BQ24630 [TI]

Stand-Alone Synchronous Switch-Mode Lithium Phosphate Battery Charger with System Power Selector and Low Iq; 独立同步开关模式磷酸锂电池充电器与系统电源选择器和低Iq
BQ24630
型号: BQ24630
厂家: TEXAS INSTRUMENTS    TEXAS INSTRUMENTS
描述:

Stand-Alone Synchronous Switch-Mode Lithium Phosphate Battery Charger with System Power Selector and Low Iq
独立同步开关模式磷酸锂电池充电器与系统电源选择器和低Iq

电池 开关
文件: 总35页 (文件大小:1980K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
bq24630  
www.ti.com  
SLUS894 JANUARY 2010  
Stand-Alone Synchronous Switch-Mode Lithium Phosphate Battery Charger with System  
Power Selector and Low Iq  
Check for Samples: bq24630  
1
FEATURES  
24-Pin 4×4-mm2 QFN Package  
300 kHz NMOS-NMOS Synchronous Buck  
Converter  
Energy Star Low Quiescent Current Iq  
< 15 mA Off-State Battery Discharge current  
Stand-alone Charger Specifically for Lithium  
Phosphate  
< 1.5 mA Off-State Input Quiescent Current  
5V–28V VCC Input Operating Range, Support  
1-7 Battery Cells  
APPLICATIONS  
Power Tool and Portable Equipment  
Personal Digital Assistants  
Handheld Terminals  
Industrial and Medical Equipment  
Netbook, Mobile Internet Device and  
Ultra-Mobile PC  
High-Accuracy Voltage and Current Regulation  
±0.5% Charge Voltage Accuracy  
±3% Charge Current Accuracy  
±3% Adapter Current Accuracy  
Integration  
Automatic System Power Selection from  
DESCRIPTION  
Adapter or Battery  
The bq24630 is highly integrated switch-mode battery  
charge controller designed specifically for Lithium  
Phosphate battery. It offers a constant-frequency  
synchronous PWM controller with high accuracy  
current  
preconditioning,  
Internal Loop Compensation  
Internal Soft Start  
Dynamic Power Management (DPM)  
and  
voltage  
termination,  
regulation,  
adapter  
charge  
current  
Safety Protection  
Input Over-Voltage Protection  
regulation, and charge status monitoring.  
Battery Thermistor Sense Suspend Charge  
at Hot/Cold and Automatically ICHARGE/8 at  
Hot/Cold or Warm/Cool  
The bq24630 charges the battery in three phases:  
preconditioning, constant current, and constant  
voltage. Charge is terminated when the current  
reaches  
a
minimum user-selectable level.  
A
Battery Detection  
programmable charge timer provides  
a
safety  
Reverse Protection Input FET  
Programmable Safety Timer  
Charge Over-Current Protection  
Battery Short Protection  
Battery Over-Voltage Protection  
Thermal Shutdown  
backup. The bq24630 automatically restarts the  
charge cycle if the battery voltage falls below an  
internal threshold, and enters a low-quiescent current  
sleep mode when the input voltage falls below the  
battery voltage.  
PACKAGE AND PINOUT  
Status Outputs  
Adapter Present  
24  
23  
22  
21  
20  
19  
Charger Operation Status  
18  
17  
1
2
ACN  
ACP  
REGN  
GND  
Charge Enable Pin  
OAT  
(bq24630)  
QFN-24  
ACDRV  
16  
15  
14  
13  
3
4
5
6
ACSET  
ISET 2  
SRP  
6V Gate Drive for Synchronous Buck  
Converter  
CE  
STAT1  
TS  
30ns Driver Dead-time and 99.95% Max  
Effective Duty Cycle  
SRN  
7
8
9
10  
11  
12  
1
Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas  
Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet.  
PRODUCTION DATA information is current as of publication date.  
Products conform to specifications per the terms of the Texas  
Instruments standard warranty. Production processing does not  
necessarily include testing of all parameters.  
Copyright © 2010, Texas Instruments Incorporated  
bq24630  
SLUS894 JANUARY 2010  
www.ti.com  
This integrated circuit can be damaged by ESD. Texas Instruments recommends that all integrated circuits be handled with  
appropriate precautions. Failure to observe proper handling and installation procedures can cause damage.  
ESD damage can range from subtle performance degradation to complete device failure. Precision integrated circuits may be more  
susceptible to damage because very small parametric changes could cause the device not to meet its published specifications.  
DESCRIPTION (CONTINUED)  
The bq24630 controls external switches to prevent battery discharge back to the input, connect the adapter to  
the system, and to connect the battery to the system using 6-V gate drives for better system efficiency. The  
bq24630 features Dynamic Power Management (DPM). These features reduce battery charge current when the  
input power limit is reached to avoid overloading the AC adapter when supplying the load and the battery charger  
simultaneously. A highly-accurate current-sense amplifier enables precise measurement of input current from the  
AC adapter to monitor the overall system power.  
Q1 (ACFET)  
SI7617DN  
R17  
10Ω  
SYSTEM  
ADAPTER+  
ADAPTER-  
P
P
C9  
10 μF  
RAC  
0.010 W  
C8  
10 µF  
R20  
2Ω  
R14  
100 kW  
Q2 (ACFET)  
SI7617DN  
C14  
0.1 mF  
C16  
2.2μF  
C15  
0.1 µF  
ACN  
ACP  
C3  
0.1 µF  
C7  
1 µF  
VCC  
C2  
R15  
100 kW  
0.1 µF  
P
VREF  
Q3 (BATFET)  
SI7617DN  
BATDRV  
HIDRV  
ACDRV  
R19  
1 kΩ  
R18  
1 kΩ  
R3  
100 kW  
R5  
100 kW  
R7  
100 kW  
Q4  
SIS412DN  
N
RSR  
0.010  
ISET1  
ISET2  
ACSET  
PH  
L1  
W
VBAT  
PACK+  
PACK-  
BTST  
C6  
0.1 µF  
8.2 µH*  
D1  
REGN  
BAT54  
R4  
32.4 kW  
R6  
10 kW  
R8  
22.1 kW  
C5  
1 µF  
bq24630  
C12 C13  
10 µF* 10 µF*  
Q5  
SIS412DN  
VREF  
CE  
LODRV  
GND  
N
C4  
R2  
Cff  
22 pF  
1 µF  
500kW  
C10  
0.1 µF  
C11  
0.1 µF  
R11 10 kW  
D2  
D3  
D4  
STAT1  
STAT2  
PG  
SRP  
SRN  
R1  
100  
R12 10 kW  
R13 10 kW  
R16  
kW  
ADAPTER  
+
VREF  
R9  
VFB  
TTC  
Pack  
Thermistor  
Sense  
103AT  
2.2 kW  
100 W  
TS  
CTTC  
PwrPad  
C1  
0.1 μF  
R10  
0.11 μF  
6.8 kW  
NOTE: VIN=19V, BAT=3-cell LiFePO4, Iadapter_limit=4A, Icharge=3A, Ipre-charge=0.125A, Iterm=0.3A, 2.5hr safety timer  
Figure 1. Typical System Schematic  
2
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Copyright © 2010, Texas Instruments Incorporated  
Product Folder Link(s): bq24630  
bq24630  
www.ti.com  
SLUS894 JANUARY 2010  
ORDERING INFORMATION  
ODERING NUMBER  
PART NUMBER  
IC MARING  
PACKAGE  
QUANTITY  
(Tape and Reel)  
bq24630RGER  
bq24630RGET  
3000  
250  
bq24630  
OAT  
24-Pin 4×4 mm2 QFN  
PACKAGE THERMAL DATA(1)  
TA = 25°C  
POWER RATING  
DERATING FACTOR  
ABOVE TA = 25°C  
PACKAGE  
qJP  
qJA  
(2)  
QFN – RGE  
4°C/W  
43°C/W  
2.3W  
0.023 W/°C  
(1) This data is based on using the JEDEC High-K board and the exposed die pad is connected to a Cu pad on the board. This is  
connected to the ground plane by a 2×2 via matrix. qJA has 5% improvement by 3x3 via matrix.  
(2) For the most current package and ordering information, see the Package Option Addendum at the end of this document, or see the TI  
Web site at www.ti.com.  
ABSOLUTE MAXIMUM RATINGS(1) (2) (3)  
over operating free-air temperature range (unless otherwise noted)  
VALUE  
UNIT  
Voltage range  
VCC, ACP, ACN, SRP, SRN, BATDRV, ACDRV, CE, STAT1,  
STAT2, PG  
–0.3 to 33  
V
PH  
–2 to 36  
–0.3 to 16  
–0.3 to 7  
V
V
VFB  
REGN, LODRV, ACSET, TS, TTC  
BTST, HIDRV with respect to GND  
VREF, ISET1, ISET2  
ACP–ACN, SRP–SRN  
V
–0.3 to 39  
–0.3 to 3.6  
–0.5 to 0.5  
–40 to 155  
–55 to 155  
V
V
Maximum difference voltage  
Junction temperature range, TJ  
Storage temperature range, Tstg  
V
°C  
°C  
(1) Stresses beyond those listed under absolute maximum ratings may cause permanent damage to the device. These are stress ratings  
only, and functional operation of the device at these or any other conditions beyond those indicated under recommended operating  
conditions is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability.  
(2) All voltages are with respect to GND if not specified. Currents are positive into, negative out of the specified terminal. Consult Packaging  
Section of the data book for thermal limitations and considerations of packages.  
(3) Must have a series resistor between battery pack to VFB if Battery Pack voltage is expected to be greater than 16V. Usually the resistor  
divider top resistor will take care of this.  
RECOMMENDED OPERATING CONDITIONS  
VALUE  
–0.3 to 28  
–2 to 30  
UNIT  
V
Voltage range  
VCC, ACP, ACN, SRP, SRN, BATDRV, ACDRV, CE, STAT1, STAT2, PG  
PH  
V
VFB  
–0.3 to 14  
–0.3 to 6.5  
–0.3 to 34  
–0.3 to 3.3  
3.3  
V
REGN, LODRV, ACSET, TS, TTC  
BTST, HIDRV with respect to GND  
ISET1, ISET2  
V
V
V
VREF  
V
Maximum difference voltage ACP–ACN, SRP–SRN  
Junction temperature range  
–0.2 to 0.2  
0 to 125  
V
TJ  
°C  
°C  
Tstg  
Storage temperature range  
–55 to 155  
Copyright © 2010, Texas Instruments Incorporated  
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bq24630  
SLUS894 JANUARY 2010  
www.ti.com  
ELECTRICAL CHARACTERISTICS  
5.0V V(VCC) 28V, 0°C<TJ<+125°C,typical values are at TA=25°C, with respect to GND unless otherwise noted  
PARAMETER  
OPERATING CONDITIONS  
VVCC_OP VCC Input voltage operating range  
QUIESCENT CURRENTS  
Total battery discharge current (sum of  
TEST CONDITIONS  
MIN  
TYP  
MAX  
UNIT  
5.0  
28.0  
15  
V
currents into VCC, BTST, PH, ACP, ACN,  
VVCC < VSRN, VVCC > VUVLO (SLEEP)  
mA  
SRP, SRN, VFB), VFB 2.1 V  
IBAT  
Battery discharge current (sum of currents VVCC > VSRN, VVCC > VUVLO CE = LOW  
5
5
into BTST, PH, SRP, SRN, VFB), VFB ≤  
2.1 V  
VVCC > VSRN, VVCC > VVCCLOW CE = HIGH, Charge done  
µA  
VVCC > VSRN, VVCC > VUVLO CE = LOW  
1
2
1.5  
5
Adapter supply current (current into  
VCC,ACP,ACN pin)  
VVCC > VSRN, VVCC >VVCCLOW, CE = HIGH, charge done  
IAC  
mA  
V
VVCC > VSRN, VVCC >VVCCLOW, CE = HIGH, Charging,  
Qg_total = 20 nC, VVCC=20V  
12  
VFB  
Feedback regulation voltage  
1.8  
TJ = 0°C to 125°C  
TJ = –40°C to 125°C  
VFB = 1.8 V  
–0.5%  
–0.7%  
0.5%  
0.7%  
100  
Charge voltage regulation accuracy  
Input leakage current into VFB pin  
nA  
CURRENT REGULATION – FAST CHARGE  
VISET1  
ISET1 voltage range  
2
V
VIREG_CHG  
SRP–SRN current sense voltage range  
VIREG_CHG = VSRP – VSRN  
100  
mV  
Charger current set factor amps of charge  
current per volt on ISET1 pin)  
K(ISET1)  
RSENSE = 10 mΩ  
5
A/V  
VIREG_CHG = 40 mV  
VIREG_CHG = 20 mV  
VIREG_CHG = 5 mV  
–3%  
–4%  
3%  
4%  
Charge current regulation accuracy  
–25%  
–40%  
25%  
40%  
100  
VIREG_CHG = 1.5 mV (VSRN > 3.1 V)  
VISET1 = 2 V  
IISET1  
Leakage current in to ISET1 Pin  
nA  
CURRENT REGULATION – PRECHARGE  
Precharge current  
RSENSE = 10 m, VFB < VLOWV  
50  
125  
200  
mA  
CHARGE TERMINATION  
VISET2  
ISET2 voltage range  
2
2
V
A
Termination current range  
RSENSE = 10 mΩ  
Termination current set factor (amps of  
termination current per volt on ISET2 pin)  
KTERM  
1
A/V  
VITERM = 20 mV  
VITERM = 5 mV  
–4%  
–25%  
–45%  
4%  
25%  
45%  
Termination current accuracy  
VITERM = <1.5 mV  
Deglitch time for termination (both edge)  
Termination qualification time  
100  
250  
2
ms  
ms  
mA  
nA  
tQUAL  
IQUAL  
IISET2  
VBAT > VRECH and ICHARGE < ITERM  
Discharge current once termination is detected  
VISET2 = 2 V  
Termination qualification time  
Leakage current into ISET2 pin  
100  
INPUT CURRENT REGULATION  
VACSET  
ACSET voltage range  
0
0
2
V
VIREG_DPM  
ACP-ACN current sense voltage range  
VIREG_DPM = VACP – VACN  
100  
mV  
Input current set factor (amps of input  
current per volt on ACSET pin)  
K(ACSET)  
RSENSE = 10 mΩ  
5
A/V  
nA  
VIREG_DPM = 40 mV  
VIREG_DPM = 20 mV  
VIREG_DPM = 5 mV  
VACSET = 2 V  
–3%  
–4%  
3%  
4%  
Input current regulation accuracy  
Leakage current into ACSET pin  
–25%  
25%  
100  
IACSET  
INPUT UNDER-VOLTAGE LOCK-OUT COMPARATOR (UVLO)  
VUVLO  
AC under-voltage rising threshold  
AC under-voltage hysteresis, falling  
Measure on VCC  
3.65  
3.85  
350  
4
V
VUVLO_HYS  
mV  
4
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Copyright © 2010, Texas Instruments Incorporated  
Product Folder Link(s): bq24630  
bq24630  
www.ti.com  
SLUS894 JANUARY 2010  
ELECTRICAL CHARACTERISTICS (continued)  
5.0V V(VCC) 28V, 0°C<TJ<+125°C,typical values are at TA=25°C, with respect to GND unless otherwise noted  
PARAMETER  
TEST CONDITIONS  
MIN  
TYP  
MAX  
UNIT  
VCC LOWV COMPARATOR  
Falling threshold, disable charge  
Rising threshold, resume charge  
Measure on VCC  
4.1  
V
V
4.35  
4.5  
SLEEP COMPARATOR (REVERSE DISCHARGING PROTECTION)  
VSLEEP _FALL  
VSLEEP_HYS  
SLEEP falling threshold  
SLEEP hysteresis  
VVCC – VSRN to enter SLEEP  
40  
100  
500  
1
150  
mV  
mV  
ms  
SLEEP rising delay  
VCC falling below SRN, Delay to turn off ACFET  
VCC rising above SRN, Delay to turn on ACFET  
VCC falling below SRN, Delay to enter SLEEP mode  
VCC rising above SRN, Delay to exit out of SLEEP mode  
SLEEP falling delay  
30  
ms  
SLEEP rising shutdown deglitch  
SLEEP falling powerup deglitch  
100  
30  
ms  
ms  
ACN / SRN COMPARATOR  
VACN-SRN_FALL ACN to SRN falling threshold  
VACN-SRN_HYS ACN to SRN rising hysteresis  
ACN to SRN rising deglitch  
VACN–VSRN to turn on BATFET  
100  
200  
100  
2
310  
mV  
mV  
ms  
ms  
VACN – VSRN > VACN-SRN_RISE  
VACN – VSRN < VACN-SRN_FALL  
ACN to SRN falling deglitch  
50  
BAT LOWV COMPARATOR  
Precharge to fastcharge transition (LOWV  
threshold)  
VLOWV  
Measured on VFB pin, rising  
0.333  
0.35  
0.367  
V
VLOWV_HYS  
LOWV hysteresis  
LOWV rising deglitch  
LOWV falling deglitch  
100  
25  
mV  
ms  
ms  
VFB falling below VLOWV  
VFB rising above VLOWV  
25  
RECHARGE COMPARATOR  
Recharge threshold (with respect to  
VRECHG  
Measured on VFB pin, rising  
110  
125  
140  
mV  
VREG)  
Recharge rising deglitch  
Recharge falling deglitch  
VFB decreasing below VRECHG  
VFB increasing above VRECHG  
10  
10  
ms  
ms  
BAT OVER-VOLTAGE COMPARATOR  
VOV_RISE  
VOV_FALL  
Over-voltage rising threshold  
Over-voltage falling threshold  
As percentage of VFB  
As percentage of VFB  
108%  
105%  
INPUT OVER-VOLTAGE COMPARATOR (ACOV)  
VACOV  
AC over-voltage rising threshold on VCC  
AC over-voltage falling hysteresis  
AC over-voltage deglitch (both edge)  
AC over-voltage rising deglitch  
31.04  
32  
1
32.96  
V
VACOV_HYS  
V
Delay to changing the STAT pins  
Delay to disable charge  
1
ms  
ms  
ms  
1
AC over-voltage falling deglitch  
Delay to resume charge  
20  
THERMAL SHUTDOWN COMPARATOR  
TSHUT  
Thermal shutdown rising temperature  
Temperature increasing  
145  
15  
°C  
°C  
ms  
TSHUT_HYS  
Thermal shutdown hysteresis  
Thermal shutdown rising deglitch  
Thermal shutdown falling deglitch  
Temperature increasing  
Temperature decreasing  
100  
10  
ms  
THERMISTOR COMPARATOR  
VLTF  
Cold temperature rising threshold  
Charger suspended below this temperature  
72.5% 73.5% 74.5%  
0.2% 0.4% 0.6%  
VLTF_HYS  
Cold temperature hysteresis  
Charger enabled, cuts back to ICHARGE/8 below this  
temperature  
VCOOL  
Cool Temperature rising threshold  
70.2% 70.7% 71.2%  
VCOOL_HYS  
VWARM  
Cool temperature hysteresis  
Warm temperature rising threshold  
Warm temperature hysteresis  
0.2%  
47.5%  
1.0%  
0.6%  
48% 48.5%  
1.2% 1.4%  
1.0%  
Charger cuts back to ICHARGE/8 above this temperature  
VWARM_HYS  
Charger suspended above this temperature before  
initiating charge  
VHTF  
VTCO  
Hot temperature rising threshold  
36.2%  
37% 37.8%  
Charger suspended above this temperature during  
initiating charge  
Cut-off temperature rising threshold  
33.7% 34.4% 35.1%  
Copyright © 2010, Texas Instruments Incorporated  
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bq24630  
SLUS894 JANUARY 2010  
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ELECTRICAL CHARACTERISTICS (continued)  
5.0V V(VCC) 28V, 0°C<TJ<+125°C,typical values are at TA=25°C, with respect to GND unless otherwise noted  
PARAMETER  
TEST CONDITIONS  
MIN  
TYP  
MAX  
UNIT  
Deglitch time for Temperature Out of  
Range Detection  
VTS > VLTF, or VTS < VTCO, or VTS < VHTF  
400  
ms  
Deglitch time for Temperature in Valid  
Range Detection  
VTS < VLTF – VLTF_HYS or VTS >VTCO, or VTS > VHTF  
VTS > VCOOL, or VTS < VWARM  
20  
25  
ms  
ms  
Deglitch time for current reduction to  
ICHARGE/8 due to warm or cool temperature  
Deglitch time to charge at ICHARGE from  
ICHARGE/8 when resuming from warm or  
cool temperatures  
VTS < VCOOL - VCOOL_HYS, or VTS > VWARM - VWARM_HYS  
25  
ms  
Charge current due to warm or cool  
temperatures  
VCOOL < VTS < VLTF, or VWARM < VTS < VHTF, or VWARM  
VTS < VTCO  
<
ICHARGE  
/8  
CHARGE OVER-CURRENT COMPARATOR (CYCLE-BY-CYCLE)  
Current rising, in non-synchronous mode, mesure on  
45.5  
160%  
50  
mV  
V(SRP-SRN), VSRP < 2 V  
Charge over-current falling threshold  
Current rising, as percentage of V(IREG_CHG), in  
synchronous mode, VSRP > 2.2V  
VOC  
Minimum OCP threshold in synchronous mode, measure  
on V(SRP-SRN), VSRP > 2.2V  
Charge over-current threshold floor  
Charge over-current threshold ceiling  
mV  
mV  
Maximum OCP threshold in synchronous mode, measure  
on V(SRP-SRN), VSRP > 2.2V  
180  
CHARGE UNDER-CURRENT COMPARATOR (CYCLE-BY-CYCLE)  
VISYNSET Charge under-current falling threshold  
Switch from SYNCH to NON-SYNCH, VSRP > 2.2V  
VSRP falling  
1
5
2
9
mV  
V
BATTERY SHORTED COMPARATOR (BATSHORT)  
BAT Short falling threshold, forced  
VBATSHT  
non-synchronous mode  
VBATSHT_HYS  
VBATSHT_DEG  
BAT short rising hysteresis  
Deglitch on both edge  
200  
1
mV  
ms  
LOW CHARGE CURRENT COMPARATOR  
Average low charge current falling  
threshold  
Measure on V(SRP-SRN), forced into non-synchronous  
mode  
VLC  
1.25  
mV  
VLC_HYS  
VLC_DEG  
Low charge current rising hysteresis  
Deglitch on both edge  
1.25  
1
mV  
ms  
VREF REGULATOR  
VVREF_REG VREF regulator voltage  
IVREF_LIM VREF current limit  
REGN REGULATOR  
VREGN_REG REGN regulator voltage  
IREGN_LIM  
VVCC > VUVLO, ( 0 – 35mA load)  
VVREF = 0 V, VVCC > VUVLO  
3.267  
35  
3.3  
6.0  
3.333  
6.3  
V
mA  
VVCC > 10 V, CE = HIGH (0 – 40mA load)  
VREGN = 0 V, VVCC > VUVLO  
5.7  
40  
V
REGN current limit  
mA  
TTC INPUT  
TPRECHG  
(1)  
Precharge time before fault occurs  
Tchg = CTTC × KTTC  
1440  
1
1800  
2160  
10  
sec  
Hr  
Precharge safety timer range  
Fast charge saftey timer range, with +/-  
10% accuracy(1)  
TCHARGE  
Fast charge timer accuracy(1)  
0.047 mF CTTC 0.47 mF  
–10%  
10%  
KTTC  
Timer multiplier  
1.4  
min/nF  
V
VTTC below this threshold disables the safety timer and  
termination  
TTC low threshold  
0.4  
55  
TTC comparator high threshold  
TTC comparator low threshold  
TTC source/sink current  
1.5  
1
V
V
45  
50  
mA  
BATTERY SWITCH (BATFET) DRIVER  
RDS_BAT_OFF  
RDS_BAT_ON  
BATFET turn-off resistance  
BATFET turn-on resistance  
VACN > 5V  
VACN > 5V  
150  
20  
kΩ  
VBATDRV_REG = VACN – VBATDRV when VACN > 5V and  
BATFET is on  
VBATDRV_REG  
BATFET drive voltage  
4.2  
7
V
(1) Verified by design  
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ELECTRICAL CHARACTERISTICS (continued)  
5.0V V(VCC) 28V, 0°C<TJ<+125°C,typical values are at TA=25°C, with respect to GND unless otherwise noted  
PARAMETER  
TEST CONDITIONS  
MIN  
TYP  
MAX  
UNIT  
AC SWITCH (ACFET) DRIVER  
RDS_AC_OFF  
RDS_AC_ON  
ACFET turn-off resistance  
ACFET turn-on resistance  
VVCC > 5V  
VVCC > 5V  
30  
20  
Ώ
kΏ  
VACDRV_REG = VVCC – VACDRV when VVCC > 5 V and  
ACFET is on  
VACDRV_REG  
ACFET drive voltage  
4.2  
7
V
AC / BAT MOSFET DRIVERS TIMING  
Driver dead time  
Dead time when switching between AC and BAT  
10  
ms  
BATTERY DETECTION  
tWAKE  
Wake timer  
Max time charge is enabled  
RSENSE = 10 mΩ  
500  
125  
1
ms  
mA  
sec  
mA  
mA  
mV  
V
IWAKE  
Wake Current  
50  
200  
tDISCHARGE  
IDISCHARGE  
IFAULT  
Discharge timer  
Max time discharge current is applied  
Discharge current  
8
Fault current after a timeout fault  
Wake threshold ( with-respect-to VREG  
Discharge threshold  
2
VWAKE  
)
Voltage on VFB to detect battery absent during Wake  
Voltage on VFB to detect battery absent during Discharge  
125  
0.35  
VDISCH  
PWM HIGH SIDE DRIVER (HIDRV)  
RDS_HI_ON  
RDS_HI_OFF  
High Side driver (HSD) turn-on resistance  
High Side driver turn-off resistance  
VBTST – VPH = 5.5 V  
VBTST – VPH = 5.5 V  
3.3  
1
6
1.3  
Bootstrap refresh comparator threshold  
voltage  
VBTST_REFRESH  
VBTST – VPH when low side refresh pulse is requested  
4.0  
4.2  
V
PWM LOW SIDE DRIVER (LODRV)  
RDS_LO_ON Low side driver (LSD) turn-on resistance  
RDS_LO_OFF Low side driver turn-off resistance  
PWM DRIVERS TIMING  
4.1  
1
7
1.4  
Dead time when switching between LSD and HSD, no  
load at LSD and HSD  
30  
Driver dead time  
ns  
PWM OSCILLATOR  
VRAMP_HEIGHT PWM ramp height  
As percentage of VCC  
7
%
PWM switching frequency(2)  
255  
300  
345  
kHz  
INTERNAL SOFT START (8 steps to regulation current ICHG)  
Soft start steps  
8
step  
ms  
Soft start step time  
1.6  
CHARGER SECTION POWER-UP SEQUENCING  
Delay from when adapter is detected to when the charger  
is allowed to turn on  
Charge-enable delay after power-up  
LOGIC IO PIN CHARACTERISTICS  
1.5  
s
VIN_LO  
VIN_HI  
CE input low threshold voltage  
CE input high threshold voltage  
CE input bias current  
0.8  
V
V
2.1  
VBIAS_CE  
V = 3.3 V (CE has internal 1Mpulldown resistor)  
6
0.5  
1.2  
mA  
STAT1, STAT2, PG output low saturation  
voltage  
VOUT_LO  
IOUT_HI  
Sink current = 5 mA  
V = 32 V  
V
Leakage current  
µA  
(2) Verified by design  
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TYPICAL CHARACTERISTICS  
Table 1. Table of Graphs  
Figure  
REF REGN and PG Power Up (CE=1)  
Charge Enable  
Figure 2  
Figure 3  
Figure 4  
Figure 5  
Figure 6  
Figure 7  
Figure 8  
Figure 9  
Figure 10  
Figure 11  
Figure 12  
Figure 13  
Figure 14  
Figure 15  
Current Soft-Start (CE=1)  
Charge Disable  
Continuous Conduction Mode Switching Waveforms  
Cycle-by-Cycle Synchronous to Nonsynchronous  
100% Duty and Refresh Pulse  
Transient System Load (DPM)  
Battery Insertion  
Battery to Ground Short Protection  
Battery to ground Short Transition  
Efficiency vs Output Current  
Input ACOV Transition  
Input ACOV Resume Normal Transition  
PH  
VCC  
/PG  
LODRV  
VREF  
REGN  
IBAT  
CE  
t − Time = 4 ms/div  
t − Time = 200 ms/div  
Figure 2. REF REGN and PG Power Up (CE=1)  
Figure 3. Charge Enable  
PH  
PH  
LDRV  
LODRV  
IBAT  
IL  
CE  
CE  
t − Time = 4 μs/div  
t − Time = 4 ms/div  
Figure 4. Current Soft-Start (CE=1)  
Figure 5. Charge Disable  
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PH  
HIDRV  
PH  
LODRV  
LODRV  
IL  
IL  
t – Time = 200 ns/div  
t − Time = 200 ns/div  
Figure 6. Continuous Conduction Mode Switching Waveform  
Figure 7. Cycle-by-Cycle Synchronous to Nonsynchronous  
IIN  
PH  
ISYS  
LODRV  
IL  
IBAT  
t − Time = 200 μs/div  
t − Time = 400 ns/div  
Figure 8. 100% Duty and Refresh Pulse  
Figure 9. Transient System Load (DPM)  
PH  
PH  
LDRV  
IL  
IL  
VBAT  
VBAT  
t – Time = 4 ms/div  
t – Time = 200 ms/div  
Figure 10. Battery Insertion  
Figure 11. Battery to GND Short Protection  
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98  
96  
94  
92  
90  
88  
86  
84  
82  
80  
PH  
LDRV  
24 Vin, 6 cell  
24 Vin, 5 cell  
IL  
12 Vin, 2 cell  
12 Vin, 1 cell  
VBAT  
t – Time = 8 μs/div  
0
1
2
3
4
5
6
7
8
IBAT - Output Current - A  
Figure 12. Battery to GND Short Transition  
Figure 13. Efficiency vs Output Current  
VCC  
VCC  
/ACDRV  
/ACDRV  
/BATDRV  
/BATDRV  
/PG  
/PG  
t – Time = 10 ms/div  
t – Time = 20 ms/div  
Figure 14. Input ACOV Transition  
Figure 15. Input ACOV Resume Normal Transition  
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Pin Functions – 24-Pin QFN  
PIN  
FUNCTION DESCRIPTION  
NO.  
NAME  
1
ACN  
Adapter current sense resistor, negative input. A 0.1-mF ceramic capacitor is placed from ACN to ACP to provide differential-mode  
filtering. An optional 0.1-mF ceramic capacitor is placed from ACN pin to GND for common-mode filtering.  
2
3
ACP  
Adapter current sense resistor, positive input. A 0.1-mF ceramic capacitor is placed from ACN to ACP to provide differential-mode  
filtering. A 0.1-mF ceramic capacitor is placed from ACP pin to GND for common-mode filtering.  
ACDRV  
AC adapter to system MOSFET driver output. Connect through a 1-kresistor to the gate of the ACFET P-channel power MOSFET  
and the reverse conduction blocking P-channel power MOSFET. The internal gate drive is asymmetrical, allowing a quick turn-off and  
slow turn-on, in addition to the internal break-before-make logic with respect to BATDRV. If needed, an optional capacitor from gate to  
source of the ACFET is used to slow down the ON and OFF times.  
4
5
6
CE  
Charge-enable active-HIGH logic input. HI enables charge. LO disables charge. It has an internal 1Mpull-down resistor.  
STAT1  
TS  
Open-drain charge status pin to indicate various charger operation.  
Temperature qualification voltage input for battery pack negative temperature coefficient thermistor. Program the hot and cold  
temperature window with a resistor divider from VREF to TS to GND.  
7
8
TTC  
PG  
SafetyTimer and termination control. Connect a capacitor from this node to GND to set the timer. When this input is LOW, the timer  
and termination are disabled. When this input is HIGH, the timer is disabled but termination is allowed.  
Open-drain power-good status output. Active LOW when IC has a valid VCC (not in UVLO or ACOV or SLEEP mode). Active HIGH  
when IC has an invalid VCC. PGcan be used to drive a LED or communicate with a host processor.  
9
STAT2  
VREF  
Open-drain charge status pin to indicate various charger operation.  
10  
3.3V regulated voltage output. Place a 1-mF ceramic capacitor from VREF to GND pin close to the IC. This voltage could be used for  
programming of voltage and current regulation and for programming the TS threshold.  
11  
12  
ISET1  
VFB  
Fast Charge current set input. The voltage of ISET1 pin programs the fast charge current regulation set-point.  
Output voltage analog feedback adjustment. Connect the output of a resistive voltage divider from the battery terminals to this node to  
adjust the output battery regulation voltage.  
13  
14  
SRN  
SRP  
Charge current sense resistor, negative input. A 0.1-mF ceramic capacitor is placed from SRN to SRP to provide differential-mode  
filtering. An optional 0.1-mF ceramic capacitor is placed from SRN pin to GND for common-mode filtering.  
Charge current sense resistor, positive input. A 0.1-mF ceramic capacitor is placed from SRN to SRP to provide differential-mode  
filtering. A 0.1-mF ceramic capacitor is placed from SRP pin to GND for common-mode filtering.  
15  
16  
ISET2  
Termination current set input. The voltage of ISET2 pin programs termination current trigger point.  
ACSET  
Adapter current set input. The voltage of ACSET pin programs the input current regulation set-point during Dynamic Power  
Management (DPM)  
17  
18  
GND  
Low-current sensitive analog/digital ground. On PCB layout, connect with PowerPad underneath the IC.  
REGN  
PWM low side driver positive 6V supply output. Connect a 1-mF ceramic capacitor from REGN to GND pin, close to the IC. Use for  
low side driver and high-side driver bootstrap voltage by connecting a small signal Schottky diode from REGN to BTST.  
19  
20  
LODRV  
PH  
PWM low side driver output. Connect to the gate of the low-side power MOSFET with a short trace.  
PWM high side driver negative supply. Connect to the Phase switching node (junction of the low-side power MOSFET drain, high-side  
power MOSFET source, and output inductor). Connect the 0.1-mF bootstrap capacitor from PH to BTST.  
21  
22  
HIDRV  
BTST  
PWM high side driver output. Connect to the gate of the high-side power MOSFET with a short trace.  
PWM high side driver positive supply. Connect to the Phase switching node (junction of the low-side power MOSFET drain, high-side  
power MOSFET source, and output inductor). Connect the 0.1-mF bootstrap capacitor from SW to BTST.  
23  
BATDRV  
Battery to system MOSFET driver output. Gate drive for the battery to system load BAT PMOS power FET to isolate the system from  
the battery to prevent current flow from the system to the battery, while allowing a low impedance path from battery to system.  
Connect this pin through a 1-kresistor to the gate of the input BAT P-channel MOSFET. Connect the source of the FET to the  
system load voltage node. Connect the drain of the FET to the battery pack positive terminal. The internal gate drive is asymmetrical  
to allow a quick turn-off and slow turn-on, in addition to the internal break-before-make logic with respect to ACDRV. If needed, an  
optional capacitor from gate to source of the BATFET is used to slow down the ON and OFF times.  
24  
VCC  
IC power positive supply. Connect through a 10-to the common-source (diode-OR) point: source of high-side P-channel MOSFET  
and source of reverse-blocking power P-channel MOSFET. Place a 1-mF ceramic capacitor from VCC to GND pin close to the IC.  
PowerPAD  
Exposed pad beneath the IC. Always solder PowerPAD to the board, and have vias on the PowerPAD plane star-connecting to GND  
and ground plane for high-current power converter. It also serves as a thermal pad to dissipate the heat.  
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BLOCK DIAGRAM  
VREF  
bq24630  
VCC  
ACN  
VOLTAGE  
REFERENCE  
VCC- 6 V  
VCC  
VCC- 6 V  
REG  
ACN-6 V  
VCC- 6 V  
REG  
-
VCC  
SLEEP  
UVLO  
+
SRN+100 mV  
-
VCC  
SLEEP  
UVLO  
SYSTEM  
POWER  
SELECTOR  
LOGIC  
V
UVLO  
+
3.3 V  
LDO  
ACDRV  
VCC  
VREF  
ACN  
+
-
ACN- SRN  
ACOV  
VCC- 6 V  
ACN  
SRN+200 mV  
BATDRV  
CE  
1 M  
ACN- 6 V  
ACP  
+
V(ACP-ACN)  
+
-
20X  
-
COMP  
ERROR  
AMPLIFIER  
CE  
BTST  
HIDRV  
PH  
ACN  
-
ACSET  
+
-
PWM  
+
1V  
+
-
LEVEL  
SHIFTER  
VFB  
SRP  
SRN  
1.8 V  
BAT_OVP  
SYNCH  
20mA  
+
SRP- SRN  
PWM  
CONTROL  
LOGIC  
-
+
VCC  
+
20X  
5mV  
-
V(SRP-SRN)  
+
-
-
IBAT_ REG  
CE  
REGN  
LODRV  
REFRESH  
6 V LDO  
-
BTST  
_
20mA  
PH  
+
+
4.2V  
DISCHARGE  
OR  
CHARGE  
FAULT  
V(SRP-SRN)  
160% X IBAT_REG  
-
CHG_OCP  
+
8 mA 2 mA  
GND  
FAULT  
Safety Timer  
STAT1  
30 minute  
Precharge  
timer  
CHARGE  
STAT1  
TTC  
TTC  
IC Tj  
TSHUT  
+
-
STAT2  
145 °C  
PG  
STAT2  
PG  
ISET1  
8
ISET1  
STATE  
MACHINE  
LOGIC  
DISCHARGE  
VREF  
ISET1  
IBAT_ REG  
+
-
BAT  
BAT_OVP  
-
LTF  
1.25 mV  
108% X VBAT_REG  
+
BATTERY  
DETECTION  
LOGIC  
DISABLE  
TMR/TERM  
-
TTC  
-
COOL  
VFB  
+
-
LOWV  
+
0.4 V  
+
+
0.35V  
-
+
-
WARM  
COOL  
+
-
VCC  
ACOV  
WARM  
TS  
SUSPEND  
VFB  
-
+
V
RCHRG  
ACOV  
+
-
-
HTF  
TCO  
+
+
1.675V  
-
+
-
RCHRG  
TERM  
-
ISET2  
100X V(SRP -SRN)  
bq24630  
TERM  
+
ISET2  
TERMINATE CHARGE  
Figure 16. Functional Block Diagram of bq24630  
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OPERATIONAL FLOWCHART  
POR  
Turn on  
BATDRV FET  
SLEEP MODE  
Indicate SLEEP  
VCC > SRN  
Yes  
No  
Turn off BATFET  
Turn on ACFET  
Enable VREF LDO&  
Chip Bias  
30 ms delay  
Battery  
present?  
Initiate battery  
detect algorithm  
Indicate battery  
absent  
No  
Yes  
See Enabling and Disabling  
Charg e Section  
Indicate NOT  
CHARGING,  
Suspend timers  
Conditions met  
?
Conditions met  
for charge?  
No  
No  
No  
for charge  
Yes  
Yes  
Regulate  
precharge current  
Start 30 minute  
precharge timer  
Precharge  
timer expired?  
VFB < VLOWV  
Yes  
VFB < VLOWV  
Yes  
Indicate Charge-  
In-Progress  
Start Fastcharge  
timer  
No  
No  
Regulate  
fastcharge current  
Yes  
Indicate NOT  
CHARGING,  
Suspend timers  
Conditions met  
for charge?  
No  
Yes  
Indicate Charge-  
In-Progress  
No  
Turn off charge,  
FAULT  
Enable I  
Enable I  
for1  
DISCHG  
FAULT  
second  
VFB > VRECH  
&
ICHG < ITERM  
Fastcharge  
Timer Expired?  
Yes  
No  
Yes  
Indicate Charge In  
Progress  
Indicate FAULT  
Charge Complete  
Indicate DONE  
Yes  
No  
VFB > VRECH  
VFB < VRECH  
No  
Battery Removed  
Yes  
Indicate BATTERY  
ABSENT  
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DETAILED DESCRIPTION  
Precharge  
Current  
Fastcharge Current  
Regulation Phase  
Fastcharge Voltage  
Regulation Phase  
Termination  
Regulation  
Phase  
Regulation Voltage  
V
RECH  
Regulation Current  
Charge  
Current  
Charge  
Voltage  
V
LOWV  
I
& I  
TERM  
PRECH  
Precharge  
Time  
Fastcharge Safety Time  
Figure 17. Typical Charging Profile  
BATTERY VOLTAGE REGULATION  
The bq24630 uses a high accuracy voltage bandgap and regulator for the high accuracy charging voltage. The  
charge voltage is programmed via a resistor divider from the battery to ground, with the midpoint tied to the VFB  
pin. The voltage at the VFB pin is regulated to 1.8V, giving Equation 1 for the regulation voltage:  
R1  
é
ù
V
= 1.8 V ´ 1+  
BAT  
ê
ú
R2  
ë
û
(1)  
where R2 is connected from VFB to the battery and R1 is connected from VFB to GND  
BATTERY CURRENT REGULATION  
The ISET1 input sets the maximum fast charging current. Battery charge current is sensed by resistor RSR  
connected between SRP and SRN. The full-scale differential voltage between SRP and SRN is 100mV. Thus, for  
a 10msense resistor, the maximum charging current is 10A. Equation 2 is for charge current  
V
ISET1  
I
=
CHARGE  
20 ´ R  
SR  
(2)  
VISET1, the input voltage range of ISET1 is between 0 and 2V. The SRP and SRN pins are used to sense voltage  
across RSR with default value of 10m. However, resistors of other values can also be used. A larger sense  
resistor will give a larger sense voltage, a higher regulation accuracy; but, at the expense of higher conduction  
loss.  
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PRECHARGE  
On power-up, if the battery voltage is below the VLOWV threshold, the bq24630 applies 125mA precharge current  
to the battery(1). The precharge feature is intended to revive deeply discharged cells. If the VLOWV threshold is not  
reached within 30 minutes of initiating precharge, the charger turns off and a FAULT is indicated on the status  
pins.  
INPUT ADAPTER CURRENT REGULATION  
The total input from an AC adapter or other DC sources is a function of the system supply current and the battery  
charging current. System current normally fluctuates as portions of the systems are powered up or down. Without  
Dynamic Power Management (DPM), the source must be able to supply the maximum system current and the  
maximum charger input current simultaneously. By using DPM, the input current regulator reduces the charging  
current when the input current exceeds the input current limit set by ACSET. The current capability of the AC  
adaptor can be lowered, reducing system cost.  
Similar to setting battery regulation current, adaptor current is sensed by resistor RAC connected between ACP  
and ACN. Its maximum value is set by ACSET using Equation 3:  
V
ACSET  
I
=
DPM  
20 ´ R  
AC  
(3)  
VACSET, the input voltage range of ACSET is between 0 and 2V. The ACP and ACN pins are used to sense  
voltage across RAC with default value of 10m. However, resistors of other values can also be used. A larger the  
sense resistor will give a larger sense voltage, and a higher regulation accuracy; but, at the expense of higher  
conduction loss.  
CHARGE TERMINATION, RECHARGE, AND SAFETY TIMER  
The bq24630 monitors the charging current during the voltage regulation phase. When VTTC is valid, termination  
is detected while the voltage on the VFB pin is higher than the VRECH threshold AND the charge current is less  
than the ITERM threshold, as calculated in Equation 4:  
V
ISET2  
I
=
TERM  
100 ´ R  
SR  
(4)  
VISET2, the input voltage of ISET2 is between 0 and 2V. The minimum termination current is clamped to be  
around 125mA with default 10msensing resistor. To avoid early termination during WARM/COOL condition, set  
ITERM ICHARGE/10. As a safety backup, the bq24630 also provides a programmable charge timer. The charge  
time is programmed by the capacitor connected between the TTC pin and GND, and is given by Equation 5  
t
= C  
´ K  
CHARGE  
TTC TTC  
(5)  
where CTTC (range from 0.047µF to 0.47µF to give 1-10hr safety timer) is the capacitor connected from TTC pin  
to GND, and KTTC is the constant multiplier (1.4min/nF).  
A new charge cycle is initiated and safety timer is reset when one of the following conditions occur:  
The battery voltage falls below the recharge threshold.  
A power-on-reset (POR) event occurs.  
CE is toggled.  
The TTC pin may be taken LOW to disable termination and to disable the safety timer. If TTC is pulled to VREF,  
the bq24630 will continue to allow termination but disable the safety timer. TTC taken low will reset the safety  
timer. When ACOV, VCCLOWV and SLEEP mode resume normal, the safety timer will be reset.  
(1) assuming a 10msense resistor. 1.25mV will be regulated across SRP-SRN, regardless of the value of the sense resistor.  
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POWER UP  
The bq24630 uses a SLEEP comparator to determine the source of power on the VCC pin, since VCC can be  
supplied either from the battery or the adapter. If the VCC voltage is greater than the SRN voltage, bq24630 will  
enable the ACFET and disable BATFET. If all other conditions are met for charging, bq24630 will then attempt to  
charge the battery (See Enabling and Disabling Charging). If the SRN voltage is greater than VCC, indicating  
that the battery is the power source, bq24630 enables the BATFET, and enters a low quiescent current (<15mA)  
SLEEP mode to minimize current drain from the battery.  
If VCC is below the UVLO threshold, the device is disabled, ACFET turns off and BATFET turns on.  
ENABLE AND DISABLE CHARGING  
The following conditions have to be valid before charge is enabled:  
CE is HIGH  
The device is not in Under-Voltage-Lockout (UVLO) and not in VCCLOWV mode  
The device is not in SLEEP mode  
The VCC voltage is lower than the AC over-voltage threshold (VCC < VACOV  
30 ms delay is complete after initial power-up  
The REGN LDO and VREF LDO voltages are at the correct levels  
Thermal Shut (TSHUT) is not valid  
)
TS fault is not detected  
One of the following conditions will stop on-going charging  
CE is LOW  
Adapter is removed, causing the device to enter UVLO, VCCLOWV, or SLEEP mode  
Adapter is over voltage  
The REGN or VREF LDOs are overloaded  
TSHUT IC temperature threshold is reached (145°C on rising-edge with 15°C hysteresis)  
TS voltage goes out of range indicating the battery temperature is too hot or too cold  
TTC saftey timer times out  
SYSTEM POWER SELECTOR  
The bq24630 automatically switches adapter or battery power to the system load. The battery is connected to the  
system by default during power up or during SLEEP mode. The battery is disconnected from the system and  
then the adapter is connected to the system 30ms after exiting SLEEP. An automatic break-before-make logic  
prevents shoot-through currents when the selectors switch.  
The ACDRV is used to drive a pair of back-to-back p-channel power MOSFETs between adapter and ACP with  
sources connected together and to VCC. The FET connected to adapter prevents reverse discharge from the  
battery to the adapter when turned off. The p-channel FET with the drain connected to the adapter input provides  
reverse battery discharge protection when off; and also minimizes system power dissipation, with its low-RDSON  
,
compared to a Schottky diode. The other p-channel FET connected to ACP separates battery from adapter, and  
provides a limited dI/dt when connecting the adapter to the system by controlling the FET turn-on time. The  
BATDRV controls a p-channel power MOSFET placed between BAT and system.  
When adapter is not detected, the ACDRV is pulled to VCC to keep ACFET off, disconnecting the adapter from  
system. BATDRV stays at ACN-6V to connect battery to system.  
Approximately 30ms after the device comes out of SLEEP mode, the system begins to switch from battery to  
adapter. The break-before-make logic keeps both ACFET and BATFET off for 10µs before ACFET turns on. This  
prevents shoot-through current or any large discharging current from going into the battery. The /BATDRV is  
pulled up to ACN and the ACDRV pin is set to VCC-6V by an internal regulator to turn on p-channel ACFET,  
connecting the adapter to the system.  
When the adapter is removed, the system waits until VCC drops back to within 200mV above SRN to switch from  
adapter back to battery. The break-before-make logic still keeps 10ms dead time. The ACDRV is pulled up to  
VCC and the BATDRV pin is set to ACN-6V by an internal regulator to turn on p-channel BATFET, connecting  
the battery to the system.  
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Asymmetrical gate drive for the ACDRV and BATDRVdrivers provides fast turn-off and slow turn-on of the  
ACFET and BATFET to help the break-before-make logic and to allow a soft-start at turn-on of either FET. The  
soft-start time can be further increased, by putting a capacitor from gate to source of the p-channel power  
MOSFETs.  
AUTOMATIC INTERNAL SOFT-START CHARGER CURRENT  
The charger automatically soft-starts the charger regulation current every time the charger goes into fast-charge  
to ensure there is no overshoot or stress on the output capacitors or the power converter. The soft-start consists  
of stepping-up the charge regulation current into 8 evenly divided steps up to the programmed charge current.  
Each step lasts around 1.6ms, for a typical rise time of 12.8ms. No external components are needed for this  
function.  
CONVERTER OPERATION  
The synchronous buck PWM converter uses a fixed frequency voltage mode with feed-forward control scheme. A  
type III compensation network allows using ceramic capacitors at the output of the converter. The compensation  
input stage is connected internally between the feedback output (FBO) and the error amplifier input (EAI). The  
feedback compensation stage is connected between the error amplifier input (EAI) and error amplifier output  
(EAO). The LC output filter is selected to give a resonant frequency of 10 kHz – 15 kHz for bq24630, where  
resonant frequency, fo, is given by Equation 6:  
1
fo  
=
2p LoCo  
(6)  
An internal saw-tooth ramp is compared to the internal EAO error control signal to vary the duty-cycle of the  
converter. The ramp height is 7% of the input adapter voltage making it always directly proportional to the input  
adapter voltage. This cancels out any loop gain variation due to a change in input voltage, and simplifies the loop  
compensation. The ramp is offset by 300mV in order to allow zero percent duty-cycle when the EAO signal is  
below the ramp. The EAO signal is also allowed to exceed the saw-tooth ramp signal in order to get a 100%  
duty-cycle PWM request. Internal gate drive logic allows achieving 99.95% duty-cycle while ensuring the  
N-channel upper device always has enough voltage to stay fully on. If the BTST pin to PH pin voltage falls below  
4.2V for more than 3 cycles, then the high-side n-channel power MOSFET is turned off and the low-side  
n-channel power MOSFET is turned on to pull the PH node down and recharge the BTST capacitor. Then the  
high-side driver returns to 100% duty-cycle operation until the (BTST-PH) voltage is detected to fall low again  
due to leakage current discharging the BTST capacitor below the 4.2 V, and the reset pulse is reissued.  
The fixed frequency oscillator keeps tight control of the switching frequency under all conditions of input voltage,  
battery voltage, charge current, and temperature, simplifying output filter design and keeping it out of the audible  
noise region. Also see Application Information for how to select inductor, capacitor and MOSFET.  
Synchronous and Non-Synchronous Operation  
The charger operates in synchronous mode when the SRP-SRN voltage is above 5mV (0.5A inductor current for  
a 10msense resistor). During synchronous mode, the internal gate drive logic ensures there is  
break-before-make complimentary switching to prevent shoot-through currents. During the 30ns dead time where  
both FETs are off, the body-diode of the low-side power MOSFET conducts the inductor current. Having the  
low-side FET turn-on keeps the power dissipation low, and allows safely charging at high currents. During  
synchronous mode the inductor current is always flowing and converter operates in continuous conduction mode  
(CCM), creating a fixed two-pole system.  
The charger operates in non-synchronous mode when the SRP-SRN voltage is below 5mV (0.5A inductor  
current for a 10msense resistor). The charger is forced into non-synchronous mode when battery voltage is  
lower than 2V or when the average SRP-SRN voltage is lower than 1.25mV.  
During non-synchronous operation, the body-diode of lower-side MOSFET can conduct the positive inductor  
current after the high-side n-channel power MOSFET turns off. When the load current decreases and the  
inductor current drops to zero, the body diode will be naturally turned off and the inductor current will become  
discontinuous. This mode is called Discontinuous Conduction Mode (DCM). During DCM, the low-side n-channel  
power MOSFET will turn-on for around 80ns when the bootstrap capacitor voltage drops below 4.2V, then the  
low-side power MOSFET will turn-off and stay off until the beginning of the next cycle, where the high-side power  
MOSFET is turned on again. The 80ns low-side MOSFET on-time is required to ensure the bootstrap capacitor is  
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always recharged and able to keep the high-side power MOSFET on during the next cycle. This is important for  
battery chargers, where unlike regular dc-dc converters, there is a battery load that maintains a voltage and can  
both source and sink current. The 80ns low-side pulse pulls the PH node (connection between high and low-side  
MOSFET) down, allowing the bootstrap capacitor to recharge up to the REGN LDO value. After the 80ns, the  
low-side MOSFET is kept off to prevent negative inductor current from occurring.  
At very low currents during non-synchronous operation, there may be a small amount of negative inductor  
current during the 80ns recharge pulse. The charge should be low enough to be absorbed by the input  
capacitance. Whenever the converter goes into zero percent duty-cycle, the high-side MOSFET does not turn on,  
and the low-side MOSFET does not turn on (only 80ns recharge pulse) either, and there is almost no discharge  
from the battery.  
During the DCM mode the loop response automatically changes and has a single pole system at which the pole  
is proportional to the load current, because the converter does not sink current, and only the load provides a  
current sink. This means at very low currents the loop response is slower, as there is less sinking current  
available to discharge the output voltage.  
Cycle-by-Cycle Charge Under Current Protection  
If the SRP-SRN voltage decreases below 5mV (The charger is also forced into non-synchronous mode when the  
average SRP-SRN voltage is lower than 1.25mV), the low side FET will be turned off for the remainder of the  
switching cycle to prevent negative inductor current. During DCM, the low-side FET will only turn on for at around  
80ns when the bootstrap capacitor voltage drops below 4.2V to provide refresh charge for the bootstrap  
capacitor. This is important to prevent negative inductor current from causing a boost effect in which the input  
voltage increases as power is transferred from the battery to the input capacitors and lead to an over-voltage  
stress on the VCC node and potentially cause damage to the system.  
INPUT OVER VOLTAGE PROTECTION (ACOV)  
ACOV provides protection to prevent system damage due to high input voltage. Once the adapter voltage  
reaches the ACOV threshold, charge is disabled and the battery is switched to system instead of adapter.  
INPUT UNDER VOLTAGE LOCK OUT (UVLO)  
The system must have a minimum VCC voltage to allow proper operation. This VCC voltage could come from  
either input adapter or battery, since a conduction path exists from the battery to VCC through the high side  
NMOS body diode. When VCC is below the UVLO threshold, all circuits on the IC are disabled, and the gate  
drive bias to ACFET and BATFET are disabled.  
BATTERY OVER-VOLTAGE PROTECTION  
The converter will not allow the high-side FET to turn-on until the BAT voltage goes below 105% of the regulation  
voltage. This allows one-cycle response to an over-voltage condition – such as occurs when the load is removed  
or the battery is disconnected. An 8mA current sink from SRP to GND is on only during charge and allows  
discharging the stored output inductor energy that is transferred to the output capacitors. BATOVP will also  
suspend the safety timer.  
CYCLE-BY-CYCLE CHARGE OVER-CURRENT PROTECTION  
The charger has a secondary cycle-to-cycle over-current protection. It monitors the charge current, and prevents  
the current from exceeding 160% of the programmed charge current. The high-side gate drive turns off when the  
over-current is detected, and automatically resumes when the current falls below the over-current threshold.  
THERMAL SHUTDOWN PROTECTION  
The QFN package has low thermal impedance, which provides good thermal conduction from the silicon to the  
ambient, to keep junctions temperatures low. As added level of protection, the charger converter turns off and  
self-protects whenever the junction temperature exceeds the TSHUT threshold of 145°C. The charger stays off  
until the junction temperature falls below 130°C. Then the charger will soft-start again if all other enable charge  
conditions are valid. Thermal shutdown will also suspend the safety timer.  
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TEMPERATURE QUALIFICATION  
The controller continuously monitors battery temperature by measuring the voltage between the TS pin and  
GND. A negative temperature coefficient thermistor (NTC) and an external voltage divider typically develop this  
voltage. The controller compares this voltage against its internal thresholds to determine if charging is allowed.  
To initiate a charge cycle, the battery temperature must be within the V(LTF) to V(HTF) thresholds. If battery  
temperature is outside of this range, the controller suspends charge and the safety timer and waits until the  
battery temperature is within the V(LTF) to V(HTF) range. During the charge cycle the battery temperature must  
be within the V(LTF) to V(TCO) thresholds. If battery temperature is outside of this range, the controller suspends  
charge and safety timer and waits until the battery temperature is within the V(LTF) to V(HTF) range. If the  
battery temperature is between the V(LTF) and the V(COOL) thresholds or between the V(HTF) and V(WARM)  
thresholds, charge is automatically reduced to ICHARGE/8. To avoid early termination during COOL/WARM  
condition, set ITERM ICHARGE/10. The controller suspends charge by turning off the PWM charge FETs. Figure 18  
and Figure 19 summarizes the operation.  
TEMPERATURE RANGE TO  
INITIATE CHARGE  
TEMPERATURE RANGE  
DURING A CHARGE CYCLE  
VREF  
VREF  
CHARGE SUSPENDED  
CHARGE at ICHARGE/8  
CHARGE at ICHARGE  
CHARGE SUSPENDED  
V
LTF  
LTF_HYS  
V
V
LTF  
CHARGE at ICHARGE/8  
V
V
COOL  
COOL  
V
COOL_HYS  
CHARGE at ICHARGE  
V
V
WARM  
WARM  
V
WARM_HYS  
CHARGE at ICHARGE/8  
CHARGE SUSPENDED  
CHARGE at ICHARGE/8  
CHARGE SUSPENDED  
V
HTF  
V
TCO  
GND  
GND  
Figure 18. TS, Thermistor Sense Thresholds  
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Charge  
Current  
Charge  
Suspended  
Charge  
Suspended  
Charge at ICHG  
Programmed  
Charge Current  
(ICHARGE  
)
1/8 x Programmed  
Charge Current  
(ICHARGE/8)  
Temperature  
/VTCO  
V
V
V
V
HTF  
WARM  
LTF  
COOL  
Figure 19. Typical Charge Current vs Temperature Profile  
Assuming a 103AT NTC thermistor on the battery pack as shown in the Typical System Schematic, the value  
RT1 and RT2 can be determined by using Equation 7 and Equation 8:  
æ
ç
è
ö
÷
ø
1
1
VVREF ´ RTHCOOL ´ RTHWARM  
´
-
VCOOL  
VWARM  
RT2 =  
æ
ç
è
ö
æ
ö
÷
ø
VVREF  
VVREF  
RTHWARM  
´
-1 - RTH  
´
-1  
÷
ç
COOL  
VWARM  
VCOOL  
ø
è
(7)  
(8)  
VVREF  
-1  
VCOOL  
RT1 =  
1
1
+
RT2  
RTHCOOL  
VREF  
RT1  
RT2  
bq24630  
TS  
RTH  
103 AT  
Figure 20. TS Resistor Network  
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For example, 103AT NTC thermistor is used to monitor the battery pack temperature. Select TCOOL = 0ºC, TWARM  
= 60ºC. From the calculation and select standard 5% resistor value. We can get RT1 = 2.2kΩ, RT2 = 6.8kΩ, and  
TCOLD is -17ºC (target -20ºC); THOT is 77ºC (target 75ºC), and TCUT-OFF is 86ºC (target 80ºC). A small RC filter is  
suggested to protect TS pin from system-level ESD.  
Timer Fault Recovery  
The bq24630 provides a recovery method to deal with timer fault conditions. The following summarizes this  
method:  
Condition 1: The battery voltage is above the recharge threshold and a timeout fault occurs.  
Recovery Method: The timer fault will clear when the battery voltage falls below the recharge threshold, and  
battery detection will begin. Taking CE low or a POR condition will also clear the fault.  
Condition 2: The battery voltage is below the RECHARGE threshold and a timeout fault occurs.  
Recovery Method: Under this scenario, the bq24630 applies the IFAULT current to the battery. This small  
current is used to detect a battery removal condition and remains on as long as the battery voltage stays below  
the recharge threshold. If the battery voltage goes above the recharge threshold, the bq24630 disables the fault  
current and executes the recovery method described in Condition 1. Taking CE low or a POR condition will also  
clear the fault.  
PG Output  
The open drain PG(power good) output indicates whether the VCC voltage is valid or not. The open drain FET  
turns on whenever bq24630 has a valid VCC input ( not in UVLO or ACOV or SLEEP mode). The PG pin can be  
used to drive an LED or communicate to the host processor.  
CE (Charge Enable)  
The CE digital input is used to disable or enable the charge process. A high-level signal on this pin enables  
charge, provided all the other conditions for charge are met (see Enabling and Disabling Charge). A high to low  
transition on this pin also resets all timers and fault conditions. There is an internal 1 Mpulldown resistor on the  
CE pin, so if CE is floated the charge will not turn on.  
INDUCTOR, CAPACITOR, AND SENSE RESISTOR SELECTION GUIDELINES  
The bq24630 provides internal loop compensation. With this scheme, best stability occurs when the LC resonant  
frequency, fo, is approximately 10kHz – 15kHz per Equation 9:  
1
fo  
=
2p LoCo  
(9)  
Table 2 provides a summary of typical LC components for various charge currents  
Table 2. Typical Inductor, Capacitor, and Sense Resistor Values as a Function of Charge Current  
CHARGE CURRENT  
Output Inductor Lo  
Output Capacitor Co  
Sense Resistor  
2A  
4A  
6A  
8A  
10A  
8.2 mH  
20 mF  
10 mΩ  
8.2 mH  
20 mF  
10 mΩ  
5.6 mH  
30 mF  
10 mΩ  
4.7 mH  
40 mF  
10 mΩ  
4.7 mH  
40 mF  
10 mΩ  
CHARGE STATUS OUTPUTS  
The open-drain STAT1 and STAT2 outputs indicate various charger operations as shown in Table 3. These  
status pins can be used to drive LEDs or communicate with the host processor. Note that OFF indicates that the  
open-drain transistor is turned off.  
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Table 3. STAT Pin Definition for bq24630  
CHARGE STATE  
STAT1  
ON  
STAT2  
OFF  
ON  
Charge in progress  
Charge complete  
OFF  
OFF  
Charge suspend, timer fault, over-voltage, sleep mode, battery absent  
OFF  
BATTERY DETECTION  
For applications with removable battery packs, bq24630 provides a battery absent detection scheme to reliably  
detect insertion or removal of battery packs.  
POR or RECHARGE  
The battery detection routine runs on  
power up, or if VFB falls below VRECH  
due to removing a battery or  
discharging a battery  
Apply 8 mA discharge  
current, start 1s timer  
1s timer  
expired  
No  
VFB < V  
LOWV  
No  
Yes  
Yes  
Battery Present,  
Begin Charge  
Disable 8 mA  
discharge current  
Enable 125 mA Charge,  
Start 0.5s timer  
0.5s timer  
expired  
No  
VFB > V  
Yes  
No  
RECH  
Yes  
Battery Present,  
Begin Charge  
Disable 125 mA  
Charge  
Battery Absent  
Figure 21. Battery Detection Flowchart  
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Once the device has powered up, an 8mA discharge current will be applied to the SRN terminal. If the battery  
voltage falls below the LOWV threshold within 1 second, the discharge source is turned off, and the charger is  
turned on at low charge current (125mA). If the battery voltage gets up above the recharge threshold within  
500ms, there is no battery present and the cycle restarts. If either the 500ms or 1 second timer time out before  
the respective thresholds are hit, a battery is detected and a charge cycle is initiated.  
Battery not Detected  
V
REG  
V
RECH  
Battery  
Inserted  
(VWAKE  
)
V
LOWV  
Battery Detected  
(VDISH  
)
t
WAKE  
t
t
RECH_DEG  
LOWV_DEG  
Figure 22. Battery Detect Timing Diagram  
Care must be taken that the total output capacitance at the battery node is not so large that the discharge current  
source cannot pull the voltage below the LOWV threshold during the 1 second discharge time. The maximum  
output capacitance can be calculated as seen in Equation 10:  
IDISCH ´ tDISCH  
CMAX  
=
é
ù
R
ê
2 ú  
1.425 ´ 1+  
R1  
ë
û
(10)  
Where CMAX is the maximum output capacitance, IDISCH is the discharge current, tDISCH is the discharge time, and  
R2 and R1 are the voltage feedback resistors from the battery to the VFB pin. The 1.425 factor is the difference  
between the RECHARGE and the LOWV thresholds at the VFB pin.  
EXAMPLE  
For a 3-cell LiFePO4 charger, with R2 = 500k, R1 = 100k (giving 10.8V for voltage regulation), IDISCH = 8mA,  
tDISCH = 1 second,  
8mA ´ 1sec  
CMAX  
=
= 930 mF  
500k  
é
ù
1.425 ´ 1+  
ê
ú
100k  
ë
û
(11)  
Based on these calculations, no more than 930 mF should be allowed on the battery node for proper operation of  
the battery detection circuit.  
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Component List for Typical System Circuit of Figure 1  
PART DESIGNATOR  
QTY  
3
2
1
3
2
1
2
1
4
2
4
2
1
1
1
4
1
1
1
1
1
1
3
2
1
1
2
1
DESCRIPTION  
P-channel MOSFET, –30 V,–35 A, PowerPAK 1212-8, Vishay-Siliconix, Si7617DN  
N-channel MOSFET, 30 V, 12 A, PowerPAK 1212-8, Vishay-Siliconix, Sis412DN  
Diode, Dual Schottky, 30 V, 200 mA, SOT23, Fairchild, BAT54C  
LED Diode, Green, 2.1V, 20mA, LTST-C190GKT  
Sense Resistor, 10 mΩ, 2010, Vishay-Dale, WSL2010R0100F  
Inductor, 6.8 µH, 5.5A, Vishay-Dale IHLP2525CZ  
Capacitor, Ceramic, 0.1 µF, 50V, 10%, X7R  
Capacitor, Ceramic, 1 µF, 50V, 10%, X7R  
Capacitor, Ceramic, 10 µF, 35 V, 20%, X7R  
Capacitor, Ceramic, 1 µF, 25 V, 10%, X7R  
Capacitor, Ceramic, 0.1 µF, 16 V, 10%, X7R  
Capacitor, Ceramic, 0.1 µF, 50 V, 10%, X7R  
Capacitor, Ceramic, 2.2 µF, 35V, 10%, X7R  
Capacitor, Ceramic, 22 pF, 25V, 10%, X7R  
Capacitor, Ceramic, 0.11 µF, 25V, 5%, X7R  
Resistor, Chip, 100 kΩ, 1/16W, 0.5%  
Q1, Q2, Q3  
Q4, Q5  
D1  
D2, D3, D4  
RAC, RSR  
L1  
C2, C10  
C7  
C8, C9, C12, C13  
C4, C5  
C1, C3, C6, C11  
C14, C15 (Optional)  
C16  
Cff  
CTTC  
R1, R3, R5, R7  
R2  
Resistor, Chip, 500 kΩ, 1/16W, 0.5%  
R4  
Resistor, Chip, 32.4 kΩ, 1/16W, 0.5%  
R6  
Resistor, Chip, 10 kΩ, 1/16W, 0.5%  
R8  
Resistor, Chip, 22.1 kΩ, 1/16W, 0.5%  
R9  
Resistor, Chip, 2.2 kΩ, 1/16W, 5%  
R10  
Resistor, Chip, 6.8 kΩ, 1/16W, 5%  
R11, R12, R13  
R14, R15 (optional)  
R16  
Resistor, Chip, 10 kΩ, 1/16W, 5%  
Resistor, Chip, 100 kΩ, 1/16W, 5%  
Resistor, Chip, 100 Ω, 1/16W, 5%  
R17  
Resistor, Chip, 10 Ω, 1/4W, 5%  
R18, R19  
R20  
Resistor, Chip, 1 kΩ, 1/16W, 5%  
Resistor, Chip, 2 Ω, 1W, 5%  
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APPLICATION INFORMATION  
Inductor Selection  
The bq24630 has 300kHz switching frequency to allow the use of small inductor and capacitor values. Inductor  
saturation current should be higher than the charging current (ICHARGE) plus half the ripple current (IRIPPLE):  
I
³ I  
+ (1/2) I  
SAT  
CHG RIPPLE  
(12)  
The inductor ripple current depends on input voltage (VIN), duty cycle (D=VOUT/VIN), switching frequency (fs) and  
inductance (L):  
V
´ D ´ (1 - D)  
IN  
IRIPPLE  
=
fS ´ L  
(13)  
The maximum inductor ripple current happens with D = 0.5. For example, the battery charging voltage range is  
from 2.8V to 14.4V for 4-cell battery pack. For 20V adapter voltage, 10V battery voltage gives the maximum  
inductor ripple current.  
Usually inductor ripple is designed in the range of (20–40%) maximum charging current as a trade-off between  
inductor size and efficiency for a practical design.  
The bq24630 has cycle-by-cycle charge under current protection (UCP) by monitoring charging current sensing  
resistor to prevent negative inductor current. The Typical UCP threshold is 5mV falling edge corresponding to  
0.5A falling edge for a 10mΩ charging current sensing resistor.  
Input Capacitor  
Input capacitor should have enough ripple current rating to absorb input switching ripple current. The worst case  
RMS ripple current is half of the charging current when duty cycle is 0.5. If the converter does not operate at  
50% duty cycle, then the worst case capacitor RMS current ICIN occurs where the duty cycle is closest to 50%  
and can be estimated by the following equation:  
ICIN = ICHG  
´
D ´ (1-D)  
(14)  
Low ESR ceramic capacitor such as X7R or X5R is preferred for input decoupling capacitor and should be  
placed to the drain of the high side MOSFET and source of the low side MOSFET as close as possible. Voltage  
rating of the capacitor must be higher than normal input voltage level. 25V rating or higher capacitor is preferred  
for 20V input voltage. 20µF capacitance is suggested for typical of 3-4A charging current.  
Output Capacitor  
Output capacitor also should have enough ripple current rating to absorb output switching ripple current. The  
output capacitor RMS current ICOUT is given:  
I
RIPPLE  
I
=
» 0.29 ´ I  
RIPPLE  
COUT  
2 ´  
3
(15)  
The output capacitor voltage ripple can be calculated as follows:  
æ
ç
è
ö
÷
ø
VOUT  
VOUT  
DVo =  
1-  
2
V
8LCfs  
IN  
(16)  
At certain input/output voltage and switching frequenccy, the voltage ripple can be reduced by increasing the  
output filter LC.  
The bq24630 has internal loop compensator. To get good loop stability, the resonant frequency of the output  
inductor and output capacitor should be designed between 10 kHz and 15 kHz. The preferred ceramic capacitor  
is 25V, X7R or X5R for 4-cell application.  
Power MOSFETs Selection  
Two external N-channel MOSFETs are used for a synchronous switching battery charger. The gate drivers are  
internally integrated into the IC with 6V of gate drive voltage. 30V or higher voltage rating MOSFETs are  
preferred for 20V input voltage and 40V MOSFETs are prefered for 20-28V input voltage.  
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Figure-of-merit (FOM) is usually used for selecting proper MOSFET based on a tradeoff between the conduction  
loss and switching loss. For top side MOSFET, FOM is defined as the product of a MOSFET's on-resistance,  
RDS(ON), and the gate-to-drain charge, QGD. For bottom side MOSFET, FOM is defined as the product of the  
MOSFET's on-resistance, RDS(ON), and the total gate charge, QG.  
FOMtop = RDS(on) ´ QGD  
FOMbottom = RDS(on) ´ QG  
(17)  
The lower the FOM value, the lower the total power loss. Usually lower RDS(ON) has higher cost with the same  
package size.  
The top-side MOSFET loss includes conduction loss and switching loss. It is a function of duty cycle  
(D=VOUT/VIN), charging current (ICHARGE), MOSFET's on-resistance RDS(ON)), input voltage (VIN), switching  
frequency (F), turn on time (ton) and turn off time (ttoff):  
1
2
= D ´ ICHG ´ RDS(on)  
P
+
´ V ´ ICHG  
´
ton+ toff ´ f  
S
(
)
top  
IN  
2
(18)  
The first item represents the conduction loss. Usually MOSFET RDS(ON) increases by 50% with 100ºC junction  
temperature rise. The second term represents the switching loss. The MOSFET turn-on and turn off times are  
given by:  
Q
Q
SW  
SW  
t
=
, t  
=
off  
on  
I
I
on  
off  
(19)  
where Qsw is the switching charge, Ion is the turn-on gate driving current and Ioff is the turn-off gate driving  
current. If the switching charge is not given in MOSFET datasheet, it can be estimated by gate-to-drain charge  
(QGD) and gate-to-source charge (QGS):  
1
Q
= Q  
+
´ Q  
GS  
SW  
GD  
2
(20)  
Gate driving current total can be estimated by REGN voltage (VREGN), MOSFET plateau voltage (Vplt), total  
turn-on gate resistance (Ron) and turn-off gate resistance Roff) of the gate driver:  
VREGN - Vplt  
Vplt  
Ion  
=
, Ioff =  
Ron  
Roff  
(21)  
The conduction loss of the bottom-side MOSFET is calculated with the following equation when it operates in  
synchronous continuous conduction mode:  
2
= (1 - D) ´ ICHG ´ RDS(on)  
P
bottom  
(22)  
If the SRP-SRN voltage decreases below 5mV (The charger is also forced into non-synchronous mode when the  
average SRP-SRN voltage is lower than 1.25mV), the low side FET will be turned off for the remainder of the  
switching cycle to prevent negative inductor current.  
As a result all the freewheeling current goes through the body-diode of the bottom-side MOSFET. The maximum  
charging current in non-synchronous mode can be up to 0.9A (0.5A typ) for a 10mΩ charging current sensing  
resistor considering IC tolerance. Choose the bottom-side MOSFET with either an internal Schottky or body  
diode capable of carrying the maximum non-synchronous mode charging current.  
MOSFET gate driver power loss contributes to the domainant losses on controller IC, when the buck converter is  
switching. Choosing the MOSFET with a small Qg_total will reduce the IC power loss to avoid thermal shut down.  
P
= V ×Qg_total ×fs  
IN  
ICLoss_driver  
(23)  
Where Qg_total is the total gate charge for both upper and lower MOSFET at 6V VREGN.  
The VREF load current is another component on VCC input current (Do not overload VREF) where total IC loss  
can be described by following equations:  
PVREF = (VIN - VVREF )×IVREF  
P
= P  
+ PVREF + PQuiescent  
ICLOSS  
ICLOSS _ driver  
(24)  
26  
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SLUS894 JANUARY 2010  
Input Filter Design  
During adapter hot plug-in, the parasitic inductance and input capacitor from the adapter cable form a second  
order system. The voltage spike at VCC pin maybe beyond IC maximum voltage rating and damage IC. The  
input filter must be carefully designed and tested to prevent over voltage event on VCC pin. ACP/ACN pin needs  
to be placed after the input ACFETs in order to avoid the over voltage stress and high dv/dt during hot-plug-in.  
There are several methods to damping or limit the over voltage spike during adapter hot plug-in. An electrolytic  
capacitor with high ESR as an input capacitor can damp the over voltage spike well below the IC maximum pin  
voltage rating. A high current capability TVS Zener diode can also limit the over voltage level to an IC safe level.  
However these two solutions may not have low cost or small size.  
A cost effective and small size solution is shown in Figure 23. The R1 and C1 are composed of a damping RC  
network to damp the hot plug-in oscillation. As a result the over voltage spike is limited to a safe level. D1 is used  
for reverse voltage protection for VCC pin ( it can be the body diode of input ACFET). C2 is VCC pin decoupling  
capacitor and it should be place to VCC pin as close as possible. The R2 and C2 form a damping RC network to  
further protect the IC from high dv/dt and high voltage spike. C2 value should be less than C1 value so R1 can  
dominant the equivalent ESR value to get enough damping effetc for hot plug-in. R1 and R2 package must be  
sized enough to handle static current and inrush current power loss according to resistor manufacturer’s  
datasheet. The filter components value always need to be verified with real application and minor adjustments  
may need to fit in the real application circuit.  
D1  
(1206)  
R2  
4.7-30W  
R1  
2 W  
(2010)  
Adapter  
connector  
VCC pin  
C1  
2.2 mF  
C2  
0.1-1 mF  
Figure 23. Input Filter  
PCB Layout  
The switching node rise and fall times should be minimized for minimum switching loss. Proper layout of the  
components to minimize high frequency current path loop (see Figure 24) is important to prevent electrical and  
magnetic field radiation and high frequency resonant problems. Here is a PCB layout priority list for proper  
layout. Layout PCB according to this specific order is essential.  
1. Place input capacitor as close as possible to switching MOSFET’s supply and ground connections and use  
shortest copper trace connection. These parts should be placed on the same layer of PCB instead of on  
different layers and using vias to make this connection.  
2. The IC should be placed close to the switching MOSFET’s gate terminals and keep the gate drive signal  
traces short for a clean MOSFET drive. The IC can be placed on the other side of the PCB of switching  
MOSFETs.  
3. Place inductor input terminal to switching MOSFET’s output terminal as close as possible. Minimize the  
copper area of this trace to lower electrical and magnetic field radiation but make the trace wide enough to  
carry the charging current. Do not use multiple layers in parallel for this connection. Minimize parasitic  
capacitance from this area to any other trace or plane.  
4. The charging current sensing resistor should be placed right next to the inductor output. Route the sense  
leads connected across the sensing resistor back to the IC in same layer, close to each other (minimize loop  
area) and do not route the sense leads through a high-current path (see Figure 25 for Kelvin connection for  
best current accuracy). Place decoupling capacitor on these traces next to the IC.  
5. Place output capacitor next to the sensing resistor output and ground.  
6. Output capacitor ground connections need to be tied to the same copper that connects to the input capacitor  
ground before connecting to system ground.  
7. Route analog ground separately from power ground and use single ground connection to tie charger power  
ground to charger analog ground. Just beneath the IC use analog ground copper pour but avoid power pins  
to reduce inductive and capacitive noise coupling. Connect analog ground to GND. Connect analog ground  
and power ground together using PowerPAD as the single ground connection point. Or using a 0Ω resistor to  
Copyright © 2010, Texas Instruments Incorporated  
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27  
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SLUS894 JANUARY 2010  
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tie analog ground to power ground (PowerPAD should tie to analog ground in this case). A star-connection  
under PowerPAD is highly recommended.  
8. It is critical that the exposed PowerPAD on the backside of the IC package be soldered to the PCB ground.  
Ensure that there are sufficient thermal vias directly under the IC, connecting to the ground plane on the  
other layers.  
9. Decoupling capacitors should be placed next to the IC pins and make trace connection as short as possible.  
10. All via size and number should be enough for a given current path.  
L1  
R1  
V
BAT  
SW  
High  
Frequency  
Current  
Path  
V
BAT  
IN  
C2  
C3  
C1  
PGND  
Figure 24. High Frequency Current Path  
Current Direction  
R
SNS  
Current Sensing Direction  
To SRP - SRN pin or ACP - ACN pin  
Figure 25. Sensing Resistor PCB Layout  
Refer to the EVM design (SLUU396) for the recommended component placement with trace and via locations.  
For the QFN information, refer to SCBA017 and SLUA271.  
28  
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PACKAGE OPTION ADDENDUM  
www.ti.com  
1-Feb-2010  
PACKAGING INFORMATION  
Orderable Device  
BQ24630RGER  
BQ24630RGET  
Status (1)  
ACTIVE  
ACTIVE  
Package Package  
Pins Package Eco Plan (2) Lead/Ball Finish MSL Peak Temp (3)  
Qty  
Type  
Drawing  
VQFN  
RGE  
24  
3000 Green (RoHS & CU NIPDAU Level-2-260C-1 YEAR  
no Sb/Br)  
VQFN  
RGE  
24  
250 Green (RoHS & CU NIPDAU Level-2-260C-1 YEAR  
no Sb/Br)  
(1) The marketing status values are defined as follows:  
ACTIVE: Product device recommended for new designs.  
LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect.  
NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in  
a new design.  
PREVIEW: Device has been announced but is not in production. Samples may or may not be available.  
OBSOLETE: TI has discontinued the production of the device.  
(2)  
Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check  
http://www.ti.com/productcontent for the latest availability information and additional product content details.  
TBD: The Pb-Free/Green conversion plan has not been defined.  
Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements  
for all 6 substances, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered  
at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes.  
Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and  
package, or 2) lead-based die adhesive used between the die and leadframe. The component is otherwise considered Pb-Free (RoHS  
compatible) as defined above.  
Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame  
retardants (Br or Sb do not exceed 0.1% by weight in homogeneous material)  
(3)  
MSL, Peak Temp. -- The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder  
temperature.  
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Addendum-Page 1  
PACKAGE MATERIALS INFORMATION  
www.ti.com  
20-Jul-2010  
TAPE AND REEL INFORMATION  
*All dimensions are nominal  
Device  
Package Package Pins  
Type Drawing  
SPQ  
Reel  
Reel  
A0  
B0  
K0  
P1  
W
Pin1  
Diameter Width (mm) (mm) (mm) (mm) (mm) Quadrant  
(mm) W1 (mm)  
BQ24630RGER  
BQ24630RGET  
VQFN  
VQFN  
RGE  
RGE  
24  
24  
3000  
250  
330.0  
180.0  
12.4  
12.4  
4.25  
4.25  
4.25  
4.25  
1.15  
1.15  
8.0  
8.0  
12.0  
12.0  
Q2  
Q2  
Pack Materials-Page 1  
PACKAGE MATERIALS INFORMATION  
www.ti.com  
20-Jul-2010  
*All dimensions are nominal  
Device  
Package Type Package Drawing Pins  
SPQ  
Length (mm) Width (mm) Height (mm)  
BQ24630RGER  
BQ24630RGET  
VQFN  
VQFN  
RGE  
RGE  
24  
24  
3000  
250  
346.0  
190.5  
346.0  
212.7  
29.0  
31.8  
Pack Materials-Page 2  
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