SG5701DZ [TGS]

Low Cost Green-Mode PWM Controller for Flyback Converters;
SG5701DZ
型号: SG5701DZ
厂家: Tiger Electronic Co.,Ltd    Tiger Electronic Co.,Ltd
描述:

Low Cost Green-Mode PWM Controller for Flyback Converters

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中文:  中文翻译
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Product Specification  
Low Cost Green-Mode PWM Controller for Flyback Converters  
SG5701  
FEATURES  
DESCRIPTION  
Green-Mode PWM  
This highly-integrated PWM controller provides  
several special enhancements designed to meet the low  
standby-power needs of low-power SMPS. To minimize  
standby power consumption, the proprietary green-mode  
function provides off-time modulation to linearly  
decrease the switching frequency under light-load  
conditions. This green-mode function enables the power  
supply to easily meet even the strictest power  
conservation requirements.  
Supports the “Blue Angel” Standard  
Low Start-up Current (10uA)  
Low Operating Current (2mA)  
Leading-Edge Blanking  
Constant Output Power Limit  
Universal Input  
Built-in Synchronized Slope Compensation  
Current Mode Operation  
Cycle-by-cycle Current Limiting  
Under Voltage Lockout (UVLO)  
Programmable PWM Frequency  
Gate Output Voltage Clamped at 17V  
Low Cost  
The BiCMOS fabrication process enables reducing  
the start-up current to 10uA, and the operating current to  
2mA. To further improve power conservation, a large  
start-up resistance can be used. Built-in synchronized  
slope compensation ensures the stability of peak current  
mode control. Proprietary internal compensation provides  
a constant output power limit over a universal AC input  
range (90VAC to 264VAC). Pulse-by-pulse current  
limiting ensures safe operation even during short-circuits.  
Few External Components Required  
Small SOT-26 Package  
APPLICATIONS  
General-purpose switching mode power supplies and  
flyback power converters, such as  
To protect the external power MOSFET from being  
damaged by supply over voltage, the SG5701’s output  
driver is clamped at 17V. SG5701 controllers can be used  
to improve the performance and reduce the production  
cost of power supplies. The SG5701 is the best choice for  
replacing linear and RCC-mode power adapters. It is  
available in 8-pin DIP and 6-pin SOT-26 packages.  
Battery chargers for cellular phones, cordless phones,  
PDAs, digital cameras, and power tools  
Power adapters for ink jet printers, video game  
consoles, and portable audio players  
Open-frame SMPS for TV/DVD standby and other  
auxiliary supplies, home appliances, and consumer  
electronics  
Replacements for linear transformers and RCC  
SMPS  
PC 5V standby power.  
TYPICAL APPLICATION  
© System General Corp.  
- 1 -  
www.sg.com.tw  
Mar. 28, 2006  
Version 1.0(IAO33.0025.B1)  
Product Specification  
Low Cost Green-Mode PWM Controller for Flyback Converters  
SG5701  
MARKING DIAGRAMS  
PIN CONFIGURATION  
SOT-26  
DIP-8  
AAE:SG5701  
GATE  
GND  
FB  
M: Mask Version  
AAEMW  
W: Week  
VDD  
: Lead Free  
RI  
SENSE  
D: D=DIP  
P : Z =Lead Free  
Null=Regular Package  
XXXXXXXX: Wafer Lot  
Y: Year  
WW: Week  
V: Assembly Location  
GND  
FB  
GATE  
VDD  
SG5701DP  
XXXXXXXXYWWV  
NC  
NC  
RI  
SENSE  
ORDERING INFORMATION  
Part Number  
SG5701TZ  
PWM Frequency  
Package  
6-Pin SOT-26 (Lead Free)  
8-pin DIP-8 (Lead Free)  
70kHz  
70kHz  
SG5701DZ  
PIN DESCRIPTIONS  
Pin No.  
DIP-8 / (SOT-26)  
Name  
Type  
Function  
GATE  
VDD  
NC  
1 / (6)  
2 / (5)  
3
Driver Output The totem-pole output driver for driving the power MOSFET.  
Supply  
Power supply.  
NC pin.  
Current sense. This pin senses the voltage across a resistor. When the voltage reaches  
the internal threshold, PWM output is disabled. This activates over-current protection.  
This pin also provides current amplitude information for current-mode control.  
A resistor connected from the RI pin to ground will generate a constant current source for  
the SG5701. This current is used to charge an internal capacitor, to determine the  
switching frequency. Increasing the resistance will reduce the amplitude of the current  
source and reduce the switching frequency. A 95kresistor Ri results in a 50uA constant  
current Ii and a 70kHz switching frequency.  
SENSE 4 / (4)  
Analog Input  
Analog  
Input/Output  
RI  
5 / (3)  
NC  
FB  
6
NC pin.  
Feedback. The FB pin provides the output voltage regulation signal. It provides feedback  
to the internal PWM comparator, so that the PWM comparator can control the duty cycle.  
7 / (2)  
Analog Input  
Supply  
GND  
8 / (1)  
Ground.  
© System General Corp.  
Version 1.0(IAO33.0025.B1)  
- 2 -  
www.sg.com.tw  
Mar. 28, 2006  
Product Specification  
Low Cost Green-Mode PWM Controller for Flyback Converters  
SG5701  
BLOCK DIAGRAM  
© System General Corp.  
- 3 -  
www.sg.com.tw  
Mar. 28, 2006  
Version 1.0(IAO33.0025.B1)  
Product Specification  
Low Cost Green-Mode PWM Controller for Flyback Converters  
SG5701  
ABSOLUTE MAXIMUM RATINGS  
Symbol  
VDD  
Parameter  
Value  
30  
Unit  
V
DC Supply Voltage *  
VFB  
VSENCE  
TJ  
Input Voltage to FB Pin  
Input Voltage to Sense Pin  
Operating Junction Temperature  
-0.3 to 6 V  
-0.3 to 6V  
150  
V
V
SOT-26  
DIP-8  
247  
478  
PD  
Power Dissipation at TA=85℃  
mW  
SOT-26  
DIP-8  
263  
136  
-55 to +150  
260(+5/-0)  
230(+5/-0)  
3.0  
R
θ
Thermal Resistance (Junction to Air)**  
Storage Temperature Range  
Peak Reflow Temperature  
°C/W  
JA  
TSTG  
TR  
Pb free  
Pb  
°C  
ESD Capability, HBM Model  
kV  
* All voltage values, except differential voltages, are given with respect to the network ground terminal.  
**Thermal JA test board size: SOT 18×12×1.6mm/FR4; DIP 40×35×1.6mm/FR4  
Stress beyond those listed under “ absolute maximum ratings” may cause permanent damage to the device.  
RECOMMENDED OPERATING CONDITIONS  
Symbol  
VDD  
Parameter  
Value  
24  
Unit  
V
DC Supply Voltage  
TA  
Operating Ambient Temperature  
-30 to +105  
ELECTRICAL CHARACTERISTICS (TA = 25°C, VDD=15V)  
VDD Section  
Symbol  
VOP  
Parameter  
Test Condition  
Min.  
Typ.  
Max.  
24  
17.3  
12.5  
30  
Unit  
V
V
Continuously Operation Voltage  
Start Threshold Voltage  
Min. Operating Voltage  
Startup Current  
VTH(ON)  
VDD(MIN)  
IDD-ST  
TA=25°C  
TA=25°C  
VDD = VDD-ON – 0.10V  
VDD = 15V  
15.3  
10.9  
16.3  
11.7  
10  
2
25  
V
uA  
mA  
V
IDD-OP  
VDD-CLAMP  
Operating Supply Current  
VDD Clamp Voltage  
5
26.5  
24.5  
Feedback Input Section  
Symbol  
IOZ  
Parameter  
Test Condition  
Min.  
Typ.  
1.3  
4.2  
Max.  
2.0  
Unit  
mA  
V
Zero Duty Cycle Input Current  
Open Loop Voltage  
VOP  
© System General Corp.  
- 4 -  
www.sg.com.tw  
Mar. 28, 2006  
Version 1.0(IAO33.0025.B1)  
Product Specification  
Low Cost Green-Mode PWM Controller for Flyback Converters  
SG5701  
Current Sense Section  
Symbol  
ZCS  
Parameter  
Test Condition  
Min.  
Typ.  
Max.  
100  
Unit  
kΩ  
nsec  
V
Input Impedance  
10  
TPD  
Delay to Output  
60  
1.0  
0.85  
VTH,FLT  
VTH,VALLEY  
Current Limit Flatten Threshold Voltage  
Current Limit Valley Threshold Voltage  
0.80  
0.90  
V
Oscillator Section  
Symbol  
FOSC  
Parameter  
Test Condition  
RI=95kΩ  
RI=95kΩ  
Min.  
65  
Typ.  
70  
13  
Max.  
75  
15  
Unit  
kHz  
kHz  
mA  
Frequency  
FOSC-GREEN  
IG  
Green-Mode Frequency  
Green-Mode FB Input Current  
Green-Mode Start Threshold FB Input Current  
In = 0.3mA for a Maximum Duty Cycle  
Green-Mode Modulation Slope  
Frequency Variation versus VDD Deviation  
Frequency Variation versus Temp. Deviation  
1.05  
IN  
0.85  
mA  
SG  
FDY  
FDT  
RI=95kΩ  
VDD=12 to 20V  
TA=-30 to 105 ℃  
300  
0.02  
Hz/uA  
%
%
2
2
PWM Section  
Symbol  
DC (MAX)  
DC (MIN)  
BNK  
Parameter  
Test Condition  
Min.  
70  
-
Typ.  
75  
1
Max.  
80  
2
Unit  
%
%
Maximum Duty Cycle  
Minimum Duty Cycle  
Leading-Edge Blanking Time  
200  
nsec  
Output Section  
Symbol  
Parameter  
Test Condition  
VDD=15V, Io=20mA  
Min.  
Typ.  
Max.  
1.5  
Unit  
V
VOL  
Output Voltage Low  
VOH  
TR  
TF  
Output Voltage High  
Rising Time  
Falling Time  
VDD=15V, Io=20mA  
VDD=15V, CL=1nF  
VDD=15V, CL=1nF  
VDD=20V  
8
V
250  
60  
17  
350  
150  
18  
nsec  
nsec  
V
VCLAMP  
Output Clamp Voltage  
16  
© System General Corp.  
- 5 -  
www.sg.com.tw  
Mar. 28, 2006  
Version 1.0(IAO33.0025.B1)  
Product Specification  
Low Cost Green-Mode PWM Controller for Flyback Converters  
SG5701  
TYPICAL CHARACTERISTICS  
Min. Operating Voltage (VDD(MIN)) vs  
Temperature  
Start Threshold Voltage (VTH(ON)) vs Temperature  
13.0  
17.0  
16.8  
16.6  
16.4  
16.2  
16.0  
12.5  
12.0  
11.5  
11.0  
10.5  
10.0  
-40  
-25  
-10  
5
20  
35  
50  
65  
80  
95  
110  
125  
-40  
-25  
-10  
5
20  
35  
50  
65  
80  
95  
110  
125  
Temperature (℃)  
Temperature (℃)  
Start-up Current (IDD-ST) vs Temperature  
Operation Current (IDD-OP) vs Temperature  
3
2.5  
2
20  
15  
10  
5
1.5  
1
0
-40  
-25  
-10  
5
20  
35  
50  
65  
80  
95  
110  
125  
-40  
-25  
-10  
5
20  
35  
50  
65  
80  
95  
110  
125  
Temperature (℃)  
Temperature (℃)  
Green-Mode Frequency (FOSC-GREEN) vs  
Temperature  
Frequency (Fosc) vs Temperature  
75  
73  
71  
69  
67  
65  
15  
15  
14  
14  
13  
13  
12  
12  
11  
-40  
-25  
-10  
5
20  
35  
50  
65  
80  
95  
110 125  
-40  
-25  
-10  
5
20  
35  
50  
65  
80  
95  
110 125  
Temperature (℃)  
Temperature (℃)  
© System General Corp.  
Version 1.0(IAO33.0025.B1)  
- 6 -  
www.sg.com.tw  
Mar. 28, 2006  
Product Specification  
Low Cost Green-Mode PWM Controller for Flyback Converters  
SG5701  
Max. Duty Cycle (DCMAX) vs Temperature  
V
DD vs IDD  
2
80  
1.6  
1.2  
0.8  
0.4  
0
78  
76  
74  
72  
70  
-40 -25 -10  
5
20  
35  
50  
65  
80  
95 110 125  
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
V
DD (V)  
Temperature (℃)  
PWM Frequency (FOSC) vs FB  
80  
70  
60  
50  
40  
30  
20  
10  
0
0.8  
0.85  
0.9  
0.95  
1
1.05  
1.1  
1.15  
1.2  
FB (mA)  
© System General Corp.  
Version 1.0(IAO33.0025.B1)  
- 7 -  
www.sg.com.tw  
Mar. 28, 2006  
Product Specification  
Low Cost Green-Mode PWM Controller for Flyback Converters  
SG5701  
charge-time determines the internal clock speed and the  
switching frequency. Increasing the resistance will reduce  
the amplitude of the input current and reduce the  
switching frequency. A 95kresistor Ri results in a 50uA  
constant current Ii and a 70kHz switching frequency. The  
relationship between Ri and the switching frequency is:  
OPERATION DESCRIPTION  
SG5701 devices integrate many useful designs into  
one controller for low-power switch-mode power supplies.  
The following descriptions highlight some of the features  
of the SG5701 series.  
6650  
RI (k)  
f
PWM =  
(kHz )  
Start-up Current  
The range of the oscillation frequency is designed to  
be within 50kHz ~ 100kHz.  
The start-up current is only 10uA. Low start-up  
current allows a start-up resistor with a high resistance  
and a low-wattage to supply the start-up power for the  
controller. A 1.5 M, 0.25W, start-up resistor and a  
10uF/25V VDD hold-up capacitor would be sufficient for  
an AC-to-DC power adapter with a wide input range  
(100VAC to 240VAC).  
Leading-Edge Blanking  
Each time the power MOSFET is switched on, a  
turn-on spike will inevitably occur at the sense-resistor.  
To avoid premature termination of the switching pulse, a  
200 nsec leading-edge blanking time is built in.  
Conventional RC filtering can therefore be omitted.  
During this blanking period, the current-limit comparator  
is disabled and it cannot switch off the gate driver.  
Operating Current  
The operating current has been reduced to 2mA. The  
low operating current results in higher efficiency and  
reduces the Vcc hold-up capacitance requirement.  
Constant Output Power Limit  
Green-Mode Operation  
When the SENSE voltage across the sense resistor Rs  
reaches the threshold voltage (around 1.0V), the output  
GATE drive will be turned off following a short  
propagation delay tD. This propagation delay will  
introduce an additional current proportional to tD*Vin/Lp.  
The propagation delay is nearly constant regardless of the  
input line voltage VIN. Higher input line voltages will  
result in larger additional currents. At high input line  
voltages, the output power limit will be higher than at low  
input line voltages.  
The proprietary green-mode function provides  
off-time modulation to linearly decrease the switching  
frequency under light-load conditions. On-time is limited  
to provide stronger protection against brownouts and  
other abnormal conditions. The feedback current, which is  
sampled from the voltage feedback loop, is taken as the  
reference. Once the feedback current exceeds the  
threshold current, the switching frequency starts to  
decrease. This green-mode function dramatically reduces  
power consumption under light-load and zero-load  
conditions. Power supplies using the SG5701 can easily  
meet even the strictest regulations regarding standby  
power consumption.  
To compensate for this output power limit variation  
across a wide AC input range, the threshold voltage is  
adjusted by adding a positive ramp. This ramp signal rises  
from 0.85V to 1.0V, and then flattens out at 1.0V. A  
smaller threshold voltage forces the output GATE drive to  
terminate earlier. This reduces the total PWM turn-on  
time and makes the output power equal to that of low line  
input. This proprietary internal compensation ensures a  
constant output power limit for a wide AC input voltage  
range (90VAC to 264VAC).  
Oscillator Operation  
A resistor connected from the RI pin to ground will  
generate a constant current source for the SG5701. This  
current is used to charge an internal capacitor. The  
© System General Corp.  
- 8 -  
www.sg.com.tw  
Mar. 28, 2006  
Version 1.0(IAO33.0025.B1)  
Product Specification  
Low Cost Green-Mode PWM Controller for Flyback Converters  
SG5701  
current limiting. Built-in slope compensation will  
improve stability and prevent sub-harmonic oscillations  
due to peak-current mode control. The SG5701 has a  
synchronized, positively-sloped ramp built-in at each  
switching cycle. The slope of the ramp is:  
Under Voltage Lockout (UVLO)  
The turn-on and turn-off thresholds of the SG5701  
are fixed internally at 16.3V/11.7V. During start-up, the  
hold-up capacitor must be charged to 16.3V through the  
start-up resistor, so that the SG5701 will be enabled. The  
hold-up capacitor will continue to supply VDD until power  
can be delivered from the auxiliary winding of the main  
transformer. VDD must not drop below 11.7V during this  
start-up process. This UVLO hysteresis window ensures  
that hold-up capacitor will be adequate to supply VDD  
during start-up.  
0.33× Duty  
Duty(max)  
Noise Immunity  
Noise from the current sense or the control signal can  
cause significant pulse width jitter, particularly in  
continuous-conduction mode. While slope compensation  
helps alleviate these problems, further precautions should  
still be taken. Good placement and layout practices should  
be followed. Avoiding long PCB traces and component  
leads, locating compensation and filter components near  
the SG5701, and increasing the power MOS gate  
resistance is advised.  
Gate Output  
The SG5701 BiCMOS output stage is a fast totem  
pole gate driver. Cross conduction has been avoided to  
minimize heat dissipation, increase efficiency, and  
enhance reliability. The output driver is clamped by an  
internal 17V Zener diode in order to protect power  
MOSFET transistors against undesired over-voltage gate  
signals.  
Built-in Slope Compensation  
The sensed voltage across the current sense resistor  
is used for current mode control and pulse-by-pulse  
© System General Corp.  
- 9 -  
www.sg.com.tw  
Mar. 28, 2006  
Version 1.0(IAO33.0025.B1)  
Product Specification  
Low Cost Green-Mode PWM Controller for Flyback Converters  
SG5701  
REFERENCE CIRCUIT  
Circuit  
L1  
F1  
1
2
L
BD1  
C3  
R5  
R3  
R4  
CX1  
R1  
R2  
-
+
+
2
4
C1  
C2  
D4  
T1  
L2  
2
1
1
2
10  
9
1,2  
VO  
N
D1  
Q1  
R10  
C7  
8
5
+
+
C8  
C9  
D5  
U1  
GND  
R7  
1
2
3
6
5
4
1
GATE  
FB  
VDD  
7
3,4  
GND  
C6  
RI  
SENSE  
R6  
D2  
R9  
R8  
1
2
+
R11  
C4  
U2  
R13  
R12  
4
3
1
2
R14  
C10  
U3  
CY1  
1
BOM  
Reference  
Component  
BD 1A/500V  
Reference  
L2  
Component  
10uH 6mm  
BD1  
CX1 (Optional) XC 0.1uF  
CY1 (Optional) YC 102P/400V (Y1)  
Q1  
MOSFET 1A/600V  
R 750K1206  
R 47K1206  
R 471206  
R 4.71206  
R 1000805  
R 101206  
R1,R2  
R4,R3  
R5  
R6  
R7  
R8  
R10  
R9  
R11  
R12  
R13  
R14  
T1  
C2  
C1  
C3  
C4  
C6  
C7  
C8  
C9  
C10  
D1  
D2  
D4  
D5  
F1  
EC 10uF/400V 105℃  
CC 103P/500V  
CC 102P/500V  
EC 10u/50V  
CC 472P 0805  
(Optional) CC 102P/100V 1206  
EC 470u/10V 105℃  
EC 220u/10V 105℃  
CC 222P 0805  
(Optional) R 101206  
R 100K0805  
R 1001/8W  
R 33K0805  
R 33K1/8W  
R 4.7K0805  
EE-16  
Diode FRI07  
Diode FR102  
Diode SB360  
(Optional) ZD 6.8V 0.5W  
R 1/0.5W  
U1  
U2  
U3  
IC SG5848J (Green PWM IC)  
PC817  
TL431  
L1  
20mH 6*8mm  
© System General Corp.  
- 10 -  
www.sg.com.tw  
Mar. 28, 2006  
Version 1.0(IAO33.0025.B1)  
Product Specification  
Low Cost Green-Mode PWM Controller for Flyback Converters  
SG5701  
PACKAGE INFORMATION  
8 PINS -- DIP (D)  
D
Θ
8
5
e
B
E
1
4
L
b1  
b
e
Dimensions  
Millimeters  
Min.  
Inches  
Min.  
Symbol  
Typ.  
Max.  
5.334  
Typ.  
Max.  
0.210  
A
A1  
A2  
b
b1  
D
E
E1  
e
0.381  
3.175  
0.015  
0.125  
3.302  
1.524  
0.457  
9.271  
7.620  
6.350  
2.540  
3.302  
9.017  
7˚  
3.429  
0.130  
0.060  
0.018  
0.365  
0.300  
0.250  
0.100  
0.130  
0.355  
7˚  
0.135  
9.017  
6.223  
10.160  
6.477  
0.355  
0.245  
0.400  
0.255  
L
eB  
θ˚  
2.921  
8.509  
0˚  
3.810  
9.525  
15˚  
0.115  
0.335  
0˚  
0.150  
0.375  
15˚  
© System General Corp.  
- 11 -  
www.sg.com.tw  
Mar. 28, 2006  
Version 1.0(IAO33.0025.B1)  
Product Specification  
Low Cost Green-Mode PWM Controller for Flyback Converters  
SG5701  
SOT-26 (S)  
D
b
Detail A  
6
4
3
c
1
e
e1  
θ
1
L
θ
L1  
θ
1
Detail A  
Dimensions  
Millimeters  
Min.  
Inches  
Symbol  
Typ.  
Max.  
1.45  
0.15  
1.30  
0.50  
0.22  
Min.  
Typ.  
Max.  
A
0.057  
0.006  
0.051  
0.020  
0.009  
A1  
A2  
b
0.90  
0.30  
0.08  
1.15  
0.036  
0.011  
0.003  
0.045  
c
D
E
E1  
e
e1  
L
L1  
L2  
R
R1  
θ°  
θ1°  
2.90  
2.80  
1.60  
0.95  
1.90  
0.45  
0.60  
0.25  
0.114  
0.110  
0.063  
0.037  
0.075  
0.018  
0.024  
0.010  
0.30  
0.60  
0.020  
0.024  
0.10  
0.10  
0°  
0.004  
0.004  
0°  
0.25  
8°  
15°  
0.010  
8°  
15°  
4°  
10°  
4°  
10°  
5°  
5°  
© System General Corp.  
Version 1.0(IAO33.0025.B1)  
- 12 -  
www.sg.com.tw  
Mar. 28, 2006  
Product Specification  
Low Cost Green-Mode PWM Controller for Flyback Converters  
SG5701  
DISCLAIMERS  
LIFE SUPPORT  
System General’s products are not designed to be used as components in devices intended to support or sustain  
human life. Use of System General’s products in components intended for surgical implant into the body, or other  
applications in which failure of System General’s products could create a situation where personal death or injury may  
occur, is not authorized without the express written approval of System General’s Chief Executive Officer. System  
General will not be held liable for any damages or claims resulting from the use of its products in medical applications.  
MILITARY  
System General's products are not designed for use in military applications. Use of System General’s products in  
military applications is not authorized without the express written approval of System General’s Chief Executive Officer.  
System General will not be held liable for any damages or claims resulting from the use of its products in military  
applications.  
RIGHT TO MAKE CHANGES  
System General reserves the right to change this document and/or this product without notice. Customers are advised  
to consult their System General sales representative before ordering.  
© System General Corp.  
- 13 -  
www.sg.com.tw  
Mar. 28, 2006  
Version 1.0(IAO33.0025.B1)  

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