EG8169-000 [TE]
Raychem Application Tooling;
| 型号： | EG8169-000 |
| 厂家： | 
TE CONNECTIVITY |
| 描述： | Raychem Application Tooling |
| 文件： | 总40页 (文件大小：3711K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Raychem
Application Tooling
The Tools to Make Every Connection Count
AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
Raychem Application Tooling
The Tools to Make Every Connection Count
TE Connectivity (TE) offers a variety of dependable
HIGH QUALITY
hand and bench-mount tools for crimping Raychem
devices and heating heat-shrinkable products. The
tools help give you more accuracy in terminations—
increasing productivity, reducing rework, and taking
the guesswork out of procedures. With easy-to-use
controls and ergonomic design, Raychem tools help
make the job go faster and easier.
• Manufactured to TE Connectivity’s
strict quality standards
• Tools are designed to make every job
easy and trouble-free
• Made from the highest quality
materials for low cost of ownership
EASY TO USE
HAND CRIMPING TOOLS
AD-1377 Hand Crimping Tool
AD-1522-1 Hand Crimping Tool
AD-1381 Hand Crimping Tool
3
4
5
• Designed and developed with the
operator in mind
• Convenient, easy to use features
make installations faster and easier
INFRARED HEATING TOOLS
• More choice in tooling, from
simple hand tools to advanced,
automatic operation
IR-550/ED-7 Heating Tool and Controller Kit
IR-550 Infrared Heating Tools
6
8
Mini-Ray MK5 Infrared Heating Tool
Mini-Ray MK4 Heating Tool Systems
10
12
APPLICATION SPECIFIC
• Tools offered by TE are designed
to aid in the installation of
HOT AIR HEATING TOOLS
TE wire and cable products
CV2014 Series ThermoGun Heating Tool
CV1981 and CV1983 Series ThermoGun Heating Tools
HL1920E and HL2020E Heat Guns
15
17
• Decades of experience are
applied to the development of all
TE installation tools
20
• Choose from a wide range of tools
for any cable management task
COMPRESSED AIR HEATING TOOLS
AA-400 Super Heater Compressed Air Heating Tool
HT-900B Compressed Air Nitrogen Heater Tools
22
24
HEATING TOOLS FOR TINEL-LOCK RING SCREENED TERMINATIONS
AD-5000 Installation Tool
26
AD-5020 Installation Tool
28
30
RH-396X Tinel-Lock Installation Tool
UNDERWATER SPLICE KIT
Underwater Cable Splice (UWCS) Kit
32
ACCESSORIES
AD-1319-9 Holding Fixture for Heat-Shrinkable Devices
34
36
PRODUCTS AND RECOMMENDED TOOLING
TE Components . . .TE Technology . . .TE Know-how . . .
AMP | AGASTAT | CII | HARTMAN | KILOVAC | MICRODOT | NANONICS | POLAMCO | Raychem
SEACON | Rochester | DEUTSCH
Empower Engineers to Solve Problems, Moving the World Forward.
AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
PAGE 2
Raychem AD-1377
Hand Crimping Tool
VERSATILE
• Crimps MiniSeal splices, covering a
wire range from 26 to 12 AWG
• Ratchet-controlled release handle
• Pre-set crimp depth that provides
the optimum combination of tensile
strength and insulation integrity in
the finished splice
HIGH PERFORMANCE
• Built-in ratchet system ensures
full cycling of the tool and prevents
early release
AD-1377 Hand Crimping Tool
Tool is used for crimping wire terminations with MiniSeal splices.
AD-1377-CRIMP-TOOL-3-CVTY
MIL-DTL-22520/37-01
• Designed for an easy and smooth
effort to achieve the crimp
The Raychem AD-1377 crimp tool from TE is designed for MiniSeal
splices. It has a pre-set crimp depth that provides the optimum
combination of tensile strength and insulation integrity in the finished
splice. The ratcheted release ensures full closure of the tool to help
prevent undercrimping.
• Inside cavities are polished to
bring maximum reliability to the
crimping operation
QUALIFICATIONS
The tool is calibrated with standard gauge pins or with TE calibration
gauge AD-1386. The drawing supplied with the tool defines appropriate
cavity dimensions as diameters for the “Go” and “No Go” conditions.
• Tool: MIL-DTL-22520/37-01
• Calibration Gauge:
MIL-DTL-22520/39-01
Specifications
DIMENSION
• Overall Length: 230 mm (9”) approx.
WEIGHT
• 350 g (12.3 oz.)
Ordering Information
AD-1377 Crimp Tool for MiniSeal Splices
Model
Description
Part No.
Mil Spec MiniSeal Splice Crimp Tool AD-1377
MiniSeal Splice Crimp Tool
Calibration Gauge
AD-1377-CRIMP-TOOL-3-CVTY
AD-1377-S-SPEC-CRIMP-TOOL
AD-1386-CALIBRATION-GAUGE
992008-000
959025-000
992013-000
Accessories and Replacement Parts
Parts
Crimp Locator
Spring
Description
Part No.
AD-1377-103-CRIMP-LOCATOR
AD-1377-P-E118-TOR-SPRNG
994855-000
994123-000
ROHS Information can be found at the following website: http://www.te.com/customersupport/productcompliance/
This product must not be disposed of as municipal waste.
AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
PAGE 3
Raychem AD-1522-1
Hand Crimping Tool
VERSATILE
• Crimps DuraSeal crimp splices,
covering a range from 22 to 10 AWG
EASY TO USE
• Ratchet-controlled release handle
• Pre-set crimp depth that provides
the optimum combination of tensile
strength and insulation integrity in
the finished splice
HIGH PERFORMANCE
• Built-in ratchet system ensures
full cycling of the tool and prevents
early release
AD-1522-1 Hand Crimping Tool
Tool is used for completing wire terminations using
DuraSeal splices.
• Designed for an easy and smooth
effort to achieve the crimp
• Inside cavities are polished to
bring maximum reliability to the
crimping operation
The Raychem AD-1522-1 crimp tool from TE can be used on all
DuraSeal splices. It has a pre-set crimp depth that provides the
optimum combination of tensile strength and insulation integrity
in the finished splice. The ratcheted release ensures full closure
of the tool to help prevent undercrimping.
The tool is calibrated with standard gauge pins or with
TE calibration gauge AE-2245. The drawing supplied with the
tool defines appropriate cavity dimensions as diameters for
the “Go” and “No Go” conditions.
Specifications
DIMENSION
• Overall Length: 230 mm (9") approx.
WEIGHT
• 350 g (12.3 oz.)
PRODUCT RANGE
• DuraSeal Crimp Splices and Terminals
Ordering Information
AD-1522-1 Crimp Tool for DuraSeal Splices
Product
Crimp Tool
Description
AD-1522-1-CRIMPING-TOOL
AE-2245
Part No.
047011-000
020435-000
Calibration Gauge
ROHS Information can be found at the following website: http://www.te.com/customersupport/productcompliance/
This product must not be disposed of as municipal waste.
AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
PAGE 4
Raychem AD-1381
Hand Crimping Tool
VERSATILE
• Crimps cold-applied gel-filled
splices, covering a wire range from
26 to 12 AWG
EASY TO USE
• Ratchet-controlled release handle
• Pre-set crimp depth that provides
the optimum combination of tensile
strength and insulation integrity in
AD-1381 Hand Crimping Tool
the finished splice
Tool is used to crimp cold-applied gel-filled splices with wires
ranging from 26 to 12 AWG.
HIGH PERFORMANCE
The Raychem AD-1381 crimping tool from TE terminates
cold-applied splices, which are TE’s in-line, sealed, crimp splices
designed for 150°C applications.
• Built-in ratchet system ensures
full cycling of the tool and prevents
early release
The tool has a pre-set crimp depth that provides the optimum
combination of tensile strength and insulation integrity in the finished
splice. The ratcheted release ensures full closure of the tool to help
prevent undercrimping.
• Designed for an easy and smooth
effort to achieve the crimp
QUALIFICATIONS
The tool is calibrated with standard gauge pins or with the TE
calibration gauge AD-1382. The drawing supplied with the tool
defines appropriate cavity dimensions as diameters for the
“Go” and “No Go” conditions.
• Tool: MIL-DTL-22520/44-01
• Calibration Gauge:
MIL-DTL-22520/39-03
Specifications
DIMENSION
• Overall Length: 230 mm (9") approx.
WEIGHT
• 350 g (12.3 oz.)
COLD-APPLIED SPLICE PRODUCT RANGE
• D-436-36-COLD: 26 to 20 AWG wire range
• D-436-37-COLD: 18 to 16 AWG wire range
• D-436-38-COLD: 14 to 12 AWG wire range
Ordering Information
AD-1381 Hand Crimping Tool
Model
Description
Part No.
AD-1381 Hand Crimping Tool
Calibration Gauge
AD-1381-CRIMP-TOOL-3-CVTY
AD-1382-CALIBRATION-GAUGE
CS1660-000
992013-000
ROHS Information can be found at the following website: http://www.te.com/customersupport/productcompliance/
This product must not be disposed of as municipal waste.
AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
PAGE 5
Raychem IR-550/ED-7
Heating Tool and Controller Kit
COMPREHENSIVE
• Controller and foot-pedal-operated
portable infrared heating tool
• Controller keypad enables the
selection of the operation mode up
to 20 stored programmed sequences
EASY TO USE
• Provides reliable installation of
SolderSleeve and MiniSeal devices,
SolderTacts contacts, and
TE heat-shrinkable products
• Controller can be used in a manual
or automatic mode
FLEXIBLE OPERATION
IR-550/ED-7 Heating Tool and Controller Kit
Kit is used to install SolderSleeve and MiniSeal devices,
SolderTacts contacts, and TE heat-shrinkable products.
• Manual Mode: Applies full power
when foot pedal is depressed, and
removed power when the pedal is
released
The Raychem IR-550/ED-7 from TE provides a convenient
portable electric infrared heating tool and controller. This system
gives fast, reliable installations of SolderSleeve devices, MiniSeal
devices, SolderTacts contacts, and TE heat-shrinkable products.
• Automatic Mode: Controls duration
and level of power according to
a preset sequence stored in
memory when foot pedal is pressed
and released
The foot-pedal-operated, benchtop tool allows both manual
and automatic control of the heating tool. In the manual mode,
the operator uses the foot pedal to start and stop the heating
sequence. In the automatic mode, the power and duration of
heating—including varying levels and times in the sequence—
allow consistent and precise application of heat. The controller
can store up to 20 sequences in memory.
Specifications
INPUT POWER
• IR-550/ED-7-KIT: 220 V, 50 Hz, 7.3 A
• ED-7-001-550 Controller: 220 V, 50 Hz, 2.8 A
• IR-550-MK3-CE-MINUS Heating Tool: 220 V, 50 Hz, 4.5 A
DIMENSIONS
• ED-7-001-550: 160 mm x 120 mm x 250 mm (6.29" x 4.7" x 9.8")
• IR-550-MK3-CE-MINUS: 113.2 mm x 119.3 mm x 250 mm
(4.46” x 4.7” x 9.8”)
WEIGHT
• IR-550/ED-7-KIT: 8.7 kg (19.1 lb.)
• ED-7-001-550: 6.2 kg (13.6 lb.)
• IR-550-MK3-CE-MINUS: 2.5 kg (5.5 lb.)
AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
PAGE 6
Application Tooling
Ordering Information
IR-550/ED-7 Heating Tool and Controller Kit
Model
Description
Part No.
IR-550/ED-7 Heating Tool and Controller
IR-550/ED-7-KIT
CV1032-000
Accessories and Replacement Parts
Parts
Infrared Heating Tool
Description
Part No.
IR-550-MK3-CE-MINUS-00
ED-7-001-550
CY8483-000
CV2777-000
F95965-000
F91912-000
007510-000
993770-000
Controller*
Lamp 220/230 500 W Lamp
Foot Switch Assembly
IR-550-303-CE-LAMP
IR-550-301-CE-FOOT-SW-ASSY
IR-550-238-VIEWING-WINDOW
IR-500-24-RG-2-SLD-SL-REF
Viewing Window (frame not included)
RG-2 Reflector, SolderSleeve Reflector, 19 mm (.75")
RG-6 Reflector, Large-Diameter Solder Sleeve
Terminations. Aperture is 25, 4 mm (1.0") wide
IR-550-19-RG-6-NOSECONE
994590-000
Holding Fixture
PCB for Controller
ED-7-001-550-HOLD-FIX
ED-7-001-550-PCB
CV4406-000
CV4408-000
118902-000
Filter
IR-550-237-FLTR-DUAL-COAT
*Controller can be purchased separately.
ROHS Information can be found at the following website: http://www.te.com/customersupport/productcompliance/
This product must not be disposed of as municipal waste.
AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
PAGE 7
Raychem IR-550
Infrared Heating Tools
CAPABLE
• Designed for fast installation of
SolderSleeve terminations, MiniSeal
terminations, SolderTacts contacts,
and heat-shrinkable tubing
• Controls include a power switch, foot
switch, and a handle-mounted switch
• The IR-550-300-MARKIII-CE unit is
CE approved
IR-550-50-MARKII-HT-TOOL - 120 V
SAFE OPERATION
• Fan keeps external surfaces cool and
allows for long-duration heating
• Thermostatic switch helps protect
from overheating
• Optical filter helps reduce glare from
the lamp for safer observation
• A 30-degree base reduces eye strain
and glare to others working nearby
CONVENIENT
IR-550-300-MARKIII-CE - 230 V
• Viewing window enables viewing of
the heating process
IR-550-50-MARKII-HT-TOOL (120 V)
IR-550-300-MARKIII-CE (230 V)
• Foot switch or handle switch
operation
The Raychem IR-550 heating tool from TE is a portable electric
infrared heating tool designed for fast, reliable installation of
Raychem SolderSleeve terminations, MiniSeal terminations,
SolderTacts contacts, and heat-shrinkable tubing.
• Designed primarily as a benchtop
heating tool
The IR-550 heating tool can be used as a hand tool, but is primarily
designed as a bench-top heating tool. As a hand tool, it is operated
using a switch on the handle. As a bench-top heating tool, it can be
operated by either a foot switch or handle switch.
A halogen lamp provides the radiant heat source, and reflectors
focus the heat from the lamp to concentrate it within the work area
of the front reflector. Interchangeable front reflectors are designed
for specific product applications.
An optical filter between the lamp and the work area reduces the
glare from the lamp, allowing the operator to observe the heating
process. The tool also has a viewing window to further reduce glare.
The 30-degree base has been designed to further reduce eye strain
and glare to others working nearby.
The IR-550-50 is a single unit containing both controls and infrared
tool. For the IR-550-300, the control box and infrared tool are
separate units.
AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
PAGE 8
Application Tooling
Specifications
IR-550-50
120 V, 50-60 Hz, 4.5 A
2.5 kg (5.5 lb.)
IR-550-300
Input Power
Weight
230 V, 50–60 Hz, 3 A
4.8 kg (10 lb.) approx.
113 x 120 x 249 mm
(4.46" x 4.7" x 9.8")
Control Box: 152 x 120 x 19.mm (6" x 4.7" x .75")
Tool: 114 x 209 x 249 mm (4.5" x 8.2" x 9.8")
Dimensions
Duty Cycle
Lamp Life
80%, 90-second max. heating times
1000+ hours of intermittent use
Ordering Information
IR-550 Infrared Heating Tools
Model
Description
Part No.
IR-550-50 Heating Tool
IR-550-50-MARKII-HT-TOOL
994350-000
C66438-000
IR-550-300 Heating Tool
IR-550-300-MARKIII-CE
Reflectors
Parts
Description
Part No.
RG-2 Reflector for SolderSleeve Terminations
19.0 mm (.75") Wide Aperture
IR-500-24-RG-2-REFLECTOR
993770-000
RG-6 Reflector For Large-Diameter SolderSleeve Terminations
25.4 mm (1.0") Wide Aperture
IR-550-19-RG-6-NOSECONE
IR-550-39-RG-9-REFLECTOR
IR-550-41-RG-11-REFLECTOR
994590-000
993693-000
993695-000
RG-9 Reflector
9.525 mm (.375") Wide Aperture
RG-11 Reflector;
12.7 mm (9.5") Wide Aperture
Accessories and Replacement Parts
Parts Common to Both IR-550-50 and -300
Description
Part No.
Upgrade Kit: Filter, Viewing Window,
Inner Reflector-Outer Reflector
IR-550-240-Refurb-KIT
529600-000
Filter
Button, Large, Black
IR-550-237-FLTR-DUAL-COAT
AES-IR550-C23-BUTTON
118902-000
C33802-000
007510-000
Viewing Window (Frame Not Included)
Parts for IR-550-50 Only
Lamp (120 V)
IR-550-238-VIEWING-WINDOW
IR-1000-P-N-13-LAMP
993020-000
994375-000
Foot Switch Assembly
Parts for IR-550-300 Only
Lamp (220-230 V), 500 W
Foot Switch Assembly
PC Board
IR-550-216-FOOT-SWITCH-ASSY
IR-550-303-CE-LAMP
IR-550-301-CE-FOOT-SW-ASSY
AES-IR550-63-PC-BRD
F95965-000
F91912-000
576297-000
ROHS Information can be found at the following website: http://www.te.com/customersupport/productcompliance/
This product must not be disposed of as municipal waste.
AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
PAGE 9
Raychem Mini-Ray MK5
Infrared Heating Tool
CONVENIENT
• Portable, lightweight and
convenient for use where workspace
is constrained
• Product being installed is visible
during the heating cycle
• Available as a complete kit,
comprised of manual control box,
hand tool, AT3130 reflector and
spare bulb
SAFE AND EFFICIENT
• Heat energy is derived from a
tungsten halogen lamp and focused
onto the product with a reflector
Mini-Ray MK5 Infrared Heating Tool
Tool is designed for installing SolderSleeve termination products
up to 9 mm diameter.
• Optical filter eliminates unwanted UV
emissions and excess visible light,
reducing glare for the operator
• UL Approved
IR1759-MK5-AT3130-ED-CONT
The Raychem Mini-Ray MK5 tool from TE is a hand-held infrared
heating tool designed for use in installing TE’s SolderSleeve
termination products. The tool is portable, lightweight and
convenient for use where workspace is constrained.
EASY TO USE
• Hand-held unit with simple
trigger operation
The hand tool is fan cooled and has low heat emission, as the
lamp is only energized on demand. The heat energy is derived
from a halogen lamp and is focused onto the product by means
of the reflector design.
• Options available for products up to
9 mm diameter
• Tool can be used with either 230 V
or 110 V (nom.) power supply
The IR1759-MK5 standard aperture is recommended for products
up to 6 mm diameter, and the IR-3104-MK4/A large aperture for
installing products up to 9 mm diameter. This version of the tool
will accept larger diameter components, but uniform heating
cannot be assured.
The Raychem ED-7 controller is a simple unit, with no variable
time or variable power memory functions. It maintains power
to the lamp for as long as the tool’s trigger switch remains
depressed. The controller can be used with either 230 V or 110 V
supply voltage.
ROHS Information can be found at the following
website: http://www.te.com/customersupport/
productcompliance/
This product must not be disposed of as
municipal waste.
NOTE: Control unit ED-7-CONT-230/110V-MK5 is used with
the IR-1759-MK5-GUN and cannot be used with or fitted to
other existing Mini-Ray systems (such as 1759-MK4/A and
IR-3104-Mk4/A hand tool).
AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
PAGE 10
Application Tooling
Specifications
HEATING TOOL
CONTROLLER
• Supply Voltage: 24.0 VAC Nom.
• Typical Operating Temperature: 600°C @ 10-second operation
• Typical Heating Time: 15 to >70 seconds
• Lamp: 250 W tungsten halogen, 800 cycles
• Noise: 51 dB (A)
• Supply Voltage: 230 V, 50 Hz or 110 V, 50-60 Hz
• Input Current: 6.3 A
• Output Voltage: 24.0 VAX
• Weight: 8.0 kg (17.6 lb.)
• Dimension: 160 x 120 x 250 mm
• Weight: 1.1 kg (2.4 lb.)
• Power Cord Length: 3.1 m
Ordering Information
IR-1759 Infrared Heating Tools
Model
Description
Part No.
IR1759-MK5-AT3130-EDCont
(With manual control box, hand tool,
AT3130 reflector and spare bulb)
Mini-Ray Infrared Heating Tool
CV3948-000
Accessories and Replacement Parts
Part
Heating Tool
Description
Part No.
IR-1759-MK5-GUN*
CV4411-000
CV4409-000
Controller
ED-7-CONT-230/110V-MK5*
Reflectors for Standard Aperture
Reflector With Vee Block
AT-3130
AT-3131
988299-000
988300-000
988301-000
879865-000
588701-000
988596-000
Reflector for SolderTacts Contacts
Reflector With Clamps
AT-3132
Reflector With Clamps and 5 mm Mask
Reflector With Special Vee Block
Linear Reflector
AT-3132 -MK31
AT-3191
AE-205
Reflectors For Large Aperture (Requires Conversion Kit AE-897)
Conversion Kit From Standard To Large Aperture
Reflector With Clamps
AE-897
AT-3134
AT-3147
AE-206
966953-000
988303-000
988328-000
988314-000
Reflector With Clamps
Linear Reflector
Inner Reflectors
For Standard Aperture
AE-424 Standard IR-1759
AE-153 3104
547918-000
988285-000
For Large Aperture
Replacement Parts
PCB For Trigger/Handle
IR-1759-MK5-TRIGGER-PCB
IR-1759-MK5-THRMSW-PLT
AES-IR1759-100- FILTER-DUL
ED-7-CONT-MK5-PCB
AE-900
CV4416-000
CV4418-000
431468-000
CV4414-000
277774-000
988208-000
EG2846-000
CV4412-000
Thermal Switch With Plate/Tubing
Dual Filter
Main PCB
Filter Spring IE-1759
Bulb, 250 W, 24 V IR1759/3104
Replacement Connector, De-Pin Tool, and Instructions
Cable, Trigger PCB, Lamp Holder, and Thermal Switch
*Note: Heating tool and controller not sold separately.
NAE-143-3
IR1759-MK5-REPCON-DEPINTL
IR-1759-MK5-CABLE-ASY
AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
PAGE 11
Raychem Mini-Ray MK4
Heating Tool Systems
SAFE AND EFFICIENT
• Product being installed is visible
during the heating cycle
• Optical filter eliminates unwanted UV
emissions and excess visible light,
reducing glare for the operator
• Heat energy from a tungsten
halogen lamp is focused onto the
product with a reflector
VERSATILE
• Controller can be used in a manual
mode with the trigger switch or by
pre-set time and power
• Up to 20 memory locations are
Mini-Ray MK4 Infrared Heating Tool
Designed for installing SolderSleeve termination products
up to 9 mm diameter.
available for the storage of time/
power values
COMPONENTS
IR-1759-MK4/A, IR-3104-MK4/A
ED-7-001/002, ED-7-CONT-230 V/110 V
ED-7-BATTERYBOX-230 V/110 V
• The ED-7-Cont-230 V/110 V
controller is a simple unit, with no
variable time or variable power
memory functions
The Raychem Mini-Ray MK4 tool from TE is a hand held
infrared heating tool designed for use in installing SolderSleeve
termination products. The tool is portable, lightweight and
convenient for use where workspace is restricted.
• The ED-7-001/002 control units
provide controls for both power
and time, and are suitable where the
use of pre-set installation conditions
is required
The hand tool is fan cooled and has low heat emission as the
lamp is only energized on demand. A duty cycle up to 50% is
permissible with a maximum heating time of 50 seconds. With
the ED-7-Cont and ED-7-Batterybox, this duty cycle is fixed
within the controller software.
• The ED-7-Batterybox controller is
designed for remote areas, and can
install approximately 50 x 30 second
installations before recharging
The controllers have a new software feature that improves
filter and bulb life. The heat energy is derived from a halogen
lamp and is focused onto the product by means of the reflector
design. The IR-1759-MK4/A standard aperture is recommended
for products up to 6 mm diameter and the IR-3104-MK4/A large
aperture for products up to 9 mm diameter. This version of
the tool will accept larger diameter components, but uniform
heating is not then assured.
COMPLETE
• A kit product is available, comprising
manual control box, hand tool,
AT3130 reflector and bulb
Note: Current optical filters still fit the older MK III tools.
AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
PAGE 12
Application Tooling
Specifications
Mini-Ray MK4 Heating Tool System
Hand Tool
Control Units
ED-7-Cont
IR-1759/IR-3104
ED-7-001/002
ED-7-Batterybox
230 VAC,
50 Hz and
NP7-12FR
230 VAC, 50 Hz or
110 V, 50-60 Hz
Supply Voltage
Input Current
21.5 VAC nom.
Yuasa 12 V 7 Ah
110 V, 50-60 Hz
2 x 12 V
batteries, not
supplied
—
4 A/10 A
6.3 A
16-22 VAC
(dependent on
program)
Output Voltage
Weight
—
21.5 VAC
22 VDC nominal
6.2 kg
(13.6 lb.)
8.5 kg, 160
(18.7 lb.)
1.1 kg (2.4 lb.)
8.0 kg (17.6 lb.)
Typical Operating
Temperature
500°C @ 10 second operation
15 seconds
—
—
—
—
—
—
—
—
—
Typical Heating Time
Halogen Lamp. Power/
Live, Typical Values
250 W x 24 V average life 10,000
cycles @ 50% duty cycle
Noise
41 dB (A)
3.1 m
—
—
—
—
—
—
Power Cord Length
Dimensions
—
6.3" x 4.7" x 9.8"
Timer A
Memory Locations
(001 and 002 only)
1-250 secs
20 Memory
—
—
—
*Note: Current optical filters still fit the older MK III tools.
Ordering Information
IR-1759 Infrared Heating Tools
Model
Description
Part No.
IR1759-MK4-AT3130-EDCont
Hand tool/Reflector/Control Box
Mini-Ray MK4 Heating Tool System
CF0024-000
IR-1759-MK4/A (1)
IR-3104-MK4/A (1)
Hand tool, standard aperture
Hand tool large aperture
CF0025-000
CF5497-000
Hand tool/standard aperture/
Timed 230 V Control Box
IR1759-MK4AT3130-ED-7-001
EG3472-000
ED-7-001-MK4-230V-50HZ
ED-7-002-MK4-110V-60HZ
ED-7-CONT-230/11OV-MK4
ED-7-BATTBOX-MK4-230/110V
Control Box with time control-230 V
Control Box with time control-110 V
Control Box manual control 110/230
Battery Box†
CF0199-000
CF0201-000
CF0026-000
CF0200-000
†Battery box takes 2X12V batteries, type NP7-12FR. Please note that TE does not supply replacement batteries.
(1) Note: No control box or reflector supplied. Hand tool only.
AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
PAGE 13
Application Tooling
Ordering Information (continued)
Accessories and Replacement Parts
Model
AE-153
Description
Inner reflector for large aperture (3104)*
Inner reflector for standard aperture*
Standard filter*
Part No.
988285-000
547918-000
431468-000
F52511-000
CA3022-000
277774-000
966953-000
988299-000
988300-000
988301-000
879865-000
988303-000
988328-000
588701-000
139128-000
132692-000
585643-000
988208-000
988596-000
988314-000
934630-000
988382-000
988204-000
CM8837-000
AE-424
AES-IR1759-100- FILTER-DUL
AES-IR1759-300-FLT-LRG
ED-7-CONT-PCB
AE-900
Large filter
PCB*
Filter spring IR-1759*
AE-897
Conversion kit for standard to Large aperture*
AT-3130
AT-3131
Reflector to fit standard aperture standard Vee block*
Reflector to fit standard aperture for SolderTacts contacts*
Reflector to fit standard aperture*
Reflector to fit standard aperture with clamps*
Reflector to fit large aperture with standard Vee block*
Reflector to fit large aperture with clamps*
Reflector to fit standard aperture special Vee block*
Transformer
AT-3132
AT-3132-MK31/1
AT-3134
AT-3147
AT-3191
ED-7-CONT-TRANSFORMER
ED-7-BATT-FRONT-PANEL
IR-1759/3104-CABLE-ASSY
NAE-143-3
Comes complete with PCB
Trigger PCB/cable/fan/lamp holder*
Bulb 250 W, 24 V IR1759/3104*
AE-205
Linear reflector for standard aperture
Linear reflector for large aperture
Reflector and conversion kit (see above)
Lamp support
AE-226
AT-3134/AE-897
NAE-109-02
NAE-152-1
Fan
MINIRAY-GUN-CASE
Mini-Ray heat gun case
*Items marked with an asterisk are compatible and can be used with MK2/MK3 IR1759.
ROHS Information can be found at the following website: http://www.te.com/customersupport/productcompliance/
This product must not be disposed of as municipal waste.
AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
PAGE 14
Raychem CV2014 Series
ThermoGun Heating Tool
SPACE AND WEIGHT EFFICIENT
• Ultra compact design
• Lightweight: 600 g (1.32 lb.)
POWERFUL
• Produces temperatures to 650°C
• Electronic steplessly controlled
temperature
• Electronic steplessly controlled
airflow
• Electronic heating element
protection
SAFE
CV2014 Series ThermoGun Heating Tool
Tool is used for installing TE heat-shrink tubing and SolderSleeve
terminations, and for making cable repairs.
• Low noise
• Built in stand
• UL Approved
CV2014-JETS-120V460W-UL
CV2014-JETS-230V460W-EU
CV2014-JETS-230V460W-UK
The small, but powerful Raychem CV2014 hot air gun is
capable of producing temperatures of up to 600°C. It can be
used for installing heat-shrink tubing, SolderSleeve devices,
and cable repair products.
PR Reflectors as shown below can be used with a
reflector adapter.
Specifications
POWER
• Voltage: 120 V (US models) or 230 V (UK/EU models)
• Power Consumption: 460 W
AIR
• Air Flow (@ 20°C): 20 to 80 l/min
TEMPERATURE
• Temperature Range: 40°C to 650°C
DIMENSIONS
• Size (L x ø): 235 mm L × 70 mm dia., 9.25" L x 2.75 dia.
Handle is 40 mm (1.6") dia.
WEIGHT
• 0.6 kg (1.3 lb.) (with 3 m cord)
AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
PAGE 15
Application Tooling
Ordering Information
CV2014 Series ThermoGun Heating Tools
Model
Plug
Description
Part No.
Hot Jet S 120 V/460 W
Hot Jet S 230 V/460 W
UL (US)
CV2014-JETS-120V460W-UL
CV2014-JETS-230V460W-EU
EG2900-000
EG2902-000
Schuko (EU)
Reflectors
Reflector/Application
Description
Part No.
PR Reflector adaptor
PR-38: Large cable repair
CV2014-PR-ADAPTOR
PR-38-REFLECTOR
PR-13-REFLECTOR
PR-13C-REFLECTOR
PR-25-REFLECTOR
PR-25D-REFLECTOR
PR-26-REFLECTOR
PR-33-REFLECTOR
EG3417-000
EG2498-000
991963-000
991974-000
991965-000
989523-000
991967-000
997768-000
PR-13: Tubing up to 6 mm dia.
PR-13-C: Tubing 6 to 12 mm dia.
PR-25: SolderSleeve products up to 6 mm dia.
PR-25-D: SolderSleeve products 6 to 12 mm dia.
PR-26: Miniature SolderSleeve products and small products
PR-33: For SolderSleeve products 20 to 27 mm dia.
ROHS Information can be found at the following website: http://www.te.com/customersupport/productcompliance/
This product must not be disposed of as municipal waste.
AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
PAGE 16
Raychem CV1981 and CV1983 Series
ThermoGun Heating Tools
VERSATILE
• Heavy-duty bench or hand held hot
air tool
• Intelligent e-Drive operating unit
• Digital temperature indicator
(AT models) for easy adjustment to
product requirements
CAPABLE
• Wide temperature range:
40°C to +650°C
• Precise temperature control on AT
models allows tool temperature
to be matched to the heat-shrink
product’s requirements
• Closed-loop controlled temperature
• Open-loop controlled air volume
CV1981 and CV1983 Series ThermoGun Heating Tools
ThermoGun heating tools are used for installation of TE heat-
shrink products, molded parts, and SolderSleeve terminations.
SAFE
• Ergonomic handling
• Modern design
• Safety guard
CV1981 Series ThermoGun Heating Tool
CV1983 Series ThermoGun Heating Tool
Raychem CV1981 and CV1983 Series ThermoGun heating tools
from TE are intelligent, robust, double insulated heavy-duty
tools. The tools use an internal thermocouple to ensure accurate
output temperature.
CV1981 AT model use closed-loop control to ensure that
the set value is achieved even while supply voltage varies
slightly. The digital display shows set temperature and
measured temperature simultaneously. AT models also feature
adjustable airflow.
A motor-driven fan forces air through the heating element,
which is enclosed in a stainless steel barrel and safety guard.
The tool is fitted with power control, to allow for adjustment
of output temperature. An integral stand allows the tool to be
used as a bench tool.
The heating tool is available in a variety of models and is
suited to a wide range of heat-shrink applications. The various
PR Series push-on reflectors are easily and quickly attached
to the gun.
AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
PAGE 17
Application Tooling
Specifications
CV1981
CV1983
Power Consumption
Voltage
1600 W
2300 W/2400 W/3400 W
120 V or 230 V
40°C to 650°C
240 l/min max.
Temperatures
Air Flow (20°C)
Tool: 338 mm L x 90 mm dia. (13.3" L x 3.5" dia.)
Handle: 56 mm (2.2" dia.)
Dimensions
Weight
990 g (2 lb.)
1.3 kg (2.9 lb.)
Ordering Information
Heating Tools
Model
Description
Part No.
CV1981 AT Series (with Controlled Temperature, Adjustable Air Volume, and Digital Display)
230 V, 1600 W, EU Plug
230 V, 1600 W, UK Plug
120 V, 1600 W, US Plug
120 V, 1600 W, CEE Plug
CV1981 ST Series†
CV1981-ATPID-230V1600W-EU
CV1981-ATPID-230V1600W-UK
CV1981-ATPID-120V1600W-US
CV1981-ATPID120V1600W-CEE
EG1106-000
EG1108-000
EG1110-000
EG1112-000
230 V, 1600 W, EU Plug
230 V, 1600 W, Swiss Plug
230 V, 1600 W, UK Plug
120 V, 1600 W, US Plug
120 V, 1600 W, CEE Plug
CV1983 ST Series†
CV1981-ST-230V1600W-EU
CV1981-ST-230V1600W-CH*
CV1981-ST-230V1600W-UK*
CV1981-ST-120V1600W-US*
CV1981-ST-120V1600W-CEE*
EG1114-000
EG1115-000
EG1116-000
EG1118-000
EG1120-000
230 V, 3400 W, EU Plug
230 V, 2300 W, EU Plug
120 V, 2400 W, CEE Plug
230 V, 3400 W, CEE Plug
CV1983-ST-230V3400W-EU
CV1983-ST-230V2300W-EU
CV1983-ST-120V2400W-CEE
CV1983-ST-230V3400W-CEE
EG0998-000
EG1100-000
EG1102-000
EG1104-000
*Note: Refer to TE installation guides and Codes of Practice for appropriate temperature settings.
† ST tooling does not feature digital display.
Accessories and Replacement Parts
Spare/replacement elements for CV1981 and CV1983
Description
Part No.
CV1981-ATSTELEM-230V1600W
CV1981-ATSTELEM-120V1600W
CV1983-STELEM-230V3400W
CV1983-STELEM-230V3400W
CV1983-STELEM-120V2400W
EG8165-000
EG8166-000
EG8167-000
EG8168-000
EG8169-000
AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
PAGE 18
Application Tooling
Accessories and Replacement Parts (continued)
Spares for CV1981MK2-PID, CV1983M2
Description
Part No.
CV-1981-PID-ELEM-120V
CV-1981-PID-ELEM-230V
CV-1983-M2-230V-2200W-ELE
CV-1983-M2-230V-3060W-ELE
179178-000
091282-000
D40442-000
123906-000
Reflectors
Part
Description
Part No.
AD-1962-CV1648-PR.RFL-ADP
AD-1999-Temp-Meas-Rflt
PR-12-REFLECTOR
PR-13-REFLECTOR
PR-13C-REFLECTOR
PR-21-REFLECTOR
PR-24-REFLECTOR
PR-24-A-REFLECTOR
PR-25-REFLECTOR
PR-25-D-REFLECTOR
PR-26-REFLECTOR
PR-27-REFLECTOR
PR-33-REFLECTOR
PR-34-REFLECTOR
PR-ATUM-HTAT-16/4-32/8
AD-7-025
Adaptor to CV1983 for PR Series Reflectors
Temperature Measurement Reflector
For Tubing 6 to 25 mm Dia.
989172-000
932525-000
991973-000
991963-000
991974-000
991984-000
991964-000
991989-000
991965-000
989523-000
991967-000
997858-000
997768-000
989111-000
For Tubing up to 6 mm Dia.
For Tubing 6 - 12 mm Dia.
For Tubing 6 - 25 mm Dia.
For Small Molded Parts and Tubing 25 to 35 mm Dia.
For Small Molded Parts and Tubing 35 to 60 mm Dia.
For SolderSleeve Products up to 6 mm Dia.
For SolderSleeve Products 6 to 12 mm Dia.
For Miniature SolderSleeve Products and Small Products
Special
For SolderSleeve Products 20 to 27 mm Dia.
For SolderSleeve Products 12 to 20 mm Dia.
For HTAT 16/4 - 32/8
463664-000
121629-000
Unicure Heat Shield (HS1)
Accessories and Replacement Parts
Reflectors
A-160-HG
A-170-HG
TG-23
Applications
Up to 19 mm (0.75") Dia. Tubing
Description
Part No.
TG-12/A-160-HG-RFL-SMALL
A-170-HG
991017-000
991018-000
991026-000
991027-000
19 to 51 mm (0.75" to 2") Dia. Tubing
44 to 51 mm (1.75") Dia. Tubing
Molded Parts
TG-23/A-205-HG
TG-24
TG-24-RFL-LGE-BOOT
TG-23 and TG-24 reflectors will fit
CV-1981 and CV-1983 heat guns
using adaptor part 989172-000
AD-1962-CV1648-PR.RFL-ADP
A-160-HG Reflector
A-170-HG Reflector
TG-23 Reflector
ROHS Information can be found at the following website: http://www.te.com/customersupport/productcompliance/
This product must not be disposed of as municipal waste.
AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
PAGE 19
Heat Guns for
Raychem Products
HL1920E
CONVENIENT
• Electronic temperature control
• Hand-held and self-resting
• Industrial grade rubber power cord
RELIABLE
• Thermal fuse
• Dual air vents
• Ergonomic soft grip handle
HL2020E
ADVANCED
Raychem Heat Guns
Tools are designed for installation of TE heat-shrink products
and SolderSleeve devices.
• Electronically controlled hot air tool
with LCD display
• Adjustable by joystick from 80°C to
630°C in 10°C steps
HL1920E
HL2020E
• Current working temperature and
airflow rate is indicated on the display
HL1920E
The HL1920E heat gun is a powerful, electronically controlled
hot air gun with temperature control and cool air stage.
The switch, located on the grip handle, is used for setting
temperature and airflow. The heat gun can be conveniently
operated using one hand.
SAFE, COMFORTABLE
• Residual heat indicator to
prevent burns
Temperature range 50°C to 600°C @150/300/500 l/min.
• Ergonomic soft grip handle
Both tools are suited for heat-shrink products and
SolderSleeve devices.
HL2020E
The HL2020E heat gun from TE is a microprocessor-controlled,
high-end heat gun with temperature control, LCD display, and
cold air stage. The heat gun features a joystick for making
temperature adjustments, and the current working temperature
is identified on an LCD display.
ROHS Information can be found at the following
website: http://www.te.com/customersupport/
productcompliance/
This product must not be disposed of as
municipal waste.
Temperature range: 80°C to 630°C in 10°C steps @150/300/
500 l/min.
AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
PAGE 20
Application Tooling
Specifications
TEMPERATURE
HEATER ELEMENT POWER
• HL2020E: 80°C to 630°C
• HL1920E: 50°C to 600°C
• 120 V, 2000 W
• 230 V, 2000 W
POWER
WEIGHT
• 120 V - 60 Hz, 12.5 A
• 230 V - 50 Hz, 8.7 A
• 900 g (2.0 lb.)
CORD LENGTH
• 2.2 m (7.2') approx.
Ordering Information
Heat Guns
Models
Description
Part No.
HL1920E Tools
230 V, UK Plug
230 V, EU Plug
Kit, 230 V, EU Plug
Kit, 120 V, US Plug
HL2020E Tools
230 V, UK Plug
230 V, EU Plug
Kit, 230 V, EU Plug
HL1920E-230V-UK
HL1920E-230V-EURO
HL1920E-KIT-230V-EURO
--
EG8160-000
EG8162-000
EG8164-000
CJ2086-000
HL2020E-230V-UK
HL2020E-230V-EURO
HL2020E-KIT-230V-EURO
--
EG6424-000
EG6422-000
EG6426-000
CJ2087-000
Kit, 120 V, US Plug
Note: Kit contains heating tool plus SolderSleeve reflector EH0600-000.
Accessories and Replacement Parts
Part/Application
Reflectors
Description
Part No.
Adaptor for PR Series Reflectors
Reflector For Tubing
*HL-ADPT-PR-REFLECTORS
HL-GEN-TUBE-REFLECTOR
HL-SOLDER-SLV-REFLECTOR
EH0598-000
EH0599-000
EH0600-000
Reflector for SolderSleeve Products
Reduction Nozzles
9 mm Nozzle For Small-to-Medium Tubing
14 mm Medium Nozzle
HL-9MM-REDUCTION-NOZ
HL-14MM-REDUCTION-NOZ
*PR-12-REFLECTOR
EH0601-000
EH0602-000
991973-000
20 mm Medium-to-Large Nozzle
Stands
Bench Stand for Fixed Position Environments
HL-BENCH-STAND
EH0603-000
Note - Reflector: SolderSleeve reflector comes with the kit only.
*HL-ADPT-PR-REFLECTORS required for use with PR-12-REFLECTOR.
SolderSleeve Reflector
20 mm Reduction Nozzle
Small to Medium Tubing
Reflector Tubing
AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
PAGE 21
Raychem AA-400 Super Heater
Compressed-Air Heating Tool
APPLICATIONS
• For installing heat-shrinkable tubing
in confined spaces
• Small SolderSleeve devices
• Devices (wire-to-pin applications)
• SolderTacts contacts
VERSATILE
• Very focused heat
• Wide variety of reflectors available
• Excellent tool for small items and
confined areas
EASY TO USE
AA-400 Super Heater Compressed-Air Heating Tool
Tool is used for installing heat-shrinkable tubing and devices.
• Automatic power cut-off switch to
protect heating element if air flow is
interrupted
AA-400-32-Mk3 (120V)
AA-400-200-CE-SUPERHTR (230V) CE
• Pressure regulator and gauge for
adjusting air flow and temperature
Specifications
• Indicator light to show when power
is applied to heating element
POWER
• 120 V model: 120 VAC, 4 A, 50–60 Hz
• 240 V model: 240 VAC, 2 A, 50–60 Hz
AIR
• 60 psi /413 kPa /4 bar minimum, 5 cfm, oil free
DIMENSION
• 152 x 108 x 89 mm (6 x 4.25 x 3.5") with regulator
WEIGHT
• 1kg (2.2 lb.)
TEMPERATURES
• Standard Tool as Supplied: 375°C to 400°C
• Tool with Needlepoint Tip: 283°C to 306°C
• Tool with Mini SolderSleeve Reflector: 347°C to 459°C
(Temperatures achieved within the specified pressure switch operating
range as shown on the front of controller.)
AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
PAGE 22
Application Tooling
Ordering Information
AA-400 Super Heater
Model
Voltage AC
120
Description
Part No.
AA-400 Super Heater
(With stand, needlepoint tip,
Mini SolderSleeve reflector,
and input air filter
AA-400-32-Mk3 (120 V)
AA-400-200-CE-SUPERHTR
582602-000
281917-000
240 CE
Note: Controller is not sold separately.
Accessories and Replacement Parts
Parts
SolderSleeve Reflector
*Needlepoint Tip
Description
Part No.
NSN Stock No.
AA-400-94-SLD-SLV-TIP-KIT
AA-400-96
979646-000
979647-000
979691-000
979663-000
979672-000
013750-000
444179-000
979649-000
979673-000
156553-000
238231-000
4940-00-609-4993
4940-00-148-9847
4940-00-148-9848
4940-01-043-7634
3439-01-173-8810
Boot And Tubing Tip
AA-400-101
*Mini SolderSleeve Reflector
Low-Flow Tip
AA-400-102
AA-400-103
Heating Element Replacement Kit, 120 V
Heating Element Replacement Kit, 240 V (CE)
*Stand
AA-400-128
AA-400-228-EL-KT-240V-CE
AA-400-09
*Input Air Filter
AA-400-P-Y-92-Filter
AA-400-136
Air Hose Replacement Kit
Gun And Air Hose Replacement Kit
AA-400-229-GUN-HSE-KIT
*Indicates parts that come with the Super Heater
ROHS Information can be found at the following website: http://www.te.com/customersupport/productcompliance/
This product must not be disposed of as municipal waste.
AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
PAGE 23
Raychem HT-900B Compressed Air
Nitrogen Heater Tools
CAPABLE
• 290°C to 495°C temperature range
• Compressed air/nitrogen 80 to
200 psi
• Regulated air/nitrogen through
the hose
• Air/nitrogen monitored by small
sensing hose
EASY TO USE
HT-900B Compressed Air Nitrogen Heater Tools
• Temperature is controlled by
(Available in the US only)
the controller setting and on
Tools are used for the field installation of heat-shrinkable
insulation and termination products.
thermo-couple feedback
• On/Off power switch handle with
overload protection controls
electrical supply
HT-900B-1-HT-TOOL-YELLOW (115 V)
HT-900B-30-HT-TOOL-OLIVE (115 V)
HT-920B-10-HT-TOOL-YELLOW (230 V)
HT-920B-1-HT-TOOL-OLIVE (230 V)
SAFE
The Raychem HT900B compressed air/nitrogen heating
tool from TE supplies a stream of heated air or nitrogen to aid
in the field installation of heat-shrinkable insulation and
termination products.
• Automatic shutdown if air supply
falls below 5.0 psi
• Compressed air/nitrogen runs
through four orifices to cool handle
of tool
The heating tool consists of a heat gun and a control module.
The tool comes with hot air reflectors, a spare heating
element, thermocouple, and operating instructions. The heat
gun is permanently attached to the control module by a hose
assembly, which contains air hoses and electrical wires.
• Power on light for unit
• Heated air light for heating element
The compressed air/nitrogen heating tool operates by passing
a stream of air or nitrogen through an electrical heated element
located in the body of the heat gun.
Specifications
ELECTRICAL
• HT-900B: 115 VAC, 50-400 Hz, single-phase, 7 A
• HT-920B: 220 VAC, 50-400 Hz, single-phase, 3.5 A
WEIGHT
• 9 kg (20 lb.)
DIMENSION
• Tool Case: 246 x 440 x 292 mm (9.7" x 17.3" x 11.5")
OUTPUT TEMPERATURE
• 290°C to 495°C
COMPRESSED AIR/NITROGEN
• 80 to 200 psi, 4 SCFM (Dry and oil-free)
AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
PAGE 24
Application Tooling
Ordering Information
HT-900B Compressed Air Nitrogen Heater Tools (Available in the US only)
Model
Voltage
115
Description
Case Color
Yellow
Part No.
HT-900B
HT-900B
HT-920B
HT-920B
HT-900B-1-HT-TOOL-YELLOW
HT-900B-30-HT-TOOL-OLIVE
HT-920B-10-HT-TOOL-YELLOW
HT-920B-1-HT-TOOL-OLIVE
910987-000
837097-000
303754-000
712121-000
115
Olive Drab
Yellow
230
230
Olive Drab
Accessories and Replacement Parts
Part
Supplied with HT-900B and HT-920B tools, and as replacement parts
Heating Element
Description
Part No.
HT-900A-112-SPAR-ELE-115V
HT-900A-114-TC-RPLMT-KIT
AA400-101-STAINLESS-BOOT
AA-400-102-MINI-SOLD-TIP
HT-900A-103-REFL-RPLMT-KT
AA-400-96-NED-PNT-TIP-KIT
HT-900A-100-LBT-RPLMT-KIT
252997-000
729711-000
979691-000
979663-000
491878-000
979647-000
444100-000
Thermocouple
1. Boot and Tubing Reflector
2. Miniature Termination Sleeve Reflector
3. Termination Sleeve Reflector
4. Needle Point Reflector
5. Large Boot and Tubing Reflector
Additional Replacement Parts
Heater Element, 120 V
HT-900A-123-HTR-RPLMT-KIT
HT-920A-124-HTELE-RPL-KIT
HT-900A-32-HNDLE-KIT-115V
HT-900A-34-HANDLE-ASSMBLY
508744-000
011349-000
980123-000
074594-000
Heating Element, 230 V
Handle Kit 115 V
Handle Assembly
1
2
3
4
5
ROHS Information can be found at the following website: http://www.te.com/customersupport/productcompliance/
This product must not be disposed of as municipal waste.
AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
PAGE 25
Raychem AD-5000
Installation Tool
EASY TO USE
• Designed specifically to install
Tinel-Lock ring screened
terminations in the correct position
• Tinel-Lock rings have thermochromic
patch to aid in consistent installation
• Thermochromic patch color changes
to black to provide visual verification
of correct installation
• Tool switches off when pressure on
jaws is released
FAST
• 5 to 15-second typical installation
time for a Tinel-Lock ring
AD-5000 Installation Tool
Tool is used to correctly position and install size TR04 to TR24
Raychem Tinel-Lock rings in screened terminations.
• Simple line-up and squeeze-handle
installation
VERSATILE
AD-5000-TINEL-ASSY
• Accommodates Tinel-Lock rings
from size TR04 to TR24 inclusive
The AD-5000 tool is a manually operated resistance-heating
tool designed to install Raychem Tinel-Lock rings in screened
terminations. Intended for small batches, the tool makes it easy
to consistently and quickly install Tinel-Lock rings. Machine cycle
time is typically 5 to 15 seconds, depending on ring size and
braid type on the termination.
• Various electrode types can be used
to install other Tinel-Lock ring sizes
and types
The tool accommodates Tinel-Lock rings from size TR04 to
TR24. Various electrode (jaws) types can be used to install other
ring sizes and types.
Specifications
POWER
• Supply: 220–240 V, 50 Hz
• Main Fuse: 240 V, 2 A (Type T) Anti-surge
• System Noise: Silent operation
DIMENSION
• 340 x 320 x 170 mm (13.4" x 13" x 6.7")
WEIGHT
• 4.2 kg (9.5 lb.)
AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
PAGE 26
Application Tooling
Ordering Information
A complete tool includes the hand tool assembly and electrodes. Three types of electrodes are available:
• Standard electrodes are used for Tinel-Lock rings, sizes TR04 through TR24
• Conduit electrodes are used when terminating Tinel-Lock rings on conduit or double braids
• Square profile electrodes are used with TC02 and TC03 rings
Tinel installation tool AD-5000-TINEL-ASSY includes both the hand tool assembly
(AD-5000-TINEL-HAND-TOOL) and standard electrodes (AD-5000-TINEL-STD-ELECT).
AD-5000 Installation Tool
Model
Description
Part No.
AD-5000 Installation Tool
AD-5000-TINEL-ASSY
411993-000
Accessories and Replacement Parts
Parts
Description
Part No.
Hand Tool Assembly
Standard Electrodes
Conduit Electrodes
Square Profile Electrodes
AD-5000-TINEL-HAND-TOOL
AD-5000-TINEL-STD-ELECT
AD-5000-TINEL-COND-ELECT
AD-5000-TINEL-SQ-EXT-ELEC
795257-000
180245-000
747235-000
065583-000
ROHS Information can be found at the following website: http://www.te.com/customersupport/productcompliance/
This product must not be disposed of as municipal waste.
AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
PAGE 27
Raychem AD-5020
Installation Tool
CONVENIENT
• Designed specifically to install
Tinel-Lock ring screened
terminations in the correct position
• Foot pedal operated on and off
• Controller “POWER OUTPUT” is
adjustable from 80% to 100%
EASY TO USE
• Ring’s thermochromic patch color
changes to black to provide visual
verification of correct installation
• Tool switches off when foot pedal
is released
FAST
AD-5020 Installation Tool for Tinel-Lock Rings
Tool is used to correctly position and install size TR04 through
TR24 Raychem Tinel-Lock rings in screened terminations.
• 5 to 15-second typical installation
time for a Tinel-Lock ring
AD-5020-TINEL-HAND-TOOL-230V
EG1245-000
• Simple line-up and press foot pedal
switch installation
The AD-5020 tool is a manually operated resistance-heating
tool designed to install Tinel-Lock rings in screened
terminations. Intended for small batches, the tool makes it easy
to consistently and quickly install Tinel-Lock rings. Machine cycle
times typically 5 to 15 seconds, depending on ring size and
braid type on the termination.
The tool accommodates Tinel-Lock rings from size TR04
through TR24. A foot pedal is used to cycle the tool on and off.
Specifications
POWER
• Supply: 220–240 V, 50 Hz
• Main Fuse: 230 V, 4 A (Type T) Anti-surge
• System Noise: Silent operation
DIMENSIONS
• 160 x 120 x 250 mm (6.3" x 4.7" x 9.8")
• Power Lead: 1.3 m (51”)
• Foot Pedal Lead: 2 m (78”)
WEIGHT
• 7.9 kg (17.4 lb.)
AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
PAGE 28
Application Tooling
Ordering Information
AD-5020 Installation Tool
Model
Description
Part No.
AD-5020 Hand Tool
AD-5020-TINEL-HAND-TOOL
EG1245-000
Accessories and Replacement Parts
Model
Standard Electrodes
Jaws
Description
Part No.
AD-5020-TINEL-ELECTRODE
AD-5020-TINEL-JAWS
AD-5020-TINEL-PCB
EG7238-000
EG7239-000
EG7240-000
PCB for Controller
ROHS Information can be found at the following website: http://www.te.com/customersupport/productcompliance/
This product must not be disposed of as municipal waste.
AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
PAGE 29
RH-3960 and RH-3965
Tinel-Lock Installation Tools
EASY TO USE
• Designed specifically to install
Tinel-Lock ring screened
terminations in the correct position
• Tinel-Lock rings have thermochromic
patch to aid in consistent installation
• Thermochromic patch color changes
to black to provide visual verification
of correct installation
• Tool switches off when pressure on
jaws is released
FAST
• 5 to 15-second typical installation
time for a Tinel-Lock ring
RH-396X Tinel-Lock Installation Tool
Tool is designed specifically to install TE Connectivity’s
• Simple line-up and
squeeze-handle installation
Tinel-Lock rings for screened terminations.
VERSATILE
RH-3960-1-TINEL-KIT-120V
RH-3965-1-TINEL-KIT-220V
• Accommodates Tinel-Lock rings
from size TR04 to TR24 inclusive
The RH-396X manually operated resistance heating tool is
designed specifically to install TE Connectivity’s Tinel-Lock rings
for screened terminations. Available in 120 V and 220 V versions,
it is designed to accommodate our Tinel-Lock rings from size
TR04 through TR24 inclusive.
The tool makes it easy to install Tinel-Lock rings consistently
and quickly. The operator uses the hand-held tool to install the
Tinel-Lock ring in its correct position on screened terminations.
The ring has a patch of thermochromic paint, which turns to a
black color upon successful installation.
The operator positions the ring on the termination, ensuring
that the patch of thermochromic color is visible. The jaws
of the installation tool are then clamped onto the ring to start
the installation. When the thermochromic paint turns black,
installation is complete.
The RH-396X Tinel-Lock ring installation tool is available in
North America and Asia Pacific only.
AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
PAGE 30
Application Tooling
Specifications
POWER
• Supply: 250 W/2.8 VAC
TRANSFORMER DIMENSIONS
• 260 mm x 210 mm x 165 mm (10.25" x 8.25" x 6.5")
WEIGHT
• 3.18 kg (7.0 lb.)
Ordering Information
Recommended for installing Tinel-Lock rings TC series and TR04 thru TR20.
A complete tool includes the hand tool assembly and electrodes.
• Standard electrodes are used for Tinel-Lock rings, sizes TR04 through TR24
• Resistance Heating Tool: 915088-01
• Use with American Beauty Transformer 105-A12 (110 V) or 105-A12-220V (220 V) and Foot Switch 10519
TH-3960 and TH-3965 Installation Tools
Model
Description
Part No.
TH-3960 Installation Tool (120 VAC)
TH-3965 Installation Tool (220 VAC)
RH-3960-1-TINEL-KIT-120V
RH-3965-1-TINEL-KIT-220V
173643-000
859855-000
Accessories and Replacement Parts
Parts
Description
Part No.
Hand Tool Assembly
Foot Switch
915088-01-TINI-RING-HEATR
IR-500-P-FOOT-SWITCH
170224-000
993702-000
9951119-000
574557-000
120 VAC Transformer
220 VAC Transformer
AES-RH3960-TRNSFMR-120V
TRNSFMR-220V-105-A12-250W
ROHS Information can be found at the following website: http://www.te.com/customersupport/productcompliance/
This product must not be disposed of as municipal waste.
AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
PAGE 31
Raychem Underwater
Cable Splice (UWCS) Kit
CONVENIENT
• Portable
• Available in 110 V and 240 V
• Full range of spares available
FOR INSTALLING HIGH
PERFORMANCE SPLICES
• Splices tested to 86 bar
(on specified cables)
• Splices operating temperature range:
-55°C to +95°C
• Kit: NATO Codified (110 V option)
Raychem Underwater Cable Splice Kit
Tool is used for jointing of TE specified polyethylene
jacketed cables.
UWCS-AT3535-110V
UWCS-AT3535-220V
ROHS Information can be found at the following
website: http://www.te.com/customersupport/
productcompliance/
The Raychem underwater cable splice (UWCS) from
TE is suitable for jointing of TE specified polyethylene jacketed
cables, which are subject to water immersion and pressure.
This product must not be disposed of as
municipal waste.
The splice consists of molded polyethylene inserts, which are
encased in a heat recoverable sleeve. The joint is placed in a
purpose-made oven, which melts the joint components with
the cable jacket and, when cooled, gives a water- and
pressure-tight joint with the insulated conductor connections
embedded within it.
Specifications
ELECTRIC
• 110 V
• 240 V
TOOL KITS
Voltage
110 V
Description
Part No.
UWCS-AT3535-110V
UWCS-AT3535-220V
921209-000
866776-000
240 V
AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
PAGE 32
Application Tooling
Product Range
Cable Description
(Diameter first)
EPD No.
Splice Kit
End Cap
6.8 mm, 6 mm2 unscreened
6.8 mm, 6 mm2 unscreened
TO
26732C
26732C
UCWS-1U/6.8
UWCS-END-CAP/6.8
UCWS-1U/10.9-1U/6.8
10.9 mm, 25 mm2 unscreened
7.6 mm, 2 core unscreened
7.6 mm, 2 core unscreened
TO
UCWS-2U/7.6
21735F
21735F
UWCS-END-CAP/7.6
UCWS-2U/7.6-1C/5.8
5.8 mm, 25 mm Coaxial
8.3 mm, 2 core screened
8.3 mm, 3 core screened
8.3 mm, 4 core screened
10.3 mm
26640A
21291G
24171E
UCWS-2S/8.3
UCWS-2S/8.3
UCWS-3S/8.3
UCWS-4S/8.3
UWCS-END-CAP/8.3
UWCS-END-CAP/8.3
UWCS-END-CAP/8.3
UWCS-END-CAP/8.3
21736E
45572Q
31451A
25984G
36892C
10.9 mm, 25 mm2 unscreened
11.2 mm, 50’Ω Coaxial
12.7 mm, 3 core unscreened
UCWS-1U/10.9
UCWS-1C/11.2
UCWS-3U/12.7
UWCS-END-CAP/11.2
* Please contact TE for more details
AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
PAGE 33
Raychem AD-1319-9
Holding Fixture
EASY TO USE
• Holding fixture simplifies and
speeds installation of terminations
and splices
• Two lateral clamps, simple to adjust
and align
• Fixture secures wire or cable for
consistent installation
VERSATILE
• Designed for use with Raychem
heat-shrinkable devices
• Adjustable jaws set distance
between clamps
AD-1319-9 Holding Fixture
Tool is used to quickly and accurately install Raychem
heat-shrinkable devices.
AD-1319-9
The AD-1319-9 holding fixture is a tool that simplifies and speeds
installation of Raychem devices. The fixture contains two wire
clamps that are easily adjusted to center and secure the wire or
cable for installation.
Specifications
DIMENSION
• 180 x 150 mm (7"x 6") approx.
WEIGHT
• 300 g (.67 lb.)
PRODUCT RANGE
• SolderSleeve splices
• DuraSeal splices
• MiniSeal splices
• One-Step BNC/TNC connectors
• Shield terminators: D-100-XX, D-144-XX, SO63, SO96
• SolderTacts contacts: D-602-XX
AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
PAGE 34
Application Tooling
Ordering Information
AD-1319-9 Holding Fixture
Model
Description
Part No.
AD-1319-9 Holding Fixture
AD-1319-9
993850-000
Note: For holding fixtures for our SolderTacts products, please refer to TE’s SolderTacts brochure, 1-1773722-5.
Accessories and Replacement Parts
Parts
Description
Part No.
SolderTacts Adapters
38999 Size 8 Contact
38999 Size 16 Contact
Subminiature Contact
748 Contact
AT-1319-22
AT-1319-78
AT-1319-12
AT-1319-14
AT-1319-19
AT-1319-17
395241-000
413186-000
993872-000
993877-000
993938-000
993917-000
723 Contact
482 Size 16 Contacts
ROHS Information can be found at the following website: http://www.te.com/customersupport/productcompliance/
This product must not be disposed of as municipal waste.
AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
PAGE 35
Application Tooling
Selecting the Equipment Needed To Install TE Connectivity
Heat-Shrinkable Products
Selecting the proper tool is very important in order to ensure correct and efficient installation.
Our application equipment has been designed, selected, and engineered for maximum production
efficiency, providing optimal heating temperatures, performance and control features.
TE has developed installation Codes of Practice and Product Installation Procedures that give
instructions to our customers in the correct methods for successfully installing our heat-shrinkable
products. These are either available as stand-alone documents, or are incorporated into the product
drawings themselves.
Below are listed some of our heat-shrinkable products along with the recommended tooling that can be
found within this catalog. Please note that there are some tools that can be used for the installation of
several of our product families, such as our various types of heat gun.
In order to ensure the correct and focused delivery of heat, reflectors are recommended and available
in a variety of sizes. For more details, see the Codes of Practice and Product Installation Guides, or
contact your TE representative.
Product Family
Recommended Application Tooling
Page
MiniSeal Crimp Splices
AD-1377 Hand Crimping Tool
3
UL Approved MK5 Infrared Hand-Held Tooling
Mini-Ray MK4 Infrared Hand-Held Tooling
CV2014 Series ThermoGun Heating Tool
AA-400 Super Heater
10-11
12-13
15-16
22-23
DuraSeal Crimp Splices
AD-1522-1 Hand Crimping Tool
CV1981/CV1983 Series ThermoGun Heating Tools
Reflectors for CV1981/CV1983 Tools
Heat Guns
4
17-19
19
20-21
21
Reflectors for Heating Guns
AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
PAGE 36
Application Tooling
Product Family
Recommended Application Tooling
Page
Heat-Shrinkable Molded
Boots and Shapes
CV1981/CV1983 Series ThermoGun Heating Tools
Reflectors for CV1981/CV1983 Tools
Heat Guns
17-19
19
20-21
21
Reflectors for Heat Guns
Heat-Shrinkable Tubing
(For example DR-25, RNF-100 Tubing)
CV1981/CV1983 Series ThermoGun Heating Tools
Reflectors for CV1981/CV1983 Tools
Heat Guns
17-19
19
20-21
21
Reflectors for Heat Guns
Tinel-Lock Rings for TXR Backshells
AD-5000 Installation Tool
26-27
28-29
30-31
AD-5020 Installation Tool
RH-3960/RH-3965 Tinel-Lock Installation Tool
Please note that our infrared tools are not suitable for installation
of black-colored tubing.
The above are recommendations only. Please consult your
TE representative for further details on our tooling or any of our
Raychem heat-shrink tubing and molded shapes
AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
PAGE 37
Application Tooling
Notes
AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
PAGE 38
Application Tooling
Notes
AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
PAGE 39
LET’S CONNECT
We make it easy to connect with our experts and are ready to
provide all the support you need. Just call your local support number or visit
www.te.com/industrial to chat with a Product Information Specialist.
Technical Support
te.com/support-center
North America
+1 800 522 6752
+1 717 986 7777
+800 0440 5100
+31 73 624 6999
+800 440 5100
Asia Pacific
Japan
+86 400 820 6015
+81 044 844 8180
+61 2 9554 2695
North America (Toll)
EMEA/South Africa
EMEA (Toll)
Australia
New Zealand
+64 (0) 9 634 4580
India (Toll-Free)
te.com/Raychem-tooling
AMP, AGASTAT, CII, DEUTSCH, DuraSeal, HARTMAN, KILOVAC, LL ROWE, MICRODOT, MiniSeal, NANONICS,
POLAMCO, Raychem, SEACON, SolderSleeve, SolderTacts, ThermoGun, Tinel-Lock, TE, TE Connectivity and the
TE connectivity (logo) are trademarks of TE Connectivity. Other products, logos, and company names mentioned
herein may be trademarks of their respective owners.
While TE Connectivity (TE) has made every reasonable effort to ensure the accuracy of the information herein,
nothing herein constitutes any guarantee that such information is error-free, or any other representation, warranty
or guarantee that the information is accurate, correct, reliable or current. The TE entity issuing this publication
reserves the right to make any adjustments to the information contained herein at any time without notice. All
implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of
merchantability or fitness for a particular purpose are expressly disclaimed. The dimensions herein are for reference
purposes only and are subject to change without notice. Specifications are subject to change without notice.
Consult TE for the latest dimensions and design specifications.
© 2018ꢀTE Connectivity All Rights Reserved.
1-1773872-1ꢀꢀ08/18 ꢀꢀ
AEROSPACE, DEFENSE & MARINE /// APPLICATION TOOLING
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