BQ27410EVM [TI]

bq27410EVM: Single-Cell Impedance Track Technology; bq27410EVM :单节Impedance Track技术
BQ27410EVM
型号: BQ27410EVM
厂家: TEXAS INSTRUMENTS    TEXAS INSTRUMENTS
描述:

bq27410EVM: Single-Cell Impedance Track Technology
bq27410EVM :单节Impedance Track技术

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User's Guide  
SLUU482AFebruary 2011Revised August 2011  
bq27410EVM: Single-Cell Impedance TrackTechnology  
This evaluation module (EVM) is a complete evaluation system for the bq27410. The EVM includes one  
bq27410 circuit module. The circuit module includes one bq27410 integrated circuit and all other onboard  
components necessary to monitor and predict capacity for a system-side fuel gauge solution. The circuit  
module connects directly across the battery pack. With the EV2300 or EV2400 interface board and  
software, the user can read the bq27410 data registers, program the chipset for different pack  
configurations, log cycling data for further evaluation, and evaluate the overall functionality of the bq27410  
solution under different charge and discharge conditions. The latest Windows™– based PC software can  
be downloaded from the product folder on the Texas Instruments Web site.  
Contents  
1
2
Features ...................................................................................................................... 3  
1.1  
1.2  
Kit Contents ......................................................................................................... 3  
Ordering Information ............................................................................................... 3  
bq27410-Based Circuit Module ........................................................................................... 3  
2.1  
2.2  
Circuit Module Connections ...................................................................................... 3  
Pin Description ..................................................................................................... 3  
3
4
bq27410 Circuit Module Schematic ...................................................................................... 4  
3.1  
Circuits Module Physical Layout and Bill of Material ................................................................... 4  
Schematic ........................................................................................................... 4  
4.1  
4.2  
4.3  
4.4  
Board Layout ....................................................................................................... 4  
Bill of Materials ..................................................................................................... 5  
Schematic ........................................................................................................... 6  
bq27410 Circuits Module Performance Specification Summary ............................................. 6  
5
EVM Hardware and Software Setup ..................................................................................... 6  
5.1  
5.2  
Troubleshooting Unexpected Dialog Boxes ............................................................................. 7  
Hardware Connection ...................................................................................................... 7  
7.1  
7.2  
Operation ..................................................................................................................... 8  
8.1  
8.2  
System Requirements ............................................................................................. 6  
Software Installation ............................................................................................... 7  
6
7
Connecting the bq27410 Circuit Module to a Battery Pack .................................................. 7  
PC Interface Connection .......................................................................................... 8  
8
9
Starting the Program .............................................................................................. 8  
Setting Programmable bq27410 Options ....................................................................... 9  
Calibrate Screen ........................................................................................................... 11  
9.1  
9.2  
9.3  
9.4  
9.5  
9.6  
To Calibrate the bq27410 ....................................................................................... 11  
CC Offset Calibration ............................................................................................ 11  
Voltage Calibration ............................................................................................... 11  
Temperature Calibration ......................................................................................... 11  
Board Offset Calibration ......................................................................................... 11  
Pack Current Calibration ........................................................................................ 11  
10  
11  
I2C Pro Screen ............................................................................................................ 12  
10.1 12C Communication ............................................................................................. 12  
bqEASYSoftware ....................................................................................................... 13  
11.1 Introduction ........................................................................................................ 13  
bqEASY, Impedance Track are trademarks of Texas Instruments.  
Microsoft is a trademark of Microsoft Corporation.  
I2C is a trademark of Philips Electronics N.V. Corporation.  
1
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11.2 Program Navigation and Flowchart ............................................................................ 14  
11.3 Simplified Configuration Procedures ........................................................................... 15  
11.4 Files ................................................................................................................ 15  
11.5 Completion Checkmark .......................................................................................... 16  
11.6 Device Detection .................................................................................................. 16  
Related Documentation from Texas Instruments ..................................................................... 16  
12  
List of Figures  
1
bq27410EVM Layout Silk Screen ......................................................................................  
bq27410EVM Layout Top Assembly ...................................................................................  
bq27410EVM Layout Top Layer........................................................................................  
bq27410EVM Layout Bottom Layer ....................................................................................  
bq27410EVM Schematic...................................................................................................  
bq27410 Circuit Module Connection to Pack and System Load/Charger ...........................................  
DataRAM Screen ...........................................................................................................  
4
4
5
5
6
7
9
2
3
4
5
6
7
8
Data Flash Screen ........................................................................................................ 10  
Calibration Screen......................................................................................................... 12  
I2C Pro Screen ............................................................................................................ 13  
bqEASYWelcome Screen............................................................................................. 14  
bqEASYFlow Chart .................................................................................................... 15  
9
10  
11  
12  
List of Tables  
1
2
3
4
Ordering Information........................................................................................................  
Bill of Materials ..............................................................................................................  
Performance Specification Summary.....................................................................................  
Circuit Module to EV2300 Connections..................................................................................  
3
5
6
8
2
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Features  
1
Features  
Complete evaluation system for the bq27410 gas gauge with Impedance Tracktechnology  
Populated circuit module for quick setup  
Personal computer (PC) software and interface board for easy evaluation  
Software that allows data logging for system analysis  
Ability to upgrade to the latest firmware version by flash reprogramming  
1.1 Kit Contents  
bq27410 circuit module (HPA707)  
This EVM is used for the evaluation of different bq27410-based products. Ensure that you visit the product  
Web folder at www.ti.com to download the latest firmware version for the associated product to be  
evaluated. EV2300 and EV2400 can also be ordered from TI Website seperately.  
1.2 Ordering Information  
Table 1. Ordering Information  
EVM Part Number  
Chemistry  
Configuration  
Capacity  
bq27410EVM  
Li-ion  
1 Cell  
Any  
2
bq27410-Based Circuit Module  
The bq27410-based circuit module is a complete and compact example solution of a bq27410 circuit for  
battery management. The circuit module incorporates a bq27410 battery gas gauge integrated circuit (IC)  
and all other components necessary to accurately predict the capacity of 1-series Li-ion cell.  
2.1 Circuit Module Connections  
Contacts on the circuit module provide the following connections:  
Direct connection to the battery pack (J1 or J6): PACK+, PACK–  
To the serial communications port (J3): SDA, SCL, and VSS  
The system load and charger connect across charger and load (J5 and J4): CHARGER/LOADand  
CHARGER+/LOAD+.  
Access to signal outputs (J2): BIN, and GPOUT  
2.2 Pin Description  
Pin Name  
PACK+  
PACK–  
SDA  
Description  
Pack positive terminal  
Pack negative terminal  
I2Ccommunication data line  
I2C communication clock line  
Signal return for communication line, shared with charger and ground  
SCL  
VSS  
CHG+/LOAD+ High potential of load or charger connection  
CHG/LOADLow potential of load or charger connection (system VSS)  
BIN  
Battery insertion detection input  
General purpose output  
GPOUT  
3
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bq27410 Circuit Module Schematic  
www.ti.com  
3
bq27410 Circuit Module Schematic  
3.1 Schematic  
The schematic follows the bill of materials in this user's guide.  
4
Circuits Module Physical Layout and Bill of Material  
This section contains the board layout, bill of materials, and assembly drawings for the bq27410 circuit  
module.  
4.1 Board Layout  
This section shows the printed-circuit board (PCB) layers (Figure 1 through Figure 4), and assembly  
drawing for the bq27410 module.  
Figure 1. bq27410EVM Layout Silk Screen  
Figure 2. bq27410EVM Layout Top Assembly  
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Circuits Module Physical Layout and Bill of Material  
Figure 3. bq27410EVM Layout Top Layer  
Figure 4. bq27410EVM Layout Bottom Layer  
4.2 Bill of Materials  
Table 2. Bill of Materials  
Coun RefDes  
t
Value  
Description  
Size  
Part Number  
Mfr  
3
1
1
2
4
1
4
3
2
C1, C2, C4  
0.1 µF  
Capacitor, Ceramic, 0.1 µF, 10V, X5R  
Capacitor, Ceramic, 0.47 µF, 6.3V, X5R  
Diode, Dual, Zener, 5.6 V, 300mW  
0402  
GRM155R61A104KA01D  
GRM155R60J474KE19D  
AZ23C5V6-7  
22-05-3041  
Murata  
Murata  
Diodes  
Molex  
OST  
C3  
0.47 µF  
AZ23C5V6-7  
22-05-3041  
ED555/2DS  
0.01  
0402  
D1  
SOT23  
J1, J3  
Header, Friction Lock Ass'y, 4-pin Right Angle 0.400 x 0.500  
J2, J4, J5, J6  
R2  
Terminal Block, 2-pin, 6-A, 3.5mm  
Resistor, Chip, 1/10W, 1%, <75ppm/C  
Resistor, Chip, 1/16-W, 5%  
0.27 x 0.25 inch  
0805  
ED555/2DS  
CRCW0805-xxxx-F  
Std  
Vishay  
Std  
R4, R5, R6, R7  
R8, R9, R10  
TP1, TP5  
100  
0402  
10k  
Resistor, Chip, 1-kΩ, 1/16-W, 5%  
Test Point, Red, Thru Hole Color Keyed  
0402  
Std  
Std  
5000  
0.100 x 0.100 inch  
5000  
Keystone  
5
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EVM Hardware and Software Setup  
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Table 2. Bill of Materials (continued)  
Coun RefDes  
t
Value  
Description  
Size  
Part Number  
5001  
Mfr  
4
TP2, TP3, TP4,  
5001  
Test Point, Black, Thru Hole Color Keyed  
0.100 x 0.100 inch  
QFN12  
Keystone  
TI  
TP6  
1
U1  
BQ27410DRZ  
IC, Single-Cell Impedance TrackGas  
BQ27410DRZ  
Gauge  
4.3 Schematic  
Figure 5. bq27410EVM Schematic  
4.4 bq27410 Circuits Module Performance Specification Summary  
This section summarizes the performance specifications of the bq27410 circuit module.  
Table 3. Performance Specification Summary  
Specification  
Min  
2.7  
0
Typ  
3.6  
1
Max  
4.3  
2
Units  
Input voltage Pack+ to Pack–  
Charge and discharge current  
V
A
5
EVM Hardware and Software Setup  
This section describes how to install the bq27410EVM PC software and how to connect the different  
components of the EVM.  
5.1 System Requirements  
The bq27410EVSW software requires Windows 2000 or Windows XP. Drivers for Windows 98SE are  
provided, but Microsoftno longer supports Windows 98; therefore, Windows 98 can have issues with  
USB driver support. The EV2300 or EV2400 USB drivers have been tested for Windows 98SE, but no  
assurance is made for problem-free operation with specific system configurations.  
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Troubleshooting Unexpected Dialog Boxes  
5.2 Software Installation  
Find the latest software version in the bq27410 tool folder on power.ti.com. Make a search by Part  
Number for bq27410 to access the tool folder. Use the following steps to install the bq27410EVSW  
software:  
1. Ensure that the EV2300 or EV2400 is not connected to the personal computer (PC) through the USB  
cable before starting this procedure.  
2. Open the archive containing the installation package, and copy its contents into a temporary directory.  
3. Open the software file that was downloaded from the TI Web site.  
4. Follow the instructions on screen until completing the software installation.  
5. Before starting the evaluation software, connect the EV2300 or EV2400 to the computer using the USB  
cable.  
6. Wait until system prompt "new hardware found" appears. Choose "select location manually", and use  
the "browse" button to point to subdirectory TIUSBWin2K-XP-1.  
7. Answer "continue" to the warning that drivers are not certified with Microsoft.  
8. After installation finishes, another system prompt "new hardware found" appears. Repeat steps 1  
through 5, but specify the directory as TIUSBWin2K-XP-2.  
9. Answer "continue" to the warning that drivers are not certified with Microsoft. Driver installation is now  
finished.  
6
7
Troubleshooting Unexpected Dialog Boxes  
The user that is downloading the files must be logged in as the administrator. The driver is not signed, so  
the administrator must allow installation of unsigned drivers in the operating system policy.  
Hardware Connection  
The bq27410EVM comprises three hardware components: the bq27410 circuit module, the EV2300 or  
EV2400 PC interface board, and the PC.  
7.1 Connecting the bq27410 Circuit Module to a Battery Pack  
Figure 6 shows how to connect the bq27410 circuit module to the cells and system load/charger.  
USB  
EV2300  
Power  
Supply  
3.6V  
LOAD  
CHARGER  
Figure 6. bq27410 Circuit Module Connection to Pack and System Load/Charger  
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Operation  
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7.2 PC Interface Connection  
The following steps configure the hardware for interface to the PC.  
Connect the bq27410-based EVM to the EV2300 using wire leads as shown in Table 4.  
Table 4. Circuit Module to EV2300 Connections  
bq27410EVM  
SDA  
EV2300  
SDA  
SCL  
SCL  
VSS  
GND  
Connect the PC USB cable to the EV2300 and the PC USB port.  
For battery insertion detection configuration, see the data sheet for details.  
The bq27410EVM is now set up for operation.  
8
Operation  
This section details the operation of the bq27410 EVSW software.  
8.1 Starting the Program  
Run bq27410 EVSW from the Start | Programs | Texas Instruments | bq Evaluation Software menu  
sequence. The DataRAM screen (see Figure 7) appears. Data begins to appear once the <Refresh>  
(single time scan) button is clicked, or when the <Keep Scanning> check box is checked. To disable the  
scan feature, deselect <Keep Scanning>.  
The continuous scanning period can be set with the | Options | and | Set Scan Interval | menu selections.  
The range for this interval is 0 ms to 65,535 ms. Only items that are selected for scanning are scanned  
within this period.  
The bq27410 EVSW provides a logging function which logs the values that were last scanned by EVSW.  
To enable this function, select the Start Logging button; this causes the Keep Scanning button to be  
selected. When logging is stopped, the Keep Scanning button is still selected and has to be manually  
unchecked.  
The logging intervals are specified under the | Options | menu with the maximum value of 65,535 ms. The  
Log interval cannot be smaller than the scan interval because this results in the same value being logged  
at least twice.  
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Operation  
Figure 7. DataRAM Screen  
Figure 7 shows the RAM data set. Additional Flag and Status data can be viewed at the bottom of the  
DataRAM screen.  
Dragging the splitter bar (line that separates the Flags/Status data from Data Ram register values)  
changes the height of the Flags/Status Data display. Selecting | View |, then | Auto Arrange | returns the  
splitter bar to its original location.  
8.2 Setting Programmable bq27410 Options  
The bq27410 data flash comes configured per the default settings detailed in the bq27410 data sheet.  
Ensure that the settings are correctly changed to match the pack and application for the bq27410 solution  
being evaluated.  
IMPORTANT: The correct setting of these options is essential to get the best performance. The settings  
can be configured using the Data Flash screen (see Figure 8).  
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Figure 8. Data Flash Screen  
To read all the data from the bq27410 data flash, click on menu option | Data Flash | Read All |.  
To write to a data flash location, click on the desired location, enter the data and press <Enter>, which  
writes the entire tab of flash data, or select menu option | Data Flash | Write All |. The data flash must be  
read before any writes are performed to avoid any incorrect data being written to the device.  
The | File | Special Export | menu options allows the data flash to be exported, but it configures the  
exported data flash to a learned state ready for mass production use.  
The data-flash configuration can be saved to a file by selecting | File | Export | and entering a file name. A  
data-flash file also can be retrieved in this way, imported, and written to the bq27410 using the | Write All |  
button.  
The module calibration data is also held in the bq27410 data flash.  
The bq27410 allows for an automatic data-flash export function, similar to the DataRAM logging function.  
This feature, when selected via | Options | Auto Export |, exports Data Flash to a sequential series of files  
named as FilenameNNNNN.gg where N = a decimal number from 0 to 9.  
The AutoExport interval is set under the | Options menu | with a minimum value of 15 s. The AutoExport  
filename also is set under the | Options menu |.  
When a check is next to | AutoExport |, the AutoExport is in progress. The same menu selection is used to  
turn on/off AutoExport.  
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Calibrate Screen  
If the Data Flash screen is blank, then the bq27410 that is being used may not be supported by the  
bqEVSW version that is being used. An upgrade may be required.  
9
Calibrate Screen  
To ensure proper calibration, perform the following steps. These steps may or may not be required,  
depending on the type of calibration being performed. Only one calibration item can be selected and  
calibrated at once.  
9.1 To Calibrate the bq27410  
Select the types of calibration to be performed (see Figure 9).  
Enter the measured values for the types selected.  
Press the Calibrate Part as indicated below button.  
9.2 CC Offset Calibration  
This performs the internal calibration of the coulomb counter input offset.  
9.3 Voltage Calibration  
Measure the voltage across Pack+ and Pack.  
Type the voltage value in mV into Enter Actual Voltage.  
Press the Calibrate Voltage and Temperature as indicated below button.  
9.4 Temperature Calibration  
Measure the temperature for PACK.  
Type the temperature value into Enter Actual Temperature.  
Select if the temperature sensor to calibrate is the internal or external.  
Press the Calibrate Voltage and Temperature as indicated below button.  
9.5 Board Offset Calibration  
This performs the offset calibration for the current offset of the board.  
It is expected that no current is flowing through the sense resistor while performing this calibration step.  
Remove load and short PACKto LOAD.  
Press the Calibrate Board Offset button.  
9.6 Pack Current Calibration  
Connect a load to LOADand LOAD+ that draws approximately 1 A, or connect a current source to  
LOADand Pack.  
Measure the current and type value into Enter Actual Current using () for current in discharge  
direction.  
Press the Calibrate Pack Current button.  
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I2C Pro Screen  
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Figure 9. Calibration Screen  
10  
I2C Pro Screen  
10.1 12C Communication  
The read/write operations of the I2C Pro function are not specific to any gas gauge. These operations  
serve as general-purpose communication tools (see Figure 10).  
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bqEASYSoftware  
Figure 10. I2C Pro Screen  
11  
bqEASYSoftware  
11.1 Introduction  
Texas Instruments fuel gauges, employing the Impedance Trackalgorithm, offer an unmatched array of  
features and benefits. Sometimes, however, the wide range of configuration settings can seem  
challenging to get started with the evaluation process. In addition, determining the correct chemistry model  
and producing the 'golden image' file can be time consuming. The bqEASYprogram is designed to  
greatly simplify the process of configuring, calibrating, selecting chemistry, and performing learning cycles  
through the step-by-step use of a wizard program.  
The bqEASYsoftware runs inside the current EV software when it is executed by clicking the bqEASY  
button in the left column of buttons below the Calibrate button in the EV software  
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Figure 11. bqEASYWelcome Screen  
11.2 Program Navigation and Flowchart  
The sequence of operation of the bqEASYprogram can be understood by reviewing the basic flowchart  
in Figure 12. Using the program is simple just start a new project and follow the steps sequentially from  
1A to 5C. You can use the Next button, or click on the top tabs and left subsection labels to move to any  
desired page. Some operations must be completed in sequence due to data dependencies, or to  
implement the proper flow. Therefore, it is recommended that the prescribed sequence be followed, at  
least at first.  
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Figure 12. bqEASYFlow Chart  
11.3 Simplified Configuration Procedures  
These simplified configuration procedures can be used to quickly set up the parameters without navigating  
through the entire user interface.  
1. Simple configuration of the gas gauge with default or custom data:  
(a) Open the current EV software, and click the bqEASY button in the left column of buttons below the  
Calibrate button in the EV software.  
(b) Click the "2. Configure" tab at the top row of bqEASYtabs. (Note: You can skip the first tab.)  
(c) Answer all questions, or leave defaults for all of tab "2", but be sure to click the OK button at the  
bottom of each tab "2" page to ensure that a Completion Checkmark appears for each page.  
(d) On page 2H, when you click the OK button, the software asks you to write to the data-flash  
memory. Click Yes for OK to write to the data flash.  
Your Gas Gauge Module now has the data flash configured as you declared with all the information  
entered in tab "2. Configure".  
11.4 Files  
The bqEASYsoftware uses four types of files to configure a fuel gauge.  
1. ENCR These are default data-flash definition files found in the \bq_Evaluation_Software folder. The  
.ENCR file is basically a copy of the entire data flash from a fresh gas gauge prior to any data-flash  
updates either by the user or the gas gauge. They are unique for each version of each TI fuel gauge  
product. If you are working with a new version fuel gauge and an older version of bqEASYsoftware,  
the correct file may not be present. This requires a new version of the EV software with bqEASY™  
software. Navigate to the TI Web site in the EVM tool folder for the device being used, and download  
the latest version, or contact TI. For the bqEASYprogram, the .ENCR files act mainly as a dictionary  
to look up the address for a given data-flash location. For bqEVSW, they define screen parameters  
including address, display formulas, and data type. An error message appears if the correct .ENCR file  
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cannot be found.  
2. DFI (Data-Flash Image Files) These are binary images of the fuel gauge data flash with modified  
values based on the application. Because of the binary format, it is quick and easy to transfer them to  
and from a gauge. Each fuel gauge model and firmware version has a unique read-only .DFI which is  
found in the ..\bq_Evaluation_Software\Plugins\Device_Defaults folder of the application. During the  
bqEASYprocess, intermediate versions of .DFI files are recorded with current updated data in order  
to prevent the possibility of corruption. Then, the final output of the bqEASYsoftware is also a .DFI  
file which is the 'golden image' that is programmed into each production unit. This output file is placed  
in the ..\bq_Evaluation _Software\Plugins\Projects folder.  
3. EZY (bqEASYProject Files) These are read-write text files which record header information  
regarding a project, answers to the wizard questions, and status regarding the stage of completion (the  
red check marks). They are kept in the ..\bq_Evaluation _Software\Plugins\Projects folder.  
11.5 Completion Checkmark  
As the wizard questions and tasks are completed, completion checkmarks appear in two places along  
the task list on the left and on the category tabs on top. A checkmark on a top tab only appears after all  
tasks in the category have been completed. Completion marks are saved in the .EZY project text file.  
When a completed or partially completed project file is opened, the user is given the chance to erase the  
checkmarks.  
11.6 Device Detection  
The bqEASYprogram is designed to work with a fuel gauge present and already communicating with  
the bqEVSW evaluation software through the EV2300 or EV2400 USB interface. When the evaluation  
software is started, it reads the device type and displays it on the upper title block. This information is  
used by the bqEASYprogram to select the correct default data-flash image (.DFI) and data-flash  
configuration file (.ENCR) for this particular device. To ensure that the device has not changed, the  
bqEASYsoftware also checks the device type when the bqEASY button is pressed. If the correct files  
are not found, first check the TI Web site in the EVM tool folder for the part being used, and download the  
latest version of EV software with bqEASYsupport. If that fails to help, contact TI.  
1. Setup  
As the wizard questions and tasks are completed, completion checkmarks appear in two places –  
along the task list on the left and on the category tabs on top. A checkmark on a top tab only appears  
after all tasks in the category have been completed. Completion marks are saved in the .EZY project  
text file. When a completed or partially completed project file is opened, the user is given the chance to  
erase the checkmarks.  
2. Configure  
A series of eight screens is used to collect information about the battery pack application to enable  
automatic configuration of the most critical data-flash parameters.  
3. Calibrate  
If you wish to proceed with either automatic chemistry selection or golden unit learning cycles, the  
Impedance Trackfuel gauge must be accurately calibrated. The bqEASYscreens simply ask the  
user to use the calibration screen of the bqEVSW for this purpose.  
12  
Related Documentation from Texas Instruments  
To obtain a copy off the following TI documents, call the Texas Instruments Literature Response Center at  
(800) 477-8924 or the Product Information Center (PIC) at (972) 644-5580. When ordering, identify this  
document by its title and literature number. Updated documents also can be obtained through the TI Web  
site at www.ti.com.  
1. bq27410, System-Side Impedance TrackFuel Gauge data sheet (SLUSAF4)  
16  
bq27410EVM: Single-Cell Impedance TrackTechnology  
SLUU482AFebruary 2011Revised August 2011  
Submit Documentation Feedback  
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