
23  
For assistance in North America: +1 800.642.8750 for Pricing/Delivery or +1 800.523.0727 Tech Support • www.peigenesis.com sales@peigenesis.com  
46  
TECHꢀICAL  
SPECIFICATIOꢀS  
MECHANICAL DATA  
Operating  
B - Olive Drab -65ºC to +175ºC (-85ºF to +347ºF)  
Temperature  
F - Electroless ꢀickel -65ºC to +200ºC (-85ºF to +392ºF)  
Sealing  
Against sand, dust per MIL-STD-202 & ice resistance  
Wire Sealing Range  
MiniMuM  
MaxiMuM  
ContaCt Size  
inCheS  
0.030  
0.040  
0.065  
0.097  
0.135  
0.124  
MM  
0.76  
1.02  
1.65  
2.46  
3.43  
3.15  
inCheS  
0.054  
0.83  
MM  
1.37  
2.11  
2.77  
3.61  
3.94  
3.4  
22D  
20  
16  
0.109  
0.142  
0.155  
0.134  
12  
8 (Cꢀꢁꢂ)  
8 (twꢃꢄꢁꢂ)  
Insulation Strip Length  
Strip length  
ContaCt Size  
inCheS  
0.125  
MM  
3.18  
4.77  
4.77  
4.77  
22D  
20  
0.188  
16  
0.188  
12  
0.188  
Mating Life  
Salt Spray  
500 mating cycle  
B - Olive Drab, 500 hours per MIL-STD-1344A method 1001 condition C  
F - Electroless ꢀickel, 48 hours per MIL-STD-1344A method 1001 condition B  
B - Olive Drab -65ºC to +175ºC (-85ºF to +347ºF)  
F - Electroless ꢀickel -65ºC to +200ºC (-85ºF to +392ºF)  
Temp Durability  
Lubricating oils, hydraulic fluids, coolants, deicing fluids per  
MIL-STD-1344A Method 1016 condition a-1  
Chemical Resistance  
Sine Vibration  
Random Vibration  
Shock  
60g at -55°C per MIL-DTL-38999L 4.5.23.2.1  
49.5 grms at ambient temperatures  
300 grms  
EMI Shielding  
Effectiveness  
100 MHz to 10 GHz - minimum attenuation of 50dB  
Contact Type  
Crimp, fiber optic, coax, twinax, or printed circuit  
2 to 128  
ꢀumber of Circuits  
Rear Insertion/Rear Extraction with simple plastic or high  
quality metal hand tools.  
Contact Insertion  
Five keyways with optional master keyway rotations  
(ꢀote insert and main keyways remain fixed)  
Polarization  
Approvals  
MIL-DTL-38999  
Contact Retention  
retention axial loaD +/-10  
perCent  
Separation forCe MiniMuM  
(initial)  
ContaCt Size  
neWtonS  
lbS.  
10  
neWtonS  
0.19  
ounCeS  
22D  
44  
15  
25  
25  
25  
25  
0.7  
0.7  
2
20  
67  
0.19  
16  
12  
111  
111  
111  
111  
0.56  
0.83  
3
8
1.39  
5
8 twꢃꢄꢁꢂ  
1.39  
5
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.  
Specifications subject to change.  
47  
HOꢁ TO ORDER DJT SERIES COꢀꢀECTORS - MILITARꢂ  
1
2
3A  
4
3B  
5
6
7
MS27468  
T
25  
F
35  
P
–LC  
SHELL STꢀLE  
CLASS  
SIzE  
PLATINg  
LAꢀOUT  
CONTACT  
POLARIzATION  
MODIFIER  
(oMit for norMal)  
(Military part number example)  
STEP 1: SELECT SHELL STꢂLE, PLꢃꢄ OR RECEPTACLE  
Mates with  
RECEPTACLES  
PLUgS  
MS27466  
MS27467  
Plug  
MS27468  
Front mount with rear  
accessory threads  
Jam ꢀut with rear  
accessory threads  
STEP 2: SELECT CLASS  
T = ꢀo Rear Accessories  
P = Potting Ring & Cup  
Available with PC pins. Contact us for more details.  
STEP 3: SELECT LAꢂOꢃT  
See page 52 for listing by # of contacts  
a
nuMber  
9-35  
rating  
total  
6
22D  
6
20  
16  
12  
M
9-98  
11-5  
I
I
3
5
3
5
11-35  
11-99  
13-4  
13-35  
13-98  
15-5  
15-18  
15-35  
15-97  
17-6  
M
I
I
M
I
II  
I
M
I
I
II  
I
M
II  
I
M
I
II  
M
I
II  
M
I
I
I
I
I
13  
7
4
22  
10  
5
18  
37  
12  
6
13  
22  
7
4
5
10  
18  
8
37  
4
8
6
17-8  
8
17-26  
17-35  
19-11  
19-32  
19-35  
21-11  
21-16  
21-35  
21-41  
23-21  
23-35  
23-53  
23-55  
25-4  
26  
55  
11  
32  
66  
11  
16  
79  
41  
21  
100  
53  
55  
56  
19  
24  
29  
128  
61  
26  
32  
55  
66  
11  
11  
16  
21  
79  
41  
100  
53  
55  
48  
8
25-19  
25-24  
25-29  
25-35  
25-61  
19  
12  
12  
29  
I
M
I
128  
61  
WHEN CHOOSING LAYOUT First Number = Step 3A – Shell Size, Second Number = 3B – Layout  
For assistance in North America: +1 800.642.8750 for Pricing/Delivery or +1 800.523.0727 Tech Support • www.peigenesis.com sales@peigenesis.com  
48  
HOꢁ TO ORDER DJT SERIES COꢀꢀECTORS - MILITARꢂ  
STEP 4: SELECT PLATIꢀꢄ  
B = Olive Drab Chromate over Cadmium over Electroless ꢀickel -65°C to 175°C (-85°F to 347°F)  
F = Electroless ꢀickel -65°C to 200°C (-85°F to 392°F)  
STEP 5: SELECT COꢀTACT  
P = Pin  
S = Socket  
H = 1500 cycle Pin contacts  
J = 1500 cycle Socket contacts  
Note: See Step 7 if you are not ordering contacts with part.  
A = Less Pin Contacts  
B = Less Socket Contact  
May be used for special contact types (PC Pin, Thermocouple, Fiber optic).  
STEP 6: SELECT POLARIꢅATIOꢀ  
Omit for normal  
Shell  
Size  
n
a
b
C
D
A = ꢀext Most Popular  
B = Limited Availability  
C = Check for Availability  
D = Check for Availability  
9
95  
95  
95  
95  
95  
95  
95  
95  
95  
77  
81  
75  
74  
77  
77  
77  
80  
80  
-
-
113  
109  
115  
116  
113  
113  
113  
110  
110  
11  
13  
15  
17  
19  
21  
23  
25  
67  
63  
61  
65  
65  
65  
69  
69  
123  
127  
129  
125  
125  
125  
121  
121  
Mꢁꢅꢃꢄꢆ fꢁcꢇ ꢀꢈ rꢇcꢇꢉꢅꢁcꢊꢇ  
STEP 7: SELECT MODIFIER  
Omit for standard contacts  
–LC = less contacts, wire hole fillers and plastic insertion/extraction tool. (Purchase Order must state Less Contacts)  
Note: –LC is not marked on part  
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.  
Specifications subject to change.  
49  
HOꢁ TO ORDER DJT SERIES COꢀꢀECTORS - COMMERCIAL  
1
2
3
4
5
6
DJT14  
E
25-35  
P
N
–LC  
SHELL STꢀLE  
PLATINg  
LAꢀOUT  
CONTACT  
POLARIzATION  
MODIFIER  
(Commerical part number example)  
STEP 1: SELECT SHELL STꢂLE, PLꢃꢄ OR RECEPTACLE  
Mates with  
RECEPTACLES  
PLUgS  
DJT10  
DJT16  
Plug + Most Popular  
DJT14  
Jam ꢀut with rear  
Front mount with rear  
accessory threads  
accessory threads  
STEP 2: SELECT PLATIꢀꢄ  
E = Olive Drab Chromate over Cadmium over Electroless ꢀickel -65°C to 175°C (-85°F to 347°F)  
F = Electroless ꢀickel -65°C to 200°C (-85°F to 392°F)  
STEP 3: SELECT LAꢂOꢃT  
See page 52 for listing by # of contacts  
a
nuMber  
9-35  
rating  
total  
6
22D  
6
20  
16  
12  
M
9-98  
11-5  
I
I
3
5
3
5
11-35  
11-99  
13-4  
13-35  
13-98  
15-5  
15-18  
15-35  
15-97  
17-6  
M
I
I
M
I
II  
I
M
I
I
II  
I
M
II  
I
M
I
II  
M
I
II  
M
I
I
I
I
I
13  
7
4
22  
10  
5
18  
37  
12  
6
13  
22  
7
4
5
10  
18  
8
37  
4
8
6
17-8  
8
17-26  
17-35  
19-11  
19-32  
19-35  
21-11  
21-16  
21-35  
21-41  
23-21  
23-35  
23-53  
23-55  
25-4  
26  
55  
11  
32  
66  
11  
16  
79  
41  
21  
100  
53  
55  
56  
19  
24  
29  
128  
61  
26  
32  
55  
66  
11  
11  
16  
21  
79  
41  
100  
53  
55  
48  
8
25-19  
25-24  
25-29  
25-35  
25-61  
19  
12  
12  
29  
I
M
I
128  
61  
For assistance in North America: +1 800.642.8750 for Pricing/Delivery or +1 800.523.0727 Tech Support • www.peigenesis.com sales@peigenesis.com  
50  
HOꢁ TO ORDER DJT SERIES COꢀꢀECTORS - COMMERCIAL  
STEP 4: SELECT COꢀTACT  
P = Pin  
S = Socket  
H = 1500 cycle Pin contacts  
J = 1500 cycle Socket contacts  
Note: See Step 7 if you are not ordering contacts with part.  
A = Less Pin Contacts  
B = Less Socket Contact  
May be used for special contact types (PC Pin, Thermocouple, Fiber optic).  
STEP 5: SELECT POLARIꢅATIOꢀ  
N = ꢀormal Standard  
Shell  
Size  
n
a
b
C
D
A = ꢀext Most Popular  
B = Limited Availability  
C = Check for Availability  
D = Check for Availability  
9
95  
95  
95  
95  
95  
95  
95  
95  
95  
77  
81  
75  
74  
77  
77  
77  
80  
80  
-
-
113  
109  
115  
116  
113  
113  
113  
110  
110  
11  
13  
15  
17  
19  
21  
23  
25  
67  
63  
61  
65  
65  
65  
69  
69  
123  
127  
129  
125  
125  
125  
121  
121  
Mating Face of Receptacle  
STEP 6: SELECT MODIFIER  
For other commercial modification, i.e., less tools, with PC contact or with endbell, contact us.  
Omit for standard contacts  
–LC = less contacts, wire hole fillers and plastic insertion/extraction tool. (Purchase Order must state Less Contacts)  
Note: LC is not marked on part  
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.  
Specifications subject to change.  
51  
LAꢂOꢃTS Bꢂ ꢀꢃMBER OF COꢀTACTS  
=22  
=20  
=16  
=12  
=8  
09-35  
6 - #22  
M
09-98  
3 - #20  
i
11-05  
5 - #20  
i
11-35  
13 - #22  
M
11-99  
7 - #20  
i
13-04  
13-35  
layout  
4 -#16  
i
22 - #22  
M
# of ContaCtS  
ServiCe rating  
13-98  
10 - #20  
i
15-05  
5 - #16  
ii  
15-18  
18 - #20  
i
15-35  
37 - #22  
M
15-97*  
17-06  
6 - #12  
i
17-08*  
8 - #16  
ii  
layout  
8 - #20, 4 - #16  
i
# of ContaCtS  
ServiCe rating  
17-26  
26 - #20  
i
17-35  
55 - #22  
M
19-11*  
11 - #16  
ii  
19-32  
32 - #20  
i
19-35  
66 - #22  
M
21-11*  
21-16  
layout  
11 - #12  
i
16 - #16  
ii  
# of ContaCtS  
ServiCe rating  
21-41  
41 - #20  
i
21-35  
23-21*  
21 - #16  
ii  
23-35*  
100 - #22  
M
23-53  
23-55*  
55 - #20  
i
layout  
79 - #22  
M
53 - #20  
i
# of ContaCtS  
ServiCe rating  
25-04*  
25-19*  
19 - #12  
i
25-24*  
25-29*  
29 - #16  
i
25-35  
128 - #22  
M
25-61*  
61 - #20  
i
layout  
48 - #20, 8 - #16  
i
12 - #16, 12 - #12  
i
# of ContaCtS  
ServiCe rating  
For assistance in North America: +1 800.642.8750 for Pricing/Delivery or +1 800.523.0727 Tech Support • www.peigenesis.com • sales@peigenesis.com  
52  
 
COꢀTACTS  
PINS  
Insert head first, trim excess  
Wire Strip Wire inSulation Sealing  
Wire  
CriMp  
Size  
Color banDS  
Wire hole  
lengthS  
range  
Wire hole  
filler  
ContaCt  
Size  
pin part  
nuMber  
filler  
Min. Min. Max. Max.  
Color  
1
2
3
in.  
MM  
3.18  
4.77  
4.77  
4.77  
range  
in.  
MM  
in.  
MM  
22D  
20  
28,26,24,22 M39029/58-360 oꢋꢁꢄꢆꢇ bꢊꢎꢇ  
bꢊꢁcꢍ  
0.125  
0.030 0.760 0.054  
0.040 1.020 0.083  
1.37  
MS27488-22-2  
MS27488-20-2  
MS27488-16-2  
MS27488-12-2  
bꢊꢁcꢍ  
rꢇd  
24,22,20  
20,18,16  
14,12  
M39029/58-363 oꢋꢁꢄꢆꢇ bꢊꢎꢇ oꢋꢁꢄꢆꢇ 0.188  
M39029/58-364 oꢋꢁꢄꢆꢇ bꢊꢎꢇ yꢊꢊꢀw 0.188  
2.11  
2.77  
3.61  
16  
0.065  
0.097  
1.65  
2.46  
0.109  
0.142  
bꢊꢎꢇ  
12  
M39029/58-365 oꢋꢁꢄꢆꢇ bꢊꢎꢇ gꢋꢇꢇꢄ  
0.188  
yꢊꢊꢀw  
SOCkETS  
Insert head first, trim excess  
Wire Strip Wire inSulation Sealing  
Wire  
Color banDS  
SoCket part  
Wire hole  
filler  
Color  
lengthS  
range  
Wire hole  
filler  
ContaCt  
Size  
CriMp  
Size  
nuMber  
Min. Min. Max. Max.  
1
2
3
in. MM  
range  
in.  
MM  
in.  
MM  
22D  
20  
28,26,24,22 M39029/56-348 oꢋꢁꢄꢆꢇ yꢊꢊꢀw  
gꢋꢁꢌ  
bꢋꢀwꢄ  
rꢇd  
0.125 3.18 0.030 0.760 0.054 1.37  
0.188 4.77 0.040 1.020 0.083 2.11  
0.188 4.77 0.065 1.65 0.109 2.77  
MS27488-22-2  
MS27488-20-2  
MS27488-16-2  
MS27488-12-2  
bꢊꢁcꢍ  
rꢇd  
24,22,20  
20,18,16  
14,12  
M39029/56-351 oꢋꢁꢄꢆꢇ gꢋꢇꢇꢄ  
M39029/56-352 oꢋꢁꢄꢆꢇ gꢋꢇꢇꢄ  
16  
bꢊꢎꢇ  
12  
M39029/56-353 oꢋꢁꢄꢆꢇ gꢋꢇꢇꢄ oꢋꢁꢄꢆꢇ 0.188 4.77 0.097 2.46 0.142 3.61  
yꢊꢊꢀw  
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.  
Specifications subject to change.  
53  
COꢀTACT TOOLS  
PINS  
Metal  
plaStiC  
turret  
heaD  
(loCator)  
Color  
hanD  
CriMp  
tool  
turret  
heaD  
(loCator)  
poWer  
CriMp  
tool  
poWer  
tool  
loCator  
ContaCt  
Size  
inSertion/  
extraCtion  
tool  
inSertion  
tool  
extraCtion  
tool  
inSertion extraCtion  
tip Color tip Color  
22D  
20  
M22520/2-01 M22520/2-09  
M22520/1-01 M22520/1-04  
M22520/1-01 M22520/1-04  
M22520/1-01 M22520/1-04  
-
Wa22 M22520/2-09 MS27495a22M MS27495a22M M81969/14-01  
gꢋꢇꢇꢄ  
rꢇd  
Wꢏꢃꢅꢇ  
oꢋꢁꢄꢆꢇ  
Wꢏꢃꢅꢇ  
rꢇd  
Wa27f M22520/1-04 MS27495a20  
Wa27f M22520/1-04 MS27495a16  
MS27495a20 M81969/14-10  
MS27495a16 M81969/14-03  
16  
bꢊꢎꢇ  
yꢊꢊꢀw  
bꢊꢎꢇ  
12  
Wa27f M22520/1-04  
Dak95-12b  
Drk95-12b  
M81969/14-04  
yꢊꢊꢀw  
Wꢏꢃꢅꢇ  
SOCkETS  
Metal  
plaStiC  
turret  
heaD  
(loCator)  
Color  
hanD  
CriMp  
tool  
turret  
heaD  
(loCator)  
poWer  
CriMp  
tool  
poWer  
tool  
loCator  
ContaCt  
Size  
inSertion/  
extraCtion  
tool  
inSertion  
tool  
extraCtion  
tool  
inSertion extraCtion  
tip Color tip Color  
22D  
20  
M22520/2-01 M22520/2-09  
M22520/1-01 M22520/1-04  
M22520/1-01 M22520/1-04  
M22520/1-01 M22520/1-04  
-
Wa22 M22520/2-09 MS27495a22M MS27495a22M M81969/14-01  
gꢋꢇꢇꢄ  
rꢇd  
Wꢏꢃꢅꢇ  
oꢋꢁꢄꢆꢇ  
Wꢏꢃꢅꢇ  
rꢇd  
Wa27f M22520/1-04 MS27495a20  
Wa27f M22520/1-04 MS27495a16  
MS27495a20 M81969/14-10  
MS27495a16 M81969/14-03  
16  
bꢊꢎꢇ  
yꢊꢊꢀw  
bꢊꢎꢇ  
12  
Wa27f M22520/1-04  
Dak95-12b  
Drk95-12b  
M81969/14-04  
yꢊꢊꢀw  
Wꢏꢃꢅꢇ  
For assistance in North America: +1 800.642.8750 for Pricing/Delivery or +1 800.523.0727 Tech Support • www.peigenesis.com sales@peigenesis.com  
54  
 
DIMEꢀSIOꢀS  
PLUgS  
MS27467/ DJT16  
1.234 MAX  
.241  
MIN  
MASTER POLARIZING KEY  
.060 MAX  
INSERT  
PROTRUSION  
A MAX O  
OVER  
KNURL  
B
ACCESSORY THREAD  
R.F.I. SPRING  
(REF)  
BLUE BAND  
Shell Size  
a Dia. +/-.020 (+/- 0.51)  
0.859 (21.81)  
b threaD unef-2a  
0.4375-28  
9
11  
13  
15  
0.984 (24.99)  
1.156 (29.36)  
0.5625-24  
0.6875-24  
1.281 (32.53)  
0.8125-20  
17  
19  
21  
23  
25  
1.406 (35.71)  
1.516 (38.50)  
1.641 (41.68)  
1.766 (44.85)  
1.891 (48.03)  
0.9375-20  
1.0625-18  
1.1875-18  
1.3125-18  
1.4375-18  
FLANgE MOUNT  
MS27466/ DJT10  
1.263 MAX  
J
H MAX  
.125 MAX  
MASTER POLARIZING KEYWAY  
.060 MAX  
INSERT  
PANEL THICKNESS  
Eø  
MOUNTING HOLE  
TYP. 4 PLACES  
PROTRUSION  
Gø  
Fø  
(TYP)  
Cø  
B
(TYP)  
RECOMMENDED PANEL CUTOUT  
D ACCESSORY  
THREAD  
B
(TYP.)  
A
BLUE GLANDS  
(TYP.)  
C Dia.  
+/- .003  
(+/- .076)  
e Dia.  
+.010/-.005  
(+ .254/ -.127)  
g Dia.  
+/- .005  
(+/- .127)  
a +/- .020  
Shell Size  
b +/- .005  
(+/- .127)  
D threaD  
unef-2a  
J +.000/ -.005  
(+ 0 / -.127)  
f Dia. Min.  
h Max.  
(+/- .508)  
9
0.938 (23.82) 0.719 (18.26) 0.570 (14.47)  
1.031 (26.18) 0.812 (20.62) 0.698 (17.72)  
1.125 (28.57) 0.906 (23.01) 0.848 (21.53)  
1.219 (30.96) 0.969 (24.61) 0.973 (24.71)  
1.312 (33.32) 1.062 (26.97) 1.098 (27.88)  
1.438 (36.52) 1.156 (29.36) 1.205 (30.60)  
1.562 (39.67) 1.250 (31.75) 1.330 (33.78)  
1.688 (42.87) 1.375 (34.92) 1.455 (36.95)  
1.812 (46.02) 1.500 (38.10) 1.580 (40.13)  
0.4375-28  
0.5625-24  
0.6875-24  
0.8125-20  
0.9375-20  
1.0625-18  
1.1875-18  
1.3125-18  
1.4375-18  
0.128 (3.25) 0.516 (13.10) 0.128 (3.25)  
0.128 (3.25) 0.664 (16.86) 0.128 (3.25)  
0.128 (3.25) 0.750 (19.05) 0.128 (3.25)  
0.128 (3.25) 0.906 (23.01) 0.128 (3.25)  
0.128 (3.25) 1.016 (25.80) 0.128 (3.25)  
0.128 (3.25) 1.141 (28.98) 0.128 (3.25)  
0.128 (3.25) 1.266 (32.15) 0.128 (3.25)  
0.147 (3.73) 1.377 (34.97) 1.54 (39.11)  
0.147 (3.73) 1.484 (37.69) 1.54 (39.11)  
.100 (2.54)  
.100 (2.54)  
.100 (2.54)  
.100 (2.54)  
.100 (2.54)  
.100 (2.54)  
.130 (3.30)  
.130 (3.30)  
.130 (3.30)  
0.632 (16.05)  
0.632 (16.05)  
0.632 (16.05)  
0.632 (16.05)  
0.632 (16.05)  
0.632 (16.05)  
0.602 (15.29)  
0.602 (15.29)  
0.602 (15.29)  
11  
13  
15  
17  
19  
21  
23  
25  
All dimensions in inches (millimeters in parenthesis)  
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.  
Specifications subject to change.  
55  
DIMEꢀSIOꢀS  
JAM NUT RECEPTACLE  
MS27484/ DJT14  
1.225 MAX.  
O-RING  
MASTER POLARIZING KEYWAY  
.060 MAX.  
PANEL NUT  
INSERT PROTRUSION  
øA  
F
øG  
B FLAT  
D THREAD  
E THREADS  
BLUE BANDS &  
BAYONET HEADS  
a Dia. +/-.016 b flat + .000/- .010  
f + .000/- .010  
(+.000/-.254)  
g Dia. + .000/- .010  
(+.000/-.254)  
Shell Size  
9
D threaD unef -2a e threaD unef -2a  
(+/- .406)  
(+.000/-.254)  
1.188 (30.18)  
0.655 (16.64)  
0.4375-28  
0.6875-24  
0.670 (17.02)  
0.700 (17.78)  
11  
13  
15  
1.375 (34.93)  
1.500 (38.10)  
1.625 (41.28)  
0.755 (19.18)  
0.942 (23.93)  
1.066 (27.08)  
0.5625.24  
0.6875-24  
0.8125-20  
0.8125-20  
1.000-20  
1.1250-18  
0.771 (19.58)  
0.955 (24.26)  
1.085 (27.60)  
0.825 (20.96)  
1.010 (25.65)  
1.135 (28.83)  
17  
19  
21  
23  
25  
1.750 (44.45)  
1.938 (49.23)  
2.062 (52.37)  
2.188 (55.58)  
2.312 (58.72)  
1.191 (30.25)  
1.316 (33.43)  
1.441 (36.60)  
1.566 (39.78)  
1.691 (42.95)  
0.9375-20  
1.0625-18  
1.1875-18  
1.3125-18  
1.4375-18  
1.2500-18  
1.3750-18  
1.5000-18  
1.6250-18  
1.7500-18  
1.210 (30.73)  
1.335 (33.91)  
1.460 (37.08)  
1.585 (40.26)  
1.710 (43.43)  
1.260 (32.00)  
1.385 (35.18)  
1.510 (38.35)  
1.635 (41.53)  
1.760 (44.70)  
All dimensions in inches (millimeters in parenthesis)  
For assistance in North America: +1 800.642.8750 for Pricing/Delivery or +1 800.523.0727 Tech Support • www.peigenesis.com sales@peigenesis.com  
56  
ACCESSORIES  
DUMMꢀ RECEPTACLES, DUST CAPS & PLUg CAPS  
reCeptaCle DuSt CapS  
DJt  
DuMMy reCeptaCleS  
plug DuSt Cap  
for flangeD  
for JaM nut  
9
M38999/9-9b  
M38999/9-11b  
M38999/9-13b  
M38999/9-15b  
M38999/9-17b  
M38999/9-19b  
M38999/9-21b  
M38999/9-23b  
M38999/9-25b  
MS27502**9C  
MS27502**9n  
MS27501**9C  
MS27501**11C  
MS27501**13C  
MS27501**15C  
MS27501**17C  
MS27501**19C  
MS27501**21C  
MS27501**23C  
MS27501**25C  
11  
13  
15  
17  
19  
21  
23  
25  
MS27502**11C  
MS27502**13C  
MS27502**15C  
MS27502**17C  
MS27502**19C  
MS27502**21C  
MS27502**23C  
MS27502**25C  
MS27502**11n  
MS27502**13n  
MS27502**15n  
MS27502**17n  
MS27502**19n  
MS27502**21n  
MS27502**23n  
MS27502**25n  
** Select Code for Plating  
B = Olive Drab Chromate over Cadmium over ꢀickel  
F = Electroless ꢀickel  
A = ꢄold Iridite over Cadmium ꢀickel  
C = Hard Anodized  
CABLE CLAMPS  
Cable range  
Max  
Straight  
loW CoSt  
right angle  
loW CoSt  
DJt  
Min  
inCheS  
MM  
inCheS  
MM  
5.94  
9
M85049/49-2-8**  
M85049/49-2-10**  
M85049/49-2-12**  
M85049/49-2-14**  
M85049/49-2-16**  
M85049/49-2-18**  
M85049/49-2-20**  
M85049/49-2-22**  
M85049/49-2-24**  
M85049/47**8  
M85049/47**10  
M85049/47**12  
M85049/47**14  
M85049/47**16  
M85049/47**18  
M85049/47**20  
M85049/47**22  
M85049/47**24  
0.098  
0.153  
0.190  
0.260  
0.283  
0.325  
0.343  
0.381  
0.418  
2.49  
0.234  
11  
13  
15  
17  
19  
21  
23  
25  
3.89  
4.83  
6.60  
7.19  
8.25  
8.71  
9.68  
10.62  
0.234  
0.328  
0.457  
0.614  
0.634  
0.698  
0.823  
0.853  
5.94  
8.33  
11.61  
15.60  
16.10  
17.73  
20.90  
21.67  
** Select Code for Plating  
ꢁ = Olive Drab Chromate over Cadmium over ꢀickel  
ꢀ = Electroless ꢀickel  
A = Hard Anodized  
All dimensions in inches (millimeters in parenthesis)  
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.  
Specifications subject to change.  
57  
ACCESSORIES  
STANDARD MIL-SPEC  
S = Straight  
SealeD eMi/rfi a = 90 DegreeS  
b = 45 DegreeS  
Mil-SpeC  
prefix  
enDbell type  
DeSCription  
Dꢇsꢃꢆꢄꢇd ꢈꢀꢋ ꢎsꢇ wꢃꢅꢏ sꢅꢋꢁꢃꢆꢏꢅ ꢀꢋ ꢋꢃꢆꢏꢅ ꢁꢄꢆꢊꢇ sꢏꢋꢃꢄꢍ ꢐꢀꢀꢅs.  
a ꢍꢄꢎꢋꢊꢇd ꢋꢇꢁꢋ sꢇcꢅꢃꢀꢄ wꢃꢅꢏ ꢁ ꢐꢀꢀꢅ ꢆꢋꢀꢀꢑꢇ ꢉꢋꢀꢑꢃdꢇ ꢁꢄ  
ꢇꢂcꢇꢊꢊꢇꢄꢅ sꢎꢋꢈꢁcꢇ ꢈꢀꢋ ꢅꢏꢇ ꢐꢀꢀꢅ ꢅꢀ ꢆꢋꢁꢐ ꢅꢏꢇ mꢇꢅꢁꢊ ꢇꢄdꢐꢇꢊꢊ.  
M85049/62  
y
n
y
n
n
n
y
y
S
S
S
S
hꢇꢁꢅ Sꢏꢋꢃꢄꢍ bꢀꢀꢅ adꢁꢉꢅꢇꢋs  
aꢑꢁꢃꢊꢁꢐꢊꢇ wꢃꢅꢏ ꢊꢀcꢍ wꢃꢋꢇ ꢁꢄd dꢋꢁꢃꢄ ꢏꢀꢊꢇs.  
Sꢏꢋꢃꢄꢍ bꢀꢀꢅs ꢀꢄ ꢉꢁꢆꢇs 168-169.  
Sꢇꢇ hꢇꢁꢅ  
a
nꢀꢄ-ꢇꢄꢑꢃꢋꢀꢄmꢇꢄꢅꢁꢊ, dꢇsꢃꢆꢄꢇd ꢈꢀꢋ ꢎsꢇ wꢃꢅꢏ jꢁcꢍꢇꢅꢇd cꢁꢐꢊꢇ,  
M85049/32  
M85049/17  
M85049/29  
eꢂꢅꢇꢄdꢇꢋ bꢁcꢍsꢏꢇꢊꢊ wꢃꢅꢏ cꢁꢐꢊꢇ cꢊꢁmꢉ ꢁꢊꢊꢀws ꢇꢂꢅꢋꢁ sꢉꢁcꢇ ꢅꢀ ꢐꢋꢇꢁꢍ ꢀꢎꢅ ꢅꢏꢇ wꢃꢋꢇs ꢁꢄd sꢅꢃꢊꢊ ꢉꢋꢀꢑꢃdꢇ  
sꢅꢁꢃꢄ ꢋꢇꢊꢃꢇꢈ cꢊꢁmꢉꢃꢄꢆ ꢅꢀ ꢅꢏꢇ ꢀꢎꢅsꢃdꢇ ꢀꢈ ꢅꢏꢇ cꢁꢐꢊꢇ jꢁcꢍꢇꢅ.  
tꢏꢃs eMi/rfi sꢏꢃꢇꢊdꢃꢄꢆ ꢇꢄꢑꢃꢋꢀꢄmꢇꢄꢅꢁꢊꢊꢌ sꢇꢁꢊꢃꢄꢆ ꢇꢄdꢐꢇꢊꢊ  
eꢄꢑꢃꢋꢀꢄmꢇꢄꢅꢁꢊ Sꢏꢃꢇꢊdꢇd eꢄdꢐꢇꢊꢊ  
ꢈꢇꢁꢅꢎꢋꢇs ꢁ sꢅꢁꢄdꢁꢋd sꢅꢌꢊꢇ cꢁꢐꢊꢇ cꢊꢁmꢉ wꢃꢅꢏ ꢆꢊꢁꢄd sꢇꢁꢊ ꢁꢅ  
ꢅꢏꢇ ꢇꢄd ꢀꢈ ꢁꢄd ꢇꢂꢅꢇꢄdꢇꢋ sꢅꢌꢊꢇ ꢐꢁcꢍsꢏꢇꢊꢊ.  
tꢏꢃs eMi/rfi sꢏꢃꢇꢊdꢃꢄꢆ ꢄꢀꢄ-ꢇꢄꢑꢃꢋꢀꢄmꢇꢄꢅꢁꢊꢊꢌ sꢇꢁꢊꢃꢄꢆ  
ꢇꢄdꢐꢇꢊꢊ ꢈꢇꢁꢅꢎꢋꢇs ꢁ sꢅꢁꢄdꢁꢋd sꢅꢌꢊꢇ cꢁꢐꢊꢇ cꢊꢁmꢉ.  
nꢀꢄ-eꢄꢑꢃꢋꢀꢄmꢇꢄꢅꢁꢊ Sꢏꢃꢇꢊdꢇd eꢄdꢐꢇꢊꢊ  
bꢁꢄdꢃꢄꢆ ꢁdꢁꢉꢅꢇꢋs ꢎꢅꢃꢊꢃꢒꢇ ꢁ ꢐꢁꢄd ꢀꢈ mꢇꢅꢁꢊ ꢅꢏꢁꢅ ꢈꢁsꢅꢇꢄs  
ꢁꢄd ꢆꢋꢀꢎꢄds cꢁꢐꢊꢇ sꢏꢃꢇꢊds ꢅꢀ ꢅꢏꢇ ꢀꢎꢅsꢃdꢇ ꢀꢈ ꢇꢄdꢐꢇꢊꢊs.  
tꢏꢃs mꢇꢅꢏꢀd ꢀꢈ ꢅꢇꢋmꢃꢄꢁꢅꢃꢄꢆ sꢏꢃꢇꢊds ꢏꢁs ꢁdꢑꢁꢄꢅꢁꢆꢇs ꢃꢄ  
ꢅꢏꢁꢅ ꢅꢏꢇꢌ ꢅꢌꢉꢃcꢁꢊꢊꢌ ꢎsꢇ ꢅꢀꢀꢊs ꢅꢀ ꢅꢃꢆꢏꢅꢇꢄ ꢅꢋꢃm ꢅꢏꢇ ꢐꢁꢄds.  
tꢏꢇsꢇ ꢅꢀꢀꢊs mꢁꢍꢇ ꢅꢏꢇ ꢅꢇꢋmꢃꢄꢁꢅꢃꢀꢄ ꢅꢃꢆꢏꢅ, ꢋꢇꢉꢇꢁꢅꢁꢐꢊꢇ,  
ꢋꢇwꢀꢋꢍꢁꢐꢊꢇ (ꢃꢈ ꢌꢀꢎ mꢁꢍꢇ ꢁ mꢃsꢅꢁꢍꢇ jꢎsꢅ cꢎꢅ ꢅꢏꢇ ꢐꢁꢄd ꢀꢈꢈ  
ꢁꢄd sꢅꢁꢋꢅ ꢁꢆꢁꢃꢄ) ꢁꢄd ꢈꢁcꢃꢊꢃꢅꢁꢅꢇs sꢇꢋꢑꢃcꢇ. bꢁꢄdꢃꢄꢆ ꢁdꢁꢉꢅꢇꢋs  
ꢏꢇꢊꢉ ꢊꢀwꢇꢋ ꢅꢏꢇ ꢅꢀꢅꢁꢊ ꢁꢉꢉꢊꢃꢇd cꢀsꢅ ꢐꢌ ꢏꢁꢑꢃꢄꢆ sꢃmꢉꢊꢇꢋ  
dꢇsꢃꢆꢄs ꢅꢏꢁꢅ ꢏꢁꢑꢇ ꢈꢇwꢇꢋ ꢉꢁꢋꢅs wꢃꢅꢏ ꢎꢄcꢀmꢉꢊꢃcꢁꢅꢇd  
ꢁssꢇmꢐꢊꢌ ꢉꢋꢀcꢇdꢎꢋꢇs.  
M85049/85  
M85049/86  
M85049/87  
S
b
a
y
y
bꢁꢄdꢃꢄꢆ adꢁꢉꢅꢇꢋ  
M85049/27  
n
n
S
Cꢀmꢉꢋꢇssꢃꢀꢄ nꢎꢅ  
Wꢃꢋꢇ Sꢇꢁꢊ Cꢀmꢉꢋꢇssꢃꢀꢄ nꢎꢅ  
ꢀOTE: If military-standard versions won’t work for your applications, please contact us with your requirements.  
For assistance in North America: +1 800.642.8750 for Pricing/Delivery or +1 800.523.0727 Tech Support • www.peigenesis.com sales@peigenesis.com  
58  
ASSEMBLIꢀSTRꢃCTIOꢀS  
WIRE STRIPPINg  
Strip insulation from end of wire to be crimped. (See table  
for proper stripping dimensions.) Do not cut or damage  
wire strands.  
Wire Size  
22, 22M, 22D  
a
.125 (3.18)  
.188 (4.77)  
.188 (4.77)  
.188 (4.77)  
.335 (8.51)  
.470 (11.99)  
A
20  
16  
12  
10  
8 (ꢉꢀwꢇꢋ)  
CONTACT CRIMPINg  
correct crimp  
incorrect crimp  
STEP 1: Strip wires. See above for correct strip  
length for contact. Insert wire into rear of contact.  
Wire insulation must push against rear of contact.  
Wire must be visible through inspection hole.  
STEP 2: M22520 series crimp tool and locator  
is recommended. See page 54 for choice of tur-  
STEP 3: Insert contact and wire into tool jaws.  
To crimp, squeeze handles together fully until  
ratchet releases and allows handles to expand;  
otherwise, contact cannot be extracted from tool  
jaws. Maintain slight insertion pressure on wire  
while crimping contact to wire.*  
a
ret head and selection setting according to correct  
size, part number and wire gauge size.  
CONTACT INSERTION  
STEP 1: Remove hardware from plug or receptacle  
and slip over wire bundle in proper order for  
reassembly.  
STEP 2: Using proper plastic or metal insertion tool for  
corresponding contact, position wire in tip of the tool  
so that the tool tip presses against the contact shoulder. contact and tool tip into center contact cavity.  
STEP 3: Press tool against contact shoulder  
and, with firm and even pressure, insert wired  
STEP 4: When contact bottoms, a slight “click” can  
be heard as tines of metal retaining clip snap into  
place behind contact shoulder.  
STEP 5: Remove tool and pull back lightly on wire  
to make sure contact is properly seated. Repeat  
operation with remainder of contacts to be inserted,  
beginning with the center cavity and working  
outward in alternating rows.  
STEP 6: After all contacts are inserted, fill any  
empty cavities with wire sealing plugs. Reassemble  
plug or receptacle hardware.  
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.  
Specifications subject to change.  
59  
ASSEMBLIꢀSTRꢃCTIOꢀS  
STEP 1: Remove hardware from plug or receptacle  
STEP 2: Using plastic or metal extraction tool with  
proper color code corresponding to contact size,  
place wire in tool.  
STEP 3: Insert tool into contact cavity until tool  
tip bottoms against the contact shoulder, expanding  
clip retaining tines.  
and slide hardware back along wire bundle.  
STEP 4: Hold wire firmly in tool and extract wired  
contact and tool. Repeat operation for all contacts  
to be extracted.  
STEP 5: Fill any empty cavities with wire sealing  
plugs. Reassemble plug or receptacle hardware.  
ꢀote: DTS series shown.  
For assistance in North America: +1 800.642.8750 for Pricing/Delivery or +1 800.523.0727 Tech Support • www.peigenesis.com sales@peigenesis.com  
60  

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